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DWE7485

Final page size: A5 (148mm x 210mm)


English (original instructions) 6

Copyright DeWALT
B
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Fig. B 2 27 26
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Fig. E 17 Fig. F

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Fig. K
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Fig. P Fig. Q
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English

TABLE SAW
DWE7485
Congratulations! doing the job. This may significantly reduce the exposure
level over the total working period.
You have chosen a DeWALT tool. Years of experience, thorough
product development and innovation make DeWALT one of the Identify additional safety measures to protect the
most reliable partners for professional power tool users. operator from the effects of vibration and/or noise such
as: maintain the tool and the accessories, keep the
Technical Data hands warm (relevant for vibration), organisation of
work patterns.
DWE7485 DWE7485 DWE7485
(QS, GB) (XE) (LX) EC-Declaration of Conformity
Voltage VDC 230 220–240 115
Machinery Directive
Type 1 1 1
Rated input power W 1850 1850 1700
No load speed min-1 5800 5800 5800
Blade diameter mm 210 210 210 Table Saw
Blade bore mm 30 30 30 DWE7485
Blade kerf mm 1.8 1.8 1.8 DeWALT declares that these products described under
Blade body thickness mm 1.3 1.3 1.3 Technical Data are in compliance with:
Riving knife thickness mm 1.6 1.6 1.6 2006/42/EC, EN62841-1:2015+AC:2015,
Depth of cut at 90° mm 65 65 65 EN62841‑3‑1:2014+AC:2015 + A11:2017.
Depth of bevel cut at 45° mm 45 45 45 These products also comply with Directive 2014/30/EU and
2011/65/EU. For more information, please contact DeWALT at
Ripping capacity mm 622.3 622.3 622.3
the following address or refer to the back of the manual.
(Right of blade)
The undersigned is responsible for compilation of the technical
Ripping capacity (Left of blade) mm 318 318 318
file and makes this declaration on behalf of DeWALT.
Work surface dimensions mm 485 x 485 485 x 485 485 x 485
Overall dimensions mm 605 x 605 605 x 605 605 x 605
x 330 x 330 x 330
Weight kg 22 22 22
Markus Rompel
Noise values and/or vibration values (triax vector sum) according to Vice-President Engineering, PTE-Europe
EN62841-1-2015: DeWALT, Richard-Klinger-Straße 11,
LPA (emission sound pressure dB(A) 90 90 91 D-65510, Idstein, Germany
level) 09.08.2019
LWA (sound power level) dB(A) 107 107 108 WARNING: To reduce the risk of injury, read the
K (uncertainty for the given dB(A) 3 3 3 instruction manual.
sound level)
Definitions: Safety Guidelines
The vibration and/or noise emission level given in this The definitions below describe the level of severity for each
information sheet has been measured in accordance with signal word. Please read the manual and pay attention to
a standardised test given in EN62841 and may be used to these symbols.
compare one tool with another. It may be used for a preliminary
assessment of exposure.
 DANGER: Indicates an imminently hazardous


situation which, if not avoided, will result in death or
WARNING: The declared vibration and/or noise emission serious injury.
level represents the main applications of the tool. However
if the tool is used for different applications, with different
accessories or poorly maintained, the vibration and/or  WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.


noise emission may differ. This may significantly increase
CAUTION: Indicates a potentially hazardous situation
the exposure level over the total working period.
which, if not avoided, may result in minor or
An estimation of the level of exposure to vibration and/ moderate injury.
or noise should also take into account the times when the
tool is switched off or when it is running but not actually

6
*Date code 201811475B or later
**Date code 201536 or later

English
NOTICE: Indicates a practice not related to influence of drugs, alcohol or medication. A moment
personal injury which, if not avoided, may result in of inattention while operating power tools may result in
property damage. serious personal injury.

 Denotes risk of electric shock. b ) Use personal protective equipment. Always wear eye


protection. Protective equipment such as a dust mask,
Denotes risk of fire. non-skid safety shoes, hard hat or hearing protection used
for appropriate conditions will reduce personal injuries.
c ) Prevent unintentional starting. Ensure the switch
GENERAL POWER TOOL SAFETY WARNINGS

is in the off-position before connecting to power
WARNING: Read all safety warnings, instructions, source and/or battery pack, picking up or carrying
illustrations and specifications provided with this the tool. Carrying power tools with your finger on the
power tool. Failure to follow all instructions listed below switch or energising power tools that have the switch on
may result in electric shock, fire and/or serious injury. invites accidents.
SAVE ALL WARNINGS AND INSTRUCTIONS d ) Remove any adjusting key or wrench before turning
FOR FUTURE REFERENCE. the power tool on. A wrench or a key left attached
The term “power tool” in the warnings refers to your mains- to a rotating part of the power tool may result in
operated (corded) power tool or battery-operated (cordless) personal injury.
power tool. e ) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
1) Work Area Safety
in unexpected situations.
a ) Keep work area clean and well lit. Cluttered or dark
f ) Dress properly. Do not wear loose clothing or
areas invite accidents.
jewellery. Keep your hair and clothing away from
b ) Do not operate power tools in explosive moving parts. Loose clothes, jewellery or long hair can be
atmospheres, such as in the presence of flammable caught in moving parts.
liquids, gases or dust. Power tools create sparks which
g ) If devices are provided for the connection of dust
may ignite the dust or fumes.
extraction and collection facilities, ensure these are
c ) Keep children and bystanders away while operating connected and properly used. Use of dust collection
a power tool. Distractions can cause you to lose control. can reduce dust-related hazards.
2) Electrical Safety h ) Do not let familiarity gained from frequent use of
a ) Power tool plugs must match the outlet. Never tools allow you to become complacent and ignore
modify the plug in any way. Do not use any adapter tool safety principles. A careless action can cause severe
plugs with earthed (grounded) power tools. injury within a fraction of a second.
Unmodified plugs and matching outlets will reduce risk of 4) Power Tool Use and Care
electric shock.
a ) Do not force the power tool. Use the correct power
b ) Avoid body contact with earthed or grounded tool for your application. The correct power tool
surfaces, such as pipes, radiators, ranges and will do the job better and safer at the rate for which it
refrigerators. There is an increased risk of electric shock if was designed.
your body is earthed or grounded.
b ) Do not use the power tool if the switch does not turn
c ) Do not expose power tools to rain or wet conditions. it on and off. Any power tool that cannot be controlled
Water entering a power tool will increase the risk of with the switch is dangerous and must be repaired.
electric shock.
c ) Disconnect the plug from the power source and/
d ) Do not abuse the cord. Never use the cord for or remove the battery pack, if detachable, from
carrying, pulling or unplugging the power tool. Keep the power tool before making any adjustments,
cord away from heat, oil, sharp edges or moving changing accessories, or storing power tools. Such
parts. Damaged or entangled cords increase the risk of preventive safety measures reduce the risk of starting the
electric shock. power tool accidentally.
e ) When operating a power tool outdoors, use an d ) Store idle power tools out of the reach of children
extension cord suitable for outdoor use. Use of a cord and do not allow persons unfamiliar with the power
suitable for outdoor use reduces the risk of electric shock. tool or these instructions to operate the power tool.
f ) If operating a power tool in a damp location is Power tools are dangerous in the hands of untrained users.
unavoidable, use a residual current device (RCD) e ) Maintain power tools and accessories. Check for
protected supply. Use of an RCD reduces the risk of misalignment or binding of moving parts, breakage
electric shock. of parts and any other condition that may affect the
3) Personal Safety power tool’s operation. If damaged, have the power
a ) Stay alert, watch what you are doing and use tool repaired before use. Many accidents are caused by
common sense when operating a power tool. Do not poorly maintained power tools.
use a power tool while you are tired or under the

