ATA 28 Fuel Level 3
ATA 28 Fuel Level 3
ATA 28 Fuel Level 3
A 319/320/321
ATA 28
Fuel
LEVEL 3
Page: i
TABLE OF FIGURES
Figure 1 Tank Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Fuel Feed System Components . . . . . . . . . . . . . . . . . . . . 75
Figure 2 Basic Schematic A319 / 320 . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Fuel Feed System Components . . . . . . . . . . . . . . . . . . . . 77
Figure 3 Basic Schematic A319 / 320 . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 CTR TK PUMP Control Logic . . . . . . . . . . . . . . . . . . . . . . 79
Figure 4 Basic Schematic A321 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Fuel Feed System A321 . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 5 Fuel Control Panel A319 / 320 . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Fuel Feed System Components . . . . . . . . . . . . . . . . . . . . 83
Figure 6 Fuel Control Panel A321 . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 CTR Tank Transfer Logic . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 7 Cockpit Refuel Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 42 Crossfeed Valve Control Cicuit . . . . . . . . . . . . . . . . . . . . . 87
Figure 8 Refueling Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 43 LP Shut Off Valve Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 9 ECAM Fuel Page A319 / 320 . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 APU Fuel Feed Components . . . . . . . . . . . . . . . . . . . . . . 91
Figure 10 ECAM Fuel Page A319 / 320 . . . . . . . . . . . . . . . . . . . . . . 21 Figure 45 Fuel Recirculation System . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 11 E / W Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 46 Recirculation System Components . . . . . . . . . . . . . . . . . 95
Figure 12 ECAM Fuel Page A321 . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 47 Fuel Recirculation System . . . . . . . . . . . . . . . . . . . . . . . . . 97
Figure 13 E / W Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 48 Recirculation System Components . . . . . . . . . . . . . . . . . 99
Figure 14 ECAM Warnings / Inhibition Phases . . . . . . . . . . . . . . . . 29 Figure 49 Level/Temp. Sensors A319/320 . . . . . . . . . . . . . . . . . . . . 101
Figure 15 CB Panel Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 50 Fuel Level Sensing Control Unit . . . . . . . . . . . . . . . . . . . . 103
Figure 16 Electrical Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 Quantity Indicating A319/320 . . . . . . . . . . . . . . . . . . . . . . 105
Figure 17 Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 52 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Figure 18 Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Figure 53 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 19 Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 54 Fuel Level Magnetic Indicatig System . . . . . . . . . . . . . . . 111
Figure 20 Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 55 Fuel Quantity Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 21 Water drain valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Figure 56 MCDU Utilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Figure 22 Tank Ventilation System A319 / 320 . . . . . . . . . . . . . . . . 43 Figure 57 MCDU Utilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 23 Tank Ventilation System A321 . . . . . . . . . . . . . . . . . . . . . 45 Figure 58 MCDU Utilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 24 Tank Vent System Components . . . . . . . . . . . . . . . . . . . . 47 Figure A Basic Schematic A319 / 320 . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 25 External Ventilation System . . . . . . . . . . . . . . . . . . . . . . . . 49 Figure B Basic Schematic A321 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Figure 26 Refuel / Defuel Schematic . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure C Electrical Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 27 Automatic Refueling Operation . . . . . . . . . . . . . . . . . . . . . 53 Figure D Intercell XFR Valve Elec. Schematic . . . . . . . . . . . . . . . . . 124
Figure 28 Refueling Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 29 Refuel / Defuel Sys. Components . . . . . . . . . . . . . . . . . . 61
Figure 30 Refuel / Defuel System Components . . . . . . . . . . . . . . . . 63
Figure 31 Refuel / Defuel Schematic A321 . . . . . . . . . . . . . . . . . . . . 65
Figure 32 Intercell Transfer System . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 33 Fuel Transfer Valve Elec. Schematic . . . . . . . . . . . . . . . . 69
Figure 34 Intercell Transfer System Components . . . . . . . . . . . . . . 71
Figure 35 Fuel Feed System A319 / 320 . . . . . . . . . . . . . . . . . . . . . 73
Page: ii
Lufthansa Technical Training
FUEL SYSTEM A319 / 320 / 321
GENERAL
28-00
ATA 28 FUEL
For Training Purposes Only
28-00 GENERAL
DESCRIPTION Sub Systems
FUEL
Fuel-System: RECIRCULATION
keeps the fuel in the main fuel tanks and the center tank, which are ( IDG )
COOLING
open to atmosphere through the vent surge tanks
controls and supplies the fuel in the correct quantities to the fuel
tanks during refuel operations
ENGINE
supplies the fuel to the engines LP FUEL
SHUT - OFF
supplies the fuel to the Auxiliary Power Unit (APU)
supplies the fuel to decrease the temperature of the Integrated Drive
Generators
gives indications in the cockpit of the usual system operation X - FEED
gives indications in the cockpit of the failures that could cause an
unusual condition.
is controlled by one Fuel Quantity Control Indication Computer ( FQIC ) and
two Fuel Level Sensing Control Units ( FLSCU ).
FUEL APU
DISTRIBUTION FUEL
FEED
FUEL
LEVEL MLI
SENSING
For Training Purposes Only
FUEL
STORAGE
REFUEL /
DEFUEL FQIC
SYSTEM
ECAM
RIB 1 RIB 2
RH SURGE
LH SURGE TANK
TANK
CENTER
LH TANK RH TANK
TANK
cally. The adjacent pressure switch controls the operation and monitors the
Scavenge System pump inlet pressure. When the aircraft is on the ground, the pump can be oper-
ated by a pushbutton switch ( 8QC ) in the APU compartment to purge the fuel
The scavenge jet pumps are installed in the wing tank and in the center tank.
line.
The wing tank pumps moves fuel which has entered the wing surge tank back
in the outer cell of the wing.
The center tank jet pumps move the fuel to the related center tank main pump
inlets.
LEGEND:
U
OVERFLOW SENSOR
UNDERFULL SENSOR
A3 IN THE APPENDIX
FUEL QUANTITY INDICATING PROBE F FULL LEVEL SENSOR
( WITH COMPENSATOR (CIC) )
Ç
IDG RETURN LINE
REFUEL RECEPTACLE
( L/H SIDE OPTIONAL )
F
Ç H
REFUEL VALVE
M M
FLOAT VALVE
U
U
WING TK VENT LINE L
H L
L
Ç I
Ç
L L
OVERWING GRAVITY U
REFUEL PORT
ÇÇ
T M M M M S
T
OVERPRESSURE
PROTECTOR
ÇÇ
ÇÇ 0
For Training Purposes Only
FLAME ARRESTOR
MANIFOLD DRAIN VALVE
AIR INLET VALVE
Overpressure Protectors sors,the transfer valves in both the LH and the RH wing tanks open automati-
Overpressure protectors ( 46QM, 47QM 96QM, 102QM, I03QM ) are installed cally.
in the system to relieve pressure in the tanks that might occur through vent There are two low level sensors in each inner cell. Each sensor will signal two
blockage or a pressure refueling gallery failure. Overpressure protectors are valves to open, one in each wing, ensuring that transfer is simultaneous in
disposed as follows: each wing.
- Center tank:Mounted in an interconnecting pipe in the LH tank wall,excess A signal from the sensors energizes Channel 1 and Channel 2 relays to open
pressure in the center tank relieves into the LH inner cell. the transfer valves. When opened they electrically latch in the open position
- Vent tank: mounted on a handhole cover between Ribs 24 and 25 will relieve until the system is reset by the next refueling selection.
to permit venting if the vent protector ( 48QM,49QM ) or NACA intake be
comes blocked.
LEGEND:
U
OVERFLOW SENSOR
UNDERFULL SENSOR
A3 IN THE APPENDIX
FUEL QUANTITY INDICATING PROBE F FULL LEVEL SENSOR
( WITH COMPENSATOR (CIC) )
Ç
IDG RETURN LINE
REFUEL RECEPTACLE
( L/H SIDE OPTIONAL )
Ç H
F
REFUEL VALVE
M M
FLOAT VALVE
U
U
WING TK VENT LINE L
H L
L
ÇÇ
F
ÇÇ
CTR TK VENT LINE I L L
OVERWING GRAVITY U
REFUEL PORT
ÇÇ
T M M M M S
T
OVERPRESSURE
ÇÇ
PROTECTOR
ÇÇ
For Training Purposes Only
FLAME ARRESTOR
MANIFOLD DRAIN VALVE
AIR INLET VALVE
LEGEND:
U
OVERFLOW SENSOR
UNDERFULL SENSOR
A3 IN THE APPENDIX
ULTRACOMPARATOR F FULL LEVEL SENSOR
AIR RELEASE VALVE PRESSURE RELIEF VALVE
DUALCOMPARATOR T TEMPERATURE SENSOR
JET PUMP
L LOW LEVEL SENSOR I IDG SHUT - OFF SENSOR
CTR TK TRANSFER
H HIGH LEVEL SENSOR MAGNETIC LEVEL INDICATOR ( MLI ) TO ENGINE 1 VALVE
ÇÇ
IDG RETURN LINE
REFUEL RECEPTACLE
( L/H SIDE OPTIONAL )
ÇÇ H
F
REFUEL VALVE
M M
M M
WING TK VENT LINE
U
L
L
CTR TK VENT LINE U L
L
OVERWING GRAVITY I L L
REFUEL PORT
FLOAT VALVE
T M M M M S
OVERPRESSURE H
PROTECTOR F
Ç
ÇÇ Ç
For Training Purposes Only
FLAME ARRESTOR
MANIFOLD DRAIN VALVE
Overhead Panel
1 1 3 2 3 1 1
ON – ( PB Switch IN )
– The transfer valve opens
FAULT – The light comes on if , the associated wing tank overflows. In that
case the ECAM will be activated.
