KENR9558

45 7 2 38 53 52 55 11 43 39 4 12 32 41 47 48 54 58 56 57 17 29 18 19 September 2015
Harness And Wire Electrical Schematic Symbols
20 Symbols

14
T

Pressure Temperature Level Flow Circuit Breaker

40 Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

23
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

1 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

49 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

3 Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
16
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
8

12G, 14G, 16G, 120G, 130G and 140G

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
9

Motor Grader
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Electrical System
25 51 6 50 31 35 13 34 33 4 26 36 5 27 22 21 30 10 28 44 37 42 46 24
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
14 40 25 50 7 45 13 38 2 43 39 58 57 17 29 18 19 electromagnet can open or close the switch part of the relay.
12G: 14G: 16G: 120G: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
61M1-12026 96U1-7045 93U1-2678 87V1-8359 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
130G: 140G: that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
74V1-2320 72V1-10333
Harness and Wire Symbols
23
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
49 Harness Identification Letters and
Harness Connector Serialization
Harness Connector Serialization Code:
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
3 AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
1 Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
20 Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
9 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123
Component
Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
8 1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
Harness identification code:
Wire Gauge
This example indicates wire group 325,
16 6 51 31 35 44 30 22 21 24 56 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

Machine Component Locations

Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm Gp - Backup C-9 1 Switch - Dimmer B-4 30 Off-Machine Switch Specification
Alarm Gp - Warning D-6 2 Switch - Disconnect C-7 31 Part No. Function Actuate Deactuate Contact Position
Alternator Gp-charging (24v) B-9 3 Switch - Ems Test C-3 32 520 ± 35 kPa 440 ± 35
Block As - Fuse B-6, D-6 4 Switch - Ether Aid C-7 33 9G-8009 Brake Air Pressure Normally Open
(75.4 to 5.07 psi) (63.8 to 5.07 psi)
Circuit Breaker As (60-ampere) C-7 5 Switch - Ether Aid Temperature C-7 34
Air Pressure 90 ± 25 70 ± 25
Circuit Breaker As (30-ampere) B-6 6 Switch - Hydraulic Temperature B-7 35 9G-8010 Normally Open
Compressor Gp-refrigerant B-8 7 Switch - Light D-6 36
Oil Pressure (13.05 to 3.62 psi) (10.1 to 3.62 psi)
Dryer Gp D-8 8 Switch - Lower Wiper D-5 37 90 ± 25 70 ± 25
9G-8011 Fuel Pressure Normally Open
Dryer Gp - Ac Receiver B-9 9 Switch - Oil Pressure C-8 38 (13.05 to 3.62 psi) (10.1 to 3.62 psi)
Fan Gp - Front Defroster D-4 10 Switch - Starting D-6 39 690 ± 100 690 ± 100 (A-C) Normally Closed
9J-6460 Control Pressure

(Dimensions: 39 inches x 24 inches)

Fan Gp - Rear Defroster D-7 11 Switch - Temperature C-7 40 (100.076 to 14.50 psi) (100.076 to 14.50 psi) (B-C) Normally Open
Flasher As B-6 12 Switch - Turn Signal C-3 41
Heater Gp C-4 13 Switch - Upper Wiper D-5 42 ¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
Horn Assembly - Electric Horn (RM331-332-333) B-4 14 Switch As - Dozer Float D-3 43 condition can be maintained down to 170 kPa (25 psi).
Hour Meter B-7 15 Switch As- Pressure (Brake Air) B-5 44 ² Contact position at the contacts of the harness connector.
Motor Gp - Starting B-8 16 Switch As- Pressure (Air) C-8 45
Solenoid - Blade Cushion A-1 17 Switch - Beacon C-5 46
Solenoid - Blade Float B-4 18 Switch - Cushion Blade D-2 47
Solenoid - Blade Float B-4 19 Switch - Differential Lock C-2 48

KENR9558
Solenoid - Differential Lock B-8 20 Switch - Fuel Level C-9 49
Solenoid - Dozer Float B-4 21 Switch - Fuel Pressure B-7 50
Resistor, Sender, and Solenoid Specifications
Solenoid - Dozer Float B-4 22 Switch Gp - Variable H.P Rm333 B-7 51 Part No. Component Description Resistance (Ohms)¹
Solenoid - Ether Aid D-9 23 Switch Gp - Blade Lamp D-6 52 3G-7410 Solenoid : Blade Cushion 19.7±0.05
Solenoid - Horn B-5 24 Switch Gp - Floodlamp D-6 53 6N-7674 Solenoid : Ether Aid 6
Solenoid - Variable H.P Rm333 B-8 25 Switch - Blade Float B-3 54
Solenoid - Parking Brake C-6 26 Switch - Blade Float D-3 55 ¹ At room temperature unless otherwise noted.
Switch - Backup Alarm C-6 27 Washer Gp - Window C-4 56
Switch - Beacon (Open Rops) D-6 28 Wiper Gp - Lower D-4 57
Switch - Blade Control Pressure A-2 29 Wiper Gp - Upper D-4 58

