TNA Vol II Report - E-Bus Training Programme Structure
TNA Vol II Report - E-Bus Training Programme Structure
ASSESSMENT
FOR ELECTRIC Operat
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VOLUME II - E-BUS TRAINING
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TRAINING NEEDS ASSESSMENT
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FOR ELECTRIC BUSES IN INDIA
VOLUME 2
Published by
Deutsche Gesellschaft für
Internationale Zusammenarbeit (GIZ) GmbH
Integrated Sustainable Urban Transport Systems
(SMART-SUT)
B-5/2, Safdarjung Enclave
New Delhi-110029
India
T 011-49495353
F 011-49495391
E [email protected]
As at May 2021, New Delhi
Registered offices
Bonn and Eschborn, Germany
Friedrich-Ebert-Allee 32 + 36
53113 Bonn, Germany ABOUT THIS REPORT
T +49 228 44 60-0
F +49 228 44 60-17 66
The report has been prepared as part of the bilateral technical cooperation project“Integrated
Sustainable Urban Transport Systems for Smart Cities (SMART-SUT)“ commissioned by the
Dag-Hammarskjöld-Weg 1 - 5 German Federal Ministry for Economic Cooperation and Development (BMZ) and jointly
65760 Eschborn, Germany
T +49 61 96 79-0
implemented by Deutsche Gesellschaft fuer Internationale Zusammenarbeit (GIZ) GmbH
F +49 61 96 79-11 15 and Ministry of Housing and Urban Affairs (MoHUA), Government of India. The objective of
the project is to improve the planning and implementation of sustainable urban transport
Prepared by systems in selected Indian cities.
SMART-SUT (GIZ), pManifold Business Solutions
Pvt Ltd and Vercos The study focuses on e-Bus related Training Needs Assessment (TNA) in Public Transport
Authorities (PTAs) and development of skill upgradation and addition mechanisms. The
Responsible outcomes of this study are presented in three volumes as stated below:
Juergen Baumann
Project Director, SMART-SUT (GIZ) Volume I identifies clear training needs in PTAs across e-Bus life cycle functions, various
departments, and hierarchies
Project Advisor
Laghu Parashar (GIZ) Volume II presents detailed training modules coverage, their delivery mechanisms and
national level institutional structure for sustainability and adoption
Project Coordinator
Amegh Gopinath (GIZ) Volume III reviews the existing organisational structure of large State Transport
Undertakings (STUs) and city level Special Purpose Vehicles (SPVs). In addition, the study
Project Team proposes changes in the organogram and recommends upskilling required at different staff
GIZ: Sudhanshu Mishra and Shirish Mahendru
Contact levels for transition from Internal Combustion Engine buses to Electric buses.institutional
pManifold Business Solutions: Rahul Bagdia,
GIZ is responsible for the content of this publication. structure for sustainability and adoption
Kunjan Bagdia, Shalini Chaudhary, Amarjit Singh
On behalf of the German Federal Ministry for Economic
Lakra, Jayant Deshmukh, Narayanan Sankar and
Cooperation and Development (BMZ)
Ajit Ganguly
Vercos: Amit Singh Baghel Disclaimer
The content presented in this document has been compiled
Editor with the utmost care. Findings, interpretations and conclusions
Shailendra Kaushik (Cities Forum) expressed in this document are based on information gathered
by GIZ and its consultants, partners and contributors. GIZ does
Designer
not, however, guarantee the accuracy or completeness of
Trinankur Banerjee
information in this document, and cannot be held responsible
Photo Credits for any errors, omissions or losses arising directly or indirectly
pManifold Business Solutions and GIZ from the use of this document.
4 TRAINING NEEDS ASSESSMENT
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FOR ELECTRIC BUSES IN INDIA FOR ELECTRIC BUSES IN INDIA
VOLUME 2 VOLUME 2
TABLE OF CONTENTS
ABBREVIATIONS AND ACRONYMS
1. Introduction��������������������������������������� 6 Abbreviation Full-Form LiB Lithium-Ion Battery
LIST OF TABLES Automotive Skills Management Information
1.1. Background 6 ASDC MIS
System
Development Council
1.2. Proposed Delivery Approach 7 Table 1. E-Bus Training Modules and
EXECUTIVE SUMMARY
1 LOW
Repair and
MEDIUM
Technical
FAIR
Strategy
HIGH
Procurement
EXECUTIVE SUMMARY
INTRODUCTION
Maintenance Specification Roadmap and
Design Planning
Scrapping and
Recycling Operations
Monitoring and
1.1 Background FAME-I and FAME-II schemes to boost Control
electric mobility.
Globally, three-fourth of the energy-
related emissions are due to Early e-bus deployments in India faced
transportation1. Presently, Indian cities multiple challenges; some rooted in the life cycle functions that were used for ii. Develop specific modules with
witness an increased level of GHG technological risks on the supply side, assessment. This is the Second Report content coverage of all e-bus life
emissions and poor air quality due to and others because of Public Transport of the three volume series and identifies cycle functions
rapid urbanisation. Tailpipe emissions Authorities (PTAs) lacking the required the courses that need to be organised to
e-bus specific skill sets. A systematic iii. Customise for varying organisation
are a major source of air pollution in fill the skills gap.
and organised training strengthens level roles at the PTAs
our cities. Public transportation is key to
the trainees’ skills and improves their There is an urgent need to plan and iv. Suitable for various e-bus contract
developing a sustainable urban transport
productivity and performance. In public organise a national-level e-Bus training type (outright purchase or PPP)
system for cities. Given its ability to carry
transportation, a shift from ICE buses to and capacity building programme to
many commuters, an effective public v. A proper institutional setup to ensure
e-Buses is a major technology transition overcome the identified skill gaps and
transportation system powered by clean the programme can be delivered on
for PTA. It, thus, requires comprehensive build capacity across PTAs systematically.
energy can reduce energy consumption, a self-sustenance basis by involving
training and capacity building across all A fully developed and well-executed
CO2 and, other GHG emissions, and noise potential public and private industry
life cycle stages. training programme will help with the
pollution and congestion. stakeholders
PTA personnel’s skill up-gradation. It will
In recent years, the investment in the To address the capacity building issues prepare them to tackle the challenges
electric vehicles segment has increased, related to the e-Bus deployment, GIZ 1.2 Proposed Delivery Approach
faced for the transition from ICEs to
and policymakers and urban leaders are India has undertaken a detailed study on e-Buses and make the organisation more A structured approach is proposed for
keen on incorporating the electrification Training Needs Assessment for Electric efficient. planning and delivering the national
of public transport buses to reduce Buses in India and has published the level capacity building programme.
Volume 1 Report on identifying the As part of this study a comprehensive
the transport sector emissions. The While Volume 1 of the Training Needs
skills gaps across various organisational capacity building programme has been
government of India is constantly Assessment Report focused on the
functions. Figure 1 summarises the prepared considering the following
promoting e-Buses and has launched identification of the training needs
current skills levels for the seven e-bus objectives :
financial incentives programmes like for various stakeholders, this Report
i. Addressing the training needs (Volume 2) is prepared to identify and
identified for various organisation design modules and structure based on
1
https://www.ipcc.ch/site/assets/uploads/2018/02/ipcc_wg3_ar5_chapter8.pdf functions related to e-Bus operations the findings of Volume 1 Report. Figure
8 TRAINING NEEDS ASSESSMENT
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2
Figure 2. Approach and Methodology
E-BUS TRAINING
Design of TNA Interaction Data Analysis Recommenda- Prepare train- Prepare
framework with relevant and Assessment tion on topic ing programme organization
Stakeholders of STUs’ electric and Training and propose structure and
EXECUTIVE SUMMARY
INTRODUCTION
(functions,
sub-functions responsible for bus skill gap Needs for STU training mod- resource requir-
MODULES AND
and activities) STUs’ overall capacities across staff across ules for various ments (JDs) for
with the help electric bus top, middle electric bus life roles at STUs operating and
of transport deployment and management and cycle manging the
experts data collection junior level staffs electric buses by
DETAILS
STUs
2, below, shows the proposed approach PTA roles and responsibilities as per
for delivering the National e-Bus their level of training needs.
