MODULE 6 AND

7 QUESTION
DGCA BY- PRTESH PATEL

JULY 2017
1. What is type lock bolt use in primary structure and secondary
structure?
A.pull type
B.stump type
c.blind type
2. What is type rivet use in interior structure?
A.universal
B.round head
C.braizer head
3. AN 441 is indicated which type of rivet?
A.Flat head
B.braizer head
C.round head
4. MTCS.
A.zinc chromate –yellow
B.metal spray-pear gray
C.anodizing –sliver gray
D.all are correct
5. Which type of rivet use on thin sheet metal?
A.braizer head rivet
B. flat head rivet
C.round head rivet
6. Which type of rivet use on tension load ?
A.universal head rivet
B.round head rivet
C.flat head rivet
7. Melting point of steel?
A.2600 F
B.1100 f
C. 1300-1600 f
8. Critical point of steel ?
A.1300-1600F
B.1500-1800f
C.1800-2500f
9. steel and aluminium fusing temp respectively ?

A)1100f and 2500 f

B.2500F and 1100 F
C.2500f and 1000f
10. MTCS
A.hard material large barcol number
B. soft metal large barcol number
C.experience person only
D.both a and c.
11. MTCS
A.120degree diamond point HARD metal and 1/16 in steel ball SOFT
metal
B.120 degree diamond point soft metal
C.1/16 in steel ball soft metal and 120 degree hard metal
D.1/16 in steel ball soft metal

12. 0.5 % to 1.5% carbon

a.high carbon steel
b.low carbon steel
c.medium carbon steel

13. Nickle steel cause spark stream to contain

a. White block of light within the main brust.
14. Hardness matetial test
a. File test
b. Spark test
c.
d. All

15. Nickel contain steel is increases

a.hardness
b.tensile strength
c.both
d.ductility

16. Wrought aluminium is indicated by

a. Four digit index
b. Two digit index
c. Three digit index

17. In aircraft electrical conductivity must also be considered

conjuction with
a. To eliminated radio interference
b.
c. All.

18. 4032 digit indicated

a. Mg and si
b. Zc
c. Si

19. 7 xxx Digit indicated

A.zn
 b.ti
c.si

20. SAE four digit

A carbon contain
B alloy contain
C plain carbon and alloy steel

21. Ability of a material to resist abrasion penetration and cutting

action ?
a. Strength
b. Hardness
c. Ductility

22. Chain elongation

A. 2
B. 5
C. 10
D. 7

23. Nickel contain alloying welded are adaptable?

a. Monel
b. Chromium molybdenum
c. Titanium

24. Material subjected In contact with the cutting edge, to force

1. Shear
2. Tension
 3. Bending
4.
25. Which of following is Special bolt-
a. Clevis bolt
b. Close tolerance
c. Inter wrenching

26. Internal wrenching bolt

A. Tension
B. Shear
C. Both

27. MTCS
A. Machine screw – cap screw for name plate
B. Structure screw- general purpose
C. Fillister screw –general purpose and cap screw in light mechanism.

28. AN 500 AND AN 501 are screw

a. An 500 coarse
b. An 501 coarse
c. Both
29. Heavy stress plane which type fastener use
a. Air lock
b. Camloc
c. Dzus fastener
30. Common cable
a. 7x7 and 7x19
b. 7x9 and 1x19
c. 1x19 and 1x7
31. Cable linkage is
A. Strong and light weight
B. As in a and flexible
C. As in c and high mechanical effiency
D. As in d and not frequently adjusted
32. Turnbuckle is
a. Two threaded terminal and barrel
b. Two threaded terminal
c. One threaded terminal and other barrel.
33. Electrical cable conduit co –axial are connect by
a. RFI
b. BCM
c. Union type
34. Taper pin.
a. Joint which carry shear load
b. As in a play no essential
c. As in b &used taper washer AN 795
35. MTCS
A. 1/16 copper brass
B. 3/32 stainless steel
C. 3/32 copper brass
D. All
36. MTCS for corrosion
a. Steel –greenish
b. Copper –reddish
c. Aluminium – white
d. All

37. Most common corrosion prolong to all aircraft

 a. Exhaust tail area/bilge are
b. Battery compartments and battery vent opening.
c. Wheel well and landing gear
d. All

38. Cable inspection

A. process, inspect cables for corrosion by random cleaning of short
sections with solvent soaked cloths.
B. Asin a and external corrosion is evident, relieve tension and check
the cable for internal corrosion

