Inventory Management For BBS II
Inventory Management For BBS II
2 . Ac c o u n t in g fo r Mat e rials
Pra c t ic a l Qu e s t io n s
Brief Questions Answers (Exam Oriented short problems for 2 marks)
Question No. 1 (A) Ans.: 6,000 units. Stock level
Calculate Re-ordering level from the following information:
Annual requirement...................................72,000 units
Safety stock.................................20 days consumption
Reorder period............................................10 days
Question No. 1 (B) Ans.: 8,880 units. Stock level
Calculate Re-ordering level from the following information:
Annual requirement...................................86,400 units
Safety stock.................................25 days consumption
Reorder period............................................12 days
Question No. 2 (A) Ans.: i) 9,100 units and (ii) 7,800 kg Stock level
Calculate Re-ordering level from the following information:
i) Consumption per day = 800 units to 1,300 units
Re-ordering period = 5 to 7 days
Required: (a) Re-ordering level (b) Maximum Inventory level (c) Minimum
Inventory level (d) Average Inventory level
Question No. 6 (A) Ans.: a) 3,600 and 2,400; (b) 7,600 and 5,000; (c) 1,600 and 1,200; (d) 4,000 and 2,700 kg. Stock Level
Two materials P and Q of a manufacturing Company are provided to you:
Minimum consumption..........................................200 kg per day
Maximum consumption.........................................600 kg per day
Delivery period: P.....................................................4 to 6 days
Q.....................................................2 to 4 days
Re-ordering quantity:.....................................................................P 4,800 kg
Q.........................................................3,000 kg
Required: (a) Re-ordering level (b) Maximum stock level (c) Minimum stock level
(d) Average stock level
Question No. 6 (B) Ans.: a) 6000, 8100 units; (b) 7000, 10000 units; (c) 2800, 3900 units; (d) 3900, 5600 units Stock Level
Two materials X and Y of a manufacturing company are provided to you:
Consumption per day : X– 400 to 1,200 units
: Y– 300 to 900 units
Delivery period: X : 3 to 5 days
Y : 5 to 9 days
Re-ordering quantity: X : 2,200 units
Y : 3,400 units
Required: a) Re-ordering level (b) Maximum stock level
c) Minimum stock level (d) Average stock level
Question No. 7 (A) Ans.: i) 20,000 kg.; (ii) 24,200 kg.; (iii) 8,800 kg. and (iv) 13,300 kg. or 16,500 kg. Stock Level
A Company provides you the following information:
a) Weekly consumption (working 5 days)..................14,000 kg
b) Normal re-ordering period.............................................4 days
c) Economic order quantity/Re-ordering quantity......9,000 kg
d) Plus and Minus deviation per week..........................6,000 kg
e) Plus and Minus deviation................................................1 day
f) Maximum emergency period.......................................10 days
Required: i) Re-ordering level (ii) Maximum stock level
iii) Minimum level (iv) Average stock level
Question No. 7 (B) Ans.: a) 56,000; (b) 65,000; (c) 31,000; (d) 38,500 or 48,000 units. Stock Level
The following are the information of a trading company:
Daily consumption.......................................5,000 units
Plus and Minus deviation per day.............2,000 units
Re-ordering quantity..................................15,000 units
Normal Re-ordering period................................5 days
Plus and minus deviation...................................3 days
Required: a) Re-ordering level (b) Maximum stock level
Accounting for Materials 47
c) What should be the stock level immediately before the order is
received? (i.e. safety stock) (d) Average stock level
Question No. 8 (A) Ans.: i) 8,000 units; (ii) 9,400 units; (iii) 7,900 units Stock Level
The normal consumption of material of an industry for 250 working days in a year is
1,50,000 units and minimum consumption per day is 400 units.
The purchase period normally ranges from 6 days to 10 days.
The level of safety stock is 3,200 units and maximum stock level is 15,000 units
Required: (i) Re-order level (ii) EOQ (iii) Average stock level
Question No. 8 (B) Ans.: a) 6,300 pieces; (b) 3,700 pieces; (c) 4,650 pieces Stock level
The normal consumption of material of an industry for 300 working days in a year is
2,10,000 pieces.
