DESIGN CALCULATION OF 20 K.L. R.C.C.

SUMPWELL CUM PUMP HOUSE AT

VILLAGE- PEKHLON, DISTRICT- SAGAR (M.P.).

SUBMITTED TO

EXECUTIVE ENGINEER
P.H.E. DIVISION, KHURAI (M.P.)

SUBMITTED BY

M/S SURYA CONSTRUCTION

ASHOK NAGAR , M.P.

DESIGN BY

MADHAV AND RAGHAV GROUP

HIG 5/1 ANKUR COMPLEX PHASE – V, BHOPAL (M.P.)
MO.NO. 9770469796, 7999045672

REFERENCE: 1) IS - 456/2000
2) IS - 875/1997
3) IS -1893/2002
4) IS - 11682/1985
5) IS - 3370/1967 part – I to IV
 TECHNICAL FEATURES FOR DESIGN OF 20 KILOLITERS CAPACITY
R.C.C. SUMP-WELL CUM BRICK MASONARY PUMP HOUSE

TECHNICAL FEATURES

CAPACITY OF SUMPWELL 20 KL
FREE BOARD 200 MM

CONCRETE USED

FOR PCC BELOW THE BASE SLAB M-15

FOR CONTAINER WALL AND ROOF SLAB M-30
FOR COLUMN, PUMP HOUSE ROOF, BEAM, AND CHHAJJAS M-25

REINFORCEMENT USED

GRADE OF STEEL Fe-500 HYSD

TMT STEEL 8 MM & ABOVE
THE FOLLOWING LIMIT STRESS IN BARS AND CONCRETE AS PER IS: 3370PAR
– II 1982.
IS CONSIDED-
HYSD BAR UNDER DIRECT TENSION: 1500 Kg/cm2
HYSD BARS IN BENDING ON LIQUID
RETAINING FACE: 1500 Kg/cm2
COMPRESSIVE STRESS IN CONCRETE: 70 Kg/cm2
TENSILE STRESS IN CONCRETE UNDER
DIRECT TENSION: 13 Kg/cm2
TENSILE STRESS IN CONCRETE UNDER
TENSION DUE TO BENDING: 18 Kg/cm2

SOIL BEARING CAPACITY 12.0 T/M2

Lap length for wall & cover to reinforcement is to be provided as per described below:

COVERED USED LAP LENGTH

In Base slab & wall 40 mm in base & roof slab – 50D
In column 25 mm for hoop bars - 60D
In roof slab 25mm for vertical bars -32D
 DESIGN CALCULATIONS FOR R.C.C. SUMP-WELL & RCC FRAMED
STRUCTURE OF PUMP HOUSE FOR 20 KL CAPACITY

CALCULATION SIZE OF CONTAINER

Water Storage Capacity

(Assuming Inner dia. Of tank = 3.00m) = 20.00 KL
Add volume of haunch (splay) = ½ x 0.227 x 0.113 x3.14 x3.00 = 0.120 KL
Total: = 20.12 KL
Depth required = {20.120 / (0.785x3.002)} = 2.85 Meter
Free Board = 0.20 Meter

Total depth of Sump well: = 3.05 Meter

SIZE OF CIRCULAR B.M. PUMP HOUSE

As the inner dia. Of RCC sump well is provided as 3.00 meter. Therefore, the size of
pump house is provided as below.
(i) Inner dia. Of pump house = 3.00 meter
(ii) Height of pump house = 3.30 meter
(iii) Provided RCC framed structure with 04 Nos. columns, Ring beam & Roof slab.

