Tsudakoma Rotary Tables Catalog

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PRODUCTIVITY
INNOVATION
Tsudakoma rotary tables are in operation everywhere in the world where
high precision machining is required in the automotive, aerospace, medical,
and power generation industries. Tsudakoma’s relentless pursuit of ultimate
performance, productivity, and innovative technical advantages has made
them the world’s largest and leading manufacturer of rotary tables.

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THE TSUDAKOMA DUAL LEAD GEARING SYSTEM
THE TSUDAKOMA DUAL LEAD GEARING SYSTEM DELIVERS THE OPTIMUM BALANCE
BETWEEN POWER, DURABILITY, AND SMOOTH CUTTING PERFORMANCE.

Tsudakoma’s Proprietary
Dual Lead Worm Gearing
System with Full Depth
Gear Tooth Engagement
The lead on the Tsudakoma
worm spindle varies in thickness.
By adjusting the worm spindle
axially, the tooth engagement
with the worm wheel is changed.
The backlash between the worm
wheel and the worm spindle
can be adjusted in 15 minutes,
maintaining Tsudakoma precision
and performance.

TSUDAKOMA DUAL LEAD GEARING GEARING MATERIALS


Worm spindle holder Worm wheel Special high tensile strength
Table
body Worm spindle
Worm wheel: brass alloy
(650N/mm2 / 170HB)
Lock screw
Worm spindle: Case hardened alloy steel
Tsudakoma’s dual lead gearing system features
Backlash exceptionally smooth cutting due to the inherent
adjustment To reduce
screw backlash lubricating properties of the gear materials.
Thicker teeth Thinner teeth
TORQUE TRANSFER EFFICIENCY
TSUDAKOMA BACKLASH ADJUSTMENT The Tsudakoma dual lead gearing system
(Same procedure for all tables, requires approximately 15 minutes) features the largest tooth engagement of
Remove cover plate Loosen lock screws any rotary table manufacturer. This system
Turn backlash adjustment screw counterclockwise generates 60% - 85% torque transfer efficiency.
to reduce backlash, turn backlash adjustment screw
clockwise to increase backlash Tighten lock screw OVERSIZE WORM WHEEL
The Tsudakoma worm wheel uses an oversize
TOOTH PROFILE diameter pitch circle resulting in reduced
Tsudakoma utilizes full tooth depth engagement along pressure on the contact surface compared to a
with a larger gear module. The results are a larger conventional gearing system.
surface contact area yielding a substantially stronger
worm gear system.
Conventional
Conventional gearing
tooth profile

Tsudakoma Tsudakoma
tooth profile gearing

4
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TSUDAKOMA:
PRECISION
PERFORMANCE
PRODUCTIVITY INNOVATION

TSUDAKOMA CROSS ROLLER BEARINGS


TSUDAKOMA ULTRA PRECISION

Ultra precision cross roller bearings support radial, axial,


and moment loads providing four times the level of stiffness
as angular contact bearings. Cross roller bearings are
constructed with a sequence of cylindrical rollers arranged
at right angles to each other within a sealed 90° V-groove.
All Tsudakoma rotary tables and indexers use ultra precision
cross roller bearings.

TSUDAKOMA AIR PURGING Motor Pneumatic


cover pressure
WATERPROOFING

All Tsudakoma rotary tables have a multi-port pneumatic inlet


on the motor cover. One branch of the port constantly feeds
air into the o-ring sealed motor cover, thereby maintaining
positive pneumatic pressure to prevent condensation and
moisture related damage to the servo motor.
Air exhaust

KOMA APPLICATION ENGINEERING


ROTARY TABLE SELECTION ASSISTANCE

Koma application engineers - with AutoCAD® and SolidWorks®


3D CAD support - ensure Tsudakoma rotary tables purchased
from Koma will be the best available for the required
machining operations. Torque calculations and interference
drawings are standard no-charge, value added services offered
by Koma Precision.

5
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Table Overview

ECONOMICAL RNA-SERIES TABLES


POWERFUL DUAL TAPER PNEUMATIC CLAMPING

The RNA-Series tables utilize a newly developed dual taper


double disc pneumatic clamping system which generates
massive clamp torque - up to 300% greater than previous
RN-Series rotary tables. These new tables feature a full range
of options including rotary scales, pull stud devices,
and hydraulic or pneumatic rotary joints.

RBA-SERIES TABLES
HEAVY DUTY DUAL DISC HYDRAULIC CLAMPING

The RBA-Series features a powerful dual disc clamp


mechanism located immediately behind the table faceplate.
RBA-Series tables come with a built-in air-hydraulic booster unit
which converts pneumatic pressure into hydraulic pressure.
The resulting hydraulic pressure is equal to the supplied air
pressure multiplied by a factor of 7. RBA-Series table are
designed for use in heavy duty cutting operations.

TN-SERIES TABLES
POWERFUL, HIGH SPEED TILTING TABLES

The TN-Series tables are top of the line high speed,


high power, high accuracy tilting rotary tables. The powerful
clamp mechanisms used for TN-Series tables allow for
machining far from the tilting axis center where the moment
is larger. These tables can be accesorized with a full range of
options including rotary scales, pull stud devices, and hydraulic
or pneumatic rotary joints.

RTV-SERIES TABLES
BIG BORE TABLES

The RTV-Series rotary tables feature an extra large center


bore. RTV-Series tables utilize a powerful dual disc hydraulic
clamping mechanism. The RTV,CA-Series rotary tables
feature a top mounted servomotor. The RTV tables are
especially suitable for use when machining rock bits.

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Table Overview

RZ-SERIES INDEXERS
TPC-Jr NC CONTROLLER INCLUDED

RZ-Series indexers are packaged with a TPC-Jr NC controller


for plug & play operation. The RZ indexers are attractively
priced, yet retain the high performance build characteristics
found on full 4th axis Tsudakoma rotary tables. RZ-Series
indexers are recommended for use on small VMC’s and drilling
& tapping centers.

EXTRA LARGE TABLES


IN-STOCK, LARGE CAPACITY HEAVY DUTY TABLES

Tsudakoma is the worldwide leader in large rotary tables for


aerospace, automotive, power generation, oil tool, and heavy
equipment industries. Koma Precision, Inc. stocks tables
up to 60” diameter, with larger models available on request.
Tsudakoma large NC rotary tables feature extremely high
accuracy, heavy duty load carrying capacity and, powerful
clamp torque.

CUSTOM DESIGNED APPLICATION SPECIFIC TABLES


Tsudakoma specialty rotary tables are the result of a collaboration between the engineering
staffs of Tsudakoma, Koma Precision, and the OEM / end user. Features typical of specialized
tables include multi-port rotary joints, automated part detection, and custom fixturing.
Specialty rotary tables generate significantly reduced part costs and substantial improvements
in accuracy and throughput.

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Contents

RN/RNA-SERIES 10 RNA,B-SERIES/RNCV-401R,B 12
Dual taper pneumatic clamping, best
Rear motor mounting tables.
selling models.
RN-100 RNA-250 RNA-320-S RNA-160R,B RNA-320R,B
RNA-160 RNA-250-S RNA-200R,B RNCV-401R,B
RNA-200 RNA-320 RNA-250R,B

RNCV-SERIES 14 RNCK-631 16
Horizontal/vertical motor mounting, Horizontal machining center table,
hydraulic clamping. hydraulic clamping.
RNCV-401 RNCV-1201 RNCK-631
RNCV-801 RNCV-1501
RNCV-1001

RNCM-SERIES 18 RBA-SERIES 20
Horizontal/vertical motor mounting,
Heavy duty tables, hydraulic clamping.
hydraulic clamping.
RNCM-251 RNCM-501 RBA-250 RBA-300-S
RNCM-301 RNCM-631 RBA-250-S RBA-400
RNCM-401 RBA-300 RBA-500

RBA,K-SERIES 22 RTV-SERIES 24
Heavy duty tables, hydraulic clamping, Big bore tables, heavy duty hydraulic
top motor mounting. clamping.
RBA-250K RBA-300K-S RTV-304
RBA-250K-S RBA-400K RTV-404
RBA-300K RBA-500K RTV-504

RTV,CA-SERIES 26 RT-147, 251, 320 28


Big bore tables, heavy duty hydraulic
Multi-faceplate, multi-spindle tables.
clamping, top motor mounting.
RTV-304,CA RT-147
RTV-404,CA RT-251
RTV-504,CA RT-320

RNC-SERIES 30 RN MULTI SPINDLE-SERIES 32


High productivity multi-spindle tables,
Large capacity heavy duty tables.
pneumatic clamping.
RNC-801 RNC-1501 RN-100-2,3,4 RN-250-2,3
RNC-1001 RNC-2001 RN-150-2,3,4 RN-300-2,3
RNC-1201 RN-200-2,3,4

RZ-SERIES INDEXERS 34 TN-SERIES TILTING TABLES 36


Top of the line high speed, high power
TPC NC controller included.
tables.
RZ-160 TN-131 TN-200
RZ-200 TN-160 TN-320

TTNC-SERIES TILTING TABLES 38 TTNC MULTI SPINDLE-SERIES TILTING TABLES 40

High power, large tilting tables. Multiple spindle tilting tables.

TTNC-451 TTNC-102-2 TTNC-201-2


TTNC-631 TTNC-101-4
TTNC-1001 TTNC-151-2

TRNCB-SERIES TILTING TABLES 42 TRNC,S-SERIES TILTING TABLES 44

Big bore tilting tables, ±110° tilt range. ±110° tilt range tables.

TRNCB-201 TRNC-151S
TRNCB-301 TRNC-201S
TRNC-301S

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Contents

THNC-SERIES TILTING TABLES 46 RC-SERIES INTEGRATED TABLES 48


Machine tool/transfer line integrated
NC rotary axis, manual tilt axis tables.
tables.
THNC-251 RC-250 RC-500
THNC-301 RC-300
RC-400

CUSTOM DESIGNED SPECIALTY TABLES 50 TPC-SERIES NC CONTROLLERS 54


Tsudakoma specialty rotary tables Single axis NC controllers. Two units
are the result of a collaboration may be used for rotary & tilt control.
between the engineering staffs of TPC-Jr
Tsudakoma, Koma Precision, and the TPC3
OEM/ end user.
ACCESSORIES: CHUCKS 64 ACCESSORIES:TAILSTOCKS/SUPPORT SPINDLES 66

A full range of standard and custom A complete selection of manual,


scroll chucks and power chucks are pneumatic, and hydraulic tailstocks and
available. support spindles is available.

ACCESSORIES: FACEPLATES 68 OPTIONS: SCALES 69

Heidenhain encoders and Mitsubishi


A wide selection of faceplates are
MP scales enhance the accuracy of
available from stock.
applicable rotary tables.

OPTIONS: PULL STUD DEVICES 71 OPTIONS: ROTARY JOINTS 71

Pull stud devices allow automated Pneumatic and hydraulic rotary joints
loading and unloading of a rotary table. are available for many tables.

OPTIONS: AIR-HYDRAULIC BOOSTERS 72 OPTIONS: KOMA STEEL BRAIDED CABLE 72

Rotary tables ordered with Koma steel


An air-hydraulic booster unit converts
braided cable provide an unsurpassed
pneumatic pressure into hydraulic
level of protection from coolant and
output for table clamping.
contaminants.

OPTIONS: 5C COLLETS 73 OPTIONS: SWIVEL BOXES & ARMS 73

5C collets are available for most tables


Custom designed swivel arms and
allowing either manually fired clamping
boxes facilitate trouble free cable
or machine tool controlled automated
management.
clamping.

TECHNICAL: TERMINOLOGY 74 TECHNICAL: SERVO MOTORS 75

An explaination of terms describing A chart of typical servo motors used on


rotary table specifications. Tsudakoma rotary tables. FANUC

GENERAL INFORMATION: TABLE SELECTION 78 GENERAL INFORMATION: TABLE INSPECTION 80

Guidelines for selecting an appropriate Inspection standards for Tsudakoma


rotary table. rotary tables and indexers.

9
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Single Axis Rotary Tables

RN-100 • RNA-160, 200, 250, 320


HIGH SPEED • POWERFUL PNEUMATIC CLAMPING

The compact, high speed RN-100 is especially suited for


drilling and tapping machines. The RNA-Series tables utilize a
newly developed dual taper pneumatic clamping system which
generates massive clamp torque - up to 300% greater than
previous RN-Series rotary tables. These new tables feature a
full range of options including rotary scales, pull stud devices,
and hydraulic or pneumatic rotary joints.
RNA-320R
Specifications Dimensions = mm
Table Model RN-100 RNA-160 RNA-200 RNA-250 RNA-250-S RNA-320 RNA-320-S
Versions available R, L R, L R, L R, L R, L R, L R, L
Spindle outer diameter 80h7 100h7 120h7 140h7 140h7 180h7 180h7
Table diameter (optional) (135) (160, 200) (200, 250) 250 250 320 320
Center height 110 135 160 160 160 210 210
Nose Diameter 50H7 55H7 65H7 80H7 80H7 115H7 115H7
Center bore
Thru Diameter 30 40 45 50 50 85 85
Table T-slot width (with faceplate) (10H8) (12H8) (12H8) 12H8 12H8 14H8 14H8
Guide block width 14h7 14h7 18h7 18h7 18h7 18h7 18h7
Servo motor (Fanuc)* Alpha 2i Alpha 2i Alpha 4i Alpha 8i Alpha 8is Alpha 8i Alpha 22is
Maximum motor speed rpm 5,000 5,000 4,000 3,000 4,000 3,000 4,000
Speed reduction ratio 1/36 1/72 1/72 1/90 1/45 1/120 1/45
Maximum table speed rpm 83.3@ 3,000 69.4 55.6 33.3 88.9 25 88.9
Inertia converted into motor shaft x 10-3kg.m2 .23 .09 .17 .41 .44 .52 1.66
Clamp system Pneumatic Pneumatic Dual Taper
Clamp torque @72psi Nm (ft. lbs.) 80 (59) 500 (369) 800 (590) 1,000 (737) 1,000 (737) 1,500 (1,106) 1,500 (1,106)
Indexing accuracy arc sec. ±22.5 ±12.5 ±10 ±10 ±10 ±10 ±10
Repeatability arc sec. ±2
Net Weight kg (lbs.) 28 (62) 38 (84) 61 (134) 80 (176) 80 (176) 145 (319) 145 (319)
Allowable wheel torque Nm (ft. lbs.) 176 (130) 206 (152) 288 (212) 596 (439) 596 (439) 939 (692) 939 (692)
Allowable work inertia kg.m2 .10 .64 1.25 1.95 1.95 4.48 4.48

kg 25 (55) 100 (220) 125 (275) 125 (275) 125 (275) 175 (385) 175 (385)
Allowable (lbs) [50 (110)] [175 (385)] [250 (550)] [250 (550)] [250 (550)] [375 (825)] [375 (825)]
work weight W

[with tailstock] kg 50 200 250 250 250 350 350


W (lbs) (110) (440) (550) (550) (550) (770) (770)

F
N 5,880 10,800 14,400 14,400 14,400 24,800 24,800
(lbf) (1,317) (2,419) (3,226) (3,226) (3,226) (5,555) (5,555)

Allowable F
Nm 80 500 800 1,000 1,000 1,500 1,500
load when
(ft. lbs.) (59) (369) (590) (737) (737) (1,106) (1,106)
table clamped L

L
F Nm 156 780 1,900 1,900 1,900 4,700 4,700
(ft. lbs.) (115) (575) (1,400) (1,400) (1,400) (3,464) (3,464)

*Other motors & rpm available • Specifications subject to change without notice

10
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RN-100R

70 300 199
RN-100R

50H7
80h7
15
180

178
110

30
45
60 60 145
370 145

RNA-160R
85

100h7
100h7

40H8

55H7
56
42
15
220

211
135

25

15 94 45
70 154
90 195
148
155 7 RNA-320R
85 285
370 With Support Spindle and
Fixture Holder
RNA-200R
Pneumatic-hydraulic rotary joints
are installed on both the rotary
110

table and the support spindle.

120h7
120h7

65H7
45H8

Pneumatic-hydraulic pressure
46

66
15
261
270

is supplied to a fixture holder


160

25

104 45
attached to the table enabling
15
164 automatic clamping of the
95 158
7 fixture plate.
115 200 165
105 315
420

RNA-250R
125

140h7

140h7
50H8

80H7
51

81
272
285

15
160

25

15 104 45
120 230 158 164
7
120 375 165 ACCESSORIES:
495
Steel Braided Cable:
RNA-320R
5 Layers of Protection
160

115H7
180h7
180h7

85H8

116
86
370

357

15
210

30

15 149 45
209
155 230 203
155 7
410 210
565

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RN-100 Yes Yes-TPC-Jr Series Yes Yes Yes Yes No No No
RNA-160 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No
RNA-200 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No
RNA-250 Standard Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No
RNA-320 Standard Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No

11
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Single Axis Rotary Tables

RNA-160,200,250,320R,B • RNCV-401R,B
HIGH SPEED • COMPACT • REAR MOTOR MOUNTING

The RNA,B-Series tables position the servomotor at


the rear of the table casting resulting in a compact
footprint. The “B” series tables are suitable when “Y”
axis interference is an issue. These tables feature a full
range of options including rotary scales, pull stud devices,
and hydraulic or pneumatic rotary joints. The RNCV-
401R,B features powerful hydraulic clamping.
RNA-250R,B w/Faceplate
Specifications Dimensions = mm
Table Model RNA-160R,B RNA-200R,B RNA-250R,B RNA-320R,B RNCV-401R,B
Spindle outer diameter 100h7 120h7 140h7 180h7 -
Table diameter (optional) (160, 200) (200, 250) 250 320 400
Center height 135 160 160 210 255
Nose Diameter 55H7 65H7 80H7 115H7 40H7
Center bore
Thru Diameter 40 45 50 85 40
Table T-slot width (with faceplate) (12H8) (12H8) 12H8 14H8 18H7
Guide block width 14h7 18h7 18h7 18h7 18h7
Servo motor (Fanuc)* Alpha 2i Alpha 4i Alpha 8i Alpha 8i Alpha 12i
Maximum motor speed rpm 5,000 4,000 3,000 3,000 3,000
Speed reduction ratio 1/72 1/72 1/90 1/120 1/180
Maximum table speed rpm 69.4 55.6 33.3 25 16.7
Inertia converted into motor shaft x 10-3kg.m2 .56 .64 .97 .84 4.01
Clamp system Pneumatic Dual Taper Hydraulic**
Clamp torque @72psi [500 psi] Nm (ft. lbs.) 500 (369) 800 (590) 1,000 (737) 1,500 (1,106) [1,746 (1,287)]
Indexing accuracy arc sec. ±12.5 ±10 ±10 ±10 ±7.5
Repeatability arc sec. ±2
Net Weight kg (lbs.) 53 (117) 77 (169) 95 (209) 165 (363) 330 (726)
Allowable wheel torque Nm (ft. lbs.) 206 (152) 288 (212) 596 (439) 939 (692) 1,666 (1,228)
Allowable work inertia kg.m2 .64 1.25 1.95 4.48 9.7
Allowable
kg 100 (220) 125 (275) 125 (275) 175 (385) 200 (440)
work weight
(lbs) [175 (385)] [250 (550)] [275 (605)] [375 (825)] [500 (1,100)]
[with tailstock] W

F
N 10,800 14,400 14,400 24,800 39,200
(lbf) (2,419) (3,226) (3,226) (5,555) (8,781)

F
Allowable
Nm 500 800 1,000 1,500 1,764
load when
(ft. lbs.) (369) (590) (737) (1,106) (1,300)
table clamped L

L
F
Nm 780 1,900 1,900 4,700 2,450
(ft. lbs.) (575) (1,400) (1,400) (3,464) (1,806)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

12
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RNA-160R,B
85 150 333
21
40 152 155

RNA-250R,B
85

229

100h7

100h7
40H8

55H7
285
286

275

42

56
220

15
135

50

25
15 94 45
70 162 148 154
7
85 90 60 317
235

RNA-200R,B
75 175 343
30 21
40 152 165
110

120h7

120h7
248

45H8

65H7
310

306

46
290

66
270

15
160

55

25
15 104 45
164
105 115
280
60 162 158
7 RNCV-401R,B
327

RNA-250R,B
346
120 185 21 152 165
125

140h7

140h7
50H8

80H7
248
305
309

51

81
285

15
160

104
54

15 45
25

165 164
120 120 65 158
7
305 330

RNA-320R,B

RT-22
160

180h7

115H7
180h7
85H8

116
86
320
370

15 A two axis machining system


combining (2) rotary tables with
210

30

15 149 45 a hydraulic tailstock. Suited for


209
50

machining workpieces such as


155 155 65 203
210
7 cutting tool blades and engine
375 165
375 parts for automobiles.