Minimum consumptions per day.................................500 pieces
Purchasing period normally range from....................3 to 7 days
Maximum stock level.....................................................8,500 units
Safety stock/ minimum stock level..............................2,800 units
Required: (a) Re-ordering level
(b) Re-ordering quantity (c) Average stock level
Economic order quantity
Question No. 9 (A) Ans.: (i) 3,000 units; (ii) 60 times (iii) Rs.12,000
The Detail of Materials purchase by a Manufacturing Company are as under:
Average Consumption per day.....................720 units
Working days in year......................................250 days
Re-purchasing Cost per purchase......................Rs.100
Carrying cost per unit per Annum:
Insurance..............................................................Re.0.75
Return on investment (interest)........................Re.0.25
Storage cost..........................................................Re.0.50
Rent of warehouse..............................................Re.1.80
Store Staffing charge...........................................Re.0.70
Required: (i) Economic order quantity (ii) Optimum number of order
(iii) Total cost at Economic Order Quantity
Question No. 9 (B) Ans.: (a) 2,000 kg; (b) 40 times (c) Rs.6,000
The Detail for material purchase of a manufacturing company are as under:
Normal Consumption per week.....................1,600 kg
Working weeks in year...................................50 weeks
Re-purchasing Cost per purchase........................Rs.75
Carrying cost per unit per Annum:
Insurance of material..........................................Re.0.45
Rent of warehouse..............................................Re.0.60
Store Staffing charge...........................................Re.0.75
Storage cost..........................................................Re.0.30
Return on investment.........................................Re.0.90
Required: (a) Economic order quantity (b) Number of order (c) Total cost at EOQ
48 Accounting for materials
Question No. 10 (A) Ans.: i) 1,80,000 kg; (ii) 6,000 kg; (iii) Rs.12,000
You are provided the following information of a factory:
Normal consumption per day.........................600 kgs.
Purchase price per kg............................................Rs.10
Working time in a year...................................300 days.
Procurement cost per procurement..................Rs.200.
Holding cost per kg per year of unit value:
Insurance of material...............................................10%
Return on investment (interest)...............................5%
Storage cost..................................................................5%
Required: (i) Annual requirement (ii) Economic order quantity (iii) Total cost at EOQ
Question No. 10 (B) Ans.: a) 1,00,000 bags; (b) 5,000 bags; c) Rs.20,000
An industry provides you the following data:
You are provided the following information of a factory:
Normal consumption per day........................400 bags
Purchase price per bag..........................................Rs.20
Working time in a year....................................250 days
Re-purchasing cost per order............................Rs.500.
Carrying cost per bag per year of unit value:
Insurance of material.................................................8%
Return on investment (interest)...............................7%
Storage cost..................................................................5%
Required: (a) Annual requirement (b) Economic order quantity (c) Total cost at
EOQ.
Question No. 11 (A) Ans.: i) 6,000 kg (ii) 500 kg (iii) 7,500kg (iv) 12,500 kg (v) 30 times (vi) 12 days (vii) Rs.18,000
Modern Industries sells high quality product. It has yearly demand of 1,80,000 kgs,
purchase price per kg Rs.30. Possession cost per kg per year @10% and procurement
activities to be under taken required expenses of Rs.300 (i.e. Cost of placing an order with
its supplier). The normal lead time for placing an order is 10 days. It keeps 15 days supply
on hand as safety stock. (Assume 360 days in a year)
Required: i) Economic order quantity ii) Normal consumption per day
iii) Safety stock iv) Re-ordering level
v) Optimum number of orders vi) Length of inventory cycle
vii) Total cost at EOQ
Question No. 11 (B) Ans.: a) 2000 units (b) 1600 units (c) 8000 units (d) 12800 units (e) 40 times (f) 1.25 weeks (g) Rs.8000
A Company has annual demand of 80,000 units, purchase price per unit Rs.40
possession cost per unit per year @10% and procurement activities to be under taken
required expenses of Rs.100 per order. The lead time for placing an order is 2 to 4
weeks. It keeps 5 weeks supply on hand as safety stock. Working time for the year 50
weeks.
