0% found this document useful (0 votes)
113 views44 pages

Brochure BHGE

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 44

Power Transmission

April 11, 2019


Confidential. Not to be copied, distributed, or reproduced without prior approval. © 2017 Baker Hughes, a GE company, LLC - All rights reserved.
+ =
GE Oil & Gas

April 11, 2019 2


Confidential. Not to be copied, distributed, or reproduced without prior approval.
BHGE

Turbomachinery & Process Solutions

April 11, 2019 3


Confidential. Not to be copied, distributed, or reproduced without prior approval.
BHGE is the world's first and only fullstream company.

Turbomachinery & Process Solutions is the premium partner for rotating equipment,
process flow, and transmission technologies to maximize productivity and minimize risk.

We collaborate closely with our customers and partners around the world to innovate and
deliver differentiated products and full lifecycle services for all oil and gas industry
segments, from onshore & offshore production, gas processing, pipeline and LNG, refining,
petrochemical, and industrial sectors.

WE INVENT SMARTER WAYS TO BRING ENERGY TO THE WORLD

April 11, 2019 4


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Structured to serve our customers

Leverage global scale with


• 12,000+ employees • 30 manufacturing facilities
powerful local impact
• Operating across 120 countries in • 12 service facilities
Europe, Russia and CIS, Africa, Middle • 1,200 field service engineers
East, India, Asia Pacific, China, North
and Latin America • Solutions tailored to
segment needs

Onshore and Offshore Liquefied Natural Gas Pipeline and Gas Refinery and Industrial
Production Processing Petrochemical

April 11, 2019 5


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Our product portfolio
Drivers Compressors and Pumps

Aeroderivative Gas Heavy Duty Gas Integrated Compressor


Turbines Turbines Centrifugal and Axial Subsea Compression
line

API Steam Turbines Industrial steam Turbines API Reciprocating High Speed Reciprocating Centrifugal Pumps

Slow Speed and Hot Gas and Turbo


Integrated Gas Engines
Process, Air-cooled Gear
Expanders
Control Heat Solutions
and Safety Exchangers and
Turnkey Solutions Valves Bearings

Control Small Scale Small Scale


Systems CNG LNG

Modules Waste Heat Recovery

April 11, 2019 6


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Power Transmission

Confidential. Not to be copied, distributed, or reproduced without prior approval.


LUFKIN Evolution before GE

1902 1998 2009 2014


Lufkin Business Acquisition Acquisition Acquisition
Line of pumping Comelor RMT Allen Gear
Low Speed High Speed Bearing Epicyclic

Confidential. Not to be copied, distributed, or reproduced without prior approval.


Power Transmission part of GE

Part of OFE Pumping -> OFE

GE purchase Allen Gear


LUFKIN in 2013 2016
join in 2014

PT -> TPS

Business Line made of 2 technologies


LUFKIN & ALLEN GEARS

April 11, 2019 9


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Product Portfolio

April 11, 2019 10


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Power Transmission Footprint
Lufkin Texas Lufkin France
Total under roof as ~37,000 m2 Total under roof as ~28,000 m2

EQUIPMENT SERVED: EQUIPMENT SERVED:


Gearbox and component manufacture, inspection, repair & Servicing Gearbox and component manufacture, inspection, repair & Servicing Lufkin,
Lufkin, Allen Gears and other OEM products Allen Gears and other OEM products
Gearbox parts manufacturing | Including OEM and other OEM products Standard and Flexible coupling manufacturing, Including OEM and
Centrifugal Cast Sleeve/Babbit Bearing manufacturing other OEM products

SPECIAL PROCESSES SPECIAL PROCESSES


Detailed Gearbox inspection Detailed Gearbox inspection
Onsite engineering Onsite engineering
Onsite manufacturing Onsite manufacturing
Expert repair services Expert repair services
No load Gearbox testing capabilities No load Gearbox testing capabilities
Diagnostics and analytics Diagnostics and analytics
24-Hour Service 24-hour Service
Training Training
ISO 9001:2015 ISO 9001:2015 & ISO14001:2015

April 11, 2019 11


Confidential. Not to be copied, distributed, or reproduced without prior approval.
PT Driving Critical Equipment in Critical Industries

PT -> TPS

April 11, 2019 12


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Parallel Shaft High Speed Products

Main characteristics:
Pinion speed up to 50 000 rpm
Pitch line velocity up to 200 m/s
Transmitted power up to 90 MW

High Speed units:


Type NM, N and NF
Single & Multistage drives
Speed reducers & increasers
Cast Iron or Steel Casing

Markets: PT -> TPS


Power Generation
Petrochemical
Oil & Gas
Test Bench

April 11, 2019 13


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Parallel Shaft High Speed Products