39. Which solvent used for acrylics and rubber ?

a. Aliphatic naptha
b. Aeromatic naptha
c. Alimatic naptha

40. Light medium pressure hose such use vacumm and coolant
system connect by
A. Flared , swaged flage
B. Flared , swaged flage cryofitting
C. Beaded or swaged fitting
41. Permanent connection require for Ti tubing which type fitting
a. Cryo fitting
b. Swaged fitting
c. Flare less fitting
42. Teflon are use
a. Neopere
b. Butyl
 c. Buna s
d. All
43. Phosphate ester base fiuld which type hose use
A. Neo prene
B. Butyl
C. Buna n
D. All
44. When installing flexible hose ,slackness is required
a. 5 to 8 percen of total length
b. 10 to 20 percent of total length
45. Hydraulic pressure test for hose
A. 1.5 time operating pressure
B. 3 time operating presuure
46. presuure test for instrument line test by
a. water
b. nitrogen
c. hydraulic fiuld
d. all
47. steel tubing identify by
A. factory and manufacture trade name
B. SAE Number
C. Containing toxic material
D. All
48. Metal hard hammer sized designation by
A. Head weight without handle
B. Head weight with handle
C. Face dia with handle
D. Face dia without handle
49. Which type of wrench use on cylindraical surface and pipe tubing
irregulary shape .
 a. Strep wrench
b. Adjustable wrench
c. Open ended
50. radio graphy beam
a. alpha
b. r gramma
c. beta
51. drop beam method use for
a. yield point
b. elastic point
c. ductility
52. izod and charpy test use for
a. impact test
b. bending test
c. hardness test
53. chromium vanadium made for
a. 18 % cr
b. 1% cr
c. 18% vanadium and 1 % cr
54. Artificial ball and roller bearing made form
A. Chromium
B. Nickle
C. Chromium molybdenum
D. Chrome vanadium
55. To wear resisting properties for cyllinder barrel
a. Chromting
b. Cad plating
c. Anodizing
56. Process forming by Pressing and fammering
a. Forging
 b. Die casting
c. Extruding
57. parco lubrizing use for which metal to prevent corrosion
a. steel alloy
b. aluminium alloy
c.
58. Oleo piston landing and brake drums plate which plating use
a.chromium palting

59. Cad plating electrical process carried out at low voltage

a. Not exceeding 12 volt
b. 72 volt
c. 172 volt
60. Barrel plating method require voltage
a. 40 volts
b. 8 to 12 volts
c.
61. Thickness of cad plating depend upon
A. Time or current density
B. Voltage or time
C. Voltage drop
62.
a. Casein gule
b. Mix resin gule
63.
a. SCS-2 use-----
b. SCS-6 use------
c. Scs-8 use-----
d. All
64. Definition :allowance-
 a) intentional difference in dimension of mating part or minimum
clearance that can be allowed between mating parts .
65. clearence –
a) difference in size between mating part s where the outside
dimension of smaller than inside dimension of the hole .
66. class 2 fit –
a) loose fit
b) free fit
c) medium fit
67. spherical bearing
68. roller bearing and ball bearing
69. gear –helical herrbiddien gear ,bevelling gear
70. floppy flaw –
A. fretting corrosion
B. crevice corrosion
71. utltra sonic inspection and plus echo method
72. spring steel- musical wire and spring design.
73. Compressor disk spacer ring compressor blade & vane are
fabricated form
a. Cr va
b. Ti
c. Ni steel
74. Bolt terminal,key ,pin made of
a. SAE2330
b. SAE1095
c. SAE1050
75. A fastener which no clearly not define grip ?
a. Rivet
b. Bolt
c. Screw
76. Disadvantage of cable link
a.not flexible
b. frequent adjustment of cable
c. high weight

77. Rigid fluid lines use for fitting

a. Flare flareless ,swaged
b. Flare flareless
c. Bead & clamp or flareless
78. MTCS
a. 10 gauge –blue
b. 11gauge –yellow
c. 15gauge –red
d. all

79. how many require gear in compound train

a. 4
b. 3
c. 2
d. 1

80. MTCS ACCORDING TO GEAR

a. Large gear is called gear and smaller gear is called pinion
b. As in a gear is always driver .
c. As in a gear either driver or driven
d. None of the above
81. A cooroding action will take place in contact with each other
present in moisture .
a. 7075 and 2117
b. 6053 and 7075
 c. 2117 and 2124
d. All
82. 5056 aluminum alloy ,monel,and 2117 –t4 aluminum alloy which
type rivet made of
a. Self plugging
b. Pull thru
83. Fire protection table 11.5 in 9.a
84. Prick punch drift punch center punch -30 or 60 angle
85. Cap chisel ,flat chisel and round chisel
86. Electrical cable refer –aluminum wire and copper wire (weight
,size no.6 )
87. Composite material- porous material effect in flight due to
a. Compression
b. Tension
c. Shear
88. Spring colour change identified by..
a. Over heated
b. Over compress
c. Over stree
89. Spring any defect by
a. Burn and over heated
b. As in a and color change
c.
d. None of the above
90. Aircraft fastener replaced by
a. Next number large .
b. Duplicated part same
c. Smaller number original parts
91. Taxing is
a. In some large aircraft towing with tow tractor
 b. As in a and In some small aircraft by hand, by pushing on the
correct aera of aircraft part
c. As in b and By rated pilot and qualified person
92. welding without electrode to remove the gas
a) METAL arc weld
b) tungsten gas weld
93. manufacture gives.
a) ad
b) TDS
c) SB
94. Belleville coned disc spring use for
a. linear
b. non linear
d) c.radial