4 X-Feed PB Switch
Same as A319 / 320
Overhead Panel
1 1 3 2 3 1 1
5 PWR PB Switch
This switch activates / deactivates the automatic refueling from the cockpit.
ON light ( white ) and FAULT light ( amber ) are integrated in the switch.
ON: - Refuel system is energized.
Cockpit refuel control /Preselector panel takes priority. ( CKPT lights
For Training Purposes Only
FAULT: – Illuminates when auto high level test was not satisfied.
Overhead Panel
7
3 PWR CTL
REFUEL
FAULT VALVE
ON ON
For Training Purposes Only
5 6
6 TEST Switch tity indications appear and the refuel operation can be selected.
When pressed to HI.LVL The electrical supply is automatically cut off after 10 min, if no refuel
operation is selected or at the end of refuelling.
– the HI LVL lights come on if high level sensors and associated circuits are
serviceable
NORM:– The FQI is not supplied by BAT.
NOTE: If tanks are full ( HI LVL lights on ) when test is performed,the HI LVL
lights extingush if high level sensors and associated circuits are ser-
viceable.
FUEL QTY
KG X 1000
LEFT CTR RIGHT
HI. LVL.
LEFT CTR RIGHT 2
REFUEL VALVES
OPEN OPEN OPEN
NORM NORM NORM 3
SHUT SHUT SHUT
6
MODE SELECT TEST BATT POWER
REFUEL HI LVL ON
OFF 12
4
OPEN LTS
For Training Purposes Only
DEFUEL/XFR NORM
5
PRESELECTED REFUEL ACTUAL
KGX1000
PANEL DOOR
MICRO SWITCH
7 14.5 8.20 9
In line – Green: pump pressure is normal ( pump contactor on ) In line – Green: Valve is open
Cross line – Amber: pump contactor is off In line – Amber: Valve is open with pushbutton switch off
In line – Green: Valve is open Cross line - Green: Both valves open
For Training Purposes Only
700 4800
Cross line - Amber: One open and no low level
In line – Amber: Valve is open with ENG ( APU ) MASTER switch
OFF or FIRE pushbutton out. Green: Transit
700 4800 -
Cross line – Green: APU valve is closed
FUEL KG
F USED 1 F USED 2
3100 FOB 3100
14260
3 APU
4
1
5
700 5030 2800 5030 700
11 C 10 10 C 11
For Training Purposes Only
C 10 – It is normally green
– It is advisery in phase 2 and 6 only, if the fuel temperature
is above 45°C or below – 40°C.
– It becomes amber, and ECAM displays a caution, if
the temperature exceed the high / low limits.
FUEL KG
F USED 1 F USED 2
9 3100 FOB 3100
8
14260
APU
11 C 10 10 C 11 7
For Training Purposes Only
CL 87. 5%
FOB : 14260 10
S FLAP F
FULL
Figure 11 E / W Display
FRA US-T gs 18.05.00 Page: 23
Lufthansa Technical Training
FUEL A321
GENERAL
28 - 00
In line – Amber: Transfer valve position disagrees with switch position ( open )
XX – Fuel quantity not valid
Cross line – Green: Transfer valve is closed
Cross line – Amber: Transfer valve position disagrees with switch position ( closed )
4800 – Amber line appears across the last two digits when
FQI is inaccurat ( degraded mode )
FUEL KG
9 F USED 1 F USED 2
3100 FOB 3100
8
12860
3 APU
4
LEFT RIGHT
1
CTR
C 10 10 C 7
For Training Purposes Only
– The indication appears when the related function is selected, or the indicated
condition exist.
For Training Purposes Only
CL 87. 5%
FOB : 12860 10
S FLAP F
1+F
FUEL X FEED
REFUELING
FOB BELOW 3T 11
For Training Purposes Only
Figure 13 E / W Display
FRA US-T gs 25.05.00 Page: 27
Lufthansa Technical Training
FUEL SYSTEM A319 / 320
GENERAL
28-00
OFF lt on 1, 3, 4,
CTR TK PUMPS OFF CTR TK 5, 7, 8,
CTR TK pb at OFF with no FAULT
PUMP pb
9, 10
1ST ENG TO PWR
TOUCH DOWN
1500 Ft
SINGLE MASTER
800 Ft
FUEL
ELEC PWR
80 Kts
L ( R ) OUTER TK HI TEMP or
L ( R ) INNER TK HI TEMP
Fuel temp above : SINGLE MASTER
. in outer cell above 55° on ground FUEL
CHIME CAUT
60° in flight
. in inner cell above 45° on ground
54° in flight
NIL 3, 4, 5,
L ( R ) XFR VALVE CLOSED 7, 8
both transfer valves fail to open after
inner cell low level
LIFT OFF
L ( R ) WING TK LO TEMP
80 Kts
80 Kts
CB PANEL LOCATION
For Training Purposes Only
SCHEMATIC
A3 IN THE APPENDIX
For Training Purposes Only
EXTERNAL
POWER
EMG
GEN 1 APU GEN 2
GEN
L WING TANK PUMP 1 STDBY
11QA
1XX
2XE R WING TANK PUMP 1 STDBY 3XG
GCL 9XUI 12QA 3XS 9XU EPC
EMER GLC1 GLC-APU GLC-2
1PE TR-ESS R WING TANK PUMP 1 SUPPLY R WING TANK PUMP 2 SUPPLY
202 XP
101 XP
2QA 8QA
1XN1 1XN2
204 XP
L WING TANK PUMP 1 SUPPLY
103 XP
3PE 1PU1 TR1 1QA 7QA 1PU2 TR-2
3XN1 3XN2
CENTER TANK PUMP 1 SUPPLY CENTER TANK PUMP 2 SUPPLY
29QA 30QA
5PU1
DC BUS 1 1PP BATT BUS 3PP DC BUS 2 2PP DC SERVICE BAR 6PP
1PC2
R WING PUMP 1 CONTROL 1PC1 8PN
R WING PUMP 2 CONTROL
202 PP
L WING PUMP 1 INDICATION L WING PUMP 2 INDICATION
1PN1 4QA 1PN2 10QA
303 PP
101 PP
601 PP
11PB XFR/DEFUEL VALVE SUPPLY
CTL & INDICATION
1QU
X FEED VALVE SUPPLY &
1QE CONTROL Nº 2 MOTOR 2PR
ENG 1 LP VALVE MOTOR 2
3QG SUPPLY & CONTROL
501 PP
BATT 2 HIGH LVL SUPPLY
6PB2 ENG 2 LP VALVE MOTOR 2 1QJ
2PB2
206 PP
L WING PUMP 1 CONTROL 6PN 4QG SUPPLY & CONTROL
R WING PUMP 1 INDICATION REFUEL / DEFUEL SUPPLY
103 PP
3PN1 3QA
L WING Nº 2 TRANSFER 2QU & CONTOL
46QJ VALVE SUPPLY
8PR
CTR TANK PUMP 1 CONTROL
502 PP
BATT 1 R WING Nº 2 TRANSFER
DC ESS 4PP 1QL CTR TANK PUMP 2 INDICATION 6PB1
2PB1 45QJ VALVE SUPPLY 5PR REL
REFUELING REFUEL ON BATTERY
CHANNEL 2 SUPPLY NORM / BATT 8QT
2QT
204 PP
701 PP
1QG NORM
5PB1 CTR TANK PUMP 2 CONTROL OPEN
3PN2
401PP
L WING Nº 1 TRANSFER
1QP VALVE SUPPLY
R WING Nº1 TRANSFER
2QP VALVE SUPPLY
801 PF
TO FQI COMPUTER
CANNEL 1 SUPPLY
1QT
ACCESS PANELS
Precaution Example
10 m
General Description 33 ft WARNING
WARNING SIGN
Access holes in the wing are closed by: OPEN FUEL TANKS
– Access panels
– Door panels SAFETY AREA
– Cover plates
NOTE:
Access Panels ALL SAFETY AREA CLEARENCES
ARE SUBJECT TO CHANGE
There are 21 access panels installed in the wing bottom skin and ACCORDING TO LOCAL OR
AIRPORT REGULATIONS
two panels in the main wheel well ( access to the center tank ).
