Volkswagen Polo-Mk4 Workshop Manual (Polo Mk4)

Factory Workshop Manual
Make
Volkswagen
Model
Polo-mk4
Engine and year
Polo Mk4
Please navigate through the PDF using the options

provided by OnlyManuals.com on the sidebar.
This manual was submitted by

Anonymous
Date
1st January 2018
Volkswagen Polo-mk4 Workshop Manual (Polo Mk4)
Volkswagen Workshop Manuals > Brake systems > Technical data > Technical data > Correspondence of PR numbers for
the brake > Example of a vehicle identification tag
Volkswagen Workshop Manuals > Brake systems > Technical data > Technical data > Brake technical data > Front wheel
brake FS II
brake FS III
brake C54-FN 3
Volkswagen Workshop Manuals > Brake systems > Technical data > Technical data > Brake technical data > Rear wheel
disc brake
drum brake without ABS
drum brake with ABS
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > General information on the antilock
braking system (ABS) > ABS MK 60
braking system (ABS) > ABS Bosch 5.7
braking system (ABS) > Bosch 8.0 as of Year/Model 2005
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > Electrical/electronic components and
installing locations > ABS MK 60 (ABS, ABS/EDS/ASR)
installing locations > ABS Bosch 5.7 (ABS/EDS/ASR/ESP)
installing locations > ABS Bosch 8.0 (ABS, ABS/ASR)
installing locations > ABS Bosch 8.0 (ABS/EDS/ASR/ESP)
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > Fault indication via control lamps
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > Hydraulic unit, servo brake/brake cylinder
- assembly overview > ABS MK 60 > Connect the brake pipes and the brake cylinder pipes to the hydraulic unit
- assembly overview > ABS MK 60 > Command unit and hydraulic unit - remove and install
- assembly overview > ABS Bosch 5.7 > Connect the brake pipes and the brake cylinder pipes to the hydraulic unit
- assembly overview > ABS Bosch 5.7 > Command unit for hydraulic unit - remove and install
- assembly overview > ABS Bosch 5.7 > Remove the hydraulic unit command device
- assembly overview > ABS Bosch 5.7 > Install the command device to the hydraulic unit
- assembly overview > ABS Bosch 5.7 > Brake pressure sensor 1 G201
- assembly overview > ABS Bosch 8.0 > Connect the brake pipes and the brake cylinder pipes to the hydraulic unit
- assembly overview > ABS Bosch 8.0 > Command unit for hydraulic unit - remove and install
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > ABS system components on the front
and rear axles - remove and install > Remove and install the front axle ABS system components
and rear axles - remove and install > Remove and install the front axle ABS system components > Front axle speed sensor
- remove and install
and rear axles - remove and install > Remove and install the front axle ABS system components > MK 60 front speed
sensor cables - remove and install
and rear axles - remove and install > Remove and install the front axle ABS system components > Bosch 5.7 front speed
and rear axles - remove and install > Remove and install the front axle ABS system components > Bosch 8.0 front speed
and rear axles - remove and install > ABS system components on rear axle (vehicles with drum brakes) - remove and install
> Speed sensor on rear axle (drum brake) - remove and install
and rear axles - remove and install > ABS system components on rear axle (vehicles with drum brakes) - remove and install
> Rear speed sensor cables - remove and install
and rear axles - remove and install > ABS system components on rear axle (vehicles with disc brakes) - remove and install
> Speed sensor on rear axle - remove and install
and rear axles - remove and install > ABS system components on rear axle (vehicles with disc brakes) - remove and install
> Rear speed sensor cables - remove and install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Front wheel brake - repair > Repair front
brakes, FS II disc brake cylinder
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Front wheel brake - repair > Brake pads, FS
II brake caliper - remove and install
II brake caliper - remove and install > Remove
II brake caliper - remove and install > Install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Front wheel brake - repair > FS II brake
caliper - remove and install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Front wheel brake - repair > FS II brake
caliper - remove and install > Install
III disc brake cylinder - remove and install
III disc brake cylinder - remove and install > Remove
III disc brake cylinder - remove and install > Install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Front wheel brake - repair > FS III brake
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Front wheel brake - repair > Remove and
install brake pads, C 54-ll disc brake cylinder
install brake pads, C 54-ll disc brake cylinder > Remove
install brake pads, C 54-ll disc brake cylinder > Install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Front wheel brake - repair > C 54 II brake
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Front wheel brake - repair > Brake disc with
visual check - check > ?Vehicles with light-alloy wheel
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Rear wheel drum brake - repair > Rear
wheel brake - remove and install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Rear wheel drum brake - repair > Reposition
the brake
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Rear wheel drum brake - repair > Brake
drum - repair
shoes - remove and install
shoes - remove and install > Remove
shoes - remove and install > Install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Rear wheel disc brake - repair
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Rear wheel disc brake - repair > Brake pads
- remove and install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Rear wheel disc brake - repair > Brake pads
- remove and install > Remove
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Rear wheel disc brake - repair > Brake
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Handbrake - assembly overview
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Handbrake - assembly overview >
Handbrake cable (drum brake) - remove and install > Remove
Handbrake cable (drum brake) - remove and install > Install
Handbrake cable (disc brake) - remove and install > Remove
Handbrake cable (disc brake) - remove and install > Install
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Brake pedal - assembly overview > Servo
brake pedal - separate
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Brake pedal - assembly overview > Servo
brake pedal - separate > Fasten the brake pedal to the servo brake.
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Brake pedal - assembly overview > Pedal
set - remove and install > Remove
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Brake pedal - assembly overview > Brake
pedal - remove and install > Remove
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Brake pedal - assembly overview > Brake
pedal - remove and install > Install
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Front brake caliper, FS II brake
caliper - repair
caliper - repair > Front brake caliper plunger - remove and install
caliper - repair > Front brake caliper plunger - remove and install > Remove
caliper - repair > Front brake caliper plunger - remove and install > Install
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Front brake caliper, C54-ll brake
caliper - repair
caliper - repair > Front brake caliper plunger - remove and install
caliper - repair > Front brake caliper plunger - remove and install > Remove
caliper - repair > Front brake caliper plunger - remove and install > Install
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Rear brake caliper - repair >
Plunger for rear brake caliper - remove and install
Plunger for rear brake caliper - remove and install > Remove
Plunger for rear brake caliper - remove and install > Install
Plunger for rear brake caliper - remove and install > Bleed the brake caliper in advance
Tightness check
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Braking power adjustment -
assembly overview
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Bleed the brake system > Bleed
the brake system with the filling and bleeding equipment
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Bleed the brake system > Brake
system, only vehicles with ABS/EDS/ASR - bleed when the reservoir has been emptied
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Assembly overview: Brake
cylinder/servo brake > Servo brake vacuum pump (diesel vehicles) - remove and install > Vacuum pump for 4-cylinders
diesel engines and with distribution injector pump
cylinder/servo brake > Servo brake vacuum pump (diesel vehicles) - remove and install > Vacuum pump for 3-cylinder
diesel engines
cylinder/servo brake > Servo brake vacuum pump (diesel vehicles) - remove and install > Vacuum pump for 4-cylinder
diesel engines with injector pump unit
cylinder/servo brake > Inspect the check valve
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Brake cylinder - remove and
install > Vehicles with ABS
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Brake cylinder - remove and
install > Vehicles with ABS > Install
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Servo brake - remove and install
> Remove
> Install
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Front suspension -
repair > Raise the front axle under unloaded conditions
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > I - Auxiliary frame
(sub-frame) , anti-roll bar, wishbones - repair > Swivel guide - check
(sub-frame) , anti-roll bar, wishbones - repair > Swivel guide - remove and install
(sub-frame) , anti-roll bar, wishbones - repair > Swivel guide - remove and install > Removal
(sub-frame) , anti-roll bar, wishbones - repair > Swivel guides - installation position
(sub-frame) , anti-roll bar, wishbones - repair > Wishbone (transversal) - remove and install
(sub-frame) , anti-roll bar, wishbones - repair > Auxiliary frame console - remove and install > Removal
(sub-frame) , anti-roll bar, wishbones - repair > Rubber support bearing for the console - replace
(sub-frame) , anti-roll bar, wishbones - repair > Rubber support bearing for the console - replace > Remove the rubber
support bearing - (versions 1 and 2)
(sub-frame) , anti-roll bar, wishbones - repair > Auxiliary frame (sub-frame) - remove and install
(sub-frame) , anti-roll bar, wishbones - repair > Auxiliary frame (sub-frame) - remove and install > Removal
(sub-frame) , anti-roll bar, wishbones - repair > Auxiliary frame (sub-frame) - position
(sub-frame) , anti-roll bar, wishbones - repair > Auxiliary frame (sub-frame) - position > Removal
(sub-frame) , anti-roll bar, wishbones - repair > Sway bar - remove and install
(sub-frame) , anti-roll bar, wishbones - repair > Sway bar - remove and install > Removal
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > II - Wheel roller bearings
- repair > Wheel roller bearing for vehicles without ABS - remove and install
- repair > Wheel roller bearing for vehicles without ABS - remove and install > Remove the wheel roller bearing hub
- repair > Wheel roller bearing for vehicles without ABS - remove and install > Installation
- repair > Front wheel hub with wheel bearing for 13" running gear - remove and install
- repair > Front wheel hub with wheel bearing for 13" running gear - remove and install > Hub with wheel bearing - remove
- repair > Front wheel hub with wheel bearing for 13" running gear - remove and install > Wheel hub with wheel bearing -
install
- repair > Front wheel hub with wheel roller bearing for 14" and 15" running gears - remove and install
- repair > Front wheel hub with wheel roller bearing for 14" and 15" running gears - remove and install > Hub with wheel
bearing - remove
- repair > Front wheel hub with wheel roller bearing for 14" and 15" running gears - remove and install > Wheel hub with
wheel bearing - install
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > III - Front suspension
column - repair > Vehicle identification tag
column - repair > Suspension column - remove and install
column - repair > Front suspension spring - repair
column - repair > Front suspension spring - repair > Coil spring - install
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Constant velocity drive
semi-shaft - remove and install > Fastening nut (dodecagonal) of the drive semi-shaft - loosen and tighten
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > IV - Constant velocity
drive semi-shaft - repair > Articulated shaft with constant velocity joint - general overview of assembly
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > IV - Constant velocity
drive semi-shaft - repair > Constant velocity drive semi-shaft - repair .
Volkswagen Workshop Manuals > Running gear, axles, steering > Rear suspension, drive shaft > Rear suspension -
repairing > Lift the rear axle in the unloaded position
repairing > Rear axle - remove and install
repairing > Rear axle - remove and install > Removal
repairing > Metal-rubber bearing - remove and install
repairing > Metal-rubber bearing - remove and install > Removal
repairing > Metal-rubber bearing - remove and install > Installation
repairing > Spring - remove and install
repairing > Spring - remove and install > Removal
repairing > Spring - remove and install > Installation
repairing > Shock absorbers - assembly overview
repairing > Shock absorber - remove and install
repairing > Shock absorber - remove and install > Removal
repairing > Shock absorber - remove and install > Installation
Volkswagen Workshop Manuals > Running gear, axles, steering > Rear suspension, drive shaft > Wheel bearings for drum
brakes - repair > Wheel roller bearings (drum brakes) - assembly overview
brakes - repair > Wheel roller bearing/wheel hub set in vehicles with brake drums - remove and install
brakes - repair > Wheel roller bearing/wheel hub set in vehicles with brake drums - remove and install > Removal
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Vehicle alignment >
Preparation for measurement
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Vehicle alignment > Vehicle
identification tag
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Vehicle alignment > Left and
right-hand steering - check
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Steering wheel > Horn buttonH - remove and
install
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Steering wheel > Steering wheel - general
assembly overview
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Steering wheel > Steering wheel - remove
and install
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Steering wheel > Steering wheel - remove
and install > Removal
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Fixed steering column - repair > Fixed
steering wheel support and column - assembly overview
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Fixed steering column - repair > Fixed
steering column - remove and install
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Adjustable steering column - repair >
Adjustable steering wheel support and column - assembly overview
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Adjustable steering column - repair >
Adjustable steering column - remove and install
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Adjustable steering column - repair > Steering
column - check
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Power steering box - repair > Power steering
box - remove and install
box - disassemble and assemble > Steering linkage bar - remove and install
box - disassemble and assemble > Folding bellows - assembly
box - disassemble and assemble > Correspondence of steering yoke terminals
box - disassemble and assemble > Central rack position - determine
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Hydraulic pump, compensation reservoir,
hydraulic pipes (power steering) > Hydraulic pump with hydraulic tubes - assembly overview > Compensation reservoir -
assembly overview
hydraulic pipes (power steering) > Hydraulic pump with hydraulic tubes - assembly overview > Pressure tubes and fastening
the flexible aspiration tube on vehicles with air-conditioning
hydraulic pipes (power steering) > Hydraulic pump with hydraulic tubes - assembly overview > Pressure tubes and fastening
the flexible aspiration tube on vehicles without air-conditioning
hydraulic pipes (power steering) > Hydraulic pump installed on the lower part - assembly overview
hydraulic pipes (power steering) > Hydraulic pump installed on the lower part - remove and install > Removal
hydraulic pipes (power steering) > Hydraulic pump installed on the lower part - remove and install > Installation
hydraulic pipes (power steering) > Hydraulic pump installed on the upper part - assembly overview
hydraulic pipes (power steering) > Hydraulic pump installed on the upper part - remove and install > Removal
hydraulic pipes (power steering) > Hydraulic pump installed on the upper part - remove and install > Installation
hydraulic pipes (power steering) > Hydraulic pump operating pressure - check
hydraulic pipes (power steering) > Hydraulic pump operating pressure - check > Vehicles with hydraulic pump installed on
the lower part
hydraulic pipes (power steering) > Hydraulic pump operating pressure - check > Vehicles with hydraulic pump installed on
the upper part
hydraulic pipes (power steering) > Hydraulic pump operating pressure - check > Control equipment for power steeringVAG
1402 - connect
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Electrohydraulic steering - repair >
Electrohydraulic steering box - remove and install
Electrohydraulic steering boxG250 - remove and install
Electrohydraulic steering boxG250 - remove and install > Removal
