Hazard Analysis and Risk Control Record: Schlumberger-Private

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Hazard Analysis and Risk Control Record

HARC Classification: * HSE HARC

Task/Process Assessed: (Max 200 chars)CT


* Clean Out
Comments: (Max 2000 chars) This HARC covers the risk assessment during CT clean out operation

POTENTIAL LOSS POTENTIAL RISK CONTROL MEASURES RESIDUAL RISK


List all Current and Planned Control Measures, taking into Account all
Hazard Description Contributing and Escalating Factors  

Likelihood 

Likelihood 
Risk Level 

Risk Level 
Activity / Process Steps Population

Severity 

Severity 
and Worst Case Consequences with
(Max 500 chars) Hazard Loss Affected Current and Planned Prevention Current and Planned Mitigation
no Prevention or Mitigation Measures
Category Category (Max 200 Measures to reduce Likelihood Measures to reduce Severity
in Place
chars) (Max 200 chars) (Max 200 chars)
(Max 200 chars)

Clean out operation Machinery/ Operation failures. Worst case : Loss Other-- Schlumberg ACTive Tool as real time BHP monitoring CTS FE onboard with update coilCADE
(Penetrating Sand) Equipment/ reputation >Reputation er reputation
Hand Tools
All personnel deemed competent by
management
Competent tools specialist will be on
board and will supervise and responsible
for the tools performance

Design cleanout job at least in balanced


condition

Medium (-9)

Low (-2)
Medium
Design job with PowerCLEAN WBS with

Major

Light
Low
100% sand to surface. Limit the bite for
70 ft and penetration speed of maximum
3 ft/min. to ensure the sand loading is
less than 10% at one time

Pre-Job meeting with all the party


involved in surface handling (client, SLB,
production crew)
Pre job meeting must be understood by
all personnel

Machinery/ CT cannot penetrate, return line Non- Schlumberg External breaker pumping line install at Have a JetBLASTER job program as a
Equipment/ plugged. Worst case : Job delay Productive er reputation return flow path (to be installed at contingency plan
Hand Tools Time-- and assets chemical injection line) and injected
>Schlumber during cleanout operation
ger
Have a dedicated personnel to monitor Sets of JetBLASTER tool as a
WHP and returns contingency plan (in case hard sand)

Have a flush line up from pump on CTS FE onboard with update coilCADE
flowback line, in case return line is
plugged to that no need to stop pumping
during job
Medium (-9)

Have a contingency return line, to be

Low (-2)
Medium

Major

Light
diverted to mud pit (only use when

Low
contingency plan)
Have pressure gauge installed at the
choke manifold to monitor return at all
time
Return line physical observation
(sampling point available)
Using gel to assist sand suspension
especially in casing section
Two way radio communication between
CT supervisor and production crew for
observer returns at all time

Machinery/ Return pump fails during cleanout. Non- Schlumberg Follow the agreed job program (pumping If fluid pump fails, continue pumping
Equipment/ Worst case : Job delay Productive er reputation schedule) nitrogen and POOH CT safely
Hand Tools Time-- and assets
Have a double pump (CPS 361) during Using nitrogen to nitrified the fluid
>Schlumber
the job with one pump stand-by and system velocity for carrying solids
ger
readily primed up in case 1st pump
failure

Multiphase flowmeter observation during Ensure the back up spare part is


cleanout operation available
STEM 1 / SL - 0 both triplex pump, have CTS FE onboard with update coilCADE
the second triplex pump lined up for back
Medium (-9)

Low (-2)
Medium

up
Major

Light
Low
Physically monitor diesel fluid stock
available on board at all time and to be
reported to client representative. To put
on order when 40% of stock has been
used for the job

Two way radio communication between


CT supervisor and production crew for
obser

Machinery/ CT stuck. Worst case : Job delay, Loss Non- Schlumberg Whenever use drop balls, ball size to be BHA with disconnect capability (MHA
Equipment/ of BHA Productive er reputation identified before launch available)
Hand Tools Time-- and assets
Competent tool specialist to maintain Chemical cutter at last contingency
>Schlumber
continuous communication with Client
ger
Representative, especially on tool
performance and demonstrate
competency as a part of risk assessment
process

QA/QC chemical gel on location prior CTS FE onboard with update coilCADE
pumping
Tool function test with Client If CT stuck but there is no
Representative presence and approval circulation/returns - pump fluid from
gas lift activation to lower BHP during backside and CT with hard shut down to
cleanout operation rock the well

Perform sweep up to tubing section If CT stuck but there is still


every time biting sand at casing section circulation/returns - pump N2 to try
loosen up the proppant
Review ERP and HARC on pre job Metal friction reducer available on board
safety meeting
Ensure back up spare part are available
Medium (-9)

BHA schematic and every tool section ar on board


Low (-2)
Medium

Major

Light
Low

Closely monitor weight on surface and


other critical parameter
Competent personnel in charge
Ensure sufficient pull on bit is sufficient if
need to release from BHA

Gel sweep as per program


Immidately POOH CT if lost return on
surface
Minimum clearance of 1/8" between CT
BHA and ID
Not proceeding if no return on surface

OPSCab weight limitation

Schlumberger-Private
#
Perform regular pull test and pull test
connector done prior RIH
Well known and discussed
Maintain circulation, nonstop pumping

Check tool OD prior job


Machinery/ Tool fails. Worst case : Job delay Non- Schlumberg Function test prior job Ensure the back up spare part is
Equipment/ Productive er reputation available
Hand Tools Time-- and assets
Review ERP and HARC on pre job Follow CT contingency procedures
>Schlumber
safety meeting
ger
Using certified tools and ensure the Job limit respected
certification is valid

Medium (-9)
Perform pre job meeting and understood Prepare maintenance tool

Low (-2)
Medium

Major

Light
by all crews, Report if any deviation as

Low
MOC
Perform STEM I / SL - 0 prior job and Prepare back up tools prior job
ensure STEM II and III of equipment is
valid
All employees have the right to stop a job
if they feel that the job is unsafe

Schlumberger-Private
#

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