Dunham
Bush
Air‐Cooled Screw Chiller
AFVX‐B‐6SR Series
Type of Compressors
Compressor
Rotary Scroll Reciprocating Screw Centrifugal
Air Cooled Chiller
77 ~ 329TR
(270 ~ 1156 kW)
ACDX Series
100 ~ 520TR
(352 ~ 1830kW)
10 ~ 180TR
(35 ~ 633 kW)
AFVX-B Series
ACDS Series
0 100 200 300 400 500 600 700
TR
AFVX-B-6SR Series
Generation
SPEC‐ Selection Program Electronic Catalogue
AFVX-B-6SR Series
Generation
AFVX-B-6SR Series
High Efficiency Fan Condenser Coil Microprocessor Controller
- Low rpm & Low noise - V Coil Design - Advance Vision 2020i Controller
- 64-67dBA at 10 meter - Inner Groove Copper tube - Double Door Protection
- IP 55 - Aluminium Wave Fin
- Factory Packaged Starter
Vertical Screw Compressor
- Hermetic Patented Design
- Small Footprint
- Multiple Compressors
- Acoustically Compartmentalized
Flooded Evaporator
- Better Approach
- High Efficiency
- Inner Groove Copper tube
AFVX-B-6SR Series
– 13 Models (100-504RT) – Plate Heat Ex-changer Economizer
– Improved & Enhanced Compressor . – 3.4hp condenser fan motor
– 127, 192 and 226mm rotor series
– Qty 1 & 2 only – Aluminium blade fan
– 900mm fan diameter
– Average at 1.175 kw/rt
– 10% more efficient
– Compact footprint
– Reduced height
– Electronic Expansion Valve (EEV)
– Further enhanced evaporator with new
shell design
AFVX-B-6SR Series
Condenser Fan Sound
Model Capacity Compressor Dimension
Motor @ 10M
AFVX‐B TR Qty KW Qty HP L W H dB(A)