These are of different types. 10 m
33 ft
10 m
33 ft
The access panels are attached to the bottom skin panel with bolts
which go either:
– through the access panel and into nuts on the bottom skin panel
– or through a ring clamp and into nuts on the access panel.
Safety Precautions 10 m
33 ft
You must obey the fuel safety procedures when you do work in a fuel tank.
– REF AMM Task 28 - 00 - 00 - 910 - 001 PERSON WORKING
IN TANK
You must obey these precautions when you go in a fuel tank or when you re-
move a fuel tank access panel ( panels ). SPARK PROOF LAMP
Read this precautions together with the special notes and precautions which
are applicable to specified maintenance operations.
For Training Purposes Only
NOTE:
– This precautions are the minimum safety standard for work in a fuel tank.
But, the Local Regulations can make other safety precautions necessary.
SAFETY PERSON TO
MONITOR THE PERSON
MAT AIR PIPE AT WORK
PROTECTIVE RING
ACCESS PANEL
SEALING
RING
GASKET
RING CLAMP
Center Tank Access Panel ( Typical )
SEAL
TYPES 23 and 24
TYPE 27A
TYPE 27
TYPE 25A
8
TYPE 24
TYPE 23
TYPE 25A
TYPE 27A
For Training Purposes Only
TYPE 30
TYPE 29
TYPE 29A
TYPE 28
TYPE 30
FUEL STORAGE
Tank Presentation Clack Valves
Fuel is carried in tree tanks: The clack valves in the Rib 2 let the fuel enter the area between Rib 1 and
– the left hand wing tank Rib 2 but do not let fuel outboard oft he Rib 2.
– the right hand wing tank This makes sure that the main fuel pumps are always in fuel during wing down
– the center tank maneuvers.
on A321 center transfer tank Clack Valves ( A321 )
The tanks are integral tanks, the wing tanks are formed by forward and rear The clack valves in the Rib 22 let the fuel that has enterd the vent surge tanks
spar, upper and lower skin, and closed ribs. return to the related wing tank.The clack valves do not let fuel enter the vent
Each fuel tank, when nomally full , has 2% additionel space for expansion with- surge tanks from the wing tanks,
out spillage into the vent surge tank which can contain 190 ltr before overflow-
ing.
On A319 / 320 rib15 divides the wing tank in an outer and an inner cell. Electri-
cally operated transfer valves are provided to transfer the outer cell fuel into the
inner cell when the inner cell detects low level ( approx. 75O kgs ).
– The wing tank of the 321 does not have a devision off an inner and outer zell,
it is just one tank.
To be sure, that the wing tank pumps always immersed in fuel during flight
manoeuvers, they are located in the collector box formed between rib 1 and 2.
Clack valves installed at the bottom of rib 2 let the fuel enter into the collector
box but prevent reverse flow.
Access to the wing tanks is provided by man-holes on the lower wing skin.
For Training Purposes Only
The center tank is located forward of the wheel well between the cabin floor
and the airconditioning compartment.
Access to the center tank is provided by panels in the rear spar, ( accessable
from the main wheel well ).
In all tanks boost pumps, pressure switches, valve actuators, drain valves mag-
netic level sticks, etc. may be replaced with-out getting access to the tank.
RIB 2 RIB 2
CLACK VALVE
A321 ( only )
CLACK VALVE
For Training Purposes Only
operate. The remote inlet has a short pipe connected to it, which goes to
the lowest part of the fuel tank.
The water drain valves in the center tank and the vent surge tanks do not
have a remote inlet. Thus they only drain their adjacent area.
RIB 2 RIB 2
1 1
VENT SURGE TANK 2 2 RIB 15
1 1
2 2
CHECK
VALVE
REMOTE INLET CHECK
VALVE
PISTON
For Training Purposes Only
lief device.
The overboard Overpressure Protectors are visible from the ground.
CHECK VALVE
RIB 2 RIB 2
VENT LINE
VENT LINES
FLOAT VALVE
RIB 15
VENT SURGE TANK
FLOAT VALVE
OVERPRESSURE
RELIEF VALVE
For Training Purposes Only
JET PUMPS
NACA INTAKE
INTERTANK OVERPRESSURE
DISKS OVERBOARD OVERPRESSURE
DISKS
JET PUMP LINE
RIB 2 RIB 2
VENT LINE
VENT LINES
FLOAT VALVE
FLOAT VALVE
OVERPRESSURE
RELIEF VALVE
For Training Purposes Only
NACA INTAKE
INTERTANK OVERPRESSURE
DISKS
Overpressure Protectors
Tank Vent System Components
Overpressure protectors are installed between the tanks or overboard through
the lower surface.
Vent Surge Tank The protectors contain a carbon disc which bursts when subjected to overpres-
A vent surge tank is located outboard of the left and right wing tanks. sure. When an protector relieves into an adjoining tank a basket retains the
The purpose of the vent tank is to ventilate the fuel tanks and allow air to enter pices of broken disc.
the tank during fuel use. For the disc bursting pressure REF AMM bursting pressure table.
The vent surge tank is connected to ambient through a NACA intake. An overpressure relief valve ( not shown ) is located between the center tank
and the right tank.
Vent Protector
The vent protector is a static unit comprising a flanged cartridge with anti-icing Vent Ducts
baffles and a single section of rolled corrugated strip forming a flame arrestor.
In the wing tank there is a gallery formed by a pair of top surface stringers
The protector locates in the intake with O - ring seals to ensure gas tight joints, capped by sealig plate which extendes from Rib 2 to the vent surge tank.
and is secured with bolts
The ducts are large enough to ensure that if the pressure refueling shut-off
failed, exess fuel can be discharged overboard to the NACA intake without the
tank pressure exeeding designed limits.
Check Valves
Rubber check valves are installed in the vent lines to allow any fuel that findes The center tank vent line is a conventional open line large enough for airflow
its way into the vent lines to drain back into the tank. only. With its open end at the center tank, the line runs through the wing tank to
the vent surge tank.
– when subjected to an inward pressure differential of 0.5 psig with a full tank.
– against an outward pressure differential of 1 psig with fuel level below
the float.
FLAME ARRESTOR
RIB 15
A319 / 320
ICE PROTECTOR
Overpressure Protectors
FORWARD
OUTER CELL
VALVE OPEN
15 o
INCORRECT
INSTALLATION
LH
WING TANK
VENTILATING
AIR INLET
CENTER TANK
REAR
SPAR
AIR
DISTRIBUTION
PIPE
RH
DRAIN MAST WING TANK
LEAK MONITOR
For Training Purposes Only
APU OUTLET
A defuel / transfer valve can be opened from the refuel control panel.
When automatic refueling is performed, the required total fuel quantity is
For Training Purposes Only
The valve will connect the fuel feed line with the fuel fill line and is operated for
pre-selected with the rocker switch on the refuel control panel.When selected
defuel of the aircraft, or for transfer of fuel between the tanks.
fuel level is above full wing tanks, the center tank valve will open allowing si-
multaneous filling of all tanks. The tank booster pumps are used to pressurize the fill line during defueling and
transfer.
The refuel valve solenoids receives power for opening through the control
panel.
Gravity refueling of the wing tanks are possible through fill ports on the wing
upper outer surface.
OPTIONAL
LEFT CTR RIGHT
OPEN
FAULT VALVE
OPEN OPEN
NORM NORM NORM ON ON
SHUT SHUT SHUT
OPEN LTS
DEFUEL/XFR NORM
DEFUEL TRANSFER
REFUEL VALVE VALVE
OVERWING GRAVITY
REFUEL PORT
AIR INLET VALVE REFUEL LINE
REFUEL VALVE
For Training Purposes Only
CROSSFEED VALVE
MANIFOLD DRAIN VALVE
HI LVL SENSOR
DIFFUSOR
Open the access door 192 MB. Make sure that the panel floodlight comes on. - Set the MODE SELECT switch to OFF and guard it.
Refuel pressure at the couplings is 50 psi ( 3.45 bar ).
Close Up
On Panel 800 VU: Close the access door 192 MB.
Set and hold the TEST switch in the LTS position. De-energize the aircraft electrical network.
- all panel lights come on. Disconnect the hose-coupling ot the fuel tanker from the aircraft.
- the FUEL QTY and REFUEL displays show eights. Install the cap of the refuel coupling.
Disconnect the fuel tanker to aircraft cable.
FUEL QTY
KG X 1000
LEFT CTR RIGHT
OFF
NORM
PRESELECTED REFUEL ACTUAL
KGX1000
12.8 4.1
DEC INC CKPT END
the upper ECAM display shows the message REFUEL (green). 10.5 8.26
Put the preselector rocker switch to the INC position and hold it there. The
number on the PRESELECTED display should increase. DEC INC CKPT END
When the display shows the required fuel load, release the rocker switch.
The green ready-to-refuel light on the wing outboard of the refuel coupling
comes on (as long as the preselected value is higher than the actual
value).
The pumps on the fuel truck may be started.
