SERVICE MANUAL

Color Inkjet Printer

Epson WF-5690 series/ Epson WF-4640 series

Epson WF-4630 series/ Epson WF-5620 series
Epson WF-5190 series/ Epson WF-5110 series

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SEMF13-007
 Notice:
 All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
SEIKO EPSON CORPORATION.
 All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be
detected, SEIKO EPSON would greatly appreciate being informed of them.
 The contents of this manual are subject to change without notice.
 The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this
manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.

Note :Other product names used herein are for identification purpose only and may be trademarks or registered
trademarks of their respective owners. EPSON disclaims any and all rights in those marks.

Copyright  2014 SEIKO EPSON CORPORATION

Printer CS Quality Assurance Department

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 Safety Precautions
All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this
product.

DANGER
Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.

1. Always disconnect the product from the power source and peripheral devices when servicing the product or
performing maintenance.
2. When performing works described in this manual, do not connect to a power source until instructed to do so.
Connecting to a power source causes high voltage in the power supply unit and some electronic components
even if the product power switch is off. If you need to perform the work with the power cable connected to a
power source, use extreme caution to avoid electrical shock.

WARNING
Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.

1. Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If
any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.
2. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use
of such products containing flammable gas is prohibited.

PRECAUTIONS
Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.

1. Repairs on Epson product should be performed only by an Epson certified repair technician.
2. No work should be performed on this product by persons unfamiliar with basic safety knowledge required for
electrician.
3. The power rating of this product is indicated on the serial number/rating plate. Never connect this product to
the power source whose voltages is different from the rated voltage.
4. Replace malfunctioning components only with those components provided or approved by Epson;
introduction of second-source ICs or other non-approved components may damage the product and void any
applicable Epson warranty.
5. The capacitors on the Main Board may be electrically charge right after the power turns off or after driving
motors which generates counter electromotive force such as when rotating the PF Roller or when moving the
CR Unit. There is a risk to damage the Main Board if the Head FFC is short-circuited with the capacitors on
the Main Board electrically charged, therefore, after the power turns off or after motors are driven, leave the
printer untouched for approximately 30 seconds to discharge the capacitors before starting disassembly/
reassembly.
6. To prevent the circuit boards from short-circuiting, be careful about the following when handing FFC or
cables.
 When handling FFC, take care not to let the terminal section of FFC touch metal parts.
 When connecting cables/FFC to the connectors on circuit board, connect them straight to the connectors to avoid
slant insertion.

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7. In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static
wrist straps, when accessing internal components.
8. Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several
times. Doing so may cause ink to leak from the product because it may take some time for the waste ink pads
to completely absorb ink wasted due to the ink charge.
9. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with
soap and water immediately. If you have a skin irritation, consult a doctor immediately.
10. When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts
with sharp edges.
11. Use only recommended tools for disassembling, assembling or adjusting the printer.
12. Observe the specified torque when tightening screws.
13. Be extremely careful not to scratch or contaminate the following parts.
 Nozzle plate of the printhead
 CR Scale
 PF Scale
 ASF Scale
 Coated surface of the PF Roller
 Gears
 Rollers
 LCD
 Scanner Sensor
 Exterior parts
14. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may
damage the component or give bad influence on the printer function.
15. Apply the specified amount of grease described in this manual.
16. Make the specified adjustments when you disassemble the printer.
17. When cleaning this product, follow the procedure described in this manual.
18. When transporting this product after filling the ink in the printhead, pack the printer without removing the
ink cartridges in order to prevent the printhead from drying out.
19. Make sure to install antivirus software in the computers used for the service support activities.
20. Keep the virus pattern file of antivirus software up-to-date.
21. When disassembling/reassembling this product, if you find adhesive power of the double-sided tape which
secure the parts or FFC is not enough, replace the tape with new one and attach it correctly to the specified
points where the parts or FFC should be secured.
22. Unless otherwise specified in this manual, the labels attached on the returned product should be transferred to
the corresponding attachment positions on the new one referring to the labels on the returned product.

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 About This Manual
This manual, consists of the following chapters, is intended for repair service personnel and includes information
necessary for properly performing maintenance and servicing the product.

CHAPTER 1. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.

CHAPTER 2. DISASSEMBLY / REASSEMBLY

Describes the disassembly/reassembly procedures for main parts/units of the product, and provide the
standard operation time for servicing the product.

CHAPTER 3. ADJUSTMENT
Describes the required adjustments for servicing the product.

CHAPTER 4. MAINTENANCE
Describes maintenance items and procedures for servicing the product.

CHAPTER 5. APPENDIX
Provides the following additional information for reference:

• Connecter Diagram

Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional information on a specific topic or
to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are
used, and always read explanation thoroughly and follow the instructions.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed,
could result in serious injury or loss of life.

Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed,
could result in bodily injury, damage or malfunction of equipment.

May indicate an operating or maintenance procedure, practice or condition that is necessary to

accomplish a task efficiently. It may also provide additional information that is related to a specific
subject, or comment on the results achieved through a previous action.

For Chapter 4 “Disassembly/Reassembly”, symbols other than indicated above are used to show additional
information for disassembly/reassembly. For the details on those symbols, see "2.2 Disassembly/Reassembly
Procedures (p27)".

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 Revision Status

Revision Date of Issue Description

A January 15, 2014 First Release

B January 29, 2014 Revised contents
 Chapter 1
 Made change in "1-2 Fatal Error List (p14)".
 Chapter 3
 "o Method of the Head angular adjustment (Visual adjustment pattern) (p64)"has been
added.
C April 17, 2014 Revised contents
 Chapter 1
 "1.1.4 Status sheet (p19)" has been added.
 Chapter 2
 Made change for description in the following items.
• " Printhead (p42)"
• " Ink System Supply Assy (Ink Supply Unit w/ Printhead) (p42)"
• " Ink Supply Unit (p42)"
 Chapter 3
 Made change for description in "3.2.2 Rear ASF Timing Belt Tension Check (p59)" .
 Made change for description in "3.2.4.1 Preparation (p68)".
D February 19, 2015 Revised contents
 Chapter 1
 The fatal error code “0x97” has been added in "1.1.3 Fatal Error (p14)".

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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

Contents
Chapter 1 Troubleshooting

1.1 Troubleshooting....................................................................................................................................................... 10
1.1.1 Troubleshooting Workflow ............................................................................................................................ 10
1.1.2 Power-On Sequence ....................................................................................................................................... 12
1.1.3 Fatal Error....................................................................................................................................................... 14
1.1.4 Status sheet ..................................................................................................................................................... 19
1.1.4.1 Start method of Inspection Mode........................................................................................................... 19
1.1.4.2 Description of Status sheet (Non-disclosed information to user) .......................................................... 20

Chapter 2 Disassembly/Reassembly

2.1 Overview ................................................................................................................................................................. 23

2.1.1 Tools ............................................................................................................................................................... 23
2.1.2 Jigs .................................................................................................................................................................. 23
2.1.3 Standard Operation Time for servicing the product ....................................................................................... 24
2.2 Disassembly/Reassembly Procedures ..................................................................................................................... 27
2.2.1 Caution when Replacing the Printhead/Ink Supply Unit................................................................................ 27
2.2.2 Parts/Units Need to be Removed in Advance ................................................................................................ 29
2.2.3 Disassembly Flowchart................................................................................................................................... 30
2.2.3.1 Parts/Units whose Configuration is Different between Models in the Flowchart ................................. 30
2.2.3.2 Exterior Parts ......................................................................................................................................... 32
2.2.3.3 Printer Mechanism ................................................................................................................................. 34
2.2.3.4 Printhead/Ink Supply Unit ..................................................................................................................... 36
2.2.3.5 2nd Cassette Unit ................................................................................................................................... 37
2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit........................................................................... 38
2.4 Routing FFCs/Cables .............................................................................................................................................. 46

Chapter 3 Adjustment

3.1 Required Adjustments ............................................................................................................................................. 51

3.2 Details of Adjustments ............................................................................................................................................ 58
3.2.1 PF Timing Belt Tension Check ...................................................................................................................... 58
3.2.2 Rear ASF Timing Belt Tension Check........................................................................................................... 59
3.2.3 Head Angular Mechanism adjustment. .......................................................................................................... 60
3.2.3.1 Preparation of the Head Angular Adjustment........................................................................................ 60
3.2.3.2 Adjustment Procedure............................................................................................................................ 62
3.2.4 PG Adjustment ............................................................................................................................................... 67
3.2.4.1 Preparation ............................................................................................................................................. 68
3.2.4.2 PG Adjustment procedure...................................................................................................................... 71
3.2.5 Checking the Platen Gap ................................................................................................................................ 75
3.2.6 Touch Panel Adjustment (WF-5690/4640/4630/5620 series only)................................................................ 76
3.2.7 Ink Leak Check............................................................................................................................................... 79

Chapter 4 Maintenance

4.1 Overview ................................................................................................................................................................. 83

4.1.1 Cleaning.......................................................................................................................................................... 83
4.1.2 Lubrication...................................................................................................................................................... 83

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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

4.2 Lubrication Points and Instruction .......................................................................................................................... 84

4.3 Firmware Update..................................................................................................................................................... 87

Chapter 5 Appendix

5.1 Connector Diagram ................................................................................................................................................. 90

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CHAPTER 1

TROUBLESHOOTING

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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

1.1 Troubleshooting
This section describes the troubleshooting workflow.

1.1.1 Troubleshooting Workflow

The following page describes the troubleshooting workflow. Follow the flow when troubleshooting problems.

 This flowchart is compiled based on the following contents.

• Our experience regarding the quality problem.
• ESK’s repair data
• Printer Mechanism specification for WF-5690/4640/4630/5620/5190/5110 series
 WF-5190/5110 series are not equipped with the Scanner / ADF unit, therefore, the
troubleshooting related to the Scanner / ADF unit is not applied.
 If the reason for the return is evident, first check the phenomenon user claims recurs,
then proceed to the troubleshooting.

Start

Turn on the printer

No
Does power-on
sequence start? 1 (p11)

Yes Printer failure only

What is returned reason?
No
Is power-on sequence ADF/Scanner
finished without error? 2 (p11)
failure

Copy an image
Yes

Standby condition
No
Is scanning operation 5
Print a nozzle check pattern finished without
trouble?
(p11)
Yes
No
Is printing complete
without an error? 3 (p11)
No
ADF failure?
Yes

No
Is the print result OK? 4 (p11)
Copy an image by ADF

Yes
No
Is ADF operation
finished without 6
trouble?
(p11)
Yes

Finish*

*: In case of “Not Trouble Found”, check fatal error code.

Figure 1-1. Troubleshooting Workflow (1)

Troubleshooting Troubleshooting 10
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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D
The power-on sequence Error is indicated during power-on
1 does not start (p10) 2 sequence (p10)

No power*1 Fatal error Maintenance box full Maintenance box CSIC error No maintenance box error Ink end error Ink cartridge detection error No ink cartridge error Front cover open error Paper jam error

[Presumable Cause] See "1.1.2Power-On Sequence [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] See "Paper jam error" which
• Damage to Power Supply Unit (p12)". This error occurs when This error occurs when This error occurs when This error occurs when ink in Ink This error occurs when ink This error occurs when Ink This error occurs when Front occurs during nozzle check
• Damage to Main Board maintenance counter in Maintenance Box data is incorrect Maintenance Box is not installed. Cartridge is empty. cartridge data is incorrect or Ink Cartridge is not installed. Cover is open. pattern printing.
Maintenance Box exceeds the or cannot be recognized correctly. Cartridge is not recognized
[Remedy] specified value. [Occurrence Timing] [Occurrence Timing] correctly. [Occurrence Timing] [Occurrence Timing]
• Replace Power Supply Unit [Occurrence Timing] • At power-on • At power-on • At power-on • At power-on
• Replace Main Board [Occurrence Timing] • At power-on • When printing starts • When printing starts [Occurrence Timing] • When printing starts • During printing
• At power-on • When printing starts • Cleaning • Cleaning • At power-on • Cleaning
• When printing starts • Cleaning • When closing the Front Cover • When closing the Front Cover • When printing starts • When closing the Front Cover [Remedy]
• Cleaning • When closing the Front Cover • During printing • Cleaning • During printing • Close Front Cover
• When closing the Front Cover [Remedy] • When closing the Front Cover • Replace Front Housing Assy
[Remedy] • Install Maintenance Box [Remedy] • During printing [Remedy] • Replace Cover Open Sensor
[Remedy] • Remove and reinstall • Replace Ink Cartridge • Install Ink Cartridge • Replace Main Board
• Replace Maintenance Box Maintenance Box [Remedy]
• Replace Maintenance Box [Note] • Remove and reinstall Ink
• Replace CSIC terminal If this error occurs during Cartridges
• Replace Maintenance Box FFC printing, the paper will be ejected • Replace Ink Cartridge
• Replace Main Board automatically after the current • Replace CSIC terminal
page is printed. If the error occurs • Replace CSIC Board
during face printing in the • Replace CSIC FFC
automatic duplex printing, the • Replace Main Board
current page will be printed but
printing stops before reversing the
paper.

Scanning cannot be ADF does not

3 Error is indicated during printing nozzle check pattern. (p10) 4 Problems related to print result or during printing (p10) 5 performed 6 operate
successfully (p10) normally (p10)

Paper jam error Paper out error Multi-feed error*2 Paper length mismatch error No paper cassette error Printing failure Paper feeding failure Abnormal noise Scanner failure ADF failure
for duplex printing
[Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Occurrence Condition] [Symptoms] [Presumable Cause] [Presumable Cause] [Presumable Cause] [Symptoms]
This error occurs when the top/ This error occurs when the top of This error occurs on the following [Occurrence Condition] This error occurs when Cassette • Printing failure • Use of 3rd party media • Foreign object • Contamination on document • Paper is not fed
bottom of paper cannot be paper cannot be detected by PE case. This error occurs when actual Assy 1st cannot be detected. (The • Contamination on paper • Inappropriate position of edge • Insufficient grease glass • Multi-feed
detected by PE Sensor or PW Sensor within the specified steps • A paper is ejected without paper size is not matched to error occurs to the Cassette Assy • Dot missing guide • Damage to gears • Contamination on Document • Paper jam
Sensor within the specified steps even if the paper has been fed printing during paper loading theoretical one (both shorter and 2nd*4 in the same way.) • Paper is ejected without printing • Foreign object Pad • Skewed document
even if the paper has been fed correctly. (No paper / paper operation. longer). • Detached parts [Remedy] • CIS bonding failure
correctly. loading failed / paper is fed at • Actual paper length is longer [Occurrence Timing] [Presumable Cause] • Contamination on LD Roller of • Remove foreign material • CIS failure [Presumable Cause]
slant) than theoretical one. [Occurrence Timing] • During feeding paper • Incorrect setting for driver/ Rear ASF / Retard Roller • Apply an appropriate amount • Damage to Scanner Motor • Deterioration of Pickup Roller
[Occurrence Timing] • During auto duplex printing panel • Contamination on Pickup of grease • Deterioration of ADF Pad
• At power-on [Occurrence Timing] [Occurrence Timing] • During receiving FAX data*3 [Remedy] • Contamination on CR Scale Roller • Replace gears [Remedy] Assy
• During feeding paper • During feeding paper • During feeding paper • Check connection for Paper • Contamination on Printhead • Contamination on paper feed • Clean document glass • Damage to gears
• During ejecting paper • During loading paper [Remedy] Stopper Lever Sensor cable Cover rollers in Duplex Unit • Clean Document Pad • Damage to ADF Motor
• During duplex printing [Remedy] • During ejecting paper • Replace PE Sensor Lever • Replace Paper Stopper Lever • Printhead failure • Damage to Cassette Assy • Replace Document Pad • Contamination on document
• When closing the Front Cover 1 Set paper to 1st cassette or • Replace PE Sensor Sensor • Dot missing of Printhead • Rear ASF Timing Belt tension • Replace CIS Unit glass
Rear MP Tray, and press the [Remedy] • Replace PW Sensor • Contamination on Cap or failure • Replace Scanner Motor • Foreign object
[Remedy] “Start” button. • Replace PE Sensor Lever • Replace Main Board Wiper of Ink System Unit • Damage to Rear ASF Assy • Damage to ADF Cover Assy
1 Press the “Start” button to eject 2 If a paper stops before reaching • Replace PE Sensor • Ink System Unit failure • Deterioration of Paper Eject
jammed paper. PE Sensor, remove it and • Replace PW Sensor • PG is narrow [Remedy] Roller
• If succeeded check the paper condition. • Replace Main Board • Damage on PE Sensor Lever • Use EPSON-recommended • Damage to ADF Document
Print starts if there is printing 3 A) If paper has no damage, set • Perform the operation check • Damage on PE Sensor paper Sensor / ADF PE Sensor
data. edge guide correctly after and replace Paper Stopper • Damage on APG related parts • Set edge guide correctly
• If failed setting paper in 1st cassette Assy if necessary of Carriage Assy • Remove foreign material [Remedy]
The paper jam error occurs or Rear MP Tray, and • APG Lever operation failure • Re-install parts • Replace ADF Cover Assy
again. perform Step 2 again. • Connection failure between • Replace Pickup Assy • Replace ADF Pad Assy
2 If failed at Step 1, open the B) If paper is damaged, check Decompress Pump Tube and • Replace Cassette Assy • Clean document glass
Front Cover and remove the for foreign materials / Ink Supply Unit • Replace Printer Mechanism • Remove foreign material
Duplex Unit, and then remove detached parts / deformed • Twist or blockade of • Replace Rear ASF Assy • Replace ADF Unit
jammed paper. parts in the paper path. Decompress Pump Tube
3 Press the “Start” button again. 4 If the problem is not solved by • Decompress Pump Unit
• If succeeded 3-A) & 3-B), check the operation failure
Paper is fed if there is following. • Ink Supply Unit operation failure
printing data. • Foreign object • Connection failure between
• If failed • Detached parts Ink Supply Tube and Printhead
The paper jam error occurs • Movement of Trigger Lever
again. of Rear ASF [Remedy]
4 Check the following if failed in • Tension of ASF Timing Belt • Check driver or panel setting
Step 3. • Surface condition of LD • Replace CR Scale
• Foreign object Roller of Rear ASF, Pickup • Clean Printhead Cover
• Detached parts Roller and paper feed rollers • Perform cleaning
• PE Sensor Lever in Duplex Unit • Replace Ink Cartridge
• PE Sensor • PE Sensor Lever • Replace Printhead
• PW Sensor • PE Sensor • Clean rubber part of Cap
• Main Board • Main Board • Replace Ink System Unit
• Paper Stopper Assy • PF Motor • Adjust PG again
• Cassette Assy • Replace Printer Mechanism
• Paper Stopper Assy • Replace PE Sensor Lever
• Replace PE Sensor
• Replace Carriage Assy
• Check the attachment Note *1: If the printer can turn on but turns off right away, the protection circuit may cut off the power due
condition of APG Lever to an error such as a circuit failure.
• Check the condition of
Decompress Pump Tube *2: Only for manual duplex printing
• Replace Decompress Pump Unit
• Replace Ink Supply Unit *3: WF-5690/4640/4630/5620 series only
• Check the condition of the joint
section of Ink Supply Tube *4: Installed on WF-4640 series, and option for WP-5690/4630/5620/5190/5110 series.

Troubleshooting Troubleshooting Workflow 11

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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

1.1.2 Power-On Sequence

This section describes the power-on sequences for this product. The preconditions are as follows.
 Normal power-on sequence
 Turning on the printer after turning it off without an error.
 Initial ink charge has finished and every cartridge has sufficient ink.
 No paper on the paper path.
 The Printhead is capped by the cap of Ink System and the CR Lock is engaged normally.
 The carriage is locked by the CR lock.
 PG position is set to PG1.
Table 1-1. Power-On Sequence
Movement of Front ASF drive Decompress
Operation
Components condition motor
1. Printhead initialization and fuse inspection
80 HP 0
1-1.Initializes the Printhead, and checks the fuse on the printer
control circuit board. OFF ---

2. Seeking the home position

80 HP 0
2-1.The carriage moves to the 0-digit side slowly and confirms it
touches the Right Frame. ↓ ---

2-2.Regards the position where the carriage touches the Right Frame
as the position of the specified steps from the home position, and 80 HP 0
set it as the origin position. ↓ ---

2-3.The carriage slowly moves the CR lock set position.

80 HP 0
↓ ---

2-4.The PF Motor rotates clockwise and releases the CR lock.

80 HP 0
↓ ---

2-5.The PF Motor rotates counterclockwise and sets the CR lock.

80 HP 0
↓ ---

2-6.The carriage moves to the 80-digit side slowly and confirms it

touches the CR lock. 80 HP 0
↓ ---

2-7.The carriage returns to its home position.