Electrohydraulic steering boxG250 - remove and install > Installation
Electrohydraulic steering box (JTEKT) - disassemble and assemble
Electrohydraulic steering box (TRW) - disassemble and assemble
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Electrohydraulic steering - repair > Steering
bar - remove and install
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Electrohydraulic steering - repair > Left
steering bar length - check and adjust
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Electrohydraulic steering - repair > Left
steering bar length - check and adjust > Check
Correspondence of the steering yoke terminals
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Electrohydraulic steering - repair > Central
rack position - determine
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Motor/pump set (Electrohydraulic steering) -
repair > Motor/pump set; (TRW manufacturer) - assembly overview
repair > Motor/pump set - remove and install
repair > Motor/pump set - remove and install > Removal
repair > Motor/pump set pressure (JTEKT / TRW) - check
repair > Electrohydraulic steering oil level - check
Volkswagen Workshop Manuals > Wheels, rim and tyre specifications > Technical data > General notes on rims and tyres
(vehicles and passengers) > General Remarks > Wheel specifications
Volkswagen Workshop Manuals > Wheels, rim and tyre specifications > Technical data > Curiosities about rims and tires
(passenger vehicles) > Wear/tyre mileage > Unilateral wear
(passenger vehicles) > Wear/tyre mileage > Diagonal abrasion
(passenger vehicles) > Rolling noises coming from the tyres > Wear occurrence in the shape of saw
(passenger vehicles) > Rolling noises coming from the tyres > Blockage points
(passenger vehicles) > The vehicle deviates to one side > Conicity
(passenger vehicles) > Damages on the tyres > Structure of a radial tyre
(passenger vehicles) > Damages on the tyres > Damages caused by crashes
(passenger vehicles) > Damages on the tyres > Damages due to cut.
(passenger vehicles) > Damages on the tyres > Damages to the tyres due to insufficient air pressure
(passenger vehicles) > Damages on the tyres > Rise of temperature in tyres with insufficient air pressure
(passenger vehicles) > Useful notes related to tyres and wheels > Inscriptions on the side wall of the tyre
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Front panel > Tools > Special tools,
workshop equipment, test and measurement devices, as well as auxiliary means necessary
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Front panel > Front panel (? 2006) -
Assembly overview
work position
remove and install > Install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Front panel > Front panel (2007 ?) -
assembly overview
work position
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Wing > Wing - remove and install >
Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Wing > Wing - remove and install >
Install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Wing > Cover - remove and install >
Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Wing > Wing dimensions (? 2006) -
vehicles
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Wing > Wing dimensions (2007 ?) -
vehicles
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Lower noise insulation in the engine
compartment > Lower noise insulation in the engine compartment (petrol / Totalflex engine) - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Lower noise insulation in the engine
compartment > Lower noise insulation in the engine compartment (diesel engine) - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Engine compartment partition panel
> Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bonnet, flaps, cab, central locking > Bonnet >
Tools
Bonnet - remove and install > Remove
Bonnet - remove and install > Install
Front bonnet supporting rod (2007 ?) - remove and install > Remove
Bonnet - adjust
Front bonnet latch operating cable - remove and install > Assembly overview
Front bonnet latch operating cable - remove and install > Remove
Operating lever - remove and install > Remove
Operating lever - remove and install > Install
Front bonnet latch - Assembly overview
Front bonnet latch - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bonnet, flaps, cab, central locking > Rear door -
Hatch > Tools > Special tools, workshop equipment, test and measurement devices and auxiliary devices necessary
Hatch > Assembly overview
Hatch > Rear door lock - remove and install > Vehicles without central locking
Hatch > Rear door lock - remove and install > Vehicles with central locking
Hatch > Rear door latch cylinder - assembly overview
Hatch > Rear door latch cylinder - disassemble and assemble > Disassemble
Hatch > Rear door lock cylinder (central locking) - assembly overview
Sedan
Sedan > Rear door - Assembly overview
Sedan > Cylinder housing of the lock with symbol (without central locking) - remove and install
Sedan > Rear door lock (without central locking) - remove and install
Sedan > Rear door lock (with central locking) - remove and install
Sedan > Cylinder housing of the lock with symbol (with central locking) - remove and install
Sedan > Rear door latch activation handle - assembly overview
Sedan > Rear door latch activation handle (without central locking) - remove and install
Sedan > Rear door latch activation handle (with central locking) - remove and install
Sedan > Rear door latch cylinder - assembly overview
Sedan > Rear door latch cylinder - disassemble and assemble > Disassemble
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bonnet, flaps, cab, central locking > Fuel
reservoir nozzle compartment and lid set > Fuel reservoir nozzle compartment and lid set (hatch) - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bonnet, flaps, cab, central locking > Fuel
reservoir nozzle compartment and lid set > Fuel reservoir nozzle compartment and lid set (sedan) - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Door -
remove and install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Front
door lock operating cable - remove and install > Remove
door lock operating cable - remove and install > Install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door >
External door handle and lock - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Latch
cylinder - remove and install > Remove
External door handle - remove and install > Remove
External door handle - remove and install > Install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Lock -
remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Lock -
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Lock
button (locking rod) - remove and install > Remove
door packings - assembly overview
Internal front door packing - remove and install > Remove
External front door packing - remove and install
External front door packing - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Central locking >
Central locking - assembly overview
Central locking (sedan) - assembly overview
Convenience system command - remove and install
Key battery with remote command via radio (articulated) - remove and install
Key battery with remote command via radio (articulated) - remove and install > Remove
Key battery with remote command via radio (articulated) - remove and install > Install
Key - synchronize
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Rear door,sliding door,wing doors,central locking
> Rear door > Tools
> Rear door > Rear passenger door lock operating cable - remove and install > Remove
> Rear door > Rear passenger door lock operating cable - remove and install > Install
> Rear door > External door handle and lock - assembly overview
> Rear door > External door handle - remove and install > Install
> Rear door > Door latch - remove and install > Install
> Rear door > Rear door packings - assembly overview
> Rear door > Internal rear door packing - remove and install > Remove
> Rear door > External rear door packing - remove and install
> Rear door > External rear door packing - remove and install > Remove
> Rear door > External rear door packing - remove and install > Install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Operation
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Sliding /
tilting roof with glass pane - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Sliding /
tilting sunroof glass pane - remove and install > Removal
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Glass
pane for sliding / tilting sunroof - height adjustment
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Cover
packing - adjust
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Cover
packing - replace
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Air
deflector - remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Sun
protective coating - remove and install > Removal
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Sun
protective coating - remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Sunroof
sliding adjustment E139 - remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Draining
hoses - clean > Front water draining hoses
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Sliding / tilting sunroof > Draining
hoses - clean > Rear water draining hoses
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Front protector (?
06.06) - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Front protector (?
2006) - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Protector support (?
2006) - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Front protector (2007
?) - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Front protector (2007
?) - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Front protector
additional components (2007 ?)
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Front protector
support (2007 ?) - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper > Front bumper spoiler -
Blue Motion - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper - hatch > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper - hatch > Rear protector
- assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper - hatch > Rear protector
- remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper - hatch > Protector
support - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper - hatch > Rear bumper
spoiler - Blue Motion - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper - sedan > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper - sedan > Rear bumper
protector (sedan) - assembly overview
protector (sedan) - remove and install > Remove
(sedan) - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Glazing/window mechanism > Glued glasses >
Tools
Windscreen - Assembly overview
Lower windscreen covering - remove and install
Lower windscreen covering - remove and install > Remove
Lower windscreen covering - remove and install > Install
Side glass (hatch) - assembly overview
Undamaged side glass (hatch) - remove
Rear door glass (undamaged) - remove
Undamaged rear door glass - remove
Prepare the new glass without encapsulation for glass assembly > Dimensions for the adhesive cord and primer on the
upper glass edge
Prepare the new glass without encapsulation for glass assembly > Dimensions for the adhesive cord and primer on the
lower glass edge
Prepare the new glass without encapsulation for glass assembly > Dimensions for the adhesive cord and primer on the side
glass edge
Rear window (sedan) - assembly overview
Undamaged rear window (Sedan) - remove
New rear window (sedan) - prepare a new glass for assembly
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Glazing/window mechanism > Door windows >
Tools
Front door window - assembly overview
Front door window - adjust
Front subframe - remove and install > Remove
Front subframe - remove and install > Install
Front and rear door window drive crank - remove and install > Remove
Rear door window - assembly overview
Rear door window - install
Rear subframe - remove and install > Remove
Rear subframe - remove and install > Install
Power window drive mechanism motor - remove and install > Remove
Power window drive mechanism motor - remove and install > Install
Power window drive mechanism motor - remove and install > Assemble the subframe with the power window drive
mechanism
Rear door window (sedan) - assembly overview
Fixed rear door window (sedan) - remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Wheel case protector >
Front wheel case protector - remove and install
Rear wheel case protector - remove and install
Spoiler on the wheel housing front protector - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > External rear-view mirror >
Tools
External rear-view mirror (with electric command ? 2006) - assembly overview
External rear-view mirror (with manual command ? 2006) - assembly overview
External rear-view mirror (2007 ?) - assembly overview
Mirror glass (2007 ?) - remove and install > Remove
Mirror cover (2007 ?) - remove and install > Remove
Cover with direction indicator (2007 ?) - remove and install > Remove
External rear-view mirror (2007 ?) - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Front grille > Front grille (?
2006) - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Front grille > Front grille (?
2006) - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Front grille > Front grille
(2007 ?) - assembly overview
(2007 ?) - remove and install > Remove
(2007 ?) - remove and install > Install
(2007 ?, GT) - assembly overview
(2007 ?, GT) - remove and install > Remove
(2007 ?, GT) - remove and install > Install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Front grille > Front grille -
Blue Motion - assembly overview
Blue Motion - remove and install > Remove
Blue Motion - remove and install > Install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Trims > Door trims -
remove and install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Trims > Rear lid trim
(Hatch, 2010?) - replace
(Hatch, 2010?) - replace > Install
(Sedan, 2010?) - replace
(Sedan, 2010?) - replace > Install
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Trims > External
longitudinal member lining (front door - GT) - replace
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Trims > Measures to
position the inscriptions on the rear door
position the inscriptions on the rear door > Inscriptions on rear door ? 2006
position the inscriptions on the rear door > Rear door inscriptions 2007 ?
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Trims > Lower longitudinal
member trim (Blue Motion) - assembly overview
member trim (Blue Motion) - remove and install
member trim (Blue Motion) - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Spoiler - Hatch > Rear
spoiler (? 07.08)
spoiler (? 07.08) > Spoiler - assembly overview
spoiler (? 07.08) > Spoiler - install
spoiler (? 07.08) > Installation instructions
spoiler (08.08 ?) - assembly overview > Assembly overview
spoiler ( 08.08 ? ) - remove
spoiler ( 08.08 ? ) - install
spoiler (Blue Motion)
spoiler (Blue Motion) > Assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Rear spoiler - Sedan >
Rear spoiler (? 07.07) - remove and install
Rear spoiler (? 07.07) - remove and install > Remove
Rear spoiler (08.07 ?) - remove and install
Rear spoiler (08.07 ?) - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Exclusive components for
Blue Motion version > Blue Motion - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, interior > Interior equipment > Internal rearview mirror >
Internal rear-view mirror with automatic anti-glare
Internal rear-view mirror (without rain sensor) - remove and install
Internal rear-view mirror (with rain sensor) - remove and install > Assembly overview
Internal rear-view mirror (with rain sensor) - remove and install > Removal
Mirror fastening support (with rain sensor) - install
Volkswagen Workshop Manuals > Body > General body repairs, interior > Interior equipment > Object compartment, covers
and lids > Centre console (upper) > Assembly overview
and lids > Centre console (upper) > Installation
and lids > Centre console (lower) > Assembly overview
and lids > Centre console (lower) > Removal
and lids > Centre console (lower) > Installation
and lids > Handle of the emergency brake lever - remove and install
and lids > Objects holder
and lids > Objects holder > Assembly overview
and lids > Objects holder > Tray (upper with cover) - remove and install
and lids > Objects holder > Tray (upper without cover) - remove and install
and lids > Objects holder > Cover - remove and install
and lids > Objects holder > Tray (passenger's side) - remove and install
and lids > Objects holder > Tray (driver's side) - remove and install
and lids > Objects holder > Tray (centre) - remove and install
and lids > Glove compartment > Glove compartment - assembly overview
and lids > Glove compartment > Removal
and lids > Glove compartment > Installation
and lids > Central frame of the instrument panel - remove and install
and lids > Central frame of the instrument panel - remove and install > Removal
and lids > Central frame of the instrument panel - remove and install > Installation
and lids > Fastening hook (Sedan) - general assembly overview
and lids > Sun visor
and lids > Sun visor > Assembly overview
and lids > Sun visor > Installation
and lids > Centre sun visor - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, interior > Interior equipment > Door sill's trims
Volkswagen Workshop Manuals > Body > General body repairs, interior > Interior equipment > Door sill's trims > Assembly
overview
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Safety belts - checking >
Belt - checking
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > safety belts > safety belt
with pre-tensioner > Assembly overview
with pre-tensioner > Remove and install
with pre-tensioner > Removal
