Global Supply Chain Management and Outsourced Manufacturing: Sub Code - 475
Global Supply Chain Management and Outsourced Manufacturing: Sub Code - 475
Developed by
Prof. Smitesh Bhosale
On behalf of
Prin. L.N. Welingkar Institute of Management Development & Research
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Advisory Board
Chairman
Prof. Dr. V.S. Prasad
Former Director (NAAC)
Former Vice-Chancellor
(Dr. B.R. Ambedkar Open University)
Board Members
1. Prof. Dr. Uday Salunkhe
2. Dr. B.P. Sabale
3. Prof. Dr. Vijay Khole
4. Prof. Anuradha Deshmukh
Group Director
Chancellor, D.Y. Patil University, Former Vice-Chancellor
Former Director
Welingkar Institute of Navi Mumbai
(Mumbai University) (YCMOU)
Management Ex Vice-Chancellor (YCMOU)
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CONTENTS
Contents
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
Chapter 1
Introduction and Background to Global
Supply Chain
Objectives
Structure:
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
The key drivers which are shaping up the global sourcing are as follows:
• Political influences
• Infrastructure in respective geographies
• Currency
• Climate changes and shifts
• Culture
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
While the overall objective is to ensure procurement at least cost and best
quality, over a period of time, innovation, efficiency, transparency, ethics
and compliances have also become equally important.
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
8. Develop new technology and capacity: More often than not, the
domestic supplier lacks capacity to significant extent for want of
investments. The technology advances also occur at a relatively slow
pace. Thus, dependence of domestic sources may lead the business not
being able to keep up with the global competitive forces. One of the key
deliverable of global procurement is to enable superior quality product
and service sourcing.
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
Some of the key services provided by Overseas Sourcing Agent (OSA) are
as follows:
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
• Orders can be placed on OSA who will place the same on the end
supplier
• OSA can arrange for make payment to supplier and obtaining the
settlement of the purchase contract
• Often the OSA can assume full responsibility for the quality and
meeting other requirements of the purchaser
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
• OSAs are aware of the reputations of the suppliers overseas and they
share this understanding and knowledge with the buyer entity.
• OSAs have an ability to locate and discover very small and obscure
suppliers.
• OSAs can perform the necessary inspections and provide report to the
buyer.
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
3. Defining the procurement strategy for the Group and different Business
Units
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
Supplier Risk Entails limited risks for the Large scale and
purchasing organisation magnitude of purchasing
transaction exposes the
organisation to higher
level of risks
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
1.5 Summary
1. Identify and explain the factors that have compelled the organisation to
switch over to global procurement instead of depending of local sources
of supply.
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
Answers:
1. (a), 2. (c), 3. (c).
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INTRODUCTION AND BACKGROUND TO GLOBAL SUPPLY CHAIN
REFERENCE MATERIAL
Click on the links below to view additional reference material for this
chapter
Summary
PPT
MCQ
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COST MANAGEMENT IN GLOBAL PROCUREMENT
Chapter 2
Cost Management in Global Procurement
Objectives
Structure:
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COST MANAGEMENT IN GLOBAL PROCUREMENT
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COST MANAGEMENT IN GLOBAL PROCUREMENT
• Purchase Price
• Tax Benefit on Depreciation (reduction)
• Insurance Costs
• Fuel Costs
• Financing Costs
• Repairs Costs
• Fees and Taxes applicable to the transportation equipment
• Costs of Maintenance
• Opportunity Costs
• Downtime Costs associated with the transportation equipment
6 Testing cost + 10
7 End-user training + 20
8 Accessory cost + 30
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COST MANAGEMENT IN GLOBAL PROCUREMENT
11 Support/maintenance/management costs + 30
12 Repairs and lost productivity (based on probability) + 20
1. Transportation
2. Inventory holding
3. Administration
4. Customs charges
5. Risk and damage
6. Handling and packaging
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COST MANAGEMENT IN GLOBAL PROCUREMENT
(b) Consolidation: The fee for combining small shipments to form larger
shipments
(c) Transfer fee: Cost incurred during the transfer of goods between
different modes of transportation
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5. There is also a risk of damage to cargo and expenses are also incurred
for protecting the cargo in international logistics.
