Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
1. PURPOSE
This document must be used during the testing of Gateway Panel before FAT.
2. INSTRUMENTS REQUIRED
Sl. No. Instrument Model/Serial No.
1 Multimeter SL.41560652
2 Screwdriver set 81400500009
3 Ethernet cable
4
5
3. REFERENCE DOCUMENTS
Sl. No. DOCUMENT TITLE DOCUMENT REV
NUMBER
1 NETWORKING DIAGRAM C-011803-2020-30 03
2 CIRCUIT DIAGRAM GATEWAY C-011803-812-03-02 03
3 PART LIST GATEWAY C-011803-812-02-02 03
4 TERMINAL DRAWING GATEWAY C-011803-812-01-02 03
5 GA & DIMENSIONAL DRAWINGS- C-011803-812-11 03
GATEWAY
4. SYSTEM START-UP
Sl. NO Description Expected Result Result Remark
Pre-Conditions
OK OK Checked
All MCB’s are off.
Supply terminal of devices
1
should be open wherever OK OK Checked
possible.
Continuity test
OK OK Checked
Inspected by Checked by Verified by
Name: Name: Name:
Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
5. GENERAL CHECKS
Expected
Sl. No Description Result Remark
Result
Visual inspection
Labelling of panels As per GA Not done
(name & logo) drawing
Complete assembly of Some Surge Arrestor, OFC-
As per GA
components components RJ45 Converter and
drawing
missing Cisco Switch
As per GA OK Checked
Labelling of components
drawing
As per OK Checked
Ferruling of wires Circuit
diagram
1 OK Checked
Colour coding and cross As per
section of wires Circuit
diagram
Physical damage to Not OK Scratches on Left side
cubical if any of panel
All in good
condition
Paint
Devices & All in good OK Checked
Components condition
Check of cable connection
As per
Incomplete Due to some missing
Completeness of internal Circuit
components
panel wiring diagram
2
Tightness of termination
OK OK Checked
screw
3 Grounding check As per OK Checked
Inspected by Checked by Verified by
Name: Name: Name:
Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
Panel grounding check
Cross section and
colour of
grounding cables
Connection of Circuit
components to diagram
grounding system
(frames, devices,
covers, etc.)
Panel Check
Panel dimension As per GA OK Inspected
drawing
Base frame dimension As per GA OK Inspected
drawing
4
Panel external colour As per GA OK Inspected
drawing
Panel internal colour As per GA OK Inspected
drawing
Earthing strip dimension As per GA OK Inspected
drawing
Cubicles and control panels
Enclosure thickness OK Inspected
5 Gland plate thickness As per GA
Paint thickness drawing
Mounting plate (Material and As per GA OK Inspected
6
thickness) drawing
Supply check at incoming OK Checked
terminals 230VAC
230 V AC Supply
7
220 V DC Supply
Checked
24 V DC Supply 24VDC OK
Inspected by Checked by Verified by
Name: Name: Name:
Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
6. FUNCTIONAL TEST OF EQUIPMENTS
Sl. No. Description Expected Result Result Remark
Internal Function Test
AC/DC converter 1 check OK OK Checked
AC/DC converter 2 check
OK OK Checked
Redundancy module check OK OK Checked
MCB’s check OK OK Checked
Thermostat check OK OK Checked
Heater check OK OK Checked
1
Door limit switch check OK OK Checked
Cubicle lighting check OK OK Checked
Socket outlet check OK OK Checked
Main controller power supply
OK OK Checked
check
Redundant controller power
OK OK Checked
supply check
Remote CI module power
OK OK Checked
supply check
Communication Test
Main controller CI-8520 and
PC remote connection Remote operation
Tested
ETH X1 established OK
2 ETH X2 Remote operation
OK Tested
established
ETH X3 Remote operation
OK Tested
established
ETH X4 Remote operation
OK Tested
established
Inspected by Checked by Verified by
Name: Name: Name:
Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
ETH X5 Remote operation
OK Tested
established
1. Interface Main Controller
with network Cisco Switch
(CIS-IE-3300-8T2S-E)
CI-8520:X1 with
CACB network
switch
CI-8520:X2 with
LDC network
switch
Redundant controller CI-8520
and PC remote connection
ETH X1 Remote operation
OK Tested
established
ETH X2 Remote operation
OK Tested
established
Remote operation
ETH X3 OK Tested
established
ETH X4 Remote operation
OK Tested
established
ETH X5 Remote operation
OK Tested
established
2. Interface Redundant
Controller with network
Cisco Switch (CIS-IE-
3300-8T2S-E)
CI-8520:X1 with
CACB network
switch
Inspected by Checked by Verified by
Name: Name: Name:
Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
CI-8520:X2 with
LDC network
switch
A8000 Controller Test
Main controller power supply
Ready
module (PS-8620) Ready
Main controller processor
Ready OK Tested
module (CP-8050) Ready
Main controller CI-8520
Ready OK Tested
module Ready
Redundant controller power
supply module (PS-8620) Ready
Ready
3 Redundant controller
processor module (CP-8050) Ready OK Tested
Ready
Redundant controller CI-8520
Ready OK Tested
module Ready
Remote CI-8530 module
Ready OK Tested
Ready
LED module (CM-8830)
Ready OK Tested
Ready
Digital input module (DI-
Ready OK Tested
8110) Ready
7. INTERNAL SIGNAL TEST
Expected
Sl. NO Description Result Remark
Result
1 Check Digital Inputs LED module
glows
220VDC-1 MCB X1:1 glows OK Tested
SUPERVISION
Inspected by Checked by Verified by
Name: Name: Name:
Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
220VDC-2 MCB
SUPERVISION X1:2 glows OK Tested
230VAC MCB
SUPERVISION X1:3 glows OK Tested
24VDC MCB
SUPERVISION X1:4 glows OK Tested
NETWORK SWITCH OK X1:5 glows OK Tested
HARDWARE
WATCHDOG_1 OK X1:6 glows OK Tested
AC/DC CONVERTER-1 OK X1:7 glows OK Tested
AC/DC CONVERTER-2 OK X1:8 glows OK Tested
REDUNDANT POWER
SUPPLY OK X2:1 glows OK Tested
LOAD BALANCE OK X2:2 glows OK Tested
SPARE_1
HARDWARE
WATCHDOG_2 OK X2:4 glows OK Tested
SURGE ARRESTER-1
OPERATED X2:5 glows OK Tested
SURGE ARRESTER-2
OPERATED X2:6 glows OK Tested
SPARE_2
SPARE_3
Inspected by Checked by Verified by
Name: Name: Name:
Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
8. A8000 MODULE SERIAL NUMBER
SL.NO. A8000 Controller Module Serial number
1 Main controller power supply module (PS-8620) GF1910072714
2 Main controller processor module (CP-8050) GF2006064933
Inspected by Checked by Verified by
Name: Name: Name:
Testing Checklist
Project/Customer 6*170 MW PHPA-II
GATEWAY GATEWAY PANEL (CACB)
Document No: Rev:
3 Main controller CI-8520 module GF2001085090
4 Redundant controller power supply module (PS-8620) GF1910047688
5 Redundant controller processor module (CP-8050) GF2006065230
6 Redundant controller CI-8520 module GF2005032277
7 GF2006033604
Remote CI-8530 module
8 LED module (CM-8830) GF2008506844
9 Digital input module (DI-8110) GF2001023329
Inspected by Checked by Verified by
Name: Name: Name:
