Copyright 2013 ABB. All rights reserved.

ABB
Power Management
System
Test Description

External doc. no. x

Based on - Project CIMC_RAFFLES_JU2000E_JACK-UP
Prep. PAMA / Weiming Han 2013-12-16 Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
Appr. / Jin Caroline-PingFei 2016-10-17 Proj. no. HK-7711-05150
Doc. Ref.
Doc. kind Test Report des. des.
Title Test Description of Power Management
System Resp. dept PAMA Status Approved
Doc. no. Lang. Rev. ind. Page
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ABB AS 3ACM000134-035 en - No. of p.
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FILE: 3ACM000134-035.doc; SAVEDATE: 2013-12-16 16:24; TEMPLATE: TECHN_DOC_DELIV_P.dot A; SKELETON:
Copyright 2013 ABB. All rights reserved.

Project: CIMC Yantai Raffles JU2000E JACK-UP Proejct

Test scope: Power Management System

Test date: 16th-Dec.2013

Test personnel:

Test location:

Seriel No.:

Representatives: Name: Sign.

Owner,

Customer/Yard,

Classification Society,:

Supplier,:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
2
ABB AS 3ACM000134-035 en - No. of p.
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Copyright 2013 ABB. All rights reserved.

Table of contents:

1. GENERAL ................................................................................................................. 4
1.1 Scope and Objectives................................................................................... 4
1.2 Abbreviations................................................................................................ 4
2. System components ................................................................................................ 4
2.1 Test details ................................................................................................... 4
2.2 Start/Stop method......................................................................................... 4
3. SIMULATED FUNCTIONAL TEST ............................................................................ 5

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
3
ABB AS 3ACM000134-035 en - No. of p.
12
Copyright 2013 ABB. All rights reserved.

1. GENERAL

1.1 Scope and Objectives

This document describes the FAT for the Power Management System PMS.
The purpose of the test is to verify that the software for the system is working according to the related
FDS.

Related documents:
PMS Function description 3ACM000134-035

1.2 Abbreviations
ABS …………..American Bureau of Shipping
IAS…………….Integrated Automation System
CSS ………….Engine Safety & Control system
PMS …………..Power Management system
OS/VDU ………Operator Station / Video Display Unit
SWBD…………Switchboard
SD ………….Shutdown
TC …………..Type Circuit (part of software application program)
AC800…………ABB Process Controller 800
SW……………..Soft Ware

2. System components
The PMS system has interface towards SWBD with synchronizers, the Diesel engine Governor, and
Engine Safety & Control system CSS.
As these vital parts are delivered to the yard, a complete system test will be performed during
commissioning.

2.1 Test details

The PMS system will be connected to a load simulator, which is able to simulate load, as it is not
possible to add actual load in switchboard maker factory.
Normally,The PMS system is divided in two independent and similar systems, PS, Node 1 & SB,
Node 2 system.But in this PMS,there is only one Node.

2.2 Start/Stop method

In the PMS system, a signal called MIN_NO is available for the operator to change. This variable is
the command to the PMS for how many generators are to be connected to the SWBD, regardless of
the power situation. This signal together with the START ORDER SELECTION will be used during the
test, in order to start and stop different generators.

The generator numbers and other data which is tested is to be filled in to the test document during the
test.

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
4
ABB AS 3ACM000134-035 en - No. of p.
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Copyright 2013 ABB. All rights reserved.

3. SIMULATED FUNCTIONAL TEST

TEST: SHUT DOWN
Two generators connected to SWBD.
MIN NO = 2
CONDITION: Two generators connected to SWBD.
MIN NO = 2
Two generators ST-BY

ACTION RESULT APPROVED

Activate a shut down for a Observe generator breaker
connected generator. opens, generator stops and
SD ________ tested. turns to "manual".
Observe that the first ST-BY
generator in start sequence
connects to net.
Observe that alarm is given in
the ALARMLIST
Deactivate SD
Reset alarm.
NOTE:

TEST: PREWARNING (Critical alarm, delayed stop)

CONDITION: Generator ___ "auto", "remote" and connected.

MIN NO = 1
ACTION RESULT APPROVED
Activate a PREWARNING Observe that the ST-BY
alarm. (Simulate value) generator starts and connects
Engine no ________ tested. to net.
The faulty generator unloads,
disconnects and stops after
cool down time.(can be 10 sec)
Observe that alarm is given in
the ALARMLIST
Deactivate the PREWARNING
ALARM.
Reset alarm
NOTE:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
5
ABB AS 3ACM000134-035 en - No. of p.
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Copyright 2013 ABB. All rights reserved.

TEST: LOAD DEPENDENT START/STOP

CONDITION: First generator "auto", "remote" and connected with 70% load. 2nd and 3rd
generators "auto", "remote", stopped and available. Bus Tie closed.
Load start at 80%, start delay 10 sec, load stop 75%, stop delay 20 sec.
Cool down 10 sec.
ACTION RESULT APPROVED
Increase load to 85% Observe 2nd generator starts,
synchronizes and connects
after a 10-sec delay.

Increase load to 85% on each Observe 3rd generator starts,

generator. synchronizes and connects
after a 10-sec delay.

Decrease load to 45% on each Observe that 3rd generator

generator. unloads, disconnects, cools
down and stops after a 20 sec
delay.
Observe that 3rd generator
remains in "auto".
Decrease load to 35% on each Observe that 2nd generator
generator. unloads, disconnects, cools
down and stops after a 20 sec
delay.
Observe that 2nd generator
remains in "auto".
Observe that status is as at
start of test.
NOTE:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
6
ABB AS 3ACM000134-035 en - No. of p.
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TEST: START SEQUENCE Sequence no ______

CONDITION: Generator ___ "auto", "remote" and connected. Generators _________ and ____
"auto", "remote", stopped and available. Bus Tie closed.