7
English
f ) Keep cutting tools sharp and clean. Properly A moment of inattention or a slip could direct your hand
maintained cutting tools with sharp cutting edges are less towards the saw blade and result in serious
likely to bind and are easier to control. personal injury.
g ) Use the power tool, accessories and tool bits etc. b ) Feed the workpiece into the saw blade only against
in accordance with these instructions, taking into the direction of rotation. Feeding the workpiece in the
account the working conditions and the work to be same direction that the saw blade is rotating above the
performed. Use of the power tool for operations different table may result in the workpiece, and your hand, being
from those intended could result in a hazardous situation. pulled into the saw blade.
h ) Keep handles and grasping surfaces dry, clean and c ) Never use the mitre gauge to feed the workpiece
free from oil and grease. Slippery handles and grasping when ripping and do not use the rip fence as a
surfaces do not allow for safe handling and control of the length stop when cross cutting with the mitre gauge.
tool in unexpected situations. Guiding the workpiece with the rip fence and the mitre
5) Service gauge at the same time increases the likelihood of saw
a ) Have your power tool serviced by a qualified repair blade binding and kickback.
person using only identical replacement parts. This d ) When ripping, always apply the workpiece feeding
will ensure that the safety of the power tool is maintained. force between the fence and the saw blade. Use a
push stick when the distance between the fence and
Safety Instructions for Table Saws the saw blade is less than 150 mm, and use a push
1) Guarding Related Warnings block when this distance is less than 50 mm. “Work
a ) Keep guards in place. Guards must be in working helping” devices will keep your hand at a safe distance
order and be properly mounted. A guard that is loose, from the saw blade.
damaged, or is not functioning correctly must be repaired e ) Use only the push stick provided by the
or replaced. manufacturer or constructed in accordance with the
b ) Always use saw blade guard, riving knife for every instructions. This push stick provides sufficient distance
through–cutting operation. For through-cutting of the hand from the saw blade.
operations where the saw blade cuts completely through f ) Never use a damaged or cut push stick. A damaged
the thickness of the workpiece, the guard and other safety push stick may break causing your hand to slip into the
devices help reduce the risk of injury. saw blade.
c ) Immediately reattach the guarding system after g ) Do not perform any operation “freehand”. Always
completing an operation (such as rabbeting or use either the rip fence or the mitre gauge to
resawing cuts) which requires removal of the guard position and guide the workpiece. “Freehand” means
or riving knife. The guard and riving knife help to reduce using your hands to support or guide the workpiece, in lieu
the risk of injury. of a rip fence or mitre gauge. Freehand sawing leads to
d ) Make sure the saw blade is not contacting the guard, misalignment, binding and kickback.
riving knife or the workpiece before the switch is h ) Never reach around or over a rotating saw blade.
turned on. Inadvertent contact of these items with the Reaching for a workpiece may lead to accidental contact
saw blade could cause a hazardous condition. with the moving saw blade.
e ) Adjust the riving knife as described in this instruction i ) Provide auxiliary workpiece support to the rear
manual. Incorrect spacing, positioning and alignment and/or sides of the saw table for long and/or wide
can make the riving knife ineffective in reducing the workpieces to keep them level. A long and/or wide
likelihood of kickback. workpiece has a tendency to pivot on the table’s edge,
f ) For the riving knife to work, they must be engaged in causing loss of control, saw blade binding and kickback.
the workpiece. The riving knife is ineffective when cutting j ) Feed workpiece at an even pace. Do not bend or
workpieces that are too short to be engaged with the twist the workpiece. If jamming occurs, turn the
riving knife. Under these conditions a kickback cannot be tool off immediately, unplug the tool then clear the
prevented by the riving knife . jam. Jamming the saw blade by the workpiece can cause
g ) Use the appropriate saw blade for the riving knife. kickback or stall the motor.
For the riving knife to function properly, the saw blade k ) Do not remove pieces of cut-off material while the
diameter must match the appropriate riving knife and the saw is running. The material may become trapped
body of the saw blade must be thinner than the thickness between the fence or inside the saw blade guard and the
of the riving knife and the cutting width of the saw blade saw blade pulling your fingers into the saw blade. Turn
must be wider than the thickness of the riving knife. the saw off and wait until the saw blade stops before
removing material.
2) Cutting Procedures Warnings
l ) Use an auxiliary fence in contact with the table top
a ) DANGER: Never place your fingers or hands in
when ripping workpieces less than 2 mm thick. A
the vicinity or in line with the saw blade.