80 HP 0
↓ ---

2-8.The PF Motor rotates clockwise and releases the CR lock.

80 HP 0
↓ ---

3. Switching front ASF drive

80 HP 0
3-1.The carriage moves to the 80-digit side slowly up to position
where the Front ASF turn on. ON ---

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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

Table 1-1. Power-On Sequence

Movement of Front ASF drive Decompress
Operation
Components condition motor
3-2.The carriage moves to the 0-digit side slowly up to the position
where the Front ASF turn off. 80 HP 0
OFF ---

3-3.The carriage moves to the 80-digit side slowly and passes by the
CR lock. 80 HP 0
↓ ---

4. PF initialization
80 HP 0
4-1.The PF Motor rotates clockwise for approximately one second.
↓ ---

4-2.The PE sensor checks if paper exists, and the PF Motor rotates

clockwise for approximately 0.5 seconds. 80 HP 0
↓ ---

5. Low temperature operation sequence

80 HP 0
5-1.The carriage moves back and forth between CR lock and the left
Frame two times. ↓ ---

6. Checking waste ink overflow

80 HP 0
6-1.Reads out the waste ink counter value of the Maintenance Box
to check waste ink overflow. ↓ ---

7. Detecting ink cartridge and initializing ink system

80 HP 0
7-1.The carriage moves slowly to the ink detection position.
↓ ---

7-2.The Decompress Motor is driven and Diaphragm Pump sucks

the ink in the ink cartridges. 80 HP 0 Decompress
↓ and vent to
atmosphere

7-3.While monitoring the ink end sensor, the Decompress Motor is

driven again and the Diaphragm Pump sucks the ink. 80 HP 0 Decompress
↓ and vent to
atmosphere

7-4.Detects the ink remaining.

80 HP 0
↓ ---

7-5.The carriage returns to its home position.

80 HP 0
↓ ---

Note *1: On the premise on this table, PG does not change and the Rear ASF does not operate during the sequence.
*2: Executes when the detected temperature is under 5 ℃ (41)by the thermistor on the Printhead.
*3: The Printhead is capped with the Cap of the Ink System but the Carriage is not locked by the CR lock in order to shorten the
time before printing starts. The Carriage is locked when the printer enters the power saving mode without any operation after it
is turned on.

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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

1.1.3 Fatal Error

This section describes the fatal error code and the possible cause for this product.
Fatal errors related to the ADF/Scanner unit do not occur for WF-5190/5110 series because
this model does not have ADF/Scanner unit.

Table 1-2. Fatal Error List

Error
Error type Error name Possible cause
code
• ADF Encoder failure (contaminated/detached scale, Encoder Board
0x01 ADF PID excess speed error failure)
• Motor driver failure (Main Board failure)
• ADF Encoder failure (contaminated/detached scale, Encoder Board
0x02 ADF PID reverse error failure)
• Paper jam
0x03 ADF PID lock error • ADF Encoder failure (contaminated/detached scale, Encoder Board
failure)
0x04 ADF PID acceleration lock detection error
• ADF Motor failure
• Paper jam
0x05 ADF PID excess load error
• Cable disconnection
0x06 ADF PID driving time error • Main Board failure
• ADF Encoder failure (contaminated/detached scale, Encoder Board
0x09 ADF BS+ excess speed error failure)
• Motor driver failure (Main Board failure)
• ADF Encoder failure (contaminated/detached scale, Encoder Board
0x0A ADF BS+ reverse error failure)
• Paper jam
0x0B ADF BS+ lock error • ADF Encoder failure (contaminated/detached scale, Encoder Board
failure)
• ADF Motor failure
0x0D ADF BS+ excess load error • ADF drive overload (paper jam/foreign object)
ADF/ • Cable disconnection
Scanner
0x0E ADF BS+ driving time error • Main Board failure
• CIS Unit failure
0x10 HP detection error • Scanner Housing failure
• Main Board failure
• CIS Unit failure
• Scanner Housing failure (Including wrong attachment of the origin mark)
0x11 Contact detection distance exceeded error • Main Board failure
• Scanner FFC failure / Scanner FFC connection failure
• Scanner Motor failure / Scanner Motor connection failure
• CIS Unit failure
• Scanner Housing failure (Including wrong attachment of the origin mark)
Opposite side contact detection distance
0x12 • Main Board failure
exceeded error
• Scanner FFC failure / Scanner FFC connection failure
• Scanner Motor failure / Scanner Motor connection failure
• CIS Unit failure
• Scanner housing failure (Including wrong attachment of the origin mark)
Opposite side wrong contact detection
0x13 • Main Board failure
distance error
• Scanner FFC failure / Scanner FFC connection failure
• Scanner Motor failure / Scanner Motor connection failure
0x14 Measurement failure error • Scanner drive mechanism was overloaded.
• CIS Unit failure
0x20 LED light error
• Main Board failure

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Table 1-2. Fatal Error List

Error
Error type Error name Possible cause
code
0x30 Option error • Main Board failure
• Paper jam
0x36 Paper jam error
• Foreign object
• ADF Encoder failure (contaminated/detached scale, Encoder Board
0x41 FB PID excess speed error failure)
• Motor driver failure (Main Board failure)
• ADF Encoder failure (contaminated/detached scale, Encoder Board
0x42 FB PID reverse error failure)
• Paper jam
0x43 FB PID lock error • ADF Encoder failure (contaminated/detached scale, Encoder Board
failure)
0x44 FB PID acceleration lock
• ADF Motor failure
• ADF drive mechanism overload (assembling failure, lubrication failure)
0x45 FB PID excess load error
• Cable disconnection
0x46 FB PID driving time error • Main Board failure
ADF/ • ADF Encoder failure (contaminated/detached scale, Encoder Board
Scanner 0x49 FB BS+ excess sped error failure)
• Motor driver failure (Main Board failure)
• ADF Encoder failure (contaminated/detached scale, Encoder Board
0x4A FB BS+ reverse error
failure)
0x4B FB BS+ lock error • ADF Encoder failure (contaminated/detached scale, Encoder Board
failure)
• ADF Motor failure
0x4D FB BS+ excess load error • ADF drive mechanism overload (assembling failure, lubrication failure)
• Cable disconnection
0x4E FB BS+ driving time error • Main Board failure
0x51 Automatic judgement fatal error 1
0x52 Automatic judgement fatal error 2
0x53 Automatic judgement fatal error 3 ---*
0x54 Automatic judgement fatal error 4
0x55 Automatic judgement fatal error 5
PDL 0x5F Main ROM and μSD ROM matching error • Mismatch the Main ROM FW version and μSD ROM FW version.
0x60 HP error
• Paper jam
0x61 Deadlock avoidance error • Foreign object
• Deformation of the Main Frame
0x62 Impossible contact detection error
• PF Encoder failure (contaminated/detached scale, Encoder Board failure)
0x6B PF runaway error
• Motor drive error
0x7F Inspection mode error ---*
This error occurs if the printer becomes a fatal error status due to a failure of
0x8D Factor error other than printer device
parts other than the printer such as the scanner or ADF
0x8E Driver mismatch error An unsupported driver was used.
Printer
0x8F EEPROM verify error (by command) ---*
0x90 PW Sensor failure error • PW sensor failure
• Main Board failure
0x91 PW Sensor detected foreign object error • Foreign object
• 2nd Cassette Unit has been removed during feeding (when the ASF
Motor is operating).
0x92 Hot plug disconnection paper jam error
• Contact failure of the connector which contacts 2nd Cassette Unit and the
printer.
• PE Sensor failure
0x93 PE Sensor error
• Main Board failure

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Table 1-2. Fatal Error List

Error
Error type Error name Possible cause
code
• PW Sensor failure
0x94 PW Sensor light value adjust error
• Main Board failure
• Decompress pump motor failure
0x96 Decompress pump motor driving time error
• Main Board failure
0x99 IES process check error ---*
• Printhead failure
0x97 Head drive circuit VBS over-voltage error • Head FFC failure
• Main Board failure
0x9A Circuit error (include blowout of a fuse)
• Main Board failure
0x9B Transistor temperature error
0x9C X-Hot detect error (pre printing)
• Printhead failure
0x9D X-Hot detect error (after flushing)
• Main Board failure
0x9E Head temperature error
0x9F No print inspection mode error ---*
• CR Contact Module failure
0xB8 CRCM access error • CRCM FFC disconnection
• Main Board failure
• Ink cartridge failure
0xB9 - • CSIC Terminal failure
Ink device error
0xBA • CR Contact Module failure
• Main Board failure
• CR Contact Module failure
0xBD -
CRCM access error • CRCM FFC disconnection
0xC2
• Main Board failure
• Ink cartridge failure
• CSIC Terminal failure
Printer 0xC3 Ink device error
• CR Contact Module failure
• Main Board failure
• CR Contact Module failure
0xC4 -
CRCM access error • CRCM FFC disconnection
0xCF
• Main Board failure
• ASF Encoder failure (contaminated/detached scale, Encoder Board
failure)
• ASF Motor failure
0xD1 ASF PID excess load error
• Pickup Roller (2nd cassette) drive mechanism overload (paper jam /
foreign object)
• Cable disconnection
• ASF Encoder failure (contaminated/detached scale, Encoder Board
0xD2 ASF PID excess speed error failure)
• Motor driver failure (Main Board failure)
• ASF Encoder failure (contaminated/detached scale, Encoder Board
0xD3 ASF PID reverse error failure)
• Paper jam
• ASF Encoder failure (contaminated/detached scale, Encoder Board
failure)
• ASF Motor failure
0xD4 ASF PID lock error
• Pickup Roller (2nd cassette) drive mechanism overload (paper jam /
foreign object)
• Cable disconnection
• ASF Encoder failure (contaminated/detached scale, Encoder Board
0xD8 ASF load position reverse error failure)
• Paper jam
• ASF Encoder failure (contaminated/detached scale, Encoder Board
0xD9 ASF load position excess speed error failure)
• Motor driver failure (Main Board failure)

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Table 1-2. Fatal Error List

Error
Error type Error name Possible cause
code
• ASF Encoder failure (contaminated/detached scale, Encoder Board
failure)
• ASF Motor failure
0xDA ASF load position excess load error
• Pickup Roller (2nd cassette) driven mechanism overload (paper jam/
foreign object)
• Cable disconnection
0xDE ASF PID driving time error
• Main Board failure
0xDF ASF load position driving time error
• CR Encoder failure (contaminated/detached scale, Encoder board failure)
• CR Motor failure
0xE1 CR PID excess load error
• Carriage overload error (paper jam/foreign object)
• Cable disconnection
• CR Encoder failure (contaminated/detached scale, Encoder board failure)
• Motor driver failure (Main Board failure)
0xE2 CR PID excess speed error
• Tooth skip of the CR Timing Belt
• Improper tension of the CR Timing Belt
• CR Encoder failure (contaminated/detached scale, Encoder board failure)
• Tooth skip of the CR Timing Belt
0xE3 CR PID reverse error
• Improper tension of the CR Timing Belt
• Paper jam
• CR Encoder failure (contaminated/detached scale, Encoder Board failure)
• CR Motor failure
0xE4 CR PID lock error
• Carriage overload error (paper jam/foreign object)
• Cable disconnection
• CR Encoder failure (contaminated/detached scale, Encoder Board failure)
• Motor driver failure (Main Board failure)
0xE5 CR PID speed fall error • Tooth skip of the CR Timing Belt
Printer • Improper tension of the CR Timing Belt
• Paper jam
• CR Encoder failure (contaminated/detached scale, Encoder Board failure)
• Tooth skip of the CR Timing Belt
0xE8 CR load position reverse error
• Improper tension of the CR Timing Belt
• Paper jam
• CR Encoder failure (contaminated/detached scale, Encoder Board failure)
• Motor driver failure (Main Board failure)
0xE9 CR load position excess speed error
• Tooth skip of the CR Timing Belt
• Improper tension of the CR Timing Belt
• CR Encoder failure (contaminated/detached scale, Encoder Board failure)
• CR Motor failure
0xEA CR load position excess load error
• Carriage overload error (paper jam/foreign object)
• Cable disconnection
0xEE CR PID driving time error
• Main Board failure
0xEF CR load position driving time error
• PF Encoder failure (contaminated/detached scale, Encoder Board failure)
• PF Motor failure
0xF1 PF PID excess load error
• PF drive mechanism overload (paper jam/foreign object)
• Cable disconnection
• PF Encoder failure (contaminated/detached scale, Encoder Board failure)
• Motor driver failure (Main Board failure)
0xF2 PF PID excess speed error
• Tooth skip of the PF Timing Belt
• Improper tension of the PF Timing Belt
• PF Encoder failure (contaminated/detached scale, Encoder Board failure)
• Tooth skip of the PF Timing Belt
0xF3 PF PID reverse error
• Improper tension of the PF Timing Belt
• Paper jam

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Table 1-2. Fatal Error List

Error
Error type Error name Possible cause
code
• PF Encoder failure (contaminated/detached scale, Encoder Board failure)
• PF Motor failure
0xF4 PF PID lock error
• PF driver mechanism overload (paper jam/foreign object)
• Cable disconnection
• PF Encoder failure (contaminated/detached scale, Encoder Board failure)
0xF8 PF load position reverse error • Tooth skip of the PF Timing Belt
• Improper tension of the PF Timing Belt
• PF Encoder failure (contaminated/detached scale, Encoder Board failure)
Printer • Motor driver failure (Main Board failure)
0xF9 PF load position excess speed error
• Tooth skip of the PF Timing Belt
• Improper tension of the PF Timing belt
• PF Encoder failure (contaminated/detached scale, Encoder Board failure)
• PF Motor failure
0xFA PF load position excess load error
• PF driver mechanism overload (paper jam/foreign object)
• Cable disconnection
0xFE PF PID driving time error
• Main Board failure
0xFF PF load position driving time error

Note *: When the optional 2nd cassette is installed for WP-5690/4630/5620/5190/5110 series.

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1.1.4 Status sheet

This section describes the Status sheet for this product.

 This product can print the three kind of status sheet, and you can confirm the following
information.
• Configuration Status Sheet
• Supply Status Sheet
• Usage History Sheet
 This product has Non-disclosed information to user.
This information can be displayed on the Status sheet by starting the product with the
Inspection Mode.

1.1.4.1 Start method of Inspection Mode

1. From a power off status, push the following buttons until the message is displayed on LCD.
 WF-5690/4640/4630/5620 series

Power on button Home button * button Stop button

 WF-5190/5110 series

Power on button Paper Setup button Bottom button Stop button

2. Select the following items from the Inspection menu.

 WF-5690/4640/4630/5620 series : “7. Status Sheet Print Mode”
 WF-5190/5110 series : “3. STSheet Mode”
Run : Color / Select : [3][6]

1. Printer Inspection Mode

2. Special Inspection
3. FAX Inspection Inspection Mode
4. Touch Screen Inspection
5. Development Inspection 3. STSheet Mode
6. FAX Development Inspection
7. Status Sheet Print mode
8. Normal Mode

[WF-5690/4640/4630/5620 series] [WF-5190/5110 series]

3. The product starts as usual.

4. Print the status sheets.

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1.1.4.2 Description of Status sheet (Non-disclosed information to user)

 Supply Status sheet

Figure 1-1. Supply Status Sheet (Non-disclosed information to user)

Item Content Item Content

Consumable information <Ink Cartridge>

Ink residual quantity Residual quantity information of the
Ink Cartridge. (each color)
Consumable information <Maintenance Box>
Maintenance Box Residual quantity information of the
residual quantity Maintenance Box.

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 Usage History Sheet

Figure 1-2. Usage History Sheet (Non-disclosed information to user)

Item Content Item Content

Number of Sheets Loaded

Casette 1 Number of sheets loaded from 1st Cassette 2 Number of sheets loaded from 2nd
cassette. cassette.
Rear Paper Feed Number of sheets loaded from rear
paper feed tray.
Number of Sheets Scanned
ADF Number of sheets scanned from ADF Scanner Glass Number of sheets scanned from
Unit. Scanner Glass.
Number of Replacement
Ink Cartridge Number of replacement of Ink Maintenance Box Number of replacement of
cartridge Maintenance Box.

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CHAPTER 2

DISASSEMBLY/REASSEMBLY

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2.1 Overview
In this manual, the product name is abbreviated to such as “WP-4510 series”, however, the
last digit of the actual name may differ. Identify your product with the first three digits and
refer to the appropriate sections in this manual.

This chapter describes procedures for disassembling the main parts/units of WP-5690/4640/4630/5620/5190/
5110 series. Unless otherwise specified, disassembled parts/units can be reassembled by reversing the
disassembly procedure. See the cautions or tips for disassembly/reassembly described in "2.3 Detailed
Disassembly/Reassembly Procedure for each Part/Unit (p38)".
Read the "Safety Precautions (p3)" before disassembling and reassembling.
When you have to remove units or parts that are not described in this chapter, see the exploded diagrams of SPI
(Service Parts Information).

2.1.1 Tools
Use only specified tools to avoid damaging the printer.

Name Availability EPSON Part Code

(+) Phillips screwdriver #1 O 1080530
(+) Phillips screwdriver #2 O ---
Flathead screwdriver O ---
Flathead Precision screwdriver #1 O ---
Tweezers O ---
Longnose pliers O ---
Acetate tape --- 1003963
Note 1: Some of the tools listed above are commercially available.
2: EPSON provides the tools listed with EPSON part code.

2.1.2 Jigs
Name Quantity EPSON Part Code
Thickness gauge (5 mm) 1 ---
Ink Leak Measurement Jig 1 ---
Ink Leak Check Cartridge 1 1565785

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2.1.3 Standard Operation Time for servicing the product

The following are the standard operation time for servicing the product. Those are base on the MTTR result measured
using a prototype.
The underlined parts/units are supplied as After Service parts.
Standard Operation Time for servicing WF-5690/4640/4630/5620 series : See Table 2-1
Standard Operation Time for servicing WF-5190/5110 series : See Table 2-2
Table 2-1. Standard Operation Time (WF-5690/4640/4630/5620 series)
Time (second) Time (second)

Parts/Unit Repla Parts/Unit Repla

Adjus Adjus
ceme Total ceme Total
tment tment
nt nt

Panel Unit 60 25 85 Rear ASF Guide Upper Assy 552 0 552

Metal Plate
80 0 80 CSIC FFC 488 0 448
(Including Paper Stopper Assy)
Pickup Assy 1st 13 0 13 Metal Plate Left 515 0 515
Paper Stopper Assy 31 0 31 PF Encoder 529 0 529
Cover ASF Assy 10 0 10 PF Encoder FFC 552 0 552
Cover ASF Front 14 0 14 PF Tension Stopper Holder 546 15 546
Cover ASF Rear 14 0 14 PF Timing Belt 561 15 576
ADF Pad Assy 10 0 10 Decompress Pump Unit 560 0 560
Housing Rear Assy 49 0 49 Power Supply Unit 606 182 788
Housing Rear 64 0 64 CR Cover 455 0 455
Paper Support 64 0 64 Ink Supply unit Grounding Plate 481 0 481
FAX Cover 81 0 81 Ink System Supply Assy 739 1850 2589
Speaker/Speaker Holder 86 0 86 Ink Supply Unit 693 1088 1781
ADF/Scanner Unit 314 135 449 Printhead 648 2638 3286
ADF Unit 595 135 730 Fasten Plate Center 966 0 966
ADF Rear Cover 628 0 628 Fasten Plate Left 1073 0 1073
ADF Cover Assy 641 0 641 Driven Pulley Assy 1115 15 1130
ADF Cover Housing Upper 710 0 710 CR Motor 1164 30 1194
LD Cover 726 0 726 Maintenance Box Ink Eject Joint 775 0 775
LD Shaft 730 0 730 Ink System Unit 799 0 799
Extension Spring 758 0 758 Option Connecter 829 0 829
ADF LD Assy 803 0 803 Shaft Drive Pickup 947 0 947
ADF Document Support Assy 651 0 651 ASF Drive Change lever Assy 837 0 837
Scanner Unit 595 135 730 ASF Drive Change Lever Holder 839 0 839
Front Housing Assy 374 0 374 Spur Gear 11.2 839 0 839
Stacker Assy 386 0 386 Extension Spring 0.63 839 0 839
Middle Housing 441 0 441 Spur Gear 11.2 839 0 839
Main Board Unit 725 1025 1750 Compound Gear 16,10.6 839 0 839
Main Board Cable Holder 737 0 737 CR Scale/Extension Spring 2.03 1363 0 1363
Shield Plate Holder 772 0 772 Front Frame Assy 1476 613 2089
Main Board Shield plate Upper Assy 972 0 972 Star Wheel Assy 1398 99 1497

