Scribd Logo
Upload

Welcome to Scribd!

  • 243 views

    Axle Costing Sheet Format 1

    Uploaded by

    Brain Teaser
    This document provides a cost breakdown for manufacturing a rear axle shaft. It includes the raw material costs, machining costs, overhead costs and total cost per part. The machining operations include bar cutting, forging, hardening, turning, splining, marking and inspection. The total cost per part is $3318.92 for a production quantity of 64 parts. Tooling costs are $0 as all required tools already exist.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Axle Costing Sheet Format 1

    Uploaded by

    Brain Teaser
    243 views6 pages
    This document provides a cost breakdown for manufacturing a rear axle shaft. It includes the raw material costs, machining costs, overhead costs and total cost per part. The machining operations include bar cutting, forging, hardening, turning, splining, marking and inspection. The total cost per part is $3318.92 for a production quantity of 64 parts. Tooling costs are $0 as all required tools already exist.

    Original Description:

    Ease of costing

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides a cost breakdown for manufacturing a rear axle shaft. It includes the raw material costs, machining costs, overhead costs and total cost per part. The machining operations include bar cutting, forging, hardening, turning, splining, marking and inspection. The total cost per part is $3318.92 for a production quantity of 64 parts. Tooling costs are $0 as all required tools already exist.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    243 views6 pages

    Axle Costing Sheet Format 1

    Uploaded by

    Brain Teaser
    This document provides a cost breakdown for manufacturing a rear axle shaft. It includes the raw material costs, machining costs, overhead costs and total cost per part. The machining operations include bar cutting, forging, hardening, turning, splining, marking and inspection. The total cost per part is $3318.92 for a production quantity of 64 parts. Tooling costs are $0 as all required tools already exist.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 6

    EMMBROS AUTOMOTIVE PVT. LTD.

    Cost Break-up
    Customer: Date:
    Part Name: Rear Axle Shaft Material :

    Part No. ( Forging ) Multiple (Cut Length) 64.00 1117.00

    Part No. ( Finish ) Gross Multiple 64.00 1142.00

    01 Finish weight ( Finish Part After Machining ) ( Kg ) 22.750

    02 Net weight ( Forging Wt / After Flash ) ( Kg ) 28.366

    03 Gross Wt. With Flash & add allowance ( Kg ) 29.001

    05 Steel Cost @ (Kg.) 70.00 2030.09

    06 Srcap genrated (Kg) after mc 4.49

    08 Value of Total Srcap @ (Kg.) 18.00 80.88

    09 Net Steel Cost 1949.22

    10 Forging + Machining Process Cost 997.92

    11 Inventory carying cost on steel cost @ 2% 40.60

    12 Destructive Testing & Inprocess Rejection of Steel cost @ 2% 40.60

    13 Packing ( Individual or Bulk ) With Wooden Box 0.00

    14 Overheads on process cost @ 10% 99.79

    15 Profit on process cost @ 10% 99.79

    16 Freight on Finish wt @ 4.00 91.00

    TOTAL COST ( Finish Part ) / Pc 3318.92

    ONE TIME TOOLING COST 0.00

    MACHINING COST
    M/C HOUR
    OPN.NO. OPERATION MACHINE M/C TIME M/C COST
    RATE

    010 Bar Cutting Bendsaw 0.00 0.00 2.00

    020 Forging Upsetter 5500.00 4.50 412.50

    030 Hardening. & Tempering. Rs / Kg. Furnace 22.75 0.00 0.00

    040 Centering & Facing Centering & Facing 200.00 1.50 5.00

    050 Rough Turning Lathe 150.00 12.00 30.00

    060 Straightening Press 200.00 1.50 5.00

    070 Final CNC Turning CNC Turning 300.00 15.00 75.00

    080 Hob Splines Hobbing 220.00 3.00 11.00

    090 Marking Pin Marking 100.00 1.00 1.67

    100 Induction Hardening Induction Hardening 830.00 4.00 55.33

    110 MPI MPI 150.00 1.00 2.50

    120 Tempering Furnace 22.75 15.00 341.25

    130 Straightening Press 150.00 2.00 5.00

    140 Face Cut CNC Turning 300.00 1.00 5.00

    150 Drilling & Tapping VMC 400.00 4.00 26.67

    160 Final Inspection Inspection 0.00 0.00 20.00


    TOTAL PROCESS COST 997.92
    TOOLING COST DETAILS :