8
English
thin workpiece may wedge under the rip fence and create cracked or broken teeth. Sharp and properly set saw
a kickback. blades minimise binding, stalling and kickback.
3) Kickback Causes and Related Warnings 4) Table Saw Operating Procedure Warnings
Kickback is a sudden reaction of the workpiece due to a pinched, a ) Turn off the table saw and disconnect the power
jammed saw blade or misaligned line of cut in the workpiece with cord when removing the table insert, changing
respect to the saw blade or when a part of the workpiece binds the saw blade or making adjustments to the riving
between the saw blade and the rip fence or other fixed object. knife, or saw blade guard, and when the machine
Most frequently during kickback, the workpiece is lifted from the is left unattended. Precautionary measures will
table by the rear portion of the saw blade and is propelled towards avoid accidents.
the operator. Kickback is the result of saw misuse and/or incorrect b ) Never leave the table saw running unattended.
operating procedures or conditions and can be avoided by taking Turn it off and don’t leave the tool until it comes
proper precautions as given below. to a complete stop. An unattended running saw is an
a ) Never stand directly in line with the saw blade. uncontrolled hazard.
Always position your body on the same side of c ) Locate the table saw in a well-lit and level area
the saw blade as the fence. Kickback may propel the where you can maintain good footing and balance.
workpiece at high velocity towards anyone standing in It should be installed in an area that provides
front and in line with the saw blade. enough room to easily handle the size of your
b ) Never reach over or in back of the saw blade to pull workpiece. Cramped, dark areas, and uneven slippery
or to support the workpiece. Accidental contact with floors invite accidents.
the saw blade may occur or kickback may drag your d ) Frequently clean and remove sawdust from under
fingers into the saw blade. the saw table and/or the dust collection device.
c ) Never hold and press the workpiece that is being Accumulated sawdust is combustible and may self-ignite.
cut off against the rotating saw blade. Pressing the e ) The table saw must be secured. A table saw that is not
workpiece being cut off against the saw blade will create a properly secured may move or tip over.
binding condition and kickback. f ) Remove tools, wood scraps, etc. from the table
d ) Align the fence to be parallel with the saw blade. A before the table saw is turned on. Distraction or a
misaligned fence will pinch the workpiece against the saw potential jam can be dangerous.
blade and create kickback. g ) Always use saw blades with correct size and shape
e ) Use a featherboard to guide the workpiece against (diamond versus round) of arbour holes. Saw blades
the table and fence when making non-through cuts that do not match the mounting hardware of the saw will
such as rabbeting or resawing cuts. A featherboard run off-centre, causing loss of control.
helps to control the workpiece in the event of a kickback. h ) Never use damaged or incorrect saw blade mounting
f ) Use extra caution when making a cut into blind means such as flanges, saw blade washers, bolts or
areas of assembled workpieces. The protruding saw nuts. These mounting means were specially designed for
blade may cut objects that can cause kickback. your saw, for safe operation and optimum performance.
g ) Support large panels to minimise the risk of saw i ) Never stand on the table saw, do not use it as a
blade pinching and kickback. Large panels tend to sag stepping stool. Serious injury could occur if the tool is
under their own weight. Support(s) must be placed under tipped or if the cutting tool is accidentally contacted.
all portions of the panel overhanging the table top. j ) Make sure that the saw blade is installed to rotate
h ) Use extra caution when cutting a workpiece that is in the proper direction. Do not use grinding wheels,
twisted, knotted, warped or does not have a straight wire brushes, or abrasive wheels on a table saw.
edge to guide it with a mitre gauge or along the Improper saw blade installation or use of accessories not
fence. A warped, knotted, or twisted workpiece is unstable recommended may cause serious injury.
and causes misalignment of the kerf with the saw blade,
binding and kickback. Additional Safety Rules for Saw Benches
i ) Never cut more than one workpiece, stacked
vertically or horizontally. The saw blade could pick up
one or more pieces and cause kickback.
 WARNING: Cutting plastics, sap coated wood, and other
materials may cause melted material to accumulate on
the blade tips and the body of the saw blade, increasing
j ) When restarting the saw with the saw blade in the the risk of blade overheating and binding while cutting.
workpiece, centre the saw blade in the kerf so that • Make sure that the blade rotates in the correct direction and
the saw teeth are not engaged in the material. If the that the teeth are pointing to the front of the saw bench.
saw blade binds, it may lift up the workpiece and cause • Be sure all clamp handles are tight before starting
kickback when the saw is restarted. any operation.
k ) Keep saw blades clean, sharp, and with sufficient
set. Never use warped saw blades or saw blades with

9
English
• Be sure all blade and flanges are clean and the larger face • Impairment of hearing.
of the clamp washer is against the blade. Tighten the arbor • Risk of accidents caused by the uncovered parts of the rotating
nut securely. saw blade.
• Make sure that the riving knife is adjusted to the correct • Risk of injury when changing the saw blade with
distance from the blade - maximum 8 mm. unprotected hands.
• Never operate the saw without the upper and lower guards • Risk of squeezing fingers when opening the guards.
in place.
• Health hazards caused by breathing dust developed when
• Do not apply lubricants to the blade when it is running.
sawing wood, especially oak, beech and MDF.
• Always keep the push stick in its store place when not in use.
The following factors are of influence to noise production:
• Do not use the guard for handling or transportation.
• the material to be cut
• Do not exert side pressure on the saw blade.
• the type of saw blade
• Never cut light alloy. The machine is not designed for
this application. • the feed force
• Do not use abrasive disc or diamond cutting wheels. • machine maintenance
• Rabbeting, slotting or grooving is not allowed. The following factors are of influence to dust exposure:
• In case of machine failure, immediately switch the machine • worn saw blade
off and remove from the power source. Report the failure and • dust extractor with air velocity less than 20 m/s
mark the machine in suitable form which prevents that other • workpiece not exactly guided
persons use the defective machine.
• When the saw blade is blocked due to abnormal feed force Electrical Safety
during cutting, ALWAYS switch the machine off and remove The electric motor has been designed for one voltage only.
from the power source. Remove the workpiece and ensure that Always check that the power supply corresponds to the voltage
the saw blade runs free. Turn the machine on and start a new on the rating plate.
cutting operation with reduced feed force.
• NEVER attempt to cut a stack of loose pieces of material Your DeWALT tool is double insulated in accordance
which could cause loss of control or kickback. Support all with EN62841; therefore no earth wire is required.
materials securely.
If the supply cord is damaged, it must be replaced only by
• Take care that the blade guard is properly positioned. When DeWALT or an authorised service organisation.


