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Service Parts: Industrial Generator Sets

This document provides part numbers for routine engine service parts for industrial generator sets with models ranging from 600 kW to 2000 kW. Figure 1 identifies the typical service parts for each engine model, including oil filters, fuel filters, belts, and part quantities. The document directs the reader to other sections for a complete list of maintenance parts and provides an index of specification numbers to locate parts.
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0% found this document useful (0 votes)
120 views108 pages

Service Parts: Industrial Generator Sets

This document provides part numbers for routine engine service parts for industrial generator sets with models ranging from 600 kW to 2000 kW. Figure 1 identifies the typical service parts for each engine model, including oil filters, fuel filters, belts, and part quantities. The document directs the reader to other sections for a complete list of maintenance parts and provides an index of specification numbers to locate parts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Parts

Industrial Generator Sets

Models:
600--2000REOZMB
750--2000REOZMD
See Group 701: Literature, inside this manual for
part numbers of engine parts catalogs

TP-6484 7/18b
Routine Engine Service Parts
Figure 1 identifies routine engine service parts for generator set engines listed in this manual.

Refer to the groups on the following pages and the engine service parts manuals for a complete list of
maintenance and service parts.

Part Number (Quantity per Engine)


Description 600 kW 750/800 kW 900/1000 kW 1250 kW 1600 kW 1750/2000 kW
Oil Filter GM13949 (2) GM32057 (4) GM13942 (4) GM13949 (4) GM38852 (4) GM38852 (4)
Oil Filter (bypass) GM13950 (1) GM13950 (1) GM13943 (1) GM13950 (1) GM13950 (1) GM13950 (1)
Fuel Filter (primary) GM13947 (2) -- GM13947 (4) GM13947 (4) GM13947 (4) GM13947 (4)
Fuel Filter (secondary) -- GM36914 (1) -- -- -- --
Belt (alternator) GM55484 (1) GM36962 (1) GM55488 (1) GM21917 (1) GM21917 (1) GM21917 (1)
Belt (water pump) GM55485 (1) GM35975 (1) -- -- -- --
Belt (intercooler pump) GM55486 (1) GM55487 (1) GM55488 (1) GM55490 (1), GM55490 (1), GM55490 (1),
GM55491 (1) GM55491 (1) GM55491 (1)
Belt (fan drive) -- GM36598 (1) GM55489 (1) See Group 104 See Group 104 See Group 104

Figure 1 Routine Engine Service Parts


Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
600--1000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1250--2000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1250 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
600 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
750--1000 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1250 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1600--2000 kW, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
600 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
750/800 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
900/1000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1250--2000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
600 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
750/800 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
900/1000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1250--2000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
600 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
750/800 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
900/1000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1250--2000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Group 201: Alternator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
600--800 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
900--2000 kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
GM79361-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
GM80796-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
GM81167-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
GM81156--, GM81157-- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Group 301: Control and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3+ Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
550 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
550/6000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
550/3000/6000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Kit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Cooling System Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Appendix C General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Appendix D Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Appendix E Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-99
Introduction
This manual lists service replacement parts for Part Number. The part number identifies an individual
600--2000REOZMB/750--2000REOZMD generator assembly, subassembly, component, or accessory kit.
sets.

At the time of print this manual applied to the generator Illustrations


set specification (spec) numbers listed in the Illustrations (or exploded-view drawings) best
Specification Number Index. On occasion this manual representing the widest range of variations accompany
may apply to specs not listed in the Specification most groups in this manual. Illustrations do not depict all
Number Index. details and may not show all parts. Do not use
illustrations for assembly or disassembly.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented How to Find Part Numbers
without notice and without any obligation or liability
whatsoever. Use the following steps to locate a service replacement
part.
This manual includes the following main sections:
1. Locate the generator set nameplate to identify the
Table of Contents. Lists the sections of the manual. generator set spec number.

Introduction (and other information sections). 2. Locate a second generator set nameplate listing
Contains introductory material about part numbers, accessories to identify installed modules. On
illustrations, and hardware. some models the accessory nameplate is mounted
inside the generator junction box.
Specification Number Index. Lists the generator set
specs and groups. 3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
Group Parts Lists. List the part numbers of parts in the The headings identify the groups of parts that make
groups. up the generator set.

Kit Sections. List modules and accessories and their 4. Identify the group most likely to include the
parts. service part number.

Appendices. Include Abbreviations, Common 5. Find the group variation number at the
Hardware Application Guidelines, General Torque intersection of the spec number row and the group
Specifications, Common Hardware Identification, and column. Note the variation number.
Common Hardware List.
6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Numbering System Significance Contents.
This manual uses the following numbering systems:
7. Find the part on the illustration and note the item
Specification Number. The product identification number of the part or find the part description in
number located on the generator set nameplate. Spec the parts list.
numbers break down into groups.
8. Select the part number that corresponds to
Group Number. A unique number representing a parts your group variation. The first column lists the
group needed to assemble a generator set function. For illustration item number. Find the variation
example, Group 101 is the Air Intake group. identified in the Specification Number Index or the
module number found on the generator set
Variation or Module Number. A group might have nameplate in the appropriate column on the right
several variations. Each variation performs the same side of the parts list table. Find the quantity used at
function with different parts lists. For example, a 50 Hz the intersection of the item number row and the
generator alternator and a 60 Hz generator alternator variation column. A blank space at the intersection
both perform the same function; however, with different means the variation/module does not use that part
parts. Each difference requires a group variation or number.
module number.

4 TP-6484 7/18
Hardware References Some hardware items require a specific size or some
other characteristic. In that case, use the part number
Many common hardware items do not appear in parts listed in the text.
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware. When replacing hardware, do not substitute inferior
For example, an item that appears as “Hardware, grade hardware. Replacement hardware grade should
3/8-16” in the text means that the piece is 3/8-16 size. be equal to or better than the grade of the
Obtain common hardware locally or, if contacting the manufacturer’s original hardware. Use the Common
factory, use the Common Hardware List in the appendix Hardware List in the appendix to identify the common
to identify the common hardware part number and hardware hardness.
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.

TP-6484 7/18 5
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number
600REOZMB
GM50709-GA1 * * 1 1 * * [ 241

750REOZMB
GM31728-GA6 * * 2 1 * * [ 242

800REOZMB
GM31728-GA5 * * 2 1 * * [ 243
900REOZMB
GM31223-GA5 * * 3 2 * * [ 244

1000REOZMB
GM31223-GA6 * * 3 2 * * [ 245
1250REOZMB
GM19661-GA6 * * 4 2 * * [ 246
1600REOZMB
GM19661-GA5 * * 5 2 * * [ 247

1750REOZMB
GM19661-GA8 * * 6 2 * * [ 248

2000REOZMB
GM19661-GA7 * * 6 2 * * [ 249
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
[ Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.

6 TP-6484 7/18
Specification Number Index

Group Title

Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number
750REOZMD
GM81540-GA9 * * 2 3 * * [ 297

800REOZMD
GM81540-GA10 * * 2 3 * * [ 298

900REOZMD
GM81540-GA11 * * 3 3 * * [ 299
1000REOZMD
GM81540-GA12 * * 3 3 * * [ 300

1250REOZMD
GM80624-GA9 * * 4 3 * * [ 287
1600REOZMD
GM80624-GA10 * * 5 3 * * [ 288
1750REOZMD
GM80624-GA11 * * 6 3 * * [ 289

2000REOZMD
GM80624-GA12 * * 6 3 * * [ 290
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
[ Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.

TP-6484 7/18 
Group 101: Air Intake
600-1000 kW

8
5 4
9 13
12
3a--3f
7

11
10

6484_101_1

8 TP-6484 7/18
Group 101: Air Intake
600-1000 kW
Quantity
Module

GM30609-MA1
GM30610-MA1
GM31227-MA1
GM31734-MA1
GM31734-MA2
GM39625-MA1
GM51366-MA1
GM51330-MA1
Item Part Number Description
1 272983 Clamp 1 2 2 2 4
1 279715 Mount, air cleaner 2 4 4
2 354842 Air cleaner, industrial 1 2
2 272981 Air cleaner, industrial 2 2
2 274821 Air cleaner, industrial 2
2 A-279714 Air cleaner 1 2 2
2 279738 Element, air cleaner, heavy-duty 1 2 2
2 279739 Element, air cleaner, inner 1 2 2
2 279722 Cap, rain (not shown) 1 2 2
3a 272663 Hose, elbow, 90, molded, 7 in. ID 2 2 2 2 2
3a 279716 Hose, elbow, 90, 8 x 7 in. ID 1 2
3b X-522-95 Tube, steel, 177.8 OD x 165 long (not shown) 2
3c 279720 Hose, hump, straight, 7 in. ID (not shown) 2
3d 279743 Clamp, hose, 8.38/8.69 in. (not shown) 2
3e GM16083 Hose, hump, 7 in. ID (not shown) 1 1
3f 343587 Clamp, hose, 7.38/7.69 in. (not shown) 2 2 2
4 272960 Clamp, hose, 6.56/6.87 in. 2 2
4 280998 Clamp, hose, 7.5/7.81 in. 2 2 2 2
5 361278 Tube assembly 2 2 2
5 GM10757 Tube assembly 2
5 279754 Tube assembly 2
5 X-522-96 Tube, steel 1
5 354236 Tube, air restriction, 7 in. OD x 7.5 in. 2
6 280998 Clamp, hose, 7.5/7.81 in. 2 2 2
6 279482 Clamp, hose, 7.69/8 in. 2 2
6 279717 Clamp, hose, 8.63/8.94 in. 1 2
7 GM23198 Hose, 90 reducer, 7 in. to 6 in. 2 2 2 2 2
7 291678 Hose, 90 elbow, 7.00 in. ID 2
8 254013 Clamp, hose, 6.25/6.56 in. 2 2
8 279482 Clamp, hose, 7.69/8 in. 2 2
8 280998 Clamp, hose, 7.5/7.81 in. 2
8 272960 Clamp, hose, 6.56/6.87 in. 2
9 X-268-7 Cap, pipe 2 2 2 2 2 2
10a GM10519** Bracket, air cleaner 2 3
10b GM60498** Bracket 1
10c GM51323** Bracket, air cleaner 4
10d X-400-198 Spacer, .437 ID x .875 OD x .25 in. (not shown) 2
10e GM39406 Bracket, air cleaner, heavy-duty 2
11a GM10518 Bracket, air cleaner 2 2 2
11b GM33099** Plate, air cleaner 2 2
11c GM11699** Plate, air cleaner 2 4
11a GM11994 Bracket, air cleaner 1
11a GM51367 Bracket, air cleaner, heavy-duty 2
11a GM12034 Bracket, air cleaner, heavy-duty 1
11a GM33097 Bracket, air cleaner, heavy-duty (not shown) 2
11f GM39649 Bracket, air cleaner, heavy-duty (not shown) 2
12 272960 Clamp, hose, 6.56/6.87 in. 2 2 2
12 280998 Clamp, hose, 7.5/7.81 in. 1
12 279482 Clamp, hose, 7.69/8 in. 2
13 GM16748 Insert, reducer, 7 in. to 6.25 in. 2 2 2 2 2 2

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

Color Dependent Parts


Part Number Part Number
Module No. Suffix Example (item 10a)
GM31734--MA2--BLK --BLK GM33099--BLK
GM51330--MA1--BLK --BLK GM10519--BLK
GM51330--MA1--BLK --BLK GM60498--BLK
GM51330--MA1--BLK --BLK GM51323--BLK
GM51330--MA1--BLK --BLK GM11699--BLK

TP-6484 7/18 9
Group 101: Air Intake, continued
1250-2000 kW

10
1 4 5 6 7 8
9
11, 12
13

3 14
15

16

18
1 19
5
17
6
25
7 23 24

22
16

4
1250 kW Heavy-Duty Shown
6057_101

10 TP-6484 7/18
Group 101: Air Intake, continued
1250-2000 kW
Quantity
Module

GM16714-MA1
GM16714-MA2
GM16761-MA1
GM32743-MA1
GM32744-MA1
GM40747-MA1
GM40747-MA2
GM40748-MA1
GM39472-MA1
Item Part Number Description
1 GM16694 Plate, air cleaner support 2 2 2 2 2 2 2 2 2
2 GM18403 Bracket, air cleaner 2 2
3 GM16693 Bracket, air cleaner 2 2 2 4 4 4 4 4 4
4 GM16709 Support, air cleaner 2 2 2 2 2 2 2 2 2
5 GM16712 Support, air cleaner, top 2 2 2 2 2 2 2 2 2
6 272983 Clamp, air cleaner 4 4 4 4 4
6 291666 Mount, air cleaner 16” ID 8 8
6 291666 Bracket, air cleaner 8 8
7 272981 Air cleaner, industrial 2 2 2
7 354842 Air Cleaner 2 2
7 A-279713 Air cleaner (Use Service Kit. See note below.) 2 2 2 2
7 279736 Element, air cleaner 2 2 2 2
7 279737 Element, air cleaner (secondary) 2 2 2 2
8 291678 Hose, 90 elbow, 7 in. x 7 in. ID 4 4 4 4
8 GM16760 Hose, hump, 152.4 mm ID 2 2
8 272627 Hose, 90 elbow, 6 in. x 6 in. ID 4 4
8 X-522-59 Tube, steel 2 2
9 274664 Tube assembly 4 4
9 274623 Tube assembly 4 2
9 279754 Tube assembly 2
9 GM40732 Tube, intake 2 2
10 X-75-1 Plug, pipe, 1/8 in. NPT 4 4
10 X-268-1 Cap, pipe, 1/8 in. NPT 4 4
11 291679 Hose, hump, 7 in. ID 4 4
11 279744 Hose, hump, 7 in. to 6 in. ID 4 4
11 GM40731 Hose, straight air (7” ID) 2 2
12 GM16748 Insert, hose insert 4 4 4 2 2 2 4
13 280998 Clamp, hose, 7.5/7.81 in. 20 20 4 12 12 4
13 254013 Clamp, hose, 6.25/6.56 in. 20 20
14 X-522-66 Tube, steel 2 2
14 X-522-86 Tube, steel, 6 in. OD x 12 in. 2 2
15 347958 Hose, elbow, molded, 7 in. ID 2 2
15 347806 Hose, elbow, molded, 6 in. ID 2 2
16 272981 Air cleaner, industrial 2 2 2
16 354842 Air Cleaner 2 2
16 A-354106 Air cleaner 2 2
16 279736 Element, air cleaner 2 2
16 A-279713 Air cleaner (Use Service Kit. See note below.) 2 2
16 279736 Element, air cleaner 2 2
16 279737 Element, air cleaner (secondary) 2 2
17 272674 Cap, rain 4 4 4 4
18 347806 Hose, elbow, molded, 6 in. ID 2
18 347958 Hose, 45 deg. elbow, 7 in. ID 2
18 GM40731 Hose, straight air (7 in. ID) 2
19 280998 Clamp, hose, 7.5/7.81 in. 4 4
22 GM32762 Tube, intake 2 2
22 GM40733 Tube, intake (RS) 1
22 GM40734 Tube, intake (LS) 1
23 291678 Hose, 90 elbow, 7 in. x 7 in. ID 4
23 272627 Hose, 90 elbow, 6 in. x 6 in. ID 4
23 272663 Hose, 90 deg. reducer (7-6 in. ID) 4
24 280998 Clamp, hose, 7.5/7.81 in. 4 4
24 254013 Clamp, hose, 6.25/6.56 in. 4 4
25 280998 Clamp, hose, 7.5/7.81 in. 4 4 4

Note: A-279713 air cleaner assembly is no longer available. Replace with kit GM75957-S (1250 kW) or GM75958-S
(1600/2000 kW).

GM75957-S includes mounts 291501 (qty. 8) and air cleaner assy. GM69933 (qty. 4).

GM75958-S includes rain cap 272675 (qty. 4) and air cleaner assy. GM69932 (qty. 4).

TP-6484 7/18 11
Group 101: Air Intake, continued
1250-2000 kW

11

12

10
3
4

8 5
9

7
6 1600-2000 kW Shown
GM64473

Quantity
Module
GM105455-MA1

GM105456-MA1

GM105456-MA2
GM64472-MA1

GM64473-MA1

Item Part Number Description


1 10801001001 Element, Air Cleaner 2 4 2 4 4
2 279743 Clamp, hose, 8.38/8.69 in. 4 8 4 8 8
3 280998 Clamp, hose, 7.5/7.81 in. 6 12 2 4 4
4 291679 Hose, hump (7.00” id) 2 4
5 274664 Tube assembly 2 4
5 GM105452 Tube assembly 2 4 4
6 279716 Hose, 90 deg. reducer (8.00 - 7.00” ID) 2 2 2
7 X-522-114 Tube, Steel 2 4
8 279380 Mount, Air Cleaner/Exhaust ( 8.00”id) 2 4 2 4 4
9 X-400-260 Spacer 8
9 X-400-264 Spacer 8
10 279716 Hose, 90 deg. reducer (8.00 - 7.00” ID) 2 4 4
11 GM67012 Support, Air Cleaner (Top) 1
11 GM60823 Support, Air Cleaner (Top) 1
11 GM105453 Support, Air Cleaner (Top) 1
11 GM105454 Support, Air Cleaner (Top) 1 1
12 GM16748 Insert, hose reducer (7.00” to 6.25”) 4 4 4

12 TP-6484 7/18
Group 101: Air Intake, continued
600 kW, Heavy Duty
2 3
1 1
5

7 6 10
11
8 12
9 13
14
17 15

16
GM69936

Quantity
Module Number
Item Part Number Description GM69936-MA1
1 254013 Clamp, hose, 6.25/6.56 in. 6
2 361277 Hose, straight air (6.00” id) 2
3 GM23198 Hose, 90 Deg. Reducer (7.00” to 6.00”) 1
5 X-522-59 Tube, Steel 1
6 GM71062 Tee, Steel Tube 1
7 GM71068 Bracket, HD Air Cleaner Top 1
8 291501 Mount, Air Cleaner/Exhaust (15.00”id) 2
9 272674 Cap, rain 2
10 272627 Hose, 90 deg. elbow (6.00” id) 1
11 280998 Clamp, hose, 7.5/7.81 in. 1
12 272960 Clamp, hose, 6.56/6.87 in. 1
13 X-522-72 Tube, steel 1
14 GM16083 Hose, hump (7.00” id) 1
15 343587 Clamp, hose, 7.38/7.69 in. (NRP) 2
16 GM71067 Bracket, HD Air Cleaner Side 2
17 GM69933 Cleaner Ass’y, Air 2
17 GM69999 Element, Primary (Outer) 1
17 GM70000 Element, Secondary (Inner) 1

TP-6484 7/18 13
Group 101: Air Intake, continued
750-1000 kW, Heavy Duty
4
18 1

10

2
6

16

11 5
3 17
GM69937

Quantity
Module Number
Item Part Number Description GM69937-MA1 GM69937-MA2 GM69938-MA1 GM69938-MA2
1 272675 Cap, rain 2 2 2
2 279715 Mount, Air Cleaner/Exhaust (18.00”id) 4 4 4 4
3 279720 Hose, hump reducer (8.00 to 7.00” id) 2 2 2 2
4 279743 Clamp, hose, 8.38/8.69 in. 2 2
5 280998 Clamp, hose, 7.5/7.81 in. 6 6 4 4
5 279743 Clamp, hose, 8.38/8.69 in. 2 2
6 291678 Hose, 90 deg. elbow (7.00” id) 2 4
6 GM23198 Hose, 90 Deg. Reducer (7.00” to 6.00”) 2 2
7 343587 Clamp, hose, 7.38/7.69 in. 4 4 2 2
7 272960 Clamp, hose, 6.56/6.87 in. 4 4
8 354236 Tube, air restriction, 7 in. OD x 7.5 i 2
8 GM10757 Tube, Assembly 2 2
8 274819 Tube, Assembly 2
9 GM16748 Insert, hose reducer (7.00” to 6.25”) 2 2 2 2
10 GM69932 Cleaner Ass’y, Air 2 2 2 2
10 GM69997 Element, Primary (Outer) 2 2 2
10 GM69998 Element, Secondary (Inner) 2 2 2
11 GM79188** Bracket, Air Cleaner (HD) 2 2
11 GM39406** Bracket, Air Cleaner (H.D.) 2 2
11 GM39395 Bracket, Air Cleaner (H.D.) 4
11 GM51367** Bracket, Air Cleaner (H.D.) 2
16 X-268-7 Cap, pipe (1/8”npt) 2 2 2 2
17 X-522-95 Tube, Steel (177.8 O.D. X 165 Long) 2 2
17 X-522-126 Tube, Steel (177.8 O.D. X 216 Long) 2 2 2
18 291678 Hose, 90 deg. elbow (7.00” id) 2
18 272663 Hose, 90 deg. reducer (7.00 - 6.00” id) 2 2

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

Color Dependent Parts


Part Number Part Number
Module No. Suffix Example (item 11)
GM69937--MA2--BLK --BLK GM79188--BLK
GM69938--MA2--BLK --BLK GM39406--BLK
GM69938--MA2--BLK --BLK GM51367--BLK

14 TP-6484 7/18
Group 101: Air Intake, continued
1250 kW, Heavy Duty

14 13

2 11
9 5
4 10

7 12

6 1

GM69942

Quantity
Module

GM69942-MA1
Item Part Number Description
1 254013 Clamp, hose, 6.25/6.56 in. 4
2 272663 Hose, 90 deg. reducer (7.00 - 6.00” id) 4
3 272674 Cap, rain 4
4 280998 Clamp, hose, 7.5/7.81 in. 8
5 291501 Mount, Air Cleaner/Exhaust (15.00”id) 8
6 GM16693** Bracket, Air Cleaner 4
7 GM16694** Plate, Air Cleaner Support 2
8 GM16709** Support, Air Cleaner 2
9 GM16712** Support, Air Cleaner (Top) 2
10 GM16748 Insert, hose reducer (7.00” to 6.25”) 2
11 GM40731 Hose, Straight Air (7.00” ID) 2
12 GM40733 Tube, Intake (R.S.) 1
13 GM40734 Tube, Intake (L.S.) 1
14 GM69933 Cleaner Ass’y, Air 4
14 GM69999 Element, Primary (Outer) 4
14 GM70000 Element, Secondary (Inner) 4

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

TP-6484 7/18 15
Color Dependent Parts
Part Number Part Number
Module No. Suffix Example (item 6)
GM69942--MA1--BLK --BLK GM16693--BLK
GM69942--MA1--BLK --BLK GM16694--BLK
GM69942--MA1--BLK --BLK GM16709--BLK
GM69942--MA1--BLK --BLK GM16712--BLK