DESIGN OF CIRCULAR ROOF SLAB OF PUMP HOUSE

Assuming Thickness of slab = 100 mm. Concrete Strength: M-25

Self-wt. of slab = 0.10 x 2500 = 250 Kg/m2
Live load = 150 Kg/m2
Finishing = 50 Kg/m2
= 450 Kg/m2
Say: Total load =500 Kg/m2
Dia of circular slab (D) =3.20 meter Radius of slab (a) = 1.60 meter
Mr = Radial bending moment at any point at radius r from the center 0f the slab:
(Mr)c& (Mr)e = Radial moment at center & edge respectively.
(Mr)c = (Mr)Ө = Radial moment = circumferential moment at the center of slab
(Mr)c = (Mr)Ө = 0.075 wa2 = 0.075 x 500 x (1.60)2 = 96.00 kg-m
Radial moment at support of slab:
(Mr)e = -0.125 wa2 = -0.125 x 500 x (1.60)2 = -160.00 kg-m
Design moment = 160.00 kg-m
Effective depth of slab = {(160.00 x100) / (16.71 x100)} 0.5 = 3.10 Cm = 31 mm
Provided effective death = 75 mm & Overall depth = 100mm
Area of steel (Ast) = (160.00 x 100) / (1900 x 0.87 x 7.0) = 1.38 Cm2
Minimum steel = 0.24 x 10 = 2.40 Cm2
Provided 8 mm dia. Radial & circumferential bars @ 200 mm c/c on top at support up
to a distance of 750 mm from center f support.
Area of steel (Ast) for positive radial & circumferential moment:
= (96.00 x 100) / (1900 x 0.87 x 7.0) = 0.83 Cm2
Minimum steel = 0.24 x 10 = 2.40 Cm2
Provided 8 mm dia. bars @ 200 mm c/c both ways (square mesh) at bottom of the slab.
Check for shear:
Maximum shear force V = 0.5 x 2wa
= 0.5 x 2 x 500 x 1.60 = 800.00 kg.
Therefore, Shear Stress = V/bd = 1.14 kg/cm2 (safe)

DESIGN OF RING BEAM AT ROOF LEVEL OF PUMP HOUSE

Assuming size of Ring beam = 200 x300 MM Concrete Strength: M-25

Loading on Ring beam
Load from roof slab = 0.785 x (3.40)2 x 500 = 4537.00 Kg
Self-weight of beam = 3.14 x 3.20 x 0.20 x 0.30 x 2500 = 1507.00 Kg
Load of parapet wall = 3.14 x 3.20 x 0.20 x 0.30 x 1980 = 1194.00 Kg
 = 7238.00 Kg
Load per meter on beam = 7238/ (3.20 x 3.14) =720.34 Kg/m. Say: 721.00 Kg/m
Beam is supported on 4 nos. 200 x 200 mm sq. column & center line dia. =3.20M
Φ = 6.21º = 0.1082 α = 45º = 0.7854 R = 1.60 m.
Negative Moment at support Face = WR2 (- 1 + α sin Φ + α cos Φ x cot α)
= -248.60 kg- m
Torsion Moment at support face = WR2 [α cos Φ – α sin Φ x cot α – (α – Φ)]
= 34.48 kg-m
0.3
(1+ )
0.2
Design Moment at support face = 248.60 + 34.48 ×
1.7

= 299.30 kg-m
Positive M at Span = 0.07 x 721 x 1.602 x 2 x 0.785
= 202.85 kg-m
299.30 ×100
Ast. Req. at support = =0.88 cm2
0.87×1500×26
202.85 ×100
Ast. Req. at mid span = = 0.47 cm2
0.87×1900×26

Provided 2 Nos. 10 mm dia. Bars (St.) + 2 Nos. 10 mm dia. bar (Ex.) on top at
supports and Provided 2 Nos. 10 mm dia. Bars (St.) at bottom with 8 mm rings @ 170
mm c/c.
Reinforcement on side face @ 0.10% of c/s area = 0.10% (20 x 30) = 3.50 Sq.cm.
Provided 1 No. 10 mm dia. Bars at center on side face of beam.

DESIGN OF COLUMN

Assuming size of column= 200 x200 MM Concrete Strength: M-25

Loading on Column: Total load up to ring beam = 7238 /4 = 1810.00 Kg
Self-weight of column = 0.20 x 0.20 x 3.15 x 2500 = 315.00 Kg
=2125.00 Kg

Total ultimate load on column Pu = 2125 kg

Required cross section area Ac of column for Pu with minimum steel @ 0.8% of c/s area:
Pu = 0.4fckAc + 0.67fy.At
2125 x10 = 0.4 x30 Ac + 0.67 x 500 x 0.008 Ac =1448 mm2
Provide minimum size of column = 20 x 20 cm.
C/s Area of column (Ac) = 400 cm2 =40000mm2
Minimum Reinforcement required (At) = @ 0.8 % of C/s 0f C/s Area of column
= 0.8 % x 400 = 3.20 Cm2
Provided 4 nos. bar of 12 mm dia. Vertical bars (4.52 cm2)
Load bearing capacity of column section (P) = 60 x 395.48 + 1900 x 4.52
= 32316.80kg > 2125 kg (Hence, safe)
Provided column 200 x200 mm size with 4 nos. 12 mm dia. Vertical bars & 8 mm dia.
Rings @ 180 cm C/c.