On the preselector make sure that the number on the ACTUAL display increa-
ses.The fuel flow stops for approximately five seconds near the end of the re-
fuel operation.This lets the computer calculate accurately where to put the last
of the fuel.
Monitor the END light.
Preparation
LEFT CTR RIGHT
The preparation is the same as descripted on automatic refueling operation. 1.88 0.00 2.20
Refueling Procedure
Set the MODE SELECT switch to REFUEL HI LVL
set the related REFUEL VALVES switch(es) to OPEN LEFT CTR RIGHT
monitor the fuel quantities entering the tanks at the indicator ( 6 QT ) REFUEL VALVES
When the tank(s) has the required amound(s) or HI LVL light illuminates ( in
this case the refuel valve closes automatically ) OPEN OPEN OPEN
NORM NORM NORM
set the related REFUEL VALVES switch(es) to SHUT SHUT
SHUT SHUT
– Make sure that all switches are in normal position and close the Refuel
Control Panel MODE SELECT TEST
BATT POWER
HI LVL ON
REFUEL
OFF
4.1 4.1
DEC INC CKPT END
Operation
For Training Purposes Only
MANUAL PLUNGER
For Training Purposes Only
Make sure the valves show open on the ECAM fuel page.
– connect the ground-cable of the refuel nozzle to the wing ground-
connector.
– remove the applicable overwing refuel cap.
– put the fuelling nozzle into the overwing refuel point and start the pump on
the fuel truck.
– keep the rate of refuel the same as or less than the rate of flow through the
transfer valves.
– monitor the fuel quantity on the ground refuel / defuel control panel
LO LO
REFUEL VALVES
- set the MODE SELECT switch to DEFUEL / XFR position and check
OPEN OPEN OPEN
that OPEN light comes on. NORM NORM NORM
SHUT SHUT SHUT
For Training Purposes Only
- on FUEL panel, switch ON the pumps of the tank to be emptied. OPEN LTS
DEFUEL/XFR
ON
PRESELECTED REFUEL ACTUAL
KGX1000
When required quantity is transfered reset the system. 14.5 8.20
DEC INC CKPT END
OPEN or NORM.
A manual plunger will, when depressed, open the valve mechanically. The
valve will close again when the plunger is released.
FORWARD
FUEL INLET
CANISTER
SOLENOID
For Training Purposes Only
ACCESS PANEL
FUEL OUTLET 522JB ( 622JB )
READY TO
PRESSURE
MANUAL REFUEL LIGHT
BLANKING CAP
PLUNGER
Diffusers
Diffusers are installed to the ends of the refuel lines in the tanks.
They direct the fuel into the tanks with a minimum of turbulence and electo-
For Training Purposes Only
FLOAT
RH INNER
CENTER TANK CELL
For Training Purposes Only
NOTE! Refueling at both right and left receptacle simultaneously is not Refueling may be performed with battery power onIy.
permittet. Refuel pressure at the couplings is max 50 psi ( 3.45 bar ) The refuel valves can be opened manually in case of solenoid failure or if
power is not available.
This will give the following flow rates:
all tanks ~ 1400 l / min
A HI LVL sensing system prevents the tanks from being overfilled.
This is an average flow rate of 1400 l / min ( 370 USG / min ), which will fill the
tanks from empty in approximately 20 minutes.
A defuel / transfer valve can be opened from the refuel control panel.
The valve will connect the fuel feed line with the fuel fill line and is operated for
When automatic refueling is performed, the required total fuel quantity is
For Training Purposes Only
Gravity refueling of the wing tanks are possible through fill ports on the wing
upper outer surface.
OPTIONAL
LEFT CTR RIGHT
OPEN
FAULT VALVE
OPEN OPEN
NORM NORM NORM ON ON
SHUT SHUT SHUT
DEFUEL TRANSFER
REFUEL VALVE VALVE
OVERWING GRAVITY
REFUEL PORT
HI LVL SENSOR REFUEL LINE
DIFFUSOR
REFUEL VALVE
For Training Purposes Only
CROSSFEED VALVE
AIR INLET VALVE MANIFOLD DRAIN VALVE
F.USED 1 F U E L KG F.USED 2
0 FOB 0
3850
APU
L L
L L
For Training Purposes Only
OPEN
LATCH CIRCUIT
SCHEMATIC
A3 IN THE APPENDIX
For Training Purposes Only
BITE TEST
& POSITION
DATA
OPEN SHUT
2QB FUEL/XFR
VALVE 1 WING/R LOW SHUT
1158VD DIODE 1158VD DIODE
801PP NORMAL MODULE MODULE
28V DC 12QP ACTUATOR TRANSFER VALVE
ESS BUS / R REAR SPAR
SHEDDABLE
NORMAL
6QP RELAY R WING TK
TO CB MONITORING LOW LVL CHANNEL B
SYSTEM LATCHED
13QP RELAY L OR R
REAR XFR VALVE OPEN
NORM
1158VD DIODE
FROM 28-46-00 LS 1 MODULE
For Training Purposes Only
7QJ FLSCU 1
The other end of the drive shaft has a master key-way to engage the intercell
transfer valve actuator.
The mounting plate is on the drive shaft and attaches to the inner face of the
related fuel tank.
o
VALVE DRIVE SLOT
VALVE ACTUATOR
o JET PUMP
INDICATOR
UNIVERSAL JOINT
TRANSFER VALVE
boost pumps reduces the output pressure to 25 PSI, thus giving priority to the
center tank pumps, whenever they are operating.
A bypass pipe with check valve in each wing tank, enables the engine to obtain
fuel by suction if both wing tank pumps fail.The suction valve is closed by the
pump pressure.
Fuel Low Pressure valves in the supply lines will close and isolate the engine or
the APU when stopped, or when the respective FIRE push- button is activated
ÇÇ
LOW PRESSURE VALVE ÇÇ
M M
ÇÇ
ÇÇ
Ç
M M M M S
Ç
ÇÇ
For Training Purposes Only
Sequence Valve
Sequence valves are pressure relief valves attached to the secundary outlets
on the wing tank pumps only.
These valves prevent the pump outlet pressure rising above 25 psi.
This pressure is lower than center tank pump output pressure and therefore
permits center tank delivery to predominate.
Ç
STRAINER
Ç
M M
Ç
ÇÇ
M M M M S
ÇÇ
Wing TK Fuel Pump
SEQUENCE
VALVE
PUMP CANISTER
For Training Purposes Only
OUTLET
INLET
M M
Ç
Ç M M M M S
Ç
Scavenge Jet Pump Pump Pressure Switch
For Training Purposes Only
PUMP CNTOR
L WING TK PUMP
Center Tank Pumps
The center tank pumps have two modes of operation:
– manual ÄÄ
ÄÄÄÄÄÄÄÄ
Ä
115V
ÄÄÄÄÄÄÄÄ
AC
FAULT
– automatic OFF
36LP XFMR- SYS 2
OFF
202PP
In manual mode ( MODE SEL P/B switch released out ), the operation of the 28V DC
ON
BUS 2 FUEL / PUMPS 2
pumps is controlled by the CTR TK PUMPS P/B switches. R CTL AND L IND
In automatic mode ( MODE SEL P/B switch pushed in ) the center tank pumps
204PP
are controlled by the Fuel Level Sensing Control Unit depend on, slats position, 28V DC TO SDAC
BUS 2
wing and center tank low level sensors. FUEL / PUMPS 2
L CTL AND R IND P/B SW FUEL
L TK PUMP / 2
If the CTR TK PUMPS P/B switches set to ON:
During engine start, regardless of the slats position, the center tank pumps will
ÄÄÄÄÄÄÄÄÄ
ÄÄ
operate for two minutes to scavenge any water in the tank before take off.
ÄÄÄÄÄÄÄÄÄ
ÄÄ
On ground, before take off, when slats are extended, the center tank pumps
For Training Purposes Only
ÄÄ ÄÄ
will stop and the fuel will be supplied by the wing tank pumps. FILAMENT TEST
During climb, when slats are retracted below 16° the center tank pumps will
start and the higher pressure will give priority to the center tank pumps.
The pumps will now operate untill center tank low level plus five minutes is ob- ÄÄ
ÄÄ ÄÄ
ÄÄ
ÄÄ ÄÄ
tained. Fault inhibit relays do not let the FAULT annunciators come ON during LO
ÄÄ ÄÄ
the five minute periode. HI
ÄÄÄÄÄÄÄÄÄ
ÄÄ
If left or right wing tanks, due to the IDG oil cooling system, reach full level, the SYS FAULT
P
center tank pumps will be stopped untill underfull level in wing tanks are TO SDAC RELAY
sensed. Underfull level is approximately 500 kg below full level. PRESS SW FUEL PUMP BOARD-ANN LT TEST & INTFC
2XP
AC BUS 2 PUMP CONTROL
175°C
OFF MAN
AUTO
STOP
28V DC
ON AUTO
ENG START TD
2 MIN
L WING TK < 5000 kg
CTR TK > 250 kg
For Training Purposes Only
N 2 IDLE
NOT REFUEL
APU Supply
Same as A319 / 320.
