THREE-POLE CONTACTORS Series HR33-HR55 Up To 30 KW: Control Coil Codes (IH25) F G D U X C W B Z

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THREE-POLE CONTACTORS series HR33-HR55 up to 30 kW

USE
Series HR contactors are particularly suitable for controlling mo-
tors, heating elements and three-phase and single-phase loads
in general.
OPERATION AND INSTALLATION
Screw mounting, distance between centres for fixing to EN
50003 or snap fitted onto 35 mm metal rail EN50022-3 DIN
46277-3
N.B. for cables with a section above 2x10mm2 only use screw fi-
xing
Mounting tilt not exceeding ± 30° in relation to the vertical
Ambient temperature from -5°C to 40°C
Altitude up to 2,000 metres
Relative humidity not exceeding 50% at 40°C
STANDARDS AND APPROVALS
Compliance with recommendations and standards:
IEC 947-4, CEI EN 60947-1, CEI EN 60947-4-1, VDE 0660,
BS 60947-4-1, UTE - NCF 63-110, NEMA NBN C63158,
AS1029
APPROVALS:
R

40

Cable section

45÷60
HR33 2x10 mm2
HR40 2x10 mm2

H
HR46 25 mm2
HR55 25 mm2
5
1 3 5 13
A1 56 95
A2
Control coil codes (IH25)
2 4 6 14
Code F G D U X C W B Z

81
50 Hz -V 48 110 220 220 480
to 366 380 440 to
24 to to 240 to 500
60 Hz -V 58 115 230 440 400 528

Rated Rated Controllable powers of


TYPE Contact thermal current three-phase motors in category AC2-AC3 Unit Packs
diagram current in AC3 weight of
380V
Ith Ie 220-240V~ 380-415V~ 440V~ 660V~ Kg. No
13 5
A1
72 A 33A 7.5 kW 15 kW 18.5 kW 22 kW
HR33N
A2 2 4 6 10 HP 20 HP 25 HP 30 HP
13 5
A1
72 A 40A 11 kW 18.5 kW 20 kW 30 kW
HR40N
A2 2 4 6 15 HP 25 HP 27 HP 40 HP
13 5
A1
90A 46A 15 kW 22 kW 25 kW 37 kW
HR46N
A2 2 4 6 20 HP 30 HP 34 HP 50 HP
13 5
A1
110A 55A 18.5 kW 30 kW 33 kW 35 kW
HR55N
A2 2 4 6 25 HP 40 HP 45 HP 60 HP

ACCESSORIES SPARE PARTS


> Instantaneous auxiliary contacts.......................IR.. Coils ....................................................................IH25
> Time-delayed auxiliary contacts.........................IT.. Add code of voltage required to code (see control coil
> Auxiliary contacts for d.c. control.................... IDC.. codes indicated above)
> Mechanical interlock...........................................I82 > Power pole for HR33, complete with 1 portable contact +
2 fixed contacts .............................................polo HR33
> Thermal relay..................................................JA46 > Power pole for HR40, complete with 1 portable contact +
2 fixed contacts..............................................polo HR40
> Power pole for HR46, complete with 1 portable contact +
2 fixed contacts..............................................polo HR46
> Power pole for HR55, complete with 1 portable contact +
2003/01

2 fixed contacts..............................................polo HR55


HR33
TECHNICAL SPECIFICATIONS CONTACTORS series HR33-HR55
CONTACTORS type: HR33 HR40 HR46 HR55
Rated insulation voltage IEC Ui V~ 660 660 660 660
Rated thermal voltage IEC Ith A 72 72 90 110
Rated operating current at 380V~ in AC-1 - Ie A 64 64 80 100
Rated operating current at 380V~ in AC-3 - Ie A 33 40 46 55
Electric life in AC-3 see graph see graph
Mechanical life (cl.IV 1200man/h) millions of cycles 10 10 1010
CONTROLLABLE POWERS IN 220 - 240 V~ kW (HP) 7.5(10) 11 (15) 15 (10) 18.5(15)
OPERATING CATEGORY THREE-PHASE 380 - 415V~ kW (HP) 15 (20) 18.5 (25) 22 (30) 30 (40)
AC-3 IEC 947-4-1CEI EN 60947-4-1 500V~ kW (HP) 20 (27) 22 (30) 30 (37) 37 (50)
CONTROLLABLE POWERS 120V~ HP 5 7.5 10 15
according to standards 220 - 240 V~ HP 10 15 20 25
440 - 480 V~ HP 20 25 30 40
550 - 600 V~ HP 25 30 40 40
Rated operating current at 600V~ Ie A 40 50 70 90
120V~ HP 5 7,5 10 15
CONTROLLABLE POWERS
220 - 240 V~ HP 10 15 20 25
according to standards LISTED
24932 440 - 480 V~ HP 20 25 30 40
550 - 600 V~ HP 25 30 40 40
Rated operating current at 600V~ Ie A 40 50 70 90