16 TP-6484 7/18
Group 101: Air Intake, continued
1600-2000 kW, Heavy Duty

1
3

15
25
4

13
2 8
6

16
7 14

11
24
5
10 9

12

GM69939

Quantity
Module

GM69939-MA1
Item Part Number Description
1 272675 Cap, rain 4
2 274664 Tube assembly 4
3 279715 Mount, Air Cleaner/Exhaust (18.00”id) 8
4 279716 Hose, 90 deg. reducer (8.00 - 7.00” ID) 4
5 279717 Clamp, hose, 8.63/8.94 in. 2
6 279743 Clamp, hose, 8.38/8.69 in. 10
7 280998 Clamp, hose, 7.5/7.81 in. 12
8 291679 Hose, hump (7.00” id) 4
9 347957 Hose, 45 deg. elbow (8.00” id) 2
10 GM16693 Bracket, Air Cleaner 4
11 GM16694 Plate, Air Cleaner Support 2
12 GM16709 Support, Air Cleaner 2
13 GM16712 Support, Air Cleaner (Top) 2
14 GM16748 Insert, hose reducer (7.00” to 6.25”) 4
15 GM23518 Hose, hump (8.00” id) 2
16 GM69932 Cleaner Ass’y, Air 4
16 GM69997 Element, Primary (Outer) 4
16 GM69998 Element, Secondary (Inner) 4
24 X-522-107 Tube, Steel 2
25 X-522-114 Tube, Steel 2

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

TP-6484 7/18 17
Color Dependent Parts
Part Number Part Number
Module No. Suffix Example (item 6)
GM69939--MA1--BLK --BLK GM16693--BLK
GM69939--MA1--BLK --BLK GM16694--BLK
GM69939--MA1--BLK --BLK GM16709--BLK
GM69939--MA1--BLK --BLK GM16712--BLK

18 TP-6484 7/18
Notes

TP-6484 7/18 19
Group 104: Cooling System
600 kW

3, 4

26
2 1

21
22

21

16
17

18 11
12
14 9
9 10
12
13 5

17 27
15 12
23
40
20 24
19
25

6
7
6
8

28
31
33
32
29
30
39
37
34

36

38

35

6484_104_1

20 TP-6484 7/18
Group 104: Cooling System
600 kW
Quantity
Module

GM77855-MA1
GM50711-MA1

GM50711-MA2
Item Part Number Description
1 GM50718 Radiator assembly 1
1 GM50719 Radiator assembly 1
1 GM77845 Radiator assembly 1
2 276954 Cap, radiator 1 1 1
3 365289 Sensor, low fluid 1 1 1
4 X-6003-120 Conduit, convoluted 1 1 1
5 X-215-9 Elbow, pipe (90 deg x 3/8”npt) 1 1 1
6 275527 Clamp, hose, 2.81/3.12 in. 2 2 2
7 X-6014-131 Hose, radiator, wire insert 1 1 1
8 GM50750 Tube, lower radiator AC 1 1 1
9 274824 Clamp, hose, 3.68/4 in. 2 2 2
10 X-6014-130 Hose, radiator, wire insert, 3.5 in. ID 1 1 1
11 GM50763 Tube, lower radiator JW 1 1 1
12 291542 Clamp, hose, 3.25/3.56 in. 3 3 3
13 GM50749 Tube, upper radiator 1 1 1
14 GM50762 Hose, upper radiator AC 1 1 1
15 275527 Clamp, hose, 2.81/3.12 in. 1 1 1
16 X-582-25 Connector, hose 2 2 2
17 X-426-9 Clamp, hose, 0.25/0.70 in. 4 4 4
18 X-6359-13 Hose, rubber, straight, .25 in. ID 2 2 2
19 X-391-44 Elbow, hose 1 1 1
20 X-202-28 Bushing, reducing, 3/8 x 1/2 in. NPT 1 1 1
20 X-380-5 Connector, hose + Vibra Seal 1 1 1
21 X-426-8 Clamp, hose, 0.81/1.75 in. 4 4 4
22 X-6014-117 Hose, radiator, wire insert 1 in. ID 2 2 2
23 278788 Valve, drain ( 3/8”nptf) 2 2 2
24 M961-10030-60 Screw, hex cap 4 4 4
25 GM11962 Flange, water connection outlet 1 1 1
26 GM50706 Support, radiator, left side 1 1 1
27 GM50751 Support, radiator, left 1 1 1
27 GM52737 Support, radiator, right 1 1 1
28 GM50705 Support, radiator, right side 1 1 1
29 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 4 4 4
30 X-801-9 Washer, hardened, 0.688 ID x 1.373 in. 12 12 12
31 GM51997 Fan, pusher 1 1 1
32 GM50758 Guard, belt, top 1 1 1
33 GM55038 Bracket, belt guard mounting 1 1 1
34 GM50754 Guard, belt, right side 1 1 1
34 GM51583 Guard, belt, right side top 1 1 1
35 GM50755 Guard, belt, bottom 1 1 1
36 GM51724 Bracket, belt guard mounting 1 1 1
37 GM51850 Guard, belt, left side rear 1 1 1
37 GM50757 Guard, belt, left side 1 1 1
38 GM51725 Bracket, belt guard mounting 1 1 1
39 GM12351 Bracket, belt guard mounting 1 1 1
40 M961-12030-60 Screw, hex cap 5 5 5

TP-6484 7/18 21
Group 104: Cooling System, continued
750/800 kW

26 3, 4

2 1
22

12
16 41 11
12
17
14 9
18
12 41
12 9 10
12 12
41 13
15
12 27
12 12
41 41 23
41 40
17 12 12 12

20 6
19 12 7
12 41 6
8
5
24 12
25 28
31 41
12

29
30

32 33

34
47
35

46 36

37
45

44
38
43

42

39
6484_104_2

22 TP-6484 7/18
Group 104: Cooling System, continued
750/800 kW
Quantity
Module

GM51077-MA1

GM51077-MA2

GM66994-MA2

GM66994-MA3

GM75863-MA1

GM81552-MA1

GM81552-MA2
Item Part Number Description
1 GM50720 Radiator assembly 1
1 GM50721 Radiator assembly 1 1 1
1 GM78583 Radiator assembly 1 1
1 GM75663 Radiator assembly 1
2 276954 Cap, radiator 1 1 1 1 1 1 1
3 365289 Sensor, low fluid 1 1 1 1 1
4 X-6003-120 Conduit, convoluted 1 1 1 1 1
5 GM51281 Hose, upper radiator JW, right hand 1 1 1 1 1 1 1
6 336228 Clamp, hose, 2.63/2.94 in. 2 2 2 2 2 2 2
7 X-6014-69 Hose, radiator, wire insert 2.5 ID 1 1 1 1 1 1 1
8 GM51284 Tube, lower radiator AC 1 1 1 1 1 1 1
9 274824 Clamp, hose, 3.68/4 in. 2 2 2 2 2 2 2
10 X-6014-89 Hose, radiator, wire insert, 3.5 in. ID 1 1 1 1 1 1 1
11 GM51283 Tube, lower radiator 1 1 1 1 1 1 1
12 291542 Clamp, hose, 3.25/3.56 in. 20 20 20 20 20 20 20
13 GM51282 Tube, upper radiator 1 1 1 1 1 1 1
14 GM51282 Tube, upper radiator 1 1 1 1 1 1 1
15 GM51277 Hose, upper radiator JW, left hand 1 1 1 1 1 1 1
16 X-582-25 Connector, hose 4 4 4 4 4 4 4
17 X-426-9 Clamp, hose, 0.25/0.70 in. 8 8 8 8 8 8 8
18 X-6359-3 Hose, rubber, straight, 0.25 in. ID, 8.33 ft. 2 2 2 2 2 2 2
18 X-6359-9 Hose, rubber, straight, 0.25 in. ID, 11 ft. 2 2 2 2 2 2 2
19 X-391-44 Elbow, hose 4 4 4 4 4 4 4
20 X-202-28 Bushing, reducing, 3/8 x 1/2 in. NPT 2 2 2 2 2 2 2
20 225127 Adapter, bushing 2 2 2 2 2 2 2
22 X-6014-4 Hose, radiator, wire insert 1.25 in. ID 2 2 2 2 2 2 2
23 278788 Valve, drain, 3/8 in. NPTF 2 2 2 2 2 2 2
24 M961-12050-82 Screw, hex cap 6 6 6 6 6 6 6
25 290945 Washer, hardened, 0.531 ID x 1.06 in. OD 6 6 6 6 6 6 6
26 GM51279 Support, radiator, left side 1 1 1 1 1 1 1
27 GM51280 Support, radiator 2 2 2 2 2 2 2
28 GM51278 Support, radiator, right side 1 1 1 1 1 1 1
29 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 4 4 4 4 4 4 4
30 X-801-9 Washer, hardened, 0.688 ID x 1.373 in. 20 20 20 20 20 20 20
31 GM47608 Fan, pusher 1 1 1 1 1 1 1
32 GM51285 Guard, belt, top 1 1 1 1 1 1
32 GM75664 Guard, belt, top 1
33 GM52139 Bracket, guard, left side 1 1 1 1 1 1 1
34 GM51292 Guard, belt, left side 1 1
34 GM67000 Guard, belt, left side 1 1 1 1
34 GM75667 Guard, belt, left side 1
35 GM51291 Guard, belt (chg alt), left 1 1
35 GM66999 Guard, belt (chg alt), left 1 1 1 1 1
36 GM52270 Guard, belt, left hand (BCA) 1 1 1 1 1 1 1
37 GM51290 Guard, belt (chg alt) left 1 1
37 GM66998 Guard, belt (chg alt) left 1 1 1 1 1
38 GM51289 Bracket, guard, left side 1 1 1 1 1 1
38 GM75669 Bracket, guard, left side 1
39 GM51288 Guard, belt, bottom 1 1 1 1 1 1
39 GM75665 Guard, belt, bottom 1
40 M961-12030-60 Screw, hex cap 2 2 2 2 2 2 2
41 X-507-7 Hose, radiator, straight, 3 in. ID 8 8 8 8 8 8 8
42 GM51287 Bracket, guard, right side 1 1 1 1 1 1
42 GM75668 Bracket, guard, right side 1
43 GM51286 Guard, belt, right side 1 1
43 GM66997 Guard, belt, right side 1 1 1 1
43 GM75666 Guard, belt, right side 1
44 GM51363 Guard, belt (chg alt), right 1 1
44 GM66996 Guard, belt (chg alt), right 1 1 1 1 1
45 GM51338 Guard, chg alt 1 1 1 1 1 1 1
46 GM51037 Guard, belt (chg alt), right 1 1
46 GM66995 Guard, belt (chg alt), right 1 1 1 1 1
47 GM52138 Bracket, guard, right side 1 1 1 1 1 1 1
47 X-400-230 Spacer, 0.531 ID x 1 OD x 1 in. 2 2 2 2 2 2 2

TP-6484 7/18 23
Group 104: Cooling System, continued
900/1000 kW

3, 4

26 2 1

49
16 5 21
17 12 22
41
18 21
12 12 45
14 15
12 12
13 12 41 44
17 14 9 23 27
12 12 10
12
9
20 15 15
19 15 9
10
11 9

24
25 40 28
31

6 29
7
6 30
8

32
43
42
39 33

38

34

35
46
37
47
48 36

6484_104_3

24 TP-6484 7/18
Group 104: Cooling System, continued
900/1000 kW
Quantity
Module

GM51329-MA1

GM51329-MA2

GM81189-MA1

GM81189-MA2
Item Part Number Description
1 GM50722 Radiator assembly 1 1
1 GM50723 Radiator assembly 1 1
2 276954 Cap, radiator 1 1 1 1
3 365289 Sensor, low fluid 1 1
4 X-6003-120 Conduit, convoluted 1 1
5 X-6014-115 Hose, radiator, wire insert, 1.25 in. ID 1 1 1 1
6 274545 Clamp, hose, 4.31/4.62 in. 2 2 2 2
7 X-6014-92 Hose, radiator, wire insert, 4.00 ID 1 1 1 1
8 GM50953 Tube, lower radiator 1 1 1 1
9 275527 Clamp, hose, 2.81/3.12 in. 4 4 4 4
10 X-6014-69 Hose, radiator, wire insert, 2.5 in. ID 2 2 2 2
11 GM52582 Tube, lower radiator 1 1 1 1
12 291542 Clamp, hose, 3.25/3.56 in. 12 12 12 12
13 GM50985 Tube, upper radiator 1 1 1 1
14 361560 Tube, upper radiator 2 2 2 2
15 X-507-7 Hose, radiator, straight, 3 in. ID 4 4 4 4
16 X-582-25 Connector, hose 3 3 3 3
17 X-426-9 Clamp, hose, 0.25/0.70 in. 6 6 6 6
18 X-6359-7 Hose, rubber, straight, 0.25 in. ID, 4.75 ft. 1 1 1 1
18 X-582-25 Connector, hose (not shown) 4 4 4 4
18 X-6359-9 Hose, rubber, straight, 0.25 in. ID, 11 ft. 2 2 2 2
19 X-391-44 Elbow, hose 2 2 2 2
20 225127 Adapter, bushing 2 2 2 2
21 X-426-19 Clamp, hose, 1.00/2.00 in. 4 4 4 4
22 X-6014-82 Hose, radiator, wire insert 1.25 in. ID 1 1 1 1
23 278788 Valve, drain, 3/8 in. NPT 2 2 2 2
24 M961-12040-82 Screw, hex cap 8 8 8 8
25 290945 Washer, hardened, 0.531 ID x 1.06 in. OD 8 8 8 8
26 GM50982 Support, radiator, left side 1 1 1 1
27 GM50980 Support, radiator 2 2 2 2
28 GM50981 Support, radiator, right side 1 1 1 1
29 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 4 4 4 4
30 X-801-9 Washer, hardened, 0.688 ID x 1.373 in. 20 20 20 20
31 GM10378 Fan, pusher 1 1 1 1
32 GM51324 Guard, belt, top 1 1 1 1
33 GM51326 Guard, belt left side 1 1 1 1
34 GM10545 Bracket, belt guard 1 1 1 1
35 GM10547 racket, belt guard mtg. 1 1 1 1
36 GM10542 Guard, belt, bottom 1 1 1 1
37 GM10546 Bracket, belt guard mtg. 1 1 1 1
38 GM10544 Bracket, belt guard mtg. 1 1 1 1
39 GM51325 Guard, belt right side 1 1 1 1
40 M961-16040-60 Screw, hex cap 4 4 4 4
41 X-507-6 Hose, straight coolant, 3 in. ID 2 2 2 2
42 GM51327 Guard, belt 1 1 1 1
43 GM51328 Bracket, belt guard mtg. 2 2 2 2
44 GM50984 Tube, lower radiator 1 1 1 1
45 M961-12030-60 Screw, hex cap 2 2 2 2
46 GM52629 Bracket, tube support 1 1 1 1
47 X-722-2 Clamp, muffler, 2.62 in. 1 1 1 1
48 X-6011-4 Washer, beveled, 0.44 ID x 1.25 in. OD 1 1 1 1

TP-6484 7/18 25
Group 104: Cooling System, continued
1250--2000 kW

1250 kW Shown

19, 20 23
32 33 35 38
22 34 36 28 40
2 37 39
31
21
26
24
19 27 25
20 28
29, 30
31

1
24, 25 42
3
4 46

4 44, 45
5
6
7

18
9 8 43
16, 17 10
11, 12 44, 45

15, 12 13, 14

6484_104_4

26 TP-6484 7/18
Group 104: Cooling System, continued
Quantity
Module

GM51417-MA1
GM51417-MA2
GM50812-MA1
GM50812-MA2
GM50812-MA3
GM51782-MA1
GM75499-MA1
GM75499-MA2
GM75499-MA3
Item Part Number Description
1 GM50724 Radiator assembly 1
1 GM50725 Radiator assembly 1
1 GM50726 Radiator assembly 1
1 GM50727 Radiator assembly 1
1 GM50728 Radiator assembly 1
1 GM50729 Radiator assembly 1
1 GM75471 Radiator assembly 1
1 GM75472 Radiator assembly 1
1 GM75473 Radiator assembly 1
2 276954 Cap, radiator 1 1 1 1 1 1 1 1 1
3 354969 Brace, radiator 2 2 2 2
3 GM22413 Brace, radiator 2 2 2 2
3 347436 Brace, radiator 2
4 X-801-9 Washer, hardened, 0.688 ID x 1.373 in. OD 8 8 8 8 8 8 8 8 8
5 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 8 8 8 8 8 8 8 8 8
6 354999 Bracket, radiator mounting 2 2 2 2 2 2 2 2 2
7 X-801-10 Washer, hardened, 1.062 ID x 2 in. OD 20 20 20 20 20 20 20 20 20
8 361046 Guard, radiator 1 1 1 1
8 GM22413 Guard, radiator 1 1
8 GM50599 Guard, radiator 1 1
8 347419 Guard, radiator 1
10 278788 Valve, drain, 3/8 in. NPTF 1 1 1 1 1 1 1 1 1
11 X-6014-31 Hose, radiator wire inset, 4.00 ID 1 1 1 1 1 1 1 1 1
12 274545 Clamp, hose, 4.31/4.62 in. 4 4 4 4 4 4 4 4 4
13 GM19337 Flange, water connection, inlet 1 1 1 1 1 1 1 1 1
14 M961-16040-60 Screw, hex cap 4 4 4 4 4 4 4 4 4
15 X-6014-91 Hose, radiator wire inset, 4.00 ID 1 1 1 1 1 1 1 1 1
16 GM19963 Bracket, inlet tube 1 1 1
16 GM50773 Bracket, inlet tube 1 1 1 1
16 GM50828 Bracket, inlet tube 1 1
17 289372 Clamp, muffler, 4.12 in. 1 1 1 1 1 1 1 1 1
18 GM19322 Tube, lower radiator 1 1 1 1 1 1 1 1 1
19 X-507-6 Hose, straight coolant, 3.00 in. ID 4 4 4 4 4 4 4 4 4
19 X-6006-3 Hose, radiator, straight, 3.5 in. ID 2 2 2 2 2 2 2 2 2
20 291542 Clamp, hose, 3.25/3.56 in. 12 12 12 12 12 12
20 GM51502 Clamp, hose 8 8 8
21 X-6359-14 Hose, rubber 3 3 3 3 3 3 3 3 3
22 354959 Guard, flat fan 4 4
22 GM79943 Guard, flat fan 4
22 GM21308 Guard, wire fan, upper 1 1 1 1 1 1 1
22 GM21309 Guard, wire fan, lower 1 1 1 1 1 1 1
23 354195 Shroud, venturi fan 3 3
23 GM60517 Shroud 4
24 X-6014-115 Hose, radiator wire inset, 1.25 ID 2 2 2 2 2 2 2 2 2
25 X-426-4 Clamp, hose, 1.31/2.25 in. 4 4 4 4 4 4 4 4 4
26 GM51408 Tube, radiator upper, middle 1 1
26 GM50605 Tube, radiator upper, middle 1 1 1 1 1 1
26 GM51779 Tube, radiator upper, middle 1
27 GM19607 Support, radiator tube 2 2 2 2 2 2 2 2 2
28 286283 Clamp, muffler, 3.12 in. 4 4 4 4 4 4 4 4 4
29 X-391-44 Elbow, hose 1 1 1 1 1 1 1 1 1
30 X-202-28 Bushing, reducing, 3/8 x 1/2 in. NTP 1 1 1 1 1 1 1 1 1
30 X-380-5 Connector, hose 2 2 2 2 2 2 2 2 2
31 X-426-9 Clamp, hose, 0.25/0.70 in. 6 6 6 6 6 6 6 6 6
32 GM51406 Tube, radiator upper, left 1 1
32 GM50603 Tube, radiator upper, left 1 1 1 1 1 1
32 GM51777 Tube, radiator upper, left 1
33 365289 Sensor, low fluid assembly 1 1 1 1 1 1 1 1 1
34 X-6003-8 Conduit, convoluted 1 1 1 1 1 1 1 1 1
35 GM17890 Plate, support 12 12
35 GM22400 Plate, support 16
36 M982-10-80 Nut, hex elastic stop 12 12 16
37 X-801-6 Washer,hardened, 0.469 ID x 0.922 in. OD 12 12 16
38 GM50811 Bracket 1 1 1 1 1 1 1 1 1
39 X-582-25 Connector, hose + vibra seal 3 3 3 3 3 3 3 3 3
Parts list continues on next page

TP-6484 7/18 27
Group 104: Cooling System, continued
1250--2000 kW, continued

1250 kW Shown
60 59
65

64
61, 62

63
68
56, 57, 58 47
67

55 66

54
53 48

73

69
70
49, 50, 51 5

72 71
52
52

80 83
74
75

76
79
81

82
77

78
6484_104_5a

28 TP-6484 7/18
Group 104: Cooling System, continued
Quantity
Module

GM51417-MA1

GM51417-MA2

GM50812-MA1

GM50812-MA2

GM50812-MA3

GM75499-MA1

GM75499-MA2

GM75499-MA3

GM51782-MA1
Item Part Number Description
40 GM51407 Tube, radiator upper, right 1 1
40 GM50604 Tube, radiator upper, right 1 1 1 1 1 1
40 GM51778 Tube, radiator upper, right 1
42 M960-12050-60 Screw, hex cap 3 3 3 3 3 3 3 3 3
43 GM50600 Tube, lower radiator 1 1 1 1 1 1 1 1 1
44 X-6014-74 Hose, radiator wire inset, 3.50 ID 2 2 2 2 2 2 2 2 2
45 291536 Clamp, hose, 3.75/4.06 in. 4 4 4 4 4 4 4 4
45 291537 Clamp, hose, 3.75/4.06 in. 4
46 GM50601 Tube, lower radiator 1 1 1 1 1 1 1 1 1
47 328246 Fan, pusher 1 1
47 GM19513 Fan, pusher 1 1 1
47 GM40814 Fan 1
47 GM75475 Fan 1 1 1
48 GM19587 Shaft, fan 1 1 1 1 1 1 1 1
48 347431 Shaft 1
49 GM28243 Shim, 110 mm OD x 16 gauge stainless 8 8 8 8 8 8 8 8 8
50 GM28244 Shim, 110 mm OD x 22 gauge stainless 2 2 2 2 2 2 2 2 2
51 GM28245 Shim, 110 mm OD x 28 gauge stainless 2 2 2 2 2 2 2 2 2
52 GM20151 Plate, bolting 6 6 6 6 6 6 6 6 6
53 328256 Key 1 1 1 1 1 1 1 1
54 274905 Bushing, pulley, 3.998 in. NPT 1 1 1 1 1 1 1 1
54 GM26225 Bushing, pulley 1
55 354984 Pulley 1 1 1 1 1 1 1 1
55 274906 Pulley 1
56 347430 Block, pillow 2 2 2 2 2 2 2 2 2
57 M934-20-80 Nut, hex 4 4 4 4 4 4 4 4 4
58 GM30510 Shim AR AR AR AR AR AR AR AR AR
59 GM19453 Pulley, Idler 1 1 1 1 1 1 1 1 1
60 X-25-29 Washer, plain, 0.812 ID x 1.469 in. OD 1 1 1 1 1 1 1 1 1
61 GM26339 Bracket, adjusting (idler mtg. plate) 1 1 1 1 1 1 1 1 1
62 X-801-15 Washer, hardened 6 6 6 6 6 6 6 6 6
63 GM26338 Plate, mounting (idler) 1 1 1 1 1 1 1 1 1
64 M982-12-80 Nut, hex elastic stop 1 1 1 1 1 1 1 1 1
65 GM26579 Shaft, pivot 1 1 1 1 1 1 1 1 1
66 GM52961 Support, fan guard 2 2 2 2 2 2 2 2
66 GM53089 Support, shaft guard 2
67 365644 Support, fan guard 2 2 2 2 2 2 2 2 2
68 GM52960 Guard, shaft 1 1 1 1 1 1 1 1
68 GM53088 Guard, shaft 1
69 GM64371 Frame, fan support 1 1 1 1 1 1 1 1
69 GM64373 Frame, fan support 1
70 GM19618 Belt, poly V 1 1 1 1 1 1 1 1
70 GM66038 Belt, poly V 1
71 GM19304 Frame, radiator, right hand 1 1
71 GM50716 Frame, radiator, right hand 1 1 1 1
71 GM50598 Frame, radiator, right hand 1 1
71 GM51781 Frame, radiator, right hand 1
72 GM19303 Frame, radiator, right hand 1 1
72 GM50715 Frame, radiator, right hand 1 1 1 1
72 GM50597 Frame, radiator, right hand 1 1
72 GM51780 Frame, radiator, right hand 1
73 GM19558 Tensioner, belt 1 1 1 1 1 1 1 1 1
Parts list continues on next page