DESIGN OF CIRCULAR ROOF SLAB OF SUMP WELL

Assuming Thickness of slab = 125 mm. Concrete Strength: M-30

Self-wt. of slab = 0.125 x 2500 = 312.5 Kg/m2
Live load = 150.0 Kg/m2
Finis load = 50 Kg/m2
Load from pumping equipment = 475 Kg/m2
= 987.5 Kg/m2
= 1000 Kg/m2 SAY
Dia of circular slab (D) =3.20 meter Radius of slab (a) = 1.60 meter
Mr = Radial bending moment at any point at radius r from the center of the slab:
(Mr)c& (Mr)e = Radial moment at center & edge respectively.
(Mr)c = (Mr)Ө = Radial moment = circumferential moment at the center of slab
(Mr)c = (Mr)Ө = 0.075 wa2 = 0.075 x 1000 x (1.60)2 = 192.00 kg-m
Radial moment at support of slab:
(Mr)e = -0.125 wa2 = -0.125 x 1000 x (1.60)2 = -320.00 kg-m
Design moment = 320.00 kg-m
Effective depth of slab = {(320.00 x100) / (16.71 x100)} 0.5 = 4.38 Cm = 43.8 mm
Provided effective death = 100 mm & Overall depth = 125 mm
Area of steel (Ast) = (320.00 x 100) / (1900 x 0.87 x 10.0)= 1.93 Cm2
Minimum steel = 0.24 x 15 = 3.600 Cm2
Provided 8 mm dia. Radial & circumferential bars @ 150 mm c/c on top at support up
to a distance of 750 mm from center of support.
Area of steel (Ast) for positive radial & circumferential moment:
= (192.00 x 100) / (1900 x 0.87 x 10.0) = 1.16 Cm2
Minimum steel = 0.24 x 15 = 3.60 Cm2
Provided 8 mm dia. bars @ 150 mm c/c both ways (square mesh) at bottom of the slab.
Check for shear:
V – 0.5 x 2wa = 1600 kg. Therefore, Shear Stress = V/bd = 1.33 kg/cm2 (safe)

DESIGN OF RING BEAM AT ROOF LEVEL OF SUMP WELL

Hoop tension = (1000 X 3.20) /2 = 1600.00 KG/M

Area of steel required (Ast) = 1600 /1500 = 1.07 Cm2
Provided 4 nos. x 8mm dia. Bars & 8 mm dia ring @ 180 mm c/c.
C/s Area of ring beam (A) = 1600 / { A - (9.33 -1) x 2.00 } = 125.65 Cm2
Provided the size of ring beam is 200 x 200 mm.

DESIGN OF CYLINDRICAL WALL

Assuming Thickness of wall = 200 mm. Concrete Strength: M-30

Case I - The tank is full & ignoring external earth pressure from out side
Dia. of tank = 3.0 m Height = 3.05 m
𝐻2 3.052
= = = 15.55
𝐷𝑡 3.00×0.20

As per IS code method. For coefficient of maximum moment and tension.

Refer table 10 for moment
Maximum cantilever Moment at bottom = 0.0082 x 1000 x 2.85 x 3.052
= 217.04 Kg- m (Producing tension near water face)
Design moment = 217.40 kg – m
Depth of wall required = {(218.40 x 100) / (16.4 x100)} 0.5 = 3.64 cm = 36.4 mm
Minimum thickness (t) of wall is required = 8 + 230/40 = 13.75 cm = 137.5 mm
Provide 200 mm thickness of wall at bottom & up to top.
Area of vertical reinforcement (Ast) required for cantilever moment at bottom
Ast = (217.40 x 100) /(1500 x 0.87 x 16) = 1.04 cm2
Min. vertical reinforcement @ 0.217% = 0.217x20 = 4.34 Cm2
Provided 8 mm dia. Reinforcement @ 200 mm c/c in vertical directions on both face of
wall.
The vertical wall of tank is fixed rigidly to the base floor. Therefore maximum hoop tension
at 0.7 H
Refer table 12 for tension
Maxi. Tension = 0.687 x 1000 x 3.05 x 1.60 = 3352.56 Kg
Steel = 3352.56/1500 = 2.24 cm2
Minimum requirement of Ast = 0.217 x 20 = 4.34 cm2
3352
Tensile stress= =1.64 kg/cm2< 15 kg/cm2
20×100+8×5