CONTROL COIL
Alternating current absorption inrush VA 90
sealed VA 9
Direct current absorption inrush
sealed
W
W
130
8
H 1 3 5 13
Minimum and maximum supply voltage Un V from 0.85 to 1.1 V A1

Switching times at rated voltage inrush ms 20to25 A2


2 4 6 14
sealed ms 15to20
Coil insulation Class F
2003/01

HR33-tab
THREE-POLE CONTACTORS HR - electric life

Diagram of the electric life of contacts as a function of the operating current

Category AC-1 Category AC-2


Millions of cycles

Millions of cycles

A1
H
1 3 5 13
Operating current Ie (A) at 380/415V~ Operating current Ie (A) at 380/415V~

A2
2 4 6 14

Category AC-3 Category AC-4


Millions of cycles

Millions of cycles

Operating current Ie (A) at 380/415V~ Operating current Ie (A) at 380/415V~


2003/01

HR-graf
ACCESSORIES FOR CONTACTORS SERIES HR
INSTANTANEOUS AUXILIARY CONTACT BLOCKS
to fix to the top of the contactors
Rated current Ie
TYPE Contacts Rated AC-15
diagram thermal EN 60947-5-1 IEC947-5-1
current 220V 380V
Ith 240V 415V 500V
21 31

IR02
22 32
21 33

IR11 IR11
22 34
21 31 43 53
10 A 3A 1.5 A 1A
IR22
22 32 44 54
21 31 41 53

IR13
22 32 42 54
21 33 43 53

IR22 IR31
22 34 44 54

TIME-DELAYED AUXILIARY CONTACT BLOCKS


to fix to the top of the contactors
TYPE Contacts Timed delay: Rated Rated Rated current Ie
diagram insulation thermal AC-15
voltage current 220V 380V
Ui Ith 230V 415V 500V
55 57
IT60D
56 58
57 55
3-50 sec.
From energising
690V 10 A 6A 6A 3A
H 1 3 5 13
3-50 sec. A1

IT60 IT60I From


A2
58 56 de-energising 2 4 6 14

AUXILIARY CONTACT BLOCKS FOR DIRECT CURRENT CONTROL OF


CONTACTORS WITH ALTERNATING CURRENT COIL to fix to the top of
contactors, complete with saving resistance and delayed NO contact. One
normally open NO (DC 10) or NC (IDC01) contact remains available.
F G D U ADDITIONAL CODE
24V 48V 110V 230V Coil voltage in a.c.

Contact Rated Rated current Ie


TYPE diagram thermal AC-11
current 220V 380V
IDC10 Ith 240V 415V 500V

23 35
IDC10 RA
24 36
10 A 3A 1.5 A 1A
IDC01 21 35
RA
22 36

MECHANICAL INTERLOCK side mounting


I85
Prevents two contactors, even of different sizes,
I85
from closing simultaneously

WATERPROOF INSULATING ENCLOSURES IP65


UH13Y With blind cover and reset button standard, for contactors HR09-HR13
and direct starters HS09Y - HS13Y

UH25Y With blind cover and reset button standard, for contactors HR17-HR25
and direct starters HS17Y - HS25Y

UH13YP With run-stop/reset buttons for direct starters HS09Y..P - HS13Y..P

UH13Y UH25YP With run-stop/reset buttons for direct starters HS17Y..P - HS25Y..P
2003/01