Required: a) Economic order quantity b) Normal consumption per week
c) Safety stock d) Re-ordering level
e) Optimum number of orders f) Length of inventory cycle
Accounting for Materials 49
g) Total variable cost at EOQ
Question No. 12 (A) Ans.: i) 1,700 units; (ii) 2.5 times (iii) 12 days
The following information provided to you:
Annual sales in the next year...................51,000 units.
Procurement cost per order...............................Rs.170.
Selling price per unit................................................Rs.5
Monthly carrying cost per unit.........50% of unit cost
Required: i) Monthly optimum quantity
ii) Monthly optimum number of orders
iii) Length of inventory cycle assume 30 days in a month
Question No. 12 (B) Ans.: a) 6,000 units; (b) 4 times; (c) 90 days
From the following information:
Monthly requirement...................................2,000 units
Selling price per unit is............................................Rs.3
Ordering cost per order......................................Rs.300.
Carrying cost per unit per year is.........................40%.
Required: a) Annual optimum quantity b) Yearly optimum number of orders
c) Length of inventory cycle assume 360 days in a year
Question No. 13 (A) Ans.: a) Rs.1.5; (b) 5 times (c) Rs.3,000; (d) 10 weeks
Goodwill Company limited supplied you the following information.
Economic order quantity............................2,000 units.
Annual requirement..................................10,000 units.
Ordering cost per order......................................Rs.300.
Required: i) Carrying cost per unit per year. ii) Number of orders.
iii) Total variable cost at economic order quantity (EOQ)
iv) Length of inventory cycle if 50 weeks in a year.
Question No. 13 (B) Ans.: i) Rs.20; (ii) Rs.1,000
From the following information:
Yearly demand..................................................5,000 kg
Yearly carrying cost per kg.....................................Rs.5
Economic order quantity....................................200 kg
Required: a) Ordering cost per order (O). (b) Total cost at EOQ
Question No. 14 (A) Ans.: a) 3000 units; (b) Rs.3,600 and Rs.71,100; (c) 9 times (d) 20 days; (e) 2,100 units (f) 3,300 units
Following information was given to you:
Estimated half yearly demand.................................................27,000 units
50 Accounting for materials
(b) Total variable cost at order size of 10,000 units after 2% discount.
Question No. 19 (A) Ans.: Discount offer is accepted because there net saving Rs.5,000
An industry currently is adopting optimum purchasing policy in meeting annual
inventory require of 1,00,000 bags. The purchasing price per bag is Rs.20, the cost
records project holding cost per bag per year 20% of original cost and re-purchase cost
of Rs.500 per order. The supplier is providing discount facilities of 0.5 percent if a
purchasing lot contains 10,000 bags.
Required: You are asked to choose the most economic purchase lot between the two
alternatives by showing your finding and calculation in a tabular form.
Question No. 19 (B) Ans.: (a) Rs.6000; (b) Rs.7750; (c) The discount facility is rejected because there is net loss of Rs.1,750
The expected sales of a factory will be 45,000 units @ Rs.3 per unit in the next year. The
set up cost of Rs.200 per order and inventory holding cost 200% per annum of unit
value.
Required: a) Total minimum cost at economic order quantity.
b) Total cost if the supplier allows 5% discount at an ordering size 9,000
units.
c) Should the discount facility be accepted?
Analytical Questions Answers
Question No. 20 (A) Ans.: (i) 20,000 kg; (ii) 23,000 kg; (iii) 12,000 kg; (iv) 16,500 or 17,500 kg. Stock level
Following information was available to you:
Maximum consumption during maximum re-ordering period...................20,000 kg
Minimum consumption during minimum re-ordering period......................6,000 kg
Normal consumption during normal re-ordering period...............................8,000 kg
Economic order quantity/Re-ordering quantity................................................9,000 kg
Required: i) Re-ordering point/Level ii) Maximum inventory.
iii) Minimum inventory iv) Average inventory.