Capacity Building programme. Design of e-Bus Training
Identification of Training modules for Programme 2.1 Identification of E-Bus Training aspects essential to familiarise the
e-Bus Training Programme Modules participants with important concepts, needs,
The second step for designing
planning considerations, outputs, and
The first step towards building the the training programme was to Based on a comprehensive review of
impact on the PTAs. Practical aspects shall
training programme included the understand the structure as well skills gaps as detailed out in the Volume
not be covered under the concise module,
identification of training modules as the roles and responsibilities of 1 Report, a total of eight Training
and the training duration shall be half of the
across e-Bus life cycle stages based on involved stakeholders, including Modules have been identified, and
Level-2 (Detailed) programme.
conducted Training Needs Assessment Government/Ministry, Training these are further sub-divided into 31
(TNA). A total of 8 modules, Institutes, Trainers (Content Sub-modules as shown in Table 1. These Level-2 (Detailed) is a programme that
subdivided into 31 sub-modules are Development and Delivery Partners), sub-modules are identified based on focuses on the essential training aspects
identified for skill up-gradation of Certification Partner, PTAs’ Industry various roles and functions associated covered in Level-1, along with additional in-
PTA staff. Each sub-module consists of Partners. Subsequently, the training with e-Bus deployment and operations depth content on methodology, execution,
detailed objectives, coverage (theory modules are developed including and current skills level within PTAs. These and application skills. It is mapped to suit the
and practical), and expected benefits course structure, duration, delivery modules cover all aspects related to varying training needs of the staff, including
for target participants. These modules methods, target groups, and training planning, procurement, operations, and those with no prior knowledge on the topic
and sub-modules are also mapped to locations, and required infrastructure maintenance functions and a specific and the ones primarily responsible for the
training structure is identified for various execution of specific functions.
organisation levels. 2.3 Application Model
2.2 Training Level Details PTAs are procuring the Electric buses either
under outright purchase model or under
The training duration is based on the
PPP model. The relevant training sub-
course coverage at the following two
modules are prepared considering the PTA’s
levels:
mode of procurement (outright purchase
Level-1 (Concise) is a shorter duration or PPP) and the staff’s varying roles and
programme. It will cover the training responsibilities.
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Table 1. E-Bus Training Modules and Sub-modules 2.4 Training Attendees 2.5 Module Structure
Module Sub-module The target participants are identified 2.5.1 Module 1: Fundamentals and
M1. Fundamentals and S1.1. System Overview and Usage at PTAs under each sub-module of the training Safety
Safety S1.2. Safety and Fire Hazards, SOPs, Prevention, and Emergency Handling
programme based on their area of Fundamentals and Safety is the first
function, level of familiarisation, and introduction module, with two sub-
M2. Technology Plan- S2.1. Battery Technologies, Sizing, and Selection training requirements. The mode modules for all stakeholders to orient
ning, Selection S2.2. Charging Technologies Sizing and Selection of procurement mentioned against them to the basic understanding of
EXECUTIVE SUMMARY
M3. Financial Planning S3.1. Life Cycle Cost Benefit Analysis and PTA Business Case SUB MODULE 1.1 SYSTEM OVERVIEW AND USAGE AT PTAs
and Strategy S3.2. Investments and Financing for Different Procurement Models
Objective To orient the participants about common technology terms and physical system overview of
S3.3. Manpower Planning and Capacity Building e-Buses, its key differentiation over ICE buses and usage at PTAs
S3.4. Long term Transition Planning from ICE to Electric Fleet for PTA Applicable to Outright Purchase and PPP
M4. Bus Procurement S4.1. Procurement: Purchase Specifications Design Target Top Management Senior Management Middle Management Workforce
Participants • Managing • Head Traffic • Depot Manager • Driver
S4.2. Procurement: Models and Performance Contract Design
Director • Head (Civil Engineering/ • Works / Maintenance • Technicians
S4.3. Evaluation, Testing, and Inspection Best Practices for PTA • CEO Electrical) Manager
• Head (Mechanical Engineering) • Supervisor
M5. Bus Operations S5.1. Route Selection, Operations Planning & Scheduling of e-Bus Fleet and • Head (Stores and Purchase/
Planning and Imple- Chargers Procurement)
mentation S5.2. E-Bus Intelligent Charging and Optimisation • Head (ITS/MIS)
S5.3. E-Bus Driver Training Contents L2 Course • Introduction to key terminologies of e-Bus system
S5.4. Driving Behaviours Impact on e-Bus Energy Performance (Classroom) • Environmental benefits of e-Bus over ICE buses (GHG emission reduction,
Duration reduction in dependence on imported fuel and air quality improvement)
M6. Monitoring and S6.1. Performance Monitoring and Evaluation at Depot level 1 Hour • Overall need and usefulness of e-Bus to PTAs
Control S6.2. Contract Management and Monitoring Best Practices for PTA • Limitations of e-Buses (provision for bus services in events of electricity
grid failure; energy security in view of the availability of raw materials for
S6.3. ITMS/MIS Systems for Overall e-Bus Fleet, Charging and PTA Integration batteries, etc.)
• Overview of e-Bus sub-systems comprising of bus, battery, charging system,
M7. Repair and Mainte- S7.1. R&M: Batteries and BMS and their different technology choices
nance S7.2. R&M: Cooling Systems (Bus, Batteries, Motors) • Functions of different e-Bus sub-systems and their impact on bus energy
and range performance
S7.3. R&M: Traction and other Motors, Drive, Controller, and Regenerative • Comparison of e-Bus and ICE bus based on their system configuration,
Braking infrastructure, operation, management, and life cycle cost
S7.4. R&M: Electronics and High Voltage Electrical Systems • E-Bus distinct best practices in life cycle management
S7.5. R&M: Off-Board Chargers and Back-end High voltage Electrical Systems Contents L2 Course • E-Bus workshop visits at PTA and demo of bus systems and sub-systems
(Practical) (also below the pit)
S7.6. R&M: On-Board Diagnostics and Communications Duration
• Raising discussions on challenges faced with existing e-Buses (and if
S7.7. R&M: Overall Preventive Maintenance Planning, Check Lists, Tools, Best 1 Hour
e-Buses not procured yet, then issues heard)
Practices
S7.8. Spare Parts & Inventory Planning and Management Expected • The participants should be able to understand the need for e-Bus and have an overview of e-Bus
Outcomes operation.
M8. e-Bus End-of-life, S8.1. Warranty and End-of-Life Management • The participants should be able to locate and briefly understand all sub-systems, their impact on
Scrapping and Recy- e-Bus energy, and range performance
S8.2. E-Bus and Lithium-ion Batteries Scrapping and Recycling
cling
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SUB MODULE 1.2 SAFETY AND FIRE HAZARDS, SOPS, PREVENTION, AND EMERGENCY SUB MODULE 2.1 BATTERY TECHNOLOGIES, SIZING, AND SELECTION
HANDLING
Objective To help understand different battery technologies with its relevance to e-Buses operations, their
Objective To familiarise PTAs on the safety and fire hazards across different e-Bus systems and sub- technical sizing considerations, and techno-commercial selection matrix
systems, their preventions and emergency handling requirements
Applicable to Outright Purchase and PPP Applicable to Outright Purchase and PPP
Workforce
Participants
Participants
N.A. • Head Traffic • Depot Manager N.A.
N.A. • Head Traffic • Depot Manager • Driver
• Head (Civil Engineering/ • Works /
• Head (Civil Engineering/ • Works / Maintenance • Technicians
Electrical) Manager Electrical) Maintenance
• Head (Mechanical Manager
• Head (Mechanical • Supervisor
Engineering) Engineering) • Supervisor
• Head (Stores and Purchase/
Procurement)
Contents L2 Course • Overview of key e-Bus systems and sub-systems (battery, charging
infrastructure, electrical, etc.) and their related safety aspects
(Classroom) Contents L1 Course • Different battery types and their performance characteristics
Duration • Battery safety and role of BMS; fire and emergency handling during the
1 Hour useful life of the battery (including disposal) and precautions at end-of-life. (Classroom) • Different LIB chemistries comparison and impact on performance
Duration
• Electrical safety protocols for operation charging systems and their related 1 Hour • Lithium-Ion Battery (LIB) bus level system diagram
power systems
• LIB pack composition, technical parameters (capacity, weight, depth of
• High voltage electrical systems (onboard in depots) handling, potential
discharge, energy efficiency, lifespan, degradation rate, safety, costs, etc.) and
safety hazards, fire hazards, and mitigation measures
specifications, and impact on performance
• Driving and en-route emergency handling of fire and other preventive
measures for overcrowding conditions, driver behaviour, and road conditions • Location of LIB packs and impact on performance
• Safety and precautionary measures during operations and maintenance of • Battery Management System (BMS) features and functions specific to e-Buses
e-Bus and its sub-systems and its various operating scenarios
• Tools, equipment, accessories, etc. requirements for safe operation • E-Bus battery selection matrix and trade-offs for PTA
L2 Course • Typical energy breakup between different bus sub-systems and loading
Contents L2 Course • Mock drill of various safety hazards and the procedure to overcome them
(Practical) • Display fuses/sockets that need to be disconnected while carrying out • E-Bus range definition and battery sizing estimation (incorporating required
Duration Duration
various jobs on the buses (welding, replacement of units, etc.) Range, bus performance, and charging time)
1 Hour 2 Hours
• Battery performance and range variations arising from different loading, driving,
traffic, and weather conditions (including battery degradation with time)
Expected • All participants should be able to understand safety measures while Planning, Setup, Operations, • E-Bus batteries technical specification for procurement
Outcomes and Maintenance of e-Buses
Expected • All participants should understand LIB functioning, key technical parameters, their impact on PTA’s
Outcomes operations (range in km)
• They should understand the important inter-connection of battery capacity (kWh), state of
charge (SOC), Depth of Discharge (DOD) and Range (in km) and different aggregates’ loading and
parameters that impact range
2.5.2 Module 2: Technology Planning, Specification Design, and Selection. It
Selection and Specifications Design also emphasis on the understanding • They should be able to define the adequate size and specification of battery for e-Bus that operate
one route with specific conditions.