Ç
IDG RETURN LINE
M M
M M
M M M M S
ÇÇ
Ç ÇÇ
For Training Purposes Only
COMPONENTS
Wing Tank Pumps
Same as A319 / 320. Control Valve
The control valve is a ball valve and is attached to the upper face of the center
tank bottom skin.
Fuel Pump Canister The valve is driven by an actuator. The actuator has an electrial motor that
The canister has two primary fuel outlets. One outlet contains the outlet valve drives a differential gear to turn the ball valve to 90°.
and is the fuel supply to the engine feed pipe. Limit switches in the actuator control this 90°movement and set the electrical
The other outlet is the fuel supply to the jet pump. circuit for the next operation.
A small opening in the side of the canister connects the fuel pump to: A V-Band clamp attaches the actuator to the flange of the drive assembly. A
– the related pressure switch location peg makes sure that the actuator engages correctly.
– the recirculation system The see / feel indicator gives an indication of the valve position without removal
of the actuator.
Jet Pump
The jet pump and its related strainer is attached to the bottom skin of the
center tank ( between FR36 and FR42 LH and RH side )
The jet pump has two fuel inlets, the pressure inlet and the suction inlet.
The jet pump body has a flange at the suction inlet. The flange attaches the
strainer to the jet pump and the pump to the bottom skin of the tank.
When fuel from the pressure inlet goes through the jet nozzle, it causes a suc-
tion at the suction inlet.
For Training Purposes Only
The flow of fuel goes through and out of the jet pump outlet body.
A non returne valve prevents an opposit flow through the jet pump.
Strainer
The strainer is attached to the jet pump and removes contamination from the
fuel that enters the related pump.
M M
M M
FROM THE
MAIN FUEL PUMP
VALVE
M M M M S
Manual Operation
Center Tank Transfer Control Logic The crew have manual control of the transfer system when they
As long as the fuel is transfered from center ( transfer tank ) to wing tank, the – release out ( MAN ) the MODE SEL switch
wing tanks are still full and will tend to overfill – push in the CTR TK L XFR ( CTR TK R XFR ) switch
In this case the transfer operation will stop when full sensors are wet. In this configuration the jet pumps will operate continuously until the related
Wing tank fuel is then supplied to engine until 200 KG of fuel have been used CTR TK XFR switch is released out.
i.e. at least one underfull sensor is dry, the logic circuit then restarts the center
tank transfer operation.
Main Transfer System Fault Indication
The main transfer system has FAULT annunciators on:
Automatic Operation
– the MODE SEL P/B switch
The Fuel Level Sensing Control Unit has automatic control of the main transfer
system when: – the CTR TK XFR P/B switches
– the MODE SEL switch is pushed in ( AUTO ) If a fault occures in the main transfer system, the related FAULT annunciator
will come on. A failure message will be shown on ECAM ( FUEL R ( L ) XFR
– the related CTR TK XFR switch is in ON VALVE FAULT ).
The FAULT annunciator of the MODE SEL P/B switch will only come on in the
The control valves are automatically set to open or closed, independently of AUTO configuration. If it comes on, the P/B switch must be set to OFF.
each other.Each jet pump will supply fuel to the related wing tank, when its The FAULT annunciator of the CTR TK XFR switches can come on in the
control valve is open. AUTO or the MAN configuration. If it comes on, the related P/B switch must be
A control valve will open when the related UNDERFULL sensor is dry and the set to OFF.
related LOW LVL sensor is wet. If one of the CTR TK XFR switches is set to OFF:
A control valve will close when the related FULL sensors become wet again. fuel will be transfered from the ctr tank to one wing tank only. The crew
A signal is given to a time delay relay when the related LOW LVL sensor be- must crossfed fuel from one wing tank to the other to keep aerodynamic
comes dry. The control valve stays open for five minutes and then closes. ballance of the aircraft.
For Training Purposes Only
If a LOW LVL sensor becomes wet again during this five minute periode the
related control valve will stay open. This cycle continues until the LOW LVL
sensor stays dry for the five minute periode. The related control valve then Gravity Transfer
closes and the center tank is empty. Gravity transfers fuel from the center tank if the two CTR TK XFR switches are
a fault inhibit circuit do not let the FAULT annunciators come on during the set to OFF. Fuel only gravity transfers to the wing tanks when the level of fuel
five minute periode. in the center tank is greater than that in the wing tanks.
When gravity transfer is in operation, approximately 2000 kg of unusable fuel
will remain in the center tank.
Ç
E E
L L TK PUMPS CTR TK CTR TK R TK PUMPS
Ç
L
1 2 L XFR M ODE S E L R XFR 1 2
A
FAULT FAULT U
T OFF OFF F
O
M M
M M
U
L L
M M M M S
F U
FROM FLSCU 2
TD 5 min OPEN
For Training Purposes Only
NOT REFUEL
OFF LEGEND:
CTR TK > 250 kg FLIP -
R WING TK < 5000 kg FLOP SENSOR WET = LOGIC 1
VALVE SHUT = LOGIC 1
FLSCU 1 0 = OVERFLOW
FQIC
U = UNDER FULL
F = FULL
L = LOW LEVEL
CROSSFEED SYSTEM
System Description When the X FEED P/B switch is pushed / released the two electric motors are
energized and the valve turns to the related position.
The valve of the crossfeed system is usually closed, and in this configuration it
divides the main fuel pump system into two parts ( one for each engine ). The valve signals its position to the ECAM FUEL page display.
When the valve is open, the two fuel supplyers are connected together. Thus
the two engines can be supplied with fuel from one of the wing tanks or from Indidcating
the two wing tanks.
The valve position is shown on the FUEL page of the ECAM System Display. If
The crossfeed system is operated manually by the X FEED P/B switch on the a failure occures the FUEL page is shown automatically on the SD.
fuel control panel in the cockpit.
System Failures:
The Engine / Warning Display and the System Display give crossfeed informa-
tion to the crew. If specified failures occure: – If the valve is not in the set position
– a warning is given on the EWD the message FUEL X FEED FAULT is shown on the Engine / Warning
– the FUEL page shows on the SD Display ( EWD ).
the crossfeed valve indication is shown amber on the ECAM SD FUEL
page
Crossfeed Valve
The crossfeed valve body is attached to the foreward face of the rear spar of
the center tank with four studs. The studs also attach the drive assembly to the BITE Test
rear spar of the tank. The crossfeed system has current comparator that compares the current sup-
The drive assembly has a flange to which the actuator is attached with a plied to the two actuator motors. The current comparator is monitored by the
clamp. Fuel Quantity Indicating Computer (FQIC ).
The valve actuator has two electrical motors which drive the same differential The FQIC reports crossfeed actuator motor failures to the CFDS.
gear to turn the ball valve through 90°. Limit switches in the actuator control
this 90° movement and set the electrical circuit for the next operation.
One of the two motors can open / close the valve if the other motor do not op-
erate.
For Training Purposes Only
A location peg makes sure the actuator engages correctly during installation.
Operation / Control
The crossfeed valve is controlled manually. To operate it is necessary to have:
– the 28V DC BUS2 and the 28V DC ESS. SHED BUS energized
– the cicuit breakers 1QE and 2QE closed
Ç CTR TANK
BOARD-ANN LT
TEST & INTFC
M M M M S
SDAC 1
TEST
SDAC 2
REL TEST SYSTEM 1
& ESS OPEN
OPEN
ON SHUT
115V
AC
XFMR - ESS
CROSSFEED VALVE
MONITOR
SHUT NO 1
FQIC
M
For Training Purposes Only
COMPTR
NO 2
FUEL X FEED / DET
VALVE MOTOR 2 OPEN M
206PP
28V DC
BUS 2 TO CB MONITORING
SYSTEM
P/B SW - FUEL X FEED ACTUATOR FUEL X FEED VALVE
CURRENT COMPARATOR
Indicating
LP Fuel Valve The valve actuatotrs send position data to the System Data Aquisition Concen-
The LP fuel valve is installed between the engine pylon and the front face of trators ( SDAC1 and SDAC2 ). The SDACs process the data and send it to the
the wing front spar. ECAM which shows the information on the FUEL page.
The valve body contains a ball vave. Each LP fuel valve has an actuator .The
interface between the actuator and the valve is a valve spindel.The actuator is If electrical failures occure in the LP shut off systemthey cause:
attached to the valve with a clamp. – the Flight Warning Sytem ( FWS ) to give an aural and visuell warning
The LP valve actuator has two electrical motors which drive the same differen- – the ECAM to show a failure message on EWD, and the FUEL page to show
tial gear to turn the ball valve through 90°. Limit switches in the actuator con− on the SD.
trol this 90° movement and set the electrical circuit for the next operation.