95. flux are used to ..

a. reduced effect of oxidation
e) b. .
96. quick release coupling s
105. Magnetic partical inspection used for

a. Ferro magnet material

b. Non ferro magnet material
c. Both
d. Plastics

106. where the teeth are cut as hardened or rest of blade are remaining
soft is called

a. Flexible black balde

b. All hard blade
c. Both

107. pinning of file

a. Reduce efficiency of file

b.
c.

108. Blister caused by

a. Using file without handle

b. Using file with handle
c.

109.conductor squaremen and rectangular size measured by

a. Square mil
b. Circular mil
c. Thickness gauge
110. Bonding resistance should minimum

a. .005 ohm
b. .003 ohm
c. .001 ohm

111. growler used for

a. Insulating tester
b. Testing armature coil of generator
c. Both

112. hacksaw blade teeth are

a. 12 to 1 4 TPI
b. 14 TO 32 TPI
c. 14 TO 42 TPI

113. LIGHTING strike in aircraft what should be damage on aircraft

a. In term of small circular holes in outer skin accomplished by burning

or discoloured
b. Damage generally found at wing tip , leading of wing & tail limit
c. Both a & c

114. light strike on aircraft what should damage on aircraft

a. Damage generally found at wing tip , leading of wing & tail limit
b. Damage on instrument plane or component AND effect to magnetic
compass
c. In term of small circular holes in outer skin accomplished by burning
or discoloured

115.hot air passing for de icing is called

a. Thermal de icing
b. Pneumatic de icing ‘
 c. Anti icing

116. MTCS

a. State charge bluid up from rain , snow ,ice, dust

b. Precipitation State charge bluid up from cloud formation
c.

117.weather indication on Aircraft

a. Green , orange ,yellow

b. Blue , green ,red
c. Green,red , yeelow

118. Helicopter used on electrometric bearing , its should be

a. Grounded properly
b. Follow m/ce manual or installation
c.

119. MTCS

a. Zero fuel weight means maximum allowable weight with fuel

b. Weight of cargo ,passanger , crew
c. Weight of maximum allowable weight with trip fuel .

120. Empty weight included

a. All equipment permanently installed in aircraft with trip fuel .

b. Included weight of airframe ,powerplant ,required equipment , fixed
ballast , hydraulic fluid and residual fuel and oil .
c.

121. CG=170in ,LEMAC = 150 in ,% of MAC =?

a. 25 % of chord
b. 20 % of chord
 c. 15 % of chord

122. Datum is

a. Vertical line where all horizontal measurement are taken .

b.

123. The horizontal distance that a part of the aircraft or piece of

equipment is located from the datum is called

a. Arm
b. Moment
c. Datum

124. Medium tight fit is

a. Considerable allowance
b. Zero clearance
c. Negative clearance

125. jacking .

126.soldering (soft and hard )

127. meallabilty is

a. Which can hammered without cracking

b.

128.shock absorber cad which color thread represent------ of manufacture

a. 2
b. 4
c. 3
d. 5

129. MTCS
 a. Aircraft may be inspected using flight hrs as a basis for scheduling or
on a calander inspection basis
b.

130. MTCS

a. ATA 22-AUTOFLIGHT
b. ATA28-PNEUMATIC
c. ATA 34-OXYGEN
d. ALL

131.Visibility of penetrating material is increased by the addition of 2 type

of dyed

a. Visible
b. Fluoresecent
c. Both

132. MTCS

a. Eddy current are composed of free electron under the interference of

included electromagnet
b.
c.

133. which drill used to drilling soft material

a. Straight fluted drill

b. Flat drill

134.angle at which drill point on ground is

a. Lip clearance angle .

135. MTCS. For bearing

a) They are identified by type of material .

 b) Classified by type of rolling element used in construction .
c) Slotted in raceways.
d) Both b and c

136. carbon is added in iron to form steel , at what % carbon is added

a) 1.5%
b) 0.5%
c) 1%
d) None

137.which method use to check hardness of metal ?

a) Spark test
b) Izod
c) Bending .
d) None.

138. which is weldable.?

a) Nickel
b) Molybdenum
c) Steel.

139.metal can formed by pressing or hammering , process known as

a) Rolling
b) Forging
c) Extrusion .

140.MTCS for annealing

a) Soft ductile
 b) As in A and Relive to stress and strain
c) As in a and relive to stress or strain.