sawing, it must always face against the workpiece.
WARNING: We recommend the use of a residual current
Saw Blades device with a residual current rating of 30mA or less.
• Do not use saw blades that do not conform to the dimensions NOTE: This device is intended for the connection to a power
stated in the Technical Data. Do not use any spacers to make supply system with maximum permissible system impedance
a blade fit onto the spindle. Use only the blades specified in this Zmax of 0.25 Ω at the interface point (power service box)
manual, complying with EN847-1, if intended for wood and of user’s supply. The user has to ensure that this device is
similar materials. connected only to a power system which fulfills the requirement
• The maximunm speed of the saw blade shall always be above. If necessary, the user can ask the public power supply
greater than or at least equal to the speed marked on the company for the system impedance at the interface point.
rating plate of the tool.
• The saw blade diameter must be in accordance with the
Mains Plug Replacement
markings on rating plate of the tool. (U.K. & Ireland Only)
• Consider applying specially designed noise-reduction blades. If a new mains plug needs to be fitted:
• Do not use high steel (HS) saw blades. • Safely dispose of the old plug.
• Do not use cracked or damaged saw blades. • Connect the brown lead to the live terminal in the plug.
• Ensure that the chosen saw blade is suitable for the material • Connect the blue lead to the neutral terminal.


to be cut.
Always wear gloves for handling saw blades and rough
material. Saw blades should be carried in a holder
 WARNING: No connection is to be made to the
earth terminal.
Follow the fitting instructions supplied with good quality plugs.
wherever practicable. Recommended fuse: 13 A.

Residual risks Using an Extension Cable


The following risks are inherent to the use of saws: If an extension cable is required, use an approved 3–core
• injuries caused by touching the rotating parts extension cable suitable for the power input of this tool (see
Technical Data).The minimum conductor size is 1.5 mm2; the
In spite of the application of the relevant safety regulations
maximum length is 30 m.
and the implementation of safety devices, certain residual risks
cannot be avoided. These are: When using a cable reel, always unwind the cable completely.

10
English

Package Contents 16 Rip fence 21 Riving knife (non-through


17 Rip fence latch sawing) (Fig. C)
The package contains:
18 Narrow ripping fence/ 22 Mitre gauge storage
1 Partly assembled machine
support extension 23 Cable holder
1 Rip fence assembly
19 Blade wrenches (stored 24 DE7400 brackets mounting
1 Mitre fence
position) holes
1 Saw blade
20 Push stick (stored position)
1 Upper blade guard assembly
1 Throat plate Intended Use
2 Blade wrenches Your table saw has been designed for professional ripping,
cross-cutting, mitreing and bevelling with various materials as
1 Dust extraction adapter
wood analogous materials and plastic.
1 Instruction manual
DO NOT use under wet conditions or in the presence of
• Check for damage to the tool, parts or accessories which may flammable liquids or gases.
have occurred during transport.
This table saw is a professional power tool.
• Take the time to thoroughly read and understand this manual
DO NOT let children come into contact with the tool.
prior to operation.
Supervision is required when inexperienced operators use
this tool.
Markings on Tool • Young children and the infirm. This appliance is not
The following pictograms are shown on the tool: intended for use by young children or infirm persons
without supervision.
Read instruction manual before use. • This product is not intended for use by persons (including
children) suffering from diminished physical, sensory or
mental abilities; lack of experience, knowledge or skills
Wear ear protection. unless they are supervised by a person responsible for their
safety. Children should never be left alone with this product.
Wear eye protection.
ASSEMBLY AND ADJUSTMENTS
Wear face mask.  WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/
installing attachments or accessories. An accidental
Keep hands away from cutting area and the blade. start-up can cause injury.

Carrying point.
Unpacking
• Remove the saw from the packaging material carefully.
• The machine is fully assembled except for the rip fence,
Date Code Position (Fig. A) mitre gauge, dust adapter and blade guard assembly.
The date code  25 , which also includes the year of manufacture, • Finalise the assembly following the instructions as
is printed into the housing. described below.
Example:
Mounting the Saw Blade (Fig. A, B)

2019 XX XX
Year of Manufacture WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect tool from power
Description (Fig. A, C) source before making any adjustments or removing/

 WARNING: Never modify the power tool or any part of it. installing attachments or accessories. An accidental
start-up can cause injury.


Damage or personal injury could result.
1 Table 8 ON/OFF assembly WARNING: To reduce the risk of injury, wear gloves when
handling the saw blade.


2 Blade 9 Mounting holes
WARNING: The teeth of a new blade are very sharp and
3 Rip scale indicator 10 Mitre gauge
can be dangerous.


4 Fine adjust knob 11 Blade guard assembly
WARNING: The saw blade MUST be replaced as described
5 Rail lock lever 12 Carry handle
in this section. ONLY use saw blades as specified under
6 Blade height adjustment 13 Dust collection port Technical Data. We suggest DT99565. NEVER fit other
wheel 14 Guard dust collection port saw blades.
7 Bevel lock lever 15 Throat plate NOTE: This tool has blade installed from factory.

11
English
1. Raise the saw blade arbour to its maximum height by travel and insure the blade guard assembly clears the blade in
turning the blade height adjustment wheel  6  clockwise. all operations.
2. Remove the throat plate  15 . Refer to Mounting the
Throat Plate.
3. Using wrenches  19 , loosen and remove the arbour nut  26 
 WARNING: Correct mounting and alignment of the blade
guard assembly is essential to safe operation!