RNCV-401R,B
245 335
530
Ø 41
40H7
Ø 400

Ø 50
465
255

21 164 30
215
210 225 5 215 310
580

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RNA-160R,B Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No
RNA-200R,B Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No
RNA-250R,B Standard Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No
RNA-320R,B Standard Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No
RNCV-401R,B Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

13
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Single Axis Rotary Tables

RNCV-401, 801, 1001, 1201, 1501


EXTRA LARGE TABLES • HYDRAULIC CLAMPING

The RNCV-Series rotary tables are available with


table diameters ranging from 400mm to 1500mm,
accomodating extremely large workpieces. These tables
may be used in either the horizontal or vertical position
and feature powerful hydraulic clamping. Various motor
mounting positions, faceplate options, and center bore
options are available.
RNCV-801R
Specifications Dimensions = mm
Table Model RNCV-401 RNCV-801 RNCV-1001 RNCV-1201 RNCV-1501
Versions available R, L R, L, K R, L, K L L
Table diameter 400 800 1,000 1,250 1,500
Center height 255 530 650 750 950
Nose Diameter 40H7 60H6*** 75H7*** 75H7*** 75H7***
Center bore
Thru Diameter 40 60 - - -
Table T-slot width 14H7 18H7 22H7 22H7 28H7
Guide block width 18h7 22h7 22h7 28h7 28h7
Servo motor (Fanuc)* Alpha 12i Alpha 12i Alpha 22i Alpha 22i Alpha 22i
Maximum motor speed rpm 3,000
Speed reduction ratio 1/180 1/360 1/360 1/720 1/720
Maximum table speed rpm 16.7 8.33 8.33 4.17 4.17
Inertia converted into motor shaft x 10-3kg.m2 2.05 4.34 12.8 12.8 12.8
Clamp system** Hydraulic
Clamp torque @500psi Nm (ft. lbs.) 1,764 (1,300) 6,860 (5,056) 5,390 (3,972) 17,650 (13,008) 17,650 (13,008)
Indexing accuracy arc sec. ± 7.5
Repeatability arc sec. ±2
Net Weight kg (lbs.) 300 (660) 1,400 (3,080) 2,700 (5,940) 4,500 (9,900) 7,000 (15,400)
Allowable wheel torque Nm (ft. lbs.) 1,666 (1,128) 7,840 (5,778) 13,230 (9,750) 21,560 (15,889) 21,560 (15,889)
Allowable work inertia kg.m2 9.7 120 392 2,255 2,255

kg 200 (440) 600 (1,320) 1,000 (2,200) 2,000 (4,400) 2,000 (4,400)
Allowable (lbs) [500 (1,100)] [1,500 (3,300)] [3,000 (6,600)] [5,000 (11,000)] [5,000 (11,000)]
W
work weight

[with tailstock] kg 500 1,500 3,000 5,000 5,000


W (lbs) (1,100) (3,300) (6,600) (11,000) (11,000)

F
N 39,200 49,000 58,800 58,800 58,800
(lbf) (8,781) (10,976) (13,171) (13,171) (13,171)

Allowable F
Nm 1,764 6,860 5,390 17,650 17,650
load when
(ft. lbs.) (1,300) (5056) (3972) (13,008) (13,008)
table clamped L

L
F Nm 2,450 9,800 19,600 19,600 19,600
(ft. lbs.) (1,806) (7,223) (14,445) (14,445) (14,445)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional • ***Big Bore option available

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Single Axis Rotary Tables
Dimensions Dimensions = mm
RNCV-401R
RNCV-801K,2
561 294
Special Twin Faceplate,
High Production Table

Ø 41

Ø 40
Ø 50H7
Ø 400
465
255

30 164 20
214
210 225 215
805

RNCV-801R
850 30
45
205

60H6
Ø 800

Ø 355
Ø 251
981
530

70
310 65
415 415 5 370
1305 375
375
RNCV-1001K
Big Bore Option,
RNCV-1001R
Top (“K”) Motor Mounting
530 1076
565

Ø 75H7
Ø 1000
650

510 510 45
5 545

RNCV-1201L
1290
625

Ø 75H7
Ø 1250
1392

344
RNCV-1201L
750

Big Bore Option,


314

396

(RZ Indexer for Size Reference)


45
375 615 645 590
98

1650 600

RNCV-1501L
762

Ø 75H7
Ø 1500
1712
630

950
315

45
477 750 773 740
2000 750

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Top (“K”) Motor Tailstocks PVC Steel Braided Air/Hydraulic
& Big Bore Scales Rotary Joint
Accessories NC controller Mounting Support Spindles Cable Set Cable Set Booster
RNCV-401 No Yes-TPC3 Series No Yes Yes Yes Yes Yes Yes
RNCV-801 Yes - 250H7 Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RNCV-1001 Yes - 355H7 Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RNCV-1201 Yes - 450H7 Yes-TPC3 Series No Yes Yes Yes Yes Yes Yes
RNCV-1501 Yes - Varies Yes-TPC3 Series No Yes Yes Yes Yes Yes Yes

15
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Single Axis Rotary Tables

RNCK-631
HORIZONTAL MACHINING CENTER ROTARY TABLE

The RNCK-631 has been designed for use on horizontal


machining centers. This table is typically pallet mounted
for use in high production machining environments.

RNCK-631
Specifications Dimensions = mm
Table Model RNCK-631
Table diameter 630
Center height 400
Nose Diameter 60H6
Center bore
Thru Diameter 60
Table T-slot width 18H7
Guide block width 18h7
Servo motor (Fanuc)* Alpha 12i
Maximum motor speed rpm 3,000
Speed reduction ratio 1/180
Maximum table speed rpm 16.7
Inertia converted into motor shaft x 10-3kg.m2 5.55
Clamp system Hydraulic **
Clamp torque @500psi Nm (ft. lbs.) 4,410 (3,250)
Indexing accuracy arc sec. ±7.5
Repeatability arc sec. ±2
Net Weight kg (lbs.) 800 (1,760)
Allowable wheel torque Nm (ft. lbs.) 4,116 (3,033)
Allowable work inertia kg.m2 39.7
Allowable
kg 400 (880)
work weight
(lbs) [800 (1,760)]
[with tailstock] W

F
N 49,000
(lbf) (10,976)

Allowable F
Nm 4,410
load when
(ft. lbs.) (3,250)
table clamped L

L
F Nm 7,840
(ft. lbs.) (5,778)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

16
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RNCK-631

455

195
65 65 ACCESSORIES:
Steel Braided Cable:
5 Layers of Protection
975

126581
60H7
Ø 630

210

250
70
400

350 320
5 320
720

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

LARGE TABLES
Bill Meo, President
of Koma Precision, pictured
with in-stock extra large
rotary tables:
RNCK-631, RNCV-801K,
RNCV-1001K, and RNCV-1201L

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Dual Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RNCK-631 Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

17
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Single Axis Rotary Tables

RNCM-251, 301, 401, 501, 631


VERTICAL MOTOR MOUNTING • HYDRAULIC CLAMPING

The RNCM-Series rotary tables utilize a space saving


vertical motor mounting configuration. These tables
feature powerful hydraulic clamping which can be
accessorized with an air/hydraulic booster. A variety of
faceplate accessories and options are available.

RNCM-501R
Specifications Dimensions = mm
Table Model RNCM-251 RNCM-301 RNCM-401 RNCM-501 RNCM-631
Versions available R, L R, L R, L R, L R, L
Table diameter 250 320 400 500 630
Center height 160 210 255 310 400
Nose Diameter 40H7 40H7 40H7 50H7 60H6
Center bore
Thru Diameter 32 40 40 50 60
Table T-slot width 12H7 14H7 14H7 18H7 18H7
Guide block width 18h7
Servo motor (Fanuc)* Alpha 8i Alpha 12i Alpha 12i Alpha 12i Alpha 12i
Maximum motor speed rpm 3,000
Speed reduction ratio 1/180
Maximum table speed rpm 16.7
Inertia converted into motor shaft x 10-3kg.m2 .30 1.76 2.05 3.09 5.55
Clamp system** Hydraulic
Clamp torque @500psi Nm (ft. lbs.) 490 (361) 833 (614) 1,764 (1,300) 2,450 (1,806) 4,410 (3250)
Indexing accuracy arc sec. ± 7.5
Repeatability arc sec. ±2
Net Weight kg (lbs.) 75 (165) 200 (440) 300 (660) 450 (990) 800 (1,760)
Allowable wheel torque Nm (ft. lbs.) 470 (346) 764 (563) 1,666 (1,228) 2,450 (1,805) 4,116 (3,033)
Allowable work inertia kg.m2 1.2 3.7 9.7 18.2 39.7

kg 100 (220) 150 (330) 200 (440) 250 (550) 400 (880)
Allowable (lbs) [250 (550)] [350 (770)] [500 (1,100)] [600 (1,320)] [800 (1,760)]
W
work weight

[with tailstock] kg 250 350 500 600 800


W (lbs) (550) (770) (1,100) (1,320) (1,760)

F
N 19,600 29,400 39,200 49,000 49,000
(lbf) (4,390) (6,585) (8,781) (10,976) (10,976)

Allowable F
Nm 490 833 1,764 2,450 4,410
load when
(ft. lbs.) (361) (614) (1,300) (1,806) (3,250)
table clamped L

L
F Nm 1,568 2,450 3,430 7,840
931
(ft. lbs.) (686) (1,156) (1,806) (2,528) (5,778)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

18
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RNCM-251R

402

32
RNCM-301R

390

40H7
305

250

45
With Hydraulic
160

20 124 20 Power Chuck


145 210 5 160 164
567

RNCM-301R

505 287

42
40H7
320
415
380

50
210

20 139 30

185 185 5 215


710

RNCM-401R
RNCM-401L
546 302

41
Ø 400

40H7

51
465

469
255

21 164 30
225 225 5 245
789

RNCM-501R
597 327
52
Ø 500

50H7
565

575

50

RNCM-631R
310

32 198 25

260 270 5 295


877

RNCM-631R
665
70
Ø 630

60H6
775

181

210
250
400

65 195 65
350 350 5 320
1035

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Big Bore Scales Rotary Joint
Accessories NC controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RNCM-251 No Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RNCM-301 No Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RNCM-401 No Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RNCM-501 No Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RNCM-631 Yes - 180H7 Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

19
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Single Axis Rotary Tables

RBA-250, 300, 400, 500


DUAL DISC HYDRAULIC CLAMPING • BUILT-IN BOOSTER

The RBA-Series rotary tables are equipped with the finest


Tsudakoma technologies. RBA tables feature a built-in
air/hydraulic booster, and a powerful Dual Disc hydraulic
clamping mechanism. RBA-Series worm wheels are
manufactured (gear hobbed) as an assembly consisting
of the worm wheel, cross roller bearing, and the main
spindle. The result: unsurpassed accuracy.
RBA-400R
Specifications Dimensions = mm
Table Model RBA-250 RBA-250-S RBA-300 RBA-300-S RBA-400 RBA-500
Versions available R, L R, L R, L R, L R, L R, L
Table diameter 250 250 320 320 400 500
Center height 160 160 210 210 255 310
Nose Diameter 95H7 95H7 130H7 130H7 190H7 220H7
Center bore
Thru Diameter 71 71 101 101 151 182
Table T-slot width 12H7 12H7 14H7 14H7 14H7 18H7
Guide block width 18h7
Servo motor (Fanuc)* Alpha 8i Alpha 8is Alpha 12i Alpha 22is Alpha 12i Alpha 12i
Maximum motor speed rpm 3,000 4,000 3,000 4,000 3,000 3,000
Speed reduction ratio 1/90 1/45 1/90 1/45 1/90 1/180
Maximum table speed rpm 33.3 88.9 33.3 88.9 33.3 16.7
Inertia converted into motor shaft x 10-3kg.m2 .94 1.0 3.04 3.47 4.28 3.00
Clamp system** Hydraulic
Clamp torque @500psi Nm (ft. lbs.) 980 (722) 980 (722) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496)
Indexing accuracy arc sec. ±7
Repeatability arc sec. ±2
Net Weight kg (lbs.) 100 (220) 100 (220) 180 (396) 180 (396) 300 (660) 550 (1,210)
Allowable wheel torque Nm (ft. lbs.) 581 (428) 581 (428) 931 (686) 931 (686) 1,666 (1,228) 3,276 (2,414)
Allowable work inertia kg.m2 2.34 2.34 5.12 5.12 9.7 18.2

kg 150 (330) 150 (330) 200 (440) 200 (440) 250 (550) 250 (550)
Allowable (lbs) [300 (660)] [300 (660)] [400 (880)] [400 (880)] [500 (1,100)] [600 (1,320)]
W
work weight

[with tailstock] kg 300 300 400 400 500 600


W (lbs) (660) (660) (880) (880) (1,100) (1,320)

F
N 19,600 19,600 29,400 29,400 39,200 49,000
(lbf) (4,390) (4,390) (6,586) (6,586) (8,781) (10,976)

Allowable F
Nm 980 980 2,450 2,450 4,200 6,100
load when
(ft. lbs.) (722) (722) (1,806) (1,806) (13,095) (4,496)
table clamped L

L
F Nm 980 980 3,626 3,626 5,880 13,132
(ft. lbs.) (722) (722) (2,672) (2,672) (4,334) (9,678)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

20
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RBA-250R

418 245

15
RBA-300L

352

Ø 250

95H7

150
305

75
71
160

23 22
156 145 180
10 170
583

RBA-300R

502 303
RBA-300R • TSH-210
Support Spindle

130H7
Ø 320

The rotary table and hydraulic

101

115
175
395

386

support spindle are mounted on


210

a custom baseplate and joined


22 15 41 to a specially designed trunnion
185 185 240 fixture.
20 220
696

RBA-400R
557 335
190H7
Ø 400

151

165
225
465
474

RBA-400R • TSH-210
255

22 23 46 Support Spindle
216 225 10 265 275
The rotary table and hydraulic
782
support spindle are mounted on
a custom baseplate and joined
RBA-500R
to a specially designed trunnion
608 371 fixture. The support spindle is
raised to match the RB-400
255mm center height.
220H7
Ø 500

182

230
255
565
574
310

25

20 305 30 211 59
256 270
325
873

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Faceplates Scales Rotary Joint
Accessories NC controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RBA-250 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RBA-300 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RBA-400 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RBA-500 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

21
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Single Axis Rotary Tables

RBA-250K, 300K, 400K, 500K


HORIZONTAL MACHINING CENTER ROTARY TABLES

The RBA,K-Series rotary tables are designed for use on


horizontal machining centers. RBA,K tables feature a
built-in air/hydraulic booster, and a powerful Dual Disc
hydraulic clamping mechanism. RBA,K-Series worm
wheels are manufactured (gear hobbed) as an assembly
consisting of the worm wheel, cross roller bearing, and
the main spindle. The result: unsurpassed accuracy.
RBA-500K
Specifications Dimensions = mm
Table Model RBA-250K RBA-250K,S RBA-300K RBA-300K,S RBA-400K RBA-500K
Table diameter 250 250 320 320 400 500
Center height 160 160 210 210 255 310
Nose Diameter 95H7 95H7 130H7 130H7 190H7 220H7
Center bore
Thru Diameter 71 71 101 101 151 182
Table T-slot width 12H7 12H7 14H7 14H7 14H7 18H7
Guide block width 18h7
Servo motor (Fanuc)* Alpha 8i Alpha 8is Alpha 12i Alpha 22is Alpha 12i Alpha 12i
Maximum motor speed rpm 3,000 4,000 3,000 4,000 3,000 3,000
Speed reduction ratio 1/90 1/45 1/90 1/45 1/90 1/180
Maximum table speed rpm 33.3 88.9 33.3 88.9 33.3 16.7
Inertia converted into motor shaft x 10-3kg.m2 .94 1.0 3.04 3.47 4.28 3.00
Clamp system** Hydraulic
Clamp torque @500psi Nm (ft. lbs.) 980 (722) 980 (722) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496)
Indexing accuracy arc sec. ±7
Repeatability arc sec. ±2
Net Weight kg (lbs.) 105 (231) 105 (231) 185 (407) 185 (407) 300 (660) 550 (1,210)
Allowable wheel torque Nm (ft. lbs.) 581 (428) 581 (428) 931 (686) 931 (686) 1,666 (1,228) 3,276 (2,414)
Allowable work inertia kg.m2 2.34 2.34 5.12 5.12 9.7 18.2
Allowable
kg 150 (330) 150 (330) 200 (440) 200 (440) 250 (550) 250 (550)
work weight
(lbs) [300 (660)] [300 (660)] [400 (880)] [400 (880)] [500 (1,100)] [600 (1,320)]
[with tailstock] W

F
N 19,600 19,600 29,400 29,400 39,200 49,000
(lbf) (4,390) (4,390) (6,586) (6,586) (8,781) (10,976)

Allowable F
Nm 980 980 2,450 2,450 4,200 6,100
load when
(ft. lbs.) (722) (722) (1,806) (1,806) (13,095) (4,496)
table clamped L

L
F
Nm 980 980 3,626 3,626 5,880 13,132
(ft. lbs.) (722) (722) (2,672) (2,672) (4,334) (9,678)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

22
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RBA-250K RBA-400K
253
Twin Faceplate
572

Ø 250

95H7

150
71
160

150 146 10 170 23 135 12

RBA-300K

303
RBA-250K
Custom Swivel Box
709

130H7
Ø 320

101

175
210

185 198 20 220 22 177


41

RBA-400K
335
808

RBA-400K
190H7
Ø 400

151

Custom Swivel Arm


225
255

A swivel connector is used


225 220 10 265
22 207 to prevent cables from being
46 entangled when the rotary
table is mounted on a pallet.
RBA-500K

374
916

220H7
Ø 500

182

255
310

264 260 20 305


30 236
59

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options Dual TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Scales Rotary Joint
Accessories Faceplates NC Controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RBA-250K Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RBA-300K Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RBA-400K Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RBA-500K Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

23
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Single Axis Rotary Tables

RTV-304, 404, 504


BIG BORE TABLES

The RTV-Series rotary tables feature an extra large


center bore. RTV tables utilize a powerful Dual Disc
hydraulic clamping mechanism.

RTV-404,AA
Specifications Dimensions = mm
Table Model RTV-304 RTV-404 RTV-504
Versions available AA, BA AA, BA AA, BA
Table diameter 350 450 550
Center height 235 280 350
Nose Diameter 190H7 250H7 315H7
Center bore
Thru Diameter 160 209 270
Table T-slot width 14H7 14H7 18H7
Guide block width 18h7
Servo motor (Fanuc)* Alpha 12i Alpha 12i Alpha 12i
Maximum motor speed rpm 3,000
Speed reduction ratio 1/90 1/90 1/120
Maximum table speed rpm 33.3 33.3 25
Inertia converted into motor shaft x 10-3kg.m2 2.70 4.05 6.01
Clamp system** Hydraulic
Clamp torque @500psi Nm (ft. lbs.) 2,700 (1,990) 4,600 (3,390) 5,800 (4,275)
Indexing accuracy arc sec. ±7.5
Repeatability arc sec. ±2
Net Weight kg (lbs.) 180 (396) 430 (946) 590 (1,298)
Allowable wheel torque Nm (ft. lbs.) 1,370 (1,010) 2,630 (1,938) 4,200 (3,095)
Allowable work inertia kg.m2 10.0 20.0 30.0

kg 300 (660) 350 (770) 500 (1,100)


Allowable (lbs) [500 (1,100)] [700 (1,540)] [1,000 (2,200)]
W
work weight

[with tailstock] kg 500 700 1,000


W (lbs) (1,100) (1,540) (2,200)

F
N 29,400 45,000 54,000
(lbf) (6,586) (10,080) (12,096)

Allowable F
Nm 2,700 4,600 5,800
load when
(ft. lbs.) (1,990) (3,390) (4,275)
table clamped L

L
F Nm 3,626 8,000 15,132
(ft. lbs.) (2,672) (5,896) (11,152)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

24
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RTV-304,AA

RTV-304,AA
200

190H7
Ø 350
435

160
439
235

265 22

221 481 245


702 265

RTV-404,AA

ACCESSORIES:
Steel Braided Cable:
5 Layers of Protection
245

250H7
Ø 450
525

209
529
280

296 30

266 577 285


843 300

RTV-504,AA RTV-404,CA
Motor on Top (pg26)
275

Ø 550

315H7
625

270
350

325 30

296 594 305


890 325

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RTV-304 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RTV-404 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RTV-504 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

25
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Single Axis Rotary Tables

RTV-304,CA, 404,CA, 504,CA


BIG BORE TABLES, TOP MOUNTED MOTOR

The RTV,CA-Series rotary tables feature an extra large


center bore with a top mounted servomotor. RTV
tables utilize a powerful Dual Disc hydraulic clamping
mechanism. These tables are particularly suited for use
on horizontal machining centers.

