Contract No.

: GE/2008/25

Marshall-Karson Construction and Contract Title:

Landslip Prevention and Mitigation Programme, 2008, Package O, Natural
Terrain Hazard Mitigation Works at Yu Tung Road in Tung Chung,
Engineers Limited Lantau
Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less Than
Job No.
KOW Apr-10 KOW Apr-10 7m for Check Dams - Cover

Forewords

1 Concrete Loading
1.1 Concrete Pressure is calculated according to the formulae published by CIRIC Report 108

Pmax = D x (C1 x R1/2 + C2 x K(H - C1 x R1/2)1/2 )

where D is the density of concrete (kN/m3)

R is the rate at which the concrete level rises in the formwork (m/hr)
d is the minimum dimension of the section (mm)
H is the overall height of the lift (m)
K is temperature coefficient = (36/(T+16))2
h is the vertical pour height

Concrete C2
OPC, RHPC or SRPC without admixtures 0.3
OPC, RHPC or SRPC with any admixtures, except a retarter* 0.3
OPC, RHPC or SRPC with a retarter 0.45
LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs 0.45
or 40% pfa without admixtures
LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs 0.45
or 40% pfa without admixtures, except a retarder*
LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs 0.6
or 40% pfa with a retarder*
Blends containing more than 70% ggbfs or 40% pfa 0.6

2 Structural Formula
2.1 For Continuous equal span

Max. Bending Moment = wL^2/10

Max. Shear Force = 0.6wL

where : w = uniform distribtion load

L = length of span

3 Timber Design
3.1 All falsework and formwork are to be designed in accordance with BS5975:1996

Timber Grade SC4

Permissible Stresses of Timber :
a) Bending parallel to grain 8.9 N/mm2
b) Shear 1.4 N/mm2
c) Compressive perpendicular to grain 2.87 N/mm2
d) Elastic Modulus 8600 N/mm2

4 Steelwork Design
4.1 All bolts used to be of grade 4.6 unless otherwise stated and to be designed in accordance with B.S.449 :
Part 2 : 1969 clause 50, 51 and 52
Permissible Stresses :
a) Axial Tension 120 N/mm2
b) Shear 80 N/mm2 refer to Table 20
c) Bearing 250 N/mm2

5 Concrete Design
5.1 All bond stress between steel bar and concrete are to designed in accordance with B.S. 8110 Part1:1997 Clause 3.12.8.3
 Contract No.: AA Contract No.: 3801

APM and BHSTunnels on Existing Airport Island Excavation And

Contract Title: Lateral Support Works Phase 1B & 2

Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less
Job No.
KOW Apr-10 KOW Apr-10 Than 5m for RC Retaining Wall - Design Calculation

Concrete Design Pressure (refer to CIRIA Report 108)

Influence Parameter:

Parameters unit
C1 = 1 - (C1=1.0 for wall and =1.5 for Column)

C2 = 0.3 - (refer to the table below)

D = 24.5 kN/m3 (density of concrete)

H = 5 m (vertical pour height)

T = 30 o
C (concrete temperature)

K = 0.61 - (coefficient of temperature)

R = 1.5 m/hr (rate of concrete rise)

Design Concrete Pressure:

C1R1/2 = 1 x SQRT(1.5)
= 1.2247449 < H = 5

Fluid Pressure = DH
= 24.5 x 5
= 122.5 kPa

Concrete Pressure = D x (C1 x R1/2 + C2 x K(H - C1 x R1/2)1/2 )

= 24.5 x (1 x SQRT(1.5) + 0.3 x 0.61 x SQRT(5 - 1 x SQRT(1.5))
= 38.72 kPa

Adopt Design Pressure = 38.72 kPa

1.58 m

max. 5 m
Max. 3.42 m

Pmax = 38.72 kPa

Concrete Pressure Profile

Concrete C2
OPC, RHPC or SRPC without admixtures 0.3
OPC, RHPC or SRPC with any admixtures, except a retarter* 0.3
OPC, RHPC or SRPC with a retarter 0.45
LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs
0.45
or 40% pfa without admixtures
LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs
0.45
or 40% pfa with admixtures, except a retarder*
LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs
0.6
or 40% pfa with a retarder*
Blends containing more than 70% ggbfs or 40% pfa 0.6
 Contract No.: AA Contract No.: 3801

APM and BHSTunnels on Existing Airport Island Excavation And

Contract Title: Lateral Support Works Phase 1B & 2

Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less
Job No.
KOW Apr-10 KOW Apr-10 Than 5m for RC Retaining Wall - Design Calculation

Formwork Arrangement

12 mm dia tie bolt @ C = 0.7m max c/c. Horiz.