This module has five sub-modules of electrical infrastructure planning,
• They should be able to review OEM technical specifications around batteries and appropriate
with a focus on e-Bus battery and depot requirement, and overall system inclusion in the tender document for procurement
charging related Technology Planning, optimisation.
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SUB MODULE 2.2 CHARGING TECHNOLOGIES, SIZING AND SELECTION SUB MODULE 2.3 CHARGING AND ENERGY INFRASTRUCTURE PLANNING
Objective To help understand different e-Buses charging technologies and configurations with relevance Objective To help understand e-Buses charging, energy requirements, necessary infrastructure, and
to PTA operations, their technical sizing, back-end civil and electrical infrastructure technology relevant to different battery types for PTA operations, their technical sizing and back-
considerations along with techno-commercial selection matrix end civil and electrical infrastructure considerations and techno-commercial selection matrix
Contents L1 Course • Standards and regulations related to charging and grid infrastructure
Contents L1 Course • Different types of chargers (on-board vs. off-board; AC vs. DC; fixed
• Charging power demand estimation and load distribution for typical e-Bus
battery vs. swap battery chargers) (Classroom)
(Classroom) Duration fleet daily charging schedules
Duration • Charging system diagram and composition 1 Hour • Electrical low voltage infrastructure requirement for different charging
1 Hour
• Charger technical parameters, specifications and their impact on configurations (depot charging, opportunity charging, battery swap); setup
charging performance and installation
• Different charging protocols (CCS, CHAdeMO, GB/T, Bharat) and their • Electrical high voltage infrastructure requirement (e.g. dedicated distribution
operational competencies for selection by PTAs transformer) for power supply to e-Bus Charging station; setup and
• Different charging technologies (conductive, inductive, and battery installation
swapping) typical use-cases, and merits and demerits • Estimation of land area requirement for setting up of charging and
• Different operating models (e.g. large capacity battery with slow electrical infrastructure
overnight charging at the depot, small battery with en-route opportunity
plus depot charging, swapping of a small battery size with slow L2 Course • Technical and financial aspects related to electrical/ power grid
charging at the depot, etc.) infrastructure
• e-Bus charging system selection matrix and trade-offs for PTA Duration • Electricity New Service Connection and Tariff Category for e-Buses as
2 Hours applied to PTAs and impact of demand and energy charges
L2 Course • Charging time estimation for different SOC levels of battery and charging
power (kW) levels • Typical costs of setting up an e-Bus charging station and associated grid
Duration infrastructure
• Estimation of the number of chargers required for a given e-Bus fleet,
2 Hours battery size, and daily operational coverage. • Electrical safety, its emergency handling, and countermeasures
requirements during charging operations, load shedding, or grid failure
• Civil infrastructure required for the installation of the charging system
• e-Bus Charging system technical specification, warranty, terms and
conditions considerations for procurement (including chargers’ auto- Expected • All participants should understand charging and energy infrastructure requirements, key technical
monitoring system) Outcomes parameters, their impact on PTA’s operations (charging time)
• They should understand how to calculate power requirements from available charging time,
required operational time for various battery capacity (kWh), SOC level, and Depth of Discharge
Expected • Participants should understand the brief functioning of a charging system, key technical (DOD)
Outcomes parameters, and their impact on PTA’s operations (charging time) • They should be able to understand other real parameters that influence charging and electrical
• They should be able to define the adequate size and specification charger for e-Bus that infrastructure
operate one route with specific conditions. • They should be able to review suppliers’ technical specifications around charging infra setup and
• They should understand how to calculate basic charging time from chargers’ capacity (kW), appropriate inclusion in the tender document for procurement
battery capacity (kWh), SOC level, and Depth of Discharge (DOD), and other real parameters
that influence charging time
• They should be able to review OEM technical specifications around the charging system and
appropriate inclusion in the tender document for procurement
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SUB MODULE 2.4 DEPOT INFRASTRUCTURE AND EQUIPMENT PLANNING SUB MODULE 2.5 OVERALL SYSTEM PLANNING AND OPTIMISATION: SCENARIO ANALYSIS
AND TRADE-OFFS
Objective To help understand equipment planning for e-Buses including charging stations, back end civil
and electrical infrastructure considerations, and best-suited depot layout design in accordance Objective To help understand e-Bus and its systems (batteries, chargers, depot location, routes, grid
with all requirements infrastructure), their interlinkages, and integrated planning for efficient operations
Contents L1 Course • Overview of additional depot Infrastructure requirement for the transition
(Classroom) from ICE buses to e-Buses (operational, maintenance, safety, resilience, Contents L1 Course • Overview of e-Bus system performance parameters and challenges
Duration etc. challenges and procedures) faced by PTAs
(Classroom)
1 Hour • New equipment, tools, etc. requirement at the depot for undertaking Duration • Typical e-Bus system design and planning trade-offs faced by PTAs for
30 minutes effective e-Bus operations 1 Hour fleet management
• Additional number and land size estimation of the depot for e-Buses (for 30 minutes • Impact of battery, charging systems, and grid infrastructure/ systems
existing and advancing e-Bus procurement) on e-Bus operational efficiency (including charging location, charging
• Depot location planning and selection considering routes for optimising duration, and other Infrastructural requirements)
dead mileage and battery productivity
L2 Course • E-Bus route planning, depot/ terminal selection, and network planning
L2 Course • Depot infrastructure layout design with respect to e-Buses charging and and their linkages with battery and charging system
energy requirement for high voltage power supply to chargers Duration • E-Buses and chargers scheduling, their KPIs, and overall fleet
Duration • e-Bus fleet parking planning, its challenges in block formation, 3 Hours performance
3 Hours circulation, and charging are the requirement for simultaneous charging of • E-Bus life cycle costs, battery life, and optimisation
buses during the night.
• Electrical infrastructure planning at depots and handling of such high
voltage electrical system on-board
Contents L1 Course • Hands-on excel and simulation software-based scenarios development
• Resilient infrastructure design and planning for e-Buses depot to handle showing different trade-offs as a result of choice of battery size and
(Practicals)
adverse disaster events like floods etc. charging technology
Duration
1 Hour
Expected • Participants should understand depot infrastructure and equipment planning for e-Buses and
Outcomes their impact on PTA’s operations
L2 Course • Analysis of scenario trade-offs as a result of depot/ terminal selection,
• They should be able to understand the procedure in the identification and selection of depots routes and schedules, and lifecycle costs
• They should be able to understand electrical and its infrastructure requirements at depots Duration
• They should be able to understand depot infrastructure design from potential adverse scenarios 2 Hours
affecting operations
Expected • All participants should be able to understand the importance of planning and optimisation of
Outcomes e-Buses and its systems
• They should be able to understand parameters that influence overall system planning and
optimisation (e.g. battery size, charging strategy, grid, etc.)
• They should be able to understand, and use excel models/ simulation software for building
different case scenarios and its impact on performance
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2.5.3 Module 3: Financial Planning the understanding of e-Bus Total SUB MODULE 3.2 INVESTMENTS AND FINANCING FOR DIFFERENT PROCUREMENT MODELS
and Strategy Cost of Ownership (TCO) analysis and
This module has four sub-modules total investments thereof, manpower Objective To help understand total investment for e-Buses, chargers and their infrastructure, their financing
planning, and the importance of options, and techno-commercial evaluation for different procurement models
with a focus on overall e-Bus financial
planning and its long-term transition integration of other necessary tools/
systems. Applicable to Outright Purchase and PPP
from ICE to electric fleets. It includes
Target Top Management Senior Management Middle Management Workforce
EXECUTIVE SUMMARY
SUB MODULE 3.1 LIFE CYCLE COST-BENEFIT ANALYSIS AND PTA BUSINESS CASE Participants
• Managing • Head Traffic • Depot Manager N.A.
Objective To help understand life cycle cost-benefit analysis (including TCO) for e-Buses and its comparison Director • Head (Civil Engineering/ • Works / Maintenance
with ICE buses, their expected benefits, and risks for PTA to make a strategic decision • CEO Electrical) Manager
• Head (Mechanical
Applicable to Outright Purchase and PPP Engineering)
• Head (Stores and
Target Top Management Senior Management Middle Management Workforce Purchase/ Procurement)
Participants
• Managing Director • Head Traffic • Depot Manager N.A. Contents L1 Course • Different e-Bus business (or procurement) model and contract types (GCC,
• CEO • Head (Civil Engineering/ • Works / Maintenance (Classroom) NCC, Outright purchase, etc.), their contractual parameters and SLAs
Electrical) Manager Duration • Contract types pros and cons, their right selection with other contractual
• Head (Mechanical 1 Hour details
Engineering) • Other PTAs innovative experience/ best practices on financing options
• Head (Stores and
Purchase/ Procurement) L2 Course • e-Bus techno-commercial analysis of different business (or procurement)
• Head (ITS/MIS) models/ contract types
Duration • Funding sources, its availability, and risks for e-Buses over ICEs
Contents L1 Course • Overview of capital costs – e-Bus, battery, charging and civil
2 Hours
infrastructure, electrical grid connectivity, new connection costs, etc.