TP-6484 7/18 29
Group 104: Cooling System, continued
1250--2000 kW, continued

1250 kW Shown
60 59
65

64
61, 62

63
68
56, 57, 58 47
67

55 66

54
53 48

73

69
70
49, 50, 51 5

72 71
52
52

80 83
74
75

76
79
81

82
77

78
6484_104_5a

30 TP-6484 7/18
Group 104: Cooling System, continued
Quantity
Module

GM51417-MA1

GM51417-MA2

GM50812-MA1

GM50812-MA2

GM50812-MA3

GM75499-MA1

GM75499-MA2

GM75499-MA3

GM51782-MA1
Item Part Number Description
74 GM50784 Guard, belt, left side, top 1 1 1 1 1 1 1 1
74 GM51773 Guard, belt, left side, top 1
75 GM50785 Guard, belt front 1 1 1 1 1 1 1 1
75 GM51774 Guard, belt front 1
76 GM50783 Guard, belt, left side, middle 1 1 1 1 1 1 1 1 1
77 GM50782 Guard, belt, left side, bottom 1 1 1 1 1 1 1 1 1
78 GM19961 Guard, bottom 1 1 1 1 1 1 1 1 1
79 GM50786 Guard, belt, right side 1 1 1 1 1 1 1 1
79 GM51775 Guard, belt, right side
80 GM50781 Guard, belt top 1 1 1 1 1 1 1 1
80 GM51776 Guard, belt top 1
80 GM53048 Bracket, support (not shown) 1 1 1 1 1 1
80 GM53085 Bracket, support (not shown) 1
81 GM52747 Guard, belt 1 1 1 1 1 1 1 1 1
82 GM53047 Guard, belt 1 1 1 1 1 1 1 1 1
83 GM60623 Guard, Belt (RS) 1
83 GM60624 Guard, Belt (LS) 1

TP-6484 7/18 31
Group 105: Engine
600 kW

10
11

3 1
4
12

2 5, 6, 7, 8 2

6484_105_1a

Qty.
Var.
Item Part Number Description 1
1 GM49797 Engine assembly, S6R, 600 kW 1
2 X-672-37 Clamp 4
3 M961-12030-60 Screw, hex cap 1
4 M125A--12--80 Washer, plain 1
5 GM10841 Adapter bushing 2
6 X-204-8 Pipe (3/8”npt x 1.50”) 2
7 X-202-23 Bushing, reducing, 3/8 x 3/4 in. NPT 2
8 X-268-1 Cap, pipe, 3/4 in. 2
9 M934-05-50 Nut, hex, 5 mm 1
10 X-22-11 Washer, lock, 0.262 ID x 0.469 OD 1
11 X-672-13 Clamp, insulated, 0.88 in. 1
12 GM74535 Terminal, Ground 1

32 TP-6484 7/18
Group 105: Engine
750/800 kW

2 4 5, 6, 7 10
5 9
3
8
6484_105_2a

Qty.
Var.
Item Part Number Description 2
1 GM41080 Engine assembly, S12A2, 800 kW 1
2 X-6292-4 Hose 1
3 X-426-19 Clamp, hose, 1.00/2.00 in. 3
4 X-206-9 Pipe, 3/4 in. NPT x 1.38 in. 1
5 X-268-1 Cap, pipe, 3/4 in. NPTF 2
6 X-209-5 Pipe, 1/2 in. NPT x 1.50 in. 1
7 153659 Bushing, reducing, 1/2 x 3/4 in. NPT 1
8 X-545-145 Cable, battery, No. 2/0 x 62 in., RED+ 1
9 X-672-32 Clamp, insulated, 1.06 in. 2
10 GM74535 Terminal, Ground 1

TP-6484 7/18 33
Group 105: Engine, continued
900/1000 kW

12
13
14

15
16
17
18
14
19

2, 3, 4 20 5 6 6 7 8, 9, 10 11 6 20 6484_105_3a

Qty.
Var.
Item Part Number Description 3
1 GM49798 Engine assembly, S12H, 1000 kW 1
2 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 2
3 X-6214-4 Cap 1
4 226917 Decal, negative battery connection 1
5 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 1
6 X-672-32 Clamp, insulated, 1.06 in. 4
7 X-672-3 Clamp, insulated 2
8 X-209-5 Nipple, pipe, 1/2 x 1 1/2 in. 2
9 168848 Bushing, reducing, 1/2 x 1 in. NPT 2
10 X-268-4 Cap, pipe 2
11 X-545-145 Cable, battery, No. 2/0 x 62 in., RED+ 1
12 324342 Clamp, hose, 3.43/3.75 in. 1
13 GM10964 Hose, breather 1
14 291542 Clamp, hose, 3.25/3.56 in. 2
15 GM52545 Bracket, breather tube 1
16 GM10579 Tube, breather, 3.00 in. 1
17 GM52546 Bracket, breather tube 1
18 286283 Clamp, muffler, 3.12 in. 2
19 X-6014-57 Hose, radiator, straight, 3 in. ID 1
20 GM74535 Terminal, Ground 2

34 TP-6484 7/18
Group 105: Engine, continued
1250--2000 kW

2
3

4
5 6
6484_105_4a

Quantity
Variation Number
Item Part Number Description 4 5 6
1 GM50464 Engine assembly, S12RH, 1250 kW 1
1 GM50465 Engine assembly, S16R, 1600 kW 1
1 GM50466 Engine assembly, S16R, 2000 kW 1
2 X-6014-97 Hose, radiator, wire inset 1.00 ID 2 2 2
3 X-426-12 Clamp, hose, 0.69/1.25 in. 2 2 2
4 X-206-9 Pipe, 3/4 in. NPT x 1.38 in. 2 2 2
5 X-268-1 Cap, pipe, 3/4 in. NPTF 2 2 2
6 GM77363 Terminal, Ground 1 1 1
7 GM62262 Shield, Heat (not shown) 1 1 1

TP-6484 7/18 35
Group 107: Nameplates and Decals
Quantity
Variation Number
Item Part Number Description 1 2 3
1 X-6232-3 Decal, stripes 1 1
1 X-6232-6 Decal, stripes 2
2 X-6246-1 Decal, Kohler Power System 1 1 2
3 X-6276-8 Logo, Kohler 2 2
4 224233 Decal, 1-800 number 1 1 1
5 226917 Decal, negative battery connection 1 1 1
6 238402 Decal, caution positive terminal only 2 2 2
7 249808 Decal, warning rotating parts 1 1 1
8 249809 Decal, caution hot engine 2 2 2
9 249810 Decal, warning hot coolant 1 1 1
10 255882 Decal, caution standby service connect 1 1 2
11 257438 Decal, danger moving rotor 1 1 2
12 294520 Decal, danger high voltage 1 1 2
13 GM60531 Decal, control height 1 1 1
14 GM13227 Decal, warning generator fan force 1 1
15 GM13228 Decal, warning lifting support 1 1
16 364116 Decal, caution welding disconnect 2 2 2
17 279748 Decal, caution 1 1
18 258815 Decal, warning voltage backfeed 1 1 2
19 345211 Decal, ground 1
20 GM79042 Decal, Phasing 2
21 GM79043 Decal, Phasing C--B--A 2
Note: Group 107: Nameplates and Decal items are not illustrated.

36 TP-6484 7/18
Group 109: Skid and Plant Mounting
600 kW

8 9 15
16
7 17
6
10 20
13 18
11 14
12

2
3 19
4
21 15
5
16
17
1

21 22

24
2
25 3 23
26 4
21 19

6484_109_1

Quantity
Module

GM12012-MA3

GM12012-MA4
Item Part Number Description
1 GM49365 Mount, engine, front 2 2
2 M933-18050-60 Screw, hex cap 8 8
3 M934-18-80 Nut, hex 8 8
4 M125A-18-80 Washer, plain 8 8
5 M6797A-18-80 Washer, lock 1 1
6 X-75-28 Plug, pipe, 1/2 in. 1 1
7 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1
8 X-215-2 Elbow, pipe, 90 x 3/4 in. NPT 1 1
9 X-206-2 Pipe, nipple, 3/4 in. NPT x 2 in. 1 1
10 GM10577 Adapter bushing 1 1
11 272701 Valve, oil drain 1 1
12 X-582-1 Coupling, hose 1 1
13 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2
14 X-577-48 Hose, rubber, straight, 0.62 in. ID 1 1
15 M125A-20-80 Washer, plain 4 4
16 M982-20-80 Nut, hex elastic stop 4 4
17 M931-20120-60 Screw, hex cap 4 4
18 361733 Plate, engine mounting 2 2
19 X-25-155 Washer, plain 4 4
20 365190 Vibromount 2 2
21 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 3 3
22 361734 Vibromount 2 2
23 361733 Plate, engine mounting 2 2
24 GM21085 Strap, ground, 16 in. 2 2
25 GM11972 Mount, engine, front 2 2
26 GM50609 Skid 1
26 GM50596 Skid 1

TP-6484 7/18 37
Group 109: Skid and Plant Mounting, continued
600 kW

19

16

Isolation Mounting

19

3 3

9
7
5 2
6, 11
10

1
2
Radiator End Generator End

12 13
14
20, 21

6057_109_2

38 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
600 kW
Quantity
Module

GM77241-MA3

GM77241-MA4
Item Part Number Description
2 X-25-155 Washer, plain 8 8
3 M931-20120-60 Screw, hex cap 4 4
3 M982-20-80 Nut, hex elastic stop 4 4
5 M125A-18-80 Washer, plain 12 12
5 M6797A-18-80 Washer, lock 12 12
5 M933-18050-60 Screw, hex cap 12 12
5 M934-18-80 Nut, hex 12 12
6 X-22-16 Washer, lock, .326 ID x .883 in. OD 3 3
7 365190 Vibromount 2 2
9 361734 Vibromount 2 2
10 361733 Plate, engine mounting 4 4
11 GM21085 Strap, ground (16 in.) 1 1
12 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1
12 GM10577 Adapter bushing 1 1
13 272701 Valve, oil drain 1 1
14 X-582-1 Coupling, hose 1 1
14 X-75-28 Plug, pipe, 1/2 in. 1 1
16 GM77254 Skid 1
16 GM77255 Skid 1
19 GM49365 Mount, engine, front 4 4
20 X-426-12 Clamp, hose, .69/1.25 in. 2 2
21 X-577-48 Hose, rubber, straight, .62 in. ID 1 1

TP-6484 7/18 39
Group 109: Skid and Plant Mounting, continued
750/800 kW

3 11
14
4 10
7 4
5 5
6 6

8, 9 13
12
16
1
2
15
19 11
4
20 5
21 6 17
22 10
23

12 18
25 13

24
26
30
27
28
29

6484_109_2

40 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
750/800 kW
Quantity
Module

GM51272-MA1

GM51272-MA2

GM77243-MA1

GM77243-MA2

GM80793-MA1

GM80793-MA2
Item Part Number Description
1 GM51273 Mount, rear engine 2 2 2 2 2 2
2 M933-18035-60 Screw, hex cap 8 8 8 8 8 8
3 M931-24120-60 Screw, hex cap 4 4 4
4 M931-20065-60 Screw, hex cap 8 8 4 8 8 8
5 M934-20-80 Nut, hex 12 12 12 12 12 12
6 M125A-20-80 Washer, plain 8 8 8 8 8 8
7 361668 Plate, spacer mounting 4 4
8 M934-24-80 Nut, hex 4 4
9 M125A-24-80 Washer, plain 4 4
10 361039 Plate, generator mounting 4 4 4 4
11 361054 Vibromount 4 4 4 4
12 M982-24-60 Nut, hex elastic stop 4 4 4 4
13 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4 4 4
14 M931-24160-60 Screw, hex cap 2 2 2 2
15 M931-24160-60 Screw, hex cap 2 2 2 2
16 X-22-16 Washer, lock., 0.326 ID x 0.883 in. OD 2 2 2 2
17 GM21085 Strap, ground, 16 in. 2 2 2 2
18 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 2 2 2 2
19 GM52625 Mount, front engine right 1 1 1 1 1 1
20 GM51274 Mount, front engine left 1 1 1 1 1 1
21 M933-20050-60 Screw, hex cap 4 4 4 4 4 4
22 M125A-20-80 Washer, plain 4 4 4 4
23 M934-20-80 Nut, hex 4 4 4 4
24 GM51079 Skid 1 1
24 GM77256 Skid 1 1
24 GM80791 Skid 1
24 GM80831 Skid 1
25 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1 1 1
26 272701 Valve, oil drain 1 1 1 1 1 1
27 X-577-28 Hose, rubber, straight, 0.62 in. ID 1 1 1 1 1 1
28 X-426-12 Clamp, hose, 0.69/1.25 in. 2 2 2 2 2 2
29 X-582-1 Connector, hose + vibra seal 1 1 1 1 1 1
30 X-75-28 Plug, pipe, 1/2 in. NPTF 1 1 1 1 1 1

TP-6484 7/18 41
Group 109: Skid and Plant Mounting, continued
900/1000 kW

1
2
3

4
5
6

7
14, 15 23
8 24
16, 17, 18 16, 17 29
9 19 28
22 27 30
13 20
12 25
11 10 22 26
21

6484_109_3

42 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
900/1000 kW
Quantity
Module

GM31224-MA3
GM31224-MA4
GM31226-MA3
GM31226-MA4
Item Part Number Description
1 M933-18035-60 Screw, hex cap 8 8 8 8
2 M125A-18-80 Washer, plain 8 8 8 8
3 M6797A-18-80 Washer, lock 1 1 1 1
4 M933-20055-60 Screw, hex cap 8 8 8 8
5 M934-20-80 Nut, hex 8 8 8 8
6 M125A-20-80 Washer, plain 8 8 8 8
7 GM50978 Skid 1 1
7 GM50979 Skid 1 1
8 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2 2 2
9 X-75-28 Plug, pipe, 1/2 in. 1 1 1 1
10 X-582-1 Coupling, hose 1 1 1 1
11 X-577-28 Hose, rubber, straight, 0.62 in. ID 1 1 1 1
12 272701 Valve, oil drain 1 1 1 1
13 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1
14 GM10458 Support, rear engine, right side 1 1
14 GM10521 Support, rear engine, right side 1 1
15 GM10459 Support, rear engine, left side 1 1
15 GM10522 Support, rear engine, left side 1 1
16 M931-24160-60 Screw, hex cap 4 4
17 M982-24-60 Nut, hex elastic stop 4 4
18 X-801-10 Washer, hardened, 1.062 ID x 2 in. OD 2 2
19 361919 Vibromount 2 2
20 361024 Mount, engine 2 2
21 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 4 4 4 4
22 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4
23 GM10457 Support, front engine 2 2
23 GM10520 Support, front engine 2 2
24 M931-20065-60 Screw, hex cap 4 4
24 M933-16050-60 Screw, hex cap 8 8
25 GM21085 Strap, ground, 16 in. 2 2
26 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 3 3
27 361039 Plate, generator mounting 2 2
28 361179 Vibromount 2 2
29 M934-20-80 Nut, hex 4 4
29 M6923-16-80 Nut, hex 8 8
30 M125A-20-80 Washer, plain 4 4
30 M125A-16-80 Washer, plain 8 8

TP-6484 7/18 43
Group 109: Skid and Plant Mounting, continued
900/1000 kW

22, 24

5a
5b
5c

19

16

17, 18 1

Isolation Mounting

19
17, 18

3 3
23
9
7
5 2
6, 11 8
10 4
1
2 4
Radiator End Generator End

15

12 13
14
20, 21

6057_109_2

44 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
900/1000 kW
Quantity
Module

GM80855-MA1
GM80855-MA2
GM80855-MA3
GM80855-MA4
GM80855-MA5
GM80855-MA6
GM80855-MA7
GM80855-MA8
Item Part Number Description
1 X-6011-3 Washer, beveled, .68 ID x 1.5 in. OD 4 4 4 4 4 4 4 4
2 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4 4 4 4 4 4 4
3 M931-24160-60 Screw, hex cap 4 4 4 4 4 4 4 4
4 M982-24-60 Nut, hex elastic stop 4 4 4 4 4 4 4 4
5a M934-20-80 Nut, hex 12 12 12 12 12 12 12 12
5b M125A-18-80 Washer, plain 7 7 7 7 7 7 7 7
5c M6797A-18-80 Washer, lock 1 1 1 1 1 1 1 1
6 X-22-15 Washer, lock 1 1 1 1 1 1 1 1
6 X-22-26 Washer, lock 1 1 1 1 1 1 1 1
6 X-25-26 Washer, plain 1 1 1 1 1 1 1 1
7 361919 Vibromount 2 2 2 2 2 2 2 2
8 361024 Mount, engine 2 2 2 2 2 2 2 2
9 361179 Vibromount 2 2 2 2 2 2 2 2
10 361039 Plate, generator mounting 2 2 2 2 2 2 2 2
11 GM21085 Strap, ground (16 in.) 2 2 2 2 2 2 2 2
12 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1 1 1 1 1
13 272701 Valve, oil drain 1 1 1 1 1 1 1 1
14 X-582-1 Coupling, hose 1 1 1 1 1 1 1 1
14 X-75-28 Plug, pipe, 1/2 in. 1 1 1 1 1 1 1 1
16 GM81140 Skid 1
16 GM80849 Skid 1
16 GM81144 Skid 1
16 GM80853 Skid 1
16 GM80847 Skid 1
16 GM80859 Skid 1
16 GM80851 Skid 1
16 GM81142 Skid 1
17 GM10458 Support, rear engine, RS 2 2 2 2 2 2 2 2
18 GM10459 Support, rear engine, LS 2 2 2 2 2 2 2 2
19 GM10457 Support, front engine 2 2 2 2 2 2 2 2
20 X-426-12 Clamp, hose, .69/1.25 in. 2 2 2 2 2 2 2 2
21 X-577-28 Hose, rubber, straight, .62 in. ID 1 1 1 1 1 1 1 1
22 M933-18035-60 Screw, hex cap 8 8 8 8 8 8 8 8
23 X-801-10 Washer, hardened, 1.062 ID x 2 in. OD 2 2 2 2 2 2 2 2
24 M6797A-18-80 Washer, lock 1 1 1 1 1 1 1 1

TP-6484 7/18 45
Group 109: Skid and Plant Mounting, continued
1250--2000 kW

1 1
2 6 2
5
3 7 3 4
13

8
12
9
10
11

6484_109_4

46 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
1250--2000 kW
Quantity
Module

GM19377-MA3
GM19377-MA4
GM32742-MA3
GM32742-MA4
Item Part Number Description
1 M933-18060-60 Screw, hex cap 12 12 8 8
2 M125A-18-80 Washer, plain 12 12 8 8
3 M934-18-80 Nut, hex 12 12 8 8
4 GM50739 Skid 1
4 GM50774 Skid 1
4 GM51411 Skid 1
4 GM51410 Skid 1
5 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1
6 GM10577 Adapter bushing 1 1 1 1
7 X-6278-4 Washer, nylon 1 1
8 272701 Valve, oil drain 1 1 1 1
9 X-577-47 Hose, rubber, straight, 0.62 in. ID 1 1 1 1
10 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2 2 2
11 X-582-1 Coupling, hose 1 1 1 1
12 X-75-28 Plug, pipe, 1/2 in. 1 1 1 1
13 X-211-1 Elbow, street, 90 x 1/2 in. NPT 1 1 1 1

TP-6484 7/18 47
Group 109: Skid and Plant Mounting, continued
1250--2000 kW

5
6
7

5
6
7

5
6
5 7
6
7
13
5
6
7
5
6
3 7
9 10
4

11

2 8

12

GM80627

48 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
1250--2000 kW
Quantity
Module

GM80626-MA1
GM80626-MA2
GM80626-MA3
GM80626-MA4
GM80626-MA5
GM80626-MA6
GM79362-MA1
GM79362-MA2
GM79362-MA3
Item Part Number Description
2 X-577-28 Hose, rubber, straight, .62 in. ID 1 1 1 1 1 1
2 X-577-47 Hose, rubber, straight, .62 in. ID 1 1 1
3 272701 Valve, oil drain 1 1 1 1 1 1 1 1 1
4 GM10577 Adapter, bushing 1 1 1 1 1 1 1 1 1
5 M125A-18-80 Washer, plain 8 8 8 8 8 8 12 12 12
6 M933-18060-60 Screw, hex cap 8 8 8 8 8 8 12 12 12
7 M934-18-80 Nut, hex 8 8 8 8 8 8 12 12 12
8 X-75-28 Plug, pipe, 1/2 in. 1 1 1 1 1 1 1 1 1
9 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1 1 1 1 1 1
10 X-211-1 Elbow, Street(90 deg x 1/2”nptf) 1 1 1 1 1 1 1 1 1
11 X-426-12 Clamp, hose, .69/1.25 in. 2 2 2 2 2 2 2 2 2
12 X-582-1 Connector, Hose 5/8” x 1/2” MIP Brass 1 1 1 1 1 1 1 1 1
13 GM80611 Skid 1
13 GM80612 Skid 1
13 GM80613 Skid 1
13 GM80614 Skid 1
13 GM80615 Skid 1
13 GM80616 Skid 1
13 GM79125 Skid 1
13 GM80623 Skid 1
13 GM80620 Skid 1