20 Page,
 9 8 7 6 5 4 3 2 1

E E

DOME LT 3 WIRES - AMBAC B/Y

T/O MOTOR USAGE ONLY
LT GN/Y P
B DK BL (EARLY VERSION)
O/DK BL

B
GY T/O B PANEL LT R/Y
3
P O/W O/Y O/Y 3
BR 4 B HORN SW
B/O
B B/Y
GN 1 DK GN B 4
LT BL/R

W/R
L O/Y P ARTICULATION IND LT
2 R LT GN/Y 1 BR/Y
B OR H
Y/R

HEATER-A/C

WIPER-REAR
WIPER-FRT
R/Y 2

WIPER-FRT
B LH TURN SIGNAL IND LT

DOME LT
R RH TURN SIGNAL IND LT

LIGHTER
3 WIRES - AMBAC T/B

BEACON
GN L

4A
D D

4A
MOTOR USAGE ONLY ELECTRONIC MONITORING SYSTEM

FAN
H

GY
15A
15A

10A
FAN

10A
10A
B (EARLY VERSION) 3

4A
5A
W (FOR WIRING DIAGRAM SEE 3T3109)
4
W/R O/DK BL
REAR DEFROSTER WIPER SWITCH-UPPER
ROTATING BEACON PLUG FUSE BLOCK 9G0747 1 Y/B
SWITCH O 1V-7362 SPARE (PIN 7) LT BL/W
(OPEN ROPS) O/DK BL B/O COOLANT TEMP
3D-8754 2
O B
Y/B Y/B LT BL/W LH TURN SIGNAL

BR
OR
GN

GY
B IND LT SPARE (PIN 12) SPARE (PIN 19) LT BL/W
B/O DOZER FLOAT SW CUSHION BLADE SW LAMP

BR/Y
P 7N5876 IND LT
W/B 7N-2353 7N-8000
3 WIRES - AMBAC ALTERNATOR 7N-5876
ENG OIL PRESS
REAR DEFROSTER FAN MOTOR USAGE ONLY
W/R

9G-8183 (EARLY VERSION)

L BRAKE PRESS LOW FUEL
O/B GY LT GN/B P
H
W R/B
P/B

LT GN/B
1 UPPER WIPER HYD OIL TEMP SUPP STR
T/R
ETHER AID WIPER SWITCH-LOWER 9G9316

W/B
PU B B

R/B
AIR DRYER O P/B

BR

GY
OR
GN
SOL BATTERY-12V S 2 WARNING 1V-7362
2G-6558 PANEL LT BLADE FLOAT SW HEADLAMP
6N-7674 + - ALARM 7N-2353 IND LT
ETHER AID SW LIGHT SW
B 7G-8994 FRONT DEFROSTER SW 7N5876
3T0306

GROUND (WARNING HORN)

7S4602 3D-8754

P/B
START SW

DK GR
W/DK GN

FUEL LEVEL (POWER)

O O 7N4160

SUPPLEMENTAL STR
1
LT BL/R

ENG COOLANT TEMP

W P
O BEACON SW

ENG OIL PRESS

GROUND(SPARE)

GROUND(SPARE)