with pre-tensioner > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > safety belts > Safety belt
without pre-tensioner > Assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > safety belts > Safety belt
without pre-tensioner > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > safety belts > Height
adjuster - remove and install > Assembly overview
adjuster - remove and install > Removal
adjuster - remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > safety belts > Lower
fastening point of the front safety belt - remove and install > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > safety belts > Fastening
of the front belt - removal and installation > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > safety belts > Fastening
of the front belt - removal and installation > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Rear safety belts > Rear
safety belts (Hatch) - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Rear safety belts >
Assembly overview
Assembly overview > Removal
Assembly overview > Installation
safety belts (Sedan) - remove and install
safety belts (Sedan) - remove and install > Assembly overview
safety belts (Sedan) - remove and install > Removal
safety belts (Sedan) - remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Rear safety belts > Lower
fastening point of the rear belt - removal and installation > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Rear safety belts > Lower
fastening point of the rear belt - removal and installation > Installation
Central lap belt and double latch - remove and install
Central lap belt and double latch - remove and install > Removal
Central lap belt and double latch - remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Airbag > Installation
locations - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Airbag > Trigger 1 for
front passenger's airbagN131- remove and install
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Airbag > Control unit for
the airbagJ234 - removal and installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Airbag > Control unit for
the airbagJ234 - removal and installation > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Airbag > Components -
adapting/verifying
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Airbag > Components -
adapting/verifying > Work sequence
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Tools
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Cross
support/Instruments panel - removal and installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Instrument panel > Cross
support/Instruments panel - removal and installation > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Instrument panel >
Steering column covering - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Door lining > Driver's side
front door lining - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Door lining > Driver's side
front door lining - remove and install > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Door lining > Front
passenger's side door lining - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Door lining > Front
passenger's side door lining - remove and install > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Door lining > Rear door
lining (Hatch) - remove and install
lining (Hatch) - remove and install > Removal
lining (Sedan) - remove and install
lining (Sedan) - remove and install > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Lining of columns and
sides > Upper pillar A lining - remove and install > Removal
sides > Lower A pillar lining (right side) - remove and install
sides > Lower A pillar lining (left side) - remove and install
sides > B-pillar lining - assembly overview
sides > Lower B pillar lining - remove and install > Removal
sides > Upper B pillar lining - remove and install > Removal
sides > C pillar upper lining (Hatch) - remove and install > Removal
sides > Upper pillar C lining (Sedan) - remove and install > Removal
sides > Lower C pillar lining (Hatch) - remove and install
sides > Lower C pillar lining (Hatch) - remove and install > Removal
sides > C pillar lower lining (Sedan) - remove and install
sides > C pillar lower lining (Sedan) - remove and install > Remove
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Linings of the luggage
compartment > Luggage compartment cover side lining - assembly overview
compartment > Luggage compartment cover side lining - remove and install
compartment > Luggage compartment cover side lining - remove and install > Removal
compartment > Luggage compartment cover side lining - remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Roof lining
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Roof lining > Pre-molded
roof lining (Hatch) - Assembly overview
roof lining (Hatch) - sun visor - Assembly overview
roof lining (Hatch) - sun visor - Assembly overview > Removal
roof lining (Sedan) - remove and install
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Noise insulation > Tools
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Noise insulation >
Assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Noise insulation > Floor
lining - remove and install > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Tools
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Lower front seat
cushion cover (without height adjustment)
cushion cover (without height adjustment) > Assembly overview
cushion cover (without height adjustment) > Removal
cushion cover (without height adjustment) > Installation
cushion cover (with height adjustment)
cushion cover (with height adjustment) > Assembly overview
cushion cover (with height adjustment) > Removal
cushion cover (with height adjustment) > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Fire extinguisher
support - removal and installation > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Fire extinguisher
support - removal and installation > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Front seat head rest
- assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Front seat backing -
removal and installation
removal and installation > Assembly overview
removal and installation > Removal
removal and installation > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Height adjustment
mechanism - remove and install
mechanism - remove and install > Removal
mechanism - remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Tray under the front
seat - remove and install
seat - remove and install > Assembly overview
seat - remove and install > Removal
seat - remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Rear seats > Rear seat back (split)
- remove and install > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Rear seats > Rear seat back (split)
- remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Rear seats > (Bench) back seat
backrest - remove and install
backrest - remove and install > Removal
backrest - remove and install > Installation
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Rear seats > Rear seat head rest -
removal and installation > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Rear seats > Rear seat backrest
release button - assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Rear seats > Rear seat rest
unlocking button - removal and installation > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat padding, covers > Linings, stuffing of front
seats > Front seat cushion linings and fillings - assembly overview
seats > Front seat cushion linings and fillings - remove and install
seats > Front seat cushion linings and fillings - remove and install > Removal
seats > Lining and stuffing of the front backing - assembly overview
seats > Front seat backing lining and stuffing - removal and installation
seats > Front seat backing lining and stuffing - removal and installation > Removal
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat padding, covers > Linings and stuffing of
front seats > Rear seat cushion lining and filling (bench) - remove and install
front seats > Lining and stuffing of the back seat (one-piece) backing - assembly overview
front seats > Lining and stuffing of the back seat (one-piece) backing - removal and installation
front seats > Lining and stuffing of the back seat (one-piece) backing - removal and installation > Removal
front seats > Lining and stuffing of the back seat (two-piece) backing - assembly overview
front seats > Lining and stuffing of the back seat (two-piece) backing - removal and installation
front seats > Lining and stuffing of the back seat (two-piece) backing - removal and installation > Removal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Work Instructions for Handling Chemicals
> General considerations > Solvent Handling
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 10 - Cylinders, engine block,
support, protector > Cylinder base gasket - lubricate
support, protector > Engine housing - seal
support, protector > Engine housing plugs - fasten
support, protector > Engine block plugs - fasten
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 13 - Crankshaft, pistons >
Crankshaft needle bearing
Needle bearing of the fastening hollow screw for the flywheel
Flywheel fastening screw - lock
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 15 - Cylinder head, valve
control mechanism > Intermediate shaft seal - lubricate for assembly
control mechanism > Camshaft valve bearing cover (1st and 5th) - Seal
control mechanism > Cylinder head sealing gasket - glue
control mechanism > Lower rear studs fastening the head - rear stud (crankshaft) / lower front studs (flywheel) - Seal
control mechanism > Cylinder head cover - seal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 17 - Lubrication system >
Engine crankcase - Fill / top up oil level
Junction between crankcase gaskets and crankshaft front and rear flange gasket - seal
Engine crankcase - seal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 19 - Cooling system > G 11
cooling system - fill / adjust additive proportion.
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 19 - Cooling system > G 12
cooling system - fill / adjust additive proportion.
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 20 - Supply system - tank,
fuel pump > Fuel tank - add additive
fuel pump > Accelerator pedal shaft - lubricate
fuel pump > Accelerator pedal fastening - lubricate
fuel pump > Accelerator cable and cable end - accelerator pedal fastening - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 26 - Exhaust system >
Exhaust connection - seal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 30 - Clutch - control system
> Clutch pedal bung - lubricate
> Clutch control cable - lubricate
> Clutch fork, contact with bearing - lubricate
> Clutch fork bungs - lubricate
> Butterfly nut for clutch control cable adjustment - lubricate
> Sealing ring for the de-clutch bearing guide - lubricate for assembly
> Clutch cable - lubricate
> Clutch fork and clutch operating lever - lubricate
> Clutch pedal fastening - lubricate
> Clutch operating cable - lubricate
> Primary shaft splines - lubricate
> Clutch pedal / clutch pedal bung - lubricate
> Pedal support - seal
> Clutch fork contact with the hydraulically activated cylinder of the transmission clutch - lubricate
> Fastening flange for the hydraulically activated slave cylinder of the clutch - seal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 34 - Drive, housing >
Linkage rod, front/rear section - lubricate
Gearshift lever bearing
Manual transmission - Fill / top up level
Plastic bungs for the linkage rod coupling system / linkage rod / supports (on the transmission) - lubricate
Gearshift lever guide plate - lubricate
Rubber shim for the clutch compartment cover - glue
Clutch compartment cover - seal
Linkage rod bellows for the gearshift lever assembly - fasten / seal
Junction of cases and differential cover housing (gearbox / differential) - seal
Gearshift lever handle - fasten
Fastening screw for the rear support of the transmission cushion - seal
Transmission cushion - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 34 - Drive, housing > Gear
selection mechanism - fill up
Electric connectors of the gear selection mechanism - apply nyogel
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 35 - Gears and shafts >
Primary shaft splines - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group 35 - Gears and shafts >
Fastening screw for the 5th gear synchronizer / clutch assembly - lock
Planetary gear box (automatic transmission) - Fill / top up oil level
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 39 - Transmission shafts,
differential > Transmission side seals - lubricate
differential > Planetary and satellite gears - lubricate for assembly
differential > Automatic transmission differential - top up oil level
differential > Differential cover with transmission case - seal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 40 - Front suspension >
Constant-velocity joint spline - lubricate
Inner and outer constant-velocity joint - lubricate
Front wheel bearing housing - lubricate
Axle end - lubricate
Axle end - lubricate > Front wheel hub seal - lubricate
Axle end - lubricate > King pin bearing - lubricate
Axle end - lubricate > Front axle body - lubricate
Axle end - lubricate > Suspension arms - lubricate
Axle end - lubricate > Front wheel bearing - lubricate
Axle end - lubricate > Passage hole for the speedometer cable in the wheel hub protector - seal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 42 - Rear suspension >
Inner and outer constant-velocity joint - lubricate
Shaft end splines - lubricate
Rear torsion bar - lubricate
Rear wheel hub - lubricate
Rear wheel hub seal - lubricate
Rear wheel bearing - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 46 - Brakes - Mechanical
systems > Rear wheel brake shoe ends - lubricate
systems > Emergency brake cable terminal - lubricate
systems > Brake pedal safety pin - lubricate
systems > Fastening pin for the operating rod of the master cylinder plunger - lubricate
systems > Fastening pin of the parking brake lever - lubricate
systems > Emergency brake ratchet - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 47 - Brakes - Servo brake
hydraulic system > Brake system - fill / top up
hydraulic system > Guide pin for the support of the front disc brake cylinder (manufactured by Varga) - lubricate
hydraulic system > Fastening screw for the front disc brake cylinder housing - lock
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 48 - Steering > Oil tank for
the power steering system - Fill / top up oil level
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 48 - Steering > Steering
box - Fill / top up level
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 48 - Steering > Steering
box mechanism - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 48 - Steering > Adapter
(sleeve) for the upper steering shaft - lock
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 53 - Body - Rear section >
Bucket sealing membrane - glue
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 53 - Body - Rear section >
Rear side panel - protect the paint
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 55 - Covers > Bucket
protective cover longitudinal member - glue the finishing
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 55 - Covers > Lower latch
of the hood - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 55 - Covers > Shock
absorber eyelet for the rear cover - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 57 - Front doors /
components / central lock > Front door lock - lubricate
components / central lock > Lock drive rod - lubricate
components / central lock > Noise insulation for lock operating rod - glue
components / central lock > Internal door finishing - glue
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 58 - Rear doors /
components > Rear door lock - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 58 - Rear doors /
components > Side door lock - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 64 - Windscreens,
windows, window mechanism > Door window activation mechanism - lubricate
windows, window mechanism > Vent window latch - lubricate
windows, window mechanism > Front door glass support - lubricate
windows, window mechanism > Front door window activation mechanism - lubricate
windows, window mechanism > Window crank fastening screw - lock
windows, window mechanism > Windscreen, side window glass and rear window glass - glue
windows, window mechanism > Windscreen, side window glass and rear window glass - seal
windows, window mechanism > Glass - engrave chassis number
windows, window mechanism > Front and rear door window guide groove - glue
windows, window mechanism > Vent window - seal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 66 - External equipment >
Roof rack fastening screws - lock
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 68 - Internal equipment >
Internal rearview mirror support - fasten
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 70 - Lining/insulation >
Door noise insulation - glue
Noise insulation on rear side panel - glue
Roof noise insulation - glue
Door sealing membrane - glue
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 72 - Seat framework >
Front seat central sliding guide - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 72 - Seat framework >
Front seat side sliding guide - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 87 - Air conditioning > Air
conditioning system - refill with gas
conditioning system - refill with oil
conditioning pressure switch - seal
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 92 - Windscreen, rear
window and headlight wiper and washer > Windscreen wiper operating rod - lubricate
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 92 - Windscreen, rear
window and headlight wiper and washer > Windscreen/rear window washer water tank - fill