The warning message given is:
One of the two motors can open / close the valve if the other motor do not op-
erate. ENG1 LP VALVE FAULT
For Training Purposes Only
The two motors get their power supply from different sources. If demage oc- This shows that the No1 LP fuel valve is not in the set position.
curs to the electrical circuit it is necessary to make sure that the valve can still
operate.Thus the electrical supply to each motor goes through a different rout-
ing.
The actuator drive shaft has a see / feel indicator which gives an indication of
the valve position without removal of the LP fuel valve.
Ç
Ç
M M
M
NO 2
FIRE OPEN
LP VALVE / M
MOT2 / ENG 1
206PP
28V DC
BUS 2
SHUT
M
TO CB MONITORING
SYSTEM
NO 1
OPEN
ON
LP VALVE / M
MOT1 / ENG 1 OFF
401PP
28V DC
ESS BUS
SHUT
TO CB MONITORING OPEN
SYSTEM
ENG / APU
FIRE PNL REL AY ENG /
MASTER 1 SHUT
401PP
28V DC
ESS BUS OFF
CTL SW ENG /
MASTER 1
SDAC 2
SDAC 1
Pressure Switch
General Description The pressure switch has a cylindrical chamber with a bajo type head. A bolt
The APU usually takes its fuel supply from the LH engine feed line, but when secures it to a check valve on the rear spar.
the cross feed valve is open, the RH feed line can also supply the APU with The fuel pressure in the crossfeed line goes through the check and the banjo
fuel. head to operate a microswitch in the chamber.
Normally, the necessary fuel pressure is achieved by the main engine fuel When fuel pressure drops below 22PSI the microswitch closes and gives a sig-
pumps. The fuel pressure is monitored by the APU fuel pressure switch. nal to start the APU fuel pump.
If the fuel pressure in the APU feed line drops below 22 PSI, the APU fuel
pressure switch energizes the APU fuel pump to ensure a stable fuel supply to
the APU.
Fuel Feed Line
The APU fuel feed line connects the engine fuel feed line with the APU fuel
APU Fuel Pump distribution system.The APU feed installation includes:
The pump element is a centrifugal type impeller which is driven by a 3 phase a tube, installed from the crossfeed line to the top of the wing center tank
electrical motor, supplied with single phase 115V AC. ( immediately fwd of FR 42 ).
The fuel then circulates through the unit, cools and lubricates the pump ele- a double walled vent hose, installed from FR42 to FR80
ment. A thermal fuse, set at 175°C protects the motor from an overheat con−
dition. high pressure Teflon flexible hose
a fire sleeve from FR80 to the APU fuel inlet connection
a drain tube,which connects the vented shroud to the drain mast of the cen-
Pump Canister ter tank external ventilation system
The pump canister contains the pump and is attached to the center tank rear
spar. The engine fuel crossfeed and the APU fuel line are bolted to the canister
within the tank. Operation / Control and Indication
Ref. to ATA Chapter 49
For Training Purposes Only
WING TANK
REAR SPAR
ACTUATOR
M M M M S
SHUT OFF VALVE
PUMP ELEMENT
DRAIN PLUG WING TANK REAR SPAR
WING TANK REAR SPAR
PRESSURE SWITCH
For Training Purposes Only
PUMP CANISTER
Two temperature sensors in each wing tank send the fuel temperature data to level.
the FLSCU’s. The fuel temperature data from the LH wing goes to the The wing tank pumps will now feed the engin untill approximately 500kg of fuel
FLSCU 1,while the data from the RH wing goes to FLSCU 2. have been used i.e. the underfull sensors are reached. The logic cicuit then
Thus the FLSCU 1 ( together with the No 1 FADEC ) controls the recirculation restarts the center tank pumps.
system in the LH wing. The FLSCU 2 ( together with the No 2 FADEC ) con-
trols the system in the RH wing.
TO BURNERS
LEGEND:
0 OVERFLOW SENSOR
EIU LP PUMP
FLSCU 2 U
M M
FLSCU 1 X FEED VALVE POS
BOOST PUMP LP I
T
For Training Purposes Only
T M M M M S
FROM SENSORS
0
TO CTR TK
BOOST
PUMPS
TO
PRESSURE HOLDING VALVE FLSCU S
COMPONENTS
Reciculation Pipe
The recirculation pipe is between the FRV and the pressure holding valve at
the outboard face of RIB 17 in the wing tank.
M M
RIB 17
VALVE BODY
INLET
INLET
INLET
General Description
The IDG oil and the engine oil system cooling is provided with fuel as the pri- The FLSCU 1 or FLSCU 2 sends a signal to close the related diverter & return
mary source for heat exchange. valve ( through the FADEC ) if one of these conditions occure:
The fuel downstream of the engine low pressure pump passes through the oil the temperature sensor in the wing tank sends a high fuel temperature
coolers to absorb the heat from the oil systems. signal ( 52.5° C approximately ).
Some of the fuel used in the heat management system may be returned to the low fuel pump pressure occurs in a wing with crossfeed valve in closed
wing tanks. position ( gravity fuel supply to the related engine ).
A ” fuel divider and return to tank valve ” is controlled by the Electronic Engine low fuel pump pressure occurs in both wings with crossfeed valve in open
Control ( EEC ). position ( gravity fuel supply to both engine ).
The fuel divider and return to tank valve controls the fuel flow path through the the surge tank overflow sensor becomes wet.
coolers and the return of fuel to the tank, as determined by the EEC. the wing tank fuel contens decreases to 280 kg ( IDG shut-off sensor ).
The EEC logic is a function of the temperatures in the fuel and oil systems, and
the engine power setting. The temperature of the fuel in the wing tanks is shown on the ECAM System
The fuel recirculation system has ( for each engine ) : Display FUEL page.
– a recirculation pipe Fuel temperature warnings are given on the Engine / Warning Display
– a cooling fuel pipe
– a piccolo tube Center Tank Transfer Control Logic
– a pressure holding valve As long as the fuel is transfered from center ( transfer tank ) to wing tank, and
– a recirculation check valve recirculated fuel is delivered to the wing, the wing tanks are still full and will
– a recirculation manifold tend to overfill
In this case the transfer operation will stop when full sensors are wet.
Wing tank fuel is then supplied to engine until 200 Kg of fuel have been used
Control and Indication
For Training Purposes Only
i.e. at least one underfull sensor is dry, the logic circuit then restarts the center
The recirculation system operation is full automatically, contolled by the two tank transfer operation.
FLSCU’s and their related sensors.
One temperature sensor in each wing tank send the fuel temperature data to
the FLSCU’s. The fuel temperature data from the LH wing goes to the
FLSCU 1,while the data from the RH wing goes to FLSCU 2.
Thus the FLSCU 1 ( together with the No 1 EEC ) controls the recirculation
system in the LH wing. The FLSCU 2 ( together with the No 2 EEC ) controls
the system in the RH wing.
LEGEND:
0 OVERFLOW SENSOR
TO BURNERS
FMU I IDG SHUT-OFF SENSOR
T TEMPERATURE SENSOR
F FULL SENSOR
U UNDERFULL SENSOR
DIVERTER ACOC
& RETURN
EEC VALVE
IDG OIL COOLER
ENG OIL COOLER
LP PUMP
Ç
FROM FLSCU’s
EIU
F
M M
M M
U
U
FLSCU 1 I
X FEED VALVE POS
FLSCU 2
BOOST PUMP LP
For Training Purposes Only
T M M M M S
F
U
Ç
Ç
0
FROM SENSORS
PRESSURE TO
HOLDING FLSCU S
TO CTR TK XFER VALVES PICCOLO TUBE VALVE
COMPONENTS
Recirculation Manifold
Recirculation Pipe The manifold is attached to the inboard face of RIB 2.
The recirculation pipe is between the diverter & return valve and the inboard The manifold contains two additional recirculation check valves which are
face of RIB 16 in the wing tank. closed when their related fuel pump is not in operation.
The piccolo tube is attached to the end of the recirculation pipe. The piccolo This prevents a return flow from the recirculation system to the main fuel pump.
tube has holes that let the fuel go into the wing tank.
The cooling fuel pipe is attached to the recirculation pipe. The main fuel pumps
move the fuel ( at ambient temperature ) through the cooling pipe to the recir-
culation pipe.
Recirculation Manifold
RIB 2
MM
MANIFOLD
CHECK VALVE
Ç
Ç
CHECK VALVE
FROM
FUEL
PUMPS
RIB 15
For Training Purposes Only
INLET
INLET
INLET
200kg.
in the center tank ( 130 kg ), when dry, they will signal the center tank boost
pump to stop, with a time delay of 5 minutes.
Low Level Sensors
In the wing tank ( 750 kg ), when dry, they will open LH and RH Transfer
in the wing tank ( 750 kg ), when they are dry for 30 sec continuously a
valves simultaneously. If the sensor is exposed to air for more than 30 se
LO LEVEL warning is shown on ECAM
conds, ”FUEL LO LEVEL” warning will be indicated on the ECAM display.
in the wing tank ( 1500 kg ), when they are dry for 30 sec continuously a
advisory FOB BELOW 3T is shown on the EWD.