(b) Material handling: Cost of labour and equipment used to move goods
within the shipper’s or receiver’s warehouse
(d) Disposal charge: Fee for taking away an empty container from the
receiver’s warehouse
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COST MANAGEMENT IN GLOBAL PROCUREMENT
Taxation laws and regulations have a very broad impact on the way goods
and services are procured in International market. The developments have
profound effects on global supply chains and the sourcing process
effectively changing how and where materials and products are sourced,
manufactured, distributed and sold.
Indirect taxes are based on transactions, flow of goods and services and
not on the income or profits. This taxes are completely linked to the supply
chain activities. Changes in the tax regulations can impact the following
areas:
• Where the supply chain and sourcing activities are carried out
• The cost of finished products and delivery routes and timing
• Grants and incentives like export benefits, tax rebates, etc.
• Costs and risks of doing business internationally
The key indirect taxation challenges that may arise, which the global
sourcing manager should be aware of, throughout the supply chain
includes:
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COST MANAGEMENT IN GLOBAL PROCUREMENT
Each time the goods cross the border, the goods are subject to many taxes
and compliance obligations. Some of those are provided as under:
• Shift in the trade pattern across the globe: In 1990, the world trade
was dominated by developed nations. However, in the last few decades
as the new markets are opening up, companies are exporting to more
countries than ever before and trade routes are changing. People’s
Republic of China is now the biggest trading partner for countries like
Australia, Japan, South Korea, India, Russia and South Africa and China
is increasing its share of trade with Europe and the United States as well.
As the current emerging economies (such as Brazil, Russia, India and
China, commonly referred as BRIC) grow, evolve and mature, new
developing economies are likely to emerge (such as Vietnam and
Cambodia, Indonesia among others).
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COST MANAGEMENT IN GLOBAL PROCUREMENT
For example, Vodafone, the largest telecom player group across the
globe has set up a Vodafone Procurement Company, with head office in
Luxembourg. The company is established as strategic purchasing centre
for the Group and now serves third parties as well. This company
manages approximately Euro 10 billion of procurement in a year.
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COST MANAGEMENT IN GLOBAL PROCUREMENT
for the input VAT paid to the vendors. Therefore, businesses effectively
account for Value Added Tax on the value they have added, created at
that stage in the supply chain, as applicable.
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COST MANAGEMENT IN GLOBAL PROCUREMENT
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COST MANAGEMENT IN GLOBAL PROCUREMENT
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COST MANAGEMENT IN GLOBAL PROCUREMENT
from dealing with VAT and customs compliance resulting from these
transformations to basing decisions about where to carry out production, at
various sites across the globe, based on indirect tax considerations.
In Latin America, indirect tax was one of the key focus areas of the Group,
both on the legal entities set-up and for the transaction flows. Further in
deciding where to build or set up a manufacturing unit, in Asia and
customs and free trade agreements and other indirect taxes and indirect
tax incentives were key decision drivers.
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COST MANAGEMENT IN GLOBAL PROCUREMENT
Customs Duties
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COST MANAGEMENT IN GLOBAL PROCUREMENT
Management of Incentives
• The global sourcing manager can look forward to centralise the activities
related to management of grants and incentives to improve controls,
improve decision-making and maximise the benefit
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COST MANAGEMENT IN GLOBAL PROCUREMENT
1. Download the Annual Report of any publicly listed company from any
sector and analyse the purchase and other costs.
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2.7 Summary
Over a period of time, there has been a shift in the way organisation take
the procurement decisions. The traditional methods directs towards
purchase price and so selection of the supplier with least quotes seems to
be most practical solution. However, the traditional approach completely
ignores the costs associated with the ownership of the asset, material over
its lifetime. To address this lacuna in the traditional approach and provide a
holistic perspective to taking procurement decisions, especially in a global
environment, Total Cost of Ownership (TCO) provides an appropriate
method to have end-to-end look of the costs. The TCO considers costs
which not only includes the initial purchase price but also considers the
costs of operations, utility, maintenance and disposal at the end of
economic life of the product. Some of the other cost components like
Transportation and Logistics, Taxation also contribute to the cost built up.
In global sourcing environment, consideration of the logistics costs,
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COST MANAGEMENT IN GLOBAL PROCUREMENT
incidence of various direct and indirect taxes and also availing benefit of
various tax incentives become very important, especially while spending on
capital equipment, incurring research and development expenses,
development of an outsourced vendor, evaluating offshore outsourcing/
service centre set-up and such many decisions. The global sourcing
manager should adopt various practices to identify, assess, quantify and
optimise processes so that the incidence of tax is reduced and the
organisation is positioned to maximise the utilisation of various benefits.