ACTION RESULT APPROVED

Change start sequence Observe that generator ___
to ______________________ starts, synchronizes and
connects.
Observe generator ___
unloads, disconnects and
stops.
Observe that all generators
remain in "auto".
Change start sequence Observe that generator ___
to _______________________ starts, synchronizes and
connects.
Observe generator ___
unloads, disconnects and
stops.
Observe that all generators
remain in "auto".
Change start sequence Observe that generator ___
to ____________________ starts, synchronizes and
connects.
Observe generator ___
unloads, disconnects and
stops.
Observe that all generators
remain in "auto".
NOTE:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
7
ABB AS 3ACM000134-035 en - No. of p.
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TEST: BLACK OUT

CONDITION: One generator "auto", "remote" and connected. Generators _______

"auto", "remote", stopped and available.
MIN NO = 1
ACTION RESULT APPROVED
st
Disconnect the connected Observe 1 ST-BYgenerator,
generator._______ starts and connect.

Reset alarm
NOTE:

TEST: START FAILURE (Start order issued, but no running indic.)

CONDITION: One generator "auto", "remote" and connected.

Two generators "auto", "remote", stopped and available..
MIN NO = 1

ACTION RESULT APPROVED

Observe start output is given to
Increase MIN NO = 2 2nd generator.
Observe that an alarm is given Generator NO___
in the ALARMLIST after three
start attempts.
Observe that 3rd generator
starts, synchronises and
connects.

Reset alarm
NOTE:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
8
ABB AS 3ACM000134-035 en - No. of p.
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Copyright 2013 ABB. All rights reserved.

TEST: STOP FAILURE (Stop signal activated, but engine still running after STOP TIME DELAY)

CONDITION: Two generators "auto", "remote" and connected. One generator

"auto", "remote", stopped and available.
MIN NO = 2

ACTION RESULT APPROVED

Decrease the MIN_NO = 1. Observe that 2nd generator
unloads, disconnects and that
PMS gives a stop output after Generator NO___
a 20-sec. delay.

Observe that an alarm is given

in the ALARMLIST after delay.
Reset alarm
NOTE:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
9
ABB AS 3ACM000134-035 en - No. of p.
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Copyright 2013 ABB. All rights reserved.

TEST: SYNC FAILURE (Sync signal activated in SYNC TIME, but no connection of breaker)

CONDITION: One generator "auto", "remote" and connected. Three generators

"auto", "remote", stopped and available.
MIN NO = 1

ACTION RESULT APPROVED

Increase MIN NO = 2 Observe 2nd generator starts
and tries to connect after a 20-
sec. delay. Generator NO___
Observe that an alarm is given
in the ALARMLIST after a 1-
min delay.
Observe 3rd generator starts,
synchronises and connects.
Reset alarm
NOTE:

TEST: DISCONNECT FAILURE (Disc. order issued form PMS but the breaker failed to open)

CONDITION: Two generators "auto", "remote" and connected. Two generators

"auto", "remote", stopped and available.
MIN NO = 2

ACTION RESULT APPROVED

Decrease MIN NO to 1 Observe that 2nd generator
unloads and that PMS gives a
disconnect command after a 20 Generator NO___
sec. delay.
Observe that an alarm is given
in the ALARMLIST after delay.

Reset alarm
NOTE:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
10
ABB AS 3ACM000134-035 en - No. of p.
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Copyright 2013 ABB. All rights reserved.

TEST: LOW VOLTAGE (engine running but low voltage)

CONDITION: One generator "auto", "remote" and connected.

MIN NO = 1.
NOTE: Normally in this case of situations, the healthy gen may get problems to synchronize to the
MSB, so it might be necessary for the operator to manually disconnect the faulty generator
ACTION RESULT APPROVED
Simulate low voltage at the Observe that the low voltage
running generator alarm is activated.
That the stby DG is started and Generator NO___
connected.
That the faulty gen is
disconnected and stopped.

Reset alarm
.

TEST: LOW FREQUENCY (engine running but low freq)

CONDITION: One generator "auto", "remote" and connected.

MIN NO = 1.
NOTE: Normally in this case of situations, the healthy gen may get problems to synchronize to the
MSB, so it might be necessary for the operator to manually disconnect the faulty generator
ACTION RESULT APPROVED
Simulate low frequency at the Observe that the low frequency
running generator alarm is activated.
That the stby DG is started and Generator NO___
connected.
That the faulty gen is
disconnected and stopped.

Reset alarm
NOTE:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
11
ABB AS 3ACM000134-035 en - No. of p.
12
Copyright 2013 ABB. All rights reserved.

TEST: BREAKER TRIPPED (breaker disconnected with no command or fault indication)

CONDITION: Two generators "auto", "remote" and connected.

MIN NO set to 2.

ACTION RESULT APPROVED

Open the breaker on Observe that the BREAKER
switchboard to simulate trip. TRIPPED alarm is activated, Generator NO___
and stby DG is started and
connected..

Reset alarm
NOTE:

TEST: TACHO FAIL (Normal Frequency detected but no RUNNING signal received)

CONDITION: One generator "auto", "remote" and connected.

MIN NO set to 1.

ACTION RESULT APPROVED

Block the running indication Observe that the TACHO FAIL
signal to the PMS for the alarm is activated. Generator NO___
running engine.

Reset alarm
NOTE:

Doc. kind Test Report Project CIMC_RAFFLES_JU2000E_JACK-UP

Title Test Description of Power Management Customer YANTAI CIMC RAFFLES OFFSHORE Ltd.
System Proj. no. HK-7711-05150
Doc. no. Lang. Rev. ind. Page
12
ABB AS 3ACM000134-035 en - No. of p.
12