IDG Low Level Sensors
in the center tank ( 130 kg ), when dry, they will signal the center tank
will stop IDG fuel return when the fuel level is below 280kg.
transfer valve to close, with a time delay of 5 minutes.
on A321, the main transfer system operates correctly at all aircraft attitudes BITE 2 BITE 3
on all aircrafts, the recirculation system operates correctly LS7 LS3 LS4 LOGIC 1
on all aircrafts, the high level shut off system operates correctly
BITE 1
Test
For Training Purposes Only
BITE 4
The high level sensors and their circuits are tested from the refuel / defuel
panel 800VU, with the TEST switch ( 2QJ ).The same switch also has a fila- LS14 LS15 T1 T2
ment test facility ( Light Test ). POWER
SENSOR
OFF On
The FQIS computer BITE has test facility for all the sensors and their circuits. FAIL
When BITE is operated, with a failure monitor signal, the CFDS will show and
identify a:
– defective sensor and / or defective control unit.
If necessary you can perform a special test of the tank level system, using the
Test Set ( Ref. the related AMM TASK ).
ÉÉ ÉÉ
ÉÉ ÉÉ
TEST SET
REFUEL
ÉÉ ÉÉ
No 1 BITE HI LEVELS SYSTEM
FLSCU 1 LS 3
SENSOR LS 7
FAILURE
MONITORING
SDAC
FLSCU 2
No 2 BITE INNER CELL
LO LEVELS
LS 1
LS 5 INTERCELL
TRANSFER
VALVES
VENT
FWD ELECTRONICS RACK 90VU OVERFLOW
LS 10
FUEL PUMP
IDG PRESSURE
SHUT-OFF
LS 4
LOGIC 1
FLSCU ( TYPICAL ) INNER AND
OUTER CELL
TEMP EIU
T1
T2
No 3 BITE
OUTER CELL
UNDER FULL OUTER CELL
LS 2 PROBES
CTR
LOW LEVEL
LS 6
No 4 BITE
CTR
INNER CELL
For Training Purposes Only
PUMPS
UNDER FULL
LS 13
LS 14
LS 15
LOGIC 2
INNER CELL
FULL
LS 11
LS 12
FLSCU
CFDS MENU
FUEL QTY
< LAST LEG REPORT KG X 1000
FUEL KG LEFT CTR RIGHT
< LAST LEG ECAM REPORT
BRT
S FLAP F RAD
F-PLN NAV MODE SELECT TEST BATT
LEFT CTR RIGHT F AIR
PORT
REFUEL HI LVL ON
A
FULL I NEXT
L PAGE OFF
F
NO SMOKING FUEL X FEED M DEFUEL/XFR LTS
G NORM
SEAT BELTS 700 2800 5030 700
5030 C PRESELECTED
REFUELING
14.5 8.20
11 C 10 10 C 11
CKPT
DEC INC END
REFUEL PRE
FMGC 1 ADIRU 1 ECAM CFDS SELECTOR
PANEL
FQIC
LEGEND A A A A
B B B
B
A A B
B
A A
A A A
A B
B
B B
COMPONENTS
Preselector
Fuel Quantity Computer
The preselector 5QT is installed adjacent to the to the Refuel / Defuel Control
The FQIC controls the FQI system.
Panel ( optional the preselector 10QT can be installed in the cockpit ).
One or two OBRM’s ( depend on FQIC standard ) are attached to the FQIC
The preselector gets fuel quantity data from the FQIC through an ARINC 429
and contain the software to operate the FQIC.
bus. The LED display module then gives these indications:
The FQIC has two processing channels that are the same. The channels are
– the PRESELECTED fuel quantitiy
identified as Channel 1 and Channel 2. Each channel has a data acquisition
board and a CPU board. The components that remain are common for each of – the ACTUAL fuel quantity
the channels. Each channel does these operations: The preselector is pre-programmed to display in either kgs or lbs.
Computation of the fuel mass held in each wing The FQIC also sends an identification bit that will identify if the quantity data is
Computation of the ACTUAL total fuel mass sent in kg or lbs.
Computation of the PRESELECTED fuel mass If there is a difference between the identification bit and the indicator pro-
gramm, the preselector prevents an LED display.
Computation of the automatic refuel control
The preselector has a rocker switch that is used to set the PRESELECTED
discrete outputs to the refuel valves and FWC’s ( system failures )
fuel quantity for an automatic refuel operation.
continuous automatic tests for faults ( BITE )
The preselector has an END annunciator, that comes on when the refuel pro-
FLSS BITE cedure is satisfactorily completed. If a refuel failure condition has occured the
continuously monitors the status of the other channel END annunciator will flash.
ARINC 429 digital output to the interfaces A single white lamp, identified CKPT, used when a preselector unit installed in
the cockpit has taken priority.
Normally, the two channels operate continuously, with each channel monitoring
the status of the other channel.The most accurate being the operational one. If
this channel fails, the operation will be changed to the other channel.
Multi Tank Indicator
This will not decrease the satisfactory operation of the FQI system, but the
The MTI is installed on the refuel / defuel control panel.
For Training Purposes Only
FQIC
ÉÉ
ÉÉ
The FQIC uses the k value to calculate the fuel density. The dualcomp housing contains two parallel plate capacitors. A interconnecting
board connects the dualcomp to the related tank harness.
Fuel moves freely in and out of the ultracomp through holes in the housing.
Cadensicons ( A319 / 320 )
The fuel acts as a the dielectric between the parallel plates of the capacitor.
The cadensicons are installed near to the lowest part of the fuel tanks. The FQIC calculates the charge on the plates, from which K, the relative per-
to calculate the fuel density. mittivity of the fuel is calculated.
The cadensicon has a capacitor assembly, a detector assembly and a circuit The FQIC uses the value K with the VOS and T values from the ultracomp in
card assembly installed in a base assembly. The base assembly is connected the opposit wing tank to calculate the fuel density
to the tank harnes. Fuel moves freely in and out of the cadensicon through
holes in the cover.
NORMAL PROBE
cic
Dualcomp ( A321 Only )
locked. To accomplish this, use a screwdriver to push the applicable MLI and
turn it through 90°. Hold and carefully lower the MLI fully.
Then carefully lift the MLI until you feel the magnetic link between the MLI and
the float magnet.
Read the unit mark nearest to the bottom-skin of the wing and write down the
number. Retract the MLI and use a scrwdriver to turn it through 90° to lock it.
Use the table for the applicable aircraft attitude and the applicable MLI stick
number to find the volume of the fuel in each tank.
Then you must multiply this by the fuel relative density to get the fuel mass.
Example A320
LITRES
GRID SQUARE
NUMBER
UNITS ON MLI
LITRES
LITRES LITRES
Example :
This eample deals with the MCDU of the A319 / 320 . The utilization of the
MCDU A321 is almost the same.
NOTE
CFDS MENU
The fuel is a ” type 1 ” system and is not available in CFDS ” BACKUP ” mode.
< LAST LEG REPORT
The displayed menue and related data come from the best channel ( or chan- < LAST LEG ECAM REPORT
nel 1 when both cannels are equally good )of the FQIC.
< PREVIOUS LEGS REPORT
The cannel providing the data is indicated in the top left corner of the MCDU.
< AVIONICS STATUS
The NEXT PAGE gives access to : < SYSTEM REPORT/TEST
- < FQIS STATUS POST
* SEND FLT REP PRINT *
- <FLSS STATUS
BRT
- <INPUT PARAMETER VALUES
DIR PROG PERF INIT DATA
F NEXT F G H I J M
A PAGE C
I D
L 1 2 3 K L M N O U
F M
M 4 5 6 P Q R S T E
For Training Purposes Only
G N
C U
7 8 9 U V W X Y
. /
0 Z - + OVFY CLR
FLOAT FLOAT
TUBE
MLI ROD
WING TANK
BOTTOM SKIN
AIRCRAFT SKIN
For Training Purposes Only
A 2 3 4 5 6 7
B
C
D
SIGHT E
F
COLLAR G
< AFS FUEL > 2 < PREVIUS LEG REPORT < PREVIUS LEG REPORT
< COM ICE & RAIN > 3 < LRU IDENTIFICATION < LRU IDENTIFICATION
< ELEC INST > 4 < CLASS 3 FAULTS < CLASS 3 FAULTS
< FIRE PROT L/G> 5 < SELECT CHANNEL 2 < SELECT CHANNEL 1
CH 1 FUEL CH 1 FUEL
LAST LEG REPORT LRU IDENTIFIKATION
DATE : JAN 20/ DATE : JAN 20/
GMT ATA
FQIC 3QT FQI COMPUTER SIC 5 /0 5 9 - 1
2 2 0/ 0/ 28-42-34 OBRM SIC 6 1 7 5
L QTY PROBE 22QT1
2 0/ 4 5 28-42-15
CH 1 FUEL CH 1 FUEL
PREVIOUS LEG REPORT
For Training Purposes Only
CLASS 3 FAULTS
F-AIWW
F-AIWW
LEG DATE GMT ATA
LEG DATE GMT ATA
FQIC 3 QT L CADENSICON 19 QT 1
-0/ 1 JAN 2 0/ 1 0 3 3 28 - 42 - 34 /
- 01 JAN 20/ 1 6 /0 7 28 - 42 - 16
L QTY PROBE 2 2 Q T 1 L QTY PROBE 25 QT 1
-0/ 1 JAN 2 0/ 1 /0 1 /0 28 - 42 - 15 - 02
/ JAN 19 1623 28 - 42 - 15
L QTY PROBE 2 2 Q T 1
/ JAN 19
-02 1622 28 - 42 - 15
The FLSS BITE is run automatically 30sec after power-up and consists of
four separate procedures:
- BITE 1: High level sensors, surge tank sensors.