Mounting the Throat Plate (Fig. D)


and clamp washer  27  from the saw arbour by turning anti-
clockwise. 1. Align the throat plate  15  as shown in Figure D, and insert
4. Place the saw blade on to the arbour  28  making sure the the tabs on the back of the throat plate into the holes on the
teeth of the blade  2  point down at the front of the table. back of the table opening.
Assemble the washers and arbour nut to the spindle and 2. Turn the locking screw  30  with a screw driver clockwise 90°
tighten arbour nut  26  as far as possible by hand, making to lock the table insert in place.
sure that the saw blade is against the inner washer and the 3. The throat plate includes four adjustment screws which
outer clamp washer  27  is against the blade. Ensure the
raise or lower the throat plate. When properly adjusted, the
largest diameter of the flange is against the blade. Ensure
front of the throat plate should be flush or slightly below the
the spindle and washers are free from dust and debris.
surface of the table top and secured in place. The rear of the
5. To keep the spindle from rotating when tightening the
throat plate should be flush or slightly above the table top.


arbour nut, use the open end of the blade wrench  19  to
secure the spindle. WARNING: Never use the machine without the throat
plate. Immediately replace the throatplate when worn
6. Using the closed end of the blade wrench, tighten the
arbour nut 26 firmly by turning it clockwise. or damaged.
7. Replace the throat plate. Removing the Throat Plate

 WARNING: Always check the rip fence pointer and the


blade guard assembly after having changed the blade.

Mounting/Removing the Blade Guard


1. Remove the throat plate  15  by turning the locking
screw  30  with a screw driver 90˚ anti-clockwise
2. Pull throat plate up and forward to expose the inside of the
saw. DO NOT operate the saw without the throat plate.
Assembly/Riving Knife (Fig. A, C)
 WARNING: Use the guard assembly for all
Fitting the Rip Fence (Fig. E)
through cutting. The rip fence can be installed in two positions on the right
(Position 1  47  for 0 mm to 510 mm ripping, and Position 2  47 
1. Raise the saw blade arbour to its maximum height. for 100 mm to 610 mm ripping.) and one position on the left of
2. Loosen the riving knife lock knob  29  (minimum of your table saw.
three turns). 1. Unlock the rip fence latches  17 .
3. To disengage riving knife lock pin, pull lock knob as 2. Holding the fence at an angle, align the locator pins 47 
indicated by the black arrows on the knob. (front and back) on the fence rails with the fence head
4. While pulling the lock knob, lift the riving knife out of the slots  31 .
clamp. Then slide the blade guard assembly 11 into the 3. Slide the head slots onto the pins and rotate the fence down
clamp until it bottoms out. until it rests on the rails.
NOTE: Do not install both blade guard assembly and riving
4. Lock the fence in place by closing the front and back
knife into the clamp at the same time.
latches  17  onto the rails.
5. Release the lock knob to engage the lock pin. Give the blade
guard a slight pull upwards to ensure pin is engaged. Fixing to Workbench (Fig. A)
6. Tighten the riving knife lock knob. • The machine frame between the feet on each side is
NOTE: Follow the same procedure for the riving knife. provided with two holes  9  which allow fixing on a

 WARNING: Before connecting the table saw to the power


source or operating the saw, always inspect the blade
guard assembly for proper alignment and clearance
workbench. Use the holes diagonally.
• To improve the handling, fix the machine onto a piece of
plywood a minimum of 15 mm thick.
with saw blade. Check alignment after each change of When in use, the plywood sheet can be clamped to the
bevel angle.


workbench. This allows easier transportation of the machine, by
WARNING: To reduce the risk of serious personal injury, releasing the clamps.
DO NOT operate saw if blade assembly is not securely Holes 24 are also provided under under the saw feet for
clamped in place. mounting to DE7400 brackets.
When properly aligned, the riving knife  21  will be in line with
the blade at both table top level, and at the top of the blade.
Using a straight edge, ensure that the blade  2  is aligned with
the riving knife  21 . With power disconnected, operate the
blade tilt and height adjustments through the extremes of

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English

ADJUSTMENTS Parallel Adjustment (Fig. A, H, I)


For optimum performance, the blade must be parallel to the
Blade Adjustment rip fence. This adjustment has been made at the factory. To
Blade Alignment (Parallel to Mitre Slot) (Fig. F) re-adjust:

 WARNING: Cut Hazard. Check the blade at 0˚ and 45˚


to make sure blade does not hit the throat plate, causing
personal injury.
Position 1 Fence Alignment
1. Install the fence in position 1 and unlock the rail lock
lever  5 . Locate both locator pins  47  that support the fence
If the blade appears to be out of alignment with the mitre slot on the front and rear rails.
on the table top, it will require calibration for alignment. To 2. Loosen the rear locator pin screw and adjust the allignment
realign the blade and mitre slot, use the following procedure:


