HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (UNIQUE)
GN1S CHASSIS
Segment: SE2 – Pan Asia
Version Date Subject
1 02/2015 1st Issue.
2 02/2015 i) Revise Model Name from KDL-40R410C to KDL-32R410C ( pg 24, 26 )
ii) Add Note on pg 4 , delete Note on pg 6,7,23, 25, 26 .
LCD TV
9-888-174-P2
For SM - Common , please refer :
9-888-174-0x
SERVICE MANUAL (UNIQUE)
GN1S CHASSIS
Segment: SE2 – Pan Asia
LCD TV
MODEL LIST
THIS SERVICE MANUAL CONTAINS UNIQUE SECTION FOR ALL THE MODEL BELOW:
MODEL REMOTE DESTINATION
KDL-32R410C RMT-TX110P SOMEA AF1 (Serial #:4,050,001-
4,300,000- South Africa, Iran, Saudi
Arabia, Kuwait, UAE etc)
KLV-32R412C RMT-TX111P SOMEA AF1 (Serial #:4,050,001-
4,300,000- South Africa, Iran, Saudi
Arabia, Kuwait, UAE etc),
India
KDL-32R408C/1 RMT-TX110P SOMEA AF1 (Serial #:4,050,001-
4,300,000- South Africa, Iran, Saudi
Arabia, Kuwait, UAE etc),
India
3
TABLE OF CONTENTS
Section Title Page
1. SAFETY NOTES
1-1. Rear Cover Disassembly Method ................................................................. 5
2. DIAGRAMS
2-1. Circuit Board Location…………………………………………………………… 6
2-2. Wire Dressing…………………………………………………………………….. 7
3. DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS
3-1. KDL, KLV- 32R*C………..…….…………………………………………………. 23
Please refer Service Manual – Common for below information :
General Safety Notes
Self Diagnostic Function
Triage Chart
Troubleshooting, Troubleshooting reference
Adjustments
Diagrams : Block Diagram , Connector Diagram
Note:
Pictures provided in this section might have slight difference from the actual sets.
4
Safety Notes SECTION 1
SAFETY NOTES
1-1. Rear Cover Disassembly Method
1. Remove the screw 2. Take out Dummy PC Card (for AEP MODEL only)
# SE2/N rear cover can be disassembled without detach stand.
Dummy PC Card
3. Disassembly Rear Cover
Screw type and qty to disassemble RC
Screw
32” 40” 48”
type
8 pcs 12 pcs 12 pcs
8 pcs 8 pcs 8 pcs
5
Diagrams
SECTION 2
DIAGRAMS
2-1.CIRCUIT BOARD LOCATION
2-1-1. KDL, KLV-32R*C
KK
MOUNT
BA
BOARD
SWITCH
UNIT
HKK
MOUNT
6
Diagrams
2-2. Wire Dressing 32”
a) Flexible Flat Cable 30p
INSERT CONNECTOR
Caution during handling Flexible Flat Cable
7
Diagrams
2-2. Wire Dressing 32”
Caution during handling Flexible Flat Cable
8
Diagrams
2-2. Wire Dressing 32”
b) HARNESS ASSY Tape Information
HARNESS ASSY
9
Diagrams
2-2. Wire Dressing 32”
c) Tape Information
1 2
TAPE
TAPE
3- Overall View
3c
3a
3b
10
Diagrams
2-2. Wire Dressing 32”
d) WIRE DRESSING INFORMATION
1 2
11
Diagrams
2-2. Wire Dressing 32”
e) WIRE DRESSING INFORMATION
1 2
Overall View
12
Diagrams
2-2. Wire Dressing 32”
f) LOUDSPEAKER INFORMATION
Speaker
Speaker
13
Diagrams
2-2. Wire Dressing 32”
g) CONNECTORS
BA SE2 MOUNT
INSERT CONNECTOR
INSERT CONNECTOR
14
Diagrams
2-2. Wire Dressing 32”
h) Tape Information
2
1
Overall View
TAPE
15
Diagrams
2-2. Wire Dressing 32”
i) Tape Information
2
1
Overall View
TAPE
16
Diagrams
2-2. Wire Dressing 32”
j) Tape Information
2
1
Overall View
3
TAPE
17
Diagrams
2-2. Wire Dressing 32”
k) Tape Information
2
1
Overall View
3
TAPE
18
Diagrams
2-2. Wire Dressing 32”
l) Tape Information
Overall View
1
TAPE
19
Diagrams
2-2. Wire Dressing 32”
m) WIRE DRESSING
1 2
WIRE
DRESSING
k) KK MOUNT
1
Overall View
KK MOUNT
20
Diagrams
2-2. Wire Dressing 32”
n) CONNECTOR ASSY 4P
1 2 Overall View
CONNECTOR ASSY 4P
m) CONNECTORS
1
Overall View
INSERT CONNECTOR
21
Diagrams
2-2. Wire Dressing 32”
o) TAPE
1 Overall View
TAPE
p) CAUTION
22
Disassembly, Exploded Views and Other Parts SECTION 3
DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS
•Place the TV set on a stable, level surface before disassembly and assembly of parts. (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced.