4. What are the various practices that can be adopted by Global Sourcing
Manager to reduce the incidence of taxation and increase utilisation of
tax incentives?
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COST MANAGEMENT IN GLOBAL PROCUREMENT
1. Which of the following statement is least likely to be true about the Total
Cost of Ownership (TCO) methods of evaluation in global sourcing?
2. Which of the following is not likely to be part of the lifecycle cost of the
product to be purchased?
a. Non-refundable taxes
b. Valued added tax with inputs credit
c. Additional depreciation on capital equipment
d. Reduced tax liability on research and development expenses
Answers:
1. (c), 2. (d), 3. (a).
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COST MANAGEMENT IN GLOBAL PROCUREMENT
REFERENCE MATERIAL
Click on the links below to view additional reference material for this
chapter
Summary
PPT
MCQ
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SOURCING METHODOLOGY AND PROCESS
Chapter 3
Sourcing Methodology and Process
Objectives
Structure:
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SOURCING METHODOLOGY AND PROCESS
➡ Existing contracts with the vendors needs to be reviewed to estimate
the spend in terms of dollar amounts, locations, number of users and
volume of usage, pricing, terms and conditions and which sources are
used most heavily.
Analysis of the need for procurement is also an important steps. This may
include following key activities:
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(a) Leverage
(b) Strategic
(c) Non-critical
(d) Bottleneck
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Criteria Factors
At this stage, the organisation should not discard any of the suppliers. It is
possible that Even if some of the suppliers are smaller or newer suppliers
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SOURCING METHODOLOGY AND PROCESS
with whom the organisation may not be familiar, those small/new suppliers
may offer more favourable contract terms than some of the large suppliers.
➡ Suppliers that have successfully got through the RFP process will
then be invited to number of negotiations rounds.
➡ Even with the use of an Internet negotiation, however, there will still
be a final contract negotiations process with the successful bidder.
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SOURCING METHODOLOGY AND PROCESS
➡ If a large organisation has relatively high spend on any product or
service with a number of suppliers, internet negotiations would be a
technique worth considering
f. Thinking about the supplier’s objectives and consider the same in the
negotiation process.
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SOURCING METHODOLOGY AND PROCESS
➡ Fixed Price Contracts: Most favoured contract method as the price is
set and there is no room for further increase in the prices. Any cost
increases affects adversely the profitability of the vendor and not
that of the buyer.
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• The new contract should be executed and signed at least 2 weeks before
the existing contract expires.
• Prior knowledge of the pricing structure across the industry is very vital.
The company defined the following key objectives in the process of setting
up a global procurement function:
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SOURCING METHODOLOGY AND PROCESS
• Explore and engage into right composition and mix of sourcing and take
advantage of the cost differentials
Global procurement process can be broken down into various stages. The
key stages are provided as under:
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SOURCING METHODOLOGY AND PROCESS
1. Request for Quotation (RFQ): The most standard process across the
globe in RFQ. The RFQ process involves requesting and obtaining three
(generally procurement department across corporates require 3
quotations) written quotes should be used for purchases worth less than
the value defined by the management.
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• Deadline for the submission of bids, and the location for lodging them
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Components Explanation
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Query Handling and Responses • Contact and other details of the desk
handling and responding to the queries
related to tendering process
Evaluation and selection of supplier is the most crucial event in the entire
global purchasing cycle. The manufacturing or user function needs to have
a supplier who is reliable and keeps promises in order to maintain an
efficient production. Some of the important steps involved in supplier
selection are as follows:
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Component Sub-criteria
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• Buyer creates specific developmental plan for the suppliers based on its
procurement plan and the potential of the suppliers
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• Supplier and a procuring firm agree upon particular current and future
benefits, which they both expect from being involved in these
relationships.
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SOURCING METHODOLOGY AND PROCESS
• In such kind of process, when a buying firm is not satisfied with the
supplier, regarding its price, location, delivery timelines, quality of the
product, behaviour, it may switch the supplier.
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Toyota has also started developing vehicles in Australia and Thailand since
2003 which also demonstrates that the corporation. These new bases
develop passenger cars and trucks for production and sale only in the Asia-
Pacific region. The Australian base is engaged mainly in designing cars,
whereas the Thailand facility is responsible for testing those cars.