of the fence in the groove until the fence face is parallel to
WARNING: To reduce the risk of serious personal the blade. Make sure you measure from the fence face to
injury, turn tool off and disconnect tool from power the front and back of the blade to ensure alignment.
source before making any adjustments or removing/ 3. Tighten the locator screw and repeat on the left side of
installing attachments or accessories. An accidental the blade.
start-up can cause injury.
4. Check rip scale pointer adjustment (Fig. I).
1. Using a 5 mm hex wrench, loosen rear pivot bracket
fasteners  32 , located on the underside of the table, just Position 2 Fence Alignment (Fig. H)
enough to allow the bracket to move side-to-side. 1. To align position 2 fence locator pins  47 , ensure
2. Adjust the bracket until the blade is parallel to the mitre position 1 pins have been aligned, refer to Position 1
gauge slot. Fence Alignment.
3. Tighten the rear pivot bracket fasteners to 12.5–13.6 Nm. 2. Loosen the position 2 pins, then using the holes on the
blade wrench  19  as a guide for positioning, align the
Blade Height Adjustment (Fig. A) pins (Fig. H).
The blade can be raised and lowered by turning the blade 3. Tighten the locator pins (front and rear).
height adjustment wheel  6 .
Make sure the top three teeth of the blade are just breaking Adjusting the Rip Scale (Fig. H, I)
through the upper surface of the workpiece when sawing. This 1. Unlock the rail lock lever  5 .
will ensure that the maximum number of teeth are removing 2. Set the blade at 0° bevel and move the fence in until it
material at any given time, thus giving optimum performance. touches the blade.
Aligning Guard Assembly to Blade (Fig. G) 3. Lock the rail lock lever.
1. Remove the throat plate. Refer to Removing Throat Plate 4. Loosen the rip scale indicator screws  35  and set the rip
under Assembly and Adjustments. scale indicator to read zero (O). Retighten the rip scale
indicator screws. The yellow rip scale (top) reads correctly
2. Raise the blade to full depth of cut and 0° bevel angle.
only when the fence is mounted on the right side of the
3. Locate the three small set screws  33 . These screws will be blade and is in position 1  47  (for 0 mm to 510 mm ripping)
used to adjust the riving knife position. not the 610 mm rip position. The white scale (bottom)
4. Lay a straight edge on the table against two blade tips. The reads correctly only when the fence is mounted on the
riving knife should not touch the straight edge. right side of the blade and in position 2  47  (for 100 mm to
5. If adjustment is needed, loosen the two larger lock 610 mm ripping).
screws  34 . The rip scale reads correctly only when the fence is mounted to
6. Use the small set screws  33  to adjust the riving knife the right of the blade.
position. Lay the straight edge on the opposite side of the
blade and repeat adjustments as needed. Rail Lock Adjustment (Fig. I, J)
7. Lightly tighten the two larger lock screws  34 . The rail lock has been factory-set. If you need to re-adjust,
8. Place a square flat against the riving knife to verify the riving proceed as follows:
knife is vertical and in-line with the blade. 1. Lock the rail lock lever  5 .
9. If needed, use the set screws to bring the riving knife vertical 2. On the underside of the saw, loosen the jam nut  36 .
with the square. 3. Tighten the hex rod  37  until the spring on the locking
10. Repeat step 4 to verify position of riving knife. Repeat 5 system is compressed creating the desired tension on the
through 9 if necessary. rail lock lever. Retighten the jam nut against the hex rod.
11. Fully tighten the two larger lock screws  34 . 4. Flip the saw over and check that the fence does not move
when the lock lever is engaged. If the fence is still loose,
tighten the spring further.

13
English

Bevel Stop And Pointer Adjustment (Fig. K) To reduce effects of increased vibration, make sure the
environment is not too cold, the machine and accessory are well
1. Raise the blade fully by rotating the blade height
maintained and the workpiece size is suitable for this machine.


adjustment wheel  6  clockwise until it stops.
2. Unlock the bevel lock lever  7  by pushing it up and to the WARNING:
right. Loosen the bevel stop screw  38 . • Always observe the safety instructions and
3. Place a square flat against the table top and against the applicable regulations.
blade between teeth. Ensure the bevel lock lever is in its • Ensure the machine is placed to satisfy ergonomic
unlocked, or up, position. conditions in terms of table height and stability. The
4. Using the bevel lock lever, adjust the bevel angle until it is machine site shall be chosen so that the operator
flat against the square. has a good overview and enough free surrounding
5. Tighten the bevel lock lever by pushing it down. space around the machine that allow handling of the
workpiece without any restrictions.
6. Turn the bevel stop screw  38  to rotate the cam until
it firmly contacts the bearing block. Tighten the bevel • Install the appropriate saw blade. Do not use
stop screw. excessively worn blades. The maximum rotation speed
of the tool must not exceed that of the saw blade.
7. Check the bevel angle scale. If the pointer does not read 0°,
loosen pointer screw  39  and move the pointer so it reads • Do not attempt to cut excessively small pieces.
correctly. Retighten the pointer screw. • Allow the blade to cut freely. Do not force.
8. Repeat at 45°, but do not adjust pointer. • Allow the motor to reach full speed before cutting.
• Make sure all locking knobs and clamp handles
Mitre Gauge Adjustment (Fig. A) are tight.
To adjust mitre gauge  10  loosen knob, set to desired angle and • Never place either hand in the blade area when the
tighten knob. saw is connected to the electrical power source.
Body and Hand Position • Never use your saw for freehand cuts!
Proper positioning of your body and hands when operating the • Do not saw warped, bowed or cupped workpieces.
table saw will make cutting easier, more accurate and safer. There must be at least one straight, smooth side to go


against the rip fence or mitre fence.
WARNING:
• Always support long workpieces to prevent kickback.
• Never place your hands near the cutting area.
• Do not remove any cut-offs from the blade area while
• Place your hands no closer than 150 mm from
the blade is running.
the blade.
• Do not cross your hands. Switching On and Off (Fig. A, L)
• Keep both feet firmly on the floor and maintain The on/off assembly  8  of your saw bench offers
proper balance. multiple advantages:
Prior to Operation • No-volt release function: should the power be shut off for


any reason, the switch has to be deliberately reactivated.
WARNING:
• To switch the machine on, press the green start button 40 .
• Install the appropriate saw blade. Do not use
excessively worn blades.The maximum rotation speed • To switch the machine off, press the red stop button 41 .
of the tool must not exceed that of the saw blade. Lock Off Feature Instructions
• Do not attempt to cut excessively small pieces. A cover above the switch folds down for insertion of a padlock
• Allow the blade to cut freely. Do not force. to lock the saw off. A padlock with a maximum diameter of
• Allow the motor to reach full speed before cutting. 6.35 mm and minimum clearance of 76.2 mm is recommended.

OPERATION Rip Fence Operation (Fig. A, M)


Instructions for Use Rail Lock Lever


The rail lock lever  5  locks the fence in place preventing
WARNING: Always observe the safety instructions and
movement during cutting. To lock the rail lever, push it down
applicable regulations.


and toward the rear of the saw. To unlock, pull it up and toward
WARNING: To reduce the risk of serious personal the front of the saw.
injury, turn tool off and disconnect tool from power
NOTE: When ripping, always lock the rail lock lever.
source before making any adjustments or removing/
installing attachments or accessories. An accidental Work Support Extension /Narrow Ripping Fence
start-up can cause injury. Your table saw is equipped with a work support extension to
support work that extends beyond the saw table.