RTV-404,CA
Specifications Dimensions = mm
Table Model RTV-304,CA RTV-404,CA RTV-504,CA
Table diameter 350 450 550
Center height 235 280 350
Nose Diameter 190H7 250H7 315H7
Center bore
Thru Diameter 160 209 270
Table T-slot width 14H7 14H7 18H7
Guide block width 18h7
Servo motor (Fanuc)* Alpha 12i Alpha 12i Alpha 12i
Maximum motor speed rpm 3,000
Speed reduction ratio 1/90 1/90 1/120
Maximum table speed rpm 33.3 33.3 25
Inertia converted into motor shaft x 10-3kg.m2 2.70 4.05 6.01
Clamp system** Hydraulic
Clamp torque @500psi Nm (ft. lbs.) 2,700 (1,990) 4,600 (3,390) 5,800 (4,275)
Indexing accuracy arc sec. ±7.5
Repeatability arc sec. ±2
Net Weight kg (lbs.) 180 (396) 430 (946) 590 (1,298)
Allowable wheel torque Nm (ft. lbs.) 1,370 (1,010) 2,630 (1,938) 4,200 (3,095)
Allowable work inertia kg.m2 10.0 20.0 30.0
Allowable
kg 300 (660) 350 (770) 500 (1,100)
work weight
W (lbs) [500 (1,100)] [700 (1,540)] [1,000 (2,200)]
[with tailstock]
F
N 29,400 45,000 54,000
(lbf) (6,586) (10,080) (12,096)

Allowable F
Nm 2,700 4,600 5,800
load when
(ft. lbs.) (1,990) (3,390) (4,275)
table clamped L

L
F
Nm 3,626 8,000 15,132
(ft. lbs.) (2,672) (5,896) (11,152)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

26
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RTV-304,CA
428

190H7
785

160
668

Ø 350
RTV-304,AA
22
243
Motor on Right (pg24)
235

214 209 245


423 265
74.6
339.6

RTV-404,CA
473

250H7
875

209
753

Ø 450

ACCESSORIES:
30
280

300 Steel Braided Cable:


5 Layers of Protection
257 251 285
300 75
508
375

RTV-504,CA
526

315H7
990
876

269
Ø 550
350

325 30

275 279 305


325 75
554
400

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RTV-304,CA Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RTV-404,CA Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RTV-504,CA Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

27
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Single Axis Rotary Tables

RT-147, 251, 320


MULTI-SPINDLE, MULTI FACEPLATE ROTARY TABLES

The RT-147, RT-251, and RT-320 have been designed


for use on horizontal machining centers. The RT-147,
RT-251, and RT-320 are available with dual or quad
faceplates and can be accessorized with a swivel box for
cable management. These tables are typically equipped
with rotary joints for use in high production machining
environments.
RT-147
Specifications Dimensions = mm
Table Model RT-147 RT-251 RT-320
Table diameter 160 x (2,4) 200 x (2,4) 320 x (2,4)
Center height 135 & 315 135 & 385 210 & 610
Nose Diameter 55H7 55H7 101H7
Center bore
Thru Diameter 40 40 130
Table T-slot width 12h8 12h8 12h8
Guide block width 14h7 14h7 14h7
Servo motor (Fanuc)* Alpha 4i Alpha 4i Alpha 22i
Maximum motor speed rpm 4,000 4,000 3,000
Speed reduction ratio 1/90 1/90 1/90
Maximum table speed rpm 44.4 44.4 33.3
Inertia converted into motor shaft x 10-3kg.m2 .25 .25 3.04
Clamp system Pneumatic Hydraulic** Hydraulic**
Clamp torque @72psi Nm (ft. lbs.) 156 (115) - -
Clamp torque @500psi Nm (ft. lbs.) - 210 (154) 2,450 (1,806)
Indexing accuracy arc sec. ±12.5 ±12.5 ±12.5
Repeatability arc sec. ±2 ±2 ±2
Net Weight kg (lbs.) 100 (220) quad 135 (297) dual 450 (990) quad
Allowable wheel torque Nm (ft. lbs.) 147 (108) 264 (194) 931(686)
Allowable work inertia kg.m2 .48 .48 5.12

Allowable kg 75/faceplate 75/faceplate 100/faceplate


work weight W
(lbs) (165/faceplate) (165/faceplate) (220/faceplate)

F
Nm 156 264 2,450
Allowable L
(ft. lbs.) (115) (194) (1,806)
load when
L
table clamped F Nm 392 392 3,626
(ft. lbs.) (289) (289) (2,672)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

28
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RT-147
224
250 170

46

105
RT-251
645

160

160
The RT-251 is a twin spindle,

180
420

quad faceplate rotary table

160

160
typically pallet mounted on a
horizontal machining center.
135 The RT-251 is equipped with
85 125 48 180 (4) 7.9” diameter faceplates,
210 228 enabling high production,
lights-out machining.
RT-251
265 265
170 71

16
98
200

65
105

200
716

250
490

200
135

100 125 195


225 200

RT-320

237 71
16
98
287
175

320

320
1097

400
785

320

320
210

170 210 245


380 310

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Custom PVC Steel Braided Air/Hydraulic
& Quad Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Swivel Boxes Cable Set Cable Set Booster
RT-147 Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes No
RT-251 Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
RT-320 Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

29
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Single Axis Rotary Tables

RNC-801, 1001, 1201, 1501, 2001


LARGE CAPACITY, HEAVY DUTY ROTARY TABLES

The RNC-Series rotary tables are designed for use on


large horizontal machining centers. The RNC tables
feature high rigidity and massive clamping torque for
extremely accurate machining of heavy workpieces.

RNC-1201L
Specifications Dimensions = mm
Table Model RNC-801 RNC-1001 RNC-1201 RNC-1501 RNC-2001
Versions available L L L L L
Table diameter 800 1,000 1,250 1,500 2,000
Table height 320 330 370 400 620
Center bore Nose Diameter 60H7 75H7 75H7 75H7 225H7
Table T-slot width 18H7 22H7 22H7 28H7 28H7
Guide block width 22h7 - - - -
Servo motor (Fanuc)* Alpha 12i Alpha 22i Alpha 22i Alpha 22i Alpha 30i
Maximum motor speed rpm 3,000 3,000 3,000 3,000 2,000
Speed reduction ratio 1/360 1/360 1/720 1/720 1/720
Maximum table speed rpm 8.3 8.3 4.2 4.2 2.8
Inertia converted into motor shaft x 10-3kg.m2 4.3 12.8 5.2 5.6 17.2
Clamp system** Hydraulic
Clamp torque @500psi Nm (ft. lbs.) 6,860 (5,056) 5,390 (3,972) 9,800 (7,223) 9,800 (7,223) 19,600 (14,445)
Indexing accuracy arc sec. ± 7.5
Repeatability arc sec. ±2
Net Weight kg (lbs.) 1,200 (2,640) 1,500 (3,300) 2,700 (5,940) 3,000 (6,600) 8,000 (17,600)
Allowable wheel torque Nm (ft. lbs.) 7,840 (5,778) 13,230 (9,751) 21,560 (15,890) 21,560 (15,890) 49,000 (36,113)
Allowable work inertia kg.m2 120 392 2,255 2,255 4,900

Allowable kg 1,500 3,000 8,000 8,000 10,000


work weight W (lbs) (3,300) (6,600) (17,600) (17,600) (22,000)

F
N 29,400 39,200 49,000 49,000 58,800
(lbf) (6,586) (8,781) (10,976) (10,976) (13,171)

Allowable F
Nm 6,860 5,390 9,800 9,800 19,600
load when
(ft. lbs.) (5,056) (3,972) (7,223) (7,223) (14,445)
table clamped L

L
F Nm 9,800 19,600 24,500 24,500 34,300
(ft. lbs.) (7,223) (14,445) (18,057) (18,057) (25,279)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

30
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Single Axis Rotary Tables
Dimensions Dimensions = mm
RNC-801L

910

RNC-2001,RI
45

415
60H6
30

RZ-200 Indexer

845
70 for Size Reference

430
320

335

251

921 455
290
1376

Ø 800

RNC-1001L 320
1120 560

105
75H7
1140
45

560
333

971 560
20

1531

Ø 1000
330

RNC-1201L • RNC-1501L
700 700
700

105
75H7
1580
45

650

700

1171 700
1871
( ) = RNC-1501L
Ø 1250 (Ø 1500)
(400)
370

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RNC-801 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes
RNC-1001 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes
RNC-1201 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes
RNC-1501 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes
RNC-2001 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes

31
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Single Axis Multi-Spindle Rotary Tables

RN-100, 150, 200-2,3,4 • RN-250, 300-2,3


HIGH SPEED MULTI-SPINDLE ROTARY TABLES

These high speed, multi-spindle rotary tables are


particularly suited for multi-spindle vertical machining
centers. The compact, multi-spindle RN-100 is especially
suited for drilling and tapping machines.

RN-100R-3
Specifications Dimensions = mm
Table Model RN-100-2,3,4 RN-150-2,3,4 RN-200-2,3,4 RN-250-2,3 RN-300-2,3
Versions available R, L R R R R
Spindle outer diameter 80h7 100h7 120h7 - -
Table diameter (optional) (115) (160) (200) 250 320
Center height 135 135 160 160 210
Nose Diameter 50H7 55H7 65H7 75H7 110H7
Center bore
Thru Diameter 30 40 45 45 85
Table T-slot width (with faceplate) - (12H8) (12H8) 12H8 14H8
Minimum spindle center distance 120 215 250 300 380
Guide block width 18h7 14h7 18h7 18h7 18h7
Servo motor (Fanuc)* Alpha 4i Alpha 4i Alpha 8i Alpha 8i Alpha 12i
Maximum motor speed rpm 4,000 4,000 3,000 3,000 3,000
Speed reduction ratio 1/36 1/90 1/90 1/120 1/120
Number of spindles 2 3 4 2 2 2 2
Maximum table speed rpm 111.1 44.4 33.3 25 25
Inertia converted into motor shaft x 10-3kg.m2 .64 .92 1.06 .42 .55 .84 2.09
Clamp system Pneumatic
Clamp torque @72psi Nm (ft. lbs.) 80 (59) 156 (115) 294 (217) 441 (325) 980 (722)
Indexing accuracy arc sec. ±30 ±15
Repeatability arc sec. ±2
Net Weight kg (lbs.) 70-110(154-242) 120 (264) 160 (352) 240 (528) 480 (1,056)
Allowable wheel torque Nm (ft. lbs.) 176 (130) 147 (108) 245 (181) 470 (346) 764 (563)
Allowable work inertia kg.m2 .10 .48 1.2 1.2 3.7

kg 25 (55) 75 (165) 100 (220) 100 (220) 150 (330)


Allowable (lbs) [50 (110)] [150 (330)] [250 (550)] [250 (550)] [350 (770)]
W
work weight

[with tailstock] kg 50 150 250 250 350


W (lbs) (110) (330) (550) (550) (770)

F
N 5,880 7,840 13,720 13,720 19,600
(lbf) (1,317) (1,756) (3,073) (3,073) (4,390)

F
Allowable
Nm 80 156 294 441 980
load when
(ft. lbs.) (59) (115) (217) (325) (722)
table clamped L

L
F
Nm 156 392 980 980 1,960
(ft. lbs.) (115) (289) (722) (722) (1,444)

32 *Other motors & rpm available • Specifications subject to change without notice
www.komaprecision.com • [email protected]
Single Axis Multi-Spindle Rotary Tables
Dimensions Dimensions = mm
RN-100R-2,3,4
70 120 95 255 78 70 120 120 95 225 78 70 120 120 120 95 255 78

294

294
294
225
225

225
135
135
135

9 285 9 525
9 405
627 867
747

RN-150R-2 (3 & 4 SPINDLE MODELS ALSO AVAILABLE)


215 153 185
RN-200-2
270

55H7
226

15
135

40
45
90 90 90 93 245 155
35
35 749

RN-200R-2 (3 & 4 SPINDLE MODELS ALSO AVAILABLE)


250 219 185

RN-100-2
115

w/5C Collets
285
275

65H7

15
160

45
45
110 110 110 125 279 165
36
30 871

RN-250R-2 (3 SPINDLE MODEL ALSO AVAILABLE)


300 444
298
298

75H7

45
160

49 135 135 140 145 279 20


189 RN-100-2
25 999 20
w/5C Collets (back)
RN-300R-2 (3 SPINDLE MODEL ALSO AVAILABLE)
380 457
110H7
384

377

85
82
210

25
39 170 170 170 175 257 250
40 25
1117

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various Tailstocks PVC Steel Braided Air/Hydraulic
& Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Support Spindles Cable Set Cable Set Booster
RN-100-2,3,4 Yes Yes-TPC-Jr Series Yes Yes Yes Yes No No No
RN-150-2,3,4 Yes Yes-TPC-Jr Series Yes Yes Yes Yes No No No
RN-200-2,3,4 Yes Yes-TPC-Jr Series Yes Yes Yes Yes No No No
RN-250-2,3 Standard Yes-TPC-Jr Series Yes Yes Yes Yes No No No
RN-300-2,3 Standard Yes-TPC-Jr Series Yes Yes Yes Yes No No No

33
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Single Axis Indexers

RZ-160, 200 INDEXERS


TPC-Jr NC CONTROLLER INCLUDED

RZ-Series indexers are packaged with a TPC-Jr NC


controller for plug & play operation. The RZ indexers
are attractively priced, yet retain the high performance
build characteristics found on full 4th axis Tsudakoma
rotary tables.

RZ-200 & TPC-Jr Controller


Specifications Dimensions = mm
Indexer Model RZ-160 RZ-200 Controller TPC-Jr
Spindle outer diameter 100h7 120h7 Control axis 1 axis
Table diameter (optional) (160 or 200) (200 or 250) Servo motor AC servo, ABS detector
Center height 135 160 Command unit 0.001°
Nose Diameter (w/face plate) 55H7 (50H7) 65H7 (60H7) Direct
Center bore 1 to 999999 even indexing
Dividing indexing
Thru Diameter 40 45
number Arc
Table T-slot width w/face plate 12H8 12H8 1 to 9999 even indexing
indexing
Guide block width 14h7 18h7
Max. command angle ± 999.999°
Controller (included with table) TPC-Jr G2 TPC-Jr G3
INV, ABS, Shortcut ABS,
Command system
Maximum motor speed rpm 3,000 3,000 INC/ABS mixed system
Speed reduction ratio 1/60 1/72 Input system Includes MDI & full RS-232 communication
Maximum table speed rpm 50 41.7 Program control Workpiece No. (W0000 to 9999)
Inertia converted into motor shaft x 10-3kg.m2 .19 .19 Program capacity 1000 blocks in main & sub-program together
Clamp system Pneumatic Between rotary table & TPC-Jr (1 pc.)
Clamp torque @72psi Nm (ft. lbs.) 156 (115) 294 (217) Cable supplied For motor : 5m
Indexing accuracy arc sec. ± 22.5 (Standard) Power cable : 5m
Repeatability arc sec. ±2 Interlocking cable : 5m
Net Weight kg (lbs.) 40 (88) 65 (143) 1 Ø 200/220V±10% 50/60Hz (non-CE)
Allowable wheel torque Nm (ft. lbs.) 147 (108) 264 (195) Power 1 Ø 230V±10% 50/60Hz (CE)
Allowable work inertia kg.m2 .48 1.2 Requirements Power
Model capacity Fuse Rating
(less than 100 ohm
ground resistance) Jr G2 1.2KVA 8A
Allowable 75 (165) 100 (220)
work weight [150 (330)] [250 (550)] Jr G3 2.2KVA 15A
W
kg (lbs)
150 250
[with tailstock] W (330) (550)

F
7,840 13,720
N (lbf)
(1,756) (3,073)

Allowable F
Nm 156 294
load when
(ft. lbs.) (115) (217)
table clamped L

L
F Nm 392 980
(ft. lbs.) (289) (722)

Specifications subject to change without notice

34
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Single Axis Indexers
Dimensions Dimensions = mm
RZ-160

RZ-200 with
Steel Braided Cable

100H7

55H7
15
225

217
135

40
45
155
85 85

315 7 148

RZ-200 RZ-160 with


5C Collet

175
120h7

65H7

15
275

272
160

45
45
175

110 120 185

360

RZ-160 • TS-160
TPC-Jr NC CONTROLLER
Support Spindle
The rotary table and support
spindle are mounted on a
baseplate and joined to a
specially designed, dual 5C
G2 : 260
G3 : 310

collet trunnion fixture.

285
2nd・F RUN STOP
TPC- Jr
MODE

N G F R AUTO
W No. PRG POS REM
140

SI NGLE

CHECK
θ 7 8 9
DGN USER FEED PRM PROG

MDI
2nd・F 4 5 6 JOG
COPY CLR SCH

M W
ST SP ZRN ZRN C 1 2 3
ALM I NS DEL DI R

+ − +

JOG JOG - 0 CR
MLK

Options • Accessories
Options Various Tailstocks PVC Steel Braided Air/Hydraulic
& Faceplates 5C Collets Scales Rotary Joint
Accessories Chucks Support Spindles Cable Set Cable Set Booster
RZ-160 Yes Yes Yes Yes Yes Yes No No No
RZ-200 Yes Yes Yes Yes Yes Yes No No No

35
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Tilting Rotary Tables
TN-131
TN-131, 160, 200, 320
HIGH POWER, HIGH SPEED TILTING ROTARY TABLES

The TN-Series tables are top of the line high speed,


high power, high accuracy tilting rotary tables.

Model TN-131 TN-160 TN-200 TN-320


Tilt Range -17° ~ +107° -30° ~ +110° -30° ~ +110° -30° ~ +110°
Spindle outer diameter 90h7 100h7 120h7 -
Table diameter (optional) (135) 160 (200) 200 (250) 320
Table height at 0° position 210 (235 w/faceplate) 235 (260 w/faceplate) 270 (300 w/faceplate) 355
Center height at 90° position 150 180 210 255
Nose Diameter (w/faceplate) 55H7 (40H7) 55H7 (50H7) 65H7 (60H7) 105H7
Center bore
Thru Diameter 35 40 45 100
Table T-slot width 12H8 (w/faceplate) 12H8 (w/faceplate) 12H8 (w/faceplate) 14H7
Guide block width 14h7 18h7 18h7 18h7
Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt
Servo motor (Fanuc)*
Alpha 2i Alpha 2i Alpha 4i Alpha 4i Alpha 4i Alpha 4i Alpha 8i Alpha 8i
Maximum motor speed rpm 5,000 5,000 4,000 4,000 4,000 4,000 3,000 3,000
Speed reduction ratio 1/60 1/120 1/60 1/72 1/45 1/90 1/120 1/240
Maximum table speed rpm 83.3 41.7 66.7 55.6 88.9 44.4 25 12.5
Inertia converted into motor shaft x 10 kg.m2
-3
.074 .072 .20 .42 .41 .37 .82 .45
Pneumatic Pneumatic Pneumatic Pneumatic Hydraulic Hydraulic
Pneumatic Pneumatic Double Double Double Double
Clamp system @500 psi @500 psi
Dual Taper Dual Taper
Piston** Piston** Piston** Piston** *** ***
500 500 157** 425** 250** 850** [2,200] [2,200]
Clamp torque @72psi [500 psi] Nm (ft. lbs.) (369) (369) (116) (313) (184) (626) [(1,621)] [(1,621)]
Indexing accuracy arc sec. ±20 - ±15 - ±15 - ±10 -
Indexing repeatability arc sec. ±2 - ±2 - ±2 - ±2 -
Tilting accuracy arc sec. - ±22.5 - ±22.5 - ±22.5 - ±22.5
Tilting repeatability arc sec. - ±4 - ±2 - ±2 - ±2
Net Weight kg (lbs.) 76 (167) 165 (363) 230 (506) 440 (968)
Allowable wheel torque - rotary Nm (ft. lbs.) 152 (112) 200 (147) 450 (332) 931 (686)
Allowable work inertia kg.m2 .08 .19 .59 1.53

W
0° tilt 35 60 120 150
Allowable angle (77) (132) (264) (330)
work weight
kg (lbs) 0° ~ 90°
20 40 70 100
tilt
W (44) (88) (154) (220)
angle
L
Allowable Nm 57 39.2 53.7 163.3
work moment (ft. lbs.) (42) (28.9) (39.6) (120.4)
W

F
3,920 7,840 13,720 19,600
N (lbf)
(878) (1,756) (3,073) (4,390)

Allowable F
Nm 500 157** 250** 2,200
load when L
(ft. lbs.) (369) (116) (184) (1,621)
table clamped
F
Nm 500 425** 850** 2,200
L (ft. lbs.) (369) (313) (626) (1,621)

36 *Other motors & rpm available • Specifications subject to change without notice • Dimensions = mm • **Hydraulic or air/hydraulic optional • ***Booster optional
www.komaprecision.com • [email protected]
Tilting Rotary Tables
Dimensions Dimensions = mm
TN-131

201
524
180.5 182 242 282
91.5 80
Ø 90
284

150 60
220

235
236
384

343
TN-131
Pull Stud Option
90

90
211 134 148

TN-160

664
171

135

100h7

115
512

455

355

295
TN-160
341

320

180
Rotary Scales Option
196 175 270 23
206 250

TN-200

755
173

145

120h7
135
515

380

345
336

370

210

TN-320
215 200 295 45
223 247 45 Hydraulic Clamping

TN-320

859
200
185

Ø 320
195
100
656

450
430
341

456

255

209 209 240 380 30


261 35

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various PVC Steel Braided Interconnect Hydraulic Air/Hydraulic
& Faceplates Scales
Accessories NC Controller Chucks & Collets Cable Set Cable Set Cable Set Clamping Booster
TN-131 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes No No
TN-160 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes Yes
TN-200 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes Yes
TN-320 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes

37
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Tilting Rotary Tables
TTNC-451
TTNC-451, 631, 1001
HIGH POWER, LARGE TILTING ROTARY TABLES

The TTNC-Series tables feature massive clamping torque.