100‐6SR 99.6 1 99.5 7 3.4 4710 2235 2235 64
120‐6SR 116.0 1 119.2 7 3.4 4710 2235 2235 65
135‐6SR 132.2 1 138.4 7 3 .4 4710 2235 2235 65
165‐6SR 164.9 1 171.3 9 3.4 5860 2235 2235 65
200‐6SR 192.3 1 197.7 11 3.4 7210 2235 2368 65
225‐6SR 216.0 1 220.9 11 3 .4 7210 2235 2368 65
260‐6SR 251.9 1 257.2 13 3.4 8360 2235 2368 63
280‐6SR 278.8 2 283.1 18 3.4 11510 2235 2368 67
330‐6SR 328.7 2 342.7 18 3.4 11510 2235 2368 67
360‐6SR 359.0 2 377.9 18 3.4 11510 2235 2368 67
400‐6SR 384.6 2 395.4 22 3 .4 14420 2235 2368 75
450‐6SR 432.0 2 441.7 22 3.4 14420 2235 2368 75
520‐6SR 503.8 2 514.5 26 3 .4 16720 2235 2368 75
Compressor Location
Model : AFVXB 100 – 260 Model : AFVXB 280 – 360
Compressor Location
Model : AFVXB 400 – 520
Condenser Fan Cycling
Option List
Item Code Description Description AFVXB‐5SR
1. MII2 Main Incoming Isolator c/w Door Interlock Handle Yes
2. SST Soft Starter c/w Bypass Contactor Yes
3. VM3 3 Phase Voltmeter C/W Selection Switch Yes
4. AM3 3 Phase Amperage Meter C/W Selection Switch Yes
5. UVR Under/Over Voltage Protection Relay No
6. GFI Ground Fault Interrupt Yes
7. SVM System Voltage Measurement Yes
8. LA1 Low Ambient Version, min. ambient 7˚C No
9. LA2 Low Ambient Version, min. ambient ‐10˚C Yes
10. LA3 Low Ambient Version, min. ambient ‐29˚C Yes
11. HGBP Hot Gas Bypass for low load operation‐Auto Lead Lag Yes
12. COP Copper‐Copper Condenser Coil Yes
13. HYD Hydrophillic Coated Condenser Fin Yes
14. 250 250 PSI Working Pressure Vessels (Flooded) Yes
15. INS Evaporator Insulation No
16. DINS Double Evaporator Insulation 2" Yes
17. DES Heat recovery (Desuperheater) Yes
18. ISO Isolation Valves Compressor(s) Suction, Discharge & VI No
NO APPROVAL Yes
ASME Yes
19. FWC1 Flanged Water Connections Evap.
JKKP APPROVAL Yes
PED APPROVAL Yes
20. GRL Protective Grille Condenser No
Option List
Item Code Description Description AFVXB‐5SR
Heater System to Protect Cooler Against Freezing, Protected up to ‐
21. HEA Yes
20˚C
22. LN2 Compressor(s) Acoustic Jacket Yes
23. LN Low Noise Version, including LN1 or LN2 and LN fans No
24. 2YC 2 Year Compressor Warranty Yes
25. 5YC 5 Year Compressor Warranty Yes
26. SPG Spring Vibration Isolators Yes
27. RIS Rubber‐in Rush Isolator Yes
28. WFS Water Flow Switch : CE marking Yes
29. WFS1 Water Flow Switch :NEMA1, min fluid & ambient 32ºF Yes
30. WFS4 Water Flow Switch :NEMA4, min fluid & ambient ‐62ºF Yes
31. IP55 IP55 Control Panel Yes
32. PED PED coded vessels Yes
33. ASME ASME coded vessels Yes
34. JKKP JKKP coded vessels Yes
35. SQL Chinese Machinery (SQL) coded vessels No
36. CE PED (including piping) + CE components Yes
37. CE PED (vessel) + CE components + IEC Control Panel Yes
38. DM Dual Mode (Ice ‐Cel) Yes
39. SHC Semi Hermetic Compressor Yes
AFVX-B-6SR Series
New Improved,
Enhance & Extended
capacity range of
192mm and 226mm
compressor series
Unique Patented
Screw compressor
technology
High reliability and
stability
Excellent Performance
And Operation Cost
Efficiency
AFVX-B-6SR Series
Dunham-Bush patented screw Carbon Steel screw profile Dynamic balancing and over
profile design which is with high precision machining.. speed testing before
specially made for R134a assembly to ensure the
application.. quality and stability..
AFVX-B-6SR Series
Core components are all processed by sophisticated facilities
Evaporator Improvement
Flooded heat exchanger technology.
Making use of unique “Skip-fin” Efficient Tube Design
before
Refrigeration
Eliminator Vapor
Tube
Leaving DB type (“skip-fin” design)
Water
Refrigeration
Entering Liquid
Water Flow Equalizer
Evaporator Improvement
Suction baffle design (Eliminator) to eliminate or reduce the liquid carry over possibility.
Provides uniform distribution of refrigerant over the entire shell length to yield optimum
heat transfer
.
Flooded Evaporator
• Higher capacity and Higher EER achievable with the same
compressor
− Good evaporator approach
temperature < 3 F
− Higher evaporating
temperature compared to
the DX evaporator system
− Capacity increases from 724
RT to 796 RT
♦ 10% increase in
capacity
− Very little power increase
Flooded Evaporator
• Better Part‐Load Efficiency
Flooded Evaporator
Flooded Chiller Refrigerant in
Evaporator fully utilizes tube surface for heat shell
transfer at part load Water in tubes
DX Chiller DX Evaporator
Normally blank off part of the evaporator circuit Water in shell
Portion of the tubes will not be used for heat Refrigerant in
tubes
transfer at part load
Advance Controller
Flexible programmable DDC advance Vision2020i controller. Complete with digital and analog I/O. Monitoring
equipment or system status, water flow status, temperature, pressure, compressor amp, external start/ stop
command status, and run time status.
Embedded system protection controls. Low suction, high discharge, Freeze protection, compressor run error,
compressor anti-cycle, compressor over current, compressor low oil and power lost…etc
Remote Monitoring made possible with optional communication card(s) and NETVISOR software. Add on
cards (options) are also available to allow direct interface to Building Management System (BMS) by means of
standards open communication protocols (MODBUS / LONWORKS / BACNET MSTP or even Over IP)
Chiller Monitoring & Control
PC Remote PC Database Notebook PC
Workstation Workstation Server Workstation
Main equipment control and
monitoring.
Vary Flow rate of pump(s) by
controlling system VFD.
Temp difference monitoring
and feedback.
Chillers Primary CW Second. CW
Pumps Pumps
AHRI Certified Testing Facilities
• Completed Units will be inspected by Quality Control Dept.
• Every unit undergoes a functional and a full load performance
test by the Chiller Testing Team before they are shipped out
to end users.
• Unit is shipped with refrigerant charged and Lubricating oil.
Semi Hermetic and Fully Hermetic Comparison
07 HSC vs VSC Configuration.swf
Semi Hermetic and Fully Hermetic Comparison
- Structure
• Double Layer Shell
• All moving parts
concealed within
internal shell
(Noise confined)
• Hermetic Outer Shell –
no leak, further noise
Single Layer Shell reduction
Semi Hermetic and Fully Hermetic Comparison
- Rotor
Superb wear
& tear
resistance
Semi Hermetic and Fully Hermetic Comparison
- Rotor
Semi Hermetic and Fully Hermetic Comparison
- Oil Separation
Primary
Oil Separator 2nd or Secondary
Oil Separator
Oil Deflector 1st or Primary
Oil Separator
99.7% Oil Separation
Semi Hermetic and Fully Hermetic Comparison
- Bearing Lubrication
Differential Pressure Lubrication Submerged in Oil – Always lubricated
Semi Hermetic and Fully Hermetic Comparison
- Capacity Control
Precise Capacity
Control with
Hydraulically
actuated
electronically
initiated stepless
slide valve
control
Semi Hermetic and Fully Hermetic Comparison
- Motor Cooling
Ensure
superheat on
part load –
maximize oil
separation,
minimize oil
carry-over
What’s Next..??
Air Cooled Screw Chiller
with Inverter Driven (VFD)…
Variable Frequency Drive Compressor
Frequency range of 25-60Hz.
IPLV improvement of 20-30%
Environmentally Friendly R134A
Low Noise and Compact
Thank You
Product That Perform … By People Who Care