14
English
To use the narrow ripping fence in the work support position, Bevel Cuts (Fig. A)
rotate it from its stored position as shown in Figure M, and
slide the pins into the lower sets of slots  42  on both ends of
the fence.
 WARNING: Avoid bevel ripping on the beveling (left) side
of the blade.
1. Set the required bevel angle, by rotating lever  7  by pushing
To use the narrow ripping fence in the narrow ripping position, it up and to the right.
snap the pins into the upper sets of slots  43  on both ends of 2. Set to desired angle, rotate lever by pushing down and to
the fence. This feature will allow 51 mm of extra clearance to the the left to lock in place.
blade. Refer to Figure M.
3. Proceed as for ripping.
NOTE: Retract the work support extension or adjust to narrow
rip fence position whenever working over the table. Cross-Cutting and Bevel Crosscutting
1. Remove the rip fence and install the mitre gauge in the slot.
Fine Adjustment Knob
2. Lock the mitre gauge at 0°.
The fine adjustment knob  4  allows smaller adjustments when
setting the fence. Before adjusting, be sure the rail lock lever is in 3. Proceed as for ripping.
its up or unlocked, position. Mitre Cuts (Fig. A)
Rip Scale Pointer 1. Set the mitre gauge  10  to the required angle.
The rip scale pointer will need to be adjusted for proper NOTE: Always hold the workpiece tightly against the face of the
performance of the rip fence if the user switches between thick mitre gauge.
and thin kerf blades. The rip scale pointer only reads correctly 2. Proceed as for ripping.
for position 1 (0 mm to 510 mm), however for position 1 with Compound Mitre
narrow rip fence in use add 52 mm. See Adjusting the Rip Scale
This cut is a combination of a mitre and a bevel cut. Set the
under Assembly and Adjustments.
bevel to the angle required and proceed as for a cross-cut mitre.
Basic Saw Cuts Support for Long Pieces
Ripping (Fig. A, N)


• Always support long pieces.
WARNING: Sharp edges. • Support long workpieces using any convenient means
such as saw-horses or similar devices to keep the ends
1. Set the blade to 0°. from dropping.
2. Lock the rip fence latch  17  (Fig. A).
3. Raise the blade until it is about 3 mm higher than the top of
the workpiece.
4. Adjust the position of the fence, refer to Rip
Dust Extraction (Fig. A)
Fence Operation. Dust from materials such as lead-containing coatings and some
wood types, can be harmful to one’s health. Breathing-in the
5. Hold the workpiece flat on the table and against the fence.
dust can cause allergic reactions and/or lead to respiratory
Keep the workpiece away from the blade.
infections of the user or bystanders. Certain dust, such as oak or
6. Keep both hands away from the path of the blade. beech dust, is considered carcinogenic, especially in connection
7. Switch the machine on and allow the blade to reach with woodtreatment additives.
full speed. Observe the relevant regulations in your country for the
8. Slowly feed the workpiece underneath the guard, keeping materials to be worked.
it firmly pressed against the rip fence. Allow the teeth to The vacuum cleaner must be suitable for the material
cut, and do not force the workpiece through the blade. The being worked.
blade speed should be kept constant.
When vacuuming dry dust that is especially detrimental to
9. Always use a push stick  20  when working close to the health or carcinogenic, use dust class M vacuum cleaner.
blade (Fig. N).
The machine is provided with a dust collection port  13  at
10. After completing the cut, switch the machine off, allow the the rear of the machine suitable for use with dust extraction
blade to stop and remove the workpiece.


equipment featuring 57/65 mm nozzles. Supplied with the
WARNING: machine is a reducer port for use of dust extraction nozzles of
• Never push or hold the "free" or cut-off-side of 34–40 mm diameter.
the workpiece. The blade guard assembly also features a dust collection
• Do not cut excessively small workpieces. port  14 for 35 mm nozzles and AirLock system.
• Always use a push stick when ripping • During all operations, connect a dust extraction device
small workpieces. designed in accordance with the relevant regulations
regarding dust emission.

15
English
• Ensure that the dust extraction hose in use is suitable for
the application and material being cut. Ensure proper
hose management.
• A splitter accessory is available to connect both ports to a
Lubrication (Fig. P)
single dust extractor. The motor and bearings require no additional lubrication. If
raising and lowering the blade becomes difficult, clean and
• Be aware that man-made materials such as chipboard grease the height adjustment screws:
or MDF produce more dust particles during cutting than
1. Unplug the saw from power source.
natural timber.
2. Turn the saw on its side.
Storage (Fig. A, O) 3. Clean and lubricate the height adjustment screw
1. Attach push stick  20  to fence. threads  44  on the underside of this saw as shown in
2. Remove the blade guard assembly  11 . Refer to Mounting/ Figure P. Use general purpose grease.
Removing the Blade Guard Assembly/Riving Knife. Place
blade guard assembly into holder as shown, then turn lock
1/4 turn to lock in place.
Cleaning (Fig. A, Q)

3. Slide closed end of blade wrenches  19  into catch then
secure in place with wing nut. WARNING: Blow dirt and dust out of the main housing
4. Insert guide bar of mitre guage  10  into pocket until it with dry air as often as dirt is seen collecting in and around
bottoms out. the air vents. Wear approved eye protection and approved
dust mask when performing this procedure.


5. Remove the non-through sawing riving knife  21 . Refer to
Mounting/Removing the Blade Guard Assembly/Riving WARNING: Never use solvents or other harsh chemicals
Knife. Place the non-through sawing riving knife into the for cleaning the non-metallic parts of the tool. These
holder as shown, then turn lock 1/4 turn to lock in place. The chemicals may weaken the materials used in these parts.
non-through sawing riving knife can also be installed and Use a cloth dampened only with water and mild soap.
stored in its regular usage position. Never let any liquid get inside the tool; never immerse any
6. To store fence  16 , snap work support in stored position. part of the tool into a liquid.
Remove fence from rails. Reattach fence upside down on
left side of saw. Pivot fence lock latches to secure.
 WARNING: To reduce the risk of injury, regularly clean
the table top and ventilation slots.
7. Turn the handwheel 6 in anticlockwise direction until
the teeth of the saw blade are positioned below the saw
 WARNING: To reduce the risk of injury, regularly clean
the dust collection system.


table  1 .
WARNING: To reduce the risk of serious personal
8. Wind the mains cable around the cable holder 23 . injury, do not use the saw without reattaching the
Transporting (Fig. A) dust access door.
• Turn the tool off and disconnect from power supply. The blade guard assembly  11  and throat plate must be placed
in position before operating the saw.
• Wind the mains cable around the cable holder 23 .
Before use, carefully inspect upper and lower blade guards as
• Remove all accessories that cannot be mounted firmly to
well as the dust extraction tube to determine that it will operate
the power tool.
properly. Ensure that chips, dust or work piece particles cannot
• Retract the work support extension. lead to blockage of one of the functions.
• Always carry the machine using the carry handles  12 .