Model TTNC-451 TTNC-631 TTNC-1001


Tilt Range -10° ~ +95° -10° ~ +95° -20° ~ +110°
Table diameter 450 630 1,000
Table height at 0° position 425 585 900
Center height at 90° position 325 450 700
Nose Diameter 140H7 180H6 75H7
Center bore
Thru Diameter 140 180 -
Table T-slot width 14H7 18H7 22H7
Guide block width 18h7 18h7 -
Rotary Tilt Rotary Tilt Rotary Tilt
Servo motor (Fanuc)*
Alpha 12i Alpha 12i Alpha 12i Alpha 12i Alpha 22i Alpha 30i
Maximum motor speed rpm 3,000 3,000 3,000 3,000 2,000 2,000
Speed reduction ratio 1/180 1/360 1/180 1/360 1/360 1/1,440
Maximum table speed rpm 16.7 8.3 16.7 8.3 5.6 1.4
Inertia converted into motor shaft x 10-3kg.m2 1.98 2.7 5.42 3.77 4.37 4.1
Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Clamp system**
@500psi @500psi @500psi @500psi @1,000psi @1,000psi

980 980 4,410 2,352 9,800 19,600


Clamp torque Nm (ft. lbs.) (722) (722) (3,250) (1,733) (7,223) (14,445)
Indexing accuracy arc sec. ± 7.5 - ± 7.5 - ± 7.5 -
Indexing repeatability arc sec. ±2 - ±2 - ±2 -
Tilting accuracy arc sec. - ± 30 - ± 30 - ± 30
Tilting repeatability arc sec. - ±2 - ±2 - ±2
Net Weight kg (lbs.) 780 (1,716) 1,700 (3,740) 4,600 (10,120)
Allowable wheel torque - rotary Nm (ft. lbs.) 1,666 (1,228) 4,116 (3,033) 13,230 (9,751)
Allowable work inertia kg.m2 5.1 29.7 312.6

W 0° tilt 200 600 2,500


Allowable angle (440) (1,320) (5,500)
work weight
kg (lbs) 0° ~ 90°
150 300 1,500
tilt
(330) (660) (3,300)
W angle
L
Allowable Nm 294 980 7,840
work moment (ft. lbs.) (217) (722) (5,778)
W

F
19,600 24,500 29,400
N (lbf)
(4,390) (5,488) (6,587)

Allowable F
Nm 980 4,410 9,800
load when L
(ft. lbs.) (722) (3,250) (7,223)
table clamped
F
Nm 980 2,352 19,600
L (ft. lbs.) (722) (1,733) (14,445)

*Other motors & rpm available • Specifications subject to change without notice • Dimensions = mm • **Booster optional
38
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Tilting Rotary Tables
Dimensions Dimensions = mm
TTNC-451

140H7

30
273
150

65
188 197

375

245
385

153

102

15
175

30
766 841
200
Ø450

100

8
31
598
430

489

425
325
ACCESSORIES:
415 375 210 210
Steel Braided Cable:
790
1607
5 Layers of Protection

TTNC-631
180H6

20
369

352
454
632

240
181
263

102

65
896 979
210
Ø630
125

8
39

OPTIONAL TPC3 SERIES


802
703

585

NC Controller
552

450

570 500 290 290


1875

TTNC-1001
985 915
75H7
1000

45
213

237 435 795 945


Ø1000
260

230
960

930
700
150

482 1900 30 300 700


2412

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various PVC Steel Braided Interconnect Air/Hydraulic
& Faceplates Scales Rotary Joint
Accessories NC Controller Chucks & Collets Cable Set Cable Set Cable Set Booster
TTNC-451 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
TTNC-631 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
TTNC-1001 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

39
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Multi-Spindle Tilting Rotary Tables
TTNC-102-2
TTNC-102-2, 101-4, 151-2, 201-2
MULTI-SPINDLE TILTING ROTARY TABLES

Multiple spindle tilting rotary tables for high production


4th & 5th axis machining. Automatic 5C collet outputs optional.

Model TTNC-102-2 TTNC-101-4 TTNC-151-2 TTNC-201-2


Tilt Range -17° ~ +107° -110° ~ +110° -110° ~ +110° -15° ~ +95°
Minimum table center distance 140 120 250 304.8
Spindle outer diameter 90h7 80h7 - -
Table diameter (optional) (135) (115) 160 225
Table height at 0° position (w/faceplate) 230 (255) 275 (295) 270 350
Center height at 90° position 160 200 200 260
Nose Diameter (w/faceplate) 55H7 (44H7) 50H7 35H7 40H7
Center bore
Thru Diameter 35 30 35 32
Table T-slot width (w/faceplate) (12H8) - 12H7 12H7
Guide block width 14h7 18h7 18h7 18h7
Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt
Servo motor (Fanuc)*
Alpha 2i Alpha 2i Alpha 8i Alpha 8i Alpha 4i Alpha 8i Alpha 8i Alpha 12i
Maximum motor speed rpm 5,000 5,000 3,000 3,000 4,000 3,000 3,000 3,000
Speed reduction ratio 1/90 1/180 1/60 1/90 1/90 1/90 1/90 1/120
Maximum table speed rpm 55.6 27.8 50 33.3 44.4 33.3 33.3 25
Inertia converted into motor shaft x 10-3kg.m2 .20 .05 .52 1.08 .31 1.02 .38 3.8
Clamp system Pneumatic Pneumatic Pneumatic Hydraulic** Pneumatic Hydraulic** Hydraulic** Hydraulic**
127 284 80 [980] 78 [980] [490] [2,450]
Clamp torque @72psi [500 psi] Nm (ft. lbs.) (94) (209) (59) [(722)] (57) [(722)] [(361)] [1,806)]
Indexing accuracy arc sec. ±20 - ±30 - ±15 - ±10 -
Indexing repeatability arc sec. ±2 - ±4 - ±2 - ±2 -
Tilting accuracy arc sec. - ±22.5 - ±30 - ±30 - ±30
Tilting repeatability arc sec. - ±2 - ±2 - ±2 - ±2
Net Weight kg (lbs.) 100 (220) 370 (814) 330 (726) 400 (880)
Allowable wheel torque - rotary Nm (ft. lbs.) 93 (69) 176 (130) 147 (108) 470 (346)
Allowable work inertia kg.m2 0.05 0.05 0.19 0.63

W
0° tilt 20 20 40 50
Allowable angle (44) (44) (88) (110)
work weight
kg (lbs) 0° ~ 90°
20 20 40 50
tilt
W (44) (44) (88) (110)
angle
L
Allowable Nm 54.8 254.8 156.8 254.8
work moment (ft. lbs.) (40.4) (187.8) (115.6) (187.8)
W

F
1,960 1,960 6,860 9,800
N (lbf)
(439) (439) (1,537) (2,195)

Allowable F
Nm 127 80 78 490
load when L
(ft. lbs.) (93.6) (59) (57.5) (361)
table clamped
F
Nm 284 980 980 2,450
L (ft. lbs.) (209) (722) (722) (1,806)

40 *Other motors & rpm available • Specifications subject to change without notice • Dimensions = mm • **Booster optional
www.komaprecision.com • [email protected]
Multi-Spindle Tilting Rotary Tables
Dimensions Dimensions = mm
TTNC-102-2

709
295

90 90
70
318

190
252
160
140±.02
100

TTNC-101-4
71 473 165
5C Collet Option

TTNC-101-4

393 366
115 80
190

175

80H7
75
175

392
261

327

200

120 120 120

354 850
110 TTNC-151-2 RJ
Rotary Joint Option

TTNC-151-2

1125
765
500
160 160
70
350

360

342
200

250±.02
164

230 765 145

TTNC-201-2

TTNC-201-2

1031 1256.8
624.8
Ø225 Ø225
90
450

460
420

260

304.8±.02
329

206 1031
20

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options Various PVC Steel Braided Interconnect Hydraulic Air/Hydraulic
& Faceplates Rotary Joint Scales
Accessories Chucks & Collets Cable Set Cable Set Cable Set Clamping Booster
TTNC-102-2 Yes Yes Yes Yes Yes Yes Yes No No
TTNC-101-4 Yes Yes Yes Yes Yes Yes Yes Yes - Tilt Axis Yes - Tilt Axis
TTNC-151-2 Standard Yes Yes Yes Yes Yes Yes Yes - Tilt Axis Yes - Tilt Axis
TTNC-201-2 Standard Yes Yes Yes Yes Yes Yes Standard Yes

41
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Tilting Rotary Tables
TRNCB-201
TRNCB-201, 301
BIG BORE TILTING ROTARY TABLES
TRNCB-Series big bore tables feature a ±110° tilt range due
to a unique differential gear system. The motor section does
not move allowing for simplified cable management.
Model TRNCB-201 TRNCB-301
Tilt Range -110° ~ +110° -110° ~ +110°
Table diameter 225 320
Table height at 0° position 330 370
Center height at 90° position 235 255
Nose Diameter 70H7 100H7
Center bore
Thru Diameter 70 100
Table T-slot width 12H7 14H7
Guide block width 18h7 18h7
Rotary Tilt Rotary Tilt
Servo motor (Fanuc)*
Alpha 4i Alpha 4i Alpha 8i Alpha 8i
Maximum motor speed rpm 4,000 4,000 3,000 3,000
Speed reduction ratio 1/360 1/360 1/360 1/360
Maximum table speed rpm 11.1 11.1 8.3 8.3
Inertia converted into motor shaft x 10-3kg.m2 .55 .31 .14 .15
Clamp system** Hydraulic Hydraulic Hydraulic Hydraulic
490 490 830 980
Clamp torque @500 psi Nm (ft. lbs.) (361) (361) (612) (722)
Indexing accuracy arc sec. ±10 - ±10 -
Indexing repeatability arc sec. ±2 - ±2 -
Tilting accuracy (0° ~ +90°) arc sec. - ±22.5 - ±22.5
Tilting accuracy (-90° ~ +90°) arc sec. - ±30 - ±30
Tilting repeatability arc sec. - ±2 - ±2
Net Weight kg (lbs.) 280 (616) 380 (836)
Allowable wheel torque - rotary Nm (ft. lbs.) 470 (346) 764 (563)
Allowable work inertia kg.m2 .63 1.91

W 0° tilt 100 150


Allowable angle (220) (330)
work weight
kg (lbs) 0° ~ 90°
50 100
tilt
(110) (220)
W angle
L
Allowable Nm 156.8 254.8
work moment (ft. lbs.) (115.6) (187.8)
W

F
9,800 14,700
N (lbf)
(2,195) (3,293)

Allowable F
Nm 490 980
load when L
(ft. lbs.) (361) (722)
table clamped
F
Nm 490 980
L (ft. lbs.) (361) (722)

*Other motors & rpm available • Specifications subject to change without notice • Dimensions = mm • **Booster optional
42
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Tilting Rotary Tables
Dimensions Dimensions = mm
TRNCB-201

TRNCB-201

160
162

305
BT50 Pull Stud Option

20
70H7

145

190
145
718

160 125
556

285
75
100

480 285
310 170
18

Ø225
77

ACCESSORIES:
362

330
235

Steel Braided Cable:


5 Layers of Protection
180 300 205 80 150 150
765
25
300

TRNCB-301
191

40
366

100H7
175

240
185
802
781

175 165
340
115 OPTIONAL TPC3 SERIES
150
NC Controller

495 345
307
Ø 320
100
392

355
255

180 315 265 80 170 170


840
25

340

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various PVC Steel Braided Interconnect Hydraulic Air/Hydraulic
& Faceplates Scales
Accessories NC Controller Chucks & Collets Cable Set Cable Set Cable Set Clamping Booster
TRNCB-201 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes
TRNCB-301 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes

43
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Tilting Rotary Tables
TRNC-201S
TRNC-151S, 201S, 301S
HIGH PRECISION TILTING ROTARY TABLES
TRNC-Series tables feature a ±110° tilt range due to a unique
differential gear system. The motor section does not move
allowing for simplified cable management.
Model TRNC-151S TRNC-201S TRNC-301S
Tilt Range -110° ~ +110°
Table diameter 160 225 320
Table height at 0° position 260 315 345
Center height at 90° position 190 235 255
Nose Diameter 35H7 40H7 40H7
Center bore
Thru Diameter 35 32 40
Table T-slot width 12H7 12H7 14H7
Guide block width 14h7 18h7 18h7
Rotary Tilt Rotary Tilt Rotary Tilt
Servo motor (Fanuc)*
Alpha 4i Alpha 4i Alpha 4i Alpha 4i Alpha 8i Alpha 8i
Maximum motor speed rpm 4,000 4,000 4,000 4,000 3,000 3,000
Speed reduction ratio 1/180 1/180 1/360 1/360 1/360 1/360
Maximum table speed rpm 22.2 22.2 11.1 11.1 8.3 8.3
Inertia converted into motor shaft x 10-3kg.m2 .08 .3 .33 .59 .38 .63
Clamp system Pneumatic Pneumatic Hydraulic** Hydraulic** Hydraulic** Hydraulic**
225 225 [490] [490] [833] [980]
Clamp torque @72psi [500 psi] Nm (ft. lbs.) (166) (166) [(361)] [(361)] [(614)] [(722)]
Indexing accuracy arc sec. ±10 - ±7.5 - ±7.5 -
Indexing repeatability arc sec. ±2 - ±2 - ±2 -
Tilting accuracy (0° ~ +90°) arc sec. - ±22.5 - ±22.5 - ±22.5
Tilting accuracy (-90° ~ +90°) arc sec. ±30 ±30 ±30
Tilting repeatability arc sec. - ±2 - ±2 - ±2
Net Weight kg (lbs.) 145 (319) 280 (616) 350 (770)
Allowable wheel torque - rotary Nm (ft. lbs.) 147 (108) 470 (346) 764 (563)
Allowable work inertia kg.m2 .15 .63 1.91

W 0° tilt 50 100 150


Allowable angle (110) (220) (330)
work weight
kg (lbs) 0° ~ 90°
35 50 100
tilt
(77) (110) (220)
W angle

L
Allowable Nm 78.4 156.8 254.8
work moment (ft. lbs.) (57.8) (115.6) (187.8)
W

F
6,860 9,800 14,700
N (lbf)
(1,537) (2,195) (3,293)

Allowable F
Nm 225 490 980
load when L (ft. lbs.) (166) (361) (722)
table clamped

F
Nm 225 490 980
L
(ft. lbs.) (166) (361) (722)

*Other motors & rpm available • Specifications subject to change without notice • Dimensions = mm • **Booster optional
44
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Tilting Rotary Tables
Dimensions Dimensions = mm
TRNC-151S

15
35H7
187

115 118
339

233

141
106
149
40
152

117 97 35

20
214

625 210
Ø160

70
317

260
ACCESSORIES:
190
Steel Braided Cable:
71 283 102 240 150 60 125 125
5 Layers of Protection

20
906 250

TRNC-201S

20
40H7
162

160
305
353

124
164 32
145
192

160 125
45
20
285
1123
838 285
71 323 266 178 148
Ø225

OPTIONAL TPC3 SERIES


77

NC Controller
325
362

315
235

235

300 205 150 150


25

505 300

TRNC-301S
20
191

40H7
383

366

139
175

189

42

175 165
348 144 140 340 50
30

807 345
Ø320
100
317
390

355

255
255

315 265 170 170


56

580
25

492 340
1223

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various PVC Steel Braided Interconnect Hydraulic Air/Hydraulic
& Faceplates Scales
Accessories NC Controller Chucks & Collets Cable Set Cable Set Cable Set Clamping Booster
TRNC-151S Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes No No
TRNC-201S Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes
TRNC-301S Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes

45
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Tilting Rotary Tables
THNC-251
THNC-251, 301
HIGH POWER, HIGH SPEED TILTING ROTARY TABLES
The THNC-Series tables have a NC controlled rotary axis,
and a manual tilt axis. The highly rigid body incorporates a
powerful hydraulic clamp mechanism.
Model THNC-251 THNC-301
Tilt Range 0° ~ +93°
Table diameter 250 320
Table height at 0° position 230 265
Center height at 90° position 210 235
Nose Diameter 40H7 40H7
Center bore
Thru Diameter 32 40
Table T-slot width 12H7 14H7
Guide block width 18h7 18h7
Rotary Tilt Rotary Tilt
Servo motor (Fanuc)*
Alpha 4i Manual Alpha 8i Manual
Maximum motor speed rpm 4,000 - 3,000 -
Speed reduction ratio 1/180 - 1/180 -
Maximum table speed rpm 22.2 - 16.7 -
Inertia converted into motor shaft x 10-3kg.m2 .24 - .34 -
Hydraulic** Manual @19.6 Nm Hydraulic** Manual @35.3Nm
Clamp system (14.4 ft.lbs.) (26 ft.lbs.)
@500psi @500psi
Clamp torque Nm (ft. lbs.) 490 (361) 490 (361) 833 (614) 1,862 (1,372)
Indexing accuracy arc sec. ±7.5 ±30 ±7.5 ±30
Indexing repeatability arc sec. ±2 - ±2 -
Net Weight kg (lbs.) 125 (275) 190 (418)
Allowable wheel torque - rotary Nm (ft. lbs.) 470 (346) 764 (563)
Allowable work inertia kg.m2 .61 2.55

W 0° tilt 80 180
Allowable angle (176) (396)
work weight
kg (lbs) 0° ~ 90°
40 100
tilt
(88) (220)
W angle
F
6,860 9,800
N (lbf)
(1,537) (2,195)

Allowable F
Nm 490 833
load when L
(ft. lbs.) (361) (614)
table clamped

F
Nm 490 1,470
L (ft. lbs.) (361) (1,083)

*Other motors & rpm available • Specifications subject to change without notice • Dimensions = mm • **Booster optional

46
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Tilting Rotary Tables
Dimensions Dimensions = mm
THNC-251

713 40H7

20
135 150

164
124
32
225
405

60
105

20
45

233 480 ACCESSORIES:


Steel Braided Cable:

(Table position at 90º)


80
Ø 250
5 Layers of Protection

467

80
230
225

150

230 230 200


85
460

THNC-301

40H7
764
OPTIONAL TPC3 SERIES
20

165 170
NC Controller
139
189
190
432

55

30
172

50
(Table position at 90º)

320 85
6

495

85
265

259

180

269 254

523 130
100

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

Options • Accessories
Options TPC Various PVC Steel Braided Interconnect Hydraulic Air/Hydraulic
& Faceplates Scales
Accessories NC Controller Chucks & Collets Cable Set Cable Set Cable Set Clamping Booster
THNC-251 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes
THNC-301 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes

47
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Special Integrated Rotary Tables