(Classroom)
Duration • Overview of operational costs – repair and maintenance, workforce, and
1 Hour charging costs, etc. Expected • All participants should understand different e-Bus business models and contract types
• Life cycle cost and TCO of e-Bus (with and without government subsidy, Outcomes • They should be able to understand the quantum of funds needed and identify the potential sources
depreciation, insurance, fuel cost, etc.) considering different combinations thereof
like battery size, battery chemistry, bus size, AC/non-AC, etc.
L2 Course • E-Bus TCO analysis and its comparison with ICE buses
• E-Bus technology limitations/ risks (electricity grid failure, energy security
Duration in view of battery raw material availability, etc.)
2 Hours
• Sensitivity analysis scenarios of important parameters (e.g. battery size
and its declining cost, operating range, charging time, etc.) and its impact
on the cost
• Illustration of potential business case with revenue-expenditure from
e-Buses vs. ICEs for PTA
Expected • Participants should understand and calculate e-Bus life cycle cost and TCO (including its various
Outcomes elements) and its comparison with ICEs
• They should be able to understand the benefits and risks of e-Buses vs. ICEs
• They should be able to understand critical parameters and its sensitivity that influence the cost of
e-Buses
• They should be able to understand a top-level business case with expected revenue-expenditure
from e-Buses vs. ICEs
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SUB MODULE 3.3 MANPOWER PLANNING AND CAPACITY BUILDING SUB MODULE 3.4 LONG TERM TRANSITION PLANNING FROM ICE TO ELECTRIC FLEET FOR
PTA
Objective To help understand existing and additional workforce skills planning, their capacity building
Objective To help understand long term strategy and planning for the transition from ICE to electric fleet for
requirement and up-gradation for e-Buses
PTA, their decision matrix and e-Bus roadmap over the years, and potential funding sources
Target Top Management Senior Management Middle Management Workforce Target Top Management Senior Management Middle Management Workforce
Participants Participants
• Managing • Head Traffic • Depot Manager N.A. • Managing Director • Head Traffic • Depot Manager N.A.
Director • Head (Civil Engineering/ • Works / Maintenance • CEO • Head (Civil Engineering/ • Works / Maintenance
• CEO Electrical) Manager Electrical) Manager
• Head (Mechanical • Head (Mechanical •
Engineering) Engineering)
• Head (Stores and • Head (Stores and
Purchase/ Procurement) Purchase/ Procurement)
• Head (ITS/MIS) • Head (ITS/MIS)
Contents L1 Course • Skill-wise and grade-wise workforce requirement for e-Buses across Contents L1 Course • Overview of feasibility analysis (capital costs, operational costs, and life
departments and roles (depending on types of business models and roles (Classroom) cycle costs) of e-Buses and its comparison with ICEs
(Classroom) Duration
Duration amongst different partners) • Global best practices adopted by Transport Authorities on e-Bus transition
1 Hour • Skill up-gradation planning and strategy for utilising existing workforce 1 Hour and growth over the years
• New skills and roles addition strategy (like charging operations, e-Bus • E-Bus sustainability analysis to facilitate planning for growth
repair and maintenance, safety, and emergency management, etc.) • Overall strategy recommendations to replace ICE buses and support
growth and funding of e-Buses
L2 Course • Clear roles and responsibilities allocation between different e-Bus
execution teams (e.g. PTA, e-Bus VM, Private Operator, Charger OEM, L2 Course • Identification of potential sources of funds to bridge current e-Bus
Duration Discom, etc.) revenue – expenditure gaps and scarcity of funds
2 Hours • Clear roles and responsibility allocation across PTA departments for Duration • Investment and funding challenges, risks, and mitigations measures
various hierarchies (top, senior, middle and junior management, and 2 Hours • Comprehensive growth plan with a year-wise number of e-Bus and
Workforce)
funding options
• Investment decision matrix and road map for year-wise e-Bus fleet size
Expected • All participants should understand the skill and grade wise workforce requirement for e-Buses
Expected • All participants should understand and be able to plan and strategise the replacement of ICE
Outcomes • They should be able to understand training requirements for existing and new roles buses with e-Buses
Outcomes
• They should be able to understand and define roles and responsibilities allocation between • They should be able to understand Global best practices adopted by Transport Authorities on their
partners e-Bus growth
• They should be able to understand funding options, its risks, and potential sources of funds
• They should be able to understand the decision matrix and devise a roadmap for year-wise e-Bus
inclusion in their fleet size
22 TRAINING NEEDS ASSESSMENT
23
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
2.5.4 Module 4: Procurement design, its key performance indicators/ SUB MODULE 4.2 MODELS AND PERFORMANCE CONTRACT DESIGN
This module has three sub-modules with SLAs, and e-Bus testing and inspection
a focus on e-Bus purchase specification best practices for PTAs. Objective To help understand e-Bus and its aggregates performance parameterisation for different
contracting models and their RFQP documentation for procurement purpose
SUB MODULE 4.1 PURCHASE SPECIFICATIONS DESIGN Applicable to Outright Purchase and PPP
Objective To help understand various technical aspects of e-Buses like power requirements, range definition,
EXECUTIVE SUMMARY
battery and charging specifications, ITMS specifications with relevance to PTA operations, and their Target Top Management Senior Management Middle Management Workforce
infrastructure requirements within depots and terminals for procurement Participants
N.A. • Head (Mechanical N.A. N.A.
Applicable to Outright Purchase and PPP Engineering)
• Head (Stores and
Target Top Management Senior Management Middle Management Workforce Purchase/ Procurement)
Participants
N.A. • Head (Civil Engineering/ • Works / Maintenance N.A.
Electrical) Manager
• Head (Mechanical Contents L1 Course • E-Bus and its aggregates performance parameters definition (including
Engineering) (Classroom) warranty, after-sales support, fleet availability, energy consumption,
• Head (Stores and Duration etc.) and benchmarking and their evaluation/ testing processes
Purchase/ Procurement) 1 Hour • E-Bus contract design, new standard for service reliability, SLAs
definition and benchmarking (including penalties and rewards)
30 minutes
Contents L1 Course • E-Bus business model decision (GCC vs. Capex model; asset ownership; • Various other contract clauses across different scenarios, their non-
O&M roles and responsibilities; with or without electricity, etc.) performance, and measures to be taken
(Classroom)
Duration • E-Bus power output and vehicle weight ratio for bus acceleration, its • Clear duties and responsibilities allocation of all e-Bus execution
1 Hour factors, and impact on performance partners
30 minutes • Range definition i.e. daily bus productivity (km per day) for e-Buses vs
ICEs; its correlation with other components like battery, charging system, L2 Course • Minimum service standards for operation and maintenance, spare parts,
etc. consumable parts, workforce performances, etc. depending on contract
• Battery size estimation and its other specification (like depth of discharge, Duration model (PPP/ Outright purchase)
degradation rate, etc.), battery replacement procedure, etc. 3 Hours • Training and capacity building criteria for the PTA staff (from OEMs) for
• Charging power estimation and its other specification for daily e-Buses long-term sustenance of e-Bus technology
charging • RFQP documents preparation with relevant Technical requirements
• Electrical high voltage and other charging infrastructure requirements (including e-Bus specifications, depot location, route details, etc.)
L2 Course • Spares and materials specifications specific to e-Buses and its aggregates
• End-use specifications of ITMS systems for effective performance Expected • All participants should understand detailed performance parameterisation depending on the
Duration monitoring Outcomes contract model (PPP/ Outright purchase) and its associated terms and conditions
3 Hours • Depot/Terminal civil infra and engineering requirements • They should be able to understand detailed RFQP documentation with technical requirements
• Resilient infrastructure design and planning for e-Buses Depot to handle • They should be able to understand the process of monitoring and enforcing operations related
adverse disaster events like floods, etc. to SLAs for improved performance
• Quality assurance system for e-Bus procurement
• Supply-side analysis for availability, lead time, quality, warranties.
Expected • All participants should understand the detailing of purchase specifications of e-Bus and its
Outcomes systems with respect to their operating conditions
• They should be able to understand overall power requirements and range estimation for e-Buses
• They should be able to understand battery size accounting for battery specifications and
replacement needs
• They should be able to understand the total number of chargers required for e-Buses, their market
availability, and manufacturers readiness
24 TRAINING NEEDS ASSESSMENT
25
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
SUB MODULE 4.3 EVALUATION, TESTING AND INSPECTION BEST PRACTICES FOR PTA 2.5.5 Module 5: Operations Planning a focus on e-Bus operations planning &
and Implementation scheduling, charging and optimization,
Objective To help understand the testing and inspection of best practices of the prototype e-Bus for the
specification compliance as indicated in the tender This module has four sub-modules with drivers training and impact of driving
behaviour on energy consumption.