PT -> TPS

April 11, 2019 14


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Low Speed Products
Main characteristics:
Speed up to 3 600 rpm
Torque up to 2 000 000 Nm
Gearboxes running on rolling bearings

Low Speed units:


Vertical & Horizontal offset gearboxes
Epicyclic gearboxes
Bevel gearboxes
Vertical gearboxes

Markets: PT -> TPS


Iron & Steel Extruders & Mixers Mining
Nuclear Drilling Cement
Water turbines Petrochemical Rubber
Test Bench Sugar

April 11, 2019 15


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Low Speed Products

Pinion stand 4 000 kW – 20 T Calendar for Plastic Industry


Reducer Power Swivel 1400 kW

PT -> TPS

Planetary gearbox - nuclear CPH3D 250 for conveyor drive Vertical Kaplan speed increaser

April 11, 2019 16


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Epicyclic Products
Industry leading expertise in high quality,
high performance epicyclic gear units.

• 0.5 to 45 MW
• Three configuration options
accommodate ratio, torque transmission
and shaft rotation
• Critical components designed and
manufactured in-house
• Turbine or generator mounted gearboxes
• Lubrication pump, fuel pump, etc.
• PTO drives, Starter drive PTI’s
• Integrated barring drive systems
• Instrumentation packages for condition
monitoring

April 11, 2019 17


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Marine Application

April 11, 2019 18


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Lufkin and Allen Gears – Broad Marine industry fit and Experience

Tugs / Workboats Offshore O&G Cruise/Ferries


• Propulsion • Propulsion • Propulsion
• Winch • Winch
• Fire pumps • Fire pumps

Fishing
Dredging FPSO/Drill ships • Propulsion
• Propulsion • Compressors • Winch
• Dredge pumps • Fire pumps
• Winch • GT generators

Cargo vessels /
Military Rigs Inland Water
• Propulsion • Jacking System • Propulsion
• Gensets • Fire pumps • Winch
• Generators

April 11, 2019 19


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Specialist OEM for Marine Transmissions
Lufkin specializes in the design and manufacture of high-quality marine gearing, providing
customers with the most cost-effective, dependable and timely solutions for critical propulsion
application.

Features and benefits


• Lufkin adheres to AGMA and API ratings
which exceed ABS (ISO 6336) standards
• Robust design for low life cycle costs and
long life
• Hydraulic clutches mounted externally
for easy accessibility
• Heavy duty construction to last the life of
the vessel
• Lufkin specializes in custom engineered
marine drives to your exact requirements

Strong References - over 2000 units supplied April 11, 2019 20


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Specialist OEM for Marine Transmissions

Options :

• Reversing
• PTO / PTI
• PTH
• Hybrid
• Clutches
• Thrust Bearing
• 2-speed
• CPP
• Controls

Unparalleled Reliability

April 11, 2019 21


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Specialist OEM for Marine Transmissions

Norway 6 Ferries repower project - 12 gearboxes

Why PT: Custom design, Lufkin/AG brand: History, Experience & Reliability
April 11, 2019 22
Confidential. Not to be copied, distributed, or reproduced without prior approval.
Specialist OEM for Marine Transmissions

Allen Gears offer high-speed, high-power gearing solutions specializing in “epicyclic” gears that are
lighter, more compact and typically have a higher power density than more traditional parallel shaft
gear systems.

1996 Norwegian Navy


1966 ‘Sea Swan’ 255,350 tonne VLCC

1988 South Korean Navy

Over 60 years experience, over 1300 references

April 11, 2019 23


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Specialist OEM for Marine Transmissions
Features and benefits:
• Focus on military vessels and luxury yachts.
• Shock proof, Ultra low Noise & Vibration
• Weight critical:
Aluminium cases, Electron Beam Welding
• Epicyclic and Parallel Shaft or combination
• Complex configurations requiring specialised
engineering skills
• Integral lube oil systems and controls
• Strong references established

April 11, 2019 24


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Specialist OEM for Marine Transmissions
Gearbox is combination of DE + GT inputs
Twin CPP Output
Gearbox space envelope: 11.2 M wide x 6.3 M over shaft ends
Gearbox total weight 156,000 kg

GT Input (21.7 MW)

Latest delivery 2018:


Cross-connect gearbox for
South Korean Navy - ATX
CPP Output

DE Input (4.8 MW)

DE Input (4.8 MW) CPP Output


April 11, 2019 25
Confidential. Not to be copied, distributed, or reproduced without prior approval.
Specialist OEM for Marine Transmissions

Lufkin Differentiators and Advantages: Allen Gears Differentiators and Advantages:


• Lufkin specializes in custom engineered marine drives to • AG focus on military market and high-end yachts
exact requirements • Unparalled Epicyclic gearbox designs and Parallel shaft
• Lufkin designs to AGMA and API ratings, alternatively to designs to the highest military standards
ISO 6336 standards • Gearboxes supplied for European, American and Asian
• Proven reliability for critical propulsion solutions Navies
• Robust quality for low life cycle costs and long life • Meeting strict navy requirements for noise and vibration
• Hydraulic clutches mounted externally for easy accessibility • Weight critical: Aluminum casings, Electron Beam Welding
• Heavy duty construction to last the life of the vessel • Including gas turbine, diesel engine or combination drives:
• Lufkin custom design for drop-in replacements - CODOG, CODAG, CODOD, CODAD, CODLOG

Over 2000 Lufkin gearboxes supplied Over 1300 Allen Gears gearboxes supplied

April 11, 2019 26


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Couplings

April 11, 2019 27


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Couplings

• Standard Coupling

• Disc brake coupling

• Shear pin coupling

• Disengageable coupling

• Large misalignment coupling

• High speed coupling

• Telescopic coupling

April 11, 2019 28


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Repairs

April 11, 2019 29


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Gear Repair … all brands, all types

April 11, 2019 30


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Our repair activity
1100 GB overhauled since 2000 … 32% from other OEM

Brands frequenthly overhauled:


- BHS
- CMD
- Danieli
- David Brown/Weco
- Flender/Graffenstaden
- Hansen
- Voith

Sector of activity:
- O&G / Gas - Power generation
- Nuclear
- Steel industry
- Rubber
- Paper Mills

April 11, 2019 31


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Factory Repair
Sample of activities Weld bore & Re-bore
• Global visual inspection

• Dismouting instrumentation

• Couplings inspection

• Teeth visual inspection

• Axial clearance checking

• Blue tooth contact check

• Backlash check Backlash check


Blue tooth contact
• Removing gearset

• Magnetic particle on teeth of all gears

• Gear dimensional check on 3D machine

April 11, 2019 32


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Failure Analytics
Different type of analysis
• Metallurgical analysis
• Forensic analysis of failed parts
- Nital Etch
- Ultra Sonic
- Magnetic Particle
- Barkhausen inspection
- Dye Penetrant Inspections

Additional diagnostic
• Engineering review in addition to forensic analysis

• Oil sample test & evaluation

April 11, 2019 33


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Reverse Engineering
LUFKIN has high technology equipment's able
to redesign and improve any type of custom
gearboxes

April 11, 2019 34


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Reverse Engineering

3D teeth checking machine 3D CNC checking machine

3D arm FARO

Options for measuring on-site

April 11, 2019 35


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Reverse Engineering
Gearset Bearing

April 11, 2019 36


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Reverse Engineering

Complete gearbox Sub - Element

April 11, 2019 37


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Reverse Engineering

HITACHI: GNX 50 for FRAME 5 G/T

Customer : MJB Qatar


Power : 28 MW
Turbine speed : 5106 rpm
Generator : 3000 rpm

Ready for a new life!


April 11, 2019 38
Confidential. Not to be copied, distributed, or reproduced without prior approval.
Field Services

April 11, 2019 39


Confidential. Not to be copied, distributed, or reproduced without prior approval.
On Site Services

Our Team
• 10 FSE in France

• 7 FSE in UK

• 11 FSE in USA

• Additional FSE from BHGE fully


trained on Power Transmission
product line

April 11, 2019 40


Confidential. Not to be copied, distributed, or reproduced without prior approval.
On Site Services

On Site Services

• All types, all brands…

• Borescope inspection

• Vibrations checking

• Laser alignment

• Commissioning

April 11, 2019 41


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Field Services
Minor Inspection
• Visual inspection of the gearbox

• Removal of inspection cover

• Visual inspection of teeth

• Soft blue tooth contact

• Backlash check

• Levelling Check

• Alignment check

• Service report

April 11, 2019 42


Confidential. Not to be copied, distributed, or reproduced without prior approval.
Field Services
Major Inspection
• Visual inspection of the gearbox
• Removal of instrumentation
• Removal upper housing
• Backlash & tooth contact check
• Removal of shaft lines
• Visual inspection of journal bearings
• Clearance check
• Dye penetrant inspection
• Magnetic particle inspection of gearing
• Replacement of parts if necessary
• Reinstallation of all parts
• Backlash and tooth contact check
• Levelling & alignment check
• Service report

April 11, 2019 43


Confidential. Not to be copied, distributed, or reproduced without prior approval.

You might also like