RC-250, 300, 400, 500


MACHINE TOOL/TRANSFER LINE INTEGRATED TABLES

RC-Series rotary tables are designed for integration into a


specialized machine tool or transfer line. RC-Series tables
feature extra rigid castings for heavy duty applications.
Standard equipment for RC-tables includes a built-in (8)
port hydraulic/pneumatic rotary joint unit and (1) coolant
port.
RC-300
Specifications Dimensions = mm
Table Model RC-250 RC-300 RC-400 RC-500
Table diameter 250 320 400 500
Table height 160 210 255 310
Servo motor (Fanuc)* Alpha 8i Alpha 12i Alpha 22i Alpha 22i
Maximum motor speed rpm 3,000
Speed reduction ratio 1/36 1/45 1/45 1/90
Maximum table speed rpm 83.3 66.7 66.7 33.3
Inertia converted into motor shaft x 10 kg.m2
-3
.68 1.58 2.60 3.97
Clamp system** Hydraulic
Clamp torque @500psi Nm (ft. lbs.) 540 (398) 900 (663) 1,900 (1,400) 3,400 (2,506)
Indexing accuracy arc sec. ±12.5
Repeatability arc sec. ±2
Net Weight kg (lbs.) 130 (286) 200 (440) 290 (638) 390 (858)
Allowable wheel torque Nm (ft. lbs.) 660 (486) 966 (712) 1,535 (1,131) 2,815 (2,075)
Allowable work inertia kg.m2 2.36 7.1 10.9 33.5

Allowable kg 300 450 650 650


work weight W (lbs) (660) (990) (1,430) (1,430)

L
Allowable Nm 350 700 960 960
eccentric load W (ft. lbs.) (258) (516) (708) (708)

F
N 19,600 29,400 39,200 39,200
(lbf) (4,390) (6,586) (8,781) (8,781)

Allowable F
Nm 540 900 1,900 3,400
load when
(ft. lbs.) (398) (663) (1,400) (2,506)
table clamped L

L
F
Nm 931 2,000 4,000 4,000
(ft. lbs.) (686) (1,474) (2,948) (2,948)

*Other motors & rpm available • Specifications subject to change without notice • **Booster optional

48
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Special Integrated Rotary Tables
Dimensions Dimensions = mm
RC-200

566
278 288 12

23
115 115 2.4 ±0.05
C Port B Port
D Port A Port

22H7
(8) 8mm Eq. Spaced

150
133
52mm Bolt Circle

8.5
22.5°
250

30
345

324
J Port

178
195
E Port H Port
F Port G Port

14
27 1.8 ±0.05
140 140
165
65 280 286
230

RC-300
680

145 150 C Port B Port 15


2.4 ±0.05
D Port A Port
(8) 11.5mm Eq. Spaced

30H7
53
72mm Bolt Circle
177
157

22.5°
320

40

25
407

358 J Port
210
230

E Port H Port

18
F Port G Port
33 170 200 1.8 ±0.05
182 68 370 310
250

RC-400

755 15
C Port B Port 2.4 ±0.05
180 180
D Port A Port
(8)11.5mm Eq. Spaced
104

30H7
90mm Bolt Circle
200
180

22.5°
400

25
40
465

J Port
358
245
265

E Port H Port

18
F Port G Port
35
210 235 1.8 ±0.05
192 68
260 445 310

RC-500
860 15
212 225 C Port B Port 2.4 ±0.05
D Port A Port
(8)11.5mm Eq. Spaced
30H7
204

90mm Bolt Circle


250
225

22.5°
500

40

25
570

J Port
358
300
320

E Port H Port
18

F Port G Port
35 1.8 ±0.05
255 295
202 68 550 310
270

The dimensions above are for tables with a FANUC servo motor. Other motors available (dimensions may increase).

49
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Special Integrated Rotary Tables

RC-250, 300, 400, 500


MACHINE TOOL/TRANSFER LINE INTEGRATED TABLES
RC-Series rotary tables are designed for integration into a
specialized machine tool or transfer line. RC-Series tables
feature extra rigid castings for heavy duty applications.
Standard equipment for RC-tables includes an (8) port
hydraulic/pneumatic rotary joint unit and (1) coolant port. RC-300

RH-400, 500, 600


MACHINE TOOL/TRANSFER LINE INTEGRATED TABLES
RH-Series rotary tables are used mainly for rotating and
positioning operations on items such as cradle jigs which have
a comparably large turning radius. RH tables feature excellent
allowable work weight and moment rigidity, and a powerful
hydraulic clamp mechanism. RH-600

RU-251, 301, 401, 501


MACHINE TOOL/TRANSFER LINE INTEGRATED TABLES

RU-Series vertical rotary tables are used mainly as a tilting


device. Standard features include a powerful Dual Disc clamp
mechanism and excellent eccentric load rigidity. A (10) port
rotary joint is a typical RU-Series option.
RU-301

TSU-170, 210, 255, 310


MACHINE TOOL/TRANSFER LINE SUPPORT SPINDLES
TSU-Series support spindles are used in conjunction with
RU-Series rotary tables to create a tilting fixture surface.
Options include an (8)-port rotary joint and a balancer to
support an eccentric load. A powerful Dual Disc Clamp
Mechanism is incorporated. TSU-170

Integrated Rotary Tables


Tsudakoma integrated rotary tables
are designed to be incorporated
into machine tools to create a
“Flexible Transfer Line” for machining
automobile parts. The overall rigidity
and clamp torque of these rotary
tables and support spindles allows
smaller models to be selected resulting
in a more compact transfer line.
RU-
RU-
TSU- RU- 
TSU- RC-  TSU-

RH-

Turn & Tilt System Tilt & Turn System Cradle System
50
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Specialty Rotary Tables

RNCV-401L-3
CUSTOM BASEPLATE ASSEMBLY

(3) RNCV-401L rotary tables are


mounted on a custom designed
fabricated baseplate. This assembly
was installed at an aircraft
components manufacturer.

RT-244
TWIN SPINDLE TILTING TABLE

(12) of these RT-244 twin surface


tilting tables were built for integration
into custom designed twin spindle
vertical machining centers. Two
complete automotive suspension
components are manufactured with
each machining cycle.

RU-251/TSU-170
AUTOMOTIVE TABLE ASSEMBLY

This Tsudakoma combination table


for high production engine block
manufacturing was designed to
be encapsulated in an automotive
flexible transfer line.

RT-270
INTEGRATED ROTARY TABLE

The RT-270 integrated rotary table


can handle a workpiece weight of up
to 2,640 lbs. This table features an
8-port hydraulic rotary joint and one
coolant port.

51
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Specialty Rotary Tables

TWIN FACEPLATE TABLES


HIGH PRODUCTION OPTION

Twin faceplates are an option on the


following tables: RBA-K Series,
RNCV-K Series, and the RT-Series.
The RBA-400K-2 pictured features a
3-port, 2,500psi rotary joint on both
faceplates.

CUSTOM FIXTURE PLATE


RBA-300 & TSH-210

The RBA-300 rotary table and


TSH-210 hydraulic support spindle
are mounted on a custom baseplate
and joined to a specially designed
trunnion fixture manufactured by
Koma Precision.

CUSTOM FIXTURE PLATE


RBA-400R & TSH-210

The RBA-400 rotary table and


TSH-210 hydraulic support spindle
are mounted on a custom baseplate
and joined to a specially designed
trunnion fixture manufactured by
Koma Precision.

CUSTOM ROTARY JOINTS


RBA-250L W/ROTARY JOINT

This RBA-250L is equipped with a


custom (8) port rotary joint. The
rotary joint features a low profile
hydraulic manifold.

52
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Specialty Rotary Tables

RTT-101,AA
HIGH SPEED DIRECT DRIVE

The RTT-101,AA is an ultra high


speed direct drive tilting rotary table.
The rotary axis can turn at up to
200 rpm and the tilt axis can turn at
up to 150 rpm.

TTNC-101-4
(4) SPINDLE TILTING TABLE

This TTNC-101-4 is equipped with


(4) HSK-A100 clamping pods with a
cylinder force of 1,434lbf @500psi.
This table was installed on a twin
spindle VMC.

SWIVEL BOXES & ARMS


CABLE MANAGEMENT

Pictured are RBA-250K, RBA-300K,


and RBA-400K rotary tables each
equipped with custom designed
swivel boxes/arms to facilitate
cable management on pallet
equipped HMC’s.

ROTARY SCALES
GUARANTEED ACCURACY

The accuracy of a rotary table can


be greatly enhanced with the use of
an optional rotary encoder or scale.
Encoders and scales are available for
most rotary table models.

53
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Single Axis NC Controllers

TPC-Jr SERIES NC CONTROLLERS


SINGLE AXIS NC CONTROLLER
The TPC-Jr is an “M” code triggered single axis NC controller
package which includes a servomotor, amplifier, and cables.
The TPC-Jr has a Remote Mode M+ feature which allows the
downloading of program commands from a Fanuc, Mitsubishi,
Yasnac, or Okuma machine tool control via a RS-232 port.

TPC MODEL SELECTION TPC CABLES TPC DIMENSIONS


TPC-Jr Model
NC Rotary Table TPC-Jr
G2 G3 3P plug (with ground)
Single phase, 220V
RN-100
Power cable (5m) CN1
RNA-160

G2 : 260
G3 : 310
RNA-200
RNA-250 Interlocking cable (5m) CN2
RNA-320
RN-100,2/3/4 Cable for RS232C (5m) CN4
285
RN-150R,2 2nd・F RUN STOP
TPC- Jr

TN-131 Rotary & Tilt


MODE

N G F R AUTO
W No. PRG POS REM
SI NGLE

140
CHECK
θ 7 8 9
DGN USER FEED PRM PROG

MDI
2nd・F 4 5 6 JOG

TN-160 Rotary & Tilt


COPY CLR SCH

M W
ST SP ZRN ZRN C 1 2 3
ALM I NS DEL DI R

+ − +

JOG JOG - 0 CR

Motor cable (5m)


MLK

CN3
TN-200 Rotary & Tilt

TPC3 SERIES NC CONTROLLERS


SINGLE AXIS NC CONTROLLER
The TPC3 has all of the features of the TPC-Jr with the
addition of a hand pendant for easy set-up. An available TPC3
option allows a machine tool control to call up a work number,
block number, and rotary angle command from the TPC3 via a
binary signal.

TPC3 MODEL SELECTION TPC3 CABLES TPC3 DIMENSIONS


TPC3 control unit 245 420 19
TPC3 Model
NC Rotary Table TPC3
I
SR6 SR12 SR30 Pendant
O
READY
TPC3 POWER
ALARM

RNCM-251
RUN

Power cable,
STOP

CN8 Three phase


CNB

RNCM-301 220V
380

Pendant with 4P plug


cable CN4
RBA-250 CN1
CN4 CN3 CN2 CN1

RS232C cable
RBA-300, 400 Interlocking CN5 CN6 CN7

plug with
RNC (V,M) - 401~1000 2m lead wire
Motor
CN2
TN-320 I/O equipment for detector
19

Interlocking
general programming cable cable
THNC-251 Rotary Table
CN5
THNC-301 CN6 B signal
CN3
cable B-signal
TTNC-451,631 Motor plug with
power (optional)
2m lead wire
cable

54
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Single Axis NC Controllers

TPC-Jr FUNCTIONS
OPERATION PANEL

LCD display 20 characters × 2 lines OPERATION MODE


(Program & current position) Power switch AUTO : Automatic operation by an M
signal from the machining
center.
SINGLE : Single operation of TPC-Jr. By
pressing ST , the indexing is
done one time.
CHECK : Block number call, program
Mode display check and self diagnosis.
lamps PROG : Program input edit.
MDI : One block program carrying
Mode selection out. Useful at setting up
keys workpiece.
JOG : Manual feed, step feed

Operation keys Program/MDI keys

PROGRAM EDIT KEYS


N Workpiece No. (Program No.) 0000 ~ 9999 100 programs registerable
W No

N Block No. 000 ~ 999


W No

G Operation command G0 ~ G4: Movement command G5 ~ G9: Secondary functions


PRG

F Feedrate select command F0: Rapid positioning speed F1 ~ F9: Cutting feedrate
POS

R Defines “G” code function


REM

θ Movement amount command (angle value, divisions, or repetition #)


DGN

G code R code q code


No. Command No. Command Command Setting
001~999 Number of repetitions (INC) Command angle ±000.000 ° ~ 999.999 °
G0 Direct angle command
000 (ABS) Command angle ±000.000 ° ~ 360.000 °
G1 Direct indexing number command 001~999 Number of repetions # of divisions for 360 ° ±1 ~999,999 div.
G2 Arc-indexing number command 001~999 Number of divisions/repetitions Arc-angle indexed ±000.001 ° ~ 360.000 °
G3 Lead cutting command 000~045 Number of table rotations Command angle ±0 ° ~ 360.000 °
000 1st zero point return (mechanical zero point)
G4 Zero point return command 001 2nd zero point return Not required
002 3rd zero point return
G5 Sub-program call command 000~999 Number of repetitions Sub-program No. 0000~ 9999
G6 Sub-program return command Not required Not required
G7 Program end command Not required Target address 000~999
G8 Workpiece coordinate system setting command Not required Reference coordinate ±0 ° ~ 360.000 °
000
001/002 Clamp OFF/ON
003/004 Dwell OFF/ON Dwell time 000 ~ 999 (x10m sec)
005/006 Indexing group control OFF/ON
G9 Declaration command 007/008 Directional positioning OFF/ON
009/010 Completion signal control command OFF/ON Completion signal selection
011 Program display selection command
012 Current position display selection command
013 Remaining angle display selection command

55
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Single Axis NC Controllers

TPC3 FUNCTIONS
OPERATION PANEL Display area
??
1 ②

2 ③

3 ④

4

RDY W0000 S9999 ABS ← Status display line

N000 G0 F0 R0000 ← Program display line

5 POS Ø + 000° 00’ 00” ← Program/Current position display line

OT OVR150% MZRN ← Control display line



6 ⑦

7 ⑨

8

Status display line :1 TPC status 2 Workpiece number


3 Subprogram number4 Command system are displayed.
Program display line : TPC3 program in 2 lines
5 Current position/remaining POS/REM are displayed.
Control display line :6 Overtravel

●7 Override/machine lock/manual interrupt
8 Zero point return MZRN/WZRN/TZRN are displayed.

Program editing
LED displays
keys
LED for operational mode
AUTO : Automatic operation with machining center
SINGLE : Single operation of TPC3
CHECK : Program check and self-diagnosis
PROG : Program edit
MDI : Program operation for set-up
HANDLE : Manual pulse operation/jog mode
Operation mode change key

Multiple jog dial Operation keys

PROGRAM EDIT KEYS


N Workpiece No. (Program No.) 0000 ~ 9999 100 programs registerable
W No

N Block Number 000 ~ 999


W No

G Operation definition command G0 ~ G4: Operation command G5 ~ G9: Secondary functions


PRG

F Feedrate select command F0: Rapid positioning speed F1 ~ F9: Cutting feedrate
POS

R R REM Defines “G” code function


REM

θ Movement amount command (angle value, divisions, or repetition #)


DGN

G code R code q code


No. Command No. Command Command Setting
0001~9999 Number of repetitions (INC) Command angle ±000.000 ° ~ ±999.999 °
G0 Direct angle command
0000 (ABS) Command angle ±000.000 ° ~ ±360.000 °
G1 Direct indexing number command 0001~9999 Number of repetitions # of divisions for 360 ° ±1 ~±999,999 div.
G2 Arc-indexing number command 0001~9999 Number of divisions, Number of divisions/repetitions Arc-angle indexed ±000.001 ° ~ ±360.000 °
G3 Lead cutting command 0000~0045 Number of table rotations Command angle ±0 ° ~ ±360.000 °
0000 1st zero point return (mechanical zero point)
G4 Zero point return command 0001 2nd zero point return Not required
0002 3rd zero point return
G5 Sub-program call command 0000~9999 Number of repetitions Sub-program No. 0000 (0001) ~ 9999
G6 Sub-program return command Not required Not required
G7 Program end command Not required Target address 000~999
G8 Workpiece coordinate system setting command Not required Reference coordinate ±0 ° ~ ±360.000 °
0000 No operation
0001/0002 Clamp OFF/ON
0003/0004 Dwell OFF/ON Dwell time 000 ~ 999 (x10m sec)
0005/0006 Indexing group control OFF/ON
G9 Declaration command 0007/0008 Directional positioning OFF/ON
0009/0010 Completion signal control command OFF/ON Completion signal selection
0011 Program display selection command
0012 Current position display selection command
0013 Remaining angle display selection command
56
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Single Axis NC Controllers

RN-100, RNA-160, 200, 250, 320/TPC CONTROL SPECIFICATIONS


TPC MODEL/TABLE & MOTOR SPEED

Table Model RN-100 RNA-160 RNA-200 RNA-250 RNA-320 RN-100,2 RN-100,3 RN-100,4
TPC Model TPC-Jr G2 TPC-Jr G2 TPC-Jr G3 TPC-Jr G3 TPC-Jr G3 TPC-Jr G3 TPC-Jr G3 TPC-Jr G3
Speed reduction ratio 1/36 1/72 1/72 1/120 1/180 1/36 1/60 1/60
Table/Motor RPM 66.7/2,400 41.7/3,000 41.7/3,000 25/3,000 16.7/3,000 55.6/2,000 50/3,000 50/3,000
Complete table specifications on pages 10 & 32. • Contact Koma Precision for TPC use with continuous cutting or eccentric load
applications.
Dimensions Dimensions = mm
RN-100R/TPC-Jr G2

70 190 145

30
50H7
80h7

15
180
110

45
145
60 60 139
265

RNA-160R/TPC-Jr G2
85

100h7
100h7

40H8

55H7
56
42

15
220

211
135

25

15 94 45
70 148 154
90 105 155 7
85 195
280

RNA-200R/TPC-Jr G3
110

120h7
120h7

65H7
45H8

46

66

15
261
270
160

25

15 104 45
164
95 158
7
115 120 165
105 235
340

RNA-250R/TPC-Jr G3
125

140h7

140h7
50H8

80H7
51

81
272
285

15
160

25

15 104 45
120 95 158 164
7
120 240 165
360

RNA-320R/TPC-Jr G3
160

115H7
180h7
180h7

85H8

116
86
370

357

15
210

30

15 149 45
209
155 95 203
155 7
275 210
430

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Single Axis NC Controllers

TN-131, 160, 200, 320/TPC CONTROL SPECIFICATIONS


TPC MODEL/TABLE & MOTOR SPEED
Table Model TN-131 TN-160 TN-200 TN-320
Table axis Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt
TPC model TPC-Jr G2 TPC-Jr G3 TPC-Jr G3 TPC3 SR6
Speed reduction ratio 1/60 1/120 1/60 1/72 1/45 1/90 1/120 1/240
Table rpm (motor @2,000) 33.3 16.7 33.3 27.8 44.4 27.8 16.7 8.3
Complete table specifications on page 36. • Contact Koma Precision for TPC use with continuous cutting or eccentric load applications.

Dimensions Dimensions = mm
TN-131/TPC-Jr G2

458
Ø 90
102

100

86
235

236
324

150
379
277

224

112 134 212


100 100
133
146

TN-160/TPC-Jr G3

601
100h7
135
140

115
410

320

295
250

275

180
55

133 175 270 23 135 135


159
134

TN-200/TPC-Jr G3

663
120h7
145
145

135
435

350

345
250

290

210
60

123 200 295 45 145 145


156
124

TN-320/TPC3 SR6

859
200

Ø 320
231
656

486
436
456

255

209 209 240 380 30


190 200 200

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Single Axis NC Controllers

TPC CONTROLLER PROGRAMMING EXAMPLES


Direct angle command: G0
90° N 000 G 0 F 0 R 0002 θ 90.000 CR = Positioning at 90 ° two times.
W No PRG POS REM DGN

Rapid feed Repetition # Indexing angle/time

N 001 G 7 θ 000 CR = Program end command, to return to WNNo 000


W No PRG DGN
90°
Program end

Direct indexing number command: G1 (even indexing)


90° 90° N 000 G 1 F 0 R 0004 θ 000004d CR = Dividing 360° by 4, four times.
W No PRG POS REM DGN

Dividing 360° by 4

N 001 G 7 θ 000 CR = Program end command, to return to WNNo 000


W No PRG DGN
90° 90°

Arc indexing number command: G2 (even indexing by optional angle)


120°
N 000 G 2 F 0 R 0005 θ 120.000 CR = Dividing 120° by 5, five times.
W No PRG POS REM DGN

Division # Arc angle for dividing

N 001 G 7 θ 000 CR = Program end command, to return to WNNo 000


W No PRG DGN

Uneven indexing
N 000 G 0 F 0 R 0001 θ 70.000 CR = Positioning at 70°,once.
W No PRG POS REM DGN

N 001 G 0 F 0 R 0001 θ 90.000 CR = Positioning at 90°,once.