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Table 2-1. Standard Operation Time (WF-5690/4640/4630/5620 series)

Time (second) Time (second)

Parts/Unit Repla Parts/Unit Repla

Adjus Adjus
ceme Total ceme Total
tment tment
nt nt
Interface Board Assy 1029 0 1029 EJ Roller 1545 366 1911
Interface Board Shield Plate
1059 0 1059 Frame Base Assy 1574 1678 3252
Upper
Interface Board 1076 0 1076 Main Frame Mounting Plate 1599 0 1599
Interface Board Shield Plate
1076 0 1076 Support Plate Right/Left 1630 250 1880
Lower
CR Guide Frame
Main Board Shield Plate Upper 1029 0 1029 2082 1463 3545
(Including Carriage Assy)
Read OK 1033 119 1152 CR Guide Frame 2090 748 2838
Main Board
Read NG 1033 1025 2228 Carriage Assy 2090 1524 3614
Main Board Shield Plate Lower 1033 0 1033 Main Frame Assy 2332 1583 3915
Wi-Fi Board 463 0 463 Paper Guide Upper Assy 2440 463 1903
Rear ASF Assy 515 134 649 PE Lever Holder Assy 2390 56 2446

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Table 2-2. Standard Operation Time (WF-5190/5110 series)

Time (second) Time (second)

Parts/Units Repla Pats/Units Repla

Adjus Adjus
ceme Total ceme Total
tment tment
nt nt

Panel Unit 19 0 19 Power Supply Unit 470 52 522

Metal Plate
80 0 80 CR Cover 319 0 319
(Including Paper Support Assy)
Pickup Assy 1st 93 0 93 Ink Supply Unit Grounding Plate 345 0 345
Paper Stopper Assy 31 0 31 Ink System Supply Assy 603 1850 2453
Cover ASF Assy 10 0 10 Ink Supply Unit 559 1088 1647
Cover ASF Front 14 0 14 Printhead 554 2638 3192
Cover ASF Rear 14 0 14 Fasten Plate Center 830 0 830
Housing Rear Assy 49 0 49 Fasten Plate left 937 0 937
Housing Rear 64 0 64 Driven Pulley Assy 979 15 994
Paper Support 64 0 64 CR Motor 1028 30 1058
USB Cover 81 0 81 Maintenance Box Ink Eject Joint 639 0 639
Housing Upper 97 0 97 Ink System Unit 663 0 663
Front Housing Assy 157 0 157 Option Connecter 693 0 693
Middle Housing 305 0 305 Shaft Drive Pickup 811 0 811
Stacker Assy 169 0 169 ASF Drive Change Lever Assy 701 0 701
Main Board Unit 589 890 1479 ASF Drive Change Lever Holder 703 0 703
Main Board Cable Holder 601 0 601 Spur Gear 11.2 703 0 703
Shield Plate Holder 636 0 636 Extension Spring 0.63 703 0 703
Main Board Shield Plate 818 0 818 Spur Gear 11.2 703 0 703
Read OK 862 119 981 Compound Gear 16,10.4 703 0 703
Main Board
Read NG 862 890 1752 CR Scale/Extension Spring 2.03 1076 0 1076
Main Board Shield Plate Lower 862 0 862 Front Frame Assy 1189 613 1802
Wi-Fi Board 327 0 327 Star Wheel Assy 1111 99 1210
Rear ASF Assy 379 134 513 EJ Roller 1227 366 1593
Rear ASF Guide Upper Assy 416 0 416 Frame Base Assy 1287 1678 2965
CSIC FFC 352 0 352 Main Frame Mounting plate 1312 0 1312
Metal Plate Left 379 0 379 Support Plate Right/Left 1343 250 1593
CR Guide Frame Assy
PF Encoder 393 0 393 1731 878 2609
(Including Carriage Assy)
PF Encoder FFC 406 0 406 CR Guide Frame 1739 748 2609
PF Tension Stopper Holder 410 15 425 Carriage Assy 1739 1524 3263
PF Timing Belt 425 15 440 Main Frame Assy 1981 1583 3564
Decompress pump Unit 424 0 424 Paper Guide Upper Assy 2089 463 2552
PE Lever Holder Assy 2089 56 2095

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2.2 Disassembly/Reassembly Procedures

2.2.1 Caution when Replacing the Printhead/Ink Supply Unit
For stable ink supply, this product employs a mechanism where the ink in the ink path is pressurized even the power is
off. Therefore, if the joint section of the printhead and the Ink Supply Unit is simply disconnected, the ink in the ink
tube will spill over.

Printhead
Joint section of the Printhead
and Ink Supply Unit

Ink tubes
Carriage Assy

Figure 2-1. Joint Section of the Printhead and Ink Supply Unit
To prevent this from happening, before separating the Printhead and Ink Supply Unit to replace the Printhead or the
Ink Supply Unit, make sure to release the pressure inside the ink path using the Adjustment Program. The following
explains the procedure.

 This is not necessary when replacing the Printhead and Ink Supply Unit together.
 Approximately two minutes are required to release the applied pressure.
 The ink in the ink path is pressurized in the power-off sequence again, therefore, make
sure not to turn the power off by the power button after the applied pressure is released.
 Tools
 Ink Cartridges (four colors: cyan, magenta, yellow, black)
Do not use user’s ink cartridges since the ink in the ink cartridges is consumed when releasing the pressure. Prepare ink
cartridges supplied as consumables for this procedure. (Hereafter, an ink cartridge for this purpose is called as an “ink
cartridge (for service use)”.
 Maintenance box
Do not use user’s maintenance box since the ink the ink path flows to the maintenance box when releasing the pressure.
Prepare maintenance box supplied as a consumable for this procedure. (Hereafter, a maintenance box for this purpose is
called as a “maintenance box (for service use)”.
 Procedure
1. Remove the ink cartridges and maintenance box in the returned unit, and install the ink cartridges (for service use)
and maintenance box (for service use).
2. Connect the printer and the PC installed the Adjustment Program with the USB cable, and turn the power on.
3. Start the Adjustment Program, and select the “Ink Pressure Release” from the menu.
4. Click “Execute” in the displayed screen to release the applied pressure.
5. When the completion message appears, unplug the computer power cable.
Afterward, remove the parts referring to "2.2.2 Parts/Units Need to be Removed in Advance (p29)" and replace them
referring to "2.2.3 Disassembly Flowchart (p30)".

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 When separating the Printhead and the Ink Supply Unit, make sure to perform "3.2.7
Ink Leak Check (p79)" to check if ink is leaking.
 After disconnecting the Printhead and the Ink Supply Unit, ink may spill over even if the
pressure is released. Therefore, be careful not to contaminate the surroundings.
 Make sure that the buffer is being deflated before the print head is removed, as shown
below.
If the buffer is inflated, make sure to perform the “Ink pressure release” again, because
the ink is not discharged condition.

Buffer

Ink Supply Unit

Print head

Top view Top view

Buffer Buffer

Before the ink pressure release After the ink pressure release
(The Buffer is inflated condition) (The Buffer is deflated condition)

Figure 2-2. The buffer condition before and after performing the ink pressure release

Disassembly/Reassembly Disassembly/Reassembly Procedures 28

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2.2.2 Parts/Units Need to be Removed in Advance

In Chapter 2 "Disassembly Flowchart (p30)", the procedures are indicated on the premise that some parts/units
are removed in advance. Make sure to remove the following parts/units before starting disassembly.

 Ink Cartridges (x4)  Maintenance Box

 Cassette Assy 1st  Duplex Unit

 Cassette Assy 2nd*

Note "*": When the optional Cassette Assy 2nd is installed for WF-5690/4640/4630/5620/5190/5110 series.

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2.2.3 Disassembly Flowchart

This section describes procedures for disassembling the parts/units in a flowchart format. For some parts/units,
detailed procedures or precautions are provided (accordingly indicated by icons and cell's color). Refer to the
explanations in the example chart below and perform an appropriate disassembling and assembling procedure.
(See "2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit (p38)".)
For routing cables, see "2.4 Routing FFCs/Cables (p46)".

2.2.3.1 Parts/Units whose Configuration is Different between Models in the Flowchart

The models describe in this manual employ the same printer mechanism but they have different printing related
functions and structures. Therefore, the parts/units vary and the shape of them differs even they have the same
parts name.
In the flowchart in this section, the parts are in two colors: black for the common parts or units, and blue for the
parts or units which differ between models. For the parts or units which differ between models, confirm the
composition of the parts for the printer whose disassembly procedure you want to check, and then see the
disassembly flowchart.

Table 2-3. Parts/Units whose Configuration is Different between Models

Main Board Control Panel
Model Name Exterior Parts
Related Parts Components

WF-5690/4640/4630/  "Scanner Unit (p33)"  "Interface Board Assy  "Panel Assy (p32)"
5620 series  "ADF Unit (p33)" (p35)"
 "ADF Cover Assy (p33)"  "Interface Board Shield
Plate Upper (p35)"
• "ADF Cover Housing  "Interface Board (p35)"
Upper (p33)"
 "Interface Board Shield
• "LD Cover (p33)" Plate Lower (p35)"
• "LD Shaft (p33)"
• "Extension Spring 0.99
(p33)"
• "ADF LD Assy (p33)"
 "ADF Rear Cover (p33)"
 "ADF Document Support
Assy (p33)"
 "ADF Pad Assy (p32)"
 "FAX Cover (p32)"
WF-5190/5110 series  "Housing Upper Assy (p32)"  "Panel Assy (p32)"
---
 "USB Cover (p32)"

Note: The 2nd Cassette Unit is installed for WF-4640 series, and option for WF-5690/4630/5620/5190/5110 series.

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The example below shows how to see the charts on the following pages.

Ref.
White letters indicate a part/
Explanation available in the Ink System Unit unit supplied as an ASP.
Reference Guide
1
Shows the screw types and
S4 1 the specified torque in the
“Screw type/torque list”.
(p 71)
Reference page

USB Cover
Black letters indicate a part/
unit not supplied as an ASP. 1

S3 2

(p 68) (p 77) Shows removal/installation

as a unit/assy. is available.

Item Description Reference

White-letter Part/unit supplied as an ASP ---
Parts/unit name
Black-letter Part/unit not supplied as an ASP ---
Indicates a practice or condition that could result in Indicates the reference
injury or loss of life if not strictly observed. page in blue-letter
Indicates a practice or condition that could result in
Indicates the reference
damage to, or destruction of equipment if not strictly
page in blue-letter
observed.
Indicates the parts that are inevitably broken in the
disassembling procedure, and should be replaced with ---
a new one for reassembly.
Indicates necessary check items in the disassembling/ Indicates the reference
assembling procedure. page in blue-letter
Indicates supplementary explanation for disassembly Indicates the reference
is given. page in blue-letter
Icon
Indicates particular tasks to keep quality of the units Indicates the reference
are required. page in blue-letter
Indicates the reference
Indicates particular routing of cables is required.
page in blue-letter
Chapter 3 "Adjustment
Indicates particular adjustment(s) is/are required.
(p50)"
Chapter 4 "Maintenance
Indicates lubrication is required.
(p82)"
Indicates the number of screws securing the parts/
---
units.
Indicates the points secured with other than a screw
---
such as a hook, rib, dowel or the like.

Disassembly/Reassembly Disassembly/Reassembly Procedures 31

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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D
2.2.3.2 Exterior Parts

START

WF-5190/5110 series WF-5690/4640/4630/5620 series

Paper Stopper Metal Plate Housing Rear

Panel Assy Panel Assy (w/ Paper Cover ASF Assy ADF Pad Assy
Assy Assy
Stopper Assy)
--- 1 2 --- --- 4
6
9 S3 7 S3 2 2 4 S2 2
S2 S3 ---
(p 39) (p 39) (p 44) --- (p 44) (p 38)
(p 46)

Paper Support Rear Housing

Speaker / Pickup Assy 1st Cover ASF Front Cover ASF Rear
Speaker Holder
--- ---
--- --- --- ---
Panel FFC 2 ---
2 2 2 2
--- ---
(p 38) --- --- ---

WF-5190/5110 series WF-5690/4640/4630/5620 series WF-5190/5110 series WF-5690/4640/4630/5620 series

Housing Rear FAX Cover

Go to the next step Assy USB Cover

FAX Cover 2 2

S2
S2 4 S2 4

(p 38) (p 38) (p 46) Common parts/units

WF-5190/5110 series WF-5690/4640/4630/5620 series Parts/units whose
composition or shape
Housing Upper ADF Unit / differ between models
Assy Scanner Unit
Screw type/torque list
5 7 2
Symbol Screw Type Torque
S2 --- S2 S3 2 (p 33)
S1 C.B.P-TITE SCREW 2x6-F/ZN-3C 2 ± 1 kgf·cm
(p 38) (p 44) (p 46)
S2 C.B.P-TITE SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
Stacker Assy S3 C.B.S-TITE SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
Front Housing S4 C.P.SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
Assy ---
S5 C.P.SCREW 3x6-F/ZN-3C 2 ± 5 kgf·cm
3 4
S6 C.B.P-TITE (P2) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
S2 2 --- S7 C.B.P-TITE SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm

(p 38)
S8 C.P.SCREW 2.5x6-F/ZN-3C 2 ± 5 kgf·cm
S9 C.P.SCREW 3x5-F/ZN-3C 6 ± 1 kgf·cm
S10 C.B.S-TITE (P4) SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm
WF-5190/5110 series WF-5690/4640/4630/5620 series
S11 C.B.P-TITE SCREW 2.5x8-F/ZN-3C 6 ± 1 kgf·cm
Housing Rear
Go to the next step  The removed parts/units differ between models when the name of each model is indicated and S12 C.B.P-TITE SCREW 2x10-F/ZN-3C 3 ± 0.5 kgf·cm
Assy
enclosed in a box. If “Go to the next step” is indicated for a specific model in the box, skip the S13 C.B.P-TITE (S-P1) SCREW 3x12-F/ZN-3C 6 ± 1 kgf·cm
USB Cover step for the model and go to the next step. S14 C.B.S-TITE (P4) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
 This flowchart is made on the premise that the parts/units instructed in "2.2.2 Parts/Units Need S15 C.P.SCREW 3x4-F/ZN-3C 6 ± 1 kgf·cm
to be Removed in Advance (p29)" are already removed in advance. S16 C.B.EP-TITE SCREW 2.6x17 (B=14) F/ZN-3C 2.5 ± 0.4 kgf·cm

A  See "2.2.3.4 Printhead/Ink Supply Unit (p36)" for disassembly of the Printhead and Ink Supply S17 P.W.,2.8x0.5x6.5-F/ZN-3C 3 + 0.5 kgf·cm
Unit. S18 C.P.SCREW 2.5x6-F/ZN-3C 6 ± 1 kgf·cm
(p 34)
 See "2.2.3.5 2nd Cassette Unit (p37)" for disassembly of the 2nd Cassette Unit. S19 C.B.S-TITE(P2) SCREW,3x8-F/ZB-3C 6 ± 1 kgf·cm

Flowchart 2-1. Disassembling Flowchart of Exterior Parts (1)

Disassembly/Reassembly 32
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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

2 (p 32)

ADF Unit Scanner Unit

--- ---

2 ---

(p 44) (p 46) (p 46)

ADF Rear Cover

S2 3

(p 44)

ADF Cover Assy LD Shaft

--- ---

2 1

(p 44) ---

ADF Document ADF Cover Extension Spring

Support Assy Housing Upper 0.99

--- 4 --- Screw type/torque list

2 S2 5 --- Symbol Screw Type Torque
S1 C.B.P-TITE SCREW 2x6-F/ZN-3C 2 ± 1 kgf·cm
(p 44) (p 44) ---
S2 C.B.P-TITE SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
S3 C.B.S-TITE SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
S4 C.P.SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
LD Cover ADF LD Assy
S5 C.P.SCREW 3x6-F/ZN-3C 2 ± 5 kgf·cm
1 --- S6 C.B.P-TITE (P2) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
S7 C.B.P-TITE SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm
S2 --- 2
S8 C.P.SCREW 2.5x6-F/ZN-3C 2 ± 5 kgf·cm
--- --- S9 C.P.SCREW 3x5-F/ZN-3C 6 ± 1 kgf·cm
S10 C.B.S-TITE (P4) SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm
S11 C.B.P-TITE SCREW 2.5x8-F/ZN-3C 6 ± 1 kgf·cm
S12 C.B.P-TITE SCREW 2x10-F/ZN-3C 3 ± 0.5 kgf·cm
S13 C.B.P-TITE (S-P1) SCREW 3x12-F/ZN-3C 6 ± 1 kgf·cm
S14 C.B.S-TITE (P4) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
S15 C.P.SCREW 3x4-F/ZN-3C 6 ± 1 kgf·cm

Common parts/units S16 C.B.EP-TITE SCREW 2.6x17 (B=14) F/ZN-3C 2.5 ± 0.4 kgf·cm
S17 P.W.,2.8x0.5x6.5-F/ZN-3C 3 + 0.5 kgf·cm
Parts/units whose
composition or shape S18 C.P.SCREW 2.5x6-F/ZN-3C 6 ± 1 kgf·cm
differ between models S19 C.B.S-TITE(P2) SCREW,3x8-F/ZB-3C 6 ± 1 kgf·cm

Flowchart 2-2. Disassembling Flowchart of Exterior Parts (2)

Disassembly/Reassembly 33
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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D
2.2.3.3 Printer Mechanism

(p 32)  The removed parts/units differ between models when the name of each model is indicated and
A
enclosed in a box. If “Go to the next step” is indicated for a specific model in the box, skip the
step for the model and go to the next step.
 See "2.2.3.4 Printhead/Ink Supply Unit (p36)" for disassembly of the Printhead and Ink Supply
Middle Housing Unit.
4

S2 ---

(p 38)

Decompress Wireless LAN B

Main Board Unit CSIC FFC Rear ASF Assy Metal Plate Left Pump Unit Module

3 --- 4 3 4 3 (p 35)

S3 3 3 --- S2 --- S3 --- S2 S3 S6 --- S3 ---

(p 39) (p 35) (p 47) (p 43) (p 50) (p 41) (p 46) (p 43) (p 47) ---

(p 48) (p 50)

Rear ASF Guide PF Tension Power Supply

PF Encoder Stopper Holder
Upper Assy Unit

Maintenance Box 1 1 1 2
Ink System Unit Ink Eject Joint
S2 2 S11 2 S10 --- S2 S3 ---
2 2
(p 43) (p 47) (p 41) (p 50) (p 43)
S2 1 S14 ---
(p 47) (p 50) Common parts/units
(p 40) (p 47) ---
Parts/units whose
PF Encoder FFC PF Timing Belt composition or shape
Decompress Pump differ between models
Unit --- ---
Option Housing Rear ASF Drive Change Screw type/torque list
CR Cover Connector Assy Lever Assy --- ---
--- --- Symbol Screw Type Torque
Ink Supply Unit USB Cover (p 46) (p 41) (p 50)
Grounding Plate S1 C.B.P-TITE SCREW 2x6-F/ZN-3C 2 ± 1 kgf·cm
2 1
Ink Supply Unit/ S2 C.B.P-TITE SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
Printhead --- --- S3 C.B.S-TITE SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
Shaft drive S4 C.P.SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
pick up
S5 C.P.SCREW 3x6-F/ZN-3C 2 ± 5 kgf·cm
CR Scale / ---
Extension Spring ASF Drive Change Spur Gear 11.2 Extension Spring S6 C.B.P-TITE (P2) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
2.03 Lever Holder 0.63
2 S7 C.B.P-TITE SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm
C (p 35) --- --- --- ---
---
S8 C.P.SCREW 2.5x6-F/ZN-3C 2 ± 5 kgf·cm
--- --- --- --- S9 C.P.SCREW 3x5-F/ZN-3C 6 ± 1 kgf·cm

--- --- --- S10 C.B.S-TITE (P4) SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm

(p 43) (p 50)
S11 C.B.P-TITE SCREW 2.5x8-F/ZN-3C 6 ± 1 kgf·cm
S12 C.B.P-TITE SCREW 2x10-F/ZN-3C 3 ± 0.5 kgf·cm

Compound Gear
S13 C.B.P-TITE (S-P1) SCREW 3x12-F/ZN-3C 6 ± 1 kgf·cm
Spur Gear 11.2 16,10.4 S14 C.B.S-TITE (P4) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
--- --- S15 C.P.SCREW 3x4-F/ZN-3C 6 ± 1 kgf·cm
S16 C.B.EP-TITE SCREW 2.6x17 (B=14) F/ZN-3C 2.5 ± 0.4 kgf·cm
--- ---
S17 P.W.,2.8x0.5x6.5-F/ZN-3C 3 + 0.5 kgf·cm
--- ---
S18 C.P.SCREW 2.5x6-F/ZN-3C 6 ± 1 kgf·cm
S19 C.B.S-TITE(P2) SCREW,3x8-F/ZB-3C 6 ± 1 kgf·cm
Flowchart 2-1. Disassembling Flowchart of Printer Mechanism (1)