Applicable to Outright Purchase and PPP
SUB MODULE 5.1 ROUTE SELECTION, OPERATIONS PLANNING & SCHEDULING OF E-BUS
Target Top Management Senior Management Middle Management Workforce FLEET AND CHARGERS
Participants
EXECUTIVE SUMMARY
N.A. • Head (Mechanical • Works / Maintenance N.A. Objective To help understand the e-Bus route network and its selection, their operations planning and
Engineering) Manager scheduling with respect to charger type, its installation at depot and terminals for optimal usage
• Supervisor and operations.
SUB MODULE 5.2 INTELLIGENT CHARGING AND OPTIMISATION SUB MODULE 5.3 DRIVER TRAINING
Objective To help understand the importance of intelligent charging and optimisation, its various methods, and Objective To help understand broader e-Bus functioning and their different dashboard gauges, its driving,
effective integration with other sub-systems safety, and mitigation measures over ICE bus
Expected • All participants should understand e-Bus functioning, its components, and different gauges in the
L2 Course • Depot virtual visit to learn the application of an intelligent charging system Outcomes bus
• They should be able to understand the importance of driving e-Bus and its impact on bus
Duration performance
2 Hours • They should be able to understand the possible driving hazards, emergency handling and
measures to be taken
Expected • All participants should understand the importance of intelligent charging and optimisation
Outcomes • They should be able to take decisions on charging schedules using important data points and
optimise the charging process
28 TRAINING NEEDS ASSESSMENT
29
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
SUB MODULE 5.4 DRIVING BEHAVIOURS IMPACT ON E-BUS ENERGY PERFORMANCE 2.5.6 Module 6: Monitoring and Control monitoring, their regular monitoring
This module has three sub-modules of important data sets, and integration
Objective To help understand driving habits and behavioural impact on e-Bus energy performance and range
with a focus on overall e-Bus fleet through ITMS/ MIS at all levels (i.e.
for effective execution of bus and charging schedules
and charging systems performance Corporate and Depot level).
L2 Course • Different dashboard gauges and passenger load monitoring to meet Contents L1 Course • e-Bus monitoring and its importance - risks and associated costs with an
SLAs with optimum energy consumption (Classroom) increased number of e-Buses, and with scaled-up operations
Duration • Importance of driving parameters like acceleration, braking, doors on/ Duration • Function of ITMS/ MIS system and integration with other systems
2 Hours off, AC on/off, etc. and its impact on energy performance 1 Hour • e-Bus scheduling trade-offs depending on battery capacity, number of
30 minutes recharging events, etc.
Contents L1 Course • E-Bus driving in local city driving conditions across different types of L2 Course • Collection and storage of data points for different contract parameters (e.g.
routes and its impact on energy performance, range, others battery performance, charger utilisation, repair and maintenance, spare
(Practicals) parts inventory, vehicle location, alert management, etc.)
Duration
Duration • e-Bus performance monitoring and building cause-effect relationships to
1 Hour
3 Hours improve further operations from existing
L2 Course • E-Bus driving demo with scenarios that leads to positive regeneration • e-Bus fleet performance monitoring for smooth operations and handling
any changes and resolution for best asset performance and management
Duration
2 Hours
Contents L1 Course • Visit the Control Centre to help understand the process involved in system
(Practicals) management
Expected • All participants should understand the e-Bus driving habits, its difference over ICE buses, and Duration
Outcomes impact on performance 1 Hour
• They should be able to understand the new parameters involved in driving e-Bus, including
practical experience of driving L2 Course • Visit the Control Centre to help understand the technicalities in overall
fleet management
Duration: 2
Hours
Expected • All participants should understand the importance of e-Bus monitoring, its functionalities, and
Outcomes integration with other systems
• They should be able to understand the important data points and their analysis, reporting
formats for driving continuous improvements
30 TRAINING NEEDS ASSESSMENT
31
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
SUB MODULE 6.2 CONTRACT MANAGEMENT AND MONITORING BEST PRACTICES FOR PTA SUB MODULE 6.3 ITMS/MIS FOR OVERALL E-BUS FLEET, CHARGING AND PTA
INTEGRATION
Objective To help understand the methodology of contract management of the overall bus operations, their
effective monitoring using data analysis and MIS reports for continuous services improvement
Objective To help understand ITMS/MIS Systems for overall e-Bus Fleet, Charging and integration with PTA
Applicable to Outright Purchase and PPP Applicable to Outright Purchase and PPP
EXECUTIVE SUMMARY
Target Top Management Senior Management Middle Management Workforce Target Top Management Senior Management Middle Management Workforce
Participants Participants
N.A. • Head Traffic • Depot Manager N.A. N.A. • Head Traffic • Depot Manager N.A.
• Head (Civil Engineering/ • Works/ Maintenance • Head (Mechanical • Works/ Maintenance
Electrical) Manager Engineering) Manager
• Head (Mechanical • Supervisor • Head (Stores and • Supervisor
Engineering) Purchase/ Procurement)
• Head (Stores and Purchase/ • Head (ITS/MIS)
Procurement)
• Head (ITS/MIS)
Contents L1 Course • Overview of ITMS/ MIS system, its benefits, and importance in e-Bus
(Classroom) management
Contents L1 Course • PTA organisation structure recommendation for the monitoring of e-Bus
operations • Function of ITMS/ MIS system to mitigate e-Buses technical constraints
(Classroom) Duration
for operations and its integration with other systems for overall PTA
Duration • Devise duties and responsibilities of PTA officials in the monitoring process 1 Hour performance monitoring
and adequate workforce availability checks for operation and maintenance of
1 Hour
the buses
30 minutes
• SLAs and other key compliance monitoring as specified in the tender/bus
L2 Course • Collection and storage of data points for different contract parameters
operator’s agreement
(e.g. battery performance, charger utilisation, repair and maintenance,
• Periodic review meetings within PTA staff and also jointly with e-Bus VMs to spare parts inventory, vehicle location, alert management, etc.)
improve the e-Bus operational efficiency Duration
2 Hours • Analysis and production of MIS reports for different bus teams (e.g. route-
wise performance report; driver complaints and breakdown report (loss of
L2 Course • Collection and storage of data points for different contract parameters (e.g. KMs and loss of trips due to breakdown), etc.)
battery performance, charger utilisation, repair and maintenance, spare parts • Non-conformance audits and any issues with e-Buses performance and
inventory, vehicle location, alert management, etc.) drive further improvements
Duration • Devise daily, weekly, monthly, and yearly MIS reports for effective monitoring
3 Hours of e-Bus operations
• Monitoring the cases of en-route violations and necessary corrective actions, Expected • All participants should understand the use and benefits of ITMS/ MIS across e-Bus stages to
levy the penalties for any deviations as per contract Outcomes mitigate complexities in planning, operation, and scheduling.
• Warranty related issues on any component with e-Bus VMs for settlement of • They should be able to understand the important data points and their analysis, reporting
claims to ensure compliance of contract agreement formats for driving continuous improvements
Expected • All participants should understand the overall organisation structure and their duties to ensure
Outcomes effective supervision and monitoring
• They should be able to understand the data requirement for different contract parameters
• They should be able to prepare and analyse MIS reports for effective and strong monitoring and
take corrective actions
32 TRAINING NEEDS ASSESSMENT
33
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
2.5.7 Module 7: Repair and and sub-systems, their repair and SUB MODULE 7.2 R&M: COOLING SYSTEMS (BUS, BATTERIES, MOTORS)
Maintenance maintenance requirements, and
best practices (including spare parts Objective To help understand the design composition and functioning of cooling systems, their types and
This module has eight sub-modules its impact on bus operation, their service frequency checklist, fault diagnosis, and resolution
with a focus on different e-Bus systems management), and their replacement processes
mechanisms.
SUB MODULE 7.1 R&M: BATTERIES AND BMS Applicable to Outright Purchase
EXECUTIVE SUMMARY
Objective To help understand the design composition and functioning of battery (and BMS) systems, repair and
maintenance processes, and their safe handling procedures during emergency Target Top Management Senior Management Middle Management Workforce
Participants
N.A. N.A. • Works/ Maintenance • Technician
Applicable to Outright Purchase Manager
• Supervisor
Target Top Management Senior Management Middle Management Workforce
Participants
Contents L1 Course • e-Bus cooling systems design composition, its functioning and technical
N.A. • Head (Mechanical • Works/ Maintenance • Technician specifications
Engineering) Manager (Classroom)
Duration • System-level diagram of cooling systems of e-Bus, Batteries, and Motors
• Supervisor 1 Hour
• Different cooling systems and their interconnection with other systems
Contents L1 Course • Battery system design composition, its functioning and technical specifications and sub-systems
(Classroom) • Battery location, its bus level system diagram, and interconnection with other • Cooling systems repair and maintenance, arising challenges like coolant
Duration systems and sub-systems leakage, thermal runaway in batteries, etc.
