Stationary Batteries (Australian Standard)

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AS 4029.

1—1994
IEC 896-1:1987
IEC 896-1/Amd.1:1988
IEC 896-1/Amd.2:1990

Australian Standard
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Stationary batteries—Lead-acid

Part 1: Vented type


(based on and including the full
text of IEC 896-1)
This Australian Standard was prepared by Committee EL/5, Secondary Batteries. It
was approved on behalf of the Council of Standards Australia on 3 August 1994 and
published on 5 December 1994.

The following interests are represented on Committee EL/5:


Australian Automobile Association
Australian Automotive Aftermarket Association
Australian Electrical and Electronic Manufacturers Association
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Australian Lead Development Association


Australian Chamber of Commerce and Industry
Department of Administrative Services — Australian Construction Services
Department of Defence, Australia
Electricity Supply Association of Australia
Federal Chamber of Automobile Industries, Australia
Institution of Engineers, Australia
Railways of Australia Committee
Telecom Australia

Review of Australian Standards. To keep abreast of progress in industry, Australian Standards are subject
to periodic review and are kept up to date by the issue of amendments or new edit ions as necessary. It is
important therefore that Standards users ensure that they are in possession of the latest edit ion, and any
amendments thereto.
Full detail s of all Australi an Standards and related publications will be found in the Standards Australi a
Catalogue of Publications; this information is supplemented each month by the magazine ‘The Australi an
Standard’, which subscribing members receive, and which gives detail s of new publications, new edit ions
and amendments, and of withdrawn Standards.
Suggesti ons for improvements to Australian Standards, addressed to the head off ice of Standards Australi a,
are welcomed. Noti fi cati on of any inaccuracy or ambiguity found in an Australian Standard should be made
without delay in order that the matter may be investigated and appropriate action taken.

This Standard was issued in draft form for comment as DR 93272.


AS 4029.1—1994

Australian Standard
This is a free 7 page sample. Access the full version at http://infostore.saiglobal.com.

Stationary batteries—Lead-acid

Part 1: Vented type


(based on and including the full
text of IEC 896-1)

First publi shed as AS 4029.1—1994.

PUBLISHED BY STANDARDS AUSTRALIA


(STANDARDS ASSOCIATION OF AUSTRALIA)
1 THE CRESCENT, HOMEBUSH, NSW 2140
ISBN 0 7262 9209 5
ii

PREFACE

This Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee
EL/5 on Secondary Batteries.
This Standard is the result of a consensus among Australian and New Zealand representatives on the
Joint Committee to produce it as an Australian Standard.
Apart from the exceptions described below, this Standard is based on and has been reproduced from
IEC 896-1, Stationary lead-acid batteries. General requirements and methods of test, Part 1: Vented
types (1987), Amendment No. 1 to IEC 896-1 (1988), and Amendment No. 2 to IEC 896-1 (1990).
Amendments Nos 1 and 2 are bound at the end of this Standard. The text affected by an Amendment
is marked in the source document with double margin bars.
It is Part 1 of a three-part Standard, Parts 2 and 3 of which are —
(a) AS 4029.2, Stationary batteries — Lead-acid
Part 2: Valve-regulated sealed type; and
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(b) AS 4029.3, Stationary batteries — Lead-acid


Part 3: Pure lead positive pasted plate type.
For the purposes of this Australian Standard, the IEC text is modified as follows:
(a) The IEC text is amended, supplemented or replaced as set out in Appendix ZZ. The changes are
indicated by a marginal bar against each clause, table or figure affected by a reference to
Appendix ZZ.
(b) New Clause 10A, Life on overcharge, and new Clause 17A, Life on overcharge test, have been
added to this Standard. Both appear in Appendix ZZ.
(c) References to other publications are replaced by references to Australian Standards as follows:
Reference to International Standard Australian Standard
IEC AS
50 International Electrotechnical 1852 International Electrotechnical
Vocabulary Vocabulary
50.151 Chapter 151: Electrical and magnetic 1852.151 Electric and magnetic devices
devices
51 Direct acting indicating analogue 1042 Direct-acting indicating electrical
electrical measuring instruments and measuring instruments and their
their accessories accessories

359 Expression of the performance of —


electrical and electronic measuring
equipment
417 Graphical symbols for use on 1104 Informative symbols for use on
equipment. Index, survey and electrical and electronic equipment
compilation of the single sheets

485 Digital electronic d.c. voltmeters and —


d.c. electronic analogue-to-digital
converters
iii

The following Australian documents are referred to in this Standard:


AS
1216 Classification, hazard identification and information systems for dangerous goods
1216.1 Part 1: Classification and class labels for dangerous goods
2149 Starter batteries— Lead-acid
2668 Water for use in secondary batteries
2669 Sulphuric acid for use in lead-acid batteries
2676 Guide to the installation, maintenance, testing and replacement of secondary batteries in
buildings
2676.1 Part 1: Vented cells
2700 Colour standards for general purposes
3011 Electrical installations—Secondary batteries installed in buildings
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3011.1 Part 1: Vented cells


4086 Secondary batteries for use with stand-alone power systems
4086.1 Part 1: General requirements

 Copyri ght STANDARDS AUSTRALIA


Users of Standards are reminded that copyri ght subsists in all Standards Austr alia publi cati ons and software. Except where the
Copyri ght Act all ows and except where provided for below no publi cati ons or software produced by Standards Austr alia may be
reproduced, stored in a retr ieval system in any form or transmitt ed by any means without prior permission in writ ing from
Standards Australi a. Permission may be conditi onal on an appropri ate royalty payment. Requests for permission and informati on on
commercial soft ware royalti es should be dir ected to the head off ice of Standards Australi a.
Standards Austr alia will permit up to 10 percent of the technical content pages of a Standard to be copied for use exclusively
in-house by purchasers of the Standard wit hout payment of a royalty or advice to Standards Austr alia.
Standards Austr alia wil l also permit the inclusion of it s copyright material in computer soft ware programs for no royalt y
payment provided such programs are used exclusively in-house by the creators of the programs.
Care should be taken to ensure that materi al used is fr om the curr ent edit ion of the Standard and that it is updated whenever the
Standard is amended or revised. The number and date of the Standard should therefore be clearly identif ied.
The use of materi al in print form or in computer software programs to be used commercially, with or without payment, or in
commercial contracts is subject to the payment of a royalty. This policy may be vari ed by Standards Austr alia at any ti me.
iv

CONTENTS

SECTION ONE — GENERAL


Page
Clause
1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SECTION TWO — GENERAL REQUIREMENTS AND DEFINITIONS

3. Mechanical strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. Electrolyte levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5. Definition— Electrolyte reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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SECTION THREE — FUNCTIONAL CHARACTERISTICS AND SPECIFIC REQUIREMENTS

6. Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ... ............ .. .. .. ..... 2


7. Suitability for floating battery operation . . . . . . . . . . . ... .. .. . .. . .. .. ... . ... .. . .. .. . 3
8. Endurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...................... .. ...... 3
9. Charge retention . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . ... . .. ... ... .. . .. .. .. .. ... . 4
10. Short-circuit current and internal resistance . . . . . . . . .. . ... .. . .. .. .. . .. ... . .. . . .. .. 4

SECTION FOUR — GENERAL TEST CONDITIONS

11. Accuracy of measuring instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


12. Preparation of cells and batteries for testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SECTION FIVE — TEST METHODS

13. Capacity test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5


14. Test of suitability for floating battery operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

APPEND IX ZZ DIFFERENCES BETWEEN THIS STAND AR D AND IEC 896-1 (1987),


INCLUD ING AMEND MENTS Nos 1 AND 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1

AUSTRALIAN STANDARD

Stationary batteries—Lead acid

Part 1:
Vented type

SECTION ONE — GENERAL

1. Scope
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This standard is applicable to lead-acid cells and batteries which are designed for
service in fixed location (i.e. not habitually to be moved from place to place) and
which are permanently connected to the load and to the d.c. power supply. Batteries
operating in such applications are called “stationary batteries”.

Any type or construction of lead-acid battery may be used for stationary battery
applications. This Part 1 of the standard is applicable to vented types only. A Part
2 will be prepared for valve-regulated types .

2. Object

The object of this standard is to specify general requirements and the main
characteristics, together with corresponding test methods associated with all types
and construction modes of lead-acid stationary batteries, excluding valve-regulated
types. Recommendations on the use of tests for stationary battery application are
given in Table 1. Recommendations relating the type of cell or monobloc to the use
of tests are given in Table 11.

Statements and claims of basic performance data by the manufacturer shall


correspond to those tests. The tests may also be used for type qualification .

SECTION TWO — GENERAL REQUIREMENTS AND DEFINITIONS

3. Mechanical strength

Stationary cells or batteries shall be designed to withstand mechanical stresses during


normal transportation and handling. Resistance to earthquakes, if required, shall be
particularly specified.

4. Electrolyte levels

4.1 Each cell shall be equipped with a device to indicate the minimum and maximum
electrolyte levels.

COPYRIGHT
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AS 4029.1-1994, Stationary batteries - Lead-acid


Vented type
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