    01 Forging Die Cost 0.00

    02 Special Drilling Tools 0.00

    03 Hob 0.00

    04 Spline Ring Gauge Go/No Go 0.00

    05 Inductor 0.00

    06 Receiving Gauge 0.00

    07

    TOTAL COST 0.00


    Clarification/Feasibility Required

    Sr. No. Clarification /Feasibility Remarks


    01

    02

    03

    04
    EMMBROS AUTOMOTIVE PVT. LTD.
    Cost Break-up
    Customer: Date:
    Part Name: Rear Axle Shaft Material :

    Part No. ( Forging ) Multiple (Cut Length) 70.00 1019.00

    Part No. ( Finish ) Gross Multiple 70.00 1044.00

    01 Finish weight ( Finish Part After Machining ) ( Kg ) 22.750

    02 Net weight ( Forging Wt / After Flash ) ( Kg ) 30.957

    03 Gross Wt. With Flash & add allowance ( Kg ) 31.717

    05 Steel Cost @ (Kg.) 70.00 2220.17

    06 Srcap genrated (Kg) after mc 6.57

    08 Value of Total Srcap @ (Kg.) 18.00 118.18

    09 Net Steel Cost 2101.99

    10 Forging + Machining Process Cost 1051.25

    11 Inventory carying cost on steel cost @ 2% 44.40

    12 Destructive Testing & Inprocess Rejection of Steel cost @ 2% 44.40

    13 Packing ( Individual or Bulk ) With Wooden Box 0.00

    14 Overheads on process cost @ 10% 105.13

    15 Profit on process cost @ 10% 105.13

    16 Freight on Finish wt @ 4.00 91.00

    TOTAL COST ( Finish Part ) / Pc 3543.29

    ONE TIME TOOLING COST 0.00

    MACHINING COST
    M/C HOUR
    OPN.NO. OPERATION MACHINE M/C TIME M/C COST
    RATE

    010 Bar Cutting Bendsaw 0.00 0.00 2.00

    020 Forging Upsetter 5500.00 5.00 458.33

    030 Hardening. & Tempering. Rs / Kg. Furnace 22.75 0.00 0.00

    040 Centering & Facing Centering & Facing 200.00 1.50 5.00

    050 Rough Turning Lathe 150.00 15.00 37.50

    060 Straightening Press 200.00 1.50 5.00

    070 Final CNC Turning CNC Turning 300.00 15.00 75.00

    080 Hob Splines Hobbing 220.00 3.00 11.00

    090 Marking Pin Marking 100.00 1.00 1.67

    100 Induction Hardening Induction Hardening 830.00 4.00 55.33

    110 MPI MPI 150.00 1.00 2.50

    120 Tempering Furnace 22.75 15.00 341.25

    130 Straightening Press 150.00 2.00 5.00

    140 Face Cut CNC Turning 300.00 1.00 5.00

    150 Drilling & Tapping VMC 400.00 4.00 26.67

    160 Final Inspection Inspection 0.00 0.00 20.00


    TOTAL PROCESS COST 1051.25
    TOOLING COST DETAILS :

    01 Forging Die Cost 0.00

    02 Special Drilling Tools 0.00

    03 Hob 0.00

    04 Spline Ring Gauge Go/No Go 0.00

    05 Inductor 0.00

    06 Receiving Gauge 0.00

    07

    TOTAL COST 0.00


    Clarification/Feasibility Required

    Sr. No. Clarification /Feasibility Remarks


    01

    02

    03

    04

    You might also like