Disassembly/Reassembly 34
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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

B (p 34) C (p 34) 3 (p 34)

CR Cover Ink Supply Unit Power Supply

Unit Main Board Cable Interface Board Interface Board
Grounding Plate Metal Plate Left Star Wheel Assy Holder Assy Shield Plate Upper
--- 2 Rear ASF Assy 2 --- --- 3
3 S3 2 Rear ASF Guide Front Frame Assy S2 2 3 S3 3 S3 ---
Upper Assy
(p 38) (p 41)
5 (p 43) (p 50) (p 48) (p 40) (p 40)
Stacker Assy
S2 S3 ---
Ink System Unit
Ink Supply Unit
Grounding Plate Head FFC*1 (p 41) (p 46) PF Tension Shield Plate Main Board
Stopper Holder Holder Shield Plate Upper Interface Board
ASF Drive Change
Lever Assy (p 50)
---
PF Timing Belt --- --- ---
Ink System Supply 8
S3 3 3 ---
Assy
(p 41) (p 48) Frame Base Assy
8 --- --- ---

--- Fasten Plate Main Frame EJ Roller

S3 S17 S19 --- *1 If you find it difficult to Center Mounting Plate
connect the Head FFC to the --- ---
(p 42) (p 47) Fasten Plate Left 1 Main Board Interface Board
Printhead when connecting Shield Plate Upper Shield Plate
(p 47) (p 50) 1 Assy Lower
it, it will make the procedure S3 2
Metal Plate Left
(p 82) 7 ---
Decompress Pump easier to remove the --- (p 43)
CR Scale/
Unit Printhead and the Ink Supply Extension Spring (p 50) (p 82) S3 S15
S3 S17
S5 3 ---
3.23
Power Supply Unit together without
Unit Driven Pulley (p 39) ---
disconnecting the joint Assy
Support Plate
Right/Left
section. However, once the Support Plate
Printhead is removed from Right/Left 2
Fasten Plate Main Board
Center the Carriage Assy, S3 4
performing "Checking the 3
3 ---
Platen Gap (p75)" is CR Guide Frame Screw type/torque list
S3 --- (w/ Carriage Assy) S4 S8 ---
necessary. Symbol Screw Type Torque
5
(p 47) (p 40) S1 C.B.P-TITE SCREW 2x6-F/ZN-3C 2 ± 1 kgf·cm
S3 --- S2 C.B.P-TITE SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm

(p 50)
S3 C.B.S-TITE SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
CR Guide Frame Carriage Assy Main Board
Metal Plate Left Shield Plate S4 C.P.SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
Lower Assy
--- --- S5 C.P.SCREW 3x6-F/ZN-3C 2 ± 5 kgf·cm
---
Main Board --- --- S6 C.B.P-TITE (P2) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
Assembly Board --- S7 C.B.P-TITE SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm
Fasten Plate Left (p 82) (p 50) (p 43) (p 82)
Driven Pulley S8 C.P.SCREW 2.5x6-F/ZN-3C 2 ± 5 kgf·cm
Assy (p 50) (p 40)
2 S9 C.P.SCREW 3x5-F/ZN-3C 6 ± 1 kgf·cm
---
Main Frame Assy S10 C.B.S-TITE (P4) SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm
S2 ---
--- S11 C.B.P-TITE SCREW 2.5x8-F/ZN-3C 6 ± 1 kgf·cm
5
(p 47) S12 C.B.P-TITE SCREW 2x10-F/ZN-3C 3 ± 0.5 kgf·cm
(p 82)
S3 6 S13 C.B.P-TITE (S-P1) SCREW 3x12-F/ZN-3C 6 ± 1 kgf·cm
S14 C.B.S-TITE (P4) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
(p 41) (p 47) Paper Guide PE Lever Holder
CR Motor Upper Assy S15 C.P.SCREW 3x4-F/ZN-3C 6 ± 1 kgf·cm
(p 50) (p 82)
--- 1 S16 C.B.EP-TITE SCREW 2.6x17 (B=14) F/ZN-3C 2.5 ± 0.4 kgf·cm
2 Common parts/units
S17 P.W.,2.8x0.5x6.5-F/ZN-3C 3 + 0.5 kgf·cm
6 S3 ---
S15 --- Parts/units whose S18 C.P.SCREW 2.5x6-F/ZN-3C 6 ± 1 kgf·cm
composition or shape
(p 47) (p 50)
(p 50) (p 50) differ between models S19 C.B.S-TITE(P2) SCREW,3x8-F/ZB-3C 6 ± 1 kgf·cm

Flowchart 2-2. Disassembling Flowchart of Printer Mechanism (2)

Disassembly/Reassembly 35
Confidential
Epson WF-5690/4640/4630/5620/5190/5110 series Revision D
2.2.3.4 Printhead/Ink Supply Unit
The disassembling and reassembling procedure of the Printhead/Ink Supply Unit requires additional steps before and during the procedure. Therefore, the whole flow from disassembling to reassembling is provided below.
Note: The black arrows ( ) indicate disassembling, and the red arrows ( ) show reassembling.

Printhead / Ink Supply Unit START

Releasing the pressure (p 27)

WF-5190/5110 series WF-5690/4640/4630/5620 series Checking the platen gap (p 75)
Housing Rear Go to the next step
WF-5190/5110 series WF-5690/4640/4630/5620 series Assy

Panel Assy Panel Assy USB Cover

Ink leak check (p 79)
--- 1

9 S3 7

(p 39) (p 39) Middle Housing Head angular mecha adjustment(p 60)

S2 ---
Panel FFC Reassemble the printer and perform the
(p 38) required adjustment (p 51).

WF-5190/5110 series WF-5690/4640/4630/5620 series CR Cover

Go to the next step Housing Rear

Assy --- Common parts/units

FAX Cover 3 Parts/units whose

composition or shape
(p 38) differ between models

Screw type/torque list

Ink Supply Unit Symbol Screw Type Torque
Grounding Plate Printhead
S1 C.B.P-TITE SCREW 2x6-F/ZN-3C 2 ± 1 kgf·cm
WF-5190/5110 series WF-5690/4640/4630/5620 series
2 6 S2 C.B.P-TITE SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm

ADF Unit/ S3 2 S12

S16 S16
S17 --- S3 C.B.S-TITE SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
Housing Upper
Assy Scanner Unit S4 C.P.SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm
(p 41) (p 42)
5 7 S5 C.P.SCREW 3x6-F/ZN-3C 2 ± 5 kgf·cm
(p 48) (p 50)
--- 2
S6 C.B.P-TITE (P2) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
S2 S2 S3
Decompress Pump
Unit
S7 C.B.P-TITE SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm
(p 38) (p 44) (p 46)
S8 C.P.SCREW 2.5x6-F/ZN-3C 2 ± 5 kgf·cm
S9 C.P.SCREW 3x5-F/ZN-3C 6 ± 1 kgf·cm

Ink Supply Unit S10 C.B.S-TITE (P4) SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm

S11 C.B.P-TITE SCREW 2.5x8-F/ZN-3C 6 ± 1 kgf·cm
Front Housing 6
Assy S12 C.B.P-TITE SCREW 2x10-F/ZN-3C 3 ± 0.5 kgf·cm

3 S3 S16
S3 S16
S19 --- S13 C.B.P-TITE (S-P1) SCREW 3x12-F/ZN-3C 6 ± 1 kgf·cm

(p 42) S14 C.B.S-TITE (P4) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm

S2 2
(p 47) (p 50) S15 C.P.SCREW 3x4-F/ZN-3C 6 ± 1 kgf·cm
(p 38) S16 C.B.EP-TITE SCREW 2.6x17 (B=14) F/ZN-3C 2.5 ± 0.4 kgf·cm
S17 P.W.,2.8x0.5x6.5-F/ZN-3C 3 + 0.5 kgf·cm
S18 C.P.SCREW 2.5x6-F/ZN-3C 6 ± 1 kgf·cm
S19 C.B.S-TITE(P2) SCREW,3x8-F/ZB-3C 6 ± 1 kgf·cm

Flowchart 2-1. Disassembling Flowchart of Printhead/Ink Supply Unit

Disassembly/Reassembly 36
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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D
2.2.3.5 2nd Cassette Unit
This unit is installed for WF-4640 series, and option for WF-5690/4630/5620/5190/5110 series.

2nd Cassette Unit START

Cassette Assy
2nd

---

---

(p 82)
Cassette Cover

---

---

---

2nd Cassette 2nd Cassette 2nd Cassette Paper Stopper

Cover Left Cover Right Cover Front Assy
4 4 2 2

S2 3 S2 3 S2 --- S7 ---

(p 45) (p 45) --- (p 45)

2nd Cassette
Housing Assy

---
Screw type/torque
---
Symbol Screw Type Torque
(p 49)
Frame Pickup S1 C.B.P-TITE SCREW 2x6-F/ZN-3C 2 ± 1 kgf·cm
Assy
S2 C.B.P-TITE SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
4 S3 C.B.S-TITE SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm

S2 --- S4 C.P.SCREW 3x6-F/ZN-3C 6 ± 1 kgf·cm

S5 C.P.SCREW 3x6-F/ZN-3C 2 ± 5 kgf·cm
(p 45) (p 49) Pickup Assy 2nd
S6 C.B.P-TITE (P2) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
--- S7 C.B.P-TITE SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm

1 S8 C.P.SCREW 2.5x6-F/ZN-3C 2 ± 5 kgf·cm

S9 C.P.SCREW 3x5-F/ZN-3C 6 ± 1 kgf·cm
---
S10 C.B.S-TITE (P4) SCREW 3x8-F/ZN-3C 6 ± 1 kgf·cm
S11 C.B.P-TITE SCREW 2.5x8-F/ZN-3C 6 ± 1 kgf·cm
S12 C.B.P-TITE SCREW 2x10-F/ZN-3C 3 ± 0.5 kgf·cm
S13 C.B.P-TITE (S-P1) SCREW 3x12-F/ZN-3C 6 ± 1 kgf·cm
S14 C.B.S-TITE (P4) SCREW 3x10-F/ZN-3C 6 ± 1 kgf·cm
S15 C.P.SCREW 3x4-F/ZN-3C 6 ± 1 kgf·cm
S16 C.B.EP-TITE SCREW 2x16 (B=10) F/ZN-3C 2.5 ± 0.4 kgf·cm
S17 P.W.,2.8x0.5x6.5-F/ZN-3C 3 + 0.5 kgf·cm
S18 C.P.SCREW 2.5x6-F/ZN-3C 6 ± 1 kgf·cm
S19 C.B.S-TITE(P2) SCREW,3x8-F/ZB-3C 6 ± 1 kgf·cm

Flowchart 2-1. Disassembling Flowchart of 2nd Cassette Unit

Disassembly/Reassembly 37
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Epson WF-5690/4640/4630/5620/5190/5110series Revision D

2.3 Detailed Disassembly/Reassembly Procedure for each Part/Unit

FAX Cover/USB Cover Housing Upper Assy (WF-5190/5110 series) Front Housing Assy

Rear right Rear left Inside Front Cover Front Cover

Front
Housing Assy

Front Cover
Bottom left Bottom right
FAX Cover/
USB Cover Hook Hook
Cross-section

Middle Housing
Rib A
Housing Upper Assy

Front Rib A
Housing Assy Rib B
Rib A Hook
C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm) C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)
The name and the shape of this part differ, but the disassembly The structure of the rib A on the Front Housing Assy is as shown in the cross-section above, and it is extremely fragile. Therefore, be careful not to
procedure for this part is the same. The names are FAX Cover for damage the rib A when removing the Front Housing Assy.
WF-5690/4640/4630/5620 series and USB Cover for WF-5190/
5110 series.  The positions of the rib A (x3) and rib B (x7) of the Front Housing Assy are shown in the figure above.
C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)
 When releasing the hooks (x2) of the Front Housing Assy, insert a screw driver or the like from the hole on the bottom of the printer and release them.
Remove the FAX Cover/USB Cover by sliding it in the direction of
the arrow shown above carefully not to damage the rib A (x4) that The above figure shows the kind and position of the screw. The above figure shows the kind and position of the screw.
secure the FAX Cover/USB Cover.

Middle Housing Housing Rear Assy CR Cover

Rear left Right side of Carriage Assy

Rear left

Ribs of Frame Base

Middle Housing

Rear right

Rear right

CR Cover

Ribs of Frame Base

Housing Rear Assy

Carriage Assy
C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm) Hook

 After reassembling the Middle Housing, make sure the ribs of the Frame Base are aligned and fit in with the Middle Housing without any gap. The above figure shows the kind and position of the screw. After installing the CR Cover to the Carriage Assy, make sure the
 The above figure shows the kind and position of the screw. CR Cover is firmly secured with the hooks (x3) shown above.

Disassembly/Reassembly Detailed Disassembly/Reassembly Procedure for each Part/Unit 38

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Epson WF-5690/4640/4630/5620/5190/5110series Revision D

Panel Assy (WF-5690/4640/4630/5620 series) Panel Assy (WF-5190/5110 series)

Panel Assy Back of Panel Assy Housing Upper Assy Bottom of Panel Assy
Panel Assy Panel Assy

Panel Assy

Front
Scanner
Front Cover
Unit
Cover
Bottom of Housing Upper Assy Housing Upper Assy
Bottom left of Scanner Unit Scanner Bottom right of Scanner Unit Scanner
Unit Unit

Hook A
Hook B Hook A
Hook C Hook B
Rib Rib A
Rib B
When removing the Panel Assy, follow the procedure below.
1. Open the Front Cover, and release the hook A (x2) of the Panel Assy from the bottom of the Scanner Unit. When removing the Panel Assy, follow the procedure below.
2. Release the hook B (x5) of the Panel Assy. 1. Open the Front Cover, and release the hook A of the Panel Assy from the bottom of the Housing Upper Assy.
3. Lift the Panel Assy in the direction of the arrow and release the ribs (x5) and hook C (x2) on the top of the Panel Assy, and then remove the Panel 2. Release the hook B (x5) and rib A (x3) of the Panel Assy.
Assy. 3. Slide the Panel Assy slightly in the direction of the arrow and release the rib B (x2), and remove the Panel Assy.

Main Board Unit Main Board Shield Plate Upper Assy

Left

Main Board Unit

Main
Board Unit
Legs

Main Frame

Main Board Unit Bracket Rear

Main Board Unit Bracket Front Main Board Shield Plate

Upper Assy
C.B.S-TITE-SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
Interface Board FCC C.P.SCREW 3x4 F/ZN-3C (6 ± 1 kgf·cm)
Rib and hole C.P.SCREW 2.5x6 F/ZN-3C (6 ± 1 kgf·cm)
C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
The Interface Board FFC is connected to the back of the Main Board Shield Plate Upper Assy, therefore, be careful of it when removing the Main
Board Shield Plate Upper Assy.
 When installing the Main Board Unit, insert the ribs of the Main Board Unit Bracket Front/Main Board Unit Bracket Rear into the holes of the
Main Board Unit. The above figure shows the kind and the position of the screw.
 After installing the Main Board Unit, make sure the legs of the Main Board Unit Grounding Plate touch the Main Frame.

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Interface Board Assy (WF-5690/4640/4630/5620 series) Ink System Unit

Main Board Shield Plate Upper Assy

Interface Board
Tube Ink System
A B C clamp Tube

Frame Base

D
Maintenance
Box Ink Eject
Ink System Unit Joint
D
C B

Interface Board Shield Plate

Interface Board Grounding Plate Slide the Interface Board Assy, and install it
to the Main Board Shield Plate Upper Assy.

A
Dowel and hole Tube
clamp
C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm) Acetate tape

When removing the Interface Board Assy, follow the procedure below.
1. Interface Board Shield Plate, Interface Board, Interface Board Grounding Plate are secured with the screws (x3). Groove
2. Aline the dowel of the Main Board Shield Plate with the hole of the Interface Board Assy, and install the Main Board Shield Plate to the Interface
Board Assy. Ink System
3. The above figure shows the kind and position of the screw. Tube

Main Board / Main Board Shield Plate Lower Assy Speaker/Speaker Holder
(WF-5690/4640/4630/5620 series)

Speaker Holder 2

Main Board

Hole of Frame Base

3
2
1

Ink System Unit

1 Dowel
Hole
C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)
Main Board Shield
Plate Lower Assy
When connecting the Ink System Tube to the Maintenance Box Ink Eject Joint, make sure to insert the end of the tube into the socket on the
Maintenance Box Ink Eject Joint up to the full to its base in order to prevent the waste ink from leaking.
When installing the Ink System Unit, follow the procedure below.
1. Route the Ink System Tube through the hole of the Frame Base.
2. Align the dowels A to dowel E of the Ink System Unit with the hole A to hole E of the Frame Base, and install the Ink System Unit to the Frame Base.
C.P.SCREW 2.5x6 F/ZN-3C (2 ± 5 kgf·cm) Speaker
C.P.SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
3. Insert the end of the Ink System Tube into the socket on the Maintenance Box Ink Eject Joint to the full up to its base, and secure the tube with
the tube clamp.
Tighten the screws in the order indicated in the figure above. Spin the Speaker Holder in the direction of the arrow of the above 4. Route the Ink System Tube through the groove of the Frame Base, and secure it with acetate tape.
figure, and remove the Speaker and Speaker Holder. 5. Tighten the screws (x2) in the order indicated in the figure above to secure the Ink System Unit to the Frame Base.

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Head FFC PF Encoder / PF Timing Belt Metal Plate Left

Step 3: Back of Front Frame Tube

Holders
Head FFC PF Encoder

Front Frame

Head FFC Holder

PF Encoder
Front Tube Guide
Head FFC Holder Step 1 Cutout
Metal Plate Left

Cross-section of Step 2
Tube Holder

Front Tube Head

Guide FFC
PF Scale

Rib of Front Frame

PF Scale
Rib A
Rib B and hole A
Rib C and cutout
Hook and hole B Frame Base Assy
C.B.P-TITE SCREW 2.5x8 F/ZN-3C (6 ± 1 kgf·cm)
Align cutout with rib
When installing the Head FFC, follow the procedure below.
 When installing the PF Encoder, set the encoder over the PF
1. Fit in the rib of the Front Frame to the space between the rib A (x3). Scale with the scale in the slit as shown in the figure above. After  When installing the Metal Plate Left to the Frame Base Assy,
2. Align the rib B (x3), rib C (x2) and hook of the Head FFC Holder with the hole A (x3), cutouts (x2) and the hole B of the Front Frame, and slide installing PF Encoder, make sure it does not touch the PF Scale. align the cutout of the Metal Plate Left with the rib of the
the Head FFC Holder in the direction of the arrow to secure it to the Front Frame.  Install the PF Timing Belt as shown above and make sure the Frame Base Assy.
3. Insert the Front Tube Guide between the Tube Holder and Head FFC. belt is correctly attached to the gears and pulley.  Tighten the screws in the order indicated in the figure above.

Main Frame Assy (w / CR Guide Frame) Ink Supply Unit Grounding Plate Front Frame Assy
Left Ink Supply Unit Top
Left Bottom left Bottom right
Cutout Cutout
Front Frame Assy

PF Scale Sheet

APG Lever Ink Supply Unit

Grounding Plate
Rib
Rib
APG Change Lever

Right
Main Frame Assy
3
1

Front
2 4 5

Hole and rib

Hole and hook Front Frame Assy
Frame Base Assy C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
Hook Front Frame Assy
 When installing the Main Frame Assy to the Frame Base Assy, make sure of the following. Rib
• Align the holes (x2) of the Main Frame Assy with the ribs (x2) of the Frame Base Assy shown above. C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
• Align the cutout on the bottom of the Main Frame Assy with the rib of the Frame Base Assy. C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)
C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
• Engage the APG Lever with the APG Change Lever properly. When installing the Ink Supply Unit Grounding Plate, secure it with
• Align the hook of the PF Scale Sheet with the hole of the Main Frame Assy. the hook of the Ink Supply Unit and rib of the Front Frame, and Tighten the screws in the order indicated in the figure above.
 Tighten the screws in the order indicated in the figure above. tighten the screws (x2) in the order indicated in the figure above.