Provided hoop reinforcement of 8 mm dia. Bar @ 180 mm c/c up to 1.08 m height from
bottom and then, 8 mm dia. Bar @200 mm c/c from height of 1.08 m to top on both
faces of wall.

Case I - The tank is empty & full earth from out side
The tank is 2.4 m below GR. Level
Assuming angle of repose = 300 & Density of soil as 1800 Kg/ m3
Consider Worst case when water table is at surface
Considering bottom (1 > H/4) will act as cantilever beyond that hoop action will
predominant.
Earth pressure at base = 1/3 x (1800/3 x 2.40) + (1000 x 2.84 = 2880 kg/ m2
Bending moment = 0.5 x 2880 x 1 x 1/3 = 480 kg-m /m
Reinforcement required for B. M. =480 x 100 / (1500 x 0.87 x 16) =2.29 Cm2
Thus 8 mm dia. Bar @ 200 mm C/c Provide at outer face is sufficient.

DESIGN OF BOTTOM BASE SLAB OF SUMP WALL

Assuming Thickness of bottom slab = 200 mm. Concrete Strength: M-30

Uplift pressure at base = 1000 x 2.4 = 2400 kg/m2
Check against floatation when tank is empty & 300 mm projection beyond the wall.
Total upward flotation force = 0.785 x 4.002 x 2400 = 30144 kg
Total downward force:
Wt of Roof slab of PH = 0.785 x 3.402 x 0.1 x 2500 = 2268.65 kg
Wt of Top Ring Beam = 3.14 x 3.20 x 0.20 x 0.3 x 2500 = 1507.02 kg
Wt of Brick Wall of PH = 3.14 x 3.20x 0.2 x 3.00 x1980 = 11937.02 kg
Wt of roof slab of SW = 0.785 x 3.402 x 0.125 x 2500 = 2836.20 kg
Wt of Wall = 3.14 x 3.20 x 0.20 x 3.05 x 2500 = 15323.2 kg
Wt of earth on projection = 0.785 x (4.002 - 3.40)2 x 2.4 x 1800 =19533.74 kg
Wt of Base Slab = 0.785 x 4.002 x 0.2 x 2500 = 6280.00 kg
= 59686.0 kg
Net effective pressure = (uplift pressure a base – weight of bottom slab)
= 2400 – (0.20 x2500) = 1900 kg/m2
Radial & circumferential moment at the center of slab:
(Mr)c = (Mr)Ө = 0.075 wa2 = 0.075 x 1900 x (1.60)2 = 364.8 kg-m
Radial moment at support of slab:
(Mr)e = -0.125 wa2 = -0.125 x 1300 x (1.60)2 = - 608.0 kg-m
Design moment = 608 kg-m
Effective depth of slab = {(608 x100) / (16.71 x100)} 0.5 = 6.03 Cm= 60.3 mm
Hence, provide Overall depth of slab = 200mm
Area of steel required at center = (364.8 x 100) / (1900 x 0.87 x 15.0) = 1.47 Cm2
Area of steel required at support on top= (608.0 x 100) / (1900 x 0.87 x 15.0) = 2.45 Cm2
Minimum steel = 0.24 x 18 = 4.32 Cm3
Provided 8 mm bar @ 200 mm c/c in both direction (Square mesh) on top & bottom
and to maintain the proper spacing between both mesh, chairs of 10 mm bars are to
be provided as required.
To care of negative moment at support at bottom extend the vertical outer bars inside
the bottom of slab up to 400 mm center of support & inner bars on outer side up to the
edge of slab excluding side cover.

Check for shear:

V – 0.5 x 2wa = 3800 kg. Therefore, Shear Stress = V/bd = 2.53 kg/cm2 (safe)