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 94 - Switches, lights, and
external bulbs > Contact blade for the indicator lights switch
Volkswagen Workshop Manuals > Body > Chemicals Manual > Technical data > Repair Group - 97 - Cables and electrical
harnesses > Gaskets for the plastic covers that cover the electric harnesses - seal
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Fox
Blackfox 2012
Crossfox
Crossfox 2012 ?
Extreme
Silverfox 2012
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Gol Rallye
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Vintage Gol
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Golf GT
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Golf Silver
Edition
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Silver
series Kombi
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Parati Track
and Field (Generation IV)
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Parati Surf
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Parati Titan
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Special colors > Special colors > Saveiro
Crossover (generation III)
Crossover (generation IV)
Titan
Surf
Trooper 2010 ?
Cross 2010 ?
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Repainting > Paint repair on steel plates and
zinc-coated steel plates
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Repainting > Paint repair on plastic parts >
Repainting of plastic components that require special care
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Repainting > Spray guns and their use
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Body sealing > Santana and Quantum
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Body sealing > Gol 1995 ?
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Body sealing > Gol 1999 ? and Parati 1999 ?
- 5X and 5W
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Body sealing > Saveiro 2000 ? - 5X and 5W
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Body sealing > Gol , Voyage 2009 ? and
Saveiro 2010 ?
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Body sealing > Fox and Spacefox
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Body sealing > Polo
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Body sealing > Golf
Volkswagen Workshop Manuals > Body > Painting Manual > Technical data > Application of anti-corrosion fluid >
Equipment
Volkswagen Workshop Manuals > Body > Body Repair - General Information > Technical data > Safety indications >
Checking the seat belts > Check the belt strap
Volkswagen Workshop Manuals > Body > Body Repair - General Information > Technical data > Explanation of symbols >
Explanation of symbols for welding works
Explanation of symbols for working processes > Lower
Explanation of symbols for working processes > Perforate
Explanation of symbols for working processes > Drill
Explanation of symbols for working processes > Application of anti-corrosion fluid
Explanation of symbols for working processes > Gluing
Explanation of symbols for working processes > Sealing
Volkswagen Workshop Manuals > Body > Body Repair - General Information > Technical data > Tools for body repair >
Drilling pliersVAG 1329
Fluid spray VAG 1379 or EQ 7608
Volkswagen Workshop Manuals > Body > Body Repair - General Information > Technical data > Tools for body repair > Hot
air blowerVAG 1416
Adjustable cordsVAG 1438
Pneumatic Saw VAG 1523A or EQ 7415
Pneumatic hammerVAG 1577
Spot weld removerVAG 1731
Pneumatic glued window adhesive applicatorVAG 1761/1 or EQ 7434
Pneumatic adhesive applicatorVAG 2005
Volkswagen Workshop Manuals > Body > Body Repair - General Information > Technical data > Glued parts of the body
Volkswagen Workshop Manuals > Body > Body Repair - General Information > Technical data > Glued parts of the body >
Types of bonding > Resistance bonded joints
Volkswagen Workshop Manuals > Body > Body Repair - General Information > Technical data > Glued parts of the body >
Types of bonding > Joints bonded with spot welds
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Technical data > Technical data > Engine number
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Engine assy,cylinder block,crankcase > Removing
and installing engine
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Enginecrankshaft group, pistons > Dismantling
and assembling engine > Part I: Assembly overview - belt drive
and assembling engine > Part II: Assembly overview - cylinder block
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Enginecrankshaft group, pistons > Removing and
installing sealing flanges and flywheel or drive plate > Assembly overview
installing sealing flanges and flywheel or drive plate > Renewing crankshaft oil seal - pulley end
installing sealing flanges and flywheel or drive plate > Removing and installing drive plate
installing sealing flanges and flywheel or drive plate > Renewing crankshaft sealing flange - flywheel end
installing sealing flanges and flywheel or drive plate > Renewing crankshaft sealing flange - flywheel end > A-Assembling
sealing flange with sender wheel on assembly appliance T10017
installing sealing flanges and flywheel or drive plate > Renewing crankshaft sealing flange - flywheel end > B-Assembling
appliance T10017 with sealing flange on crankshaft flange
installing sealing flanges and flywheel or drive plate > Renewing crankshaft sealing flange - flywheel end > E - Checking
sender wheel installation position on crankshaft
installing sealing flanges and flywheel or drive plate > Renewing crankshaft sealing flange - flywheel end > F - Re-pressing
sender wheel
and assembling pistons and conrods > Assembly overview
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Engine cylinder head, valve gear > Cylinder head
> Assembly overview
> Checking valve timing
> Removing, installing and tensioning toothed belt
> Removing, installing and tensioning toothed belt > Removing
> Checking semi-automatic toothed belt tensioning roller
> Removing and installing camshaft housing
> Removing and installing cylinder head
> Checking compression
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Engine cylinder head, valve gear > Repairing valve
gear > Assembly overview
gear > Reworking valve seats > Reworking inlet valve seat
gear > Renewing camshaft oil seal
gear > Checking valve guides
gear > Renewing valve stem seals
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Engine lubrication > Removing and installing parts
of lubrication system > Assembly overview
of lubrication system > Removing and installing oil sump
of lubrication system > Removing and installing oil pump
of lubrication system > Checking oil pressure and oil pressure switch
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Engine cooling > Dismantling and assembling
parts of cooling system > Assembly overview - parts of cooling system - body side
parts of cooling system > Assembly overview - parts of cooling system - engine side
parts of cooling system > Coolant hose schematic diagram
parts of cooling system > Draining and filling coolant
parts of cooling system > Removing and installing radiator
parts of cooling system > Removing and installing coolant pump
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Fuel supply, gas operation > Removing and
installing parts of fuel supply system > Assembly overview - fuel tank with attachments
installing parts of fuel supply system > Removing and installing fuel delivery unit
installing parts of fuel supply system > Removing and installing fuel gauge sender
installing parts of fuel supply system > Removing and installing fuel tank
installing parts of fuel supply system > Checking fuel pump
installing parts of fuel supply system > Bleeding fuel system
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Fuel supply, gas operation > Checking electronic
power control (EPC) > Assembly overview
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Fuel supply, gas operation > Active charcoal filter
system > Assembly overview - parts of active charcoal filter system
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Fuel supply, gas operation > Active charcoal filter
system > Checking fuel tank breather
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Mixture preparation system, electronic inj.,Gas >
Repairing injection system > Assembly overview - parts of injection system
Repairing injection system > Assembly overview - intake manifold
Repairing injection system > Assembly overview - fuel rail with injectors
Repairing injection system > Assembly overview - air cleaner
Checking components > Checking injectors
Checking components > Checking fuel pressure regulator and holding pressure > Checking fuel pressure regulator
Engine control unit > Adapting components
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Exhaust system > Removing and installing parts of
exhaust system > Assembly overview - exhaust system with attachments
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Exhaust system > Removing and installing parts of
exhaust system > Assembly overview - silencer with mountings
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Exhaust system > Exhaust gas recirculation
system > Assembly overview
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Ignition system, glow plug system > Repairing
ignition system > Assembly overview - parts of ignition system
Volkswagen Workshop Manuals > Engine > 4-cylinder injection engine > Ignition system, glow plug system > Repairing
ignition system > Safety precautions
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Technical data > Technical
data > Engine number
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Engine assy,cylinder
block,crankcase > Engine - remove and install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Engine assy,cylinder
block,crankcase > Engine - remove and install > Engine - fix on assembly anvil > Operation sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Enginecrankshaft group,
pistons > Engine - disassemble and assemble > Poly-V belt - remove and install > Removal
pistons > Engine - disassemble and assemble > Poly-V belt - remove and install > Poly-V belt trajectory.
pistons > Engine - disassemble and assemble > Poly-V belt - remove and install > Vehicles without air conditioning
compressor
pistons > Crank shaft rear flange - remove and install > Crank shaft seal pulley side - replace
pistons > Crank shaft rear flange - remove and install > Crank shaft seal pulley side - replace > Removal
pistons > Crank shaft rear flange - remove and install > Crank shaft seal pulley side - replace > Installation
pistons > Crank shaft rear flange - remove and install > Crank shaft rear flange, driving wheel side - replace
pistons > Crank shaft rear flange - remove and install > Crank shaft rear flange, driving wheel side - replace > Operation
sequence
pistons > Crank shaft rear flange - remove and install > Crank shaft rear flange, driving wheel side - replace > A-Install
flange with rotor on Assembly tool T10017
pistons > Crank shaft rear flange - remove and install > Crank shaft rear flange, driving wheel side - replace > E-Check
assembly position of crank shaft rotor
pistons > Crank shaft rear flange - remove and install > Crank shaft rear flange, driving wheel side - replace > F- retighten
driving wheel
pistons > Crank shaft - remove and install > Identification of engine bearing caps > Marks of bearing cover caps
pistons > Crank shaft - remove and install > Identification of engine bearing caps > Marks of engine block bearing caps
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Engine cylinder head, valve
gear > Head - disassemble and assemble > Distribution times - check
gear > Head - disassemble and assemble > Tension pulley of indented belt - check
gear > Head - disassemble and assemble > Tension pulley of indented belt - check > Tension pulley of main indented belt -
check
gear > Head - disassemble and assemble > Tension pulley of indented belt - check > Indented belt tension pulley of valves
command shaft - check
gear > Head - disassemble and assemble > Indented belt - remove and install, adjust
gear > Head - disassemble and assemble > Indented belt - remove and install, adjust > Removal
gear > Head - disassemble and assemble > Indented belt - remove and install, adjust > Operation sequence
gear > Head - disassemble and assemble > Head cover - remove and install
gear > Head - disassemble and assemble > Head cover - remove and install > Operation sequence
gear > Head - disassemble and assemble > Head cover - remove and install > Installation
gear > Head - disassemble and assemble > Head - remove and install
gear > Head - disassemble and assemble > Head - remove and install > Remove head
gear > Head - disassemble and assemble > Head - remove and install > Install head
gear > Head - disassemble and assemble > Compression - check
gear > Head - disassemble and assemble > Compression - check > Operation sequence
gear > Head - disassemble and assemble > Valve command - repair
gear > Head - disassemble and assemble > Valve seats - grind > Intake valve seat: grind
gear > Head - disassemble and assemble > Valve seats - grind > Exhaust valve seat: grind
gear > Head - disassemble and assemble > Valve seats - grind > Valve command shaft seals - replace
gear > Head - disassemble and assemble > Valve seats - grind > Valve guides - check
gear > Head - disassemble and assemble > Valve seats - grind > Checking process
gear > Head - disassemble and assemble > Valve stem seal - replace
gear > Head - disassemble and assemble > Valve stem seal - replace > Removal
gear > Head - disassemble and assemble > Valve stem seal - replace > Installation
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Engine lubrication >
Lubrication system components - remove and install > Oil carter - remove and install
Lubrication system components - remove and install > Oil pump - remove and install
Lubrication system components - remove and install > Oil pump - remove and install > Removal
Lubrication system components - remove and install > Oil pump - remove and install > Installation
Lubrication system components - remove and install > Oil pump - remove and install > Operation sequence
Lubrication system components - remove and install > Oil pressure and oil pressure switch - check
Lubrication system components - remove and install > Oil pressure and oil pressure switch - check > Test sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Engine cooling > Cooling
system components - remove and install > Cooling system components, body side
system components - remove and install > Cooling system components on engine side
system components - remove and install > Cooling system components on engine side > Water pump side
system components - remove and install > Cooling fluid hose connection diagram
system components - remove and install > Cooling fluid - drain and fill
system components - remove and install > Cooling fluid - drain and fill > Without cooling fluid filling equipment VAS6096
system components - remove and install > Radiator - remove and install
system components - remove and install > Water pump - remove and install
system components - remove and install > Water pump - remove and install > Removal
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Fuel supply, gas operation >
Fuel supply system components - remove and install > Fuel container with accessory parts and fuel filter - remove and
install
Fuel supply system components - remove and install > Oil pump - remove and install
Fuel supply system components - remove and install > Fuel level sensor - remove and install > Removal
Fuel supply system components - remove and install > Fuel container - remove and install
Fuel supply system components - remove and install > Fuel pump - check
Engine power electronic regulation (E-gas electronic throttle) - check
Activated charcoal filter system. > Activated charcoal filter system components - repair
Activated charcoal filter system. > Fuel container ventilation - checking
Activated charcoal filter system. > Fuel container ventilation - checking > Test sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Mixture preparation system,
electronic inj.,Gas > Injection system - repair > Injection components - remove and install
electronic inj.,Gas > Injection system - repair > Intake collector - remove and install
electronic inj.,Gas > Injection system - repair > Injector-equipped fuel distributor - remove and install
electronic inj.,Gas > Injection system - repair > Air filter - remove and install
electronic inj.,Gas > Injection components - check > Injectors - check
electronic inj.,Gas > Injection components - check > Injectors - check > Checking process
electronic inj.,Gas > Injection components - check > Fuel pressure regulator and retaining pressure - check
electronic inj.,Gas > Engine command unit > Engine command unit - remove and install > Removal
electronic inj.,Gas > Engine command unit > Injection components - adapt
electronic inj.,Gas > Engine command unit > Injection components - adapt > Operation sequence
electronic inj.,Gas > Engine command unit > Fault memory of engine command unit - consult and delete
electronic inj.,Gas > Engine command unit > Fault memory of engine command unit - consult and delete > Operation
sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Exhaust system > Removal
and installation of exhaust system parts > Exhaust collector, front tube with catalyst and installation parts
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Exhaust system > Removal
and installation of exhaust system parts > Muffler with supports
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Ignition system, glow plug
system > Ignition system - repair > Ignition system components - remove and install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine (4-valve, rolling rockers) > Ignition system, glow plug