IR
THERMAL RELAY FOR CONTACTORS HR33-HR40-HR46-HR55
USE
For protection against overloads of three-phase users. For single-
phase loads, connect two poles of the thermal relay in series to ob-
tain heating of three bimetals.
SPECIFICATIONS
-Direct mounting on HR contactors
-Automatic compensation of ambient temperature
-Protection against phase failure
-Auxiliary contacts 1 NO + 1 NC
-Manual reset
-Stop/reset button
-Trip indicator and release test
-Operating temperature from -5°C to +55°C
-Storage temperature from -40°C to +70°C
-Relative Humidity from 45 to 85%
STANDARDS AND APPROVALS
-VDE 0660 CEI EN 60947-4-1 IEC 947-4-1
-Approval:
R

89

78
59
49
SELECTION TABLE 1 3 5 13
A1

REGULATION PROTECTION
FUSES(A) A2
SCALE CODES 2 4 6 14
aM gl 72
55 94
A 14 to 23 25 50
B 20 to 33 40 63
C 28 to 4 2 50 80
D 35 to 50 63 100
E 46 to 65 80 100

Contact specifications
Regulation Terminal diagram Unit Packs
Rated Rated current Ie
TYPE scale and numbering thermal Va.c.. Vd.c. weight of
current 220V 380V
A Ith 240V 415V 500V W Kg. No

From 14
JA46 at 65 10 A 6A 3A 1.5 A 100
(see
selection
table)

ACCESSORIES FOR THERMAL RELAYS JA25


SUPPORT FOR SEPARATE MOUNTING OF THERMAL RELAY JA25
Support with terminal block to install the thermal relay separately from
I82
the contactor. May be fixed to the base plate or 35 mm rail EN 50022-3
DIN 46277-3
2003/01

JA46
TECHNICAL SPECIFICATIONS THERMAL RELAYS JA25 - Ja46
THERMAL RELAY type: JA25 JA46
Rated insulation voltage Ui V~ 660 660
Admissible ambient temperature °C -25 to 50 -20 to 60
Temperature compensation °C -5 to 50 -20 to 60
Maximum humidity %RH 95% a 40°C 95% a 40°C
Reset manual and automatic manual and automatic
Trigger simulation button yes yes
Auxiliary contacts 1NO + 1NC 1NO+1NC
Rated thermal current a.c. Ith A 10 10
220/240V ~ A 3 6
RATED OPERATING
CURRENT IN CATEGORY Va.c . 380/415V ~ A 1.5 3
500V ~ A 1 1.5
Vd.c. W 50 100

SELECTION TABLE FOR THERMAL RELAYS JA25 - Ja46


N.B. The absorption values are indicative and relate to direct starting three-phase motors.
To select thermal relay calibration and fuse value, refer to the ratings plate of the motor. RECOMMENDED
For high switching frequency it is advisable to select the contactor with higher power. CONTACTOR
220V 240V 380V 415V 440V 500V 600V 660V THERMAL RELAY
CALIBRATION FUSES
KW HP A KW HP A KW HP A KW HP A KW HP A KW HP A KW HP A KW HP A aM gl
0.06 0.08 0.22 0.06 0.08 0.19 0.06 0.08 0.16 0.09 0.12 0.21 0.09 0.12 0.19 JA25A 0.15to 0.25 0.5 -
0.09 012 0.24 JA25A 0.15to 0.25 0.5 -
JA25B 0.22to 0.33 0.5 -
0.09 0.12 0.28 0.12 0.16 0.27 0.12 0.16 0.25 JA25B 0.22to 0.33 0.5 -