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Ink System Supply Assy (Ink Supply Unit w/ Printhead) Ink Supply Unit

Step 4

Section A

Section A I/C Holder Unit

Carriage Assy

End of ink tube

Step 1 Joint section

Do not remove.
Rubber packing
Positioning hole and dowel
Ink tube
C.B.S-TITE(P2)SCREW 3x8 F/ZB-3C (6 ± 1 kgf·cm)
C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
P.W.,2.8x0.5x6.5, F/ZN-3C (3 ± 0.5 kgf·cm) Holes of Printhead

 When removing/installing the Printhead, move the Carriage Assy to the center of the printer, and place the Spacer (about 5 mm) between the
Rubber packing
Carriage Assy and Star Wheel Assy in order to prevent the CR Guide Frame and Main Frame from being deformed. (See " Printhead (p42)".) Tube Holder B
 To prevent ink leakage, make sure not to separate the ink tubes from the I/C Holder Unit by removing the screws (x2) in section A shown above.
Loosening the screws even just once will cause ink leakage, therefore, make sure to replace the Ink System Supply Assy with a new one. Step 2 Positioning hole and dowel
When installing the Ink System Supply Assy, see " Printhead (p42)" and " Ink Supply Unit (p42)".
Step 5 Ink tube Tube Spacers

Printhead
Printhead Carriage Assy
3 Attachment positions of Tube Holder B
Star Wheel Assy
Tube Holder A
C.B.S-TITE(P2)SCREW 3x8 F/ZB-3C (6 ± 1 kgf·cm)
C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
C.B.EP-TITE SCREW,2.6x17(B=14),F/ZN-3C (3 ± 0.5 kgf·cm)

 Before disconnecting the joint section of the Printhead and the ink tubes of the Ink Supply Unit, it is necessary to perform “Ink Pressure Release”
2 1
in advance. Make sure to perform “Ink Pressure Release”, otherwise, the ink in the ink tube will spill over. (See "2.2.1 Caution when Replacing
Position for Spacer the Printhead/Ink Supply Unit (p27)".)
Thickness gauge (5 mm)
(5 mm)  When disconnecting the joint section of the ink tubes of the Ink Supply Unit and the Printhead, ink may slightly spill over from the ink tubes
P.W.2.8x0.5x6.5 F/ZN-3C (3 ± 0.5 kgf·cm) even if “Ink Pressure Release” has been performed. To prevent the inside of the printer being made dirty by the spilling ink, make sure to attach
tape at the joint section of the ink tube hen disconnecting the joint section of the ink tube of the ink supply unit and the printhead.
 To replace the Printhead, it is necessary to disconnect the joint section of the Printhead and the ink tubes of the Ink Supply Unit. Before (See " Printhead (p42)".)
disconnecting the joint section, perform “Ink Pressure Release” in advance. (See "2.2.1 Caution when Replacing the Printhead/Ink Supply Unit
 When disconnecting the ink tubes from the Printhead, make sure to replace the rubber packing between the ink tubes and the Printhead with a
(p27)" and " Ink Supply Unit (p42)".)
new one in order to prevent ink leakage.
 When disconnecting the joint section of the ink tubes of the Ink Supply Unit and the Printhead, ink may slightly spill over from the ink tubes
even if “Ink Pressure Release” has been performed. To prevent the inside of the printer being made dirty by the spilling ink, make sure to attach  When connecting the ink tubes to the Printhead, place the Spacer (about 5 mm) between the Carriage Assy and Star Wheel Assy in order to
tape at the joint section of the ink tube when disconnecting the joint section of the ink tube of the Ink Supply Unit and the Printhead. prevent the CR Guide Frame and Main Frame from being deformed. (See " Printhead (p42)".)
(See " Ink Supply Unit (p42)".) When installing the Ink Supply Unit, follow the procedure below.
 When disconnecting the ink tubes from the Printhead, make sure to replace the rubber packing between the ink tubes and the Printhead with a 1. Align the positioning holes (x2) and dowels (x2) shown above, and tighten the screws (x4) of the I/C Holder Unit in the order indicated in the figure above.
new one in order to prevent ink leakage. 2. Secure the ink tubes with the Tube Holder A (x3).
 When removing/installing the Printhead, move the Carriage Assy to the center of the printer, and place the Spacer (about 5 mm) between the 3. Move the Carriage Assy to the center of the printer.
Carriage Assy and Star Wheel Assy in order to prevent the CR Guide Frame and Main Frame from being deformed.
4. While aligning the Tube Holder C attached on the ink tubes with the groove of the Carriage Assy, insert the joint section on the end of the ink
 Tighten the screws in the order indicated in the figure above. tubes into the holes of the Printhead, and then secure the end of the ink tubes with the screws (x2).
 After installing the Printhead, make sure to connect the ink tubes to the Printhead. (See " Ink Supply Unit (p42)".) 5. Secure the ink tubes with the Tube Holder B (x3), and then adjust their attachment positions to between the Tube Spacers.
When replacing the Printhead, make sure to perform "3.2.7 Ink Leak Check (p79)" and Once you loosen the screws on the joint section of the ink tubes to the Printhead, make sure to perform "3.2.7 Ink Leak Check (p79)".

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Rear ASF Assy Rear ASF Guide Upper Assy CR Scale Carriage Assy
Rear right Rear ASF Guide Upper Assy Carriage Assy Bottom APG Slider Rear APG Slider
Trigger Lever Clutch Lever
Step 1
Black mark Slit of CR
Holes of Frame Driven Assy Encoder

Rear ASF
Assy Rear ASF Guide Upper Assy

Rear left

Step 2
Carriage Assy

Rear ASF
Assy

Frame Base
Assy Rib
Dowel and
Dowel and positioning hole
positioning hole C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm) CR Scale

C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

When installing the Rear ASF Guide Upper Assy, follow the
 When installing the Rear ASF Assy to the Frame Base Assy, procedure below.
1. Insert the ribs (x2) on the 80-digit side of the Rear ASF Guide Carriage Assy CR Guide Frame
move the Trigger Lever in the direction of the arrow to prevent
it from touching the Clutch Lever, and align the positioning Upper Assy into the holes (x2) of the Frame Driven Assy.
holes (x2) of the Rear ASF Assy with the dowels (x2) of the 2. Align the positioning hole on the 0-digit side of the Rear ASF  Install the CR Scale with the black mark section up. Before installing the Carriage Assy to the CR Guide Frame, make
Frame Base Assy. Guide Upper Assy with the dowel of the Frame Base Assy, and  Make sure to put the CR Scale through the slit of the CR sure the APG Slider is correctly installed to the Carriage Assy as
 Tighten the screws in the order indicated in the figure above. secure the Rear ASF Guide Upper Assy with the screw. Encoder. shown above.

Star Wheel Assy Power Supply Unit Decompress Pump Unit EJ Roller
Back Ink Supply Unit
Joint of Ink
Supply Unit
Grounding spring EJ Roller
Hooks

Power Supply Unit

Decompress
Pump Unit

1 2

Bush, 5

Paper Guide Front Assy Star Wheel Assy EJ Roller

C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm) C.B.P-TITE(P2) SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)
Dowel and positioning hole C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm) C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)
C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm) Dowel
C.B.P-TITE(S-P1) SCREW 3x12 F/ZN-3C (6 ± 1 kgf·cm) When removing the Power Supply Unit, the Power Supply Unit
cable may touch the Frame. Be careful not to damage the Power Release the dowel of the Bush, 5, and detach it from the frame by
When installing the Star Wheel Assy, align the positioning holes  The above figure shows the kind and position of screw.
Supply Unit cable then. rotating it in the direction of the arrow, and then remove the EJ Roller.
(x2) on the bottom of the Star Wheel Assy with the dowels (x2) of  Route the Decompress Pump Tube through the hooks (x2) of
the Paper Guide Front Assy, and tighten the screws (x2) in the The above figure shows the kind and position of screw the Ink Supply Unit, and insert the end of the tube into the joint Make sure the grounding spring touches the EJ Roller on the
order indicated in the figure above. on the Ink Supply Unit to the full up to its base. position shown above.

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Paper Stopper Assy 1st Paper Stopper Assy 1st / 2nd ADF Unit (WF-5690/4640/4630/5620 series)

Compression Spring 0.188 Secure springs (x4) with dowels.

ADF Document Support Assy ADF Cover Assy

Compression Spring 0.9

Paper Stopper

Slider Cassette
Metal Plate Paper Stopper Assy 1st
ADF Cover Assy

ADF Document Support Assy

ADF Pad Assy

Dowel and positioning hole
ADF Unit
C.B.S-TITE SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm)
Slider Base Cam Slider
When installing the Paper Stopper Assy 1st, align the positioning
holes (x2) of the Paper Stopper Assy 1st with the dowels (x2) of the If any of the parts of the Paper Stopper Assy 1st/2nd comes off
Metal Plate, and tighten the screws (x2). when removing it, be sure to reassemble the Paper Stopper Assy
1st/2nd as shown above.

ADF Unit / Scanner Unit ADF Cover Housing Upper

(WF-5690/4640/4630/5620 series) (WF-5690/4640/4630/5620 series)

Rear left Rear right

ADF Cover Housing Upper

ADF Rear Cover

ADF Rear Cover ADF Pad Assy

Scanner Unit

Hook
Hook Dowel
Rib Screw hole
C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)
C.B.S-TITE-SCREW 3x6 F/ZN-3C (6 ± 1 kgf·cm) C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm) C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)

Tighten the screws in the order indicated in the figure above. The figures above indicate the hooks (x2), ribs (x3) and screws The figures above indicate the hooks, dowels and screws that secure the parts and units.
(x4) that secure the ADF Cover Housing Upper.

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Paper Stopper Assy 2nd* 2nd Cassette Cover Left* 2nd Cassette Cover Right* Frame Pickup Assy

Front 2nd Cassette Cover Right Rear

Rear Front
2nd Cassette Cover Left
2nd Cassette Housing Assy

Cross-section 2nd Cassette

Cross-section 2nd Cassette Cover Right
Cover Left

Frame Pickup Assy

2nd Cassette Unit Paper Stopper Assy 2nd Hook Hook
Hole Hole
C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm) C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm) Dowel and positioning hole
C.B.P-TITE SCREW 3x10 F/ZN-3C (6 ± 1 kgf·cm)
Dowel and positioning hole When releasing the hooks (x3) of the 2nd Cassette Cover Left, release When releasing the hooks (x3) of the 2nd Cassette Cover Right, release
them in the order from the front side to the rear side of the printer by them in the order from the front side to the rear side of the printer by  When installing the Frame Pickup Assy to the 2nd Cassette
C.B.P-TITE SCREW 3x8 F/ZN-3C (6 ± 1 kgf·cm) inserting a screw driver or the like into the holes of the 2nd Cassette inserting a screw driver or the like into the holes of the 2nd Cassette Housing Assy, align the positioning holes (x2) of the Frame
Cover Left and then pushing the hooks in the direction of the arrow. Cover Right and then pushing the hooks in the direction of the arrow. Pickup Assy with the dowels (x2) of the 2nd Cassette Housing
When installing the Paper Stopper Assy 2nd, align the
positioning holes (x2) of the Paper Stopper Assy 2nd with the The above figure shows the kind and position of screw. The above figure shows the kind and position of screw. Assy
dowels (x2) of the 2nd Cassette Unit, and tighten the screws (x2).  The above figure shows the kind and position of screw.

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2.4 Routing FFCs/Cables

Top of the Scanner Unit Bottom of the Frame Base Bottom of the Scanner Unit
(WF-5690/4640/4630/5620 series) (WF-5690/4640/4630/5620 series)
Hole of Frame Base
Pull out Scanner
Ferrite core Shield plate of Main Board Assy Pull out Scanner
Motor cable here.
FFC here.

Secure ferrite core with hook.

Scanner Motor cable

Pull out ADF

Bottom cables (x5) here. Scanner FFC

Scanner grounding wire

Metal Plate

Scanner Unit
Clamp Hook
Rib

 Pull out the Scanner Motor cable from the hole of the Scanner Unit as shown above, and then route it through the hooks (x4) of the Scanner Unit.
Rib
 Pull out the Scanner FFC from the hole of the Scanner Unit as shown above, and then route it through the hooks (x4) of the Scanner Unit.
C.B.S-TITE-SCREW-3 x 6-F/ZN-3C (6 ± 1kgf·cm)
Paper Stopper Lever Sensor cable  Secure the ferrite core of the Scanner FFC on the position shown above with the hook.
Route the Scanner grounding wire through the ribs (x4) of the Scanner Unit and Hook
 Route the following cables related to the ADF through the space between the ribs and the rim on the rear side of the printer as shown above, and secure
insert the ferrite core of it into the position shown above, and then secure the them with the hooks (x4).
Scanner grounding wire and the Panel grounding wire to the shield plate of the Route the Paper Stopper Lever Sensor cable through the hooks (x3) and clamp • ADF PE Sensor cable • ADF Motor cable • ADF Document sensor / SCN Encoder cable
Main Board Assy with the screw. of the Metal Plate, and then route it through the hole of the Frame Base. • ADF Solenoid cable • ADF grounding wire

Inside the FAX Cover (WF-5690/4640/4630/5620 series) Front of the Printer

Rear Bottom left
Scanner Motor cable

Clamp

CN32 PF Motor cable

Front
Scanner FFC Frame

PF Motor
Scanner
CN70 cable
Unit
CN71 ADF grounding wire

ASF Motor relay cable

CN# Name
CN72 Metal Plate Left
ADF Document Sensor/
CN32 Scanner Motor Cable Scanner Encoder Cable Front Frame

CN33 ADF Motor Cable Middle Housing

CN73
ADF PE Sensor cable
CN70 Scanner FFC
CN33
ADF Document Sensor / ADF Solenoid cable
CN71
Scanner Encoder Cable Frame Base
CN72 ADF PE Sensor Cable ADF Motor cable
CN73 ADF Solenoid Cable
C.B.S-TITE-SCREW-3 x 6-F/ZN-3C (6 ± 1kgf·cm)
Hook
 Route the Scanner FFC and Scanner Motor cable as shown above, and connect them to the connectors on the Main Board as indicated in the above table. PF Motor cable
Rib
 Route the following cables related to the ADF as shown above, and connect them to the connectors on the Main Board as indicated in the above table.
(WF-5690/4640/4630/5620 series only)  PF Motor cable Route it through the hooks (x2) of the Frame Base and the hooks (x2) of the Metal Plate Left, and then route it through the
• ADF PE Sensor cable • ADF Motor cable • ADF grounding wire (secure it to the shield plate on the Main Board with the screw) hooks (x7), rib and clamp of the Front Frame.
• ADF Solenoid cable • ADF Document Sensor / Scanner Encoder Sensor  ASF Motor relay cable Route it under the rib of the Frame Base and rib of the Front Frame, and then route it through the clamp.

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Top of the Printer Bottom of the Ink System Unit

Paper Guide Front Assy Rear right

Rear Ink Supply Unit Main Frame
Hole of Frame Base Main Frame Assy

CSIC FFC
Decompress Pump Unit

Make one turn

PE Sensor cable
Paper Stopper Lever Hole of Holder Cam
Sensor cable

Fasten Plate Center Decompress Pump cable ASF Encoder relay cable

Frame Base

Decompress Pump cable

Hook
Acetate tape

Route the Paper Stopper Lever Sensor cable, PE Sensor cable and ASF Encoder relay cable as follows, and then route them under the Main Frame Assy and
Decompress Pump Unit pull them out from the hole of the Holder Cam Assy.
 Paper Stopper Lever Sensor cable Pull it out from the hole of the Frame Base, and secure it on the position shown above with acetate tape.
 PE Sensor cable Pull it out under the Paper Guide Front Assy and route it through the hooks (x2) of the Frame Base, and then secure
Left Power Supply Unit cable it on the position shown above with acetate tape.
Rear ASF Guide Upper Assy  ASF Encoder relay cable Route it through the hooks (x3) of the Frame Base, and then secure it on the position shown above with acetate tape.

PF Encoder FFC
Wireless LAN Module Speaker Cable (WF-5690/4640/4630/5620 series)
Fasten Plate Center

Scanner Unit
Back

Fasten Plate Left

CSIC FFC
PF Encoder FFC
Right

Main Board
Assy
Main Frame Wireless LAN
Module cable

Ink Supply Unit

Wireless LAN
Module cable
Panel Unit

Hook
Rib
Double-sided tape Wireless LAN Module
Acetate tape

 Power Supply Unit cable Route it through the ribs (x5) of the Rear ASF Guide Upper Assy.
 Decompress Pump cable Route it through the ribs (x3) and hooks (x2) of the Decompress Pump Unit, hooks (x3) of the Ink Supply Unit, and the
hooks (x8) of the Fasten Plate Center. Hook
 CSIC FFC Form the CSIC FFC back by folding it on the original fold lines, and route it on the Ink Supply Unit and Main Frame, and Hole of Front Frame Rib
then secure it on the positions shown above with acetate tape and double-sided tape.
 PF Encoder FFC Form the PF Encoder FFC back by folding it on the original fold lines, and route it on the Fasten Plate Left and Fasten Plate Route the Wireless LAN Module cable through the hole of the Front Frame, Route the Speaker cable through the hook and rib of the Scanner Unit and
Center, and then secure it on the position shown above with double-sided tape. and then connect it to the connector on the Main Board. Panel Unit on the positions shown above.

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Main Board Assy (1) Main Board Assy (2)

Front right of Main Board Assy Connector positions on Main Board Assy
PF Motor cable Main Board Cable Holder

Double-sided tape (1)

Clamp E
Clamp G
Clamp D Clamp F

Clamp C

Clamp B

Head FFC
Clamp A
Double-sided tape (2) ASF Motor
relay cable
CN# Name CN# Name
CN31 PF Motor cable CN42 Head FFC
Rib A
CR Encoder FFC ASF Motor relay CN43 Head FFC
CN35
cable CN44 Head FFC
Rib
CN41 Head FFC CN50 CR Encoder FFC

 ASF Motor relay cable (CN35)/ Route them through the ribs (x5) of the Main Board Cable Holder, and then connect them to the connectors on the
PF Motor cable (CN31) Main Board.
Top of Main Board Assy Connector positions on Main Board Assy  Head FFC (CN41, CN42, CN43, CN44)/ Fold them on the fold lines of the FFCs, and route and connect them to the connectors on the Main Board.
CR Encoder FFC (CN45)
Power Unit cable

Decompress Pump cable Main Board Assy (3) Head FFC

CR Motor cable Connector of CR Encoder Board
Right side of Main Board Assy
Carriage Assy
CSIC FFC CN#
CN# Name
Name

PF Encoder FFC CN8

CN30 PF
CREncoder
Motor cable
FFC
CN9
CN34 PE
Decompress
Sensor cable
Pump cable
Paper Stopper CR Encoder FFC
Lever Sensor cable CN11
CN45 ASF
CSICEncoder
FFC relay cable
CN13
CN51 Paper
PF Encoder
StopperFFC
Lever Sensor cable
PE Sensor cable
CN20
CN56 CR
PE Motor
Sensorcable
cable Maintenance Acetate tape
Box FFC
CN22
CN57 Decompress
Paper Stopper
Pump
Lever
cable
cable
ASF Encoder
relay cable CN35
CN55 CSIC
ASF Encoder
FFC relay cable
CN501
CN501 Power
PowerUnit
Unitcable
cable

 Power Unit cable (CN501) Route it through the clamp A, clamp C and clamp D as shown above, and then connect it to the connector on the
Main Board.
Main Board Assy
 CR Motor cable (CN30) Route it through the clamp B and clamp E as shown above, and then connect it to the connector on the Main Board.
 PF Encoder FFC (CN51) Secure it on the double-sided tape (1) as shown above with a piece of double-sided tape and fold it on the fold lines
of the FFCs, and then route and connect it to the connector on the Main Board.
 CSIC FFC (CN45) Secure it on the double-sided tape (2) as shown above with double-sided tape (x2) and fold it on the fold lines of the
Head FFC
FFCs, and then route and connect it to the connector on the Main Board.
 Paper Stopper Lever Sensor cable (CN57)/ Route them through the rib A, clamp F and clamp G of the Main Board Assy, and then connect them to the Hook
ASF Encoder relay cable (CN55) connectors on the Main Board.
 PE Sensor cable (CN30) Route it through the rib A and secure it on the double-side tape (x2), and then connect them to the connectors on the  Route the Head FFC as shown above.
Main Board. Secure the Maintenance Box FFC on the position shown above with acetate  Connect the CR Encoder FFC to the connector on the CR Encoder Board,
 Decompress Pump cable (CN22) Route it through the rib A and clamp F of the Main Board Assy, and then connect it to the connector on the Main Board. tape, and then connect it to the connector (CN1) on the Main Board. and then route it under the hooks (x3) of the Carriage Assy.

Disassembly/Reassembly Routing FFCs/Cables 48

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2nd Cassette Housing Assy*

Rear left Bottom

Paper Stopper Lever Sensor cable

ASF Encoder Board

Groove B

Paper Stopper
Lever Sensor cable
Hole C Groove A

Hole C Groove B

Left ASF Motor 2nd Cassette Housing Assy

ASF Encoder
cable

Hole A
Ferrite core

Route this outside rib.