system > Ignition system - repair > Safety measures
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Technical data >
Technical data > Engine number
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Engine assy,cylinder
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Engine assy,cylinder
block,crankcase > Engine - remove and install > Notes refering to removal > Continuation for all vehicles
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Enginecrankshaft
group, pistons > Engine - disassemble and assemble > Poly-V pulley - remove and install
group, pistons > Engine - disassemble and assemble > Poly-V pulley - remove and install > Vehicles without air conditioning
compressor
group, pistons > Engine - disassemble and assemble > Poly-V pulley - remove and install > Vehicles with air conditioning
compressor
group, pistons > Engine - disassemble and assemble > Semi-automatic tension pulley of indented belt - check > Checking
sequence
group, pistons > Crankshaft seal and engine steering wheel - remove and install > Crankshaft seal (pulley side) - replace
group, pistons > Crankshaft seal and engine steering wheel - remove and install > Crankshaft seal (pulley side) - replace >
Removal
group, pistons > Crankshaft seal and engine steering wheel - remove and install > Crankshaft front flange - remove and
install
group, pistons > Crankshaft seal and engine steering wheel - remove and install > Crankshaft front flange - remove and
install > Removal
group, pistons > Crank shaft - remove and install
group, pistons > Pistons and rods - disassemble and assemble
group, pistons > Pistons and rods - disassemble and assemble > Piston position on upper part - check
group, pistons > Pistons and rods - disassemble and assemble > Piston position on upper part - check > Checking
sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Engine cylinder head,
valve gear > Head - disassemble and assemble > Indented belt - remove and install, adjust
valve gear > Head - disassemble and assemble > Indented belt - remove and install, adjust > Removal
valve gear > Head - disassemble and assemble > Head - remove and install
valve gear > Head - disassemble and assemble > Compression - check
valve gear > Head - disassemble and assemble > Compression - check > Checking sequence
valve gear > Valve mechanism - repair > Valves - grind seats > Grind intake valve seats
valve gear > Valve mechanism - repair > Valves - grind seats > Grind exhaust system valves seats
valve gear > Valve mechanism - repair > Valve guides - check
valve gear > Valve mechanism - repair > Valve guides - check > Checking sequence
valve gear > Valve mechanism - repair > Valve stem seals - replace
valve gear > Valve mechanism - repair > Valve stem seals - replace > Installation
valve gear > Valve mechanism - repair > Valve command shaft - remove and install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Engine lubrication >
Lubrication systems components - remove and install > Carter - remove and install
Lubrication systems components - remove and install > Oil pressure switch and oil pressure - check
Lubrication systems components - remove and install > Oil pressure switch and oil pressure - check > Checking sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Engine cooling >
Cooling system components - remove and install > Body cooling system components
Cooling system components - remove and install > Engine cooling system components
Cooling system components - remove and install > Connection scheme for cooling fluid hoses
Cooling system components - remove and install > Cooling fluid - drain and refill
Cooling system components - remove and install > Water pump - remove and install
Cooling system components - remove and install > Radiator - remove and install
Cooling system components - remove and install > Radiator - remove and install > Removal
Cooling system components - remove and install > Thermostat valve - remove and install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Fuel supply, gas
operation > Fuel supply system components - remove and install > Fuel tank with accessories - remove and install
operation > Fuel supply system components - remove and install > Fuel filter - repair
operation > Fuel supply system components - remove and install > Fuel tank - remove and install
operation > Fuel supply system components - remove and install > Fuel pump - remove and install
operation > Fuel supply system components - remove and install > Fuel level meter - remove and install > Removal
operation > Fuel supply system components - remove and install > Throttle starting system - repair
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Fuel preparation
system Diesel injection > Direct injection system-Diesel - repair > Injection pump - repair
system Diesel injection > Direct injection system-Diesel - repair > Intake tube - remove and install
system Diesel injection > Direct injection system-Diesel - repair > Injection pump - remove and install
system Diesel injection > Direct injection system-Diesel - repair > Injection pump - remove and install > Installation
system Diesel injection > Direct injection system-Diesel - repair > Injectors - remove and install
system Diesel injection > Direct injection system-Diesel - repair > Injectors - check
system Diesel injection > Direct injection system-Diesel - repair > Sealing ring on injection regulator cover - replace
system Diesel injection > Engine command unit > Engine command unit - remove and install > Removal
system Diesel injection > Engine command unit > Engine command unit fault memory - check and erase
system Diesel injection > Engine command unit > Engine command unit fault memory - check and erase > Operation
sequence
system Diesel injection > Engine command unit > Functions and components - adjust
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Exhaust system >
Exhaust system parts - remove and install > Exhaust system - remove and install
Exhaust system parts - remove and install > Exhaust system - remove and install > Operations sequence
Exhaust gas return system > Exhaust return system components - remove and install
Exhaust gas return system > Vacuum hose connections
Exhaust gas return system > Check exhaust gas return valve
Exhaust gas return system > Check exhaust gas return valve > Checking sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Ignition system, glow
plug system > Pre-heating system - check > Spark plugs - check
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with distributor injection pump) > Ignition system, glow
plug system > Pre-heating system - check > Spark plugs - check > Checking sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Technical data > Technical data >
Engine number
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Engine assy,cylinder
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Engine assy,cylinder
block,crankcase > Engine - remove and install > Aggregated insulation bearings > Torques:
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Enginecrankshaft group, pistons >
Engine - disassemble and assemble > Poly-V belt - remove and install
Engine - disassemble and assemble > Poly-V belt - remove and install > Vehicles without climatization
Engine - disassemble and assemble > Poly-V belt - remove and install > Vehicles with climatization
Crankshaft and engine wheel sealing - remove and install > Crankshaft sealing, pulley side - replace
Crankshaft and engine wheel sealing - remove and install > Seal flange on pulley side - assemble and disassemble
Crankshaft - remove and install
Pistons and rods - disasemble and assemble
Pistons and rods - disasemble and assemble > Piston position on upper part - check
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Engine cylinder head, valve gear >
Head - disassembly and assembly > Head cover - remove and install
Head - disassembly and assembly > Head cover - remove and install > Removal
Head - disassembly and assembly > Indented belt - remove and install, adjust
Head - disassembly and assembly > Head - remove and install
Head - disassembly and assembly > Compression - checking
Valve command unit - repair > Valves - check guides
Valve command unit - repair > Valves - check guides > Checking sequence
Valve command unit - repair > Valve stem seals - replace
Valve command unit - repair > Valve stem seals - replace > Installation
Valve command unit - repair > Valve command shaft - remove and install
Valve command unit - repair > Valve command shaft - remove and install > Remove
Valve command unit - repair > Valve command shaft seal - remove and install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Engine lubrication > Lubrication
system components - remove and install > Carter - remove and install
system components - remove and install > Oil pressure and oil pressure switch - check
system components - remove and install > Oil pressure and oil pressure switch - check > Checking sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Engine cooling > Cooling system
components - remove and install > Cooling system components on the body
components - remove and install > Engine cooling system components
components - remove and install > Connector system of cooling hoses > Engine ATD identification letter
components - remove and install > Cooling fluid - drain and supply
components - remove and install > Radiator - remove and install
components - remove and install > Water pump - remove and install
components - remove and install > Thermostat valve - remove and install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Fuel supply, gas operation > Supply
system components - remove and install > Fuel container with accessories - remove and install
system components - remove and install > Fuel filter - repair
system components - remove and install > Fuel radiator - remove and install
system components - remove and install > Fuel container - remove and install
system components - remove and install > Fuel pump - remove and install
system components - remove and install > Fuel level meter - remove and install > Removal
system components - remove and install > Fuel pump - check
system components - remove and install > Fuel pump - check > Check operation and tension supply
system components - remove and install > Throttle starting system - repair
system components - remove and install > Tandem pump - check
system components - remove and install > Tandem pump - check > Operation sequence
system components - remove and install > Tandem pump - remove and install
system components - remove and install > Tandem pump - remove and install > Removal
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Exhaust turbocharger, G-charger >
Over-supply system with turbo-compressor > Safety measures > ATD engine identification letter
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Fuel preparation system Diesel
injection > Diesel direct injection system - repair > Admission air tube butterfly - repair > Engine ATD identification letter
injection > Diesel direct injection system - repair > Pump unit-injector - repair
injection > Diesel direct injection system - repair > Sealing ringsfor pump unit-injector - remove and install
injection > Diesel direct injection system - repair > Pump-injector unit - remove and install
injection > Diesel direct injection system - repair > Pump-injector unit - remove and install > Removal
injection > Engine control unit > Engine control unit fault memory - check and erase
injection > Engine control unit > Engine control unit fault memory - check and erase > Operation sequence
injection > Engine control unit > Functions and components - adapt
injection > Engine control unit - remove and install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Exhaust system > Exhaust system
components - remove and install > Exhaust system - alignment > Condition
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Exhaust system > Exhaust gas
return system > Exhaust gas return system components - remove and install > Engine ATD identification letter
Volkswagen Workshop Manuals > Engine > 4 - Cyl. diesel engine (with unit injectors) > Ignition system, glow plug system >
Pre-heating installation - check
Pre-heating installation - check > Glower plugs - check
Pre-heating installation - check > Glower plugs - check > Checking sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Technical data > Technical data > Engine number
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Engine assy,cylinder block,crankcase > Engine -
remove and install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Engine assy,cylinder block,crankcase > Engine -
remove and install > Engine - fasten on the assembly stand
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Enginecrankshaft group, pistons > Engine -
disassemble and assemble > Poly-V belt - remove and install > Removal
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Enginecrankshaft group, pistons > Engine -
disassemble and assemble > Poly-V belt - remove and install > Poly-V belt travel
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Enginecrankshaft group, pistons > Engine - assembly
and disassembly > Seal lid - replace > Removal
and disassembly > Seal lid - replace > Installation
and disassembly > Poly-V belt - remove and install > Removal
and disassembly > Poly-V belt - remove and install > Poly-V belt routing.
and disassembly > Poly-V belt - remove and install > Vehicles without air conditioner compressor and with hydraulic power
steering pump.
and disassembly > Poly-V belt - remove and install > Elastic Poly-V belt routing
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Enginecrankshaft group, pistons > Crankshaft and
flywheel flanges - remove and install > Crankshaft seal (pulley side) - replace
flywheel flanges - remove and install > Crankshaft seal (pulley side) - replace > Removal
flywheel flanges - remove and install > Crankshaft flange (pulley side) - remove and install
flywheel flanges - remove and install > Crankshaft flange (pulley side) - remove and install > Removal
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Engine cylinder head, valve gear > Engine cylinder
head - remove and install > Timing belt - remove and install, adjust
head - remove and install > Timing belt - remove and install, adjust > Removal
head - remove and install > Timing belt semi-automatic tensioning pulley - check
head - remove and install > Timing belt semi-automatic tensioning pulley - check > Prerequisite
head - remove and install > Engine cylinder head - remove and install
head - remove and install > Compression - check
head - remove and install > Compression - check > Operation sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Engine cylinder head, valve gear > Cylinder head -
assembly and disassembly > Toothed belt semi-automatic tensioning roller - check
assembly and disassembly > Toothed belt - remove and install, adjust
assembly and disassembly > Toothed belt - remove and install, adjust > Removal
assembly and disassembly > Toothed belt - remove and install, adjust > Tensioner without adjustment
assembly and disassembly > Cylinder head - remove and install
assembly and disassembly > Compression - check
assembly and disassembly > Compression - check > Operation sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Engine cylinder head, valve gear > Valve control
mechanism - repair > Valve seats - rework > Grind intake valve seats
mechanism - repair > Valve seats - rework > Grind exhaust valve seat
mechanism - repair > Camshaft seal - replace
mechanism - repair > Camshaft seal - replace > Removal
mechanism - repair > Camshaft - remove and install
mechanism - repair > Valve guides - check
mechanism - repair > Valve guides - check > Checking sequence
mechanism - repair > Valve stem seals - replace
mechanism - repair > Valve stem seals - replace > Installation
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Engine cylinder head, valve gear > Camshaft
mechanism - repair > Camshaft - check axial clearance
mechanism - repair > Valve seat - trim > Grind inlet valve seat
mechanism - repair > Valve seat - trim > Grind exhaust valve seat
mechanism - repair > Camshaft seal - replace
mechanism - repair > Camshaft seal - replace > Removal
mechanism - repair > Camshaft seal - replace > Installation
mechanism - repair > Camshaft and cylinder head cover - remove and install
mechanism - repair > Valve guides - check
mechanism - repair > Valve guides - check > Test sequence
mechanism - repair > Valve stem sealant - replace
mechanism - repair > Valve stem sealant - replace > Installation
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Engine lubrication > Lubrication system components
- remove and install > Crankcase - remove and install
- remove and install > Crankcase - remove and install > Oil crankcase (upper part)
- remove and install > Crankcase - remove and install > Oil pan
- remove and install > Oil pump - remove and install
- remove and install > Oil pump - remove and install > Removal
- remove and install > Oil pressure and Oil pressure switch F1 - check
- remove and install > Oil pressure and Oil pressure switch F1 - check > Checking sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Engine cooling > Cooling system components -
remove and install > Cooling system hose connection diagram
remove and install > Cooling system - drain and fill
remove and install > Cooling system - drain and fill > Operation sequence
remove and install > Cooling system - drain and fill > Without the Cooling system supply unit VAS 6096
remove and install > Radiator - remove and install
remove and install > Water pump - remove and install
remove and install > Water pump - remove and install > Installation
remove and install > Thermostatic valve of the cooling system - remove nd install