- BITE 2: Rear intercell transfer valves, some low level sensors.
- BITE 3: Outer cell underfull sensors, remaining low level sensors, fwd
intercell transfer valves.
- BITE 4: Inner cell full/underfull sensors, logic control circuits, tempera
ture sensors.
CH 1 FUEL CH 1 FUEL
< LAST LEG REPORT 6 < FQIS STATUS
CH 1 FUEL
FQIS STATUS
/ 1 6 2 /0 F-AIWW
JAN 20
CH 1 GRADE 1 CH 2 GRADE 1
GMT ATA
L QTY PROBE 22 QT 1
1 6 1 /0 28 - 42 - 15
L QTY PROBE 25 QT 1
1 6 1 /0 28 - 42 - 15
L CADENSICON 19 QT 1
1 6 1 /0 28 - 42 - 16
CH 1 FUEL CH 1 FUEL
FLSS STATUS
FLSS STATUS
For Training Purposes Only
JAN 20 1 6 2 /0 F-AIWW
JAN 20 1 6 2 /0 F-AIWW
GMT ATA
BITE 1 PASSED
BITE 2 PASSED R U / FULL SENSOR 24 QJ 2
BITE 3 PASSED 160/ /0 28 - 46 - 15
BITE 4 FAILED L WING TEMP SENSOR 30 / QJ 1
160/ /0 28 - 46 - 17
NEXT
< RETURN PRINT PAGE < RETURN PRINT
7
BRT BRT
EXAMPLE:
Bit position R3 is a ”1”: means that the refuel door is open.
For Training Purposes Only
CH 1 FUEL CH 1 FUEL
FQIS INPUT PARAMETERS FQIS PROBE CAPACITANCES
CH 1 FUEL
FQIS DISCRETE INPUTS
A B C D E F G H J K L M N PQ R
1 0/ 1 1 1 1 0/ 1 1 0/ 1 0/ 1 1 0/ 1 0/
2 0/ 1 1 1 0/ 0/ 1 1 0/ 1 0/ 1 0/ 1 0/ 1
3 0/ 0/ 1 0/ 0/ 1 1 0/ 1 1 0/ 1 1 1 0/ 1
4 1 1 0/ 1 0/ 0/ 1 1 1 0/ 1 1 0/ 0/ 0/ 1
5 1 1 1 1 1 1 0/ 1 1 1 0/ 1 1 0/ 1 1
6 0/ 1 0/ 0/ 0/ 1 0/ 1 0/ 0/ 1 0/ 0/ 0/ 1 1
7 0/ 1 1 1 1 0/ 0/ 0/ 1 0/ 1 1 0/ 1 1 1
For Training Purposes Only
8 1 1 1 0/ 1 0/ 1 1 0/ 0/ 1 1 1 1 1 1
NEXT
PAGE < RETURN PRINT
BRT
QUESTIONS
8 Aircraft on ground, the engines are stopped, how do you close the LP
2 Are the wing tank pumps running, if the center tank pumps supply fuel to shut off valve?
the engines?
12 What is the meaning, if the amber FAULT light on the refuel panel 51VU
6 Which fuel valves are operated by two electrical motors?
(overhead panel) illuminates?
28-00
A319 / 320
LEGEND:
0 OVERFLOW SENSOR
FUEL QUANTITY INDICATING PROBE
Ç
Ç H
REFUEL RECEPTACLE
( L/H SIDE OPTIONAL )
F
REFUEL VALVE
M
M
FLOAT VALVE
U
U
WING TK VENT LINE L
H L
L
Ç
F I
CTR TK VENT LINE L L
OVERWING GRAVITY
REFUEL PORT
Ç U
T M M M M S
T
OVERPRESSURE
ÇÇ
PROTECTOR
ÇÇ
ÇÇ
ÇÇ
0
FLAME ARRESTOR
MANIFOLD DRAIN VALVE
AIR INLET VALVE
28-00
LEGEND:
0 OVERFLOW SENSOR
FUEL QUANTITY INDICATING PROBE
Ç
Ç H
REFUEL RECEPTACLE
( L/H SIDE OPTIONAL )
F
REFUEL VALVE
M
M M
M
WING TK VENT LINE
U
L
L
U L
CTR TK VENT LINE L
I L L
OVERWING GRAVITY
REFUEL PORT
FLOAT VALVE
T M M M M S
OVERPRESSURE H
PROTECTOR F
Ç
ÇÇ Ç
0
FLAME ARRESTOR
MANIFOLD DRAIN VALVE
EXTERNAL
POWER
EMG
A319 / 320 / 321
1PE TR-ESS R WING TANK PUMP 1 SUPPLY R WING TANK PUMP 2 SUPPLY
202 XP
101 XP
2QA 8QA
1XN1 1XN2
204 XP
L WING TANK PUMP 2 SUPPLY
103 XP
1QA L WING TANK PUMP 1 SUPPLY 7QA
3PE 1PU1 TR1 1PU2 TR-2
3XN1 3XN2
CENTER TANK PUMP 1 SUPPLY CENTER TANK PUMP 2 SUPPLY
29QA 30QA
5PU1
DC BUS 1 1PP BATT BUS 3PP DC BUS 2 2PP DC SERVICE BAR 6PP
1PC2
1PC1 8PN
R WING PUMP 1 CONTROL R WING PUMP 2 CONTROL
202 PP
1PN1 4QA
L WING PUMP 1 INDICATION L WING PUMP 2 INDICATION
1PN2 10QA
303 PP
101 PP
601 PP
11PB
XFR/DEFUEL VALVE SUPPLY
1QU CTL & INDICATION
X FEED VALVE SUPPLY &
1QE CONTROL Nº 2 MOTOR 2PR
ENG 1 LP VALVE MOTOR 2
3QG SUPPLY & CONTROL
501 PP
6PB2 BATT 2 HIGH LVL SUPPLY
ENG 2 LP VALVE MOTOR 2 1QJ
206 PP
L WING PUMP 1 CONTROL 2PB2 6PN
4QG SUPPLY & CONTROL
R WING PUMP 1 INDICATION REFUEL / DEFUEL SUPPLY
103 PP
3PN1 3QA
L WING Nº 2 TRANSFER 2QU & CONTOL
46QJ VALVE SUPPLY
8PR
CTR TANK PUMP 1 CONTROL
502 PP
CTR TANK PUMP 2 INDICATION 6PB1 BATT 1 R WING Nº 2 TRANSFER
DC ESS 4PP 1QL
2PB1 45QJ VALVE SUPPLY 5PR REL
REFUELING REFUEL ON BATTERY
CHANNEL 2 SUPPLY NORM / BATT 8QT
2QT
FROM 23QU
ENG 1 LP VALVE MOTOR Nº 1 L WING PUMP 2 CONTROL
9QA R WING PUMP 2 INDICATION
204 PP
8 PH SUPPLY & CONTROL
701 PP
1QG NORM
5PB1 OPEN
3PN2 CTR TANK PUMP 2 CONTROL
401PP
L WING Nº 1 TRANSFER
1QP VALVE SUPPLY
R WING Nº1 TRANSFER
2QP VALVE SUPPLY
801 PF
TO FQI COMPUTER
CANNEL 1 SUPPLY
1QT
General
BITE TEST
& POSITION
DATA
A319 / 320
28-00
OPEN SHUT
2QB FUEL/XFR
VALVE 1 WING/R LOW SHUT
1158VD DIODE 1158VD DIODE
801PP NORMAL MODULE MODULE
28V DC 12QP ACTUATOR TRANSFER VALVE
ESS BUS / R REAR SPAR
SHEDDABLE
NORMAL
6QP RELAY R WING TK
TO CB MONITORING LOW LVL CHANNEL B
SYSTEM LATCHED
NORM
1158VD DIODE
FROM 28-46-00 LS 1 MODULE
7QJ FLSCU 1
OPEN
1QB FUEL/XFR
VALVE 1 WING/L LOW OPEN
801PP NORMAL SHUT
28V DC
ESS BUS /
SHEDDABLE M
5QP RELAY R WING TK
TO CB MONITORING LOW LVL CHANNEL A OPEN SHUT
SYSTEM
SHUT
L REAR SPAR
Fuel