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A Free Trade Zone (FTZ) is an area located within a nation (say, India) but
is considered outside of the customs territory of the nation. The use of
FTZs has become an integral part of global sourcing strategy as they offer
various tax benefits and marketing flexibility on a global basis. Many
geographies/countries also have FTZs. For example, in the United States, a
free trade zone is officially called a Foreign Trade Zone. FTZs are licensed
by the Foreign Trade Zone (FTZs) Board and operated under the
supervision of the Customs Service. The level of demand for FTZ
procedures has followed the overall growth trend in global trade and
investment. Presently, some 700 FTZs are in operation and, as part of their
activity, about 540 manufacturing plants are operating with subzone
status. Subzones are adjuncts to the main zones when the main site
cannot serve the needed purpose and are usually found at manufacturing
plants.
Alaska The contractor’s liability for damages to the state for any
cause shall be limited to the greater of $100,000 or the
purchase price of the specified equipment which caused the
damage or that is the subject matter of, or is directly related
to, the cause of action
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SOURCING METHODOLOGY AND PROCESS
California The contractor’s liability for damages to the state for any
cause whatsoever, and regardless of the form of action,
whether in contract or in tort, shall be limited to two times
the purchase price
New Jersey New Jersey does have limitations on liability and the terms
start at 500% and have been negotiated down to 200% at
times. This is on a case-by-case basis
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3.11 Summary
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a. Training to supplier
b. Offering higher price
c. Supplier incentive program
d. Engagement on technical process
Answers:
1. (a), 2. (c), 3. (b).
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SOURCING METHODOLOGY AND PROCESS
REFERENCE MATERIAL
Click on the links below to view additional reference material for this
chapter
Summary
PPT
MCQ
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
Chapter 4
Changing Role of Procurement Function and
the Emergence of Global Sourcing Manager
Objectives
Structure:
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
➡ Knowing the total quantum and what total spend of the organisation is
➡ Identification of business units that buy the same or similar goods and
services across the globe
➡ Having information about the total number of one-off and small value
transactions suppliers
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
• Passive
• Independent
• Supportive
• Integrative
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• Representatives from the purchasing team often are part of the sales/
proposal teams.
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
➡ Focus on innovation
➡ Ensure seamless integration with business processes
➡ Managing complexity of business
➡ Organising skills
➡ General business management skills
• Interpersonal skills
➡ Networking
➡ Developing relationship and engagement
➡ Influencing skills
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
• People management
The Chief Procurement Officer (CPO) should essentially have the following
traits:
• Spend Analytics: The CPO can have the data from the procurement
system/ERP pulled out and perform analysis. There is need to be able to
interpret it, understand what it means, and determine the right potential
opportunities and courses of action arising. The analysis of data can
provide inputs for drawing out a good and implementable procurement
strategy.
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
Types of Analysis
The global procurement manager can perform some of the following key
analysis and assist the organisation to achieve the business objectives:
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
products half way across the globe should be made very carefully. When
sourcing offshore or overseas, more often than not, supplier and buyer
management can be comprised of significantly different cultural
backgrounds. Additionally, foreign management may also have quite
different business objectives and, sometimes, may even employ business
ethics that could be deemed questionable. These factors make the role of
purchasing manager challenging. Some of the important aspects which
purchasing manager/buyer should be aware are as follows:
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
purchase manager should be well aware of the factory ‘sales’ tour. Many
low cost countries suppliers provide predetermined, well-tuned
customer tours of their facility. Make an effort to get off the beaten path
to see additional areas; other buildings or, out back — where scrap is
sorted — to find out what’s really happening. Some suppliers try to
present only the latest high tech portions of their factories that may
have nothing to do with manufacturing processes required by
organisation’s products.
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
• Managing the internal transactions for ordering goods and services. The
function is also responsible to manage the procurement data. The
function here is expected to bring maximum efficiency in the end to end
transaction flow and reporting.
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
all goods and services. However, the user function may explore
relationship with the vendor who they feel to be quite comfortable with.
The decision making model followed by the user function could be
completely different and off the line in comparison to the usual
screening and evaluation model followed by the procurement function.
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
4.11 Summary
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CHANGING ROLE OF PROCUREMENT FUNCTION AND THE EMERGENCE OF GLOBAL SOURCING MANAGER
a. Enabler of savings
b. Cost reduction across value chain
c. Deterioration of supplier relationship management
d. Providing spend map and visibility to management
a. Passive
b. Responsive
c. Integrative
d. Supportive
Answers:
1. (b), 2. (c), 3. (b).
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