Component Locations RENR4262-02 FLUID POWER SYMBOLS

August 2005 BASIC COMPONENT SYMBOLS

Part Machine Schematic
Description
Number Location Location
MAIN AUX.
PUMP: VARIABLE and
Accumulator - Pilot Circuit 200-0750 1 C-8 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED

Cover 169-9119 2 B-6

Cylinder Gp - Dual Tilt (Optional) 9T-6095 E-1 PRESSURE
VARIABILITY SPRING LINE RESTRICTION HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Lift, STD 127-8931 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
F-1
Cylinder Gp - Lift, LGP 129-4258 VALVE ENVELOPES
VALVES
VALVE PORTS
Cylinder Gp - Ripper Lift 9T-2716 F-8
Cylinder Gp - Tilt 166-2582 D-1
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Filter - Element 4T - 0522 7 C-3
CONTROL VALVES CHECK VALVES
Filter Gp - Case Drain Return 9T-8999 8 C-3
AB AB
Manifold Gp - Inlet With Relief 168-0241 9 D-5
Pump Gp - Implement - 10 F-3 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Tank Gp - Filter 197-0959 11 C-3
MEASUREMENT ROTATING SHAFTS
Valve Gp - Breather 3G-4783 12 D-4
Valve Gp - Control, Lift Section 162-8037 13 D-6
Valve Gp - Control, Ripper Lift Section 162-8039 C-6 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Control, Tilt Section 162-8038 15 C-6 FLUID STORAGE RESERVOIRS

Valve Gp - Dozer Lift/Tilt, Test 2 162-8035
Valve Gp - Dozer Lift/Tilt, Ripper Lift, Test 3 162-8033
16 D-6
D6R Series II Track-Type Tractor
Hydraulic System
Valve Gp - Manifold 162-0162 17 D-8 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Pilot, Dozer 200-0189 18 B-3 COMBINATION CONTROLS

Valve Gp - Pilot, Ripper 167-1177 19 B-8
Valve Gp - Quick Drop 113-5429 20 F-2 BLE1-UP
SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
BMJ1-UP
SOLENOID
Valve Gp - Shut Off 130-4531 21 C-8 or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Locations
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Pressure, Sampling, and Sensor
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic
Description FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT TWO
Number Location DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION POSITION

AA Implement Pump Discharge F-3 UNIDIRECTIONAL UNIDIRECTIONAL

BB Implement Pump Discharge - AT Valve D-8 BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

CC Implement Pump Signal - AT Valve F-4

DD Upstream Filter C-3
© 2005 Caterpillar
EE Pilot Supply Pressure C-7 Printed in U.S.A.
All Rights Reserved

Electrical Symbols Table

Hydraulic Symbols (Electrical)

7 8 1 9 13 15 16 21 20 10 18 12 17 19 11 2 8 9 13 15 16 18 10 20 G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

12 7
17
21 Pressure Switch Temperature Switch Electrical Wire
19

RENR4262-02
Pressure Switch
(Adjustable)

11 1
Electrical Symbols (Electrical)

12 Page
Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

AA BB CC
DD EE
Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

Component Locations
 8 7 6 5 4 3 2 1

10

F F

4
5

20
RIPPER LIFT CC
AA

E E

SIGNAL TO PUMP
DUAL TILT OPTION
RETURN
16
PUMP DISCHARGE

6
9
BB
17
D D

13

SUCTION
PS T 12
AIR VENT

AIR RELIEF

DOZER LIFT DD

8
15

CP

C 1 C

DOZER TILT

EE 14

21 11
BYPASS
7
RENR4262-02

RAISE RAISE

LOWER RIPPER LIFT LOWER TILT RIGHT

12 Page, Color 2

TILT LEFT
LINE PATTERNS
Pressure Line
B B
Pilot / Load Sensing Pressure

Drain / Return Lines

19 18
2 1 2 3
Component Group
RAISE TILT 4
Attachment

3 RAISE 4
ELEC. DET. Air Line
DOZER
PILOT CALLOUTS
CONTROL
RIPPER YY Taps (Pressure, Sampling,Sensor) by letter
PILOT
52 Components by number

PILOT SUPPLY 1 T S 2 3 T S 4
LINES GROUP COLOR DESCRIPTIONS
PILOT DRAIN IMPLEMENT PUMP OUTPUT
RIPPER PILOT
T S 4
DOZER PILOT CONTROL
SUPPLY LINE
DRAIN/RETURN LINE
A ACCUMULATOR PILOT CIRCUIT
A
DOZER LIFT/TILT
RIPPER LIFT

THIS SCHEMATIC IS FOR THE D6R SERIES II TRACK-TYPE TRACTOR

Part # 172-0097 CHG 02
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

8 7 6 5 4 3 2 1