TP-6484 7/18 49
Group 201: Alternator and Mounting
64 63
62 51 52 53

30, 31 26
65
49
50 51
25, 29
Insulated Standoffs

68
66 18*

67
17*

1
19* 33
8

22
21
27
24

11

* See Control and Harness group


for part number.
Alternator
6 2
7

Drive Discs 14, 15, 16


35 12
(component of item1)
9
27 28 5 9
39 42 3
41
4
37 20
44 Skid
69 Solid Mount Isolation Mount

Alternator Parts

38
55
56
54
59
C0C1C2C3707N 65 57
40* C0C1C2C3707N

60
61
58
34

36

Inner Panel 28 20 Inner Panel Side View GM10489

50 TP-6484 7/18
Group 201: Alternator and Mounting
600-800 kW
Part Part
Item Number Description Qty. Item Number Description Qty.
1 See chart below Alternator assembly 1 31 361567 Base, tie wrap snapin 2
2 M931-20140-60 Screw, hex cap (isolation mount) 4 33 361271 Bus, ground 1
2 M931-20120-60 Screw, hex cap (solid mount) 4 34 361478 Retainer, inner panel 2
3 M934-20-80 Nut, hex (isolation mount) 8 35 GM10640 Guard, alternator 1
4 M982-20-80 Nut, hex elastic stop (isolation mt.) 4 36 X-634-16 Bushing, 1.312 x 1.50 in. NPT 1
4 M934-20-80 Nut, hex elastic stop (solid mount) 4 37 X-634-23 Bushing, 1.968 x 2.50 in. NPT 1
5 X-25-155 Washer, plain 4 38 X-67-43 Screw, thread-cutting 27
6 M961-16030-82 Screw, hex cap 6 39 272684 Relay 1
7 X-801-5 Washer, harden., 0.656 ID x 1.06 in. 6 40 * Terminal block 1
8 328903 Screen 1 41 361186 Panel, junction box, inner 1
9 361733 Plate, mounting (isolation mount) 4 42 272684 Relay 1
9 GM30445 Plate, mounting (solid mount) 4 44 365476 Bracket, inner panel 1
10 X-400-241 Spacer 4 49 X-6274-7 Rod, threaded 3
11 M961-12050-82 Screw, hex cap, 600 kW 16 50 X-6086-6 Washer, spring, .39 ID x .81 in. OD 6
11 M931-12050-82 Screw, hex cap, 750/800 kW 16 51 X-25-118 Washer, plain, .406 ID x 1 in. OD 9
11 M125A-12-80 Washer, hardened, 600 kW 16 52 X-83-7 Nut, hex, 3/8-16, zinc 6
11 290945 Washer, hardened, 750/800 kW 16 53 X-6128-29 Insulator, standoff, 3/8-16 x 2 in. 3
12 361734 Vibromount 2 54 GM24876 Voltage regulator, DVR2000E 1
13 X-400-239 Spacer 4 55 347071 Exciter rectifier assembly 1
14 365410 Shim 4 56 279773 Diode, standard polarity 1
15 365411 Shim 4 57 279775 Diode, reversing polarity 1
16 365412 Shim 4 58 279776 Surge suppressor 1
17 * Screw, hex flange machine 12 59 347160 Capacitor 1
18 * Panel, junction box, front 1 60 279778 Fuse, 5-amp 1
19 * Cover, louvered 1 61 279779 Fuse cap 1
20 X-22-12 Washer, lock, 0.262 ID x 0.743 in. 8 62 GM13563 Panel, inner door 1
21 X-22-14 Washer, lock, 0.391 ID x 0.975 in. 4 63 282829 Vibromount 6
22 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 4 64 GM13562 Bracket, door panel mounting, top 2
23 X-468-9 Cable tie, NRP 2 65 GM13564 Door, junction box 1
24 X-6086-6 Washer, spring, .39 ID x .81 in. OD 2 66 GM13565 Cover, access 1
25 X-6217-10 Screw, hex flange machine 25 67 X-50-2 Screw, slotted pan head machine 6
26 X-634-23 Bushing, 1.968 x 2.50 in. NPT 2 68 GM13561 Bracket, door panel mtg, bottom 1
27 X-83-7 Nut, hex, zinc, 3/8-16 2 69 GM15336 Bracket, inner panel mounting 1
28 229353 Mount, controller 4 * See Control and Harness group for part number.
29 295009 Retainer 2
30 GM21264 Harness, inner panel ground 1

Alternator Part Number and Mount Type


Use this table to identify the module number’s alternator part number
(item 1 of the parts illustration on the previous page) and mount type.

Part Number

Item 1,
Module Number Mount Type Alternator
GM30678-MA7 Isolation GM11976
GM30678-MA8 Isolation A-361756
GM30678-MA9 Isolation GM12022
GM30678-MA10 Isolation GM12023
GM30678-MA11 Isolation A-361760
GM31730-MA1 Isolation A-361756
GM31730-MA2 Solid A-361756
GM31730-MA3 Isolation A-361757
GM31730-MA4 Solid A-361757
GM31730-MA5 Isolation A-361758
GM31730-MA6 Solid A-361758
GM31730-MA7 Isolation A-361762
GM31730-MA8 Solid A-361762
GM31730-MA11 Isolation A-361759
GM31730-MA12 Solid A-361759
GM31730-MA13 Isolation A-361763
GM31730-MA14 Solid A-361763
GM31730-MA15 Isolation A-361760
GM31730-MA16 Solid A-361760
GM31730-MA17 Isolation A-361761
GM31730-MA18 Solid A-361761
GM31730-MA19 Isolation A-361764
GM31730-MA20 Solid A-361764

TP-6484 7/18 51
Group 201: Alternator and Mounting, continued
64 63
62 51 52 56
30, 31
26
65
49
50 51
25, 29 Insulated Standoffs

68
18*
66
67
17*

1
68 19* 33
8

22
21
27
24

11

* See Control and Harness group


for part number.
Alternator
6 2, 10
7

Drive Discs
14, 15, 16 12
(component of item 1) 35
9
27 28 5 9
39 42 3
41
4
37 20
44 Skid
69 Solid Mount Isolation Mount

Alternator Parts

38
55
56
54
59 65
57

60
71a 61
71b 58
34
71c 12 3 4 5 6

36

40* Inner Panel 28 20 Inner Panel Side View GM10489

52 TP-6484 7/18
Group 201: Alternator and Mounting, continued
900-2000 kW
Part Part
Item Number Description Qty. Item Number Description Qty.
1 See chart Alternator assembly 1 29 295009 Retainer 2
2 See chart Screw, hex cap 4 30 GM21264 Harness, inner panel ground 1
3 M934-20-80 Nut, hex, 900/1000 kW 8 31 361567 Base, tie wrap snapin 2
4 See chart Nut, hex 4 33 361271 Bus, ground 1
5 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 8 34 361478 Retainer, inner panel 2
6 See chart Screw, hex cap 6 35 GM10640 Guard, alternator 1
7 X-801-5 Washer, hardened, 0.656 ID x 36 X-634-16 Bushing, 1.312 x 1.50 in. NPT 1
1.06 in. OD 6 37 X-634-23 Bushing, 1.968 x 2.50 in. NPT 1
8 GM10562 Screen (7M frames) 1 38 X-67-43 Screw, slotted hex washer 27
8 328903 Screen (5M frames) 1 39 272684 Relay 1
8 328904 Screen, 1250-2000 kW 1 39 GM49747 Relay (GM58144- only) 1
9 361039 Plate, generator mtg. (iso. mt.) 4 40 295314 Terminal block 1
9 361061 Plate, generator mtg., 900/1000 kW 41 361186 Panel, junction box, inner 1
(solid mount) 4 42 272684 Relay 1
10 X-400-241 Spacer, 900/1000 kW (solid mount) 4 42 -- Relay (GM58144- only: see Group
10 X-801-10 Washer, hardened, 1250--2000 kW 4 301) 1
11 See chart Screw, hex cap 16 44 365476 Bracket, inner panel 1
12 361919 Vibromount, isolation mount 4 49 X-6274-7 Rod, threaded 3
13 X-400-239 Spacer 4 50 X-6086-6 Washer, spring, .39 ID x .81 in. OD 6
14 290743 Shim, 16 gauge 4 51 X-25-118 Washer, plain, .406 ID x 1 in. OD 9
15 290744 Shim, 7 gauge 4 52 X-83-7 Nut, hex, 3/8-16, zinc 6
16 291191 Shim, spring 4 53 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3
17 * Screw, hex flange machine 12 54 GM24876 Voltage regulator, DVR2000E 1
18 * Panel, junction box, front 1 55 347070 Exciter rectifier assembly 1
19 * Cover, louvered 1 56 279773 Diode, standard polarity 1
20 X-22-12 Washer, lock, .262 ID x .743 in. OD 8 57 279775 Diode, reversing polarity 1
21 X-22-14 Washer, lock, .391 ID x .975 in. OD 4 58 279777 Surge suppressor 1
22 X-25-118 Washer, plain, .406 ID x 1 in. OD 4 59 347160 Capacitor 1
23 X-468-9 Cable tie 2 60 279778 Fuse, 5-amp 1
24 X-6086-6 Washer, spring, .39 ID x .81 in. OD 2 61 279779 Fuse cap 1
25 X-6214-10 Screw, hex flange machine 25 62 GM13563 Panel, inner door 1
26 X-634-23 Bushing, 1.968 x 2.50 in. NPT 2 63 282829 Vibromount 6
27 X-83-7 Nut, hex, 3/8-16, zinc 2 64 GM13562 Bracket, door panel mounting, top 2
28 229353 Mount, controller 4 65 GM13564 Door, junction box 1
66 GM13565 Cover, access 1
67 X-50-2 Screw, slotted pan head machine 6
68 GM13561 Bracket, door panel mtg., bottom 1
69 GM15336 Bracket, inner panel mounting 1
70 GM57630 Bracket, Mounting (GM58144- only) 1
71a 292821 Fuse holder (GM58144- only) 1
71b GM58321 Strip, Marker (GM58144- only) 1
71c 358337 Fuse, 10 A, 250 V (GM58144- only) 2
* See Control and Harness group for part number.

TP-6484 7/18 53
Group 201: Alternator and Mounting, continued
64 63
62 51 52 56
30, 31
26
65
49
50 51
25, 29 Insulated Standoffs

68
18*
66
67
17*

1
68 19* 33
8

22
21
27
24

11

* See Control and Harness group


for part number.
Alternator
6 2, 10
7

Drive Discs
14, 15, 16 12
(component of item 1) 35
9
27 28 5 9
39 42 3
41
4
37 20
44 Skid
69 Solid Mount Isolation Mount

Alternator Parts

38
55
56
54
59 65
57

60
61
71 58
34
12 3 4 5 6

36

40* Inner Panel 28 20 Inner Panel Side View GM10489

54 TP-6484 7/18
Group 201: Alternator and Mounting, continued
900-2000 kW, continued
Alternator Part Number and Mount Type
Use this table to identify the module number’s alternator part number (item 1), mount type and items 2, 4, 6, and 11.

Module Alternator Item 2, Item 4, Item 6, Item 11,


Number Part Number Mount Type Screw, HC Nut, Hex Screw, HC Screw, HC
GM16900-MA1 F-361007 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA2 F-361008 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA3 F-361011 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA4 F-361014 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA5 F-361018 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA6 B-361005 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA7 B-361006 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA8 B-361010 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA9 B-361013 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA10 F-361016 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA11 F-361017 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA12 A-361003 Solid M933-24065-60 M934-24-80 M961-16030-82 M961-14050-82
GM16900-MA13 B-361004 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA14 B-361009 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA15 B-361012 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA16 B-361015 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA17 GM41659 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM16900-MA18 GM47964 Solid M933-24065-60 M934-24-80 M961-16045-82 M961-14050-82
GM31617-MA1 A-361758 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM31617-MA2 A-361758 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM31617-MA3 A-361762 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM31617-MA4 A-361762 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM31617-MA5 A-361765 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM31617-MA6 A-361765 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM31617-MA7 GM10490 Isolation M931-24160-60 M982-24-60 M933-16030-82 M961-12040-82
GM31617-MA8 GM10490 Solid M931-24120-60 M934-24-80 M933-16030-82 M961-12040-82
GM31617-MA9 A-361763 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM31617-MA10 A-361763 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM31617-MA11 GM10549 Isolation M931-24160-60 M982-24-60 M933-16045-82 M961-12040-82
GM31617-MA12 GM10549 Solid M931-24120-60 M934-24-80 M933-16045-82 M961-12040-82
GM31617-MA13 A-361764 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM31617-MA14 A-361764 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM31617-MA15 GM10550 Isolation M931-24160-60 M982-24-60 M933-16045-82 M961-12040-82
GM31617-MA16 GM10550 Solid M931-24120-60 M934-24-80 M933-16045-82 M961-12040-82
GM31617-MA17 GM10551 Isolation M931-24160-60 M982-24-60 M933-16045-82 M961-12040-82
GM31617-MA18 GM10551 Solid M931-24120-60 M934-24-80 M933-16045-82 M961-12040-82
GM58144-MA1 A-361758 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM58144-MA2 A-361758 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM58144-MA3 A-361762 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM58144-MA4 A-361762 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM58144-MA5 A-361765 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM58144-MA6 A-361765 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM58144-MA7 GM10490 Isolation M931-24160-60 M982-24-60 M933-16030-82 M961-12040-82
GM58144-MA8 GM10490 Solid M931-24120-60 M934-24-80 M933-16030-82 M961-12040-82
GM58144-MA9 A-361763 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM58144-MA10 A-361763 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM58144-MA11 GM10549 Isolation M931-24160-60 M982-24-60 M933-16045-82 M961-12040-82
GM58144-MA12 GM10549 Solid M931-24120-60 M934-24-80 M933-16045-82 M961-12040-82
GM58144-MA13 A-361764 Isolation M931-20160-60 M982-20-80 M933-16030-82 M961-12050-82
GM58144-MA14 A-361764 Solid M931-20120-60 M934-20-80 M933-16030-82 M961-12050-82
GM58144-MA15 GM10550 Isolation M931-24160-60 M982-24-60 M933-16045-82 M961-12040-82
GM58144-MA16 GM10550 Solid M931-24120-60 M934-24-80 M933-16045-82 M961-12040-82
GM58144-MA17 GM10551 Isolation M931-24160-60 M982-24-60 M933-16045-82 M961-12040-82
GM58144-MA18 GM10551 Solid M931-24120-60 M934-24-80 M933-16045-82 M961-12040-82

TP-6484 7/18 55
Group 201: Alternator and Mounting, continued
GM79361-

23 6 22
27

28

29

18
25
17
8
26
4
20
15 21 7 14
15 11 24
10
21
11 1
20 16 2
9
3
12
19
5
GM79361-
13

Item Part No. Description Qty.


1 290743 Shim AR
2 290744 Shim AR
3 291191 Shim AR
4 328904 Screen 1
5 361271 Bus, ground 1
6 GM75910 Panel, Component Mtg. 1
7 M125A-10-80 Washer, Plain 7
8 M125A-14-80 Washer, Plain 16
9 M6923-06-80 Nut, Hex 6mm 2
10 M6923-10-80 Nut, Hex 10mm 8
11 M931-10040-60 Screw, Hex Head 9
12 M933-06040-60 Screw, Hex Cap 2
13 M933-10030-60 Screw, Hex Cap 1
14 M933-24065-60 Screw, Hex Cap 4
15 M934-10-60 Nut, hex 3
16 M934-24-80 Nut, hex 4
17 M961-14050-82 Screw, Hex Head 16
18 M961-16045-82 Screw, Hex Head 12
19 X-22-12 Washer, lock 2
20 X-22-15 Washer, lock 6
21 X-25-118 Washer, plain, .406 ID x 1 in. OD 4
22 X-67-59 Screw, hex washer, thread-forming 4
23 X-284-23 Grommet 1
24 X-801-10 Washer,hardened, 1.062 ID x 2 in. OD 4
25 X-801-5 Washer,hardened, .656 ID x 1.06 in. OD 12
26 X-6086-6 Washer,spring 2
27 X-6210-2 Nut, flange spiralock, 1/4-20 8
28 See chart Junction Box Assembly 1
29 See chart Alternator Assy 1

56 TP-6484 7/18
Group 201: Alternator and Mounting, continued
Use this table to identify the module number’s alternator part number and junction
box part number.

Item 28, Item 29,


Alternator Junction Box Alternator
Module No. Description Assembly Assembly
GM79361-MA1 7M4046 GM75930-2** GM77510-1
GM79361-MA2 7M4048 GM75930-3** GM77510-2
GM79361-MA3 7M4050 GM75930-3** GM77510-3
GM79361-MA4 7M4172 GM75930-3** GM77510-4
GM79361-MA5 7M4366 GM75930-3** GM77510-5
GM79361-MA6 7M4052 GM75930-3** GM77511-1
GM79361-MA7 7M4054 GM75930-3** GM77511-2
GM79361-MA8 7M4056 GM75930-3** GM77511-3
GM79361-MA9 7M4058 GM75930-3** GM77511-4
GM79361-MA10 7M4174 GM75930-3** GM77511-5
GM79361-MA11 7M4176 GM75930-3** GM77511-6
GM79361-MA12 7M4288 GM75930-3** GM77511-7
GM79361-MA13 7M4290 GM75930-3** GM77511-8
GM79361-MA14 7M4292 GM75930-3** GM77511-9
GM79361-MA15 7M4368 GM75930-3** GM77511-10
GM79361-MA16 7M4370 GM75930-3** GM77511-11
GM79361-MA17 7M4374 GM75930-3** GM77511-12
GM79361-MA18 7M4376 GM75930-3 GM77511-13

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

Color Dependent Parts


Part Number Part Number
Kit No. Suffix Example (item 28)
GM79361--MA1--BLK --BLK GM75930--2--BLK
GM79361--MA2--BLK --BLK GM75930--3--BLK
GM79361--MA3--BLK --BLK GM75930--3--BLK
GM79361--MA4--BLK --BLK GM75930--3--BLK
GM79361--MA5--BLK --BLK GM75930--3--BLK
GM79361--MA6--BLK --BLK GM75930--3--BLK
GM79361--MA7--BLK --BLK GM75930--3--BLK
GM79361--MA8--BLK --BLK GM75930--3--BLK
GM79361--MA9--BLK --BLK GM75930--3--BLK
GM79361--MA10--BLK --BLK GM75930--3--BLK
GM79361--MA11--BLK --BLK GM75930--3--BLK
GM79361--MA12--BLK --BLK GM75930--3--BLK
GM79361--MA13--BLK --BLK GM75930--3--BLK
GM79361--MA14--BLK --BLK GM75930--3--BLK
GM79361--MA15--BLK --BLK GM75930--3--BLK
GM79361--MA16--BLK --BLK GM75930--3--BLK
GM79361--MA17--BLK --BLK GM75930--3--BLK

TP-6484 7/18 57
Group 201: Alternator and Mounting, continued
GM80796-

26 25
6
29

34
33

37 34 30
32
35
32
36

31

18
27
1
14
28
2
22
20 15
23 13 9
20 13 19 8
11
23 7 12
24 5
22
4 24 16
10
21
3

17

GM80796-

58 TP-6484 7/18
Group 201: Alternator and Mounting, continued
Quantity
Module

GM80796-MA1

GM80796-MA2

GM80796-MA3
Item Part Number Description
1 290945 Washer, hardened,.531 IDx1.06 in.OD 16 16 16
2 328903 Screen 1 1 1
3 361271 Bus, ground 1 1 1
4 361733 Plate, generator mounting 4 4 4
5 361734 Vibromount 4 4 4
6 GM75910 Panel, Component Mtg. 1 1 1
7 M125A-10-80 Washer, Plain 7 7 7
8 M125A-16-80 Washer, Plain 8 8 8
9 M125A-20-80 Washer, Plain 4 4 4
10 M6923-06-80 Nut, Hex 6mm 2 2 2
11 M6923-10-80 Nut, Hex 8 8 8
12 M6923-16-80 Nut, hex 8 8 8
13 M931-10040-60 Screw, Hex Head 9 9 9
14 M931-12050-82 Screw, Hex Cap 16 16 16
15 M931-20140-60 Screw, Hex Head 4 4 4
16 M933-06050-60 Screw, Hex Cap 2 2 2
17 M933-10030-60 Screw, Hex Cap 1 1 1
18 M933-16030-82 Screw, Hex Cap 6 6 6
19 M933-16060-60 Screw, Hex Head 8 8 8
20 M934-10-60 Nut, hex 3 3 3
21 M982-20-80 Nut, hex elastic stop 4 4 4
22 X-22-15 Washer, lock 6 6 6
23 X-25-118 Washer, plain, .406 ID x 1 in. OD 4 4 4
24 X-25-155 Washer, plain 8 8 8
25 X-67-59 Screw, hex washer, thread-forming 4 4 4
26 X-284-23 Grommet 1 1 1
27 X-801-5 Washer,hardened, .656 ID x 1.06 in. OD 6 6 6
28 X-6086-6 Washer,spring 2 2 2
29 X-6210-2 Nut, flange spiralock, 1/4-20 8 8 8
30 GM75930-2** Junction Box Assembly 5M (See page 60) 1 1 1
31 GM77507-2 Alternator Assy, 5M4032 1
31 GM77507-3 Alternator Assy, 5M4034 1
31 GM77507-11 Alternator Assy, 5M4276 1
32 X-25-118 Washer, plain, .406 ID x 1 in. OD 6 6
33 X-83-7 Nut, hex, 3/8-16, zinc 3 3
34 X-6086-6 Washer,spring, .39 ID x .81 in. OD 6 6
35 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3 3
36 X-6238-10 Bolt, Hex Cap 3 3
37 X-6274-7 Stud 3 3

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

Color Dependent Parts


Part Number Part Number
Kit No. Suffix Example (item 30)
GM80796--MA1--BLK --BLK GM75930--2--BLK
GM80796--MA2--BLK --BLK GM75930--2--BLK
GM80796--MA3--BLK --BLK GM75930--2--BLK