18mm plywood

Design Pressure = 38.72 kPa

Design Pressure = 38.72 kPa

C
S
Section View
Top View

Top View View of Formwork Arrangement Section View of Formwork Arrangement

100 x 50 Timber Runner @ L = 0.3m max c/c. Horiz.

100 x 50 Twin Timber Waling @ S = 0.7m max c/c. Vert.

Member Arrangement:

Spacing of timber runner, L = 0.3 m (Max.)

Spacing of timber waling, S = 0.7 m (Max.)
Spacing of tie bolts, C = 0.7 m (Max.)
Diameter of tie bolt, f = 12 mm
Plywood thickness, t = 18 mm
Size of runner, width B = 50 mm
Size of runner, depth D = 100 mm
Size of waling, width B = 50 mm
Size of waling, depth D = 100 mm

Moment of Inertia, I :
18mm Plywood = 1000x18^3/12 = 486000 mm4
100mm x 50mm timber runner = 50x100^3/12 = 4166667 mm4
100mm x 50mm timber waling = 50x100^3/12 = 4166667 mm4
Section Modulus, Z :
18mm Plywood = 1000x18^2/6 = 54000 mm3
100mm x 50mm timber runner = 50x100^2/6 = 83333.33 mm3
100mm x 50mm timber waling = 50x100^2/6 = 83333.33 mm3
Young's Modulus, E:
18mm Plywood = 8600 N/mm2
100mm x 50mm timber runner = 8600 N/mm2
100mm x 50mm timber waling = 8600 N/mm2
 Contract No.: AA Contract No.: 3801

APM and BHSTunnels on Existing Airport Island Excavation And

Contract Title: Lateral Support Works Phase 1B & 2

Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less
Job No.
KOW Apr-10 KOW Apr-10 Than 5m for RC Retaining Wall - Design Calculation
 Contract No.: AA Contract No.: 3801

APM and BHSTunnels on Existing Airport Island Excavation And

Contract Title: Lateral Support Works Phase 1B & 2

Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less
Job No.
KOW Apr-10 KOW Apr-10 Than 5m for RC Retaining Wall - Design Calculation

Design Checking

Design Pressure = 38.7 kN/m2

Checking for Plywood

Bending Moment, M = WS^2/10 = 0.348 kN-m

Bending stress, Pb = M/Z = 6.453 N/mm2 < 8.9 N/mm2 ok

Shear Force, F = 0.6WS = 6.9696 kN

Shear Stress, V = F/A = 0.387 N/mm2 < 1.4 N/mm2 ok

Deflection, d = (1/185)xWS^4/(EI) = 0.41 mm

< L/270 ok

Checking of Timber Runner

Loaded width = 0.3 m Design Load = 11.6 kN/m

Bending Moment, M = WS^2/10 = 0.569 kN-m

Bending stress, Pb = M/Z = 6.830 N/mm2 < 8.9 N/mm2 ok

Shear Force, F = 0.6WS = 4.879 kN

Shear Stress, V = F/A = 0.976 N/mm2 < 1.4 N/mm2 ok

Deflection, d = (1/185)xWS^4/(EI) = 0.42 mm

< S/270 ok

Checking of Timber Waling

Loaded width = 0.7 m Design Load = 27.1 kN/m

Bending Moment, M = WS^2/10 = 1.328 kN-m

Bending stress, Pb = M/Z = 7.969 N/mm2 < 8.9 N/mm2 ok

Shear Force, F = 0.6WS = 11.384 kN

Shear Stress, V = F/A = 1.138 N/mm2 < 1.40 N/mm2 ok

Deflection, d = (1/185)xWS^4/(EI) = 0.49 mm

< C/270 ok
 Contract No.: AA Contract No.: 3801

APM and BHSTunnels on Existing Airport Island Excavation And

Contract Title: Lateral Support Works Phase 1B & 2

Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less
Job No.
KOW Apr-10 KOW Apr-10 Than 5m for RC Retaining Wall - Design Calculation

Tie Bolt Arrangement

Loaded Area = 0.49 m2 Design Load = 19.0 kN

Tensile stress due to pressure = 167.8 N/mm2 < 250 N/mm2 ok

18.97 kN

12 mm dia. 250 N/mm2 Tie Bar

Plastic Cone
Nut 18mm Plywood
Washer 100mm x 50mm Timber Runner
100mm x 50mm Twin Timber Waling

Detail A

Checking of Wind Load

Max. height of wall formwork above ground: <10m

9mm High Tensile Steel Wire @ 2m c/c
Basic Wind Pressure = 1.82 kPa 100 x 50 Timber Strut @ 2m c/c