ASF Motor cable Hook

Rib

Front

ASF Motor cable

Relay connector
ASF Motor cable and ASF Encoder cable
ASF Motor cable
ASF Motor

Connect to Relay
connector
ASF Encoder cable
Connect to
connector on ASF
Encoder Board ASF Encoder cable Ferrite core Hole B

 Insert the ferrite core of the ASF Motor cable into the hole A of the 2nd Cassette Housing Assy, and route the cable through the hooks and ribs as shown above.
 Insert the ferrite core of the ASF Encoder cable in the hole B of the 2nd Cassette Housing Assy, and route the cable through the hooks and ribs as shown above.
 When connecting the Paper Stopper Lever Sensor cable to the ASF Encoder Board, follow the procedure below.
1. Route it through the groove A of the 2nd Cassette Housing Assy, and then route it through the hook and ribs as shown above.
2. Pull it out from the hole C of the 2nd Cassette Housing Assy, and route it through the groove B of the 2nd Cassette Housing Assy.

Disassembly/Reassembly Routing FFCs/Cables 49

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CHAPTER 3

ADJUSTMENT

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Epson WF-5690/4640/4630/5620/5190/5110 series Revision D

3.1 Required Adjustments

The table from the following page lists the required adjustments depending upon the parts being repaired or
replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be carried out.

 After all required adjustments are complete, use the “Final check pattern print” function
to print all adjustment patterns for final check. If you find a problem with the printout
patterns, carry out the adjustment again.
 When replacing the Main Board and the Printer Mechanism (Frame Base Assy) at the
same time, the adjustment should be made after performing the initial setting.

 In this manual, the product name is abbreviated to such as “WP-5620 series”, however,
the last digit of the actual name may differ. Identify your product with the first three
digits and refer to the appropriate sections in this manual.
 The table items and marks used in the “Required Adjustment List” provided on the
following pages have the following meanings.
• “O” indicates that the adjustment must be carried out.
• “---” indicates that the adjustment is not required.
• The “Mechanism Adjustment” should be performed just after reinstalling or
reassembling the part or unit. (See "Table 3-1 Required Adjustment List (Mechanism
adjustment) (p52)".)
• The “Adjustments using the Adjustment Program” need to be performed after
reassembling the printer completely. (See "Table 3-2 Required Adjustment List
(Adjustment using the Adjustment Program) (p54)".)
 If you have removed or replaced multiple parts, make sure to check the required
adjustments for the all parts. And when multiple adjustments must be carried out, be
sure to carry them out in the order given in the “Priority” row.

Adjustment Required Adjustments 51

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Table 3-1. Required Adjustment List (Mechanism adjustment)

Adjustment Type Mechanism Adjustment
Priority 1 2 3 4 5 6 7
Rear ASF
PF Timing
Timing Belt Head Angular PG Check the Ink Leak Touch Panel
Adjustment Item Belt Tension
Tension Adjustment Adjustment Platen Gap Check Adjustment
Measurement
Measurement
This
adjustment is
made to adjust
To correct tilt
the relative
Check if the of the
Check if the positions
tension of Printhead Adjustment
tension of CR/ Check if the between the
Rear ASF caused at the the PG to Check if ink is
Purpose PF Timing PG is within Touch Panel
Timing Belt is installation within the leaking.
Belt is within the standard. detection
within the through standard.
the standard. points and
standard. mechanism
displaying
control.
positions on
the Control
Panel.
Remove --- --- --- --- --- --- ---
Panel Unit
Replace --- --- --- --- --- --- O
Remove --- --- --- --- --- --- ---
Duplex Unit
Replace --- --- --- --- --- --- ---
Cassette Remove --- --- --- --- --- --- ---
Assy 1st Replace --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- ---
ADF Unit
Replace --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- ---
Scanner Unit
Replace --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- ---
Replace
--- --- --- --- --- --- ---
Main Board (Read OK)
Part name

Replace
--- --- --- --- --- --- O
(Read NG)
Rear ASF Remove --- --- --- --- --- --- ---
Assy Replace --- --- --- --- --- --- ---
PF Holder / Remove O --- --- --- --- --- ---
PF Timing
Belt Replace O --- --- --- --- --- ---

Power Remove --- --- --- --- --- --- ---

Supply Unit Replace --- --- --- --- --- --- ---
Ink System Remove --- --- O O O --- ---
Supply Assy Replace --- --- O O O --- ---
Ink Supply Remove --- --- --- --- --- O ---
Unit Replace --- --- --- --- --- O ---
Remove --- --- O O O O ---
Pint head
Replace --- --- O O O O ---
See " 3.2.6
See "Table
See " 3.2.3 Touch Panel
See " 3.2.1 PF See " 3.2.2 Rear 3.2.3 Head See " 3.2.5
Head Angular See " 3.2.7 Ink Adjustment
Timing Belt ASF Timing Angular Checking the
Mechanism Leak Check (WF-5690/
How to judge Tension Check Belt Tension Mechanism Platen Gap
adjustment. (p79)" for the 4640/4630/
(p58)" for the Check (p59)" adjustment. (p75)" for the
(p60)" for the details 5620 series
details for the details (p60)" for the details
details only) (p76)" for
details
the details
Adjustment program --- --- O --- --- --- ---
Ink Leak
Measurement
Sonic tension Sonic tension Thickness Thickness
Tool Scanner Jig/Ink Leak Touch pen
gauge gauge gauge gauge
Check
Cartridge

Adjustment Required Adjustments 52

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Table 3-1. Required Adjustment List (Mechanism adjustment)

Adjustment Type Mechanism Adjustment
Priority 1 2 3 4 5 6 7
Rear ASF
PF Timing
Timing Belt Head Angular PG Check the Ink Leak Touch Panel
Adjustment Item Belt Tension
Tension Adjustment Adjustment Platen Gap Check Adjustment
Measurement
Measurement
This
adjustment is
made to adjust
To correct tilt
the relative
Check if the of the
Check if the positions
tension of Printhead Adjustment
tension of CR/ Check if the between the
Rear ASF caused at the the PG to Check if ink is
Purpose PF Timing PG is within Touch Panel
Timing Belt is installation within the leaking.
Belt is within the standard. detection
within the through standard.
the standard. points and
standard. mechanism
displaying
control.
positions on
the Control
Panel.
Driven Remove --- --- --- --- --- --- ---
Pulley Assy Replace O --- --- --- --- --- ---
Remove O --- --- --- --- --- ---
CR Motor
Replace O --- --- --- --- --- ---
Remove --- --- --- --- --- --- ---
Front Frame
Replace --- --- --- --- --- --- ---
Star Wheel Remove --- --- --- --- --- --- ---
Assy Replace --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- ---
EJ Roller
Replace --- --- --- --- --- --- ---
Frame Base Remove O O O O O --- ---
Assy Replace O O O O O --- ---
Part name

Support Plate Remove --- --- --- O O --- ---

Right/Left Replace --- --- --- O O --- ---
CR Guide Remove O --- O O O --- ---
Frame Replace O --- O O O --- ---
Carriage Remove O --- O O O --- ---
Assy Replace O --- O O O --- ---
Main Frame Remove O --- O O O --- ---
Assy Replace O --- O O O --- ---
Paper Guide Remove --- --- --- --- --- --- ---
Upper Replace --- --- --- --- --- --- ---
Paper Guide Remove --- --- --- --- --- --- ---
Front Assy Replace --- --- --- O O --- ---
Printer
Replace O O O O O --- ---
Mechanism
See " 3.2.6
See "Table
See " 3.2.3 Touch Panel
See " 3.2.1 PF See " 3.2.2 Rear 3.2.3 Head See " 3.2.5
Head Angular See " 3.2.7 Ink Adjustment
Timing Belt ASF Timing Angular Checking the
Mechanism Leak Check (WF-5690/
How to judge Tension Check Belt Tension Mechanism Platen Gap
adjustment. (p79)" for the 4640/4630/
(p58)" for the Check (p59)" adjustment. (p75)" for the
(p60)" for the details 5620 series
details for the details (p60)" for the details
details only) (p76)" for
details
the details
Adjustment program --- --- O --- --- --- ---
Ink Leak
Measurement
Sonic tension Sonic tension Thickness Thickness
Tool Scanner Jig/Ink Leak Touch pen
gauge gauge gauge gauge
Check
Cartridge

Adjustment Required Adjustments 53

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Table 3-2. Required Adjustment List (Adjustment using the Adjustment Program)
Adjustment Type Adjustment using the Adjustment Program
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Initialize First dot position /
PE Bi-d adjustment PE adjustment PF/EJ PW CR Motor PF Motor SCN Motor ADF
Setting Ink Mainte- PF/EJ PW adjustment Head Paper skew PF band
EEPROM Ink Head ID Detector deterior- deterior- heat heat heat Motor heat
Adjustment Item data copy
(MAC Pressure nance
charge input confirma-
Adjustm- angular adjustm-
ation ation
adjustm-
protection protection protection protection
address Release counter ent Rear ASF Front ASF PG1 PG2 PG3 adjustment Rear ASF Front ASF ent ent
tion offset offset control control control control
setting)

To copy To write To To confirm To fill ink To correct Confirm the To correct To correct the paper To correct print start timing in To correct To correct the paper To align To reset the To reset the To correct To measure and correct the electrical variation of each motor
adjustment sale minimize the counter throughout characters- PE sensor’s variations detection positions and the bidirectional printing through software tilt of the detection positions and the print start counter or counter variations and the power supply board.
values or destination- the amount value of the ink path tic variation chattering in paper mounting positions of the control. Printhead mounting positions of the position at set it to its according in paper (For Scanner motor and ADF motor, re-measurement
the like specific of ink maintenance to make all of the after feed PW Sensor by software caused at the PE Sensor by software 0-digit side maximum to the feed preparation)
stored on settings and spilling box. the nozzles replaced detecting accuracy to control. installation control. with that at according replaced accuracy to
the old the serial when ready for Printhead the end of achieve through 80-digit side to the parts. achieve
Main Board number into removing printer. by entering the paper higher print software in replaced higher print
to the new the Main the pint its falls within quality. control bidirectional parts. quality in
Purpose board when Board after head, Printhead the band band
the Main replacing it. discharge ID specified printing, printing.
Board ink in the (Head ID). period. timing of
needs to be ink tube via firing ink
replaced. the Ink droplet is
System adjusted
(Cap) out of through
the printer software
control.

Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Panel Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Duplex Unit
Replace --- --- --- --- --- --- --- O O O O O O --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Cassette Assy 1st
Replace --- --- --- --- --- --- --- O --- O --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Part name

Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
ADF Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Scanner Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Replace
O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Main Board (Read OK)
Replace
--- O --- --- --- O --- O O O O O O O O O O O O O O O O O
(Read NG)

-2 -1 0 1 2

OK -2 -2
-1 -1 OK
0 0 OK
1 1
NG
Printout pattern --- --- --- --- --- --- --- 2 2 --- --- --- --- --- --- ---
-2 -1 0 1 2 NG
NG
NG OK NG
NG OK NG
-2 NG
-1
0
1
NG OK NG
2 NG

Examine  PW adjustment Examine the printout pattern s for each of Enter the Examine the Examine
the printout Examine the misaligned the four models, and enter the value for values of the printout the printout
patterns and lines printed on top, the pattern with no gap and overlap for most straight pattern and pattern an
enter the bottom, left, and right of each mode. lines. enter the enter the
value for the paper, and enter the number of value for
the pattern number beside the line that the one with the pattern
with no is exactly 5 mm away from the least gap with no
How to judge --- --- --- --- --- --- --- overlap and the paper edge for each --- and overlap --- --- overlap and --- --- --- ---
gap side. between the gap
between the  1st dot adjustment two different between the
two Examine the lines on the colored line. two
rectangles. left side of paper, and enter rectangles.
the number beside the line
that overlaps with the
horizontal line.

Adjustment program O O O O O O O O O O O O O O O O O O O O O O O O
Tool --- --- --- --- --- --- --- --- Ruler --- --- --- --- --- --- --- --- --- --- --- --- --- ---

Adjustment Required Adjustments 54

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Table 3-2. Required Adjustment List (Adjustment using the Adjustment Program)
Adjustment Type Adjustment using the Adjustment Program
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Initialize First dot position /
PE Bi-d adjustment PE adjustment PF/EJ PW CR Motor PF Motor SCN Motor ADF
Setting Ink Mainte- PF/EJ PW adjustment Head Paper skew PF band
EEPROM Ink Head ID Detector deterior- deterior- heat heat heat Motor heat
Adjustment Item data copy
(MAC Pressure nance
charge input confirma-
Adjustm- angular adjustm-
ation ation
adjustm-
protection protection protection protection
address Release counter ent Rear ASF Front ASF PG1 PG2 PG3 adjustment Rear ASF Front ASF ent ent
tion offset offset control control control control
setting)

To copy To write To To confirm To fill ink To correct Confirm the To correct To correct the paper To correct print start timing in To correct To correct the paper To align To reset the To reset the To correct To measure and correct the electrical variation of each motor
adjustment sale minimize the counter throughout characters- PE sensor’s variations detection positions and the bidirectional printing through software tilt of the detection positions and the print start counter or counter variations and the power supply board.
values or destination- the amount value of the ink path tic variation chattering in paper mounting positions of the control. Printhead mounting positions of the position at set it to its according in paper (For Scanner motor and ADF motor, re-measurement
the like specific of ink maintenance to make all of the after feed PW Sensor by software caused at the PE Sensor by software 0-digit side maximum to the feed preparation)
stored on settings and spilling box. the nozzles replaced detecting accuracy to control. installation control. with that at according replaced accuracy to
the old the serial when ready for Printhead the end of achieve through 80-digit side to the parts. achieve
Main Board number into removing printer. by entering the paper higher print software in replaced higher print
to the new the Main the pint its falls within quality. control bidirectional parts. quality in
Purpose board when Board after head, Printhead the band band
the Main replacing it. discharge ID specified printing, printing.
Board ink in the (Head ID). period. timing of
needs to be ink tube via firing ink
replaced. the Ink droplet is
System adjusted
(Cap) out of through
the printer software
control.

Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Rear ASF Assy
Replace --- --- --- --- --- --- --- --- O --- --- --- --- --- O --- --- --- --- --- --- --- --- ---

PF Holder / Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Timing Belt Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Power Supply Unit
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O O O O
Part name

Ink System Supply Remove --- --- --- --- --- --- --- --- --- --- O O O --- --- --- O --- --- --- --- --- --- ---
Assy Replace --- --- --- --- O O -- O O O O O O O O O O -- -- O --- --- --- ---
Remove --- --- O --- O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Ink Supply Unit
Replace --- --- O --- O --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- O --- O --- --- --- --- --- O O O O --- --- O --- --- --- --- --- --- ---
Printhead
Replace --- --- O --- O O --- O O O O O O O O O O --- --- O --- --- --- ---

Driven Pulley Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Assy Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---

-2 -1 0 1 2

OK -2 -2
-1 -1 OK
0 0 OK
1 1
NG
Printout pattern --- --- --- --- --- --- --- 2 2 --- --- --- --- --- --- ---
-2 -1 0 1 2 NG
NG
NG OK NG
NG OK NG
-2 NG
-1
0
1
NG OK NG
2 NG

Examine  PW adjustment Examine the printout pattern s for each of Enter the Examine the Examine
the printout Examine the misaligned the four models, and enter the value for values of the printout the printout
patterns and lines printed on top, the pattern with no gap and overlap for most straight pattern and pattern an
enter the bottom, left, and right of each mode. lines. enter the enter the
value for the paper, and enter the number of value for
the pattern number beside the line that the one with the pattern
with no is exactly 5 mm away from the least gap with no
How to judge --- --- --- --- --- --- --- overlap and the paper edge for each --- and overlap --- --- overlap and --- --- --- ---
gap side. between the gap
between the  1st dot adjustment two different between the
two Examine the lines on the colored line. two
rectangles. left side of paper, and enter rectangles.
the number beside the line
that overlaps with the
horizontal line.

Adjustment program O O O O O O O O O O O O O O O O O O O O O O O O
Tool --- --- --- --- --- --- --- --- Ruler --- --- --- --- --- --- --- --- --- --- --- --- --- ---

Adjustment Required Adjustments 55

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Table 3-2. Required Adjustment List (Adjustment using the Adjustment Program)
Adjustment Type Adjustment using the Adjustment Program
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Initialize First dot position /
PE Bi-d adjustment PE adjustment PF/EJ PW CR Motor PF Motor SCN Motor ADF
Setting Ink Mainte- PF/EJ PW adjustment Head Paper skew PF band
EEPROM Ink Head ID Detector deterior- deterior- heat heat heat Motor heat
Adjustment Item data copy
(MAC Pressure nance
charge input confirma-
Adjustm- angular adjustm-
ation ation
adjustm-
protection protection protection protection
address Release counter ent Rear ASF Front ASF PG1 PG2 PG3 adjustment Rear ASF Front ASF ent ent
tion offset offset control control control control
setting)

To copy To write To To confirm To fill ink To correct Confirm the To correct To correct the paper To correct print start timing in To correct To correct the paper To align To reset the To reset the To correct To measure and correct the electrical variation of each motor
adjustment sale minimize the counter throughout characters- PE sensor’s variations detection positions and the bidirectional printing through software tilt of the detection positions and the print start counter or counter variations and the power supply board.
values or destination- the amount value of the ink path tic variation chattering in paper mounting positions of the control. Printhead mounting positions of the position at set it to its according in paper (For Scanner motor and ADF motor, re-measurement
the like specific of ink maintenance to make all of the after feed PW Sensor by software caused at the PE Sensor by software 0-digit side maximum to the feed preparation)
stored on settings and spilling box. the nozzles replaced detecting accuracy to control. installation control. with that at according replaced accuracy to
the old the serial when ready for Printhead the end of achieve through 80-digit side to the parts. achieve
Main Board number into removing printer. by entering the paper higher print software in replaced higher print
to the new the Main the pint its falls within quality. control bidirectional parts. quality in
Purpose board when Board after head, Printhead the band band
the Main replacing it. discharge ID specified printing, printing.
Board ink in the (Head ID). period. timing of
needs to be ink tube via firing ink
replaced. the Ink droplet is
System adjusted
(Cap) out of through
the printer software
control.

Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
CR Motor
Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- O --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Front Frame
Replace --- --- --- --- --- --- --- --- O O O O O O O O O --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Star Wheel Assy
Replace --- --- --- --- --- --- --- O --- --- --- --- --- --- --- --- --- --- --- O --- --- --- ---
Part name

Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
EJ Roller
Replace --- --- --- --- --- --- --- O O O --- --- --- --- --- --- O O --- O --- --- --- ---
Remove --- --- --- --- --- --- --- --- O O O O O O O O O --- --- --- --- --- --- ---
Frame Base Assy
Replace --- --- --- --- --- --- O O O O O O O O O O O O O O O O --- ---

Support Plate Left Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
/ Right Replace --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Remove --- --- --- --- --- --- --- --- --- --- --- --- --- O --- --- --- --- --- --- --- --- --- ---
CR Guide Frame
Replace --- --- --- --- --- --- --- --- O O O O O O O O O --- --- --- --- --- --- ---

-2 -1 0 1 2

OK -2 -2
-1 -1 OK
0 0 OK
1 1
NG
Printout pattern --- --- --- --- --- --- --- 2 2 --- --- --- --- --- --- ---
-2 -1 0 1 2 NG
NG
NG OK NG
NG OK NG
-2 NG
-1
0
1
NG OK NG
2 NG

Examine  PW adjustment Examine the printout pattern s for each of Enter the Examine the Examine
the printout Examine the misaligned the four models, and enter the value for values of the printout the printout
patterns and lines printed on top, the pattern with no gap and overlap for most straight pattern and pattern an
enter the bottom, left, and right of each mode. lines. enter the enter the
value for the paper, and enter the number of value for
the pattern number beside the line that the one with the pattern
with no is exactly 5 mm away from the least gap with no
How to judge --- --- --- --- --- --- --- overlap and the paper edge for each --- and overlap --- --- overlap and --- --- --- ---
gap side. between the gap
between the  1st dot adjustment two different between the
two Examine the lines on the colored line. two
rectangles. left side of paper, and enter rectangles.
the number beside the line
that overlaps with the
horizontal line.