TP-6484 7/18 59
Group 201: Alternator and Mounting, continued
GM81167-

26 25
6
29

34
33

37 34 30
32
35
32
36

31

18
27
1
14
28
2
22
20 15
23 13 9
20 13 19 8
11
23 7 12
24 5
22
4 24 16
10
21
3

17

GM81167-

60 TP-6484 7/18
Group 201: Alternator and Mounting, continued
Quantity
Module

GM81167-MA1

GM81167-MA2

GM81167-MA3

GM81167-MA4

GM81167-MA5

GM81167-MA6
Item Part Number Description
1 290945 Washer, hardened,.531 IDx1.06 in.OD 16 16 16 16 16 16
2 328903 Screen 1 1 1 1 1 1
3 361271 Bus, ground 1 1 1 1 1 1
4 361733 Plate, generator mounting 4 4 4 4 4 4
5 361734 Vibromount 4 4 4 4 4 4
6 GM75910 Panel, Component Mtg. 1 1 1 1 1 1
7 M125A-10-80 Washer, Plain 7 7 7 7 7 7
8 M125A-16-80 Washer, Plain 8 8 8 8 8 8
9 M125A-20-80 Washer, Plain 4 4 4 4 4 4
10 M6923-06-80 Nut, Hex 6mm 2 2 2 2 2 2
11 M6923-10-80 Nut, Hex 8 8 8 8 8 8
12 M6923-16-80 Nut, hex 8 8 8 8 8 8
13 M931-10040-60 Screw, Hex Head 9 9 9 9 9 9
14 M931-12050-82 Screw, Hex Cap 16 16 16 16 16 16
15 M931-20140-60 Screw, Hex Head 4 4 4 4 4 4
16 M933-06050-60 Screw, Hex Cap 2 2 2 2 2 2
17 M933-10030-60 Screw, Hex Cap 1 1 1 1 1 1
18 M933-16030-82 Screw, Hex Cap 6 6 6 6 6 6
19 M933-16060-60 Screw, Hex Head 8 8 8 8 8 8
20 M934-10-60 Nut, hex 3 3 3 3 3 3
21 M982-20-80 Nut, hex elastic stop 4 4 4 4 4 4
22 X-22-15 Washer, lock 6 6 6 6 6 6
23 X-25-118 Washer, plain, .406 ID x 1 in. OD 4 4 4 4 4 4
24 X-25-155 Washer, plain 8 8 8 8 8 8
25 X-67-59 Screw, hex washer, thread-forming 4 4 4 4 4 4
26 X-284-25 Grommet 1 1 1 1 1 1
27 X-801-5 Washer,hardened, .656 ID x 1.06 in. OD 6 6 6 6 6 6
28 X-6086-6 Washer,spring 2 2 2 2 2 2
29 X-6210-2 Nut, flange spiralock, 1/4-20 8 8 8 8 8 8
30 GM75930-2** Junction Box Assembly 5M (See page 60) 1 1 1 1 1 1
31 GM77507-4 Alternator Assy, 5M4036 1
31 GM77507-5 Alternator Assy, 5M4038 1
31 GM77507-8 Alternator Assy, 5M4166 1
31 GM77507-9 Alternator Assy, 5M4168 1
31 GM77507-12 Alternator Assy, 5M4278 1
31 GM77507-13 Alternator Assy, 5M4280 1
32 X-25-118 Washer, plain, .406 ID x 1 in. OD 6
33 X-83-7 Nut, hex, 3/8-16, zinc 3
34 X-6086-6 Washer,spring, .39 ID x .81 in. OD 6
35 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3
36 X-6238-10 Bolt, Hex Cap 3
37 X-6274-7 Stud 3

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

Color Dependent Parts


Part Number Part Number
Kit No. Suffix Example (item 30)
GM81167--MA1--BLK --BLK GM75930--2--BLK
GM81167--MA2--BLK --BLK GM75930--2--BLK
GM81167--MA3--BLK --BLK GM75930--2--BLK
GM81167--MA4--BLK --BLK GM75930--2--BLK
GM81167--MA5--BLK --BLK GM75930--2--BLK
GM81167--MA6--BLK --BLK GM75930--2--BLK

TP-6484 7/18 61
Group 201: Alternator and Mounting, continued
GM81156-, GM81157-
24
25 5
29

34
33

37 34 30
32
35
32
36

31 40
41
42
16
27
19
7
28
1
21
13
17 22 6
10 8
17 11 12 8
22 11
18
23 4
21
2 23 9
14
20
3
26

15

GM81157-

62 TP-6484 7/18
Group 201: Alternator and Mounting, continued
Quantity
Module

GM81156-MA1

GM81156-MA2

GM81156-MA3

GM81156-MA4

GM81156-MA5

GM81157-MA1

GM81157-MA2

GM81157-MA3

GM81157-MA4
Item Part Number Description
1 328903 Screen 1 1 1 1 1
1 GM10562 Screen 1 1 1 1
2 361039 Plate, generator mounting 4 4 4 4 4 4 4 4 4
3 361271 Bus, ground 1 1 1 1 1 1 1 1 1
4 361919 Vibromount 4 4 4 4 4 4 4 4 4
5 GM75910 Panel, Component Mtg. 1 1 1 1 1 1 1 1 1
6 M125A-10-80 Washer, Plain 7 7 7 7 7 7 7 7 7
7 M125A-12-80 Washer, Plain 16 16 16 16 16 16 16 16 16
8 M125A-20-80 Washer, Plain 12 12 12 12 12 8 8 8 8
8 M125A-24-80 Washer, Plain 4 4 4 4
9 M6923-06-80 Nut, Hex 6mm 2 2 2 2 2 2 2 2 2
10 M6923-10-80 Nut, Hex 10mm 8 8 8 8 8 8 8 8 8
11 M931-10040-60 Screw, Hex Head 9 9 9 9 9 9 9 9 9
12 M931-20065-60 Screw, Hex Cap 8 8 8 8 8 8 8 8 8
13 M931-20160-60 Screw, Hex Head 4 4 4 4 4
13 M931-24160-60 Screw, Hex Head 4 4 4 4
14 M933-06050-60 Screw, Hex Cap 2 2 2 2 2 2 2 2 2
15 M933-10030-60 Screw, Hex Cap 1 1 1 1 1 1 1 1 1
16 M933-16030-82 Screw, Hex Cap 6 6 6 6 6 6
16 M933-16045-82 Screw, Hex Cap 6 6 6
17 M934-10-60 Nut, hex 3 3 3 3 3 3 3 3 3
18 M934-20-80 Nut, hex 8 8 8 8 8 8 8 8 8
19 M961-12050-82 Screw, Hex Head 16 16 16 16 16
19 M933-12040-82 Screw, Hex Head 16 16 16 16
20 M982-20-80 Nut, hex 4 4 4 4 4
20 M982-24-60 Nut, hex 4 4 4 4
21 X-22-15 Washer, lock 6 6 6 6 6 6 6 6 6
22 X-25-118 Washer, plain, .406 ID x 1 in. OD 4 4 4 4 4 4 4 4 4
23 X-25-152 Washer, plain 8 8 8 8 8 8 8 8 8
24 X-67-59 Screw, hex washer, thread-forming 4 4 4 4 4 4 4 4 4
25 X-284-23 Grommet 1 1 1 1 1 1 1 1 1
26 X-400-239 Spacer 4 4 4 4 4
27 X-801-5 Washer,hardened, .656 ID x 1.06 in. OD 6 6 6 6 6 6 6 6 6
28 X-6086-6 Washer,spring 2 2 2 2 2 2 2 2 2
29 X-6210-2 Nut, flange spiralock, 1/4-20 8 8 8 8 8 8 8 8 8
30 GM75930-2** Junction Box Assembly 5M (See page 60) 1 1 1 1 1 1
30 GM75930-3** Junction Box Assembly 7M (See page 60) 1 1 1
31 GM77507-4 Alternator Assy, 5M4036 1
31 GM77507-5 Alternator Assy, 5M4038 1
31 GM77507-9 Alternator Assy, 5M4168 1
31 GM77507-13 Alternator Assy, 5M4280 1
31 GM77507-6 Alternator Assy, 5M4044 1
31 GM77509-2 Alternator Assy, 7M4046 1
31 GM77509-4 Alternator Assy, 7M4170 1
31 GM77509-6 Alternator Assy, 7M4282 1
31 GM77509-8 Alternator Assy, 7M4284 1
32 X-25-118 Washer, plain, .406 ID x 1 in. OD 6
33 X-83-7 Nut, hex, 3/8-16, zinc 3
34 X-6086-6 Washer,spring, .39 ID x .81 in. OD 6
35 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3
36 X-6238-10 Bolt, Hex Cap 3
37 X-6274-7 Stud 3
40 GM10640 Guard, alternator 1 1 1 1
41 X-6210-7 Nut, flange spiralock, 5/16-28 2 2 2 2
42 X-6238-1 Bolt, Hex Cap 2 2 2 2

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

TP-6484 7/18 63
Color Dependent Parts
Part Number Part Number
Kit No. Suffix Example (item 30)
GM81156--MA1--BLK --BLK GM75930--2--BLK
GM81156--MA2--BLK --BLK GM75930--2--BLK
GM81156--MA3--BLK --BLK GM75930--2--BLK
GM81156--MA4--BLK --BLK GM75930--2--BLK
GM81156--MA5--BLK --BLK GM75930--2--BLK
GM81157--MA1--BLK --BLK GM75930--2--BLK
GM81157--MA2--BLK --BLK GM75930--3--BLK
GM81157--MA3--BLK --BLK GM75930--3--BLK
GM81157--MA4--BLK --BLK GM75930--3--BLK

64 TP-6484 7/18
Group 201: Alternator and Mounting, continued

4
8

5
10

5 7

6
Items not shown: 3, 8, 9
GM75930--D

Quantity
Part Module Number
Item Number Description GM75930-1 GM75930-2 GM75930-3
2 361567 Base, tie wrap snapin 5 5 5
3 GM11040-7 Insert, Threaded (M6 x 1.0 Hex) 76 76 76
4 GM75889** Box, Junction (4M) 1
4 GM75890** Box, Junction (5M) 1
4 GM75891** Box, Junction (7M) 1
5 GM75892 Panel, J-Box (Louvered) 2 2 2
6 GM75895 Panel, J-Box (Cable Entry) 2 2 2
7 GM78489 Guard, Shelf 4M 1
7 GM78490 Guard, Shelf 5M/7M 1 1
8 M6921-06016-60 Screw, Hex Flnge M6x16mm flly thrd js500 32 32 32
9 X-284-2 Grommet, round (2 in. dia.) 1 1 1
10 X-284-25 Grommet, round 1 1 1

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

Color Dependent Parts


Part Number Part Number
Module No. Suffix Example (item 4)
GM75930--1--BLK --BLK GM75889--BLK
GM75930--2--BLK --BLK GM75890--BLK
GM75930--3--BLK --BLK GM75891--BLK

TP-6484 7/18 65
Group 301: Control and Harness
3+ Controller

1
15 5
2 1 6
15
35 2
15
8
5 34 7
6 6
8
34 8
2 7
600 kW 900/1000 kW
750/800 kW
49a Governor controller
15
40 49b
24 28a 30
39 41 4 23 28b
42
38 43 23
2
44
45
25
36 19
3
37
18
36
36
1250--2000 kW 20

27

16
Inner Panel

31
32
13
33
21a 10
C0
C1
C2
C3
70
7N
21b 14
C0
C1
C2
C3
70
7N
21c
13
123456

11, 12 6484_301_1

66 TP-6484 7/18
Group 301: Control and Harness
3+ Controller
Quantity
Module

GM31736-MA1
GM50801-MA1
GM31503-MA1
GM31503-MA2
GM16933-MA1
GM16933-MA2
GM54815-MA1
GM54815-MA2
GM60168-MA1
GM60168-MA2
Item Part Number Description
1 GM10576 Adapter bushing 1 1
2 343474 Sender, oil pressure 1 1 1 1 1 1 1 1 1 1
3 241481 Switch, high temperature shutoff 1 1 1 1 1 1 1 1 1
3 GM50832 Switch-sender 1
4 268298 Sender, water temperature 1 1 1 1 1 1 1 1 1
5 GM12035 Adapter bushing 1 1 1 1 1 1
5 GM10576 Adapter bushing 1 1
6 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1
7 X-75-1 Plug, pipe, 1/8 1 1 1
8 X-203-16 Fitting, tee, 1/8 x 1/8 x 1/8 in., pipe 1 1 1
8 164037 Cross pipe, 1/8 in. 1
9 GM50744 Harness, engine 1
9 GM31234 Harness, engine 1 1
9 GM31852 Harness, engine 1
9 GM16935 Harness, engine 1 1
9 GM51493 Harness, engine 1 1 1 1
10 233959 Diode, 6 A 7 5 7 7 7 7 7 7 7 7
11 292800 Connector, cable 1 1 1 1 1 1 1 1 1 1
12 295145 Connector, 24-position 1 1 1 1 1 1 1 1 1 1
13 GM11422 Connector 3 1 2 2 2 2 2 2 2 2
14 GM11423 Connector 1 1 1 1 1 1 1 1 1
15 GM10574 Switch, pressure, LOP 1 1 1 1
15 GM10575 Switch, pressure 1 1 1 1 1 1
16 X-672-31 Clamp, insulated, 0.75 in. 1 1
18 X-6217-10 Screw, hex flange machine 12 10 22 24 38 38 24 24 24 24
19 361184-BLK Panel, junction box, front 1 1 1 1 1 1 1 1 1 1
20 361826-BLK Panel, junction box (5M and 7M4046 alt.) 1 1 1
20 328901-BLK Panel, junction box (7M alt. except 7M4046) 1 1 1 1 1 1 1
21a X-49-6 Screw, cross recess 2 2 2 2 2 2 2 2 2 2
21b 255080 Marker, strip 1 1 1 1 1 1 1 1 1 1
21c 295314 Terminal block 1 1 1 1 1 1 1 1 1 1
23 X-22-11 Washer, lock 8 8 8 8 8 8 8 8 8 8
24 229353 Vibromount 4 4 4 4 4 4 4 4 4 4
25 X-284-3 Grommet, round 2 2 2 2 2 2 2 2 2 2
27 X-545-149 Cable, battery 1 1 1 1 1 1
28a GM30658 Bracket, governor mounting 3 3 3 3 3 3 3 3 3 3
28b GM46823 Bracket, governor mounting 1 1 1 1 1 1 1 1 1 1
30 GM46824 Cover, governor 1 1 1 1 1 1 1 1 1 1
31 X-6027-5 Connector, conduit 1 1 1 1 1 1 1 1 1 1
32 X-6026-30 Conduit, flexible 1 1 1 1 1 1 1 1 1 1
33 GM51521 Conduit, inner sleeve 1 1 1 1 1 1 1 1 1 1
34 X-215-19 Elbow, pipe, 90 x 1/8 in. NPT 1
34 267428 Fitting, 45 street elbow 1
35 X-217-2 Pipe, nipple, 1/8 in. NPT x 1.50 in. 1
36 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 3 3 3 3 3 3
37 267548 Block, oil gauge 1 1 1 1 1 1
38 GM35184 Bracket, sender 1 1 1 1 1 1
39 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1
40 X-75-4 Plug, pipe, 1/8 in. NPT 2 2 2 2 2 2
41 223033 Strap, ground, 5 in. 1 1 1 1 1 1
42 X-447-10 Elbow, male tube, 90 1 1 1 1 1 1
43 259632 Bumper 1 1 1 1 1 1
44 270727 Fuel line, flexible 1 1 1 1 1 1
45 GM12035 Adapter, bushing 1 1
46 GM10669 Shield, heat, 32 mm ID x 305 mm (not shown) 1 1 1 1
47 GM54825 Shield, heat, 20 mm ID x 103 mm (not shown) 2 2 2 2
49a GM24876-S Regulator, Voltage (Digital) 1 1 1 1 1 1 1 1 1 1
49b GM66039 Screw, Plastic Tapping, 6-19 x 0.625 6 6 6 6 6 6 6 6 6 6

TP-6484 7/18 67
Group 301: Control and Harness, continued
3+ Controller

5
15 5
2 1 6
15
35 2
15
8
5 34 7
6 6
8
34 8
2 48 7
600 kW 900/1000 kW
750/800 kW
Governor controller
15
40 28a 30
39 24
41 4 49a 23 28b
42 49b
38 43 23
2
44
45
25
36 19
3
37
18
36
36
1250-2000 kW 20

27

50 16
Inner Panel

31
32
13
33
21a 10
C0
C1
C2
C3
70
7N
21b 14
C0
C1
C2
C3
70
7N
21c
13
123456

11

68 TP-6484 7/18
Group 301: Control and Harness, continued
3+ Controller
Quantity
Module

GM74826-MA1
GM74828-MA1
GM74829-MA1
GM74829-MA2
GM74831-MA1
GM74831-MA2
GM74833-MA1
GM74833-MA2
Item Part Number Description
1 GM10576 Adapter bushing 1 1
2 343474 Sender, oil pressure 1 1 1 1 1 1 1 1
3 241481 Switch, high temperature shutoff 1 1 1 1 1 1 1
3 GM50832 Switch--Sensor 1
4 268298 Sender, water temperature 1 1 1 1 1 1 1
4 GM10669 Shield, Heat (32mm ID x 305 mm L) (not shown) 1 1 1 1
4 GM54825 Shield, Heat (not shown) 2 2 2 2
5 GM12035 Adapter bushing 1 1
5 GM10576 Adapter bushing 1 1
6 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1
7 X-75-1 Plug, pipe, 1/8 1 1 1
8 X-203-16 Fitting, tee, 1/8 x 1/8 x 1/8 in., pipe 1 1 1
8 164037 Cross pipe, 1/8 in. 1
9 GM74812 Harness, Eng Mits T2 600kW Dec 3+ 1
9 GM74814 Harness, Eng Mits 750-800kW Dec3+ 1
9 GM74815 Harness, Eng Mits T2 900-1000kW Dec3+ 1 1
9 GM74817 Harness, Eng Mits T1 1250-1600kW Dec3+ 1 1 1 1
10 233959 Diode, 6 A 5 3 7 7 7 7 7 7
11 295145 Connector, 24-position 1 1 1 1 1 1 1 1
13 GM11422 Connector 1 2 2 2 2 2 2 2
14 GM11423 Connector 1 1 1 1 1 1 1
15 GM10574 Switch, pressure, LOP 1 1 1 1
15 GM10575 Switch, pressure 1 1 1 1
16 X-672-31 Clamp, insulated, 0.75 in.
18 X-6217-10 Screw, hex flange machine 28 12 22 24 24 24 24 24
19 361184-BLK Panel, junction box, front 1 1 1 1 1 1 1 1
20 361826-BLK Panel, junction box 1 1 1
20 328901-BLK Panel, junction box 1 1 1 1 1
21a X-49-6 Screw, cross recess 2 2 2 2 2 2 2 2
21b 255080 Marker, strip 1 1 1 1 1 1 1 1
21c 295314 Terminal block 1 1 1 1 1 1 1 1
23 X-22-11 Washer, lock 8 8 8 8 8 8 8 8
24 229353 Vibromount 4 4 4 4 4 4
25 X-284-3 Grommet, round 2 2 2 2 2 2
27 X-545-149 Cable, battery 1 1 1 1
28a GM30658 Bracket, governor mounting 3 3 3 3 3 3
28b GM46823 Bracket, governor mounting 1 1 1 1 1 1
30 GM46824 Cover, governor 1 1 1 1 1 1
31 X-6027-5 Connector, conduit 1 1 1 1 1 1
32 X-6026-30 Conduit, flexible 1 1 1 1 1 1
33 GM51521 Conduit, inner sleeve 1 1 1 1 1 1 1
34 X-215-19 Elbow, pipe, 90 x 1/8 in. NPT 1
34 267428 Fitting, 45 street elbow 1
35 X-217-2 Pipe, nipple, 1/8 in. NPT x 1.50 in. 1
36 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 3 3 3 3
37 267548 Block, oil gauge 1 1 1 1
38 GM35184 Bracket, sender 1 1 1 1
39 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1
40 X-75-4 Plug, pipe, 1/8 in. NPT 2 2 1 1
41 223033 Strap, ground, 5 in. 1 1 1 1
42 X-447-10 Elbow, male tube, 90 1 1 1 1
43 259632 Bumper 1 1 1 1
44 265462 Fuel line, flexible 1 1
44 270727 Fuel line, flexible 1 1
45 GM12035 Adapter, bushing 1 1 1 1
48 GM74810 Chattering Relay (supplied with engine) 1
48 GM74811 Synchronizing Relay (supplied with engine) 1 1 1 1 1 1 1
49a GM24876-S Regulator, Voltage (Digital) 1 1 1 1 1 1 1 1
49b GM66039 Screw, Plastic Tapping, 6-19 x 0.625 6 6 6 6 6 6 6 6
50 GM49747 Relay, 24V DC 1 1

TP-6484 7/18 69
Group 301: Control and Harness, continued
550 Controller

34

Governor controller

24 30
23 28
23

3
25
19

18
26
17 20

27

16

Inner Panel
31
32
13
33
10
14

13
22a--f
9

123456

11, 12
6484_301_2

70 TP-6484 7/18
Group 301: Control and Harness, continued
550 Controller
Quantity
Module

GM50802-MA1
GM31851-MA1
GM31504-MA1
GM31504-MA2
GM30952-MA1
GM30952-MA2
GM52968-MA1
GM52968-MA2
Item Part Number Description
1 GM12035 Adapter bushing 1 1 1 1 1 1
1 GM10576 Adapter bushing 1 1
2 GM70917-1 Sensor, pressure, 1/8-27 NPT 1 1 1 1 1 1 1 1
3 GM31990 Kit, Sensor, temp. 1 1 1 1 1 1 1 1
9 GM50743 Harness, engine 1
9 GM31233 Harness, engine 1 1
9 GM31853 Harness, engine 1
9 GM17434 Harness, engine 1 1
9 GM46930 Harness, 5 ft. 1 1
9 GM51492 Harness, engine 1 1
10 233959 Diode, 6 A 7 7 7 7 7 7 7 7
11 292800 Connector, cable 1 1 1 1 1 1 1 1
12 295145 Connector, 24-position 1 1 1 1 1 1 1 1
13 GM11422 Connector 1 1 1 1 1 2 2 1
14 GM11423 Connector 1 1 1 1 1 1 1 1
16 X-672-31 Clamp, insulated, 0.75 in. 1 1
17 GM11718 PCB assy., Marathon excitation interface 1 1 1 1 1 1 1 1
18 X-6217-10 Screw, hex flange machine 28 12 20 22 24 24 24 24
19 361184-BLK Panel, junction box, front 1 1 1 1 1 1 1 1
20 361826-BLK Panel, junction box (5M and 7M4046 alt.) 1 1 1
20 328901-BLK Panel, junction box (7M alt. except 7M4046) 1 1 1 1 1
22a X-49-6 Screw, cross recess 2 2
22b 254127 Marker, strip 1 1
22c X-405-2 Terminal block 1 1
22d GM13980 PCB assy., CT burden resistor 1 1 1 1 1 1
22e X-70-12 Nut, hex machine screw, 8-32 4 4 4 4 4 4
22f X-712-9 Spacer, 0.25 OD, 0.5 in. 4 4 4 4 4 4
23 X-22-11 Washer, lock 8 8 8 8 8 8 8 8
24 229353 Vibromount 4 4 4 4 4 4 4 4
25 X-284-3 Grommet, round 2 2 2 2 2 2 2 2
26 M965A-06012-20 Screw, pan head machine 4 4 4 4 4 4 4 4
27 X-545-149 Cable, battery 1 1 1 1
28a GM30658 Bracket, governor mounting 3 3 3 3 3 3 3 3
28b GM46823 Bracket, governor mounting 1 1 1 1 1 1 1 1
30 GM46824 Cover, governor 1 1 1 1 1 1 1 1
31 X-6027-5 Connector, conduit 1 1 1 1 1 1 1 1
32 X-6026-30 Conduit, flexible 1 1 1 1 1 1 1 1
33 GM51521 Conduit, inner sleeve 1 1 1 1 1 1 1 1
34 X-555-2 Elbow, street, 90 x 1/8 in. NPTF 1 1 1
34 267428 Fitting, 45 street elbow 1
35 GM10669 Shield, heat, 32 mm ID x 305 mm (not shown) 1 1