Lines that indicate parts are shown in blue in the illustration.
The reference number besides the part description in the picture indicates the
disassembly sequence.
3-1. KDL, KLV- 32R*C Remove screws before disassembly. Unplug connectors before disassembly
3-1-1. Disassembly, Exploded View HTL5 19
BOARD
18 BEZEL
PANEL,
ORNAMENTAL
P-MOD 17
3
8 KK MOUNT
SHEET,
THERMAL
6 9
SPEAKER
BOX ASSY
7
BRACKET,
WOOFER
14
LOUD
SPEAKER 16 10 **Stand exploded view are for reference
LIGHT, purpose. (*** Child parts are UNSTOCKED.)
HKK MOUNT 15
GUIDE
9 STAND BASE S
SWITCH
<STAND BLOCK>
SHEET, UNIT
STAND
13 THERMAL METAL
71 STAND BASE ASSY S LS
BA BOARD STAND METAL
14 LOUDSPEAKER RS
SCREW, SCREW,
+PSW +PSW
SCREW M4X12
BRACKET UNDER +BVTP
M4X12
11 3X10 SCREW
12 +BVTP
BRACKET SIDE 3X10
FOOT,
FOOT,STAND STAND
5
REAR COVER
1 4
LABEL,
AC ADAPTOR UNDER TERMINAL
2
POWER SUPPLY CORD
23
Disassembly, Exploded Views and Other Parts
3-1. KDL, KLV- 32R*C
3-1-1. Disassembly, Exploded View
KDL-32R410C KLV-32R412C KDL-32R408C
DESTINATION DESTINATION DESTINATION
REF.
DESCRIPTION PART NO. SOMEA AF1 (Serial SOMEA AF1 (Serial SOMEA AF1 (Serial
NO.
#:4,050,001-4,300,000- South #:4,050,001-4,300,000- #:4,050,001-4,300,000-
Africa, Iran, Saudi Arabia, South Africa, Iran, Saudi South Africa, Iran, Saudi
Kuwait, UAE etc Arabia, Kuwait, UAE etc INDIA Arabia, Kuwait, UAE etc INDIA
1 AC ADAPTOR (85W) 1-492-996-12 • • n/a • n/a
1 AC ADAPTOR (85W) 1-492-995-12 n/a n/a • n/a •
2 ! CORD SET, POWER-SUPPLY 1-846-420-11 • • n/a • n/a
2 ! CORD SET, POWER-SUPPLY 1-848-819-11 n/a n/a • n/a •
3 PANEL, ORNAMENTAL (OWL) 4-548-878-01 • • • • •
4 LABEL, UNDER TERMINAL 4-549-627-01 • • • • •
5 REAR COVER (32OWL SW) A 4-567-396-41 n/a • n/a n/a n/a
5 REAR COVER (32OWL SW) A 4-567-396-52 • n/a n/a n/a n/a
5 REAR COVER (32OWL SW) A 4-567-396-32 n/a n/a • n/a n/a
5 REAR COVER (32OWL) A 4-566-587-22 n/a n/a n/a • •
6 SPEAKER BOX ASSY 1-859-102-11 • • • n/a n/a
7 BRACKET, WOOFER (OWL) 4-548-287-01 • • • n/a n/a
8 KK_SE2_MOUNT A-2067-028-A • • • n/a n/a
9 SHEET,THERMAL(5595) 4-564-765-01 • • • • •
10 SWITCH UNIT 1-492-517-12 • • • • •
11 BRACKET, UNDER (OWL) 4-547-840-01 • • • • •
12 BRACKET, SIDE (OWL) 4-547-839-21 • • • • •
13 COM SVC BA_SE2_PAA_32W_2.1_AF1 A-2069-185-B n/a • n/a n/a n/a
13 COMPL SVC BA_SE2_PA_T2_32W_2.1 A-2068-380-B • n/a n/a n/a n/a
13 COMPL SVC BA_SE2_PA_T2_32W_HTL A-2067-648-B n/a n/a n/a • •
13 COMPL SVC BA_SE2_PAA_32W_2.1 A-2066-846-B n/a n/a • n/a n/a
14 LOUDSPEAKER 1-859-099-21 • • • n/a n/a
14 LOUDSPEAKER 1-859-099-11 n/a n/a n/a • •