W No PRG POS REM DGN
74.635° 70°

N 002 G 0 F 0 R 0001 θ 125.365 CR = Positioning at 125.365°,once.


W No PRG POS REM DGN

90°
125.365°
N 003 G 0 F 0 R 0001 θ 74.635 CR = Positioning at 74.635°,once.
W No PRG POS REM DGN

N 004 G 7 θ 000 CR = Program end command, to return to WNNo 000


W No PRG DGN

(-) direction indexing


-90° N 000 G 0 F 0 R 0001 θ -90.000 CR = Positioning at -90°, once.
W No PRG POS REM DGN

Reverse

N 001 G 7 θ 000 CR = Program end command, to return to WNNo 000


W No PRG DGN

Zero return command: G4


Zero point

N 000 G 4 R 000 CR = Return to 1st zero point.


W No PRG REM

Zero Return to 1st zero point

Machine tool
NC control
Remote Mode + M Specification
TPC-Jr RS-232C
The TPC control is capable of receiving indexing information from
the machining center control via the RS-232 ports. An “M” code is
Command
required to execute the move command. An RS232C cross cable is
provided with the TPC control. Machining center requirements: an FIN
RS232C connector and Custom Macro B (optional) (for FANUC). M signal
by TPC-Jr

POPEN: = RS232C port opens


90° DPRINT[/MOVA90.]: = Command of absolute positioning at 90 ° is transmitted to TPC
M70: = Positioning starts
GO1Z100.F200: = Machining center in operation
DPRINT[/MOVA180.]: = Command of absolute positioning at 180 ° is transmitted to TPC
90°
M70: = Positioning starts
GO1Z100.F200: = Machining center in operation
PCLOS: = RS232C port closes 59
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Single Axis NC Controllers

TPC3 & TPC-Jr SPECIFICATIONS


Item TPC3 TPC-Jr Item TPC3 TPC-Jr
Control axis 1 axis Control weight: 22kg Control box weight: 8.1kg
Servo motor AC servo, ABS detector 245mm x 420mm x 380mm 285mm x 310mm x 128mm
External dimensions
Command unit 1 sec., 0.001°, 0.0001° 0.001° Hand pendant weight: 0.5kg
Dividing Direct indexing 1 to 999999 even indexing 111mm x 30mm x 199mm
number Arc-indexing 1 to 9999 even indexing External output signal From TPC to machining center Contact ratings: DC24V, 0.5A or less
±999° 59’59’’,±999.999°,
Max. command angle ±999.999° Rotary table positioning completion signal during interlocking operation
±999.9999° FIN1
Command system INC, ABS, Shortcut ABS, INC/ABS mixed system
Output of G7 completion signal or workpiece number setting
Input system MDI completion signal (selectable by parameter)
FIN2
Program control Workpiece No. (W0000 to 9999) (in AUTO mode)
Output of G7 completion signal or workpiece number setting
Program capacity 2000 blocks in main & subprogram 1000 blocks in main & subprogram completion signal (selectable by parameter)
FIN3
Positioning speed Maximum motor speed: 2,000rpm Maximum motor speed: 3,000rpm Not available
AUTO: Operation interlocked AUTO: Operation interlocked Output of rotary table zero point signal (selectable by parameter)
FIN4
with a machining center with a machining center Not available
SINGLE: Single operation of TPC SINGLE: Single operation of TPC Workpiece number setting Output at workpiece number setting completion (selectably by parameter)
Operation mode CHECK: Program check & call CHECK: Program check & call completion Not available
PROG: Program edit PROG: Program edit Output in AUTO mode
In AUTO mode
MDI: Program operation for set-up MDI: Program operation for set-up Not available
HANDLE: Manual pulse operation JOG: Manual feed, step feed Output during positioning (selectable with parameter)
LEVEL
Display LCD: 20 figures x 4 lines LCD: 20 figures x 2 lines (rotary table zero point)
Direct angle command Move angle is directly commanded. Output during alarm detection
ALARM
Repetition # of move amount repetitions is commanded.1~9999 (TPC3), 999 (TPC-Jr)
Direct indexing Enables up to 999999 equally spaced parts
External input signal From machining center to TPC (External power D24V is also available.)
number command to be input directly on a 360° circle.
Arc-indexing Enables up to 9999 (TPC3) or 999 (TPC-Jr) equally spaced parts
Rotary table positioning start signal during interlock operation
number command to be input directly on a given arc angle.
START
Allows operation in conjunction with an axis of the machining center
Lead cutting command
in the open loop status.

Zero point return command Allows return to the 1st, 2nd, or 3rd-zero point. Input to stop rotary table
STOP
Feedrate command F 0: positioning speed F1~9: cutting feedrate
1. By radius & its surface speed setting Input to interlock rotary table
Feedrate setting INTERLOCK
2. By movement amount per min. (TPC3) or per sec. (TPC-Jr) Not available
Sub-program Allows nesting at up to eight levels. Workpiece number is externally set.
4-digit BCD code
Workpiece coordinate system or 16 bit BIN
Allows a workpiece coordinate to be set at any point. (16 kinds)
setting
Dwell Allows output of a positioning completion signal to be delayed. Strobe signal for setting workpiece number externally
BF (strobe signal)
Single directional positioning Allows positioning in one direction. Not available

Backlash compensation in min. detecting unit in 0.001° unit Fixed indexing angle input system by M signal
M signal (16 points)
Soft limit function Sets a soft limit measured from the 1st zero point. Not available
Automatic setting 1. Mode selection, AUTO/CHECK Input for locking Hand pendant key operation
Hand pendant lock
at power ON 2. Workpiece number setting 3. Block number setting Not available
Edit function 1. Insert 2. Delete 3. Copy Zero point return command
Zero point return
1. Program format errors 5. Overtravel
2. Full program memory 6. Servo motor alarms Manual operation can be performed w/manual pulse generator.
Alarm Manual pulse generator
3. Communiction errors 7. Overheat in the cabinet (Movement magnification: x1, x10, x100) Not available
4. Soft limit alarms Full-closed Enable full-closed control (highly precise)
Not available
Override function 5% ~ 200% in 5% steps Not available feedback control with the inductsyn or rotary encoder.

JOG/HANDLE feeding Manual pulse feed, jog feed Jog feed, step feed Detecting unit 0.0001° (360 poles) or 0.00005° (720 poles)
MP Scale
The rotation of the rotary table can be limited by limit switches, ♦ Not available
Overtravel
(Standard tilting axis) Detecting unit 0.0001° or 0.00005°
Encoder
Enables the 2nd zero point to be set & changed ♦ Not available
Manual 2nd zero setting
at any point in the JOG (HANDLE) mode. Enables the TPC program, feedrate & parameter to be stored in
Input/Output signal check Serial channel external device. Format: ISO or EIA. Special cable required.
Contrast The contrast of the LCD screen can be adjusted. RS232C or (RS422 optional) RS232C
3 Ø 200/220V ±10% 50/60Hz 1 Ø 200/220V ±10% 50/60Hz
(1) Motor power cable: 5m
Power Fuse Power Fuse (1) Motor detector cable: 5m (1) Motor power cable: 5m
Power Model capacity rating Model capacity rating (1) RS232C cable: 5m (1) RS232C cable: 5m
Standard cable
Requirements TPC3-SR6 2.3KVA 10A Jr G2 1.2KVA 8A (1) Interlocking cable: 5m (1) Interlocking cable: 5m
TPC3-SR12 4.3KVA 15A Jr G3 2.2KVA 15A (1) Power cable: 5m (1) Power cable: 5m
(1) TPC3/Hand pendant cable: 7m
TPC-SR30 5.9KVA 20A
Ambient temperature: 0° C ~ 40° C Koma 5 layer steel braided cable Koma 5 layer steel braided cable
Environmental conditions Relative humidity: 20% ~ 80% (no condensation) Optional cable Optional interlocking cable: 5m

Vibration: 0.3G or less (no corrosion gas) B signal cable: 5m
: Standard : Optional (supplied when an interlocking cable is ordered) ♦: Optional

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Single Axis NC Controllers

TPC CONTROLLER INSTALLATION

To be prepared by the customer:


u Air supply
v M signal
w Power supply
x Stand (optional)

u Air supply All rotary tables use a pneumatic or air-hydraulic clamping


Regulator/Filter
system, so an air supply with the following items is required.
Coupling Air Hose Coupling
• Air filter and regulator suitable for 72 psi.
Air supply
1/4” NPT • Air hose
• 1/4” NPT fitting for the rotary table

v M signal When a machining center controls the rotary table, the


command is normally made by M signal. All machine tool
M signal cables must be connected to a terminal block in the
machine tool control cabinet. For connection with an interlocking
cable, see the examples shown on pages 60 and 61.
The figureTPC-Jr controller
shows the example forexample
the TPC-Jr controller.

w Power supply The TPC-Jr controller is supplied with a NEMA L6-20P plug
(20 amp, 1 phase, 250V). The TPC3 controller is supplied with
a NEMA L15-20P plug (20 amp, 3 phase, 250 V).

If connectors other than the above are used, they are to be


supplied by the customer. For the power requirements of TPC
controllers, refer to the TPC specifications page.

The TPC controller should be connected to the machine tool


emergency stop circuit. If the available power supply voltage is
different from the required voltage, a transformer must be used.
The PE terminal must be grounded. See the TPC specifications
page for complete power requirements.

x Stand A stand for the TPC controller should be provided by the


customer. For the dimensions and weight of the controller, refer
to the the TPC specifications page.

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Single Axis NC Controllers

TPC-Jr WIRING INSTRUCTIONS

TPC-Jr interlocking cable (standard length, 5m)

1
Ø2

5m 2m

Connector hole diameter for machining center cabinet

Standard interlocking cable set-up: when a start All features set-up: all the signals
signal and an indexing completion signal are used. available on an interlocking cable are used.

Electric cabinet of machining center


Electric cabinet of machining center M signal terminal block

M signal terminal block AT71


AT75
M70
M71
Start
Zero return
AT71 M70 AT76
Start AT91
B1
AT70 AT92
B2
B4
AT85 MIX
AT93
FIN M signal completion AT73
B8
AT84 AT72
BF
Emergency stop
AT70
Input signal common
AT85
Output signal common FIN1 Completion signal 1
AT82
AT88
FIN2 Completion signal 2
AT89
AT84
LVL Level signal

ALM Alarm signal

Output signal common

Notes: 1. When completion signals are received by a relay, the power supply should be DC24V. Do not use AC100V or 200V.
2. By changing over the switch in the controller, a start signal is also available with a DC24V external power supply.
3. Be sure to take countermeasures against electric noise by attaching surge killers to relays on the machining center.

TPC3 WIRING INSTRUCTIONS - STANDARD SET-UP

TPC3 interlocking cable (standard length, 5m)

5m 2m

Standard interlocking cable set-up: for interlocking only with M signal and the completion signal.

4 - M3

Electric cabinet of machining center


Ø 26 AT71 M70
Start
27 AT72 Stop
AT70 Input signal common
AT85 MIX Positioning completed
AT84 FIN

Output signal common


Connector hole diameter
for machining center cabinet

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Single Axis NC Controllers

TPC3 WIRING INSTRUCTIONS - ALL FEATURES SET-UP

All features interlocking cable set-up (optional)


A variety of signals, such as a stop or interlock input signal and a level or alarm output signal are
available with this cable. A “B” signal cable is required when the setting functions for the workpiece
number and angle data are used, or when the fixed indexing angle input system by an M signal is used.
Contact Koma for complete information.

Electric cabinet of machining center


AT71 M70
Start
AT75 M71
4 - M3 Zero return
AT73 M72
Work number Jumping
AT76 M73
Reset
AT72
Stop
Ø 30 AT74 Interlock
AT77 MDI lock
29.5
AT70 Input signal common
AT85 FIN
Positioning completion‚P
‚P
AT81 FIN Positioning completion‚Q
‚Q
AT82 FIN Positioning completion‚R
‚R
AT86 FIN Positioning completion‚S
‚S
AT88 LVL Positioning
Connector hole diameter AT87 AUTO AUTO mode selected
for machining center cabinet AT89 ALM Alarm signal
AT84
Output signal common

Notes: 1. When completion signals are received by a relay, the power supply should be DC24V. Do not use AC100V or 200V.
2. By changing over the switch in the controller, a start signal is also available with a DC24V external power supply.
3. Be sure to take countermeasures against electric noise by attaching surge killers to relays on the machining center.

TIME CHART

Start Notes: 1. A start input signal, in the form of either a pulse


signal (of more than 10 msec) or level signal can
Positioning completion
be accepted.
output
2. During an interlock operation with a machining
center by means of an M signal, the positioning
Servo motor
completion signal should coincide with the
Clamp completion
M signal completion.

Unclamp completion

TPC CONTROLLER CABLES


The table below shows the maximum outer diameter and the minimum curved radius of standard cables
supplied with the TPC3 and TPC-Jr controllers.

TPC Model Cable Cable Model Max. outer dia. Min. curved radius
TPC3 NS #20
Motor power cable & signal cable 20mm 90mm
TPC-Jr (Sankei Manufacturing Co., LTD)

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Accessories

CHUCKS
SCROLL CHUCKS

D C B A Scroll Chucks
Chuck Size Outer Chucking Inner Chucking
Chuck Model
(inches) Range (mm) Range (mm)
4 TC110F 2~106 36~102
5 TC130F 3~130 42~128
6 TC165F 3~156 52~148
7 TC190F 3~184 56~174
H

J
G
9 TC230F 4~214 64~202

E
I

10 TC273F 10~246 72~230


12 TC310F 10~275 82~265
15 TC385F 20~345 100~327
Chuck 18 TC460F 40~410 152~436
Notes 1. The values in the table above are dimensions with hardened jaw
Chuck flange (soft blank jaw is optional).
2. Occasionally a workpiece within the chucking range can not
be chucked due to jaw configuration.
SCROLL CHUCK MOUNTING DIMENSIONS Dimensions = mm

Rotary Table Model Chuck Size A B C D E F G H I J


(inches)
4 58 31.3 24 112 112
RN-100 145 15 50 50 30
5 60 37.3 32 132 132
5 60 37.3 32 132 132
RNA-160 18
6 155 66 44.3 55 45 44 167 167 45
RZ-160 7 23 75 46.3 54 192 192
6 18 66 44.3 44 167 167
RNA-200 165
7 75 46.3 65 45 54 192 192 45
RZ-200 9
175 (RZ-200) 23
82 55.3 70 233 233
5 60 37.3 32 132 132
19
6 66 44.3 44 167 167
RNA-250 190 75 65 45
7 20 75 46.3 54 192 192
9 25 82 55.3 70 233 233
6 66 44.3 44 167 208
20
7 75 46.3 54 192 238
RNA-320 9 250 82 55.3 110 100 70 233 233 82
10 25 86 53.3 100 274 274
12 92 59.3 110 310 318
5 60 37.3 32 132 168
6 20 66 44.3 44 167 167
RNCM-251 165 40 30 32
7 75 46.3 54 192 198
9 25 82 55.3 70 233 233
6 66 44.3 44 167 208
20
7 75 46.3 54 192 238
RNCM-301 9 220 82 55.3 40 30 70 233 233 40
10 25 86 53.3 100 274 274
12 92 59.3 110 310 318
7 20 75 46.3 54 192 238
RNCM-401 9 250 82 55.3 70 233 233
40 30 40
RNCV-401 10 220 (RNCV-401) 25 86 53.3 100 274 274
12 92 59.3 110 310 318
RNCM-501 9 300 25 82 55.3 50 30 70 233 288 50
6 66 44.3 44 167 226
20
RBA-250 7 195 75 46.3 70 62 54 192 236 71
9 25 82 55.3 70 233 233
6 66 44.3 44 167
20 256
7 75 46.3 54 192
RBA-300 9 250 82 55.3 100 90 70 233 286 101
10 25 86 53.3 100 274
318
12 92 59.3 110 310
7 20 75 46.3 54 192 278
9 82 55.3 70 233 316
RBA-400 10 257 25 86 53.3 190 140 100 274 336 151
12 92 59.3 110 310 396
15 35 100 70.3 150 385 400
9 82 55.3 70 233 346
25 170
12 92 59.3 110 310 396
RBA-500 325 220 220
15 30 100 70.3 150 385 460
165
18 35 114 79.8 180 460 500
Notes 1. The dimesions above refer to scroll chucks manufactured by Kobayashi Iron Works Co., Ltd.
2. The flange type and the attaching method of the flange fixing bolt change depending on the rotary table and the chuck size.
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Accessories

CHUCKS
POWER CHUCKS

Power Chucks
Chuck Size Outer Chucking Hydraulic Pneumatic
Chuck Model
(inches) Range (mm) Cylinder Type Cylinder Type
4 H01MA4 6~110 HH4C63 H05CH100
5 HO1MA5 15~135 HH4C63 H05CH150
6 H01MA6 20~165 HH4C80 H05CH200
8 HO1MA8 16~210 HH4C100 H05CH250
10 H01MA10 24~254 HH4C125 HO5CH300

A B C D E F

H
I

Rotary cylinder

Chuck
RN-150L w/Power Chuck Chuck flange

HYDRAULIC CYLINDER MOUNTING DIMENSIONS Dimensions = mm

Rotary Table Model Chuck Size A B C D E F G H I


(inches)
4 110
27 52 500 160
RNCM-251 5 20 165 61 175 135
6 43 72 536 165 165
6 72 24 175 570 165 225
36
RNCM-301 8 43 85 220 190 609 210 270
35
10 95 39 197 629 254 315
8 85 32 190 605 210 270
RNCV-401 43 35 220
10 95 35 197 625 254 315
8 85 32 190 635 210 270
RNCM-401 10
43
95
35 250
35 197 635 254 315

PNEUMATIC CYLINDER MOUNTING DIMENSIONS Dimensions = mm

Rotary Table Model Chuck Size A B C D E F G H I


(inches)
4 189 491 110
27 52 50
RNA-160 5 18 155 191 493 135 -
6 43 72 55 201 544 165
4 67 189 550 110
RNA-200 27 52 160
5 20 195 191 549 135
RNA-250 6 43 72
64
201 595 165 165
6 72 24 34 201 624 165 255
RNA-320 8 43 85 250 39 243 695 210 270
35
10 95 44 258 725 254 315
4 67 189 520 110
27 52 160
RNCM-251 5 20 165 191 519 135
64
6 43 72 201 565 165 165
6 72 24 34 201 594 165 225
RNCM-301 8 43 85 220 39 243 665 210 270
35
10 95 44 258 695 254 315
8 85 35 243 661 210 270
RNCV-401 43 35 220
10 95 40 258 691 254 315
8 85 35 243 691 210 270
RNCM-401 10
43
95
35 250
40 258 721 254 315
Notes 1. The above dimensions refer to a power chuck manufactured by Howa Industrial co., Ltd.
2. A front-mounting pneumatic chuck is available.

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Accessories

TAILSTOCKS & SUPPORT SPINDLES


TAILSTOCK & SUPPORT SPINDLE SELECTION CHART
Tailstock Model Support Spindle Model
(Number = Center Height) (Number = Center Height)

Manual (M) Hydraulic (H) Pneumatic (P) No Clamping Pneumatic (P) Hydraulic (H)
Rotary Table Model

RN-100 TL-110M - - - - -
RNA-160, RZ-160 TL-135M TLH-135 TLP-135 TS-135 TS-135P -
RNA-200,RNA-250
RNCM-251 TL-160M TLH-160 TLP-160 TS-160 TS-160P TSH-160
RBA-250, RZ-200
RNA-320, RNCM-301
TL-210M TLH-210 * TS-210 TS-210P TSH-210
RBA-300, TN-200
RNCM/RNCV-401
TL-255M TLH-255 * * * *
RBA-400
RBA-500, RNCM-501 TL-310M * * * * *
RNCM/RNCK-631 TL-400M * * * * *
RNCV-801 TL-530M * * * * *
TN-320 TL-255M TLH-255 * * * *
THNC-251 TL-210M TLH-210 * * * TSH-210
THNC-301 TL-235 * * * * *

*All tailstocks & support spindles can be mounted on risers to match the required table center height.