TP-6484 7/18 71
Group 301: Control and Harness, continued
550/6000 Controller

34 37

Governor controller

24 30
23 28
23

3
25
19

18
26
17 20

27

16

50
Inner Panel
31
32
13
33
10
14

22a--f 13

123456

11

72 TP-6484 7/18
Group 301: Control and Harness, continued
550/6000 Controller
Quantity
Module

GM74835-MA1
GM74837-MA1
GM74838-MA1
GM74838-MA2
GM74841-MA1
GM74841-MA2
Item Part Number Description
1 GM12035 Adapter bushing 1 1 1 1 1 1
2 GM70917-1 Sender, Pressure, 0-150psi, 1/8-27 NPTF 1 1 1 1 1 1
3 GM31990 Kit, Temperature Sensor 1 1 1 1 1 1
3 GM10669 Shield, heat (32mm id x 305mm length) 1 1
9 GM74819 Harness, Eng Mits T2 600kW DEC550/6000 1
9 GM74821 Harness, Eng Mits 750-800kW DEC550/6000 1
9 GM74822 Harness, Eng MitsT2 900-1000kW DEC550/6000 1 1
9 GM74824 Harness, EngMitsT2 1250-2000kW DEC550/6000 1 1
10 233959 Diode, 6 A 2 7 7 7 7 7
11 295145 Connector, 24-position 1 1 1 1 1 1
13 GM11422 Connector 1 3 2 2 2 2
16 X-672-31 Clamp, insulated, 0.75 in. 1 1
17 GM11718 PCB assy., Marathon excitation interface 1 1 1 1 1 1
18 X-6217-10 Screw, hex flange machine 28 12 22 24 24 24
19 361184-BLK Panel, junction box, front 1 1 1 1 1 1
20 361826-BLK Panel, junction box 1 1 1
20 328901-BLK Panel, junction box 1 1 1
22a X-49-6 Screw, cross recess 1
22b 254127 Marker, strip 1
22c X-405-2 Terminal block 1
22d GM13980 PCB assy., CT burden resistor 1 1 1 1 1
22e X-70-12 Nut, hex machine screw, 8-32 4 4 4 4 4
22f X-712-9 Spacer, 0.25 OD, 0.5 in. 4 4 4 4 4
23 X-22-11 Washer, lock 8 8 8 8
24 229353 Vibromount 4 4 4 4
25 X-284-3 Grommet, round 2 2 2 2
26 M965A-06012-20 Screw, pan head machine 4 4 4 4 4 4
27 X-545-149 Cable, battery 1 1
28 GM30658 Bracket, governor mounting 3 3 3 3
28 GM46823 Bracket, governor mounting 1 1 1 1
30 GM46824 Cover, governor 1 1 1 1
31 X-6027-5 Connector, conduit 1 1 1 1
32 X-6026-30 Conduit, flexible 1 1 1 1
33 GM51521 Conduit, inner sleeve 1 1 1 1
34 X-555-2 Elbow, street, 90 x 1/8 in. NPTF 1 1 1
34 267428 Fitting, 45 street elbow 1
37 GM74810 Chattering Relay (supplied with engine) 1
37 GM74811 Synchronizing Relay (supplied with engine) 1 1 1 1 1
50 GM49747 Relay, 24V DC 1 1

TP-6484 7/18 73
Group 301: Control and Harness, continued
550/3000/6000/APM402 Controller

12

17 41
18 42 32 31

11

3
16 13
10
25
33
17
18

29 29
1

30

28

15
26
4
8
9
7 34
39
24
5
27
40

5
5 2
14

74 TP-6484 7/18
Group 301: Control and Harness, continued
550/3000/6000/APM402 Controller
Quantity
Module

GM79363-MA1
GM79363-MA2
GM79363-MA3
GM80794-MA1
GM80794-MA2
GM80795-MA1
GM81544-MA1
GM81544-MA2
GM81545-MA1
Item Part Number Description
1 324861 Coupling, black plastic 12 12 12 12 12 12 12 12 12
2 GM11040-7 Insert, Threaded (M6 x 1.0 Hex) 2 2 2 2 2 2 4 4 4
3 GM12035 Adapter bushing 1 1 1 1 1 1 1 1 1
4 GM13980 PCB assy., CT burden resistor 1 1 1 1 1 1 1 1
5 GM30658 Bracket, governor mounting 3 3 3 3 3 3
6 GM31990 Kit, Temperature Sensor 1 1 1 1 1 1 1
6 GM39458 Sender, Temperature 1 1
7 GM38784-3 Vibromount 4 4 4 4 4 4
8 GM46823 Bracket, governor mounting 1 1 1 1 1 1
9 GM46824 Cover, governor 1 1 1 1 1 1
10 GM49747 Relay, 24V DC 1 1 1 1 1 1 2 2 2
11 GM51521 Conduit, inner sleeve 1 1 1 1 1 1
12 GM66270 Sensor, Low Coolant Level 1 1 1 1 1 1
13 GM70917-1 Sender, Pressure, 0-150psi, 1/8-27 NPTF 1 1 1 1 1 1 1
13 GM102100 Sender, oil pressure 1 1
14 GM77908** Cover, Diagnostic 1 1 1 1 1 1
14 GM77909 Cover, Diagnostic 1 1 1
15 GM79677 Board, Assy Marathon Interface 1 1 1 1 1 1 1 1 1
16 GM81299 Harness, Engine 750/800 kW Mitsubishi 1 1
16 GM81315 Harness, Engine 750/800 kW Mitsubishi 1
16 GM81602 Harness, Engine 900/1000 kW Mitsubishi 1 1
16 GM81603 Harness, Engine 900/1000 kW Mitsubishi 1
16 GM79392 Harness, Engine 2000 kW Mitsubishi 1 1 1
17 GM79448** Bracket, Controller 1 1 1
18 GM38784-2 Vibromount 4 4 4
24 X-22-12 Washer, lock.262 IDx.743 in.OD 8 8 8 4 4 4
25 X-67-155 Screw, Tapping 1 1 1 1 1 1 2 2 2
26 X-67-156 Screw, Tapping 8 8 8
26 X-67-59 Screw, Tapping 8 8 8
26 GM38784-1 Vibromount 4 4 4
27 X-284-3 Grommet, round 1 1 1 1 1 1
28 X-301-34 Plug, Button 7 7 7 7 7 7 7 7 7
29 X-301-47 Plug, Button 12 12 12 12 12 12 10 10 10
30 X-301-48 Plug, Button 1 1 1 1 1 1 1 1 1
31 X-6026-30 Conduit, flexible 1 1 1 1 1 1
32 X-6027-5 Connector, conduit 1 1 1 1 1 1
33 GM79393 Harness, Control Box, DEC550 1 1 1
33 GM79394 Harness, Control Box, DEC6000 1 1
33 GM81317 Harness, Control Box, DEC3000 1
33 GM81606 Harness, Control Box, DEC550 1
33 GM81608 Harness, Control Box, DEC6000 1
33 GM81607 Harness, Control Box, DEC3000 1
33 GM77978 Harness, A/C Control Box 1
34 GM74811 Synchronizing Relay (supplied with engine) 1 1 1 1 1 1 1 1 1
39 X-545-149 Cable, battery (No.0 x 6.1”) red+ 1 1 1
40 X-672-30 Clamp, insulated, 1.06 in. 1 1 1
41 GM77902 Bracket, Mtg (Diagnostic) 1 1 1
42 GM81747 Harness, Diagonistic Mits 1 1 1

** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.

TP-6484 7/18 75
Color Dependent Parts
Part Number Part Number
Kit No. Suffix Example (item 14)
GM79363--MA1--KCB --KCB GM77908--KCB
GM79363--MA1--KCB --BLK GM79448--BLK
GM79363--MA2--KCB --KCB GM77908--KCB
GM79363--MA2--KCB --BLK GM79448--BLK
GM79363--MA3--KCB --KCB GM77908--KCB
GM79363--MA3--KCB --BLK GM79448--BLK
GM80794--MA1--KCB --KCB GM77908--KCB
GM80794--MA2--KCB --KCB GM77908--KCB
GM80795--MA1--KCB --KCB GM77908--KCB
GM104401--MA1--KCB --KCB GM77908--KCB

76 TP-6484 7/18
Group 701: Literature
Quantity
Part Variation Number
Item Number Description 241 242 243 244 245 246 247 248 249
1 TP-5578 O/I/S/M Marathon Alternator, MMAX DVR 1 1 1 1 1 1 1 1 1
2 TP-5700 I/M Industrial 1 1 1 1 1 1 1 1 1
3 TP-6009 P/C Controllers 1 1 1 1 1 1 1 1 1
5 TP-6140 O/I/M Controller Setup & App. Decision-Maker 550 1 1 1 1 1 1 1 1 1
6 TP-6161 O/M 20--2250 kW, Industrial 1 1 1 1 1 1 1 1 1
7 TP-6199 O/I/S/M Marathon voltage regulator DVR2000E 1 1 1 1 1 1 1 1 1
8 TP-6200 O/M Decision-Maker 550 Controller V 2.10 1 1 1 1 1 1 1 1 1
9 TP-6257 P/C Kohler D600 Engine, 600REOZM 1
9 TP-6282 P/C Kohler D750/D800 Engine, 750/800REOZM/B 1 1
9 TP-6258 P/C Kohler D1000 37.1A Eng, 900/100REOZM/B 1 1
9 TP-6283 P/C Kohler D1250 Engine, 1250REOZM/B 1
9 TP-6259 P/C Kohler D1600--2000Eng, 1600--2000REOZM/B 1 1 1
10 TP-6556 O/M MHI 600REOZMB 1
10 TP-6557 O/M MHI 750/800REOZMB 1 1
10 TP-6558 O/M MHI 900/1000REOZMB 1 1
10 TP-6644 O/M MHI ECM3, 900/1000REOZMB 1 1
10 TP-6559 O/M MHI 1250REOZMB 1
10 TP-6560 O/M MHI 1600REOZMB 1
10 TP-6561 O/M MHI 1750/2000REOZMB 1 1
11 TP-6289 W/D 600-2000REOZM, Industrial 1 1 1 1 1 1 1 1 1
12 TP-6330 O/I/M Woodward ProAct I/II Governor 1 1 1 1 1 1 1 1 1
13 TP-6356 S/M Controllers, 20--2800 kW 1 1 1 1 1 1 1 1 1
14 TP-6373 S/M Pilot-Excited PM Alternator, 350--2800 kW 1 1 1 1 1 1 1 1 1
15 TP-6484 P/C 600-2000REOZMB 1 1 1 1 1 1 1 1 1
16 TP-6562 S/M MHI 600REOZM/B 1
16 TP-6563 S/M MHI 750/800REOZM/B 1 1
16 TP-6564 S/M MHI 900--1000REOZM/B 1 1
16 TP-6565 S/M MHI 1250REOZM/B 1
16 TP-6566 S/M MHI 1600REOZM/B 1
16 TP-6567 S/M MHI 1820--2000REOZM/B 1 1
17 TP-6746 P/C DEC6000 AND DPS System 1 1 1 1 1 1 1 1 1
18 TP-6747 O/I/M DPS System Installation and Setup 1 1
19 TP-6750 O/M DEC 6000 Controller 1 1 1 1 1 1 1 1 1

TP-6484 7/18 77
Group 701: Literature
Quantity
Part Variation Number
Item Number Description 297 298 299 300 287 288 289 290
1 TP-5374 Warranty 1--Year Limited, Industrial 1 1 1 1 1 1 1 1
2 TP-5578 O/I/S/M Marathon Alternator, MMAX DVR 1 1 1 1 1 1 1 1
3 TP-5700 I/M 20--3250kW, Industrial 1 1 1 1 1 1 1 1
4 TP-6140 O/I/M Controller Setup & App. Decision-Maker 550 1 1 1 1 1 1 1 1
5 TP-6694 O/M APM402/DEC3000 Controller 1 1 1 1
6 TP-6200 O/M Decision-Maker 550 Controller V 2.10 1 1 1 1 1 1 1 1
7 TP-6282 P/C Kohler D750/D800 Engine, 750/800REOZM/B 1 1
7 TP-6258 P/C Kohler D1000 37.1A Eng, 900/100REOZM/B 1 1
7 TP-6283 P/C Kohler D1250 Engine, 1250REOZM/B 1
7 TP-6259 P/C Kohler D1600--2000Eng, 1600--2000REOZM/B 1 1 1
8 TP-6557 O/M MHI 750/800REOZMB 1 1
8 TP-6558 O/M MHI 900/1000REOZMB 1 1
8 TP-6644 O/M MHI ECM3, 900/1000REOZMB, Industrial 1 1
8 TP-6559 O/M MHI 1250REOZMB 1
8 TP-6560 O/M MHI 1600REOZMB 1
8 TP-6561 O/M MHI 1750/2000REOZMB 1 1
9 TP-6318 W/D 750--2000REOZMD, 750--2000ROZMC 1 1 1 1 1 1 1 1
10 TP-6330 O/I/M Woodward ProAct I/II Governor 1 1 1 1 1 1 1 1
11 TP-6356 S/M Controllers, 20--2800 kW 1 1 1 1 1 1 1 1
12 TP-6373 S/M Pilot-Excited PM Alternator, 350--2800 kW 1 1 1 1 1 1 1 1
13 TP-6484 P/C 600-2000REOZMB 1 1 1 1 1 1 1 1
14 TP-6563 S/M MHI 750/800REOZM/B 1 1
14 TP-6564 S/M MHI 900--1000REOZM/B 1 1
14 TP-6565 S/M MHI 1250REOZM/B 1
14 TP-6566 S/M MHI 1600REOZM/B 1
14 TP-6567 S/M MHI 1820--2000REOZM/B 1 1
15 TP-6746 P/C DEC6000 AND DPS System 1 1 1 1 1 1 1 1
15 TP-6780 P/C DEC 550 Controller (J--Box Panel Mt) 1 1 1 1 1 1 1 1
15 TP-6781 P/C APM402/DEC 3000 Controller 1 1 1 1
16 TP-6747 O/I/M DPS System Installation and Setup 1 1 1 1 1 1 1 1
17 TP-6750 O/M DEC 6000 Controller 1 1 1 1 1 1 1 1

78 TP-6484 7/18
Kit List
This section lists the part numbers of modules/kits not listed in the Group Parts Lists on the previous pages. Refer to the generator
set nameplate or the list below to identify the module/kit number installed on your generator set. See the sections following this
page for the parts list of the module/kit.

600 kW 750/800 kW 900/1000 kW

Cooling Systems
Radiator drain valve GM33830-KA1 GM33830-KA1 GM33830-KA1
Remote radiator setup GM50923-MA1 GM51078-MA1 GM51433-MA1
Remote radiator flex kit — GM51591-KP1 GM51674-KP1
Heater, block including isolation valves (Obsolete CSS Style)
190/208 V, 1-phase GM21100-KA1 GM53095-KA6 GM19409-KA6
210/240 V, 1-phase GM21100-KA2 GM53095-KA2 GM19409-KA1
240 V, 3-phase — GM53095-KA4 GM19409-KA3
380 V, 3-phase — GM53095-KA5 GM19409-KA4
380/480 V, 1-phase GM21100-KA3 GM53095-KA3 GM19409-KA2
480 V, 3-phase — GM53095-KA1 GM19409-KA5
Heater, block including isolation valves (CMS Style)
190/208 V, 1-phase GM21100-KA1 GM64395-KA6 GM64396-KA6
210/240 V, 1-phase GM21100-KA2 GM64395-KA2 GM64396-KA2
240 V, 3-phase — GM64395-KA4 GM64396-KA4
380 V, 3-phase — GM64395-KA5 GM64396-KA5
380/480 V, 1-phase GM21100-KA3 GM64395-KA3 GM64396-KA3
480 V, 3-phase — GM64395-KA1 GM64396-KA1

1250 kW 1600--2000 kW

Cooling Systems
Radiator drain valve GM33830-MA1 GM33830-MA1
Remote radiator setup GM51551-MA1 GM51551-MA1
Heater, block including isolation valves (Obsolete CSS Style)
208 V, 1-phase GM51438-KA6 GM51266-KA6
240 V, 1-phase GM51438-KA1 GM51266-KA1
240 V, 3-phase GM51438-KA2 GM51266-KA2
380 V, 3-phase GM51438-KA3 GM51266-KA3
480 V, 1-phase GM51438-KA5 GM51266-KA5
480 V, 3-phase GM51438-KA4 GM51266-KA4
Heater, block including isolation valves (CMS Style)
208 V, 1-phase GM64397-KA6 GM64399-KA6
240 V, 1-phase GM64397-KA1 GM64399-KA1
240 V, 3-phase GM64397-KA2 GM64399-KA2
380 V, 3-phase GM64397-KA3 GM64399-KA3
480 V, 1-phase GM64397-KA5 GM64399-KA5
480 V, 3-phase GM64397-KA4 GM64399-KA4

TP-6484 7/18 79
Kit List
600 kW 750/800 kW

Cooling Systems
Heater, block including isolation valves
208 V, 1-Phase GM79185-KA1 GM77395-KA6
240 V, 1-Phase GM79185-KA2 GM77395-KA2
240 V, 3-Phase — GM77395-KA4
380 V, 3-Phase — GM77395-KA5
480 V, 1-Phase GM79185-KA3 GM77395-KA3
480 V, 3-Phase — GM77395-KA1

Touch-Up Paint
Gloss and textured paint is available from Aftermarket Parts.

Description Part Number


Paint, Gloss KCB, 12oz spray can GM71383
Paint, Gloss KCB, 1 gallon can GM71387
Paint, Textured KCB, 12oz spray can GM82834
Paint, Textured KCB, 1 gallon can GM82835
Paint, Textured Black, 12 oz spray can GM82836
Paint, Tank touch up GM82837

80 TP-6484 7/18
Cooling System Kits
Qty. Description Part No. Qty. Description Part No.
Radiator Drain Valve GM33820-KA1
1 Valve, drain, 3/8 in. NPTF 278788 Remote Radiator Setup GM51433-MA1
1 Bushing, reducing, 3/8 x 1/2 in. NPT X-202-28 1 Clamp, muffler, 3.12 in. 286283
2 Clamp, muffler, 4.12 in. 289372
Remote Radiator Setup GM50923-MA1 4 Clamp, hose, 3.25/3.56 in. 291542
1 Clamp, hose, 2.81/3.12 in. 275527 1 Bracket, belt guard GM10544
1 Clamp, hose, 3.25/3.56 in. 291542 1 Bracket, belt guard GM10545
1 Clamp, hose, 2.63/2.94 in. 336228 1 Bracket, belt guard GM10546
1 Clamp, hose, 3.88/4.19 in. 336229 1 Bracket, belt guard GM10547
1 Flange, water connection, outlet GM11962 1 Bracket, guard GM10948
1 Flange, water connection, inlet GM11963 1 Guard, pulley top GM10949
1 Guard, belt guard mounting GM12351 1 Guard, pullet left side GM10950
1 Flange, water connection, inlet GM50752 1 Guard, pulley bottom GM10951
1 Guard, Belt (RS) GM50754 1 Guard, pulley right side GM10952
1 Guard, Belt (Bottom) GM50755 1 Tube, water inlet GM10953
1 Guard, Belt (LS) GM50757 1 Guard, pulley front GM10955
1 Guard, Belt (Top) GM50758 1 Ball, bearing GM10996
1 Guard, pulley, right side GM51038 1 Tube, outlet GM51464
1 Cover, pulley GM51039 1 Tube, water inlet GM51465
1 Guard, Belt (LS) GM51583 1 Bracket, hose GM51466
1 Bracket, belt guard mtg. GM51724 1 Bracket, guard GM51467
1 Bracket, belt guard mtg. GM51725 1 Tube, lower GM51505
1 Guard, Belt (LS) Rear GM51850 1 Bracket, tube GM51522
1 Bracket, Belt Guard Mtg GM55038 3 Cover, Coolant Connection GM74080
1 Hose, radiator, straight, 2.5 in. ID X-424-10 1 Cover, Coolant Connection GM74081
1 Hose, radiator, straight, 3 in. ID X-507-7 2 Hose, radiator, straight, 3 in. ID X-507-10
1 Hose, radiator, wire inset, 2.5 in. ID X-6014-69 1 Hose, radiator, straight, 3 in. ID X-507-4
1 Hose, radiator, wire inset, 3.5 in. ID X-6014-70 2 Washer, beveled, 0.44 ID x 1.25 in. OD X-6011-4
1 Clamp, muffler, 2.62 in. X-722-2
Remote Radiator Setup GM51078-MA1 1 Plug, pipe, 1/2 X-75-3
1 Clamp, muffler, 3.62 in. 286286
4 Clamp, muffler, 4.12 in. 289372 Remote Radiator Setup GM51551-MA1
8 Clamp, hose, 3.25/3.56 in. 291542 2 Clamp, muffler, 3.12 in. 286283
1 Bracket, hose GM32394 1 Clamp, muffler, 3.62 in. 286286
1 Tube, lower remote radiator GM32395 1 Clamp, muffler, 4.12 in. 289372
2 Bracket, hose GM32398 4 Clamp, hose, 3.25/3.56 in. 291542
1 Guard, belt (chg. alt.), right GM51037 1 Tube, water inlet, 4 in. OD steel GM10953
1 Guard, Belt (Top) GM51285 2 Support, radiator tube GM19607
1 Guard, belt, right side GM51286 1 Tube, water inlet GM51552
1 Bracket, guard, right side GM51287 1 Tube, outlet GM51553
1 Guard, Belt (Bottom) GM51288 1 Bracket, support GM51554
1 Bracket, guard, left side GM51289 1 Guard, pulley, right side GM51555
1 Guard, belt (chg. alt.), left GM51290 1 Guard, pulley, left side GM51556
1 Guard, belt (chg. alt.), left GM51291 1 Guard, pulley top GM51557
1 Guard, Belt (LS) GM51292 1 Guard, pulley front GM51558
2 Guard, chg. alt. GM51338 1 Tube, Water Inlet GM52986
1 Guard, belt (chg. alt.), right GM51363 1 Guard, Belt Lower GM60790
1 Tube, outlet GM51375 1 Cover, Coolant Connection GM74080
1 Tube, outlet GM51376 2 Hose, radiator, straight, 3 in. ID X-507-7
1 Bracket, guard GM51391 1 Hose, radiator, straight, 3.5 in. ID X-6006-3
1 Bracket, guard GM51392 2 Washer, beveled, 0.44 ID x 1.25 in. OD X-6011-4
1 Tube, lower remote radiator GM51435
1 Bracket, hose GM51436 Remote Radiator Flex Kit GM51591-KP1
1 Bracket, Guard (LS) GM52139 32 Screw, hex head machine X-6021-1
1 Bracket, Guard (RS) GM52138 32 Nut, hex, 5/8-11, zinc X-85-3
1 Guard, Belt LH (BCA) GM52270 3 Adapter, flexible, radiator 354044
1 Guard, Belt Front GM66362 1 Adapter, flexible, radiator 354281
1 Bracket, Support GM66573
3 Cover, Coolant Connection GM74080 Remote Radiator Flex Kit GM51674-KP1
1 Cover, Coolant Connection GM74081 32 Screw, hex head machine X-6021-1
2 Spacer, 0.531 ID x 1 OD x 1 in. X-400-230 32 Nut, hex, 5/8-11, zinc X-85-3
2 Hose, radiator, straight, 3 in. ID X-507-10 2 Adapter, flexible, radiator 354044
2 Hose, radiator, straight, 3 in. ID X-507-7 2 Adapter, flexible, radiator 354281
1 Clamp, muffler, 2.62 in. X-722-2

