Module 1 - Introduction - Lect
Module 1 - Introduction - Lect
Introduction 1
Introduction 2
Introduction 3
Major unit operations includes:
Gathering system: brings produced fluid to
field processing site.
Phase separation
Gas processing
Oil processing
Water processing
Sand clean up:
Extraction.
De-oiling.
Disposal.
Introduction 4
Engineering Design
Definition
Engineering design is an engineering scheme to
develop a creative, profitable, and safe system
for serving specific purpose under the following
constraints:
A specific set of inputs
A desired set outcomes
External constraints of economical, social,
environmental, and political aspects.
Introduction 5
Hydrocarbon Processing Design Basis
The various modules shown will not all be
present in every system.
The sequence of the modules may be different
from one design to another, although in
general the sequence is typical.
The choice and sequencing is determined in
the design phase.
Introduction 6
The primary concern of the facility designer
falls into two categories:
Phase separation: separation of gas-oil-
brine wellstream into individual phases.
Cleaning of the phases: removal of
impurities to meet sales, transportation,
re-injection specs. and/or environmental
regulations.
Introduction 7
The selection, design and operation of field
handling equipment depend on:
Volume of the stream produced ( qo , qg , qw ).
Properties of the produced stream.
Remoteness of the field.
Introduction 8
Important design parameters are:
Well stream composition
Wells may have different compositions.
No. of wells and flow rates may change
with time.
Composition and GOR change with time.
Wellhead temperature (minimum)
Introduction 9
Wellhead pressure and flow rate: depends
on drive mechanism and EOR technique
used:
Water drive fields: WOR increases
with time which must be predicted.
Water injection or re-injection requires
water pumping and treating facility.
Solution gas or gas cap drive fields:
pressure and thus production decline
with time.
Introduction 10
Pressure and flow rate change affect
selection and design of:
Vessels size
Pipeline size
Compressor HP
Design of equipment must be flexible and
adequately sized.
Design based on initial production
conditions may lead to future difficulty
and waste of resources.
Introduction 11