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Fuel supply, gas operation > Supply system
components - remove and install > Fuel tank with assembly parts and fuel filter - remove and install
components - remove and install > Cold start system components - remove and install
components - remove and install > Cold start system components - remove and install > Part I
components - remove and install > Cold start system components - remove and install > Part II
components - remove and install > Cold start system components - remove and install > Part III
components - remove and install > Fuel pump (pre-supply pump) G6 - remove and install
components - remove and install > Fuel level indicator sensor G - remove and install > Removal
components - remove and install > Fuel reservoir - remove and install
components - remove and install > Fuel pump (pre-supply pump) G6 - check
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Fuel supply, gas operation > Fuel supply system
components - remove and install > Fuel tank components with accessories and fuel filter - remove and install
components - remove and install > Cold start system components - remove and install
components - remove and install > Cold start system components - remove and install > Part I
components - remove and install > Cold start system components - remove and install > Part II
components - remove and install > Cold start system components - remove and install > Part III
components - remove and install > Cold start system components
components - remove and install > Fuel pump (pre-supply pump)G6 - remove and install
components - remove and install > Fuel gauge sensorG - remove and install > Removal
components - remove and install > Fuel tank - remove and install
components - remove and install > Fuel pump (pre-supply pump)G6 - check
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Fuel supply, gas operation > Engine power electronic
adjustment (E-Gas electronic accelerator) components - repair .
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Fuel supply, gas operation > Engine power electronic
adjustment (electronic throttle) - check
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Fuel supply, gas operation > Activated charcoal filter
system > Activated charcoal filter components - repair
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Fuel supply, gas operation > Activated charcoal filter
system > Fuel tank ventilation - check
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Mixture preparation system, electronic inj.,Gas >
Injection - repair > Component location - overview
Injection - repair > Injection components - remove and install
Injection - repair > Intake manifold (upper part) - disassemble and assemble
Injection - repair > Intake manifold (lower part) - disassemble and assemble
Injection - repair > Fuel distributor with injection valves - remove and install
Injection - repair > Air filter - disassemble and assemble
Injection system - repair > Component location
Injection system - repair > Injection components - remove and install
Injection system - repair > Intake manifold - remove and install
Injection system - repair > Fuel rail with injectors - remove and install
Injection system - repair > Air filter case - disassemble and assemble
Injection components - check
Injection components - check > Residual pressure and fuel pressure regulator - check
Component checks > Injection valves - check
Component checks > Residual pressure and fuel pressure regulator - check
Component checks > Residual pressure and fuel pressure regulator - check > Check fuel pressure regulator
Engine control unit J623 > Engine control unit J623 - remove and install > Removal
Engine control unit J623 > Injection components - adapt
Engine control unit J623 > Injection components - adapt > Operation sequence
Engine control unit J623 > Fault memory in the Engine control unit J623 - read and clear
Engine control unit J623 > Fault memory in the Engine control unit J623 - read and clear > Operation sequence
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Exhaust system > Exhaust system components -
remove and install
remove and install > Intake manifold, front tube with catalytic converter and assembly parts - overview
remove and install > Muffler with cushions - assembly overview
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Ignition system, glow plug system > Ignition - repair >
Safety measures
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Ignition system, glow plug system > Ignition system -
repair > Safety measures
Volkswagen Workshop Manuals > Engine > 4 - Cyl. injection engine > Ignition system, glow plug system > Ignition system -
repair > Checking heating plugs
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Battery > BatteryA -
remove and install > Remove the BatteryA (Version 1).
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Battery > BatteryA
console - remove and install > BatteryA console (version 1) - remove and install
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Battery > BatteryA
console - remove and install > BatteryA console (version 2) - remove and install
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Starter > StarterB -
remove and install
remove and install > StarterB for vehicles with 1.0l, 1.6l and 2.0l engines (ARA, BAH, BPA, CCRA, BBX, CFEA)
remove and install > StarterB for vehicles with 1.4l engines (BBZ, BBY, BKY)
remove and install > StarterB for vehicles with 1.4l engine (BAY)
remove and install > StarterB for vehicles with 1.9l engine (ASY)
(Manufacturer Valeo) - disassemble and assemble
(Manufacturer Valeo) - disassemble and assemble > Magnetic switch - remove and install
(Manufacturer Valeo) - disassemble and assemble > Armature and gearing pinion - remove and install
(Manufacturer Bosch) - disassemble and assemble
(Manufacturer Bosch) - disassemble and assemble > Magnetic switch - remove and install
(Manufacturer Bosch) - disassemble and assemble > Armature - remove and install
(Manufacturer Bosch) - disassemble and assemble > Gearing pinion (Fastened on planetary shaft) - remove and install
(Manufacturer Bosch) - disassemble and assemble > Bearing bush - remove and install
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Alternator > Generator
(Alternator)C for 1.6l (CCRA) engine - assembly overview
(Alternator)C for 1.6l (CCRA) engine - assembly overview > Generator (Alternator)C for 1.6l (CCRA) engine - remove and
install
(Alternator)C for 1.0 and 1.6l (ARA, BPA, BAH) engines - assembly overview
(Alternator)C for 1.0 and 1.6l (ARA, BPA, BAH) engines - assembly overview > Generator (Alternator)C for 1.0 and 1.6l
(ARA, BPA, BAH) engines - remove and install
(Alternator)C for 1.4 and 1.6l (BBZ, BBY, BKY, BAH) engines - assembly overview
(Alternator)C for 1.4 and 1.6l (BBZ, BBY, BKY, BAH) engines - assembly overview > Generator (Alternator)C for 1.4 and
1.6l (BBZ, BBY, BKY, BAH) engines - remove and install
(Alternator)C for 1.4l (BAY) engine - assembly overview
(Alternator)C for 1.4l (BAY) engine - assembly overview > Generator (Alternator)C for 1.4l (BAY) engine - remove and install
(Alternator)C for 1.9l (ASY) engine - assembly overview
(Alternator)C for 1.9l (ASY) engine - assembly overview > Generator (Alternator)C for 1.9l (ASY) engine - remove and install
(Alternator)C for 2.0l (BBX, CFEA) engines - assembly overview
(Alternator)C for 2.0l (BBX, CFEA) engines - assembly overview > Generator (Alternator)C for 2.0l (BBX, CFEA) engines -
remove and install
(Alternator)C - replace Poly-V belt pulley
(Alternator)C - replace Poly-V belt pulley > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Alternator > Voltage
regulatorC1 (Manufacturer Bosch) - disassemble and assemble
regulatorC1 (Manufacturer Bosch) - disassemble and assemble > Disassembly
regulatorC1 (Manufacturer Valeo) - disassemble and assemble
regulatorC1 (Manufacturer Valeo) - disassemble and assemble > Disassembly
regulatorC1 (Manufacturer Valeo) - disassemble and assemble > Assembly
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Instruments, GCI > Combined instrument >
Locating defects and indicating faults
Combined instrumentK - remove and install > Installation
Combined instrumentK - control light symbols > Version (12/07?)
Combined instrumentK - control light symbols > Version (07/06?)
Combined instrumentK - control light symbols > Version (? 07/06)
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Instruments, GCI > Cigarette lighter and 12V
socket > Cigarette lighterU1 and 12V socketU5 - general overview of assembly
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Instruments, GCI > Cigarette lighter and 12V
socket > Cigarette lighterU1 and 12V socketU5 - remove and install > Installation
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Windscreen wipe/wash system > Windscreen
wiper system > Windscreen wiper system - assembly overview
wiper system > Windscreen wiper blade - remove and install > Windscreen wiper blade
wiper system > Windscreen wiper blade - remove and install > Windscreen wiper blade - streamlined (version 1)
wiper system > Windscreen wiper blade - remove and install > Windscreen wiper blade - streamlined (version 2)
wiper system > Windscreen wiper blade and arm set - remove and install
wiper system > Windscreen wiper blade and arm set - remove and install > Installation
wiper system > Windscreen wiper mechanism - remove and install > Removal
wiper system > Windscreen wiper mechanism - remove and install > Installation
wiper system > Windscreen wiper blade resting position - adjust > Driver's side
wiper system > Windscreen wiper blade resting position - adjust > Passenger's side
wiper system > Rain sensorG213 - remove and install > Removal
wiper system > Rain sensor and sunlight penetration photosensorG397 - remove and install > Removal
washer system > Reservoir for the windscreen and rear window washer system (version 1) - remove and install
washer system > Reservoir for the windscreen and rear window washer system (version 1) - remove and install > Removal
washer system > Reservoir for the windscreen and rear window washer system (version 2) - remove and install
washer system > Reservoir for the windscreen and rear window washer system (version 2) - remove and install > Removal
washer system > Windscreen and rear window washer pumpV59 - remove and install > Removal
washer system > Windscreen washer system washer jets - replace > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Windscreen wipe/wash system > Rear window
wiper system > Rear window wiper and washer system - assembly overview
wiper system > Rear window wiper arm - remove and install > Removal
wiper system > Rear window wiper arm - remove and install > Installation
wiper system > Rear window wiper motorV12 - remove and install > Removal
wiper system > Rear window wiper blade resting position - adjust
wiper system > Rear window wiper blade - remove and install > Rear window wiper blade (version 1)
wiper system > Rear window wiper blade - remove and install > Rear window wiper blade (version 2)
washer system > Rear window washer system - assembly overview
washer system > Rear window washer system washer jet - replace > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Main headlights
(?07/06) > Main headlights (?07/06) - general assembly overview
(?07/06) > Left headlight beam reach control motor V48 and/or Right headlight beam reach control motorV49 (Manufacturer
- automotiv lighti
- automotiv lighti > Removal
- automotiv lighti > Installation
- Valeo) - remove > Installation
(?07/06) > Mains headlight lamps (?07/06) - replace > Left front sidelight lampM1 and/or Right front sidelight lampM3 -
replace
(?07/06) > Mains headlight lamps (?07/06) - replace > Left low-beam headlight lampM29 and/or Right low-beam headlight
lampM31 - replace
(?07/06) > Mains headlight lamps (?07/06) - replace > Left high-beam headlight lampM30 and/or Right high-beam headlight
lampM32 - replace
(?07/06) > Mains headlight lamps (?07/06) - replace > Left front indicator light lampM5 and/or Right front indicator light
lampM7 - replace
(?07/06) > Main headlights (?07/06) - repair fastening tabs > Upper fastening tab - repair
(?07/06) > Main headlights (?07/06) - repair fastening tabs > Side fastening tab - repair
(?06/11) > Main headlights (?06/11) - general assembly overview
(?06/11) > Main headlights (?06/11) - remove and install > Installation
- Hella) - remove
- Hella) - remove > Installation
(?06/11) > Main headlights "Manufacturer: Hella" (?06/11) - replace the lamp > Left front sidelight lampM1 and/or Right front
sidelight lampM3 - replace
(?06/11) > Main headlights "Manufacturer: Hella" (?06/11) - replace the lamp > Left low-beam headlight lampM29 and/or
Right low-beam headlight lampM31 - replace
(?06/11) > Main headlights "Manufacturer: Hella" (?06/11) - replace the lamp > Left high-beam headlight lampM30 and/or
Right high-beam headlight lampM32 - replace
(?06/11) > Main headlights "Manufacturer: Hella" (?06/11) - replace the lamp > Left front indicator light lampM5 and/or Right
front indicator light lampM7 - replace
(?06/11) > Main headlights "Manufacturer: Valeo" (?06/11) - replace the lamp > Left front sidelight lampM1 and/or Right
front sidelight lampM3 - replace
(?06/11) > Main headlights "Manufacturer: Valeo" (?06/11) - replace the lamp > Left high-beam headlight lampM30 and/or
Right high-beam headlight lampM32 - replace
(?06/11) > Main headlights "Manufacturer: Valeo" (?06/11) - replace the lamp > Left front indicator light lampM5 and/or
Right front indicator light lampM7 - replace
(?06/11) > Main headlights (?06/11) - repair fastening tabs > Upper fastening tab - repair
(?06/11) > Main headlights (?06/11) - repair fastening tabs > Side fastening tab - repair
(?06/11) > Main headlights (?06/11) - repair fastening tabs > Lower fastening tab - repair
(07/11?) > Main headlights (07/11?) - general assembly overview
(07/11?) > Main headlights (07/11?) - remove and install > Installation
(07/11?) > Main headlights (07/11?) - replace lamp > Left front sidelight lampM1 and/or Right front sidelight lampM3 -
replace
(07/11?) > Main headlights (07/11?) - replace lamp > Left low-beam headlight lampM29 and/or Right low-beam headlight
lampM31 - replace
(07/11?) > Main headlights (07/11?) - replace lamp > Left high-beam headlight lampM30 and/or Right high-beam headlight
lampM32 - replace
(07/11?) > Main headlights (07/11?) - replace lamp > Left front indicator light lampM5 and/or Right front indicator light
lampM7 - replace
(07/11?) > Main headlights (07/11?) - repair fastening tabs > Upper fastening tab - repair
(07/11?) > Main headlights (07/11?) - repair fastening tabs > Side fastening tab - repair
(07/11?) > Main headlights (07/11?) - repair fastening tabs > Lower fastening tab - repair
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Fog lights
(?07/06) > Fog lights - remove and install > Installation
(?07/06) > Left fog light lampL22 and/or Right fog light lampL23 - replace > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Fog headlights
(?06/11) > Fog lights - remove and install > Installation
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Fog headlights
(?06/11) > Left fog light lampL22 andRight fog light lampL23 - replace > Removal
(07/11?) > Fog lights - remove and install > Installation
(07/11?) > Left fog light lampL22 andRight fog light lampL23 - replace > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Headlights -
check adjustment
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Turn signal
repeater lights > Turn signal repeater lights - remove and install > Installation
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Taillights
(?07/06) > Tail lights (Hatch) - assembly overview
(?07/06) > Tail lights (Hatch) - assembly overview > Tail light lamp support (Hatch) - disassemble and assemble
(?07/06) > Tail lights (Sedan) - assembly overview
(?07/06) > Tail lights (Sedan) - assembly overview > Tail light lamp support (Sedan) - disassemble and assemble
(08/06?) > Tail lights (Hatch) - assembly overview
(08/06?) > Tail lights (Hatch) - assembly overview > Tail light lamp support (Hatch) - disassemble and assemble
(08/06?) > Tail lights (Sedan) - assembly overview
(08/06?) > Tail lights (Sedan) - assembly overview > Side tail light lamp support - disassemble and assemble
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Number plate
light > Number plate lightX (Hatch) - replace the lamp
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Number plate
light > Number plate light (Sedan) - remove and install
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Additional brake
light > Additional brake light (Hatch) > Additional brake light (version 1) - remove and install
light > Additional brake light (Hatch) > Additional brake light lamp support (version 1) - remove and install
light > Additional brake light (Hatch) > Additional brake light (version 3) - remove and install
light > Additional brake light (Sedan) > Additional brake light (Sedan) - remove and install
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Light switches
on the instrument panel > Light switchE1 - remove and install > Removal
on the instrument panel > Light switchE1 - remove and install > Installation
on the instrument panel > Headlight reach adjustment controlE102 and/or Instrument switch and lighting adjustmentE20 -
remove and install > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Switch set >
Indicator and wiper/washer switches - remove and install > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Switch set >
Indicator and wiper/washer switches - remove and install > Installation
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Ignition/starter
switch and key cylinder > Ignition switchD - remove and install > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Auxiliary parking