1 Hour • Battery Management System (BMS) features and functions specific to e-Buses
operating scenarios
• Battery performance and range variations arising from different loading, driving, L2 Course • Service frequency checklists, and maintenance of cooling systems and
traffic, and weather conditions (including battery degradation with time) associated all sensors and wiring
• Safe handling of emergencies and hazardous events related to battery and other Duration • Fault diagnosis with an understanding of error codes, and subsequent
electronic components 2 Hours corrective actions on all types of cooling systems
• Conditions and procedures for the replacement of cooling systems
L2 Course • Battery periodic calibration and service frequency checklist
• Battery repair and maintenance, arising challenges like batteries shut-off,
Duration malfunction, etc. Contents L1 Course • Cooling systems fault diagnosis, their error codes, and subsequent
2 Hours • Fault diagnosis with an understanding of error codes, and subsequent corrective (Practicals) corrective actions
actions on Batteries and BMS Duration
• Conditions and procedure for BMS up-gradation and replacement of Battery 2 Hours
• Safety precautions and emergency handling during repair and maintenance of
batteries and connectors L2 Course • Discussions with Workforce staff to understand actual problems faced
and their mitigation measures adopted, maintenance frequency, best
Contents L1 Course • Safe handling of emergencies and hazardous events related to battery/ BMS Duration practices, etc. while handing cooling systems
(Practicals) 4 Hours
Duration:
2 Hours Expected • All participants should be able to understand the design composition of cooling systems for
Outcomes e-Bus, batteries, and motors
L2 Course • Battery and BMS fault diagnosis, their understanding of error codes and • They should be able to understand a systematic approach for the repair and maintenance of
necessary corrective actions cooling systems
Duration • Discussions with Workforce staff to understand actual problems faced and their • They should be able to diagnose and take appropriate measures for repair and maintenance
4 Hours mitigation measures adopted, maintenance frequency, best practices, etc. in activities of cooling systems
handling batteries
Expected • All participants should be able to understand the design composition of batteries and BMS
Outcomes • They should be able to understand a systematic approach for the repair and maintenance of batteries
and BMS
• They should be able to diagnose and take appropriate measures for repair and maintenance activities
of batteries and BMS
34 TRAINING NEEDS ASSESSMENT
35
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
SUB MODULE 7.3 R&M: TRACTION AND OTHER MOTORS, DRIVE, CONTROLLER, AND SUB MODULE 7.4 R&M: ELECTRONICS AND HIGH VOLTAGE ELECTRICAL SYSTEMS
REGENERATIVE BRAKING
Objective To help understand the electronics and high voltage electrical system requirements, their repair
and maintenance, service frequency checklist, fault diagnosis, and resolution processes
Objective To help understand the design composition and functioning of motors and regenerative braking,
their service frequency checklist, fault diagnosis, and resolution processes
Applicable to Outright Purchase
Participants
Target Top Management Senior Management Middle Management Workforce N.A. N.A. • Works/ Maintenance • Technician
Participants Manager
N.A. N.A. • Works/ Maintenance • Technician • Supervisor
Manager
• Supervisor
Contents L1 Course • Different low voltage electronic systems, sensors, fuses, their locations,
(Classroom) wiring diagrams, wiring harnesses, and colour codes
Contents L1 Course • Traction (and other motors) design composition, its functioning and Duration • High voltage electrical systems, protection switches, wiring diagrams,
technical specifications 1 Hour wiring harnesses, and colour codes
(Classroom)
Duration • Traction motors system-level diagram, motors locations, and • Difference between low and high voltage systems and circuits, wirings,
1 Hour interconnection with other systems and sub-systems and fuses inside e-Bus
• Regenerative braking, retarders and convertor systems and functioning • Conditions and procedures for the replacement of different electronic
• Conditions and procedures for the replacement of traction and other systems, sensors, fuses, and wiring
motors
L2 Course • Service frequency checklist and maintenance of different electronic
components and high voltage electrical systems
L2 Course • Different scenarios for regeneration and impact on battery SoC and
Duration • Fault diagnosis with an understanding of error codes, and subsequent
operating range
2 Hours corrective actions on electronic and high voltage electrical systems
Duration • Service frequency checklists, and maintenance of motors, drive, controller,
2 Hours and regenerative braking system • Safety precautions and emergency handling during repair and
maintenance of high voltage electrical systems
• Fault diagnosis with an understanding of error codes, and subsequent
corrective actions on all types of motors and regenerative braking system • Safe handling of emergencies and hazardous events related to high
voltage electrical systems
• On-Board-Diagnostic (OBD) tool functioning, understanding and
Contents L1 Course • Motors, drive, controller, and regenerative braking system fault diagnosis, handling its reading and measurements
(Practicals) their error codes, and subsequent corrective actions
Duration • Safe handling of emergencies and hazardous events related to motors,
drive, controller, and regenerative braking Contents L1 Course • Depot and charging station visit to understand the functioning of
2 Hours different electronics and electrical systems
(Practicals)
Duration • Safe handling of emergencies and hazardous events related to high
2 Hours voltage electrical systems
L2 Course • Discussions with Workforce staff to understand actual problems faced
and their mitigation measures adopted, maintenance frequency, best
Duration practices, etc. in handing motors and braking system L2 • Low voltage electronics and high voltage electrical systems fault
diagnosis, their error codes, and subsequent corrective actions
4 Hours
Duration • Discussions with Workforce staff to understand actual problems faced
4 Hours and their mitigation measures adopted, maintenance frequency, best
Expected • All participants should be able to understand the design composition of motors and braking practices, etc. in handing electronics and high voltage systems
Outcomes systems
• They should be able to diagnose and understand a systematic approach for the repair and
maintenance of motors (drive, controller) and braking systems Expected • All participants should be able to understand the design composition of electronics and high
Outcomes voltage electrical systems
• They should be able to diagnose and understand a systematic approach for the repair and
Course maintenance of electronics and high voltage electrical systems
36 TRAINING NEEDS ASSESSMENT
37
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
SUB MODULE 7.5 R&M: E-BUS R&M: OFF-BOARD CHARGERS AND BACK-END HIGH SUB MODULE 7.6 R&M: ON-BOARD DIAGNOSTICS AND COMMUNICATIONS
VOLTAGE ELECTRICAL SYSTEMS
Objective To help understand on-board diagnostics and communication system, its functioning, their repair
and maintenance, fault diagnosis and resolution processes
Objective To help understand the charging mechanism and its related high voltage electrical system,
functioning, repair and maintenance, service frequency checklist, fault diagnosis, and resolution
Applicable to Outright Purchase
Applicable to Outright Purchase
Target Top Management Senior Management Middle Management Workforce
EXECUTIVE SUMMARY
Contents L1 Course • Wired and wireless communication systems in e-Bus and their
Contents L1 Course • Overall charging system design composition, its functioning, infrastructure, functioning (e.g. vehicle communication between different sub-systems,
and operational processes (Classroom)
(Classroom) Duration PIS on and off-board, automatic vehicle location and tracking system,
• Chargers and their charging procedure, back-end high voltage electronic 1 Hour alert and panic management systems, etc.)