A1
H
1 3 5 13 0.06 0.08 0.38 0.06 0.08 0.35
0.09 0.12 0.33

0.12 0.16 0.37


0.12 0.16 0.33

0.18 0.24 0.4 0.18 0.24 0.35


JA25B 0.22to 0.33
JA25C 0.3 to0.45
JA25C 0.3 to 0.45
1
1
0.5 -
2
2
0.12 0.16 0.42 JA25C 0.3 to 0.45 1 2
A2 JA25D 0.42to 0.63 1 2
2 4 6 14
0.09 0.12 0.55 0.09 0.12 0.5 0.18 0.24 0.55 0.18 0.24 0.55 0.18 0.24 0,46 0.25 0.34 0.55 JA25D 0.42to 0.63 1
0.250.34 0.6 JA25D 0.42to 0.63 1 2
JA25E 0.6 to 0.9 2 0.12
0.16 0.75 0.12 0.16 0.68 0.18 0.24 0.64 0.25 0.34 0.75 0.37 0.5 0.77 0.37 0.5 0.7 JA25E 0.6 to 0.9 2 4
HR09
0.25 0.34 0.8 0.37 0.5 0.9 0.55 0.75 0.9 JA25E 0.6 to 0.9 2 4
HR13
JA25F 0.85to 1.27 2 0.18
0.24 1.10 0.18 0.24 1 0.37 0.5 1.06 0.55 0.75 1 0.75 1 1.1 JA25F 0.85to 1.27 2 4
0.37 0.5 1.2 0.55 0.75 1.25 0.55 0.75 1.2 0.75 1 1.2 JA25F 0.85to 1.27 2 4
JA25G 1.2 to 1.75 2 4
0.25 0.34 1.4 0.25 0.34 1.38 0.55 0.75 1.5 0.75 1 1.65 0.75 1 1.5 1.1 1.5 1.65 1.1 1.5 1.5 JA25G 1.2 to 1.75 2 4
0.37 0.5 2 0.37 0.5 1.9 0.75 1 2 0.75 1 2 1.1 1.5 2.3 1.1 1.5 2 1.5 2 2.2 1.5 2 2 JA25H 1.7 to 2.6 4 6
0.55 0.75 2.3
1.1 1.5 2.6 1.1 1.5 2.5 1.5 2 2.6 JA25H 1.7 to 2.6 4 6
JA25I 2.5 to 3,7 6 10
0.55 0.75 2.7 0.75 1 3 1.5 2 3.5 1.5 2 3.5 1.5 2 3.1 2.2 3 3.1 2.2 3 2.9 JA25I 2.5 to 3.7 6 10
0.75 1 3.3 3 4 3.5
1.1 1.5 4.5 1.1 1.5 4 2.2 3 5 2.2 3 5 2.2 3 4.3 2.2 3 3.8 3 4 4.2 4 5.5 4.9 JA25L 3.6 to 5.4 8 16
3 4 5 JA25L 3.6 to 5.4 8 16
JA25M 5.3 to 7.5 10 20
1.5 2 6 1.5 2 5.5 3 4 6.6 3 4 6.5 3 4 5.8 4 5.5 6.5 4 5.5 5.5 5.5 5.7 6.7 JA25M 5.3 to 7.5 10 20
5.5 7.5 7.5 JA25M 5.3 to 7.5 10 20
JA25N 7.3 to 10.2 12 20
2.2 3 8.7 2.2 3 7.9 4 5.5 8.5 4 5.5 8.5 4 5.5 7.6 5.5 7.5 9 7.5 10 9 JA25N 7.3 to 10.2 12 20
7.5 10 10 JA25N 7.3 to 10.2 12 20
HR13 JA25O 10 to 15 16 25
3 4 11.5 3 4 10.5 5.5 7.5 11.5 5.5 7.5 11 5.5 7.5 10.3 7.5 10 12 11 15 13 HR13 JA25O 10 to 15 16 25
4 5.5 14 7.5 10 14 7.5 10 13.5 11 15 14 HR17
4 5.5 15 5.5 7.5 19 7.5 10 15.5 11 15 19 11 15 17 15 20 19 15 20 17.5 HR17 JA25P 13.5 to 20 25 50
HR25
5.5 7.5 21 7.5 10 24.5 11 15 22 11 15 21 15 20 23 18.5 25 23.5 18.5 25 21 HR25 JA25Q 18 to 26 40 63
HR33 JA46B 20 to 33 40 63
7.5 10 27 15 20 30 15 20 28 15 20 26 18.5 25 28 22 30 27 22 30 25 HR33 JA46C 28 to 42 50 80
11 15 35 18.5 25 35 18.5 25 32 22 30 33 30 40 37 30 40 33 HR40
11 15 39 18.5 25 37 22 30 37 HR40 JA46C 28 to 42 50 80
22 30 44 22 30 40 37 50 42 HR46 JA46D 35 to 50 63 100
15 20 48 30 40 50 30 40 44 37 50 45 45 60 49 HR55 JA46E 46 to 65 80 100
2003/01