TP-6484 7/18 81
Cooling System Kits
Block Heater Kits: GM21100-KA1 to GM21100-KA3
Common Unique Parts
Qty. Description Parts GM21100-KA1 GM21100-KA2 GM21100-KA3
1 Heater, block GM19667 GM19668 GM19669
1 Block heater service element GM29480 GM29481 GM29482
1 Thermostat GM29529 GM29529
1 Bushing, reducing, 1/2 x 3/4 in NPT 153659
1 Strap, ground, 5 in. 223033
1 Tag, hang 279047
1 Thermostat, block heater 279813
4 Gasket, washer 297001
1 Box, block heater control 354316
1 Cover, block heater control 354317
1 Gasket, control box 354318
1 Decal, warning 354325
1 Label, wiring diagram 354328
1 Bushing, adapter GM10577
2 Valve, shutoff GM19670
4 Vibromount GM38784-2
1 Bracket, block heater GM38834
1 Busing, reducing, 1/4 x 1/2 in. NPT X-202-47
1 Tee, pipe, 1/2 x 1/2 x 1/2 in. X-203-13
2 Pipe, 1/2 NPT x 1.19 in. X-209-2
1 Pipe, 1/2 NPT x 3 in. X-209-11
1 Fitting, elbow, street1/2 in. X-211-1
1 Valve, drain, 1/4 in. NPT X-256-3
3 Elbow, street, 45 x 1/2 in. NPT X-274-13
1 Elbow, street, 45 x 3/4 in. NPT X-274-15
4 Clamp, hose, 0.69/1.25 in. X-426-12
2 Connector, hose X-582-7
2 Hose, coolant 40 in. X-6367-7
4 Screw, slotted hex washer head X-97-13
Block Heater Kits: GM19409-KA1--GM19409-KA5
Common Unique Parts
Qty. Description Parts GM19409-KA1 GM19409-KA2 GM19409-KA3
1 Heater, block (CSS Style; use service kit) 361246 361247 361248
1 Element, replacement GM29666 GM29667 GM29668
1 Block Heater Service Kit GM66014-1 GM66014-2 GM66014-3
1 Block Heater (CSM Style) GM62499 GM62500 GM62501
1 Block Heater replacement element GM62639 GM62640 GM62641
2 Washer, nylon, .878 ID x .132 in OD X--6278--4
1 Tag, hang 279047
1 Harness, wiring 279956
1 Tag, instruction 299896
4 Vibromount 328645
2 Bushing, adapter GM10577
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
1 Pipe (3/4 in. NPT x 1.38 in.) X-206-9
1 Pipe (3/4 in. NPT x 2.50 in.) X-206-4
1 Pipe, cross (1 in. NPT) X-207-1
1 Pipe (1/2 in. NPT x 1.19 in.) X-209-2
1 Fitting, elbow, street 1/2 in. X-211-1
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
1 Connector, hose X-582-7
2 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant 70 in. X-6367-3
1 Hose, coolant 56 in. X-6367-5
2 Clamp, insulated, 1.06 in. X-672-32
1 Elbow, pipe (45 deg x 1”npt) X--225--9
1 Pipe (1”npt x 6.50”) X--218--9
2 Pipe, Nipple (1” NPT x 3.00”) X--218--22
3 Elbow, pipe (90 deg x 1”npt) X--215--15

82 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM19409-KA4--GM19409-KA6
Common Unique Parts
Qty. Description Parts GM19409-KA4 GM19409-KA5 GM19409-KA6
1 Heater, block (CSS Style; use service kit) 361249 361240 GM42088
1 Element, replacement GM29669 GM29665 GM42089
1 Block Heater Service Kit GM66014-4 GM66014-5 GM66014-6
1 Block Heater (CSM Style) GM62502 GM62498 GM62509
1 Block Heater replacement element GM62642 GM62638 GM62649
2 Washer, nylon, .878 ID x .132 in OD X--6278--4
1 Tag, hang 279047
1 Harness, wiring 279956
1 Tag, instruction 299896
4 Vibromount 328645
2 Bushing, adapter GM10577
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
1 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe (3/4 in. NPT x 1.38 in.) X-206-9
1 Pipe (3/4 in. NPT x 2.50 in.) X-206-4
1 Pipe, cross (1 in. NPT) X-207-1
1 Pipe (1/2 in. NPT x 1.19 in.) X-209-2
1 Fitting, elbow, street 1/2 in. X-211-1
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
4 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
1 Connector, hose X-582-7
2 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant 70 in. X-6367-3
1 Hose, coolant 56 in. X-6367-5
2 Clamp, insulated, 1.06 in. X-672-32
1 Elbow, pipe (45 deg x 1”npt) X--225--9
1 Pipe (1”npt x 6.50”) X--218--9
2 Pipe, Nipple (1” NPT x 3.00”) X--218--22
3 Elbow, pipe (90 deg x 1”npt) X--215--15

TP-6484 7/18 83
Cooling System Kits, continued
Block Heater Kits: GM53095-KA1 to GM53095-KA3
Common Unique Parts
Qty. Description Parts GM53095-KA1 GM53095-KA2 GM53095-KA3
1 Heater, block (CSS Style; use service kit) 361240 361246 361247
1 Contactor 328217
1 Element, replacement GM29665 GM29666 GM29667
1 Block Heater Service Kit GM66014-55 GM66014-56 GM66014-57
1 Block Heater (CSM Style) GM62498 GM62499 GM62500
1 Block Heater replacement element GM62638 GM62639 GM62640
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
1 Valve, shutoff, 3/4-14 NPT GM19666
2 Valve, shutoff, 1/2-14 NPT GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
2 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe, 3/4 in. NPT x 2 in. X-206-2
2 Pipe, 1/2 in. NPT x 1.50 in. X-209-5
2 Elbow, street, 90 x 1/2 in. NPT X-211-3
1 Elbow, street, 45 x 3/4 in. NPT X-274-2
1 Nipple, pipe, 1 x 3 in. X-218-22
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street, 45 x 1/2 in. NPT X-274-13
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, 0.69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
2 Washer, beveled, 0.44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant X-6367-15
1 Hose, coolant, 52 in. X-6367-2
1 Hose, coolant, 70 in. X-6367-3
1 Plug, pipe, 1 in. NPT X-75-13

84 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM53095-KA4 to GM53095-KA6
Common Unique Parts
Qty. Description Parts GM53095-KA4 GM53095-KA5 GM53095-KA6
1 Heater, block (CSS Style; use service kit) 361248 361249 GM42088
1 Element, replacement GM29668 GM29669 GM42089
1 Block Heater Service Kit GM66014-58 GM66014-59 GM66014-60
1 Block Heater (CSM Style) GM62501 GM62502 GM62509
1 Block Heater replacement element GM62641 GM62642 GM62649
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
1 Valve, shutoff, 3/4-14 NPT GM19666
2 Valve, shutoff, 1/2-14 NPT GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
2 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe, 3/4 in. NPT x 2 in. X-206-2
2 Pipe, 1/2 in. NPT x 1.50 in. X-209-5
2 Elbow, street, 90 x 1/2 in. NPT X-211-3
1 Elbow, street, 45 x 3/4 in. NPT X-274-2
1 Nipple, pipe, 1 x 3 in. X-218-22
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street, 45 x 1/2 in. NPT X-274-13
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, 0.69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
2 Washer, beveled, 0.44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant X-6367-15
1 Hose, coolant, 52 in. X-6367-2
1 Hose, coolant, 70 in. X-6367-3
1 Plug, pipe, 1 in. NPT X-75-13

Block Heater Kits: GM51266-KA1 to GM51266-KA3


Common Unique Parts
Qty. Description Parts GM51266-KA1 GM51266-KA2 GM51266-KA3
1 Heater, block (CSS Style; use service kit) 361246 361248 361249
1 Contactor 328217
1 Block heater service element GM29666 GM29668 GM29669
1 Block Heater Service Kit GM66014-25 GM66014-26 GM66014-27
1 Block Heater (CSM Style) GM62499 GM62501 GM62502
1 Block Heater replacement element GM62639 GM62641 GM62642
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
6 Valve, shutoff GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
2 Tee, pipe, 1 x 1 x 1 in. NPT X-203-2
1 Cross, pipe (1” npt) X-207-1
1 Pipe (1/2”npt x 1.19”) X-209-2
2 Pipe (1/2”npt x 4.50”) X-209-21
5 Pipe, 1/2 in. NPT x 1.5 in. X-209-5
1 Elbow, pipe, 90 x 1/2 in. NPT X-215-1
1 Elbow, Street(90 deg x 1/2”nptf) X-211-1
2 Elbow, Street(90 deg x 1/2”npt) X-211-3
1 Pipe, 1 in. NPT x 1.5 in. X-218-24
1 Elbow, street, 45 x 1 in. NPT X-274-10
8 Stud, 5/16-18 x 1.5 in. X-352-65
12 Clamp, hose, 0.69/1.25 in. X-426-12
6 Connector, hose X-582-15
6 Connector, hose X-582-7
1 Hose, coolant X-6367-15
2 Hose, coolant X-6367-16
1 Hose, coolant X-6367-17
1 Hose, coolant X-6367-18
1 Hose, coolant, 56 in. X-6367-5
1 Clamp, insulated, 0.75 in. X-672-31
2 Plug, pipe, 1 in. NPT X-75-13

TP-6484 7/18 85
Cooling System Kits, continued
Block Heater Kits: GM51266-KA4 to GM51266-KA6
Common Unique Parts
Qty. Description Parts GM51266-KA4 GM51266-KA5 GM51266-KA6
1 Heater, block(CSS Style; use service kit) 361240 361247 GM42088
1 Block heater service element GM29665 GM29667 GM42089
1 Block Heater Service Kit GM66014-28 GM66014-29 GM66014-30
1 Block Heater (CSM Style) GM62498 GM62500 GM62509
1 Block Heater replacement element GM62638 GM62640 GM62649
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
6 Valve, shutoff GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
2 Tee, pipe, 1 x 1 x 1 in. NPT X-203-2
1 Cross, pipe (1” npt) X-207-1
1 Pipe (1/2”npt x 1.19”) X-209-2
2 Pipe (1/2”npt x 4.50”) X-209-21
5 Pipe, 1/2 in. NPT x 1.5 in. X-209-5
1 Elbow, pipe, 90 x 1/2 in. NPT X-215-1
1 Elbow, Street(90 deg x 1/2”nptf) X-211-1
2 Elbow, Street(90 deg x 1/2”npt) X-211-3
1 Pipe, 1 in. NPT x 1.5 in. X-218-24
1 Elbow, street, 45 x 1 in. NPT X-274-10
8 Stud, 5/16-18 x 1.5 in. X-352-65
12 Clamp, hose, 0.69/1.25 in. X-426-12
6 Connector, hose X-582-15
6 Connector, hose X-582-7
1 Hose, coolant X-6367-15
2 Hose, coolant X-6367-16
1 Hose, coolant X-6367-17
1 Hose, coolant X-6367-18
1 Hose, coolant, 56 in. X-6367-5
1 Clamp, insulated, 0.75 in. X-672-31
2 Plug, pipe, 1 in. NPT X-75-13

Block Heater Kits: GM51438-KA1 to GM51438-KA3


Common Unique Parts
Qty. Description Parts GM51438-KA1 GM51438-KA2 GM51438-KA3
2 Heater, block (CSS Style; use service kit) 361246 361248 361249
2 Contactor 328217
2 Block heater service element GM29666 GM29668 GM29669
2 Block Heater Service Kit GM66014-7 GM66014-8 GM66014-9
2 Block Heater (CSM Style) GM62499 GM62501 GM62502
2 Block Heater replacement element GM62639 GM62641 GM62642
2 Tag, hang 279047
2 Tag, instruction 299896
8 Vibromount 328645
4 Valve, shutoff GM19670
1 Bracket, block heater GM30921
2 Bracket, block heater GM30922
2 Tee, pipe, 1 x 1 x 1 in. NPT X-203-2
1 Pipe, 1/2 in. NPT x 3.5 in. X-209-20
3 Pipe, 1/2 in. NPT x 1.5 in. X-209-5
1 Elbow, pipe, 90 x 1/2 in. NPT X-211-1
2 Pipe, 1 in. NPT x 1.5 in. X-218-24
2 Elbow, street, 45 x 1 in. NPT X-274-10
1 Elbow, street, 45 x 1/2 in. NPT X-274-13
8 Stud, 5/16-18 x 1.5 in. X-352-65
8 Clamp, hose, 0.69/1.25 in. X-426-12
4 Connector, hose X-582-15
4 Connector, hose X-582-7
2 Hose, coolant X-6367-15
1 Hose, coolant X-6367-17
1 Hose, coolant, 56 in. X-6367-5
1 Clamp, insulated, 1.25 in. X-672-20
2 Clamp, insulated, 0.75 in. X-672-31
2 Plug, pipe, 1 in. NPT X-75-13

86 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM51438-KA4 to GM51438-KA6
Common Unique Parts
Qty. Description Parts GM51438-KA4 GM51438-KA5 GM51438-KA6
2 Heater, block (CSS Style; use service kit) 361240 361247 GM42088
2 Block heater service element GM29665 GM29667 GM42089
2 Block Heater Service Kit GM66014-10 GM66014-11 GM66014-12
2 Block Heater (CSM Style) GM62498 GM62500 GM62509
2 Block Heater replacement element GM62638 GM62640 GM62649
2 Tag, hang 279047
2 Tag, instruction 299896
8 Vibromount 328645
4 Valve, shutoff GM19670
1 Bracket, block heater GM30921
2 Bracket, block heater GM30922
2 Tee, pipe, 1 x 1 x 1 in. NPT X-203-2
1 Pipe, 1/2 in. NPT x 3.5 in. X-209-20
3 Pipe, 1/2 in. NPT x 1.5 in. X-209-5
1 Elbow, pipe, 90 x 1/2 in. NPT X-211-1
2 Pipe, 1 in. NPT x 1.5 in. X-218-24
2 Elbow, street, 45 x 1 in. NPT X-274-10
1 Elbow, street, 45 x 1/2 in. NPT X-274-13
8 Stud, 5/16-18 x 1.5 in. X-352-65
8 Clamp, hose, 0.69/1.25 in. X-426-12
4 Connector, hose X-582-15
4 Connector, hose X-582-7
2 Hose, coolant X-6367-15
1 Hose, coolant X-6367-17
1 Hose, coolant, 56 in. X-6367-5
1 Clamp, insulated, 1.25 in. X-672-20
2 Clamp, insulated, 0.75 in. X-672-31
2 Plug, pipe, 1 in. NPT X-75-13

TP-6484 7/18 87
Cooling System Kits, continued
Block Heater Kits: GM64395-KA1--GM64395-KA6
Common Unique Parts
Qty. Description Parts GM64395-KA1 GM64395-KA2 GM6435-KA3
1 Block Heater (CSM Style) GM62498 GM62499 GM62500
1 Block Heater replacement element GM62638 GM62639 GM62640
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
1 Bushing, reducing (3/4 x 1”npt) X-202-1
1 Pipe, Nipple (3/4” npt x 2.00”) X-206-2
1 Cross, pipe (1” npt) X--207--1
2 Pipe (1/2”npt x 1.50”) X-209-5
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-10
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-13
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant X-6367-15
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 40” X-6367-7
1 Plug, pipe (1” nptf) X-75-13

Common Unique Parts


Qty. Description Parts GM64395-KA4 GM64395-KA5 GM64395-KA6
1 Block Heater (CSM Style) GM62501 GM62502 GM62509
1 Block Heater replacement element GM62641 GM62642 GM62649
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
1 Bushing, reducing (3/4 x 1”npt) X-202-1
1 Pipe, Nipple (3/4” npt x 2.00”) X-206-2
1 Cross, pipe (1” npt) X--207--1
2 Pipe (1/2”npt x 1.50”) X-209-5
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-10
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-13
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant X-6367-15
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 40” X-6367-7
1 Plug, pipe (1” nptf) X-75-13

88 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM64396-KA1--GM64396-KA6
Common Unique Parts
Qty. Description Parts GM64396-KA1 GM64396-KA2 GM64396-KA3
1 Block Heater (CSM Style) GM62499 GM62500 GM62501
1 Block Heater replacement element GM62639 GM62640 GM62641
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
2 Bushing, adapter GM10577
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
2 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe (3/4 in. NPT x 2.50 in.) X-206-4
1 Pipe (3/4 in. NPT x 1.38 in.) X-206-9
1 Pipe (1/2 in. NPT x 1.19 in.) X-209-2
1 Fitting, elbow, street 1/2 in. X-211-1
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
1 Connector, hose X-582-7
2 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
2 Washer, nylon, .878 ID x .132 in OD X--6278--4
1 Hose, coolant X-6367-14
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-5
2 Clamp, insulated, 1.06 in. X-672-32
1 Plug, pipe (1” nptf) X-75-13

Common Unique Parts


Qty. Description Parts GM64396-KA4 GM64396-KA5 GM64396-KA6
1 Block Heater (CSM Style) GM62502 GM62498 GM62509
1 Block Heater replacement element GM62642 GM62638 GM62649
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
2 Bushing, adapter GM10577
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
2 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe (3/4 in. NPT x 2.50 in.) X-206-4
1 Pipe (3/4 in. NPT x 1.38 in.) X-206-9
1 Pipe (1/2 in. NPT x 1.19 in.) X-209-2
1 Fitting, elbow, street 1/2 in. X-211-1
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
1 Connector, hose X-582-7
2 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
2 Washer, nylon, .878 ID x .132 in OD X--6278--4
1 Hose, coolant X-6367-14
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-5
2 Clamp, insulated, 1.06 in. X-672-32
1 Plug, pipe (1” nptf) X-75-13

TP-6484 7/18 89
Cooling System Kits, continued
Block Heater Kits: GM64397-KA1--GM64397-KA6
Common Unique Parts
Qty. Description Parts GM64397-KA1 GM64397-KA2 GM64397-KA3
1 Block Heater (CSM Style) GM62499 GM62501 GM62502
1 Block Heater replacement element GM62639 GM62641 GM62642
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
4 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
2 Tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe (1/2”npt x 3.50”) X--209--20
2 Pipe (1/2”npt x 1.50”) X--209--5
1 Pipe (1/2”npt x 2.00”) X-209-6
1 Fitting, elbow, street 1/2 in. X-211-1
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street (45 deg x 1”npt) X-274-10
1 Elbow, street (45 deg x 1/2”npt) X-274-13
8 Stud, 5/15-18 x 1.5 in. X-352-65
8 Clamp, hose, .69/1.25 in. X-426-12
4 Connector, hose X-582-15
4 Connector, hose X-582-7
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-17
1 Hose, coolant 56” X-6367-5
1 Clamp, insulated, 1.25 in. X-672-20
2 Clamp, insulated, .75 in. X-672-31
2 Plug, pipe (1” nptf) X-75-13

Common Unique Parts


Qty. Description Parts GM64397-KA4 GM64397-KA5 GM64397-KA6
1 Block Heater (CSM Style) GM62498 GM62500 GM62509
1 Block Heater replacement element GM62638 GM62640 GM62649
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
4 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
2 Tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe (1/2”npt x 3.50”) X--209--20
2 Pipe (1/2”npt x 1.50”) X--209--5
1 Pipe (1/2”npt x 2.00”) X-209-6
1 Fitting, elbow, street 1/2 in. X-211-1
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street (45 deg x 1”npt) X-274-10
1 Elbow, street (45 deg x 1/2”npt) X-274-13
8 Stud, 5/15-18 x 1.5 in. X-352-65
8 Clamp, hose, .69/1.25 in. X-426-12
4 Connector, hose X-582-15
4 Connector, hose X-582-7
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-17
1 Hose, coolant 56” X-6367-5
1 Clamp, insulated, 1.25 in. X-672-20
2 Clamp, insulated, .75 in. X-672-31
2 Plug, pipe (1” nptf) X-75-13

90 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM64399-KA1--GM64399-KA6
Common Unique Parts
Qty. Description Parts GM64399-KA1 GM64399-KA2 GM64399-KA3
1 Block Heater (CSM Style) GM62499 GM62501 GM62502
1 Block Heater replacement element GM62639 GM62641 GM62642
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
8 Vibromount 328645
6 Valve, shutoff (1/2-14 NPT) GM19670
2 Bracket, block heater GM60615
2 Tee, pipe, 1 x 1 x 1 in. X-203-2
1 Cross, pipe (1” npt) X--207--1
1 Pipe (1/2”npt x 1.19”) X--209--2
2 Pipe (1/2”npt x 4.50”) X--209--21
5 Pipe (1/2”npt x 1.50”) X-209-5
1 Fitting, elbow, street 1/2 in. X-211-1
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
3 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street (45 deg x 1”npt) X-274-10
8 Stud, 5/15-18 x 1.5 in. X-352-65
12 Clamp, hose, .69/1.25 in. X-426-12
6 Connector, hose X-582-15
6 Connector, hose X-582-7
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-16
2 Hose, coolant X-6367-17
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 56” X-6367-5
1 Clamp, insulated, .75 in. X-672-31
2 Plug, pipe (1” nptf) X-75-13