Adjustment program O O O O O O O O O O O O O O O O O O O O O O O O
Tool --- --- --- --- --- --- --- --- Ruler --- --- --- --- --- --- --- --- --- --- --- --- --- ---

Adjustment Required Adjustments 56

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 Epson WF-5690/4640/4630/5620/5190/5110 series Revision D
Table 3-2. Required Adjustment List (Adjustment using the Adjustment Program)
Adjustment Type Adjustment using the Adjustment Program
Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Initialize First dot position /
PE Bi-d adjustment PE adjustment PF/EJ PW CR Motor PF Motor SCN Motor ADF
Setting Ink Mainte- PF/EJ PW adjustment Head Paper skew PF band
EEPROM Ink Head ID Detector deterior- deterior- heat heat heat Motor heat
Adjustment Item data copy
(MAC Pressure nance
charge input confirma-
Adjustm- angular adjustm-
ation ation
adjustm-
protection protection protection protection
address Release counter ent Rear ASF Front ASF PG1 PG2 PG3 adjustment Rear ASF Front ASF ent ent
tion offset offset control control control control
setting)

To copy To write To To confirm To fill ink To correct Confirm the To correct To correct the paper To correct print start timing in To correct To correct the paper To align To reset the To reset the To correct To measure and correct the electrical variation of each motor
adjustment sale minimize the counter throughout characters- PE sensor’s variations detection positions and the bidirectional printing through software tilt of the detection positions and the print start counter or counter variations and the power supply board.
values or destination- the amount value of the ink path tic variation chattering in paper mounting positions of the control. Printhead mounting positions of the position at set it to its according in paper (For Scanner motor and ADF motor, re-measurement
the like specific of ink maintenance to make all of the after feed PW Sensor by software caused at the PE Sensor by software 0-digit side maximum to the feed preparation)
stored on settings and spilling box. the nozzles replaced detecting accuracy to control. installation control. with that at according replaced accuracy to
the old the serial when ready for Printhead the end of achieve through 80-digit side to the parts. achieve
Main Board number into removing printer. by entering the paper higher print software in replaced higher print
to the new the Main the pint its falls within quality. control bidirectional parts. quality in
Purpose board when Board after head, Printhead the band band
the Main replacing it. discharge ID specified printing, printing.
Board ink in the (Head ID). period. timing of
needs to be ink tube via firing ink
replaced. the Ink droplet is
System adjusted
(Cap) out of through
the printer software
control.

Remove --- --- --- --- --- --- --- --- O O --- --- --- O O O --- --- --- --- --- --- --- ---
Carriage Assy
Replace --- --- --- --- --- --- --- O O O O O O O O O O --- O O --- --- --- ---
Remove --- --- --- --- --- --- --- --- O O --- --- --- O O O --- --- --- --- --- --- --- ---
Main Frame Assy
Replace --- --- --- --- --- --- --- O O O O O O O O O O --- --- --- --- --- --- ---
Part name

Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Paper Guide Upper
Replace --- --- --- --- --- --- --- O --- --- O O O --- --- --- O --- --- O --- --- --- ---

Paper Guide Front Remove --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- ---
Assy Replace --- --- --- --- --- --- --- O --- --- O O O O --- --- O --- --- --- --- O --- ---
Printer Mechanism Replace --- --- --- --- --- --- O O O O O O O O O O O O O O O O --- ---

-2 -1 0 1 2

OK -2 -2
-1 -1 OK
0 0 OK
1 1
NG
Printout pattern --- --- --- --- --- --- --- 2 2 --- --- --- --- --- --- ---
-2 -1 0 1 2 NG
NG
NG OK NG
NG OK NG
-2 NG
-1
0
1
NG OK NG
2 NG

Examine  PW adjustment Examine the printout pattern s for each of Enter the Examine the Examine
the printout Examine the misaligned the four models, and enter the value for values of the printout the printout
patterns and lines printed on top, the pattern with no gap and overlap for most straight pattern and pattern an
enter the bottom, left, and right of each mode. lines. enter the enter the
value for the paper, and enter the number of value for
the pattern number beside the line that the one with the pattern
with no is exactly 5 mm away from the least gap with no
How to judge --- --- --- --- --- --- --- overlap and the paper edge for each --- and overlap --- --- overlap and --- --- --- ---
gap side. between the gap
between the  1st dot adjustment two different between the
two Examine the lines on the colored line. two
rectangles. left side of paper, and enter rectangles.
the number beside the line
that overlaps with the
horizontal line.

Adjustment program O O O O O O O O O O O O O O O O O O O O O O O O
Tool --- --- --- --- --- --- --- --- Ruler --- --- --- --- --- --- --- --- --- --- --- --- --- ---

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3.2 Details of Adjustments

This section provides adjustment procedures for which explanation in details is necessary. See "3.1 Required
Adjustments (p51)" for the adjustments not explained here.
3.2.1 PF Timing Belt Tension Check
This section describes PF Timing Belt tension check.

 This printer is designed so that the tension of the PF Timing Belt falls within the expected
range if you correctly reassemble the unit according to this manual. However,
deformation of any related part(s) can cause improper tension of the belt. In such case,
replace the Printer Mechanism (Frame Base Assy).
 The standard tension range of the PF Timing Belt is as follows:
• Standard: 5.0 ± 1.0 N

Tools
 Sonic tension gauge
 Plastic tweezers

Adjustment procedure

When performing the PF Timing Belt tension measurement, make sure of the following.
 Perform PF Timing Belt tension measurement before installing the Metal Plate Left.
 Bring the microphone of the sonic tension gauge within 5 mm from the PF Timing Belt
but do not let it touch the belt.
 Flip the PF Timing Belt as weak as the sonic tension gauge can measure it.
 Be careful not to damage the PF Timing belt when flipping it with the plastic tweezers.
1. Set the following parameters to the sonic tension gauge:
 Weight: 0.96 g/m
 Width: 2.5 mm
 Span: 51 mm
2. Bring the microphone of the sonic tension gauge close to the lower center of the PF Timing Belt as shown in
Figure 3-1.
3. Press the “MEASURE” button of the sonic tension gauge and flip the PF Timing Belt with plastic tweezers
and measure the tension of the belt.
4. Rotate the EJ Pulley a half turn in the direction of the arrow, and measure the tension of the belt. Repeat the
same measurement five times (including the first one). After measuring it six times in total, check the
average of the measured values falls within the standard range.

Left side

PF Timing Belt

Measurement position EJ Pulley

Figure 3-1. PF Timing Belt Tension Check

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3.2.2 Rear ASF Timing Belt Tension Check

This section describes Rear ASF Timing Belt tension check.

 This printer is designed so that the tension of the Rear ASF Timing Belt falls within the
expected range if you correctly reassemble the unit according to this manual. However,
deformation of any related part(s) can cause improper tension of the belt. In such case,
replace the Printer Mechanism (Frame Base Assy).
 The standard tension range of the Rear ASF Timing Belt is as follows:
• Standard: 6.0 ~ 7.5 N

Tools
 Sonic tension gauge
 Plastic tweezers

Adjustment procedure

When performing the Rear ASF Timing Belt tension measurement, make sure of the
following.
 Perform Rear ASF Timing Belt tension measurement before installing the Rear ASF
Assy.
 Bring the microphone of the sonic tension gauge within 5 mm from the Rear ASF Timing
Belt but do not let it touch the belt.
 Flip the Rear ASF Timing Belt as weak as the sonic tension gauge can measure it.
 Be careful not to damage the Rear ASF Timing belt when flipping it with the plastic tweezers.
1. Set the following parameters to the sonic tension gauge:
 Weight: 1.3 g/m
 Width: 4 mm
 Span: 107 mm
2. Bring the microphone of the sonic tension gauge close to the Rear ASF Timing Belt on the position shown in
Figure 3-2.
3. Press the “MEASURE” button of the sonic tension gauge and flip the Rear ASF Timing Belt with plastic
tweezers and measure the tension of the belt.
4. Rotate the PF Roller one turn in the direction of the arrow, and measure the tension of the belt. Repeat the
same measurement four times (including the first one). After measuring it five times in total, check the
average of the measured values falls within the standard range.

Rear
Left side

Measurement position

PF Pulley

Rear ASF Timing Belt

Figure 3-2. Rear ASF Timing Belt Tension Check

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3.2.3 Head Angular Mechanism adjustment.

This section describes the procedure for the Head angular mechanism adjustment.

3.2.3.1 Preparation of the Head Angular Adjustment

 When the Head angular adjustment is performed, it is necessary to remove the ADF/SCN
unit and the exterior parts from the product.
However, the fatal error occurs if the ADF/SCN unit is removed from product, and the
printer is turned on.
Therefore, make sure to start the printer by the printer inspection mode when the Head
angular adjustment is performed.
 In case of the WF-5190/5110 series, turn on them as usual because ADF/SCN unit is not
supported for them.

During the Inspection Mode, operations such as menu selection can be done by pressing the
following buttons on the panel.
Power 【3】 【6】
Moves up menu selection. Moves down menu selection.

【Color】
Enter

Figure 3-3. Panel Operation in Inspection Mode

 Start operation of Printer Inspection Mode

1. Connect the Panel Unit and the Cover open sensor to the Main Board in the condition that ADF/SCN
Unit and exterior parts are removed.
(Make sure to fix the cover open sensor with the tape to deactivate the cover open error.)

Cover Open Sensor

Panel Unit

Figure 3-4. Preparation of the Head Angular Adjsutment (1)

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2. Start the Printer inspection mode by turning the product on with holding down the [Home] button,
[*]button, [Stop] button and [Power] button on the panel simultaneously.

Power but on Home button * button Stop button

Figure 3-5. Preparation of the Head Angular Adjustment (2)

3. On the displayed menu screen, select “1. Mechanism Inspection” and press the [Color] button.
Run:Color / Select:[3][6]

1. Mechanism Inspection
2. Special Inspection
3. FAX Inspection
4. Touch Screen Inspection
5. Development Mode
6. FAX Development Mode
7. Normal Mode

Figure 3-6. Preparation of the Head Angular Adjustment (3)

4. On the displayed menu screen, select “1. Printer Inspection Mode” and the press the [Color] button.
Run:Color / Select:[3][6]

1. Printer Inspection mode

2. SCN/ADF FT Mode
3. SCN Endurance Mode
4. ADF Endurance mode

Figure 3-7. Preparation of the Head Angular Adjustment (4)

5. When following message is displayed, Head Angular Adjustment can be performed.
Printer Inspection Mode

Figure 3-8. Preparation of the Head Angular Adjustment (5)

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3.2.3.2 Adjustment Procedure

 The head angular adjustment has two kinds of adjustment method.
• Using the particular scanner
• Using the visual adjustment pattern
 In this adjustment, make sure to set the dial at the origin position with the follows before
perform the Head angular adjustment.
Top Right side

Bold line is origin position (“0” position)

Figure 3-9. Origin position of the adjustment dial

 Tool
Specified Scanner for Head Angular Mechanism Adjustment : Perfection V600 Photo / V550 Photo
 Method of the Head angular adjustment.(Using the particular Scanner)
1. Start the product in the “Printer Inspection Mode” in accordance with "3.2.3.1 Preparation of the Head
Angular Adjustment (p60)".
2. Select the “Head angular mecha adjustment” from menu of adjustment program, and print the head angular
adjustment pattern

Figure 3-10. Procedure of the Head Angular Adjustment (1)

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3. Set the adjustment pattern for the specified scanner as shown below, and scan the head angular adjustment
pattern.
When the scanning is completed, the adjustment parameter is displayed on the adjustment program

Figure 3-11. Procedure of the Head Angular Adjustment (2)

4. Turn off the product, and turn the PF Scale with holding its edge by the hand, and release the CR lock.
Move the CR Assy to the center after releasing the CR lock.

Do not touch the PF scale except the

edge of the PF scale.

5. Set the Spacer (about 5mm) between the CR Assy and Star wheel Assy, loosen the screw (x3) 90 deg.
Move the dial of head angular adjustment in accordance with adjustment parameter

Right side

Head Angular Adjustment dial

Direction of “+” Direction of “ − ”

(CW) (CCW)

Figure 3-12. Procedure of the Head Angular Adjustment (3)

6. Tighten the screw(x3) and move the CR Assy to the home position.

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 Method of the Head angular adjustment (Visual adjustment pattern)

 Procedure Flowchart

Start the adjustment

Start the printer with

“Printer Inspection Mode”

Print the adjustment pattern Start the printer with

from Adjustment program “Printer Inspection Mode”,
and printer the adjustment
pattern.

Check the adjustment

pattern, and forecast the
adjustment value when the
line space becomes equal. Confirm the adjustment pattern
Line space is equal?

Release the Carriage Lock

and move the Carriage unit
to center of the printer. Confirm the misalignment Adjustment is finished.
direction.

Set the Spacer (5mm)

between the star wheel assy Release the Carriage Lock
and CR unit. and move the Carriage unit
to center of the printer.

Rotate the adjustment dial by Set the Spacer (5 mm)

forecast value, and tighten between the star wheel assy
the screws. and CR unit.

Move the Adjustment dial for

1 step to the misalignment
direction.

Tighten the screws.

Figure 3-13. Head angular mecha adjustment procedure flowchart

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 Adjustment method/procedure
1. Start the product in the “Printer Inspection Mode” in accordance with "3.2.3.1 Preparation of the Head
Angular Adjustment (p60)".
2. Select the “Head angular mecha adjustment” from menu of adjustment program, and print the head angular
adjustment pattern.
3. Check the Adjustment pattern, and forecast the adjustment value when the line space becomes equal.

Present adjusted value 【OK】

【NG】

Figure 3-14. Procedure of the Head Angular Adjustment_Visual adjustment (1)

4. Turn off the product, and turn the PF scale with holding its edge by the hand, and release the CR lock.
Move the CR Assy to the center after releasing the CR lock.
5. Set the Spacer (5 mm) between the CR Assy and Star wheel Assy, loosen the screw (x3) 90 deg.
Move the dial of head angular adjustment in accordance with forecast value of Step 3.
6. Tighten the screw(x3) and move the CR Assy to the home position.
7. Start the product in the “Printer Inspection Mode” again, and print the Head angular adjustment pattern.
8. Check the adjustment pattern, and move one step the adjustment dial to gap direction after performing Step 4.
9. Repeat the operation from Step 7 to Step 9 until the line space becomes equal.

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 When was carried out A, make sure confirm the operation of the cap of the ink system by
the following procedure.
 If the cap does not return to original position, make sure to replace the ink system Assy.
because it can not be performed accurately capping, and printing failure occurs.
1. Push the Cap to rear side, and confirm to return to original position.

Cap

Figure 3-15. Operation check of the Cap (1)

2. Push the rear of the cap to the home position, and confirm to return to original position.

Cap

Figure 3-16. Operation check of the Cap (2)

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3.2.4 PG Adjustment
This section describes the procedure for the platen gap (PG) adjustment.

When performing the PG adjustment, make sure of the following.

 Move the Carriage Assy by pulling the Timing Belt.
 Be careful not to damage the nozzle surface of the Printhead with the thickness gauge.
 Be careful not to damage the PF Scale when removing/installing the PG Cam Left.

 The PG position of this printer can be set to four points, from PG 1 to PG 4. Perform the
PG adjustment with the PG position set to PG 1.

Position PG (mm) Application

PG 1 1.50 Printing plain paper/EPSON special paper, PG adjustment

PG 2 1.85 Select when PG 1 is too narrow, printing envelopes/matte paper
PG 3 2.50 Select when PG 2 is too narrow
PG 4 3.00 Printing envelopes

 The standard range of the PG and the adjustment pitch are as follows.
• Standard: 1.5 ± 0.0.5 mm (PG position: PG 1)
• Adjustment pitch: 0.05 mm (distance between notches on the PG Cam)
 When performing the PG adjustment, install the Printhead to the Carriage Assy, and
remove the following parts beforehand.
• Exterior parts
• Main Board Unit
• Metal Plate Left
• CR Cover

Tools
 Thickness gauge: 1.37 mm (x2), 1.47 mm (x2)
 Teflon Tape: Commercial item (thickness: 0.08 mm)

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3.2.4.1 Preparation
This section describes how and what to prepare for the preparation before starting the PG adjustment.
 Modification of the thickness gauges
 The Printer of this printer has an integral structure of the Printhead Cover and
Printhead nozzle surface. Therefore, if the thickness gauge touches the nozzle surface in
the same way as performed in the traditional procedure, the nozzle surface may be
damaged. When performing the PG Adjustment or checking the platen gap, make sure
to apply Teflon tape (thickness: 0.08 mm) on all the thickness gauges used for the
adjustment or check in advance.
 Use commercially available designated Teflon tape of 0.08 mm in thickness.
 When applying Teflon tape on the thickness gauges, make sure no bubbles or foreign
material remain under the tape.

[ Bubbles ] [ Foreign material ]

 Application procedure of Teflon tape

1. Clean the surfaces of the thickness gauge using alcohol, and make sure no dirt or contamination
remains on the surfaces.
2. Apply Teflon tape on the thickness gauge as shown below.

Teflon Tape

Thickness gauge

Figure 3-17. Modification of Thickness Gauge (1)

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3. Fold the excess portions of Teflon tape along the edges of the thickness gauge, and trim the portions
at about the center in the thickness direction of the sides.
Before trimming

After trimming
Fold the tape at the edges and trim it at the center in the thickness direction.

Thickness gauge Teflon Tape

Figure 3-18. Modification of thickness gauge

When the Teflon tape is trimming, the Teflon tape can be easily cut out by guiding the half
thickness gauge.

 Make sure to wear the heavy gloves to prevent the cut the hand when trim the Teflon
tape.

4. Make sure any tears or burns on the applied Teflon tape, then the modification of thickness gauges is
complete.

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 APG Position Check
Make sure the APG position is in the [PG1] position.
 How to check
Perform the following to check if the PG position is surely set to PG 1.
1. Move the Carriage Assy to the center of the printer.
2. From the 0-digit side between the Main Frame and Carriage Assy, check the APG Cam is as shown
in “PG 1” in Figure 3-19.
Right side of Carriage Assy
OK NG
APG Cam APG Cam

Carriage Assy
PG 1 PG 4
When the APG Cam is the nearest to When the APG Cam is the nearest to
the 0-digit side. the 80-digit side.

Figure 3-19. PG Position

If the lever is in the NG condition shown in Figure 3-19 , set it in the [PG1] position as follows.
1. Move the Carriage Assy to the 0-digit side.
2. Rotate the PF Roller counterclockwise to move the APG Lever out of the hole of the Main Frame.
3. Move the Carriage Assy to the 80-digit side until it touches the APG Lever.
4. Return the Carriage Assy to the center of the printer.

OK NG

APG Lever

Figure 3-20. APG Lever

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3.2.4.2 PG Adjustment procedure

When performing the PG adjustment, make sure of the following.
 perform the PG adjustment with the new cartridges installed on the CR Unit before
installing the CR Scale.
 Move the CR Unit by pulling the top pf the CR timing belt.
 Be careful not no damage the nozzle surface of the Printhead with the thickness gauge.
 When make the Printhead touch the thickness gauge, be careful not to let the Printhead
un onto the gauge.

1. Remove the screws (one each) that secure the PG Cam Left and PG Cam Right on both sides of the printer,
and remove the PG Cam Left and PG Cam Right.
Left side Right side

PG Cam Right

PG Cam Left

C.B.P-TITE (P2) SCREW 3x10-F/ZN-3C (6 ± 1kgf·cm)

Figure 3-21. PG Cam Left/PG Cam Right

2. Loosen the screws (x3) that secure the CR Guide Frame.
Do not loosen these screws.

CR Guide Frame C.B. SCREW 3 x 6 F/ZN-3C (8 ± 1kgf·cm)

P.W. 3 x 0.5 x 8 F/ZN-3C

Figure 3-22. CR Guide Frame

3. Set the PG Cam Left to the dowel of the Paper Guide Front Assy, and set the PG Cam Right to the dowel of
the Frame Base.
4. Align the “+” marked notches of the PG Cams with the ribs of the Frame Base so as to make the PG the widest.

Left side Dowel of Paper Right side Dowel of

Guide Front Frame Base
Assy
PG Cam Right
PG Cam Left

Dowel
Rib

PG: wider
PG: narrower
PG: narrower PG: wider
Align “+” (notch for the widest PG) on the Align “+” (notch for the widest PG) on the
PG Cam with the rib. PG Cam with the rib.

Figure 3-23. Installing the PG Cam Left/PG Cam Right

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5. Press the two points down vertically on the Carriage Assy shown in Figure 3-19 simultaneously, and make
sure of the following.
 The Carriage Assy is installed correctly without any gap between the Carriage Assy and CR Guide Frame.
 The PG Cam Right/PG Cam Left touch the CR Guide Frame.

To avoid performing the PG adjustment with the Carriage Assy loosened from the CR Guide Frame, press down the two
points in the direction of the arrow.

Right side Top

Carriage Assy
Press here (x2) down vertically.