system > Auxiliary parking system - assembly general view
system > Control unit for Park Assist steeringJ446 (Hatch) - remove and install > Removal
system > Warning buzzer for rear Park Assist steeringH15 (Hatch) - remove and install > Removal
system > Control unit for Park Assist steeringJ446 (Sedan) - remove and install > Removal
system > Warning buzzer for rear Park Assist steeringH15 (Sedan) - remove and install > Removal
system > Park Assist steering sensor - remove and install > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches inside, anti-theft system >
Lights and internal switches > Interior monitoring deactivation switchE267 (version 2) - remove and install > Removal
Lights and switches in the engine compartment > Contact switch for bonnetF266 - remove and install > Removal
Switched on the instrument panel > Dashboard switches - remove and install
Front door lights and switches > Front and rear window drive switches - remove and install > Removal
Front door lights and switches > Right front window drive switchE41 - remove and install > Removal
Front door lights and switches > Rearview mirror adjustment switchE43 with switch for rearview mirror adjustmentE48 -
Rear door lights and switches > Power window drive switch on left rear doorE52 and/or Power window drive switch on right
rear doorE54 - remove and install > Removal
Lights and switches in luggage compartment > Luggage compartment lighting - remove and install > Removal
Lights and switches in luggage compartment > Luggage Compartment lighting fixtureW3 - replace
Roof lining lights and switches > Internal front lightW1 > Internal front lightW1 - remove and install
Roof lining lights and switches > Front internal lightW1 with reading light > Sunroof sliding adjustmentE139 - remove and
install
Roof lining lights and switches > Make-up mirror lighting - remove and install > Make-up mirror lighting lampL31 - replace
Horns > Treble tone hornH2 - remove and install > Removal
Horns > Treble tone hornH2 and Bass tone hornH7 - remove and install > Removal
Horns > Treble tone hornH2 and Bass tone hornH7 - remove and install > Installation
Immobilizer > Ignition key - adapt to immobilizer
Alarm System > Ultra-sound sensor for alarm systemG209 - remove and install
Alarm System > Ultra-sound sensor for alarm systemG209 - remove and install > On vehicles without sunroof
Alarm System > Ultra-sound sensor for alarm systemG209 - remove and install > On vehicles with sunroof
Alarm System > Alarm system hornH8 - remove and install > Removal
Alarm System > Alarm system hornH8 - remove and install > Installation
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Fuse holder > Instrument panel fuse
holder - remove and install > Installation
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Fuse box > Fuse box - remove and install
> Main fuse holder (Version 1) - remove and install
> Main fuse holder (version 2) - remove and install
> Main fuse holder (versions 3 and 4) - remove and install
> Main fuse holder (version 5) - remove and install
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Relay carrier > Relay carrier - remove
and install
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Power distributor > Power distributor -
disassemble and assemble
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Coupling stations and multi-pin connector
> Coupling station - A pillar
> Coupling station - B pillar
> Multi-pin connector in the fire wall > Removing and installing the multi-pin connector on the engine side (version 1)
> Multi-pin connector in the fire wall > Removing and installing the multi-pin connector on the engine side (version 2)
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Control units > Control unit for the
on-board electrical systemJ519 > Control unit for the on-board electrical systemJ519 - remove and install
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Control units > Control unit for the
on-board electrical systemJ519 > Control unit for the on-board electrical systemJ519 - replace
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Control units > Interactive System control
unitJ879 > Interactive system control unitJ879 - General assembly overview
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Control units > Control unit of lights with
windscreen wiper functionsJ917 > Control unit of lights with windscreen wiper functionsJ917 - Assembly overview
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Control units > Control unit of lights with
windscreen wiper functionsJ917 > Control unit of lights with windscreen wiper functionsJ917 - remove and install
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Communication Systems >
Troubleshooting
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Radio R > RadioR"ALPHA" ? 12/04
> RadioR"ALPHA" - Assembly overview
> RadioR"ALPHA" - remove and install
> RadioR"ALPHA" - connector pinout
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Radio R > RadioR"BETA" ? 12/04
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Radio R > RadioR"BETA" ? 12/04 >
RadioR"BETA" - Assembly overview
RadioR"BETA" - remove and install
RadioR"BETA" - connector pinout
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Radio R > RadioR"GAMMA" ? 12/04
> RadioR"GAMMA" - Assembly overview
> RadioR"GAMMA" - remove and install
> RadioR"GAMMA" - connector pinout
> RadioR"BETA" and "GAMMA" - adapt
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > "CD player"R89 > "CD
player"R89"MP3" - 08/06 ?
player"R89"MP3" - 08/06 ? > "CD player"R89"MP3" - assembly overview
player"R89"MP3" - 08/06 ? > "CD player"R89"MP3" - remove and install
player"R89"MP3" - 08/06 ? > "CD player"R89"MP3" - connector pinout
player"R89"MP3" - 08/06 ? > "CD player"R89"MP3" - adapt
player"R89"Clarion MP3" - 08/06 ?
player"R89"Clarion MP3" - 08/06 ? > "CD player"R89"Clarion MP3" - assembly overview
player"R89"Clarion MP3" - 08/06 ? > "CD player"R89"Clarion MP3" - remove and install
player"R89"Clarion MP3" - 08/06 ? > "CD player"R89"Clarion MP3" - connector pinout
player"R89"RCD 200" - 08/06 ?
player"R89"RCD 200" - 08/06 ? > "CD player"R89"RCD 200" - assembly overview
player"R89"RCD 200" - 08/06 ? > "CD player"R89"RCD 200" - remove and install
player"R89"RCD 200" - 08/06 ? > "CD player"R89"RCD 200" - connector pinout
player"R89"RCD 200" - 08/06 ? > "CD player"R89"RCD 200" - adapt
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > "CD player"R89 > "CD player"R89"2
Din Clarion" - ? 12/07
Din Clarion" - ? 12/07 > "CD player"R89"2 Din Clarion" - general overview of assembly
Din Clarion" - ? 12/07 > "CD player"R89"2 Din Clarion" - remove and install
Din Clarion" - ? 12/07 > "CD player"R89"2 Din Clarion" - occupation of connectors
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > "CD player"R89 > "CD player"R89 "2
Din MID" - 02/08?
Din MID" - 02/08? > "CD player"R89"2 Din MID" - general overview of assembly
Din MID" - 02/08? > CD playerR89"2 Din MID" - remove and install
Din MID" - 02/08? > CD playerR89"2 Din MID" - connector pinout
player"R89"Concept" - 03/08 ?
player"R89"Concept" - 03/08 ? > "CD player"R89"Concept" - assembly overview
player"R89"Concept" - 03/08 ? > "CD player"R89"Concept" - remove and install
player"R89"Concept" - 03/08 ? > "CD player"R89"Concept" - connector pinout
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Speakers > Left front treble
speakerR20 and/or Right front treble speakerR22 - replace > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Multifunction steering wheel >
Multifunction steering wheel - general information
Multifunction steering wheel - general assembly overview
Command keys - remove and install > Removal
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Antenna system > AntennaR11 -
remove and install
remove and install > Installation
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Antenna system > Antenna cable -
general overview of assembly
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Antenna system > Antenna cable -
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system - General information > Starter-current supply-CC >
BatteryA > Warning notes and safety norms > Safety symbols on the BatteryA
BatteryA - check > Check BatteryA with inspection visor (magic eye)
BatteryA - check > Checking the charge of the BatteryA. > Description of the battery testing device, with printerVAS 5097A
BatteryA - charging > Battery chargerVAS 5095A > Description of the Battery chargerVAS 5095A
BatteryA - charging > Battery chargerVAS 5900 > Description of the Battery chargerVAS 5900
BatteryA - charging > Battery chargerVAS 5903 > Description of the Battery chargerVAS 5903
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system - General information > Windscreen wipe/wash
system > Washer hoses - connecting and disconnecting
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system - General information > Windscreen wipe/wash
system > Washer hoses - repair > Repairing smooth hoses
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system - General information > Wiring > Harness and
connection repairs > Harness repair kits > Complementary setVAS 1978/50
connection repairs > Harness repair kits > Harness repair setVAS 1978A
connection repairs > Description of tools > Cleaving pliers VAS 1978/1
connection repairs > Description of tools > Assembly tool for simple cable linings
connection repairs > Description of tools > Pliers for stripping cablesVAS 1978/3
connection repairs > Harness repair > Repairing CAB-Bus system cables
connection repairs > Harness repair > Interruption in cables with a repaired section.
connection repairs > Harness repair > Interruption in cables with two repaired sections.
connection repairs > Repairing connector terminals and connectors > Repairing connector terminals
connection repairs > Unlocking and disassembling the terminals > Secondary locking
Volkswagen Workshop Manuals > Power transmission > 4 - Speed automatic gearbox 001 > Technical data > Identification
of gearbox > Location of identification data in the gearbox
Volkswagen Workshop Manuals > Power transmission > 4 - Speed automatic gearbox 001 > Technical data > Filling
quantities > Planetary gear and axle shaft command
Volkswagen Workshop Manuals > Power transmission > 4 - Speed automatic gearbox 001 > Technical data > General
indications for repair > Gaskets, retainers and oil
indications for repair > Fasteners
indications for repair > Screws, nuts
indications for repair > Internal discs
indications for repair > Clutches
indications for repair > Brakes
indications for repair > Assisted troubleshooting for damages, vehicle self-diagnosis and measurement module
Volkswagen Workshop Manuals > Power transmission > 4 - Speed automatic gearbox 001 > Torque converter > Torque
converter > Identification of the torque converter
converter > Distinctive letters for the torque converter
converter > Torque converter: empty
converter > Retainer of the torque converter: disassemble and assemble > Special tools, workshop equipment, checking
and measurement equipment, as well as auxiliary devices necessary
converter > Retainer of the torque converter: disassemble and assemble > Disassemble the retainer from the torque
converter
converter > Retainer of the torque converter: disassemble and assemble > Fit the retainer from the torque converter to the
level
converter > Torque converter: assemble
Volkswagen Workshop Manuals > Power transmission > 4 - Speed automatic gearbox 001 > Automatic gearbox, control,
assembly, housing > Electric and electronic components and their location > Components in the vehicle
assembly, housing > Electric and electronic components and their location > Gear components
assembly, housing > Transmission activation mechanism > Transmission activation mechanism: check
assembly, housing > Transmission activation mechanism > Transmission activation mechanism: disassemble and assemble
assembly, housing > Transmission activation mechanism > Electromagnet for blocking the selector lever -N110-:
disassemble and assemble > Disassembly
assembly, housing > Transmission activation mechanism > Selector lever cable: disassemble and assemble > Disassembly
assembly, housing > Transmission activation mechanism > Selector lever cable: disassemble and assemble > Assembly
assembly, housing > Transmission activation mechanism > Selector lever: disassemble and assemble
assembly, housing > Transmission activation mechanism > Blocking cable: disassemble and assemble > Disassembly
assembly, housing > Transmission activation mechanism > Blocking cable: disassemble and assemble > Assembly
assembly, housing > Gearbox: disassemble and assemble
assembly, housing > Gearbox: disassemble and assemble > Transmission disassembly
assembly, housing > ATF level: check and add
assembly, housing > Gearbox with command elements
Volkswagen Workshop Manuals > Power transmission > 4 - Speed automatic gearbox 001 > Automatic gearbox, gears,
control > ATF pump: disassemble and assemble
control > Idler pinion: disassemble and assemble
control > 1st to 3rd gear clutch -K1-: disassemble and assemble
control > Reverse clutch -K2-: disassemble and assemble
control > 3rd and 4th gear clutch -K3-: disassemble and assemble
control > Reverse brake -B1-: disassemble and assemble
control > Plungers for the 2nd and 4th -B2- brake: disassemble and assemble
control > Parking blocking: disassemble and assemble
Volkswagen Workshop Manuals > Power transmission > 4 - Speed automatic gearbox 001 > Final drive, differential,
differential lock > Flanged axle retainers: replace
differential lock > Flanged axle retainers: replace > Left flanged axle: disassemble and assemble
differential lock > Flanged axle retainers: replace > Right flanged axle: disassemble and assemble
differential lock > Final group: disassemble and assemble > Final group repair board
differential lock > Final group: disassemble and assemble > Differential: disassemble and assemble
differential lock > Final group: disassemble and assemble > Drive pinion shaft: disassemble and assemble
differential lock > Final group: adjust > General view of the adjustment works
differential lock > Final group: adjust > Differential: adjust
differential lock > Final group: adjust > Drive pinion shaft: adjust
Volkswagen Workshop Manuals > Power transmission > 5 - Speed manual gearbox 02T > Technical data > Transmission
identification > Location on transmission
assembly scheme > Nomenclature
assembly scheme > Gear ratios
Volkswagen Workshop Manuals > Power transmission > 5 - Speed manual gearbox 02T > Technical data > General repair
instructions > Gaskets and retainers
Volkswagen Workshop Manuals > Power transmission > 5 - Speed manual gearbox 02T > Clutch, control > Clutch
operating mechanism - repair
operating mechanism - repair > I - Command pedals - assembly overview
operating mechanism - repair > Clutch pedal switch F36 with round case - remove and install > Install and adjust
operating mechanism - repair > Clutch pedal return spring - remove and install
operating mechanism - repair > Clutch pedal return spring - remove and install > Removal
operating mechanism - repair > Clutch pedal return spring - remove and install > Installation
operating mechanism - repair > Clutch pedal support - remove and install
operating mechanism - repair > Clutch pedal support - remove and install > Installation
operating mechanism - repair > Clutch pedal - remove install
operating mechanism - repair > Clutch pedal - remove install > Removal
operating mechanism - repair > Clutch pedal - remove install > Installation
operating mechanism - repair > II - Hydraulic system - assembly overview
operating mechanism - repair > Transmitting cylinder - clutch hydraulic drive - remove and install
operating mechanism - repair > Transmitting cylinder - clutch hydraulic drive - remove and install > Installation
operating mechanism - repair > Clutch hydraulic drive slave cylinder - remove and install
operating mechanism - repair > Clutch system - bleed
Volkswagen Workshop Manuals > Power transmission > 5 - Speed manual gearbox 02T > Clutch, control > Clutch - repair
Volkswagen Workshop Manuals > Power transmission > 5 - Speed manual gearbox 02T > Gearbox mechanics,operation,
construction,diff. > Shift mechanism > Shift mechanism - installation position
construction,diff. > Shift mechanism > I - Handle and bellows on the gearshift lever - remove and install
construction,diff. > Shift mechanism > Handle and bellows on the gearshift lever - remove and install
construction,diff. > Shift mechanism > Handle and bellows on the gearshift lever - remove and install > Removal
construction,diff. > Shift mechanism > Handle and bellows on the gearshift lever - remove and install > Installation
construction,diff. > Shift mechanism > Handle and bellows on the gearshift lever - disassemble and assemble >
Disassembly
construction,diff. > Shift mechanism > Gear selection mechanism - adjust
construction,diff. > Shift mechanism > Gear selection mechanism - adjust > Gear selection mechanism - adjust
construction,diff. > Shift mechanism > Gear selection mechanism - adjust > Gear selection mechanism - check operation
construction,diff. > Transmission - remove and install
construction,diff. > Transmission - remove and install > Removal > Transmission transport
construction,diff. > Transmission - remove and install > Installation
construction,diff. > Transmission - remove and install > Installation > Tightening torques
construction,diff. > Transmission oil level - check and replenish
construction,diff. > Transmission oil level - check and replenish > Oil level - check
construction,diff. > Transmission oil level - check and replenish > Oil level - replenish
construction,diff. > Transmission - disassemble and assemble
construction,diff. > Transmission - disassemble and assemble > Transmission - assembly overview