Common Unique Parts


Qty. Description Parts GM64399-KA4 GM64399-KA5 GM64399-KA6
1 Block Heater (CSM Style) GM62498 GM62500 GM62509
1 Block Heater replacement element GM62638 GM62640 GM62649
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
8 Vibromount 328645
6 Valve, shutoff (1/2-14 NPT) GM19670
2 Bracket, block heater GM60615
2 Tee, pipe, 1 x 1 x 1 in. X-203-2
1 Cross, pipe (1” npt) X--207--1
1 Pipe (1/2”npt x 1.19”) X--209--2
2 Pipe (1/2”npt x 4.50”) X--209--21
5 Pipe (1/2”npt x 1.50”) X-209-5
1 Fitting, elbow, street 1/2 in. X-211-1
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
3 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street (45 deg x 1”npt) X-274-10
8 Stud, 5/15-18 x 1.5 in. X-352-65
12 Clamp, hose, .69/1.25 in. X-426-12
6 Connector, hose X-582-15
6 Connector, hose X-582-7
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-16
2 Hose, coolant X-6367-17
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 56” X-6367-5
1 Clamp, insulated, .75 in. X-672-31
2 Plug, pipe (1” nptf) X-75-13

TP-6484 7/18 91
Cooling System Kits, continued
Block Heater Kits: GM79185-KA1--GM79185-KA3
Common Unique Parts
Qty. Description Parts GM79185-KA1 GM79185-KA2 GM79185-KA3
1 Heater, block GM79182 GM79183 GM79184
1 Bushing, reducing (1/2 x 3/4 in NPT) 153659
1 Tag, hang 279047
1 Bushing, adapter GM10577
2 Valve, shutoff GM19670
1 Bracket, block heater GM38834
1 Bushing, reducing (1/4 x 1/2”npt) X--202--47
1 Fitting, tee, pipe, 1/2 x 1/2 x 1/2 in. X-203-13
1 Pipe, 1/2 NPT x 3 in. X-209-11
2 Pipe, 1/2 NPT x 1.19 in. X-209-2
1 Fitting, elbow, street1/2 in. X-211-1
1 Valve, drain (1/4 in. NPT) X-256-3
3 Elbow, street (45 deg. x 1/2 in. NPT) X-274-13
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-15
4 Clamp, hose, .69/1.25 in. X-426-12
2 Connector, hose X-582-7
2 Hose, coolant 40 in. X-6367-7

92 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM77395-KA1--GM77395-KA6
Common Unique Parts
Qty. Description Parts GM77395-KA1 GM77395-KA2 GM77395-KA3
1 Block Heater (CSM Style) GM62498 GM62499 GM62500
1 Block Heater replacement element GM62638 GM62639 GM62640
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
1 Valve, shutoff (3/4-14 NPT) GM19666
2 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
1 Bushing, reducing (3/4 x 1”npt) X-202-1
1 Pipe, Nipple (3/4” npt x 2.00”) X-206-2
1 Cross, pipe (1” npt) X--207--1
2 Pipe (1/2”npt x 1.50”) X-209-5
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-10
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-13
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
1 Hose, coolant X-6367-15
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 40” X-6367-7
1 Plug, pipe (1” nptf) X-75-13

Common Unique Parts


Qty. Description Parts GM77395-KA4 GM77395-KA5 GM77395-KA6
1 Block Heater (CSM Style) GM62501 GM62502 GM62509
1 Block Heater replacement element GM62641 GM62642 GM62649
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
1 Valve, shutoff (3/4-14 NPT) GM19666
2 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
1 Bushing, reducing (3/4 x 1”npt) X-202-1
1 Pipe, Nipple (3/4” npt x 2.00”) X-206-2
1 Cross, pipe (1” npt) X--207--1
2 Pipe (1/2”npt x 1.50”) X-209-5
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-10
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-13
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
1 Hose, coolant X-6367-15
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 40” X-6367-7
1 Plug, pipe (1” nptf) X-75-13

TP-6484 7/18 93
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere CG center of gravity etc. et cetera (and so forth)
ABDC after bottom dead center CID cubic inch displacement exh. exhaust
AC alternating current CL centerline ext. external
A/D analog to digital cm centimeter F Fahrenheit, female
ADC advanced digital control; CMOS complementary metal oxide fglass. fiberglass
analog to digital converter substrate (semiconductor) FHM flat head machine (screw)
adj. adjust, adjustment cogen. cogeneration fl. oz. fluid ounce
ADV advertising dimensional com communications (port) flex. flexible
drawing coml commercial freq. frequency
Ah amp-hour Coml/Rec Commercial/Recreational FS full scale
AHWT anticipatory high water conn. connection ft. foot, feet
temperature cont. continued ft. lb. foot pounds (torque)
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride
Institute ft./min. feet per minute
crit. critical ftp file transfer protocol
ALOP anticipatory low oil pressure
CRT cathode ray tube g gram
alt. alternator
CSA Canadian Standards ga. gauge (meters, wire size)
Al aluminum Association
ANSI American National Standards gal. gallon
CT current transformer gen. generator
Institute (formerly American
Standards Association, ASA) Cu copper genset generator set
AO anticipatory only cUL Canadian Underwriter’s GFI ground fault interrupter
Laboratories
APDC Air Pollution Control District GND, ground
CUL Canadian Underwriter’s
API American Petroleum Institute Laboratories gov. governor
approx. approximate, approximately cu. in. cubic inch gph gallons per hour
AR as required, as requested cw. clockwise gpm gallons per minute
AS as supplied, as stated, as CWC city water-cooled gr. grade, gross
suggested
cyl. cylinder GRD equipment ground
ASE American Society of Engineers
D/A digital to analog gr. wt. gross weight
ASME American Society of
Mechanical Engineers DAC digital to analog converter HxWxD height by width by depth
assy. assembly dB decibel HC hex cap
ASTM American Society for Testing dB(A) decibel (A weighted) HCHT high cylinder head temperature
Materials DC direct current HD heavy duty
ATDC after top dead center DCR direct current resistance HET high exhaust temp., high
ATS automatic transfer switch deg.,  degree engine temp.
auto. automatic dept. department hex hexagon
aux. auxiliary DFMEA Design Failure Mode and Hg mercury (element)
avg. average Effects Analysis HH hex head
AVR automatic voltage regulator dia. diameter HHC hex head cap
AWG American Wire Gauge DI/EO dual inlet/end outlet HP horsepower
AWM appliance wiring material DIN Deutsches Institut fur Normung hr. hour
e. V. (also Deutsche Industrie HS heat shrink
bat. battery Normenausschuss)
BBDC before bottom dead center hsg. housing
DIP dual inline package HWT high water temperature
BC battery charger, battery DPDT double-pole, double-throw
charging Hz hertz (cycles per second)
DPST double-pole, single-throw IC integrated circuit
BCA battery charging alternator
DS disconnect switch ID inside diameter, identification
BCI Battery Council International
DVR digital voltage regulator IEC International Electrotechnical
BDC before dead center
E, emer. emergency (power source) Commission
BHP brake horsepower
ECM electronic control module, IEEE Institute of Electrical and
blk. black (paint color), block engine control module
(engine) Electronics Engineers
EFR emergency frequency relay IMS improved motor starting
blk. htr. block heater
e.g. for example (exempli gratia) in. inch
BMEP brake mean effective pressure
EG electronic governor in. H2O inches of water
bps bits per second
EGSA Electrical Generating Systems in. Hg inches of mercury
br. brass Association
BTDC before top dead center in. lb. inch pounds
EIA Electronic Industries Inc. incorporated
Btu British thermal unit Association
Btu/min. British thermal units per minute ind. industrial
EI/EO end inlet/end outlet
C Celsius, centigrade int. internal
EMI electromagnetic interference
cal. calorie int./ext. internal/external
emiss. emission
CAN controller area network I/O input/output
eng. engine
CARB California Air Resources Board IP iron pipe
EPA Environmental Protection
CB circuit breaker Agency ISO International Organization for
Standardization
cc cubic centimeter EPS emergency power system
J joule
CCA cold cranking amps ER emergency relay
JIS Japanese Industry Standard
ccw. counterclockwise ES engineering special,
engineered special k kilo (1000)
CEC Canadian Electrical Code
ESD electrostatic discharge K kelvin
cert. certificate, certification, certified
est. estimated kA kiloampere
cfh cubic feet per hour
E-Stop emergency stop KB kilobyte (210 bytes)
cfm cubic feet per minute

94 Appendix TP-6484 7/18


KBus Kohler communication protocol MW megawatt rnd. round
kg kilogram mW milliwatt ROM read only memory
kg/cm2 kilograms per square F microfarad rot. rotate, rotating
centimeter N, norm. normal (power source) rpm revolutions per minute
kgm kilogram-meter NA not available, not applicable RS right side
kg/m3 kilograms per cubic meter nat. gas natural gas RTU remote terminal unit
kHz kilohertz NBS National Bureau of Standards RTV room temperature vulcanization
kJ kilojoule NC normally closed RW read/write
km kilometer NEC National Electrical Code SAE Society of Automotive
kOhm, k kilo-ohm NEMA National Electrical Engineers
kPa kilopascal Manufacturers Association scfm standard cubic feet per minute
kph kilometers per hour NFPA National Fire Protection SCR silicon controlled rectifier
kV kilovolt Association s, sec. second
kVA kilovolt ampere Nm newton meter SI Systeme international d’unites,
kVAR kilovolt ampere reactive NO normally open International System of Units
kW kilowatt no., nos. number, numbers SI/EO side in/end out
kWh kilowatt-hour NPS National Pipe, Straight sil. silencer
kWm kilowatt mechanical NPSC National Pipe, Straight-coupling SN serial number
kWth kilowatt-thermal NPT National Standard taper pipe SNMP simple network management
L liter thread per general use protocol
LAN local area network NPTF National Pipe, Taper-Fine SPDT single-pole, double-throw
L x W x H length by width by height NR not required, normal relay SPST single-pole, single-throw
lb. pound, pounds ns nanosecond spec specification
lbm/ft3 pounds mass per cubic feet OC overcrank specs specification(s)
LCB line circuit breaker OD outside diameter sq. square
LCD liquid crystal display OEM original equipment sq. cm square centimeter
manufacturer sq. in. square inch
ld. shd. load shed
OF overfrequency SS stainless steel
LED light emitting diode
opt. option, optional std. standard
Lph liters per hour
OS oversize, overspeed stl. steel
Lpm liters per minute
OSHA Occupational Safety and Health tach. tachometer
LOP low oil pressure Administration
LP liquefied petroleum TD time delay
OV overvoltage TDC top dead center
LPG liquefied petroleum gas oz. ounce
LS left side TDEC time delay engine cooldown
p., pp. page, pages TDEN time delay emergency to
Lwa sound power level, A weighted PC personal computer normal
LWL low water level PCB printed circuit board TDES time delay engine start
LWT low water temperature pF picofarad TDNE time delay normal to
m meter, milli (1/1000) PF power factor emergency
M mega (106 when used with SI ph.,  phase TDOE time delay off to emergency
units), male
PHC Phillipsr head Crimptiter TDON time delay off to normal
m3 cubic meter (screw) temp. temperature
m3/hr. cubic meters per hour PHH Phillipsr hex head (screw) term. terminal
m3/min. cubic meters per minute PHM pan head machine (screw) THD total harmonic distortion
mA milliampere PLC programmable logic control TIF telephone influence factor
man. manual PMG permanent magnet generator TIR total indicator reading
max. maximum pot potentiometer, potential tol. tolerance
MB megabyte (220 bytes) ppm parts per million turbo. turbocharger
MCCB molded-case circuit breaker PROM programmable read-only typ. typical (same in multiple
MCM one thousand circular mils memory locations)
meggar megohmmeter psi pounds per square inch UF underfrequency
MHz megahertz psig pounds per square inch gauge UHF ultrahigh frequency
mi. mile pt. pint UL Underwriter’s Laboratories, Inc.
mil one one-thousandth of an inch PTC positive temperature coefficient UNC unified coarse thread (was NC)
min. minimum, minute PTO power takeoff UNF unified fine thread (was NF)
misc. miscellaneous PVC polyvinyl chloride univ. universal
MJ megajoule qt. quart, quarts US undersize, underspeed
mJ millijoule qty. quantity UV ultraviolet, undervoltage
mm millimeter R replacement (emergency) V volt
mOhm, mmilliohm power source VAC volts alternating current
MOhm, Mmegohm rad. radiator, radius VAR voltampere reactive
MOV metal oxide varistor RAM random access memory VDC volts direct current
MPa megapascal RDO relay driver output VFD vacuum fluorescent display
mpg miles per gallon ref. reference VGA video graphics adapter
mph miles per hour rem. remote VHF very high frequency
MS military standard Res/Coml Residential/Commercial W watt
ms millisecond RFI radio frequency interference WCR withstand and closing rating
m/sec. meters per second RH round head w/ with
MTBF mean time between failure RHM round head machine (screw) w/o without
MTBO mean time between overhauls rly. relay wt. weight
mtg. mounting rms root mean square xfmr transformer
MTU Motoren-und Turbinen-Union

TP-6484 7/18 Appendix 95


Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
1. Determine entry hole type: round or slotted.
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread
use Figure 1 as a guide. As a general rule, a minimum (weld nut), round, or slotted.
length of one thread beyond the nut and a maximum
For round and slotted exit holes, determine if
length of 1/2 the bolt/screw diameter beyond the nut is
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and 3. Follow these SAE washer rules after determining
other torque specifications in the service literature. exit hole type:

a. Always use a washer between hardware and a


Preferred Nut/Bolt Clearance slot.

1 2 b. Always use a washer under a nut (see 2 above


for exception).

c. Use a washer under a bolt when the female


thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding


hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance

3 2
1

G-585

1. 1/2 of bolt diameter


2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1 Acceptable Bolt Lengths


5
4
6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

96 Appendix TP-6484 7/18


Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications


Assembled into Cast Iron or Steel Assembled into
Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) —
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) —
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) —
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) See Note 3
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)


Assembled into Cast Iron or Steel Assembled into
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)
M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)
M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)
M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)
M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)
M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)
M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) See Note 3
M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)
M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)
M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)
M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)
M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)
M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)

Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings
when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

TP-6484 7/18 Appendix 97


Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades


Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head


Lock or Elastic Grade 5
with Washer

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket


Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on
5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.


Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

98 Appendix TP-6484 7/18


Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

TP-6484 7/18 Appendix 99


Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions


Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M931-10260-60 M10-1.50 x 260
M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M960-10330-60 M10-1.25 x 330
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

100 Appendix TP-6484 7/18


Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

TP-6484 7/18 Appendix 101


Index
Listed below are part numbers and page numbers of modules listed in this manual. Italicized numbers refer to the page
numbers on which modules appear.
GM105455--MA1, 12 GM31224--MA3, 43 GM31730--MA3, 51
GM105456--MA1, 12 GM31224--MA4, 43 GM31730--MA4, 51
GM105456--MA2, 12 GM31226--MA3, 43 GM31730--MA5, 51
GM12012--MA3, 37 GM31226--MA4, 43 GM31730--MA6, 51
GM12012--MA4, 37 GM31227--MA1, 9 GM31730--MA7, 51
GM16714--MA1, 11 GM31503--MA1, 67 GM31730--MA8, 51
GM16714--MA2, 11 GM31503--MA2, 67 GM31734--MA1, 9
GM16761--MA1, 11 GM31504--MA1, 71 GM31734--MA2, 9
GM16900--MA1, 55 GM31504--MA2, 71 GM31736--MA1, 67
GM16900--MA10, 55 GM31617--MA1, 55 GM31851--MA1, 71
GM16900--MA11, 55 GM31617--MA10, 55 GM32742--MA3, 47
GM16900--MA12, 55 GM31617--MA11, 55 GM32742--MA4, 47
GM16900--MA13, 55 GM31617--MA12, 55 GM32743--MA1, 11
GM16900--MA14, 55 GM31617--MA13, 55 GM32744--MA1, 11
GM16900--MA15, 55 GM31617--MA14, 55 GM39472--MA1, 11
GM16900--MA16, 55 GM31617--MA15, 55 GM39625--MA1, 9
GM16900--MA17, 55 GM31617--MA16, 55 GM40747--MA1, 11
GM16900--MA18, 55 GM31617--MA17, 55 GM40747--MA2, 11
GM16900--MA2, 55 GM31617--MA18, 55 GM40748--MA1, 11
GM16900--MA3, 55 GM31617--MA2, 55 GM50711--MA1, 21
GM16900--MA4, 55 GM31617--MA3, 55 GM50711--MA2, 21
GM16900--MA5, 55 GM31617--MA4, 55 GM50801--MA1, 67
GM16900--MA6, 55 GM31617--MA5, 55 GM50802--MA1, 71
GM16900--MA7, 55 GM31617--MA6, 55 GM50812--MA1, 27
GM16900--MA8, 55 GM31617--MA7, 55 GM50812-MA1, 29, 31
GM16900--MA9, 55 GM31617--MA8, 55 GM50812--MA2, 27, 29, 31
GM16933--MA1, 67 GM31617--MA9, 55 GM50812--MA3, 27, 31
GM16933--MA2, 67 GM31730--MA1, 51 GM50812-MA3, 29
GM19377--MA3, 47 GM31730--MA11, 51 GM51077--MA1, 23
GM19377--MA4, 47 GM31730--MA12, 51 GM51077--MA2, 23
GM30609--MA1, 9 GM31730--MA13, 51 GM51272--MA1, 41
GM30610--MA1, 9 GM31730--MA14, 51 GM51272--MA2, 41
GM30678--MA10, 51 GM31730--MA15, 51 GM51329--MA1, 25
GM30678--MA11, 51 GM31730--MA16, 51 GM51329--MA2, 25
GM30678--MA7, 51 GM31730--MA17, 51 GM51330--MA1, 9
GM30678--MA8, 51 GM31730--MA18, 51 GM51366--MA1, 9
GM30678--MA9, 51 GM31730--MA19, 51 GM51417--MA1, 27
GM30952--MA1, 71 GM31730--MA2, 51 GM51417-MA1, 29, 31
GM30952--MA2, 71 GM31730--MA20, 51 GM51417--MA2, 27

I-102 Index TP-6484 7/16


GM51417-MA2, 29, 31 GM74833--MA1, 69 GM79363--MA3, 75
GM51782--MA1, 27, 31 GM74833--MA2, 69 GM80626--MA1, 49
GM51782-MA1, 29 GM74835--MA1, 73 GM80626--MA2, 49
GM52968--MA1, 71 GM74837--MA1, 73 GM80626--MA3, 49
GM52968--MA2, 71 GM74838--MA1, 73 GM80626--MA4, 49
GM54815--MA1, 67 GM74838--MA2, 73 GM80626--MA5, 49
GM54815--MA2, 67 GM74841--MA1, 73 GM80626--MA6, 49
GM58144--MA1, 55 GM74841--MA2, 73 GM80793--MA1, 41
GM58144--MA10, 55 GM75499--MA1, 27, 31 GM80793--MA2, 41
GM58144--MA11, 55 GM75499-MA1, 29 GM80794--MA1, 75
GM58144--MA12, 55 GM75499--MA2, 27, 31 GM80794--MA2, 75
GM58144--MA13, 55 GM75499-MA2, 29 GM80795--MA1, 75
GM58144--MA14, 55 GM75499--MA3, 27, 31 GM80796--MA1, 59
GM58144--MA15, 55 GM75499-MA3, 29 GM80796--MA2, 59
GM58144--MA16, 55 GM75863--MA1, 23 GM80796--MA3, 59
GM58144--MA17, 55 GM77241--MA3, 39 GM80855--MA1, 45
GM58144--MA18, 55 GM77241--MA4, 39 GM80855--MA2, 45
GM58144--MA2, 55 GM77243--MA1, 41 GM80855--MA3, 45
GM58144--MA3, 55 GM77243--MA2, 41 GM80855--MA4, 45
GM58144--MA4, 55 GM77855--MA1, 21 GM80855--MA5, 45
GM58144--MA5, 55 GM79361--MA1, 57 GM80855--MA6, 45
GM58144--MA6, 55 GM79361--MA10, 57 GM80855--MA7, 45
GM58144--MA7, 55 GM79361--MA11, 57 GM80855--MA8, 45
GM58144--MA8, 55 GM79361--MA12, 57 GM81156--MA1, 63
GM58144--MA9, 55 GM79361--MA13, 57 GM81156--MA2, 63
GM60168--MA1, 67 GM79361--MA14, 57 GM81156--MA3, 63
GM60168--MA2, 67 GM79361--MA15, 57 GM81156--MA4, 63
GM64472--MA1, 12 GM79361--MA16, 57 GM81156--MA5, 63
GM64473--MA1, 12 GM79361--MA17, 57 GM81157--MA1, 63
GM66994--MA2, 23 GM79361--MA18, 57 GM81157--MA2, 63
GM66994--MA3, 23 GM79361--MA2, 57 GM81157--MA3, 63
GM69936--MA1, 13 GM79361--MA3, 57 GM81157--MA4, 63
GM69937--MA1, 14 GM79361--MA4, 57 GM81167--MA1, 61
GM69938--MA1, 14 GM79361--MA5, 57 GM81167--MA2, 61
GM69938--MA2, 14 GM79361--MA6, 57 GM81167--MA3, 61
GM69939--MA1, 17 GM79361--MA7, 57 GM81167--MA4, 61
GM69942--MA1, 15 GM79361--MA8, 57 GM81167--MA5, 61
GM74826--MA1, 69 GM79361--MA9, 57 GM81167--MA6, 61
GM74828--MA1, 69 GM79362--MA1, 49 GM81189--MA1, 25
GM74829--MA1, 69 GM79362--MA2, 49 GM81189--MA2, 25
GM74829--MA2, 69 GM79362--MA3, 49 GM81544--MA1, 75
GM74831--MA1, 69 GM79363--MA1, 75 GM81544--MA2, 75
GM74831--MA2, 69 GM79363--MA2, 75 GM81545--MA1, 75
TP-6484 7/16 Index I-103
GM81552--MA1, 23
GM81552--MA2, 23

I-104 Index TP-6484 7/16


KOHLER CO., Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
TP-6484 7/18b For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
E 2007, 2011, 2016, 2018 by Kohler Co. All rights reserved. KOHLERPower.com

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