MANUAL TAILSTOCK DIMENSIONS

T L-110M/135M C (Stroke)
M D Right-hand J Left-hand
(R) type (L) type
B
E

I
L
A

TL-135M

ah7
16 15 Lathe center
F G
H

TL - M
Right-hand Left-hand
C (Stroke) (R) type J (L) type
M D
K
B
E

TL-160M I
A

h h Lathe center ah7


F
G
H

66
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Accessories

MANUAL TAILSTOCK DIMENSIONS

A B D E FxG
Tailstock Morse Center C Weight
taper height Center Lathe Handle Base H I J K L M a b c d e g h
Model Stroke kg (lbs.)
dia. center dia. Dimension
TL-110M MT2 110 35 28 36 139 x 100 137 8 (18)
69 192 16 92 - 12 14 12 55 8 23 20 -
TL-135M MT2 135 35 28 36 139 x 100 162 9 (20)
TL-160M MT3 160 230 x 130 193 22 (48)
TL-190M MT3 190 45 48 44 140 230 x 140 326 2 129 223 13 75 30 24 (53)
TL-210M MT3 210 230 x 146 53 243 17.5 26 (57)

TL-235M MT4 235 270 x 160 270 18 16 28 30 (66)


50 160 383 12 131 8 80 11 35
TL-255M MT4 255 270 x 170 290 38 (84)
53
TL-310M MT4 310 52.5 315 x 220 350 63 (139)
60 180 417 15 154 10 85
TL-400M MT4 400 315 x 240 65 440 40 20 76 (167)
TL-530M MT4 530 80 68 225 410 x 290 532 30 164 590 5 22 18 90 32 138 (304)

HYDRAULIC TAILSTOCK DIMENSIONS


T LH - PT1/4 feed port for
advancing the center
130
60 57 35
359 (50)
(330) PT1/4 feed port
TLH-160 for withdrawing
40

60°
80
50
the center

145
PT1/4 feed port

(Ø 24.1)
MT3, MT4

Ø 31.6

E
Center for clamping
A

D
LS setting knob

C
18 18 for workpiece Notes: 1) Dimensions in parentheses
230 56 confirmation are for TLH-135. G
48 2) Specify the cable length B
(210) 25 (47) with lock
when placing an order.

Carbide Hydraulic pressure Center thrust force Clamp torque Weight


Tailstock Model A B C D E F center PSI N (lbf.) N (lbf.) kg (lbs.)
TLH-135 135 110 25 30 175 MT3 1,666 (373) 28 (62)
19
TLH-160 160 130 55 200 33 (73)
30 218 ~ 986 2,450 (549)
TLH-210 210 146 105 250 MT4 2,352 (527) 36 (79)
23
TLH-255 255 170 35 150 295 40 (88)
The above table shows the center thrust force and clamp torque when hydraulic pressure is 500 PSI

PNEUMATIC TAILSTOCK DIMENSIONS


TLP-135 TLP-160
295 386 50 stroke
30 195
145 116 170 203
34 58 183 8
67 49
Forward
Reverse

33

130
forward

52
reverse

35
130

45
27

212
187

160
135

82
57

108 15 230
139 50 50 130
20

6 393
100
Air feed ports (Ø6 tube)

Tailstock Model Stroke Forward thrust force @72 psi Reverse thrust force @72 psi
TLP-135 30mm
1,557N (349 lbf) 1,400N (314 lbf)
TLP-160 50mm
67
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Accessories

SUPPORT SPINDLES
TS - (No clamping)
2 - 9.8 Drill
4 - 11 Drill

Q
H
S

J P P

R
8
4 F - M10 x 18 DP 10H7 x 12 DP

Lh7

TS-135 TS-135 + RN-150


M

E Unit : mm
B
Model A B C D E F G H J K L M N P Q R S Net Weight kg (lbs.)
N

TS-135 135 27.5 205 196 55 4 45 58 89 80 30 20 138 85 11 10 18.5 13 (29)


A

TS-160 160 27.5 230 196 55 4 45 58 89 80 30 20 138 85 11 10 18.5 15 (33)


18h7 TS-210 210 37.5 295 226 75 6 30 67 101 100 50 40 168 100 11 11 22.5 18 (40)
H
D

TS - P (Pneumatic clamping)

2 - 9.8 Drill
4 - 11 Drill
Q
H
S

J P P
8
4
10H7 x 12 DP
F - M10 x 18 DP G° TS-160P TS-210P + RN-300R,B Unit : mm
Lh7

Clamp torque Net


M

E
B

Model A B C D E F G H J K L M N P Q R S Nm (ft. lbs) Weight


N

@ 72 PSI kg (lbs.)
A

Pneumatic TS-135P 135 27.5 218.5 196 55 4 45 58 130 80 30 20 167 85 11 10 18.5 156.9 (115.6) 20 (44)
feed port
(2) - 1/4” PT H 18h7 TS-160P 160 27.5 267.5 196 55 4 45 58 130 80 30 20 215 85 11 10 18.5 383.7 (282.8) 27 (59)
D
TS-210P 210 37.5 337.5 226 75 6 30 67 141 100 50 40 255 100 11 11 22.5 779.1 (574.2) 45 (99)

T SH - (Hydraulic clamping)

G
F
1/4” PT (TSH - 160) (8) M10 x 20 DP 22.5°
3/8” PT (TSH - 210) (TSH - 160)
(8) M12 x 25 DP
E 40H7 x15 DP
(TSH - 210)
Hh7

TSH-160 TSH-210 + RB-300


J

Unit : mm
B

Clamp torque Net


A

Model A B C D E F G H J K L Nm (ft. lbs) Weight


42 K 10 C C
18h7
@ 500 PSI kg (lbs.)
L D
TSH-160 160 290 70 260 110 40 140 130 150 90 142 490 (361) 45 (99)
TSH-210 210 370 80 310 120 45 155 150 180 100 152 833 (614) 75 (165)

FACEPLATES
Unit : mm
Model A B C D E F G H
RN-100 135 30 50H7 - 10H8 16 +2
-0 17 7 +1-0
RNA-160 160 30 50H7 80 12H8
RZ-160 200 30 50H7 80 12H8
RNA-200 200 35 60H7 90 12H8 19+2-0 19 8+1-0
RZ-200 250 35 60H7 90 12H8
TTNC-102, TN-131 135 25 40H7 70 12H8

E
A
C
G

A
C

D
H

B B

RZ-160, 200 • RN-100 TTNC-102 • 131


68 RNA-160, 200
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Options

HIGH RESOLUTION ENCODERS & SCALES


The accuracy of a rotary table can be greatly enhanced with the use of an optional rotary scale. The scale
(Heidenhain or MP) is mounted directly to the back of the rotating spindle on the rotary table, providing
exact position movements from the machine NC control. The model and accuracy of the scale will
determine the guaranteed positioning accuracy of the table.

Rotary table model designation

“RNCM - R, ”

RE (with Rotary Encoder)


RI (with MP Scale)
Rotary Encoder
Example of indexing accuracy measurement with encoders or scales.
SEC 20

10

0
0 100 360
deg

-10

MP Scale

TABLE ACCURACIES WITH SCALES


Mitsubishi MP Scales Heidenhain Rotary Encoders
Rotary Table
Model Accuracy with scale Model Accuracy with encoder
RNA-160, 200 - - RON275 10sec/RON275
RNA-250, 320 - -
RNCM-251, 301
MPR736B 10sec
RBA-250(K)
RBA-300(K) MPC1072B
Rotary axis
RBA-400(K) RON886 6sec/RON886
RBA-500(K)
8sec
RNCM-401 ~ 631 MPR1272B
RNCK-631
RNCV-801 ~ 1501
TN-131
Rotary axis MPI536A 15sec - -
Tilt axis MPI536A 15sec - -
Rotary axis MPR536A 15sec RON275 15sec
TN-160
Tilt axis MPR536A 15sec RON275 15sec
Rotary axis MPR736B 10sec
TN-200
Tilt axis MPR536A 15sec
Rotary axis MPR736B 10sec
TN-320
Tilt axis MPC1072B 10sec
RON886 6sec/RON886
Rotary axis MPR736B 10sec
TTNC-451, 631
Tilt axis MPR736B 15sec
Rotary axis MPR1272B 8sec
TTNC-1001 Tilt axis MPR1272B 15sec

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Options

HEIDENHAIN ENCODERS

Rotary Table Machining Center

Servo motor

EXE unit

Servo
amplifier

Encoder EXE unit

Rotary Encoder RON275 RON886 Encoder


EXE unit EXE102 IBV102
Minimum detecting units 0.00005° 0.00005°
Maximum rotation speed 3,000 RPM 1,000 RPM
Notes 1. The table above shows the maximum rotation speeds of the encoder. The rotation speed of the rotary table is
determined by the motor/table gearing reduction ratio.
2. For the TPC3 with rotary encoder the RON886 & IBV102 are used.

MITSUBISHI MP SCALES

Rotary Table Machining Center Pre-amplifier

Servo motor

Servo
amplifier

A/D
MP scale Pre-amplifier
converter MP scale

MP Scale MPI536A,736B MPI1072B MPI1272B MPR536A,726B MPC1072B MPR1272B


Pre-amplifier - ADP-20G10-B
Min. detecting 0.0001° 0.00005° 0.0001° 0.00005°
units
Max. rotation 277 RPM 111 RPM 111 RPM 55.5 RPM
speed
A/D converter For 1 axis : ADB-20J10 For 1 axis : ADB-20J10-H
Notes: 1. The table above shows the maximum rotation speeds when the MP scale is attached. The rotation speed of the rotary table is determined by the
motor/table gearing reduction ratio.
2. When the RI type TPC3 controller is used, the ADP-20G10-B pre-amplifier is used.
3. The resolving capability of the pre-amplifier must match the A/D converter power.
Example: Pre-amplifier: ADP-02G10
A/D converter: ADB-02G10-H
4. When A/D converter ADB-20G10 is used, it is possible to change the min. detecting unit using the set switch inside the A/D converter.
5. Regarding MPI series: the Pre-amplifier is built in.

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Options

PULL STUD DEVICES

A pull stud device positions and mounts a fixture/workpiece on a rotary table by using the
taper shank with a pull stud. Combining a pull stud unit and a robot/work loader allows for an
unmanned machining system.

Fixture/Workpiece

Taper

Pull stud type

Angle Knob Angle Pull Stud Type


45° I
60° II
90° Other
TN-100 with CAT-40 Pull Stud
PULL STUD MODELS
Pull stud clamp force Hydraulic pressure Pneumatic pressure for air blow
Rotary Table Model Taper shank
N (lbf.) PSI PSI
RNA-160, 200, 250, 320
CAT/BT-40
TN-131,160
RNA-200, 250, 320 11,000 (2,464)
500 30 ~ 60
RBA-250(K) CAT/BT-50
TN-200, 320
RBA-300(K), 400(K), 500(K) CAT/BT-50 15,000 (3,360)

ROTARY JOINTS

A rotary joint unit is used to supply hydraulic or pneumatic


pressure to a workpiece or a fixture/actuator mounted to
the rotary table. A rotary joint enables automatic loading
and unloading of a workpiece. Custom designed rotary
joints are available for most tables.

TYPICAL TABLE/ROTARY JOINT SPECIFICATIONS


Maximum Typical supplied pressure
Rotary Table Model number of ports PSI
RNA-160, 200, 250 6
RNA-320 8
RNCM-251, 301, 401 6
RNCM-501 8
500
RNCV-Series Varies
(Custom designs available)
RBA-250(K), 300(K), 400(K), 500(K) 8
RTV-Series Varies
RNCK-631 12
RC/RNC-Series Varies
RBA-400K with Capto C8 Pull Stud
and custom rotary joint
71
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Options

AIR-HYDRAULIC BOOSTERS
Several models of Tsudakoma rotary tables utilize a high power hydraulic clamping system.
For machine tools that lack a hydraulic source, hydraulic clamping rotary tables may be
equipped with an optional air-hydraulic booster unit. An air-hydraulic booster unit converts
pneumatic pressure into hydraulic output for table clamping. Air-hydraulic boosters are either
built-in internal units (for RBA-Series tables) or compact externally mounted units.

Booster Type Table models Booster

Top

Internal RBA-Series tables only

Horizontal

Rear

External
Rotary table
Booster Mounting Locations
diameter is
(enclosure size 300mm or more
varies) Specify the following when ordering a booster:
1. Mounting position of the air-hydraulic booster unit.
2. Control voltage for the solenoid of the booster unit:

KOMA STEEL BRAIDED CABLE

Rotary tables ordered with Koma steel braided cable provide an unsurpassed level of protection
from coolant and contaminants. Koma steel braided cable features environmentally molded
ITT Cannon® connectors with Dow Corning® potting. The cable/connector joint is O-ring sealed
and taper locked resulting in table and machine tool connections impervious to contamination.
Koma cable strength and protection characteristics far exceed those of standard OEM steel
braided cable. Koma steel braided cable is also the #1 choice when replacing damaged OEM
steel braided cable.

5 Layers of Protection:
 • Each wire is PVC coated
 • Wires are bundled into PVC coated cable
 • Steel inner liner
 • Special formula PVC middle layer
 • Tin plated steel outer braid

72
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Options

5C COLLETS
5C collets are available for most tables allowing either manually fired clamping or machine tool
controlled automated clamping.

SWIVEL BOXES & ARMS

These pallet mounted


tables have been outfitted
with custom designed
swivel arms/boxes to
facilitate trouble free cable
management. To ensure
complete machine tool/rotary
table integration, Koma
application engineers - with
AutoCAD® and SolidWorks®
3D CAD support, provide
interference drawings as a
standard no-charge service.
Custom motor covers and
booster enclosures designed
to accomodate a machine
tool/rotary table working cube
are also available from Koma
Precision.

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Technical Information

EXPLANATION OF TECHNICAL TERMS

1. INDEXING By indexing one rotation of the table equally to coincide with the tooth
ACCURACY number of the worm gear and measuring the result, the difference
between the theoretical turning angle of the table and actual
measurement is obtained. As shown below, the indexing accuracy is
equal to the sum of the maximum difference of the positive value and
that of the negative value, as an absolute value.

of positive value
Max. difference
Table Turning Angle and Indexing Measurement Data
4
Indexing Measurement Data (sec)

0
90° 180° 270° 360°

Indexing accuracy
- 2

of negative value
Max. difference
- 4

- 6

- 8

- 10

- 12

Table Turning Angle (degrees)

2. REPEATABILITY Indexing operations for positioning at four determined angular


positions as 0°, 90°, 180°, and 270° are carried out five times
for positive rotation, and the indexing angles are measured. As a
result, the difference between the maximum and the minimum of the
measurement at each angular position is obtained. Indexing operations
for positioning for negative rotaion and the measurement of the
indexing angles are similarly carried out, and the difference between
the maximum and the minimum of the measurement is obtained. The
repeatability is equal to the maximum value of the difference obtained
through both measurements.

3. CLAMP The clamp torque specifications cover only the clamping mechanism;
TORQUE the self-locking caused by the worm gear is not included. The clamp
torque specifications in the catalog are the obtained when the rated
pressure (500 PSI for hydraulic pressure, and 72 PSI for pneumatic
pressure) is supplied to the table. If a more powerful clamp torque
than specified in the catalog is required, the supply pressure can be
elevated to the maximum allowable pressure (700 PSI for hydraulic
pressure, and 100 PSI for pneumatic pressure), and the clamp torque
will be proportionally increased.

4. ALLOWABLE The allowable wheel torque is equal to the allowable torque for the
WHEEL worm wheel when the table rotation speed is 1 RPM. The allowable
TORQUE torque for the worm wheel is subject to the standard stipulated by the
Japan Gear Manufacturers Association.

74
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Technical Information

SERVO MOTORS
FANUC Alpha (α) type servo motors are standard for Tsudakoma rotary tables. The table below
shows additional servo motors classified according to FANUC Alpha (α) type motor capacity.

Motor Manufacturer Motor Model


Alpha 2 Alpha 3 Alpha 6 Alpha 12 Alpha 22
FANUC
Alpha 2i Alpha 4i Alpha 8i Alpha 12i Alpha 22i
MITSUBISHI - HC52T HC102T HC202S -
YASKAWA SGMP-04 SGMG-05 SGMG-09 SGMG-20 SGMG-30
BL-MC24J BL-MC25J BL-MC50J BL-MC100J/150J BL-MC200J
OKUMA
BL-ME24J BL-ME40J BL-ME80J BL-ME100J/150J BL-ME200J
1FK7042-5AF71-IAG5
SIEMENS 1FK7042-5AF71-IAG5 1FK7060-5AF71-IAG5 1FK7083-5AF71-IAG5 -
1FK7060-5AF71-IAG5
HEIDENHAIN - QSY 116C QSY 116E QSY 155B -
Notes: 1. For non-FANUC motors, the table speed reduction ratio or motor dimensions may be different from FANUC motors.
2. Motors described above are selected for the equivalent motor torque capacity. The motor which is actually used on your rotary table is determined by
the specifications of your machine tool NC controller.
3. Motors other than those listed above are available.

CONTROL FLOW CHART


As a general rule it is recommended to control a Tsudakoma rotary table with the servo ON.
The following are recommended flow charts.
SEMI-CLOSED LOOP CONTROL FULLY CLOSED LOOP CONTROL

Positioning starts Positioning starts

Unclamp command Servo ON

Unclamp command
Clamp No
LS OFF?
Clamp No
Yes LS OFF?
Unclamp No
LS ON?
Yes
Unclamp No
Yes
LS ON?
250msec delay
Yes
Table rotating command 250msec delay

Check Table rotating command


positioning No
completion
Check No
Yes positioning
completion
250msec delay
Yes
Clamp command 250msec delay

Clamp command
Unclamp No
LS OFF?
Unclamp No
Yes
LS OFF?
Clamp No
Yes
LS ON?
Clamp No
Yes
LS ON?
250msec delay
Yes
Positioning completed 500msec delay

Servo OFF

Positioning completed

Notes:
1. In a semi-closed loop control operation, do not turn the Servo OFF even when the rotary table is clamped.
2. In a semi-closed operation, if the eccentric load becomes larger and a large electric current estimated at
around 70% of the rated current keeps being supplied, it is necessary to turn the Servo OFF. In such a case,
follow the steps for operating the fully-closed loop control.
75
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Technical Information

INDEXING CYCLE TIME


The graphs below show the required indexing time, which includes the time for the control
command for the machine tool. This information helps you examine the working cycle time
when operating the rotary table. The table rotation speed and the acceleration and deceleration
constant may differ depending of the model of the rotary table. Koma Precision has additional
indexing time charts available for your review.

A: Without clamp command B: For hydraulic clamp


C: For pneumatic clamp D: For air-hydraulic clamp
Table rotation speed, 8,000 deg/min(22.2rpm)
Acceleration/deceleration constant, 150msec

(SEC)
6

5
Required indexing time(sec)

4
D

3
C

2
B
A
1

0
0 30 60 90 120 150 180 210 240 270 300 330 360
Indexing angle(deg)

Table rotation speed, 12,000 deg/min(33.3rpm)


Acceleration/deceleration constant, 150msec

(SEC)
6

5
Required indexing time(sec)

3
D
C
2

1
B

A
0
0 30 60 90 120 150 180 210 240 270 300 330 360
Indexing angle(deg)

Note: For the above B and C cases, the indexing required time includes
the time to respond to the clamp and unclamp confirmation signals.

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Technical Information

WORKPIECE MOUNTING SPACE FOR TILTING ROTARY TABLES

0 ~ + 90° 0 ~ + 107° 0 ~ - 17°


17°
Ø230

TN-131 Ø180
Ø150 Ø150 Ø180

50

180
10
0 ~ + 90° 0 ~ + 110° - 30° ~ 0
20°

Ø192
TN-160 Ø338

176
Ø200
Ø200 Ø200

105
90

0 ~ + 90° 0 ~ + 110° - 30° ~ 0


20°
Ø400
TN-200 Ø360

180
Ø250 Ø250 Ø250
130
100

0 ~ + 90° 0 ~ + 110° - 30° ~ 0


Ø490
20°
Ø440
Ø374
TN-320 Ø354
60 20

Ø354 Ø320

175
30

Notes: 1. If workpiece mounting is over the space limit above, a separate check for interference is required.

Koma application engineers - with


AutoCAD® and SolidWorks® 3D
CAD support - ensure Tsudakoma
rotary tables purchased from Koma
will be the best available for the
required machining operations.
Torque calculations and interference
drawings are standard no-charge,
value added services offered by
Koma Precision.

77
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General Information

ROTARY TABLE SELECTION


1. Determine the controller system that will drive the rotary table.
Control system #1: A 4th axis (or 5th axis) feature is installed in the machine tool control.