Make sure from here that the Carriage Assy

is not loosened from the CR Guide Frame. CR Guide Frame

Left side Confirm PG Cam Left

touches CR Guide Frame. Right side Confirm PG Cam Right
touches CR Guide Frame.

PG Cam Right

PG Cam Left

Figure 3-24. The PG Cam Right/PG Cam Left and CR Guide Frame
6. Place the thickness gauges (1.47 mm) on the positions shown in Figure 3-25.

Thickness gauge Thickness gauge

Figure 3-25. Position of the Thickness Gauge

When adjusting the PG Cam Right/PG Cam Left in the following steps, make sure to adjust
the same amount for both right and left.

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7. With the Carriage Assy in the center of the printer, adjust three notches each for both PG Cam Right and PG
Cam Left to make the PG narrower.
8. Pull the Timing Belt to move the Carriage Assy to 0-digit side and 80-digit side and check if the Carriage
Assy touches the thickness gauges. If the Carriage Assy does not come in contact with the thickness gauges,
adjust the PG Cam Right and PG Cam Left to make the PG narrower until the Carriage Assy touches the
thickness gauges.

Left Right
PG Cam Left PG Cam Right
Adjust three notches each for both PG Cam
Right/Left to make the PG narrower.

PG: narrower PG: narrower

Figure 3-26. PG Adjustment

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In the following steps, make sure the PG Cam Right/PG Cam Left always touch the CR Guide
Frame. (See Figure 3-24 (p 72).)

9. Follow the flowchart below to perform the PG adjustment.

START

Adjusts the PG to more than

1.45 mm on the 0-digit side.
Change the thickness gauges
(x2) to 1.37 mm ones that the Confirms the PGs are less
teflon tape attached. than 1.55 mm on the 0-digit
Move the Carriage Assy to side and 80-digit side.
the center of the printer.

Move the Carriage Assy to

the 0-digit side. Change the thickness gauges
(x2) to 1.47 mm ones that
the Teflon tape attached.
Move the Carriage Assy to
Does the Carriage Yes
the center, and adjust one
Assy touch the notch for PG Cam Right to Move the Carriage Assy to
thickness gauges? make the PG wider. the 0-digit side and to the
80-digit side.
No

Move the Carriage Assy to

Return to Step 7.
the center of the printer. Does the Carriage No
(p 73) and
Assy touch the perform the
thickness gauges? adjustment again.
Adjusts the PG to more than
Move the Carriage Assy to 1.45 mm on the 80-digit side. Yes
the 80-digit side.
Secure the CR Guide Frame
with the screws (x3).
(See Figure 3-22 (p 71).)
Move the Carriage Assy to
Does the Carriage Yes the center, and adjust one
Assy touch the notch for PG Cam Left to
thickness gauges? make the PG wider. Remove the PG Cam Right/
No Left once, and attach them
back on the same positions
as shown in Step 1. (p 71).
Move the Carriage Assy to
the center of the printer.

Confirms the PG is more than END

Move the Carriage Assy to 1.45 mm on the 0-digit side.
the 0-digit side.

Move the Carriage Assy to

Does the Carriage Yes
the center, and adjust one
Assy touch the notch for PG Cam Right to
thickness gauges? make the PG wider.
No

Figure 3-27. PG Adjustment Flow

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3.2.5 Checking the Platen Gap

This section describes the procedure for checking the platen gap (PG) necessary when removing the Printhead or
in a similar case.

When checking the PG, make sure of the following.

 Move the Carriage Assy by pulling the Timing Belt.
 Be careful not to damage the nozzle surface of the Printhead with the thickness gauge.

Tools
 Thickness gauge: 1.37 mm (x2), 1.47 mm (x2)
 Teflon Tape: Commercial item (thickness: 0.08 mm)

Checking procedure

1. Check the PG position is set to PG 1. (See "Preparation (p68)".)

2. Move the Carriage Assy to the center of the printer.
3. Place the thickness gauges (1.37 mm) on the positions shown in Figure 3-25 (p 72).
4. Pull the Timing Belt to move the Carriage Assy to both ends and confirm the Carriage Assy does not touch
the thickness gauges. If the Carriage Assy comes in contact with the thickness gauges, the PG is narrower
than the standard value, therefore, perform "3.2.3 Head Angular Mechanism adjustment. (p60)".
5. Move the Carriage Assy to the center, and replace the thickness gauges (1.37 mm) with the thickness gauges
(1.47 mm) on the same positions as Step 3.
6. Pull the Timing Belt to move the Carriage Assy to both ends and confirm the Carriage Assy touches the
thickness gauges. If the Carriage Assy does not come in contact with the thickness gauges, the PG is wider
than the standard value, therefore, perform "3.2.3 Head Angular Mechanism adjustment. (p60)".

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3.2.6 Touch Panel Adjustment (WF-5690/4640/4630/5620 series only)

This section describes Touch Panel adjustment.
 Purpose
This adjustment is made to adjust the relative positions between the Touch Panel detection points and
displaying positions on the Control Panel.
 Tools
Touch pen (without a sharp end such as a plastic stick)
During in the Touch Panel Adjustment mode, operations such as menu selection can be done
by pressing the following buttons on the panel.
Power 【3】 【6】
Moves up menu selection. Moves up menu selection.

【Color】
Enter

Figure 3-28. Panel Operation in touch Panel Adjustment Mode

 Adjustment procedure
1. Start the printer in the Touch Panel Adjustment mode by turning it on with the [HOME]button, [*]button,
[Stop]button, and [Power]button on the panel simultaneously.
2. On the displayed menu screen, select “4. Touch Screen Inspection” and press the [Color] button.
Run:Color / Select:[3][6]

1. Mechanism Inspection
2. Special Inspection
3. FAX Inspection
4. Touch Screen Inspection
5. Development Mode
6. FAX Development Mode
7. Normal Mode

Figure 3-29. Touch Panel Adjustment (1)

3. On the displayed menu screen, select “1.Touch Screen Calibration” and press the [Color] button.
Run:Color / Select:[3][6]

1. Touch Screen Calibration

2. Touch PNL Measurement Mode

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Figure 3-30. Touch Panel Adjustment (2)

4. Press “Push this Area.[OK]” to displayed the adjustment screen. To abort the adjustment, press “Push this
Area.[Cancel]”.
Touch Panel to coordinate them.

Push this Area. [OK]

Push this Area. [Cancel]

Figure 3-31. Touch Panel Adjustment (3)

5. Press “+” displayed on the four corners in order using the touch pen.
+ << Please Touch

Figure 3-32. Touch Panel Adjustment (4)

6. When preforming the adjustment again, press “Push this Area.[Cancel]” and start from Step 2 again. To save
the adjustment result, press “Push this Area. [Save]”.
Calibration Check

Push this Area. [Save]

Push this Area. [Cancel]

Figure 3-33. Touch Panel Adjustment (5)

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7. Press the areas within the red boxes (x5) using the Touch Pen.
Touch Red Area

Figure 3-34. Touch Panel Adjustment (6)

8. When “Complete!” appears on the LCD, press the [Color] button to finish the adjustment
Complete!

Push [Color] Button.

Figure 3-35. Touch Panel Adjustment (7)

If “Retry Check” appears on the LCD, press “Push this Area. [OK]” to start from Step 7 again.
Retry Check

Push this Area. [OK]

Figure 3-36. Touch Panel Adjustment (8)

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3.2.7 Ink Leak Check

This section describes the procedure for ink leak check necessary when disconnecting the Ink Supply Unit from
the Printhead or in a similar case.

Tools
 Ink Leak Measurement Jig (Parts code: TBD)
Battery type: CR2016 (3 V) x1

Ink Leak Measurement Jig Pressure gauge GC66 (The battery can
Valve C be replaced from the hole on the rear.)

Connection part for Ink Power button of pressure gauge

Leak Check Cartridge

Valve B

Valve status Regulator protection plate

Regulator

Closed Open Valve A Syringe

Figure 3-37. Ink Leak Measurement Jig

 Ink Leak Check Cartridge (Parts code: 1565785)

Ink Leak Check Cartridge

Figure 3-38. Ink Leak Check Cartridge

Do not touch or press the regulator located under the regulator protection plate of the Ink
Leak Measurement Jig.

 The Ink Leak Measurement Jig applies pressure by sending air using a syringe into the
ink path, and detects the variation of pressure in the ink path between the self-sealing
valve in the Printhead and the ink supply holes of the ink cartridges to check the
presence of ink leakage. If air leak occurs in the Ink Leak Measurement Jig, the leak
check itself cannot be done. Therefore, before performing the leak check, perform "Ink
Leakage Inspection Condition (p80)" without inserting the Ink Leak Check Cartridge to
the printer to test air leak from the Ink Leak Measurement Jig itself. (If the Ink Leak
Check Cartridge is not loaded to the printer, the valve in the cartridge is shut. Therefore,
the air leak check from the Ink Leak Measurement Jig itself becomes possible.)
 The ink leak check should be done with the ink tubes secured with the tube clamps and
the CR Cover attached after the joint section of the Printhead and the Ink Supply Unit
has been secured. (See "Ink Supply Unit (p42)".)

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Ink Leakage Inspection Condition

 Air pressure power : 48 ± 2 Kpa
 Air pressure time : 10 sec
 Air pressure hold time : 30 sec
 Air pressure judgement standard : Less than 0.4 Kpa

Checking procedure

1. Turn each valve of the Ink Leak Measurement Jig as follows:

 Valve A: Open
 Valve B: Open
 Valve C: Open
2. Connect the Ink Leak Check Cartridge to the Ink Leak Measurement Jig.

Connect tube while pressing here.

Tube of Ink Leak Check Cartridge

Figure 3-39. Ink Leak Check (1)

3. Install the Ink Leak Check Cartridge into the ink cartridge slot of the printer to check.
4. Press the power button of the pressure gauge.
5. Confirm the value on the pressure gauge is 0.0 kPa. Otherwise, restart the pressure gauge.
6. Pull the plunger up to the 20 mark.

Pull the plunger up to the 20 mark.

Figure 3-40. Ink Leak Check (2)

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7. Close the valve C of the Ink Leak Measurement Jig.

8. Push the plunger to inject the air out, and confirm the pressure gauge indicates 48±2 kPa, then after the
value has stabilized, shut the valve A. If the value is less than 48±2 kPa, open the valve A and pull out and
push in the plunger several times until the value reaches 48±2 kPa, then after the value has stabilized,
shut the valve A.

Valve C

Valve B

Valve A

Figure 3-41. Ink Leak Check (3)

9. Close the valve B, and after waiting 10 seconds for the pressure to stabilize, record the value displayed on the
pressure gauge.
10. After about 30 seconds have passed, check the value on the pressure gauge, and compare it with the recorded
value.
 Difference is less than 0.4 kPa: No problem. Go to Step 11.
 Difference is 0.4 kPa or more: Air may be leaking. Disconnect the ink tubes of the Ink Supply Unit from the
Printhead, and connect them again correctly. (See "Ink Supply Unit (p42)".)
Then, start the check again from Step 3.
11. Open the valve C to release the air pressure in the jig.
12. After confirming the value on the pressure gauge is 0.0 kPa, remove the Ink Leak Check Cartridge from the
printer.
13. Repeat from Step 3. to Step 12. for the rest of the ink cartridge slots to check.
14. After checking all the ink cartridge slots, press and hold the power button of the pressure gauge for about
four to five seconds to turn off.

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CHAPTER 4

MAINTENANCE

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4.1 Overview
In this manual, the product name is abbreviated to such as “WP-4510 series”, however, the
last digit of the actual name may differ. Identify your product with the first three digits and
refer to the appropriate sections in this manual.

This section provides information to maintain the printer in its optimum condition.

4.1.1 Cleaning
Except for the printhead, there are no other mechanical parts or units that require periodic cleaning. However, if
need arises, clean the component observing the following instructions.
 Instructions for cleaning
 Exterior parts such as housing
Wipe dirt off with a soft clean cloth moistened with water. For glossy or transparent parts, use of unwoven cloth is
recommended to avoid scratching those parts.
 Inside of the printer
Remove paper dust with a vacuum cleaner.
 Rubber or plastic rollers such as an LD roller/Pickup Roller used to feed paper
If paper dust adhered to the rollers decreases the frictional force of the rollers and the rollers cannot properly feed
paper, wipe off the paper dust with a soft cloth moistened with diluted alcohol.
 Instructions for cleaning ink stains
Wipe the stains off with a cloth wrung out of diluted alcohol.

 Do not use alcohol for cleaning the transparent parts. Doing so may cause them to get
cloudy.
 When wiping paper dust off the LD roller/Pickup Roller, be careful not to rub against the
surface asperity.
 To minimize the effect on the parts, use diluted alcohol such as 70% diluted ether.
 After using alcohol for cleaning, make sure to wipe the part off with a soft dry dust-free
cloth to remove alcohol traces fully.

4.1.2 Lubrication
The type and amount of the grease used to lubricate the printer parts are determined based on the results of the
internal evaluations. Therefore, refer to "4.2 Lubrication Points and Instruction (p84)" for the repairing
procedures below, and apply the specified type and amount of the grease to the specified part of the printer
mechanism.
 Grease
Type Name EPSON Part Code Supplier
Grease G-71 1304682 EPSON
Grease G-74 1409257 EPSON

 Tools
Name Availability EPSON Part Code
Injector O* ---
Brush O* ---
Note *: Use tools whose specifications are specified in "4.2 Lubrication Points and Instruction (p84)".

The new Printer Mechanism (Frame Base Assy) supplied as an ASP is not lubricated on the
two points described in "4-3 Lubrication of the Main Frame Assy (p84)" and "4-4
Lubrication of the CR Guide Frame (p84)" of "4.2 Lubrication Points and Instruction
(p84)". Therefore, make sure to lubricate the Printer Mechanism (Frame Base Assy) on the
specified points when replacing it.

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4.2 Lubrication Points and Instruction

<Lubrication Point> <Lubrication Point> <Lubrication Point>
Edges on the rear of the Shaft hole of the Driven Main Frame Contact point on the Main
Cassette Assy 1st / 2nd Pulley Frame with the Carriage
Assy
Cassette Assy <Type> <Type>
G-74 G-71 <Type>
7.5 mm G-71
<Application Amount> Driven Pulley <Application Amount>
Appropriate amount φ 1 mm x 1 mm <Application Amount>
0.3 g
<Remarks> <Remarks>
Apply with brush. Apply with injector. <Remarks>
Main Frame Using brush, apply grease
on the Main Frame 7.5 mm
from the edge as shown in
the figure.

Application point Application point Application point

Figure 4-1. Lubrication of the Cassette Assy 1st and 2nd Figure 4-2. Lubrication of the Driven Pulley Assy Figure 4-3. Lubrication of the Main Frame Assy

<Lubrication Point> <Lubrication Point>

Contact point with Before installing EJ Roller
Contact points (x3) on the 1. Contact points (x2) on
CR Guide Frame grounding spring
CR Guide Frame with the Application point 2 the EJ Roller with the
Carriage Assy Application point 3 Paper Guide Front Assy
Carriage Assy
2. Contact points (x3) on
<Type> the Paper Guide Front
G-71 EJ Roller Assy with the EJ Roller
3. Contact point on the EJ
<Application Amount> Roller with the
2
3 1. φ 2 mm x 420.7 mm Grounding spring grounding spring

3.5 3 mm 2. φ 2 mm x 420.7 mm <Type>

mm 1 3. φ 2 mm x 420.7 mm 1, 2. G-74
3. G-71
<Remarks> Application points 1
CR Guide Frame 15 mm  Apply as follows using <Application Amount>
injector. 1, 2. Appropriate amount
1. Move the Carriage 3. φ 1 mm x appropriate amount
Assy to the 0-digit side, EJ Roller
<Remarks>
and apply grease on the
 1, 2. Apply with brush.
CR Guide Frame from  3. Using injector, apply
the center to the After installing EJ Roller grease on the whole
80-digit side. circumference evenly while
Application point 2
2. Move the Carriage rotating the EJ Roller.
Assy to the 80-digit  Stir G-74 before use.
side, and apply grease
on the CR Guide Frame Paper Guide Front Assy
from the center to the
0-digit side.
Application point

Figure 4-4. Lubrication of the CR Guide Frame Figure 4-5. Lubrication of the EJ Roller

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<Lubrication Point> <Lubrication Point>

Shaft of the Middle Shaft Contact points (x3)
Assy (x3). between the LD Shaft and
ADF Cover Assy.
<Type>
G-71 <Type>
G-71
<Application Amount>
1. 2mm x 4mm <Application Amount>
2. φ 2 mm φ 1 mm x 2 mm x 4 points

<Remark> <Remark>
Apply with injector Apply with injector

Application point Application point

Figure 4-6. Lubrication of the Duplex Unit Figure 4-7. Lubrication of the LD Shaft

<Lubrication Point> <Lubrication Point>

1. Contact point between Contact surface of the Cap
the PF Roller and PF/ Slider (x4)
EJ Grounding Spring
<Type>
2. Contact point between
G-74
the EJ Roller and PF/
EJ Grounding Spring <Application Amount>
<Type> φ 1 mm x 15 mm
G-71 <Remark>
<Application Amount>  Apply with injector.
 Stir G-74 before use.
Appropriate amount
(0.03262 g)
<Remark>
Apply with brush.

Application point Application point

Figure 4-8. Lubrication of the PF / EJ Grounding Spring Figure 4-9. Lubrication of the Ink system Assy

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<Lubrication Point>
Left Application point 5 Application point 6 1. Contact surfaces (x2)
of the Carriage Assy
Contact surface of Carriage CR Front Slider Left
Assy with CR Guide Frame with the APG Cam
2. Contact points (x2) on
the APG Cam with the
APG slider
3. Contact points (x4) on
the APG Slider with
the CR Guide Frame
4. Contact point on the
CR Sub Slider with the
Main Frame
5. Contact surfaces (x2)
Application point 4 CR Sub Slider of the Carriage Assy
Right Application point 5
with the CR Guide
Contact surface of Carriage Frame
Assy with CR Guide Frame
6. Contact points (x2) on
Carriage Assy the CR Front Slider
Left/Right with the CR
Guide Frame
7. Contact points (x2) on
the CR Rear Slider
with the CR Guide
Frame
<Type>
Application point 6
G-71
CR Front Slider Right CR Front Slider Right
<Application Amount>
1. 0.02 g
2. 0.02 g
3. 0.05 g
4. 0.02 g
Bottom Application point 3 5. φ 1 mm x 0.05 g
APG Slider
6. 0.05 g
7. 0.05 g
<Remarks>
Application point 7
CR Rear Slider  Apply with injector.
 For 1, 2, 3, 4, 6 and 7,
spread grease with
brush as shown in the
figure after application
with injector.
CR Rear Slider

Application point 2 APG Cam Application point 1

Apply on steps Apply on projections

Figure 4-10. Lubrication of the Carriage Assy

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4.3 Firmware Update

This section describes how to update the firmware of the printer.

 The start-up method of the firmware update mode differs depending on the panel type
mounted on the printer, so refer to the appropriate start-up method.
 If any error occurs during a firmware update and all LEDs light, disconnect the power
cable and update it again.

Firmware update procedure

 Case of WF-5690/4640/4630/5620 series
1. From a Power-off status, push “Power on button” while pushing “Home button”, “No.1 button” and
“Stop button”(Until a message is displayed on the LCD)

Power on button Home button No.1 button Stop button

<Panel condition when PC status normally>

The following message is displayed on the LCD and all LEDs light.

EPSON PRINTER ROM

Program Update Mode

IPLx

2. Start the exclusive firmware update program and select the latest firmware data to rewrite it.
3. After the firmware update is completed and the following message is displayed and also all LEDs light, push
“No.0 button” to turn off the printer.

Program Update Mode

FINISHED
ROM1 FIXSUM xxxx
ROM1 VERSON xxxx
ROM2 FIXSUM xxxx
ROM2 VERSON xx.xx.xxx
ROM3 FIXSUM xxxx
ROM3 VERSON xxxxxx

No.0 button

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 Case of WF-5190/5110 series

1. From a power-off status, push “Power on button” while pushing “Paper setup button”, “Left button” and
“Stop button”.(Until a message is displayed on the LCD)

Power on button Paper setup button Left button Stop button

<Panel condition when PC status normally>

The following message is displayed on the LCD and all LEDs light.

EPSON ROM : IPLF

Program Update

2. Start the exclusive firmware update program and select the latest firmware data to rewrite it.
3. After the firmware update is completed and the following message is displayed, push “OK button” to turn off
the printer.

SUM xxxx/xxxx
VER xxxxx/xx.xx

OK button

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CHAPTER 5

APPENDIX

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5.1 Connector Diagram

Cable connections of this printer are shown below

Figure 5-1. Connector Diagram

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