construction,diff. > Transmission - disassemble and assemble > I - Gearbox case cover and 5th gear
construction,diff. > Transmission - disassemble and assemble > II - Clutch case
construction,diff. > Transmission - disassemble and assemble > III - Primary shaft, pinion shaft, differential, selection
mechanism and selection forks
construction,diff. > Transmission - disassemble and assemble > Primary shaft, pinion shaft, differential, selection
mechanism and selection forks - disassemble and assemble
mechanism and selection forks - disassemble and assemble > Disassembly
mechanism and selection forks - disassemble and assemble > Assembly
construction,diff. > Transmission and clutch cases - repair
construction,diff. > Gear selection mechanism - disassemble and assemble
construction,diff. > Selection forks - disassemble and assemble
Volkswagen Workshop Manuals > Power transmission > 5 - Speed manual gearbox 02T >
Gearbox,mechanics,gears,shafts,internal operation > Primary shaft - disassemble and assemble
Volkswagen Workshop Manuals > Power transmission > 5 - Speed manual gearbox 02T >
Gearbox,mechanics,gears,shafts,internal operation > Pinion shaft - disassemble and assemble
Volkswagen Workshop Manuals > Power transmission > 5 - Speed manual gearbox 02T > Final drive, differential,
differential lock > Retainer for the propelling flange - replace > Left propelling flange retainer - replace
differential lock > Retainer for the propelling flange - replace > Left propelling flange retainer - replace > Removal
differential lock > Retainer for the propelling flange - replace > Left propelling flange retainer - replace > Installation
differential lock > Retainer for the propelling flange - replace > Right propelling flange retainer - replace
differential lock > Retainer for the propelling flange - replace > Right propelling flange retainer - replace > Removal
differential lock > Retainer for the propelling flange - replace > Right propelling flange retainer - replace > Installation
differential lock > Differential - repair > Differential - disassemble and assemble
differential lock > Differential - repair > Differential - adjust
Volkswagen Workshop Manuals > Heating, ventilation, air conditioning > Heating, air conditioning > Heating > Heating -
passenger compartment components > Heat exchanger/engine compartment partition panel sealing
passenger compartment components > Natural air fanV2 > Fresh air fanV2 (version 1) - remove and install
passenger compartment components > Natural air fanV2 > Fresh air fanV2 (version 2) - remove and install
passenger compartment components > Natural air fanV2 > Natural air fanV2 - check
passenger compartment components > Fresh air fan pre-resistance with overheating fuseN24 (version 1) - remove and
install > Removal
install > Removal
install > Installation
passenger compartment components > Dust and pollen filter - remove and install > Removal
passenger compartment components > Air baffles (central) - remove and install
passenger compartment components > Footwell vent - remove and install > Feet air duct (left rear and right rear) - remove
and install
passenger compartment components > Demister nozzle - remove and install
passenger compartment components > Exhaust valve - remove and install > Exhaust valve (Hatch) - remove and install
passenger compartment components > Ventilation adjustment mechanism > Ventilation adjustment mechanism - remove
and install
passenger compartment components > Command cable - remove and install > Removal
Volkswagen Workshop Manuals > Heating, ventilation, air conditioning > Heating, air conditioning > Heating > Plenum
chamber (ventilation and heating) - remove and install > Plenum chamber (Behr) - remove and install
chamber (heating) - disassemble and assemble
chamber (heating) - disassemble and assemble > Air distribution drive mechanism (Behr box) - remove and install >
Removal
chamber (heating) - disassemble and assemble > Air distribution drive mechanism (Behr box) - remove and install >
Installation
chamber (heating) - disassemble and assemble > Temperature adjustment mechanism (Behr box) - remove and install >
Removal
chamber (heating) - disassemble and assemble > Control motor for natural air valve and recirculation valveV154 (Behr box)
- remove and install > Removal
chamber (heating) - disassemble and assemble > Auxiliary heating resistanceZ35 (Behr box) - remove and install >
Removal
chamber (heating) - disassemble and assemble > Auxiliary heating resistanceZ35 (Behr box) - remove and install >
Installation
chamber (heating) - disassemble and assemble > Additional heating resistanceZ35 > Additional heating resistanceZ35 -
check
Volkswagen Workshop Manuals > Heating, ventilation, air conditioning > Heating, air conditioning > Air conditioner >
Ventilation adjustment mechanism (heating and air conditioning). > Ventilation / air conditioning adjustment mechanism
power connectors
power connectors (Climatic)
power connectors (Climatronic)
Volkswagen Workshop Manuals > Heating, ventilation, air conditioning > Heating, air conditioning > Air conditioner > Air
conditioning with manual adjustment/Climatic > Seals of the engine compartment partition panel
conditioning with manual adjustment/Climatic > Air conditioning adjustment mechanism - remove and install > Removal
conditioning with manual adjustment/Climatic > Air conditioning adjustment mechanism - remove and install > Installation
Plenum chamber (heating and air conditioning/Climatic) - disassemble and assemble
Plenum chamber (heating and air conditioning/Climatic) - disassemble and assemble > Plenum chamber (heating and air
conditioning/Climatic) - remove and install
Plenum chamber (heating and air conditioning/Climatic) - disassemble and assemble > Control motor for temperature
adjustment valveV68 - remove and install > Removal
Plenum chamber (heating and air conditioning/Climatic) - disassemble and assemble > Evaporator (version 1) - remove and
install
install > Removal
install > Removal
conditioning with automatic adjustment, (Climatronic) > Air conditioning command and indicator unit / ClimatronicE87 with
Climatronic control unitJ255 - Functions
the Climatronic control unitJ255 - remove and install > Removal
the Climatronic control unitJ255 - remove and install > Installation
conditioning with automatic adjustment, (Climatronic) > Air outlet temperature sensor for the feet regionG192 - remove and
install > Removal
conditioning with automatic adjustment, (Climatronic) > Air outlet temperature sensor for the central baffleG191 - remove
and install > Removal
conditioning with automatic adjustment, (Climatronic) > Air outlet temperature sensor for the evaporatorG263 - remove and
install > Removal
conditioning with automatic adjustment, (Climatronic) > Sun radiation photo sensorG107 - remove and install
conditioning with automatic adjustment, (Climatronic) > Sun radiation photo sensorG107 - remove and install > Removal
conditioning with automatic adjustment, (Climatronic) > Fresh air aspiration duct temperature sensorG89 - remove and
install > Removal
Plenum chamber (heating and air conditioning/Climatronic) - disassemble and assemble
Plenum chamber (heating and air conditioning/Climatronic) - disassemble and assemble > Plenum chamber (Climatronic
heating and air conditioning) - remove and install
Plenum chamber (heating and air conditioning/Climatronic) - disassemble and assemble > Air conditioning adjustment and
control unitJ127 - remove and install > Removal
Plenum chamber (heating and air conditioning/Climatronic) - disassemble and assemble > Central valve control motorV70 -
Plenum chamber (heating and air conditioning/Climatronic) - disassemble and assemble > Central valve control motorV70 -
remove and install > Installation
Plenum chamber (heating and air conditioning/Climatronic) - disassemble and assemble > Defrosting valve control
motorV107 and Control motor for temperature adjustment valveV68 - remove and install > Removal
motorV107 and Control motor for temperature adjustment valveV68 - remove and install > Installation
motorV107 and Control motor for temperature adjustment valveV68 - remove and install > Create the adaptation cable for
the activation of the adjusting motors
Plenum chamber (heating and air conditioning/Climatronic) - disassemble and assemble > Control motor for natural air
valve and recirculation valveV154 (version 1) - remove and install > Removal
Plenum chamber (heating and air conditioning/Climatronic) - disassemble and assemble > Control motor for natural air
valve and recirculation valveV154 (version 2) - remove and install > Removal
conditioner compressor support
conditioner compressor support > Air conditioning compressor support for engines 1.0L (ARA), 1.4L (BBY, BKY) and 1.6L
(BAH) - remove and install
Refrigerant circuit - assembly overview > Air conditioning magnetic couplingN25 manufacturer Delphi (model 1) - repair >
Electromagnetic clutch for Delphi compressor (model 1) - remove and install
Refrigerant circuit - assembly overview > Electromagnetic clutch for Delphi compressor (model 2) - remove and install
Refrigerant circuit - assembly overview > Electromagnetic clutch for Delphi compressor (model 2) - remove and install >
Removal
Refrigerant circuit - assembly overview > Compressor - remove and install > Installation
Refrigerant circuit - assembly overview > Compressor - remove and install > Pressure relief valve in the compressor - check
Refrigerant circuit - assembly overview > High pressure sensorG65 - remove and install
Refrigerant circuit - assembly overview > Expansion valve - remove and install
Refrigerant circuit - assembly overview > Expansion valve - remove and install > Installation
Refrigerant circuit - assembly overview > Quick-release coupling - remove and install
Refrigerant circuit - assembly overview > Quick-release coupling - remove and install > Removing the quick-release
coupling components
Refrigerant circuit - assembly overview > Quick-release coupling - remove and install > Installing the quick-release coupling
components
Refrigerant circuit - assembly overview > Quick-release coupling - remove and install > Quick-release coupling installation
Volkswagen Workshop Manuals > Heating, ventilation, air conditioning > Air conditioning with refrigerant R134a > Technical
data > General information on air conditioning > Basics of air conditioning > Physical principles:
data > General information on air conditioning > Basics of air conditioning > Pressure and boiling point
data > General remarks on the refrigerant gas loop > Refrigerant gas loop components > Condenser
data > General remarks on the refrigerant gas loop > Refrigerant gas loop components > Evaporator
data > General remarks on the refrigerant gas loop > Refrigerant gas loop components > Expansion valve
data > General remarks on the refrigerant gas loop > Refrigerant gas loop components > Overpressure valve
data > General remarks on the refrigerant gas loop > Quick coupling connections in the refrigerant gas loop > Suction and
filling valve with Schrader valve
filling valve, high pressure section
filling valve, low pressure section
data > General remarks on the refrigerant gas loop > Switches and sensors for the refrigerant gas loop and their
connections > Air conditioning high pressure switch F23
connections > High pressure switch for magnetic coupling F118
connections > Air conditioning low pressure switch F73
connections > High pressure sensor G65
connections > Magnetic valve for refrigerant fluid circulation N43
data > General remarks on the refrigerant gas loop > Electrical components not assembled in the refrigerant gas loop > Air
conditioning adjustment and control unit J127
data > General remarks on the refrigerant gas loop > Electrical components not assembled in the refrigerant gas loop > Air
outlet temperature sensor for the evaporator G263 or Evaporator temperature sensor G308
data > General remarks on the refrigerant gas loop > Refrigerant gas loop with expansion valve
data > General remarks on the refrigerant gas loop > Refrigerant gas loop with butterfly (throttle) and collection tank
data > General remarks on the refrigerant gas loop > Checking and measuring work with a pressure gauge
data > Checking pressure values in the refrigerant gas loop > Verification for vehicles with butterfly (throttle) and collection
tank (air conditioning compressor with internal adjustment de > Nominal values
data > Checking pressure values in the refrigerant gas loop > Verification for vehicles with expansion valve and liquid loop /
dryer (air conditioning compressor with internal adjustment dev > Nominal values
data > Detecting leaks in the refrigerant gas loop > Detection of leaks in the refrigerant gas loop with the air conditioning
recovery, recycling, recharging and cleaning set
data > Cleaning the refrigerant gas loop > Washing the refrigerant gas loop with R134a refrigerant gas (clean)
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Technical data > Gearbox
identification
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Technical data > Gearbox layout
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Technical data > General repair
instructions > Gaskets, sealing rings
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Technical data > General repair
instructions > Locking devices
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Clutch, control > Control system -
service
service > Pedal cluster - assembly overview
service > Over-centre spring - remove and install
service > Over-centre spring - remove and install > Remove
service > Over-centre spring - remove and install > Install
service > Clutch pedal - remove and install
service > Clutch pedal - remove and install > Remove
service > Clutch pedal - remove and install > Install
service > Hydraulic system - assembly overview
service > Master cylinder - remove and install
service > Master cylinder - remove and install > Remove
service > Master cylinder - remove and install > Install
service > Slave cylinder - remove and install
service > Slave cylinder - remove and install > Remove
service > Slave cylinder - remove and install > Install
service > Clutch system - bleed
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Clutch, control > Cutch release
mechanism - service
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Clutch, control > Clutch - service
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Gearbox mechanics,operation,
construction,diff. > Gear selector mechanism - service > Gear selector mechanism - installation position
construction,diff. > Gear selector mechanism - service > Selector lever knob and gaiter - remove and install
construction,diff. > Gear selector mechanism - service > Flexible shafts - remove and install > Installation position of
gearbox selector lever/inversion lever
construction,diff. > Gear selector mechanism - service > Gear selector mechanism - remove and install > Remove
construction,diff. > Gear selector mechanism - service > Gear selector mechanism - adjust
construction,diff. > Gear selector mechanism - service > Gear selector mechanism - adjust > Functional check
construction,diff. > Gearbox - remove and install
construction,diff. > Gearbox - remove and install > Remove
construction,diff. > Gearbox - remove and install > Install
construction,diff. > Gearbox - remove and install > Tightening torque
construction,diff. > Gearbox oil - check
construction,diff. > Gearbox - dismantle and assemble > Assembly overview
construction,diff. > Gearbox - dismantle and assemble > Gearbox body cover and 5th gear - remove and install
construction,diff. > Gearbox - dismantle and assemble > Gearbox body and selector mechanism - remove and install
construction,diff. > Gearbox - dismantle and assemble > Input shaft, output shaft (pinion shaft), differential and selector
forks - remove and install
construction,diff. > Gearbox - dismantle and assemble > Assembly sequence
construction,diff. > Gearbox - dismantle and assemble > Assembly sequence > Dismantle
construction,diff. > Gearbox housing and clutch housing - service
construction,diff. > Gearbox selector mechanism - dismantle and assemble
construction,diff. > Selector forks - dismantle and assemble
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R >
Gearbox,mechanics,gears,shafts,internal operation > Input shaft - dismantle and assemble
Gearbox,mechanics,gears,shafts,internal operation > Input shaft - adjust
Gearbox,mechanics,gears,shafts,internal operation > Output shaft - dismantle and assemble
Gearbox,mechanics,gears,shafts,internal operation > Output shaft - adjust
Gearbox,mechanics,gears,shafts,internal operation > Reverse shaft - dismantle and assemble
Volkswagen Workshop Manuals > Clutch and gearbox > 5-speed manual gearbox 02R > Final drive, differential, differential
lock > Oil seals for flanged shafts - renew
lock > Oil seals for flanged shafts - renew > Oil seal for left flanged shaft - renew > Remove
lock > Oil seals for flanged shafts - renew > Oil seal for left flanged shaft - renew > Install
lock > Oil seals for flanged shafts - renew > Oil seal for right flanged shaft - renew
lock > Oil seals for flanged shafts - renew > Oil seal for right flanged shaft - renew > Remove
lock > Oil seals for flanged shafts - renew > Oil seal for right flanged shaft - renew > Install
lock > Differential - dismantle and assemble
lock > Differential - dismantle and assemble > Install
lock > Differential - adjust

Volkswagen Polo-Mk4 Workshop Manual (Polo Mk4)

Uploaded by

Copyright:

Available Formats

Volkswagen Polo-Mk4 Workshop Manual (Polo Mk4)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Volkswagen Polo-Mk4 Workshop Manual (Polo Mk4)

Uploaded by

Copyright:

Available Formats

Factory Workshop Manual

Engine and year

Please navigate through the PDF using the options

This manual was submitted by

You might also like