Structure Hydraulic/pneumatic
pressure hose for clamping
Machine tool

Control
Rotary table panel

4thaxis

X-axis
Y-axis
Z-axis
4th axis
Z-axis
Y-axis

Power cable & signal


X-axis

cable for motor

Servo motor 4th-axis control unit


Features (model determined by the NC controller.)

• Simultaneous and continuous contour cutting in the X, Y, and Z-axes is


possible subject to the capabilities of the machine tool control.
• Rotary table programming is input at the machine tool control.

Control system #2: (1) or (2) Tsudakoma TPC single axis NC controllers are used (M-code sent from the machine tool).

Structure Machine tool


Pneumatic pressure hose for clamping

Power cable & signal cable Control


Rotary table for motor panel

M-code

X-axis
Y-axis
Z-axis
Z-axis
Y-axis
X-axis

M signal
Servo motor TPC Terminal block for M-code
(used for TPC only)
Features M-code interlock cable
TPC
controller • If the machine tool control does not have 4th axis capabilities, but an
M-code signal is available, a TPC controller can be used to control the
rotary table.
• This control system is only for indexing.
• Rotary table programming should be input directly into the TPC. At the
machine tool an M-code signal is indexed and input as a start command.

2. Select a rotary table by determining the workpiece parameters and the machining
operations to be performed.
Workpiece diameter Workpiece weight Workpiece positioning Workpiece with Workpiece of larger diameter,
eccentric load but lighter weight
L
F The workpiece inertia
The workpiece
should not exceed the
must not have
The value of maximum specified
any machine
(F×L) should not figure. The part must
tool interference.
be greater than not have any machine
Should not be larger than Should not exceed the
the clamp force. tool interference.
the rotary table diameter . maximum specified figure.

3. Determine the motor location on the rotary table.

Ensure that there is no


machine tool, rotary table,
workpiece, or tool changer
interference.

Motor Motor
on left on right

4. Ensure there is no rotary table/workpiece/machine tool interference.


Does any effective stroke
remain for the Z-axis? No interference with the ATC?
No interference
with the column? Does the combined weight of the
No interference with workpiece & rotary table remain within
splash guard? Will the combined size of the the allowable load for the machine tool?
workpiece and the rotary table
fit on the machine tool?

78
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General Information

ROTARY TABLE SELECTION

Please fill in the information requested below, and Koma application engineers will help you to
determine the best rotary table for your application.
Fill in this page and fax to Koma Precision (860-623-4132 fax). Phone: 800-249-5662
1. Customer: ___________________________________ Tel:_________________ E-mail:___________________
2. Model(s)
considering: __________________________________________________________________________________
3. Machine Tool: Manufacturer___________________________ Model___________________________________
qNew qInstalled NC controller______________________________________________
4. Coolant: qNot used qOil qWater qNormal Pressure qHigh Pressure

5. Workpiece: Description_____________________________ Material__________________ Weight________


Dimensions Height__________ Length__________ Width__________
Inner dia.__________ Outer dia.__________ Length__________
6. General layout of workpiece and fixture (include dimension from top surface of the machine tool table to the
center line of the rotary table face plate)

Example

7. Cutting conditions
Cutting process
Cutter Cutting speed Cutting depth
Cutting point Cutting feed rate (indexing or
(number of teeth) (sfm) (1 pass)
continuous cutting)
a
b
c
d

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General Information

INSPECTION STANDARDS
SINGLE AXIS ROTARY TABLES

1 2 3

Cylinder

4 5 6

Indexing accuracy is
7 measured by an optical 8 9
measuring device.

RN/RNA-SERIES Unit : mm
No. Inspection items RN-100 RNA-160 RNA-200 RNA-250 RNA-320
2 Table top runout 0.01 0.01 0.01 0.01 0.01
3 Parallelism of table top to frame bottom Per overall length Horizontal 0.015 0.02 0.02 0.02 0.02
4 Center bore runout Spindle nose 0.01 0.01 0.01 0.01 0.01
5 Perpendicularity of table top to frame bottom Per overall length Vertical 0.02 0.02 0.02 0.02 0.02
6 Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical 0.02 0.02 0.02 0.02 0.02
7 Indexing accuracy (arc sec.) ±22.5 ±12.5 ±10 ±10 ±10
9 Height difference of both center lines of headstock and tailstock Vertical 0.03 0.03 0.03 0.03 0.03
Note: For RN-100, RNA-160 and 200 models, “Spindle end” replaces “Table top”

RNCV-SERIES Unit : mm
RNCV-401 RNCV-801 RNCV-1001
No. Inspection items
Standard With scale Standard With scale Standard With scale
1 Table top flatness (concave) Per overall length 0.02 0.01 0.03 0.02 0.04 0.02
2 Table top runout 0.015 0.01 0.02 0.01 0.03 0.02
3 Parallelism of table top to frame bottom Per overall length Horizontal 0.02 0.01 0.03 0.02 0.04 0.02
4 Center bore runout Spindle nose 0.01 0.005 0.01 0.005 0.01 0.01
5 Perpendicularity of table top to frame bottom Per overall length Vertical 0.02 0.01 0.03 0.02 0.04 0.03
6 Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical 0.02 0.01 0.03 0.03 0.04 0.03
7 Indexing accuracy (arc sec.) ±7.5 ±4 ±7.5 ±4 ±7.5 ±4
Parallelism of center line between rotary table and tailstock
8 to frame bottom guide blocks
Per 300mm Vertical 0.02 0.01 0.02 0.02 0.02 0.02

Height difference of both center lines of rotary table and


9 tailstock (Tailstock center line should be higher)
Vertical 0.02 0.01 0.02 0.02 0.02 0.02

Note: Indexing accuracy above is for the table with MP scale.

RNCM-SERIES Unit : mm
RNCM-251, 301 RNCM-401, 501 RNCM-631
No. Inspection items
Standard With scale Standard With scale Standard With scale
1 Table top flatness (concave) Per overall length 0.01 0.01 0.02 0.01 0.03 0.02
2 Table top runout 0.015 0.01 0.015 0.01 0.02 0.01
3 Parallelism of table top to frame bottom Per overall length Horizontal 0.02 0.01 0.02 0.01 0.03 0.02
4 Center bore runout Spindle nose 0.01 0.005 0.01 0.005 0.01 0.005
5 Perpendicularity of table top to frame bottom Per overall length Vertical 0.02 0.01 0.02 0.01 0.03 0.02
6 Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical 0.02 0.01 0.02 0.01 0.03 0.03
7 Indexing accuracy (arc sec.) ±7.5 ±10 ±7.5 ±4 ±7.5 ±4
Parallelsim of center line between rotary table and tailstock
8 to frame bottom guide blocks
Per 300mm Vertical 0.02 0.01 0.02 0.01 0.02 0.02

Height difference of both center lines of rotary table and


9 tailstock (Tailstock center line should be higher)
Vertical 0.02 0.01 0.02 0.01 0.02 0.02

Note: Indexing accuracy above is for the table with MP scale.

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INSPECTION STANDARDS
RBA,RBA-K SERIES Unit : mm
RBA-250, 250K RBA-400, 400K
No. Inspection items RBA-300, 300K RBA-500, 500K
Standard With scale Standard With scale
1 Table top flatness (concave) Per overall length 0.01 0.01 0.02 0.01
2 Table top runout 0.015 0.01 0.015 0.01
3 Parallelism of table top to frame bottom Per overall length Horizontal 0.02 0.01 0.02 0.01
4 Center bore runout Spindle nose 0.01 0.005 0.01 0.005
5 Perpendicularity of table top to frame bottom Per overall length Vertical 0.02 0.01 0.02 0.01
6 Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical 0.02 0.01 0.02 0.01
7 Indexing accuracy (arc sec.) ±7 ±4 (±5) *1 ±7 (±10) *2 ±4
8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical 0.02 0.01 0.02 0.01
Height difference of both center lines of rotary table and tailstock (Tailstock center line
9 should be higher)
Vertical 0.02 0.01 0.02 0.01
Notes: 1. Indexing accuracy above is for the table with MP scale. 2. For RB-K models, No. 3 does not apply. 3. The figure in ( )*1 above shows an indexing accuracy with scale for the RB-250 and RB-250K.
4. The figure in ( )* 2 above shows an indexing accuracy for the RB-500 and RB-500K. 5. For RB and RB-K rotary tables with a 1/60 gear ratio or less, indexing accuracy is ±10 arc sec.

RTV,AA/BA/CA-SERIES Unit : mm
RTV-304,AA/BA/CA
No. Inspection items RTV-504,AA/BA/CA
RTV-404,AA/BA/CA
1 Table top flatness (concave) Per overall length 0.01 0.02
2 Table top runout 0.015 0.015
3 Parallelism of table top to frame bottom Per overall length Horizontal 0.02 0.02
4 Center bore runout Spindle nose 0.01 0.01
5 Perpendicularity of table top to frame bottom Per overall length Vertical 0.02 0.02
6 Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical 0.02 0.02
7 Indexing accuracy (arc sec.) ±7.5 ±7.5
8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical 0.02 0.02
Height difference of both center lines of rotary table and tailstock (Tailstock center line
9 should be higher)
Vertical 0.02 0.02
Notes: 1. For RTV,CA models, No. 3 does not apply.

RNCK-SERIES Unit : mm
RNCK-631
No. Inspection items
Standard With scale
1 Table top flatness (concave) Per overall length 0.03 0.02
2 Table top runout 0.02 0.01
4 Center bore runout Spindle nose 0.01 0.005
5 Perpendicularity of table top to frame bottom Per overall length 0.03 0.02
6 Perpendicularity of table top to frame bottom guide blocks Per overall length 0.03 0.03
7 Indexing accuracy (arc sec.) ±7.5 ±4
8 Parallelsim of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm 0.02 0.02
9 Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) 0.02 0.02
Note: Indexing accuracy above is for the table with MP scale.

RNC-SERIES Unit : mm
RNC-801 RNC-1001, 1201, 1501 RNC-2001
No. Inspection items
Standard With scale Standard With scale Standard With scale
1 Table top flatness (concave) Per overall length 0.03 0.02 0.04 0.02 0.04 0.03
2 Table top runout 0.02 0.01 0.03 0.02 0.03 0.02
3 Parallelism of table top to frame bottom Per overall length 0.03 0.02 0.04 0.02 0.04 0.03
4 Center bore runout Spindle nose 0.01 0.005 0.01 0.01 0.01 0.01
7 Indexing accuracy (arc sec.) ±7.5 ±4 ±7.5 ±4 ±7.5 ±4
Note: Indexing accuracy above is for the table with MP scale.

RZ-SERIES INDEXERS Unit : mm


No. Inspection items RZ-160 RZ-200
2 Spindle end runout 0.015 0.015
3 Parallelism of spindle to frame bottom Per overall length Horizontal 0.02 0.02
4 Center bore runout Spindle nose 0.015 0.02
5 Perpendicularity of spindle end to frame bottom Per overall length Vertical 0.02 0.02
6 Perpendicularity of spindle end to frame bottom guide Per overall length Vertical 0.02 0.02
7 Indexing accuracy (arc sec.) ±22.5 ±22.5
9 Height difference of both center lines of headstock and tailstock Vertical 0.03 0.03

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INSPECTION STANDARDS
MULTI-SPINDLE SINGLE AXIS ROTARY TABLES

Indexing accuracy is
1 2 3 measured by an optical
measuring device.

Cylinder

4 5 6

7 8 9

10 11

RN MULTI-SPINDLE SERIES Unit : mm


RN-250,n
No. Inspection items RN-100,n RN-150,n RN-200,n RN-300,n
1 Table top runout 0.015 0.015 0.015 0.02
2 Center bore runout 0.01 0.015 0.02 0.02
3 Indexing accuracy (arc sec.) ±30 ±15 ±15 ±15
4 Perpendicularity of table top to frame bottom Per overall length Vertical 0.02 0.02 0.02 0.02
5 Parallelism & perpendicularity of table top to base bottom guide blocks Per overall length Vertical 0.02 0.02 0.02 0.03
6 Difference among all center heights Vertical 0.02 0.02 0.02 0.02
7 Difference among distances between base bottom guide blocks & tailstock Vertical 0.02 0.02 0.02 0.02
8 Height difference of both center lines of headstock and tailstock Vertical 0.03 0.03 0.03 0.03
9 Parallelsim of table top to base bottom Per overall length Horizontal 0.015 0.02 0.02 0.02
10 Difference among the average heights between base bottom and table top Horizontal 0.02 0.02 0.02 0.02
11 Difference among the center bore positions based on base bottom guide blocks Horizontal 0.02 0.02 0.02 0.02
Notes: 1. For RN-150 and RN-200 models, “spindle end” replaces “table top.”
2. If guide blocks are not installed on the base, “base reference face” replaces “base bottom guide blocks” (No. 5, 7, and 11).

RN-100,3 RN-250R,2

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INSPECTION STANDARDS
MULTI-SPINDLE TILTING ROTARY TABLES

1 2 3 4

Tilting accuracy is
5 6 7 8 measured by an optical
measuring device.

Indexing accuracy is
9 measured by an optical 10 11 12
measuring device.

TTNC MULTI-SPINDLE SERIES Unit : mm


No. Inspection items TTNC-102,2 TTNC-101,4 TTNC-151,2 TTNC-201,2
1 Table top flatness (concave) Per overall length — — 0.02 0.01
2 Table top runout 0.015 0.015 0.015 0.015
3 Difference between average heights of both tables at 0° position 0.02 0.02 0.02 0.02
4 Difference between distances between frame standard face and both table tops at 90° position 0.02 0.02 0.02 0.02
5 Parallelism of table top to frame bottom Per overall length 0.015 0.015 0.02 0.02
6 Parallelism of tilt axis center to frame bottom Per overall length 0.02 0.02 0.02 0.02
7 Center bore runout Spindle nose 0.015 0.01 0.01 0.01
8 Tilting accuracy (arc sec.) 0 ~ + 90° ±22.5 ±30 ±30 ±30
9 Indexing accuracy (arc sec.) ±20 ±30 ±15 ±7.5
10 Table center distance ± 0.02 ± 0.02 ± 0.02 ± 0.02
11 Difference between both center heights at 90° position 0.02 0.02 0.02 0.02
Per overall length
12 Parallelism of table top to frame bottom guide blocks (at 90° position)
0.015 0.015 0.02 0.02
Note: For the TTNC-102,2 and TTNC-101,4 all descriptions of “table top” seen in the inspection items above should be “spindle end surface.”

TTNC-101,4 with 5C collets

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INSPECTION STANDARDS
TILTING ROTARY TABLES

1 2 3 4

6 Indexing & tilting


accuracy is measured
5 & by an optical
8 9
7 measuring device.

TN-SERIES Unit: mm
TN-131 TN-160 TN-200 TN-320
No. Inspection items
Standard Standard Standard Standard
1 Table top flatness (concave) Per overall length — — — 0.01
2 Table top runout 0.015 0.015 0.015 0.015
3 Parallelism of table top to frame bottom Per overall length 0.015 0.02 0.02 0.02
4 Parallelism of tilt axis center to frame bottom Per overall length 0.02 0.02 0.02 0.02
5 Center bore runout Spindle nose 0.015 0.015 0.02 0.01
0° ~ + 90° ±22.5 ±22.5 ±22.5 ±22.5
6 Tilting accuracy (arc sec.)
- 30° ~ + 90° — ±30 ±30 ±30
7 Indexing accuracy (arc sec.) ±20 ±15 ±15 ±10
8 Parallelism of spindle top to frame bottom guide blocks Per overall length 0.015 0.02 0.02 0.02

TTNC-SERIES Unit: mm
TTNC-451 TTNC-631 TTNC-1001
No. Inspection items
Standard With scale Standard With scale Standard With scale
1 Table top flatness (concave) Per overall length 0.02 0.02 0.03 0.03 0.04 0.04
2 Table top runout 0.015 0.015 0.02 0.02 0.03 0.03
3 Parallelism of table top to frame bottom Per overall length 0.02 0.02 0.03 0.03 0.04 0.04
4 Parallelism of tilt axis center to frame bottom Per overall length 0.02 0.02 0.03 0.03 0.04 0.04
5 Center bore runout Spindle nose 0.01 0.01 0.01 0.01 0.01 0.01
6 Tilting accuracy (arc sec.) 0° ~ + 90° ±30 ±7.5 ±30 ±7.5 ±30 ±7.5
7 Indexing accuracy (arc sec.) ±7.5 ±4 ±7.5 ±4 ±7.5 ±4
8 Parallelism of table top to frame bottom guide blocks Per overall length 0.02 0.02 0.02 0.02 0.02 0.02
Note: Indexing accuracy above is for the table with MP scale.

THNC-SERIES Unit: mm
THNC-251, 301
No. Inspection items
Standard With Scale
1 Table top flatness (concave) Per overall length 0.01 0.01
2 Table top runout 0.015 0.015
3 Parallelism of table top to frame bottom Per overall length 0.02 0.02
4 Parallelism of tilt axis center to frame bottom Per overall length 0.02 0.02
5 Center bore runout Spindle nose 0.01 0.01
6 Tilting accuracy (arc sec.) 0° ~ + 90° ±30 ±30
7 Indexing accuracy (arc sec.) ±7.5 ±5
8 Parallelism of table top to frame bottom guide blocks Per overall length 0.02 0.02
9 Perpendicularity of table to frame bottom guide blocks Per overall length 0.02 0.02
Note: Indexing accuracy above is for the table with MP scale.

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TSUDAKOMA FACILITIES

Nonoichi Plant

Tsudakoma NC rotary tables are manufactured in


this state-of-the-art Nonoichi facility. Tsudakoma
has been manufacturing machinery for over
100 years with over 30 years experience as the
world’s largest and leading manufacturer of NC
rotary tables.

The Tsudakoma Foundry 24-hour un-manned operation of machining centers

With over thirty highly qualified


design personnel, and a fast and
efficient CAD and information
control system, Tsudakoma is
able to monitor and quickly
respond to changing
manufacturing requirements.

CMM Inspection Assembly

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NOTES:
1. Supply of Lubricant
Before using your rotary table, recommended lubricant must be supplied as described in the
instruction manual. Periodic replacement of lubricant is also required.

2. Supply of Hydraulic or Pneumatic Pressure for Table Clamping


Rotary table clamping is activated either by hydraulic or pneumatic pressure depending on the model
or specification of the rotary table. Be sure to supply air or hydraulic fluid at the required pressure.
3. Supply of Pneumatic Pressure for Air Purging
Depending on environmental conditions, condensation may occur inside the motor cover. To eliminate
condensation, air purge the motor cover. Make sure the exhaust port is clear.
Air supply and hydraulic fluid must be available at the required pressure.

Air supply

Filter Hydraulic pressure


Regulator for clamping

Air exhaust Air exhaust Air exhaust


(rotary table with pneumatic clamping) (rotary table with hydraulic clamping) (rotary table with air hydraulic booster unit)

4. NC Control for Table Clamping


The recommended flow charts are shown on Page 75.
5. Misc.
1) Specifications, drawings, and photographs in this catalog are subject to change for
improvement without notice.
2) Some of the products listed in this catalog are designated as strategic materials by the Foreign
Exchange and Foreign Trade Control Law in Japan. Those who want to import them should have
an approval based on that law from the Japanese government.

CE CONFORMING ROTARY TABLES


In addition to standard rotary tables, Tsudakoma manufactures CE
conforming rotary tables. Specifications for CE conformity are available
for all Tsudakoma rotary tables.

Specifications for CE Conformity


1. All the electric components used confrom to European Safety Regulations.
2. Enclosure protection classification for electric components: greater than IP54
3. Conformity standards:
• EC Machinery Directive 98/37/EC
EN292-1,292-2
EN60204-1
• EMC Directive 89/336/EEC, 92/31/EEC
EN50081-2
EN50082-2

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TSUDAKOMA CORP.
Nonoichi-machi, Ishikawa, 921-8529 Japan
Phone: (076) 294-5111 Fax: (076) 294-5157
www.tsudakoma.co.jp
[email protected]

KOMA PRECISION, INC.


20 Thompson Road, East Windsor, CT 06088
Phone: 800-249-KOMA Fax: 860-623-4132
www.komaprecision.com
[email protected]

KOMA PRECISION, INC.


IS THE SOLE NORTH AMERICAN IMPORTER OF
TSUDAKOMA ROTARY TABLES
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20 Thompson Road, East Windsor, CT 06088


860-627-7059 Fax: 860-623-4132
www.komaprecision.com • [email protected]
© Koma Precision 11/2008 (Tsudakoma 9,0)

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