Question No. 20 (B) Ans.: a) 15,000 units; (b) 18,000 units; (c) 5,000 units; (d) 9,000 units Stock Level
Following information was available to you:
Maximum consumption during maximum re-ordering period...............15,000 units
Minimum consumption during minimum re-ordering period..................5,000 units
Normal consumption during normal re-ordering period.........................10,000 units
Re-ordering quantity.........................................................................................8,000 units
Required: a) Re-ordering point/Level
b) Maximum inventory
c) Minimum inventory
d) Average inventory
Question No. 21 (A) Ans.: (i) 50,000 units, (ii) 2,500 units, (iii) Rs.10,10,000 EOQ
Following information are given in respect of a material:
Optimum numbers of orders based on economic order quantity is............20 times.
Purchased price per unit is........................................................................................Rs.20.
Possession cost per unit per year.............................................20% of inventory value.
Accounting for Materials 53
Ordering cost per order is.......................................................................................Rs.250.
Required: (i) Annual requirement
(ii) Economic order quantity
(iii) Total cost at economic order quantity with material purchasing cost.
Question No. 21 (B) Ans.: (a) 18,000 units, (b) 1,000 units, (c) Rs.4,91,400 EOQ
The details of materials purchased by a firm are as under:
Optimum numbers of orders based on economic order quantity is.............18 times
Purchased price per unit is.........................................................................................Rs.27
Possession cost per unit per year..............................................20% of inventory value
Ordering cost per order is........................................................................................Rs.150
Required: (a) Annual requirement
(b) Economic order quantity
(c) Total cost at economic order quantity with material purchasing cost.
Question No. 22 (A) Ans.: (i) 4,000 unit; (ii) Rs.80,40,000; (iii) Rs.78,98,000; (iv) Discount offer is accepted EOQ
The following information is given to you:
Material purchase price per unit............................................................................Rs.100
Annual carrying cost.............................................................................10% of unit value
Procurement cost per procurement.....................................................................Rs.1,000
Total variable cost at economic order quantity (total ordering cost & carrying cost)
Rs.40,000
Required: (i) Economic order quantity
(ii) Total cost at EOQ with material purchase cost (Investment).
(iii) Total cost with material purchase cost if the supplier offers a discount
facility 2% at the ordering size 10,000 unit each time.
(iv) Should the discount facility the be accepted?
Question No. 22 (B) Ans.: (a) 10,000 unit; (b) Rs.1,62,40,000; (c) Rs.1,55,50,000; (d) Discount offer is accepted EOQ
The following information is given to you:
Annual total cost at economic order quantity.............Rs.2,40,000
Possession cost per unit per year..............................................Rs.24
Procurement activities cost.................................Rs.3,000 per order
Purchase price per unit..............................................................Rs.40
Required: (a) Economic order quantity
(b) Total cost at EOQ with material purchase cost (Investment).
(c) Total cost with material purchase cost if the supplier offers a discount
facility 6% in a purchasing lot contains 40,000 units.
(d) Should the discount facility the be accepted?
Re-order level...............................................1,05,000 kg
Economic order quantity...............................70,000 kg
Re-order period............................................5 to 7 days
Required: (a) Minimum stock level (b) Average stock level
Question No. 2 Ans.: (a) 25,000 units; (b) The offer is accepted it is less costly by Rs.1,59,600
Annual production capacity of a manufacturing company is 30,000 units. Standard
material consumption per unit is 10 kg. Purchase expenses per purchased is Rs.5,200.
Cost per kg is Rs.50. Holding cost per unit per year is Rs.4.992.
Required:(a) Optimum order size
(b) If the supplier of a 2% discount a lot contained 1 ,00,000 kg, Should the
offer accepted.
Question No. 3 Ans.: (a) Rs.35,000 (b) Rs.58,750
A factory purchased its annual material requirement 5,00,000 kg in 10 lots. The total
cost of existing purchase polity is Rs.1,25,000 excluding purchase price. The carrying
cost is 10% of inventory value.
Required: (a) Total cost of optimum purchase policy
(b) If supplier offer 1% discount for lot size 1,00,000 kg.