141. MTCS for bearing

a) Radial load is when direction of a load is at right angle to shaft

b) Axial load is when load to parallel to shaft .
c) Both a and b
d) As in c and radial load due to rpm change and axial load result from
compression and turbine thrust load .

142.which used on non structural part

a) Solid shank rivet

b) Blind shank rivet
c) Rivet nut

143. MTCS Screw

a) Drive screw are not screw but nails

b) Self trapping screw are use to replace standard screw
c) Structural screw used only after after installation .
d) All

144. spring material

a) Metal, and composite

b) Metal, plastics , elastomer
c) Metal ,plastics, composite ,and elastomer

145.which can be used on tension and compression load

a) Tension spring
b) Helical compression and tention spring
c) Torsion bar spring
146. Which is fromed by layers of flat spring ?

a) Flat spring
b) Spiral spring
c) Leaf spring

147.which is non self locking nut ?

a) Castle nut –AN310

b) Palin hex nut –AN 350
c) Castellated shear nut –AN335

148.Which is self locking nut ?

a) Boots self locking

b) Stainless self locking nut
c) Elastic stop nut
d) All.

149. MTCS

a) Jo bolt is used in area which are not subject to replacement

b) As in a and Shear and tensile stress
c) As in b and four piece rivet
d) As in c and easily installation by one person

150.recessed trinagle indicates

a) Internal wreching bolt

b) Close tolerance bolt
c) Al alloy bolt

151.MTCS

a) AN3 and AN 173 are inter changeable

b) AN3 and AN 73 are interchangeable
c) AN73 and AN 173 are inter changeable
152.MTCS

a) NF has 14 TPI , UNF -12 TPI

b) NF has 12 TPI , UNF -14 TPI
c) As in a and designated by number of time thread per inch rotate
around a 1 inch length of given diameter .

153.which is used in case where a high strength is desire

a) Screw
b) Bolt
c) Rivet

154. which has no softening effect upon heating ?

a) Thermo plastics
b) Thermosetting
c) Synthetic rubber

155.which is used in sealing application ?

a) Wire draw cherry lock rivet

b) Self pulgging
c) Bulbed cherry lock rivet .

156.which corrosion penetrates into the case of material

a) Pitting
b) Intergranular
c) Stress

157.MTCS

a) Intergranular corrosion occurs along grain boundaries

b) May or may not give identification over surface
c) Inspected by eddy current and ultra sonic
d) all
158.factors affecting corrosion

a) Climate
b) Dust oil
c) Foreign material
d) All

159. MTCS

a) Strip the area to be treat

b) As in 1 and remove corrosion
c) As in 1 and apply protection coating
d) Apply finish on surface

160.which is used in instrument lines and ….conduit

a) 1100
b) Crs
c) Ti
d) 6061

161.scratches,abrasive or minior corrosive on outside of fluid line can be

smoothed out –

a) Al wool and emery paper

b) Burnishing tool and emery paper
c) Burnishing tool and al wool

162. In 4032 ,major alloying element

a) Cu
b) Si
c) Mb
d) Mg

163.MTCS
 a) Ti is heavier than stainless steel
b) Low melting point
c) Brittle on long exposur of air
d) All

164.berrliyum copper tensile strength can be increased by

a) Rolling
b) Heat treatment
c) Cold drawing
d) All

165.which is used to for structural member in the vicinity of compass

a) Monel
b) Kmonel
c) Inconnel

166.nitriding

a) Heat treatment process

b) Case hardening
c) Annealing

167. which is used for non ferrous

a) Rockwell
b) Brinell
c) Barcol tester
d) All

168. MTCS for barcol tester

a) Experience person is required to operate the tester

b) Used on soft metal
c) Both
 d) As in b and used not steel .

169.Fatigue limit is (incase of steel )

a) 0.2 x UTS
b) 0.5 x UTS
c) 0.9 x UTS
d) Equal to UTS

170. divider method used for

a) Yield point
b) Hardness
c) Yield strength

171.which determine selection of wire in electrical system

a) Voltage drop
b) Current carrying capacity
c) Both

172.Lubrication of bearing

a) To lubricate area of rubbing connect between rolling element and cage

b) Protection from corrosion
c) Dissipitate to heat
d) all

173.Addendum is

a) portion that project above the pitch circle

b) imaginary circle pass through teeth of meshing gear

174.Dedendum + clearance is

a) pitch circle
 b) addendum
c) whole depth

175. In swaging operation , load should be applied for

a) 10 sec
b) 1 min
c) 10 min

176.temper designation & strength are indicated by special marking on

a) Head of rivet
b) Rivet shank
c) Rivet sleeve

177.nico press is related to

a) Cable
b) Gear

178. anodizing

a) 10% -----and 4%-----

b) 4%----- and 10%-----