15 HKK-E MOUNT (Prioty part) A-2076-017-A • • • • •
15 HKK(MOUNT) (Choice part) A-2066-599-A • • • • •
16 LIGHT, GUIDE (OWL) 4-549-024-01 • • • • •
17 P-MOD (IS5S320VNO0101)(SERVICE) (BOE) A-2074-231-A • • • • •
18 BEZEL (32 OWL) A 4-546-298-01 • • • • •
19 HTL5_S A-2073-901-A n/a n/a n/a • •
<STAND BLOCK>
71 STAND BASE ASSY S (OWL) 4-558-334-21 • • • • •
24
Disassembly, Exploded Views and Other Parts
3-1. KDL, KLV- 32R*C
3-1-2. Screws
Ref Part No Description
4-167-019-21 SCREW, +PSW M3X8
2-990-421-41 SCREW (+PSW) (M3X6)
7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3
4-472-518-01 SCREW (+PSW) (M3X6)
25
Disassembly, Exploded Views and Other Parts
3-1. KDL, KLV- 32R*C
3-1-3. Connectors
Note : Code “S” unless stated.
REF.
PART NO DESCRIPTION REMARKS Code
81 82 NO.
83 84
81 1-848-849-11 FLEXIBLE FLAT CABLE 30P CN8601(BA)-(SOURCE BOARD) (1)
CN9700(BA)-(H-BOARD)-(TACT KEY)-(HTL5) /
82 1-910-805-20 HARNESS ASSY CN4001(BA)-(SP) (1) (KDL- 32R408C/1) (Code L)
CN9700(BA)-(H-BOARD)-(TACT KEY)-CN4503(K-
BOARD) / CN4001(BA)-(SP) (1)
82 1-910-805-21 HARNESS ASSY (KDL-32R410C, KLV-32R412C) (Code L)
83 1-910-805-24 CONNECTOR ASSY 4P K-BOARD)-(SP) (1)( KDL-32R410C, KLV-32R412C) (Code L)
84 1-910-805-23 CONNECTOR ASSY 10P CN9000(BA)-(LS) (1)
82 82 82
3-1. KDL, KLV- 32R*C
3-1-4. Other Parts
KDL-32R410C KLV-32R412C KDL-32R408C
DESTINATION DESTINATION DESTINATION
SOMEA AF1
SOMEA AF1 (Serial SOMEA AF1 (Serial (Serial
DESCRIPTION PART NO. #:4,050,001- #:4,050,001- #:4,050,001-
4,300,000- South 4,300,000- South 4,300,000- South
Africa, Iran, Saudi Africa, Iran, Saudi Africa, Iran, Saudi
Arabia, Kuwait, UAE Arabia, Kuwait, UAE Arabia, Kuwait,
etc etc INDIA UAE etc INDIA
CLAMPER, CABLE 4-262-708-04 • • • • •
MANUAL INSTRUCTION * 4-562-311-11 • n/a n/a • •
MANUAL INSTRUCTION * 4-562-311-31 • n/a n/a • n/a
MANUAL INSTRUCTION * 4-562-311-41 • n/a n/a • n/a
MANUAL INSTRUCTION * 4-562-311-51 • n/a n/a • n/a
MANUAL INSTRUCTION * 4-562-311-61 • n/a n/a • n/a
MANUAL, INSTRUCTION * 4-562-312-13 n/a • • n/a n/a
MANUAL, INSTRUCTION * 4-562-312-31 n/a • n/a n/a n/a
MANUAL, INSTRUCTION * 4-562-312-41 n/a • n/a n/a n/a
MANUAL, INSTRUCTION * 4-562-312-51 n/a • n/a n/a n/a
MANUAL, INSTRUCTION * 4-562-312-61 n/a • n/a n/a n/a
REMOTE COMMANDER(RMT-TX110P) 1-492-989-11 • n/a n/a • •
REMOTE COMMANDER(RMT-TX111P) 1-492-990-11 n/a • • n/a n/a
SCREW, +PSW M4X12 (BAG, SCREW ASSY (OWL) 2-580-602-01 • • • • •
TAPE (3M 1350FB-1)15MMX66M BLK 7-600-031-97 • • • • •
26
Sony EMCS (Malaysia) Sdn. Bhd. English
9-888-174-P2 RDCM © 2015.02
27