15 20 52 18.5 25 58.5 30 40 60 30 40 55 37 50 62 37 50 54 45 60 54 55 75 60

JA-tab
WIRING DIAGRAMS
CONTACTORS
CONTROL EXAMPLES:

HR..10 HM..10

With Run-Stop With Run-Stop With pilot and With pilot and Operation-Stop
switch(or remote pilot) buttons (only for HR..10) Auto-Continuous switch Run-Stop switch indication

HR..01 HM..01

DIRECT STARTERS (series HS)


IN WATERPROOF ENCLOSURES IP65 Y
L1 L2 L3
A1 3 5 21
1

H
N
A2
R RESET
97 95 O STOP
22
1 3 5 13
A1
2 4 6 98 96
A2
2 4 6 14 R RESET R RESET R RICARICA R RESET
A2
O STOP O STOP O STOP O STOP
HS..10
L1 L2 L3
A1 1 3 5 21
N R RESET
A2 97 95 O STOP
22
With Run-Stop With Run-Stop With pilot and With pilot and
switch (or remote pilot) buttons (only for HR..10) Autom-Continuous switch Run-Stop switch
2 4 6 98 96

A2
HS..01
IN WATERPROOF ENCLOSURES IP65 WITH RUN-STOP/RESET BUTTONS YP

R RESET R RESET
L1 L2 L3 O STOP O STOP
A1 1 3 5
13
N
A2 R RESET
14 97 O STOP
95

98 96
2 4 6
MARCIA
A2

Example: thermal relay trip Control with remote Run-Stop


and operation lights triggered with mechanical buttons and trip and operation lights
Run-Stop buttons (only HS..10) trigger (only HS..10)

FOR SINGLE-PHASE LOADS


L1 L2 L3
A1 1 3 5 13

R RESET
97 95 O STOP
A2 14
For single-phase loads, connect two poles of
2003/01

98 96 the thermal relay in series to obtain heating of the three bimetals.


2 4 6
H-sc
A2
USER CATEGORIES
Nature of the User categories Typical applications
current
Non-inductive or low inductive loads, heating element ovens
Alternating current

Slip-ring motors: start up, stop


Cage motors: start up, stop of the motor during running (1)

Cage motors: start-up, reverse-current braking, pulsed switching

Control of discharge lamps


Control of incandescent lamps
Control of transformers
Control of capacitor batteries
Light inductive loads in domestic and similar applications

Motor loads in domestic applications


Control of motors for refrigerator hermetic compressors
with manual reset of the overload release (2)

Control of motors for refrigerator hermetic compressors with


automatic rest of the overload release (2)

Direct current Non-inductive or low inductive loads, heating element ovens

Shunt motors: start-up, reverse current braking, pulsed


H 1 3 5 13
A1

switching. Dynamic braking of direct current motors


A2
2 4 6 14

Motors in series: start-up, reverse current braking, pulsed


switching. Dynamic braking of direct current motors

Control of incandescent lamps

1)Equipment classified in category AC-3 may be used for occasional pulsed switching or reverse current
braking, for limited periods such as those relative to positioning the machine. During these limited periods,
the number of these operations must not exceed 5 per minute and exceed 10 in a period of 10 minutes.

2)Motors for refrigerator hermetic compressors are a combination composed of motor and compressor
enclosed in the same casing without external shaft, as the motor operates immersed in the coolant.

USER CATEGORIES FOR SWITCHING ELEMENTS


Current type Category Typical applications

Alternating current Control of resistive loads and solid state loads with isolation
obtained with opto-isolators
Control of solid state loads with isolating transformer

Control of small electromagnetic loads (= 72 VA)


Control of electromagnetic loads (> 72 VA)
Direct current
Control of resistive loads and solid state loads with isolation
obtained with opto-isolators
Control of electromagnets
Control of electromagnetic loads with economizing resistors
in the circuit
2003/01

H-norm

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