Duration systems, sensors, fuses, wiring diagrams, wiring harnesses, and colour
1 Hour codes
L2 Course • On-board communication connectivity checks, service frequency, and
• Operational hazards and precautionary measures during charging of
maintenance
e-Buses
Duration • Fault diagnosis with an understanding of error codes, and subsequent
• Safety precautions and emergency handling during repair and maintenance 2 Hours corrective actions on the communication system
of chargers and high voltage electrical systems
• e-Bus fleet charging monitoring for smooth operations and any required
change management Contents L1 Course • e-Bus driving in local city driving conditions across different types
• Conditions and procedure for replacement of chargers and any other (Practicals) of routes to understand the role of on-board diagnostic in overall
electrical infrastructure Duration operational efficiency
2 Hours
L2 Course • Differentiation of low and high voltage systems and circuits, wirings, and
fuses inside e-Bus
L2 Course • Discussions with Workforce staff to understand fault diagnosis, their
Duration • Service frequency checklist and maintenance of charging systems and high error codes, and subsequent corrective actions
2 Hours voltage electrical systems Duration
• Fault diagnosis with an understanding of error codes, and subsequent 4 Hours
corrective actions on chargers and high voltage electrical systems
Expected • All participants should be able to understand OBD and communication, its working and
Contents L1 Course • Depot, charging station, and its electrical substation infrastructure visit to Outcomes connection to other in-vehicle systems
(Practicals) understand the functioning of chargers and electrical systems • They should be able to identify any issues generated related to OBD and communications,
Duration • Safe handling of emergencies and hazardous events related to chargers diagnose and repair the issue
2 Hours and high voltage electrical systems
L2 Course • Chargers and high voltage electrical systems fault diagnosis, their error
codes, and subsequent corrective actions
Duration • Discussions with Workforce staff to understand actual problems faced and
4 Hours their mitigation measures adopted, maintenance frequency, best practices,
etc. in handing charging systems and high voltage systems
Expected • All participants should be able to understand the design composition of chargers and high
Outcomes voltage electrical systems
• They should be able to understand a systematic approach for the repair and maintenance of
chargers and high voltage electrical systems
• They should be able to diagnose and take appropriate measures for repair and maintenance
activities of chargers and high voltage electrical systems
38 TRAINING NEEDS ASSESSMENT
39
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
SUB MODULE 7.7 R&M: OVERALL PREVENTIVE MAINTENANCE PLANNING, CHECK LISTS, SUB MODULE 7.8 SPARE PARTS AND INVENTORY PLANNING AND MANAGEMENT
TOOLS, BEST PRACTICES
Objective To help understand the spare parts and inventory planning and management for repair and
Objective To help understand overall preventive maintenance of e-Buses (its systems and sub-systems), maintenance of e-Buses and its systems
their maintenance planning, best practices, workforce and tools requirements, and checklists
L2 Course • Understand the best practices and procedure to maintain records, reports
for all preventive maintenance/ major
Duration
4 Hours
Expected • All participants should be able to understand the basics of e-Bus, its systems, and their working
Outcomes characteristics
• They should be able to estimate tools, testing, fixtures, etc. requirements for preventive
maintenance/ repairs
• They should be able to understand the procedure to maintain records, reports and its further
usage for regular maintenance activities
40 TRAINING NEEDS ASSESSMENT
41
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
2.5.8 Module 8: e-Bus End-of-Life, with a focus on end-of-life SUB MODULE 8.2 E-BUS AND LITHIUM-ION BATTERIES SCRAPPING AND RECYCLING
Scrapping and Recycling management for e-Bus and its systems
This module has two sub-modules and sub-systems, their scrapping and
recycling mechanisms. Objective To help understand the scrapping and recycling mechanisms of e-Bus and Lithium-ion batteries
SUB MODULE 8.1 WARRANTY AND END-OF-LIFE MANAGEMENT Applicable to Outright Purchase
EXECUTIVE SUMMARY
Objective To help understand the warranty period and end-of-life management of e-Bus, and their systems
Target Top Management Senior Management Middle Management Workforce
and sub-systems
Participants
N.A. • Head (Mechanical • Works/ N.A.
Applicable to Outright Purchase Engineering) Maintenance
• Head (Stores and Manager
Purchase/ Procurement) • Supervisor
Target Top Management Senior Management Middle Management Workforce
• Head (ITS/MIS)
Participants
N.A. • Head (Mechanical • Works/ Maintenance N.A.
Engineering) Manager
• Head (Stores • Supervisor Contents L1 Course • e-Bus and Li-ion batteries reuse and recycle process
and Purchase/ (Classroom) • Safety measures, its emergency handling during scrapping and recycling of
Procurement) Duration e-Bus and batteries
1 Hour
• Head (ITS/MIS)
Contents L1 Course • The warranty period and end-of-life definition of e-Bus, its systems, L2 Course • Processes for execution and enforcement of scrapping and recycling of
and sub-systems e-Bus and battery (if required jointly with OEMs)
(Classroom)
Duration
Duration • Associated challenges/ hazards during storage and necessary
guidelines for their phase-out 2 Hours
1 Hour
• Best practices about utilisation and safe disposal at end of their
serviceable lives
Expected • All participants should be able to understand and execute the process of scrapping and recycling
Outcomes of e-Bus and battery
L2 Course • Processes for execution and enforcement of end-of-life activity (if
required jointly with OEMs)
Duration • Planning for e-Bus and its systems reuse, recycle, and replacement
2 Hours
Expected • All participants should be able to define/ set end-of-life of e-Bus and its systems and sub-
Outcomes systems
• They should be able to understand the consequences of storage, non-use, and handling
• They should be able to execute related reuse and recycling processes
42 TRAINING NEEDS ASSESSMENT
43
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
3
2 Module 2 (Classroom Training Duration) 6 Hours 12 Hours
TRAINING
S2.3 Charging and Energy Infrastruc- 1 Hour 2 Hours
ture Planning
S2.4 Depot Infrastructure and Equip- 1 hour 30 minutes 3 Hours
ment Planning
DELIVERY
S2.5 Overall System Planning and 1 hour 30 minutes 3 Hours
Optimisation: Scenario Analysis
and Trade-offs
Module 7 (Classroom Training Duration) 8 Hours 30 Min- 17 Hours 2 Module 2 (Practical Training Duration) 2 Hours 4 Hours
7
utes
S2.5 Overall System Planning and 1 Hour 2 Hours
S7.1 R&M: Batteries and BMS 1 Hour 2 Hours Optimisation: Scenario Analysis
and Trade-offs
S7.3 R&M: Traction and other Motors, 1 Hour 2 Hours S4.3 Evaluation, Testing, and Inspection 1 Hour 2 Hours
Drive, Controller, and Regenerative Best Practices for PTA
Braking
S7.4 R&M: Electronics and High voltage 1 Hour 2 Hours 5 Module 5 (Practical Training Duration) 3 Hours 11 Hours
Electrical Systems
S7.5 R&M: e-Bus R&M: Off-Board Char- 1 Hour 2 Hours S5.1 Route Selection, Operations Plan- 1 Hour 2 Hours
gers and back-end High voltage ning & Scheduling, and Chargers
Electrical Systems
S7.6 R&M: On-Board Diagnostics and 1 Hour 2 Hours S5.2 Intelligent Charging and Optimi- 1 Hour 2 Hours
Communications sation
S5.3 Driver Training N.A 5 Hours
S7.7 R&M: Overall Preventive Main- 1 hour 30 minutes 3 Hours
tenance Planning, Check Lists, S5.4 5.4 Driving behaviours impact on 1 Hour 2 Hours
Tools, Best Practices e-Bus Energy Performance
S7.8 Spare Parts and Inventory Plan- 1 Hour 2 Hours
ning and Management
6 Module 6 (Practical Training Duration) 1 Hour 2 Hours
8 Module 8 (Classroom Training Duration) 2 Hours 4 Hours S6.1 Performance Monitoring and Eval- 1 Hour 2 Hours
uation at Depot level
S8.1 Warranty and End-of-Life Man- 1 Hour 2 Hours
agement
Modules No. Modules L-1 Course Duration L-2 Course Duration Level Role L-1 Course Coverage L-2 Course Coverage Time
7 Module 7 (Practical Training Duration) 14 Hours 28 Hours Top Managing S2.1 Battery Technologies, S1.1 System Overview and 2 Days
Management Director/ Sizing, and Selection Usage at PTAs
Chief Manag-
S7.1 R&M: Batteries and BMS 2 Hours 4 Hours ing Director/
CEO/ Joint S2.2 Charging Technologies, S2.4 Depot Infrastructure and
EXECUTIVE SUMMARY
Senior Head (Civil S2.1 Battery Technologies, S1.2 Safety and Fire Hazards, 5 days
management Engineering/ Sizing, and Selection SOPs, Prevention, and
Electrical) Emergency Handling S6.1 Performance Monitoring S2.1 Battery Technologies,
and Evaluation at Sizing, and Selection
Depot level
S3.1 Life Cycle Cost-Benefit S2.2 Charging Technologies,
Analysis and PTA Sizing, and Selection
Business Case S6.2 Contract Management S2.2 Charging Technologies,
and Monitoring Best Sizing, and Selection
Practices for PTA
S2.3 Charging and Energy
Infrastructure Planning
S6.3 ITMS/MIS for overall S2.3 Charging and Energy
e-Bus Fleet, Charging Infrastructure Planning
and PTA integration
S3.3 Manpower Planning S2.4 Depot Infrastructure and
and Capacity Building Equipment Planning
S7.1 R&M: Batteries and S2.4 Depot Infrastructure and
BMS Equipment Planning
S4.1 Purchase S2.5 Overall System Planning
Specifications Design and Optimisation:
Scenario Analysis and S7.2 R&M: Cooling Systems S2.5 Overall System Planning
Trade-offs (Bus, Batteries, and Optimisation:
Motors) Scenario Analysis and
S6.2 Contract Management S3.2 Investments and Trade-offs
and Monitoring Best Financing for different
Practices for PTA Procurement Models S7.3 R&M: Traction and S3.2 Investments and
other Motors, Drive, Financing for different
Controller, and Procurement Models
S3.4 Long term Transition Regenerative Braking
Planning from ICE to
electric fleet for PTA S7.4 R&M: Electronics S3.3 Manpower Planning and
and High voltage Capacity Building
S5.2 Intelligent Charging and Electrical Systems
Optimisation
S7.5 R&M: e-Bus R&M: Off- S3.4 Long term Transition
Board Chargers and Planning from ICE to
S7.5 R&M: e-Bus R&M: Off-
back-end High voltage electric fleet for PTA
Board Chargers and
Electrical Systems
back-end High voltage
Electrical Systems
S7.6 R&M: On-Board S4.1 Purchase Specifications
Diagnostics and Design
Communications
Level Role L-1 Course Coverage L-2 Course Coverage Time Level Role L-1 Course Coverage L-2 Course Coverage Time
Middle Depot S2.1 Battery Technologies, S1.1 System Overview and 9 Days
Senior Head (Stores S2.1 Battery Technologies, S1.1 System Overview and 3 days
Manager Sizing, and Selection Usage at PTAs
& Purchase / Sizing and Selection Usage at PTAs Management
management
Procurement)
S2.2 Charging Technologies, S1.2 Safety and Fire Hazards,
S2.2 Charging Technologies, S3.2 Investments and Sizing, and Selection SOPs, Prevention, and
Sizing and Selection Financing for different Emergency Handling
Procurement Models
EXECUTIVE SUMMARY
Level Role L-1 Course Coverage L-2 Course Coverage Time Level Role L-1 Course Coverage L-2 Course Coverage Time
Middle Works/ S2.1 Battery Technologies, S1.1 System Overview and 11 days Supervisor S2.4 E-Bus Depot S1.1 System Overview and 9 days
Maintenance Sizing, and Selection Usage at PTAs Middle Infrastructure and Usage at PTAs
Management Equipment Planning
Manager Management
S2.2 Charging Technologies, S1.2 Safety and Fire Hazards,
Sizing, and Selection SOPs, Prevention, and S7.8 E-Bus Spare Parts & S1.2 Safety and Fire Hazards,
Emergency Handling Inventory Planning and SOPs, Prevention, and
Management Emergency Handling
S2.3 Charging and Energy S2.5 Overall System Planning
EXECUTIVE SUMMARY
Workforce Technician S7.5 R&M: e-Bus R&M: Off- S1.1 System Overview and 6 days
Board Chargers and Usage at PTAs
back-end High voltage
Electrical Systems
Plant Facility of
S8.1 Warranty and End-of- S1.2 Safety and Fire Hazards, On-site at PTA e-Bus VMs, Training Institute(s)
EXECUTIVE SUMMARY
Table 4 Training Delivery Channel for PTA Staff Training of Trainers should follow the • They should undertake an
following guidelines: independent assessment to become
Applicability
Delivery Trainer Classroom Training
Practical’s (Modules and
Required
• The prospective trainers should have Certified Trainers, and this can be
Channel Support Batch Location Infrastructure organised by Training Institutes
PTA Roles) relevant years of domain experience
of working in bus sector with PTAs and with support from Assessment and
Offline In-person by All learners PTA Both Computer All Training Classroom
Trainer(s) sit together and Workshop Modules and training good standing to be acceptable as Certification Partner.