GROUND(SPARE)
WARNING HORN
B

HYD OIL TEMP

B

MASTER LIGHT
LH TURN SIGNAL FLOODLAMP SW BLADE LAMP SW (OPEN ROPS) LOWER WIPER
LIGHTER WASHER

ALT OUTPUT

FUEL PRESS

FUEL LEVEL
LAMP 7N-8000 7N-8000 7N8000 B

AIR PRESS
6G-2570 7G-8454
B

W
B

TEST SW
GROUND
B

GROUND
O 10 B BLADE CONTROL

SPARE
POWER
B/W
PU R 60A FRONT DEFROSTER FAN IND LT
BR/Y

R O B 9 B
PARKING 9G-8183 T
BR PU BRAKE SOL
CIRCUIT B GY 8 GY RED
B 2G-5694

DK BL
DK BL

W/R
BREAKER W/R

P
BACKUP O O 2 DKBL/Y

W/DK BL
7

10
11

12

13
14
15
16
17
18
19
20
W/DK BL
B

W/R
R 9S-0173

1
2

3
4

5
6

7
8
9
ALARM SW O/W O
W/R DK GN DK GN

Y/O
6 1 O/W GN
PU

BEACON SW

O/B
3P8990 O/W HEADLAMP
2
1

STOP - TAIL 1

O/GY
B/P
7N8000 Y/R BU LH TURN SIGNAL
LAMPS Y/R 5 3 O/B O/B 3 EMS TEST SW BR/W
FUEL LEVEL SW TURN SIGNAL LAMP

R/LT GR
B/W 4 BR/Y 2 7N-8001 IND LT

BR
W/R

B/W
1V-2727 4 B

DK GR
ETHER AID TEMP SW DIFF LOCK SW

O/R
O/W
Y/R SW

R/LT GR
4 O/DK BU 7N-5876

GY/R
B 7N-8000

LT BL/R
TEMP SW 6N-5899 FP P 2 1 9G5589

B
3

B/W
2

W/O
AIR DRYER
P

OIL PRESS. SW 1

Y/O

BR/W
P

LT GR/W
3T-0306

W/T
& HR METER
B/W

R/W
O/GY
9G-8010 O P
R/W

2 3

BR/Y
PRESS. SW DISCONNECT SW 312
B/W

T/DK BL
7N-0718 O O/W 1 2 6 5 P
T

BR/W
4
1

DKBL/O
O

BR/Y

B/W

Y/PU
B/W

PU/O
HEATER/AC B/W

B
9W-1391 LT GR/W RH TURN SIGNAL

B/W

B/W
LAMP
1
2
3

GY/R EMS MASTER LT HEADLAMP

DK GR
DK BL T/DK BL

B/W
C B/W
PU/O

B/W
C
7 DK BL

Y/R
FLOODLAMP
6 B/P BR/Y

DK GR
5 P

4 BR/Y 2
B B/P
3 B/P 1
2 Y/R
B B/P
1 T
BACKUP
ALARM
6P-8576

Y/R
HEADLAMP
BR/W

B
B/W
W/T

B/W

Y/PU

LT BL/W
FUSE BLOCK
P

9G-0747
R

DIFF LOCK SOL BLADE LAMP

2G-8990 BR
B/W

O W/DK BL
IO AMP 15A
P

T
FUEL PRESS. SW REAR FLOOD
W

P
R

9G-8011 SPARE RH TURN SIGNAL

+ -
T

DK BL P LAMP
A/C RECEIVER R HYD TEMP SW 15A
(Dimensions: 39 inches x 24 inches)

DRYER 3T-0190 T
STOP LIGHTS W/DK GN DK GN
2G-6558 SUPP.STEER.
W/T

BATTERY-12V
LT GR BRAKE PRESS.SW DK GN
2
1

10A 9G-8009 DIMMER SW

W/O B TURN SIGNAL EMS 4N-8286

P/B
R 5A
O 10A O/R
B B HOUR METER
CUSH BLADE BR/W
LTBL/W LT GR
R B 10A BLADE FLOAT SW
P/B

P/B
STARTING 10A LT BL

Y/B
BR HOUR METER B
B DIFF LOCK 7N-2354
Y/R

MOTOR 6N5906 DOZER FLOAT

P/B
ALTERNATOR 8C-5661 Y/B

2
1
10A 10A
24 V W/T B P

LT BL
BACKUP AL

P/B
STOP - TAIL 6N9294 BLADE FLOAT R B R
PANEL LIGHTS P/B B/P
KENR9558

B LAMPS
B

LT BL
10A 15A B B B
A/C COMPRESSOR

B
108-5797 R HORN
VARIABLE H.P

B/W
10A

2
1
15A
BLADE CONT
SPARE
FUSE BLOCK BLADE FLOAT SW
5A 9G-0747
B R R B 7N-2354
BEACON B
RH TURN SIGNAL LT BL
LAMP W/R AIR PRESS.SW P/B
10A DOZER FLOAT DOZER FLOAT BLADE FLOAT BLADE FLOAT

Y
9G8010 ELECTRIC HORN
O SOL SOL SOL SOL
HORN SOL RM 331-332-333
VARIABLE H.P SW 9J-1735 9J-1736 9J-1735 9J-1736
O RM 322-334-335 5D-3570
RM333
8W-1285 2G-5694 P/B

W/DK BL
BLADE LAMP
O 15A DK BL/O
VARIABLE H.P SOL FOR CONTINUATION SEE
RM333 O/B WIRING DIAGRAM 9D6674
7C-3122 CIRCUIT BREAKER FLASHER
6N-9349 8D-6946

W W

LT BL/W

LT BL/W
W/DK BL
W/DK BL
W

W
BLADE CONTROL BLADE CUSHION SOL
20 Page,

BLADE LAMP PRESSURE SW 3G-7410

9J-6460

SYMBOL DESCRIPTION
ABBREV COLOR
A WIRE GROUP COLOR DESCRIPTIONS CIRCUIT CONNECTED
RD RED
A
CIRCUIT NOT CONNECTED
GROUND CIRCUIT WH WHITE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
OR ORANGE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
INTERNAL ELECTRICAL CONNECTION YL YELLOW
TO SURFACE OF COMPONENT
START AID CIRCUIT PK PINK THIS SCHEMATIC IS FOR THE 12G, 14G, 16G, 120G, 130G AND 140G MOTOR GRADER
CONNECTOR
MONITOR CIRCUIT BK BLACK ELECTRICAL SYSTEM
HEATER AND AIR CONDITIONER CIRCUIT H#
TURN SIGNAL / WIPER WASHER CIRCUIT
CIRCUIT GROUPING DESIGNATION
GY GRAY MEDIA NUMBER: KENR9558
ATCH WIRE, CABLE, COMPONENT PU PURPLE SCHEMATIC PART NUMBER: 6G-8220, CHANGE: 03, VERSION: -
SPLICE BR BROWN Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
BLADE, SPADE, RING OR SCREW GN GREEN in neutral and with parking brake set.
TERMINAL
BU BLUE Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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