Hydraulic Tensioner Pin Out en

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HYDRAULIC TENSIONERS

RECOMMENDATIONS FOR RE-SETTING OF A HYDRAULIC TENSIONER

THE DIFFERENT TYPES OF HYDRAULIC TENSIONERS

DESCRIPTION
NTN hydraulic tensioners are basically a metal cylinder which contains a piston rod, seals, springs
and oil which can withstand large temperature variations.

The tensioner only delivers adjustment pressure to the belt or chain when the retaining pin is
removed.

Although hydraulic tensioners look very different they all function in a very similar way.

THE ADVANTAGES OF USING AN HYDRAULIC TENSIONER

Perfect adjustment of belt/chain tension at all times - Absorption of tension variation - Resistance to
temperature variations – Longer lifespan – Less noise

The main advantage of using a hydraulic tensioner is its ability to rapidly compensate for
changes in belt or chain tension due to engine temperature. As the engine warms up the belt
or chain will lengthen. The hydraulic tensioner will automatically compensate for this,
ensuring optimum tension is maintained to prevent the chain or belt from slipping and so
avoiding engine damage.
HOT
COLD

Should read:
Pressure applied by
the hydraulic
tensioner when the
engine is operating
at higher
temperatures
HYDRAULIC TENSIONERS RECOMMENDATION IF PIN IS TAKEN OUT

COMMON PROBLEMS

The mechanic removes the retaining pin from the


tensioner before the timing system is fully assembled
or finds that the belt needs to be removed due to
timing mark misalignment.

If the pin is removed before the belt or chain is fitted


pressure is applied to the tensioner arm, this then
makes it impossible to correctly fit the belt or chain.

RECOMMENDATION FOR RE-SETTING THE


HYDRAULIC TENSIONER

If the pin has been removed at the incorrect time, the


hydraulic tensioner needs to be re-set correctly for it
to function correctly when re-installed.

- Stand the hydraulic tensioner vertically (this lets the


oil return to the bottom of the tensioner body)

- Place the hydraulic tensioner vertically on the press


bed, bring the press’s piston down until it makes
contact with the tensioner piston rod. Gently press
tensioner piston rod back into the tensioner body
using a maximum force of 980kg. ( it is recommended
that the tensioner rod is pressed in with 2-3 sort
rests)

- The retaining pin can now be replaced, and the press


can then be released. TIP: if the original pin can not
be used a allen key is ideal

Never re-set a Hydraulic tensioner in a vice, when the tensioner is re-set on its side the oil is
distributed around the body of the tensioner. As all the oil is no longer in the oil reservoir of the
tensioner it can no longer function correctly. The lack of oil in the reservoir means the tensioner can
not generate the correct tensioning force. Lack of tensioning force leads to loose belts and chains, this
causes noise, premature wear and the possibility of belt or chain failure.

Pressure

2
HYDRAULIC TENSIONERS RECOMMENDATION IF PIN IS TAKEN OUT

Recommendations
Hydraulic tensioners are a wearable part that withstand a lot of stress when in operation. NTN-SNR
recommend that hydraulic tensioners are checked for leaks and wear on a regular basis. A leaking or
worn tensioner can cause the chain or belt to wear prematurely leading to failures and engine damage.

Hydraulic tensioners should always be replaced at the same time as the timing belt or timing chain
system is replaced.

The vehicle manufacturer’s installation procedures and specified tightening torques should always be
applied.

Refer to the vehicle applications in our online catalogue: http://lc.cx/catalog-ra

FOLLOW THE RECOMMENDATIONS


Scan this QR code to access our online OF THE VEHICLE MANUFACTURER.
catalogue.

©
NTN-SNR ROULEMENTS
The contents of this document are the copyright of the publisher and
any reproduction, even partial, is prohibited without permission.
Despite the care taken in preparing this document, NTN-SNR
Roulements disclaims any liability for errors or omissions that may
slip through, as well as for losses or direct or indirect damage arising
3 from its use.

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