in the class- VM Plant based practical Roles Trainer to PTA staff. Some experience • There can be online supervision and
EXECUTIVE SUMMARY
For the top and senior management, it of selected topics but may not be
is proposed that the training modules professional trainers. Both these sets
can also be made available through of experts would need training in the
online-recorded sessions with access to form of ‘Training of Trainers’ (ToTs) to
Trainers for questions and answers. This strengthen their domain and functional
will allow them to learn with flexibility knowledge.
at their convenience and improving the The proposed programme structure
adoption of training. proposes that TOT should be the first step
Since they have prior training experience,
3.5 Training of Trainers (ToTs)
a brief functional Training for Trainers
The experts-cum-trainers of (ToT) covering soft aspects of teaching
conventional bus systems require and training can be imparted to Content
orientation to e-Bus domain knowledge. Developers can conduct this training.
This would allow them to leverage their
These content developers led training
bus training expertise to support as
(referred to as Master Trainer) can be
trainers for e-Buses for relevant modules.
organised in Training Institutes or at PTA
Besides, there are e-Bus experts with
location.
a strong domain understanding
58 TRAINING NEEDS ASSESSMENT
59
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
4
PARTNER MINISTRIES INDUSTRY PARTNERS
institutionalization
PROPOSED
Technical Partners Assessment and
Technical Nodal certification partners
Agency (for PTAs &TOTs)
Expected role:
INSTITUTIONAL
Expected role: Support Co-ordinate across
Co-ordinate Expected role: Validate
formalization of across
stakeholders and learning outcomes
training program stakeholders,
take up future
standardise
training programs
STRUCTURE
training content
and take up
future training
Training Content Trainers programmes E-Bus VMS
Development Partners
OEMs( E-BusVMs,Battery/ChargerO-
EMs
For an effective training experience, umbrella body to co-ordinate among
a structured and holistic training PTAs to ensure effective dissemination Academia, Transportation Planning
programme conducted by experts, up to of the training programmes now and in Institutes
date knowledge content, and access to the future. E-Bus Solution Providers
required infrastructure and resources are Considering these aspects, various
the key factors. These are all considered Consultants(Individuals and
5
and organised training programme including leading academic and
structure for PTAs. It identifies a total of professional institutes.
eight e-Bus training modules across its • Training Content Development
life cycle stages – i.e. from fundamentals Partners and Trainers –
EXECUTIVE SUMMARY
CONCLUSION
o Academia in the urban transport
These modules are further subdivided sector
into 31 sub-modules, with details
like target participants/ roles from o E-Bus Solution Providers
PTA, training coverage, duration, and o Consultants (Individuals and
expected benefits. Organisations)
It is important to bring together various • Assessment and Certification
industry stakeholders for successful Partner – A leading certification
Electrification of vehicles is one of the departments’ study and associated roles programme implementation that will partner can be used to recognise
key interventions for reducing emissions focusing on the e-Bus life cycle.Currently, help build applied skills in PTAs to the assessment and certification
from the transportation sector. Several the training is supported by e-Bus VMs improve e-Bus performance. Support procedure in EVs and the institute is
Indian cities are adopting e-Buses for and is limited to drivers, technicians, from stakeholders such as Ministries, working with driver training can certify
state and city transport bus operations and safety training. This training is not PTAs, Vehicle Manufacturers, Training drivers training.
– more than 650 buses have already organised for different PTA departments Institutes, Experts, Trainers, Industry • Industry Partner – Collaboration with
been deployed in various cities. Further, and ranks; and does not cover the Associations, Technical Partners, etc. will industry partners that works closely
over 2000 new e-Buses are intended aspects related to planning, managing, be required to deliver a National e-Bus with PTAs needs to be identified that
to be deployed under the FAME-II and implementation. This is reflected in Training Programme. has a strong network to support
Scheme. The process of deployment slower adoption and non-optimal e-Bus The key stakeholders’ category and the better participation from PTAs. A
and management of the e-Buses require deployment and performance. potential partners envisaged for the body that governs PTA functioning
updated skill sets and has, thus, shown This is the second report in the three training programme are as follows: and automobile certification could be
a strong need for systematic training of volumes and has identified the training • Partner Ministries – The Ministry of a potential industry partner to raise
staff at the Public Transport Agencies modules required to fill these skills Heavy Industries & Public Enterprises awareness for training.
(PTAs). gaps. This report aims to propose the (MoHI&PE), the Ministry of Road Right Design and Initialisation of
Need for National e-Bus Training broad structure of the National-level Transport and Highways, (MoRTH), and National E-Bus Training Programme
Programme e-Bus training and capacity building Ministry of Housing and Urban Affairs
programme. Training modules for each The programme has the following
Considering current skills gaps in e-Bus (MoHUA) as Central Ministries can
stage of e-Bus planning, procurement, essential elements to kick start
operations, GIZ has conducted a detailed strengthen the institutional structure,
management, operation, and scrapping acceptance amongst PTAs with the right
Training Needs Assessment study and allocate funds for scale-up, and can
has been proposed along with the ‘push’ and over time develop a strong
published Volume 1 of the study. It initiate e-Bus adoption and integration
proposed delivery methodology. ‘pull’ based on value derived by PTAs.
highlights the skills gaps based on five PTA at the city level. NITI Aayog can act
as the umbrella body since it has • Establishing e-Buses specialised
62 TRAINING NEEDS ASSESSMENT
63
FOR ELECTRIC BUSES IN INDIA
VOLUME 2
peer sharing of experiences amongst in e-Bus sector. This would create a self-
participating PTAs sustained e-Bus training ecosystem by
involving these stakeholders to further
• Formalising Training of Trainers commence the training programmes in
(ToTs) and their certification and the future across the country.
developing more Trainers within PTAs
and also outside to grow the industry Volume III of this project would
focus on the resource requirements
• Conducting on-site e-Bus training for delivering a National Capacity
for PTAs with certification to cater Building Training Programme. An
to large PTAs at reduced logistics and in-depth demarcation of roles and
building internal capacity of their team responsibilities at various levels and
and PTAs’ training centres essential changes in organisational
This report further suggests a rollout structure shall also be reviewed as part
of a two-year pilot training programme of Volume III.
As part of the Indo-German
bilateral cooperation, both
countries have agreed upon a
strategic partnership - Green
EXECUTIVE SUMMARY