Factor for Temp. Work = 0.7

L
T20 High Tensile Bar
Design Wind Pressure = 1.274 kPa Max. = 5 m with Embedded
Depth = 300mm
Spacing of High Tensile Wire = 2 m
3.5 m
Spacing of Timber Strut = 2 m

Braced Length of Timeber Strut (L) = 1.4 m

Max. Height of Formwork = 7 m

3.5 m
 Contract No.: AA Contract No.: 3801

APM and BHSTunnels on Existing Airport Island Excavation And

Contract Title: Lateral Support Works Phase 1B & 2

Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less
Job No.
KOW Apr-10 KOW Apr-10 Than 5m for RC Retaining Wall - Design Calculation

Checking of Timber Strut

1 Timber Grade used : SC4

2 Size of Timber Strut 100mm x 50mm

Properties of Timber Strut Load Data of Stut

Section Breadth, B = 100 mm Loaded Area = 14 m2

Section Depth, D = 50 mm Design Wind Pressure = 1.3 kN/m2
Effective Length, LE = 1400 mm
Radius of Gyration, r = 14.43 mm Angle of Inclination = 45 degree (max)
Cross Section, A = 5000 mm2 Strut Load = 25.224 kN

Checking of Compressive Member

(Ref: B.S. 5286:Part 2:1991 Section TWO, Clause 15)

Clause 15.1 Permissible stress governed by clause 10.2, 12 and 13

a) Clause 10.2, K2** factor = 1.00 (Ref: Table-16)

**
( K2 factor only apply for wet condition case )

b) Clause 12, K3 factor = 1.75 (Ref: Table-17)

d) Clause 13, K8** factor = 1.00

**
( K8 factor only apply for load sharing case )

e) Grade stresses and moduli of elasticity for strength class (For Dry Exposure Condition)

Bending Tension Comp. Comp. Shear E - Value

Grade || to grain || to grain || to grain N to grain || to grain mean min.
N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

SC4 7.5 4.5 7.9 1.9 0.71 9900 6600

B.S. 5268:Part 2:1991 Table-9

Emin/sc|| = 835.44 and LE/D = 28 gives K12 = 0.397

Axial Compressive Force of Strut = 25.224 kN

Allowable Axial Compressive Force = sc|| x K2 x K3 x K8 x K12 x Cross Sectional Area of Strut x 10-3

= 27.471 kN > 25.224 kN ok

 Contract No.: AA Contract No.: 3801

APM and BHSTunnels on Existing Airport Island Excavation And

Contract Title: Lateral Support Works Phase 1B & 2

Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less
Job No.
KOW Apr-10 KOW Apr-10 Than 5m for RC Retaining Wall - Design Calculation

Checking of High Tensile Steel Wire

Loaded Area = 14 m2

Design Wind Pressure = 1.274 kN/m2

Angle of High Tensile Steel Wire = 45.00 degree (max)

Tensile Load = 25.224 kN

Diameter of High TensileSteel

SteelWire
Wire== 9 mm

Area of High Tensile Steel Wire = 63.62 mm2

Tensile Strength of High Tensile Steel Wire = 460 N/mm2 (For Conservative)

owable Capacity of High Tensile Steel Wire = 29.26 kN > 25.224 kN ok

Checking of Tensile Capacity of Embeded T20 Type2 Steel Bar

Embeded T25 (Type2)
Design Load = 25.22 kN
Force = 25.22 kN
Section Area of T25 = 314.16 mm2

Tensile Stress of T25 = 80.29 N/mm2

Allowable Tensile Stress = 460.00 N/mm2

> Actual force taken, hence ok!

D = 300mm min
Checking of Shear Capacity of Embeded T20 Type2 Steel Bar

Design Load = 17.84 kN

Section Area of T25 = 314.16 mm2

Shear Stress of T25 = 56.77 N/mm2

Allowable Tensile Stress = 276.00 N/mm2

> Actual force taken, hence ok!

Checking of Bonding Capacity of Embeded T20 Type2 Steel Bar

Design Load = 25.2 kN

Embeded Depth, D = 300 mm

Diameter of Embeded Steel Bar = 20 mm

Bond Stress = 1.34 N/mm2

Bond Coefficient, b = 0.5

Concrete Strength, fcu 20 N/mm2 (For Conservative)

 Contract No.: AA Contract No.: 3801

APM and BHSTunnels on Existing Airport Island Excavation And

Contract Title: Lateral Support Works Phase 1B & 2

Initials Date Checked Date Typical Wall Formwork Design for Pour Height Less
Job No.
KOW Apr-10 KOW Apr-10 Than 5m for RC Retaining Wall - Design Calculation

Allowable Bond Strength = 2.24 N/mm2

> Actual Stress taken, hence ok!