In case workpiece fragments are jammed between saw blade
WARNING: Always transport the machine with the upper and guards, disconnect the machine from the power supply
blade guard fitted. and follow the instructions given in section Mounting the
Saw Blade. Remove the jammed parts and reassemble the
MAINTENANCE saw blade.
Your power tool has been designed to operate over a long Keep the ventilation slots clear and regularly clean the housing
period of time with a minimum of maintenance. Continuous with a soft cloth.
satisfactory operation depends upon proper tool care and
Regularly clean the dust collection system:
regular cleaning.


1. Turn the saw on its side, so the bottom, open part of the
WARNING:To reduce the risk of serious personal
unit is accessible.
injury, turn tool off and disconnect tool from power
source before making any adjustments or removing/ 2. Open the dust access door  45  shown in Figure Q loosening
installing attachments or accessories. An accidental the two screws  46  and detaching the door. Clean out
start-up can cause injury. the excess dust, then reattach the door securing it with
the screws.

16
English

Optional Accessories
 WARNING: Since accessories, other than those offered
by DeWALT, have not been tested with this product, use
of such accessories with this tool could be hazardous.
To reduce the risk of injury, only DeWALT recommended
accessories should be used with this product.
Consult your dealer for further information on the
appropriate accessories.
Replace blade guard when worn. Contact your local DeWALT
service centre for details on a blade guard replacment.
SAW BLADES: ALWAYS USE 210 mm noise reduced saw blades
with 30 mm arbour holes. Blade speed rating must be at least
6000 RPM. Never use a smaller diameter blade. It will not be
guarded properly.
BLADE DESCRIPTIONS
Application Diameter Teeth
Construction Saw Blades (fast rip)
General Purpose 210 mm 24
Fine Crosscuts 210 mm 40
Woodworking Saw Blades (provide smooth, clean cuts)
Fine crosscuts 210 mm 60

Protecting the Environment


Separate collection. Products marked with this symbol
must not be disposed of with normal household waste.
Products contain materials that can be recovered
or recycled reducing the demand for raw materials.
Please recycle electrical products according to local provisions.
Further information is available at www.2helpU.com.

17
Belgique et DeWALT - Belgium BVBA Tel: NL 32 15 47 37 63 www.dewalt.be
Luxembourg België en Luxemburg Egide Walschaertsstraat 16 Tel: FR 32 15 47 37 64 [email protected]
2800 Mechelen Fax: 32 15 47 37 99

Danmark DeWALT (Stanley Black&Decker AS) Tel: 70 20 15 10 www.dewalt.dk


Roskildevej 22 Fax: 70 22 49 10 [email protected]
2620 Albertslund

Deutschland DeWALT Tel: 06126-21-0 www.dewalt.de


Richard Klinger Str. 11 Fax: 06126-21-2770 [email protected]
65510 Idstein

Ελλάς DeWALT (Ελλάς) Α.Ε. Τηλ: 00302108981616 www.dewalt.gr


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& Λ. Βουλιαγμένης, Γλυφάδα 166 74, Αθήνα
SERVICE : Ημερος Τόπος 2 (Χάνι Αδάμ) – 193 00 Ασπρόπυργος

España DeWALT Ibérica, S.C.A. Tel: 934 797 400 www.dewalt.es


Parc de Negocios “Mas Blau” Fax: 934 797 419 [email protected]
Edificio Muntadas, c/Bergadá, 1, Of. A6
08820 El Prat de Llobregat (Barcelona)

France DeWALT (Stanley Black & Decker France SAS) Tel: 04 72 20 39 20 www.dewalt.fr
62 Chemin de la Bruyère Fax: 04 72 20 39 00 [email protected]
CS 60105,
69574 DARDILLY Cedex

Schweiz DeWALT Tel: 044 - 755 60 70 www.dewalt.ch


Suisse In der Luberzen 42 Fax: 044 - 730 70 67 [email protected]
Svizzera 8902 Urdorf

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Building 4500, Kinsale Road Fax: 01278 1811 [email protected]
Cork Airport Business Park
Cork, Ireland

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via Energypark 6 39 039-9590200
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Netherlands BVPostbus 83, Fax: 31 164 283 200
6120 AB BORN

Norge DeWALT Tel: 45 25 13 00 www.dewalt.no


Postboks 4613 Fax: 45 25 08 00 [email protected]
0405 Oslo, Norge

Österreich DeWALT Tel: 01 - 66116 - 0 www.dewalt.at


Werkzeug Vertriebsges m.b.H Fax: 01 - 66116 - 614 [email protected]
Oberlaaerstrasse 248, A-1230 Wien

Portugal DeWALT Tel: +351 214667500 www.dewalt.pt


Ed. D Dinis, Quina da Fonte Fax: +351214667580 [email protected]
Rua dos Malhoes 2 2A 2º Esq.
Oeiras e S. Juliao da Barra, paço de Arcos e Caxias
2770 071 Paço de Arcos

Suomi DeWALT Puh: 010 400 4333 www.dewalt.fi


PL47 Faksi: 0800 411 340 [email protected]
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BOX 94 Fax: 031 68 60 08 [email protected]
43122 Mölndal
Sverige

Türkiye Sanayi ve Ticareet Bakanlığı tebliğince kullanim ömrü 7 yıldır. Tel: +90 216 665 2900 www.dewalt.com.tr
Stanley Black & Decker Turkey Alet Üretim San. Tic. Ltd.Şti. Faks: +90 216 665 2901 [email protected]
AND Kozyataği - İçerenköy Mah. Umut Sok. AND Ofis Sit. No: 10-12 / 82-83-84
Ataşehir/İstanbul, Türkiye
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N778418 08/19

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