Technical Catalog: Water Cooled Water Chillers - Screw Type

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Technical Catalog

Installation, Operation and Maintenance Instructions.


Design Information

WATER COOLED
WATER CHILLERS
-SCREW TYPE-
RCUE40WG2-240WG2 (R407C)
Capacity 134 kW-696 kW
Heat Pump Option
Heating Capacity 161 kW-824 kW
0

TABLE OF CONTENTS

1. IMPORTANT NOTICE................................................................................................................. 1

2. FEATURES AND BENEFITS...................................................................................................... 1


2.1. NEW CHILLER PICTURE.....................................................................................................................1
2.2. COMPRESSOR ....................................................................................................................................2
2.3. CONTROL ............................................................................................................................................3
2.4. HEAT EXCHANGER.............................................................................................................................4
2.5. NEW ELECTRONIC EXPANSION VALVE ...........................................................................................4
3. OPERATION INSTRUCTIONS ................................................................................................... 4
3.1. HITACHI WATER COOLED WATER CHILLER MODELS: RCUE 40-240 WG2 ..................................4
4. COMPONENTS OF CHILLER .................................................................................................... 5
4.1. STRUCTURE DRAWING .....................................................................................................................5
5. PREPARATION INITIAL CHECK ............................................................................................... 6
5.1. INITIAL CHECK ....................................................................................................................................6
5.2. PLACING THE UNIT.............................................................................................................................6
5.3. CENTRE OF GRAVITY ........................................................................................................................7
5.4. SERVICE SPACE AND FOUNDATION................................................................................................8
5.5. TRANSPORTATION BY RIGGING.......................................................................................................9
6. INSTALLATION .......................................................................................................................... 10
6.1. ELECTRICAL WIRING .........................................................................................................................10
6.2. WATER PIPING....................................................................................................................................12
6.3. MINIMUM INTERNAL SYSTEM WATER VOLUME .............................................................................13
6.4. WATER CONTROL ..............................................................................................................................13
6.5. BMS CONNECTION .............................................................................................................................15
6.6. CSC-5S.................................................................................................................................................21
6.7. INSTALLATION FINAL CHECK............................................................................................................24
7. TEST RUNNING.......................................................................................................................... 25
7.1. PREPARATION ....................................................................................................................................25
7.2. TEST RUNNING ...................................................................................................................................25
7.3. INSTRUCTIONS AFTER TEST RUNNING ..........................................................................................26
8. CONTROLLER ADJUSTMENT .................................................................................................. 26
8.1. CONTROL SYSTEM.............................................................................................................................27
8.2. CONTROLLER ADJUSTMENT ............................................................................................................28
9. SELF-INSPECTION FUNCTIONS .............................................................................................. 30
9.1. ALARM INDICATION............................................................................................................................30
9.2. NORMAL INDICATION.........................................................................................................................31
9.3. FUNCTION FOR INDICATION OF OPERATION CONDITION ............................................................31
10. CONTROL SYSTEM ................................................................................................................. 36

11. MAINTENANCE ........................................................................................................................ 39


11.1. COMPONENTS ..................................................................................................................................39
11.2. LUBRICATION....................................................................................................................................39
11.3. DEPOSITS..........................................................................................................................................39
11.4. CLEANING METHOD .........................................................................................................................40
11.5. WINTER SHUTDOWN........................................................................................................................41
11.6. SPRING START-UP ...........................................................................................................................41
11.7. PART REPLACEMENT ......................................................................................................................41
11.8. REFRIGERATION CYCLE..................................................................................................................42
11.9. REFRIGERANT CYCLE DIAGRAM OF HITACHI WATER COOLED CHILLER.................................42
11.10. COMPRESSOR REMOVAL..............................................................................................................44
11.11. SAFETY AND PROTECTION CONTROL ........................................................................................44
11.12. NORMAL OPERATING PRESSURE................................................................................................46
11.13. TEST RUNNING AND MAINTENANCE RECORD ...........................................................................47
11.14. DAILY OPERATING RECORDS.......................................................................................................48
11.15. SERVICING FOR R407C REFRIGERANT SYSTEM .......................................................................48
12. TROUBLESHOOTING .............................................................................................................. 49
13. GENERAL SPECIFICATIONS .................................................................................................. 51
13.1. GENERAL DATA ................................................................................................................................51
13.2. OPTION LINE UP ...............................................................................................................................54

14. DRAWINGS ............................................................................................................................... 55


14.1. DIMENSIONAL DRAWINGS ..............................................................................................................55
14.2. WIRING DIAGRAMS ..........................................................................................................................60
15. MODEL SELECTION ................................................................................................................ 70
15.1. SELECTION EXAMPLE .....................................................................................................................70
15.2. PERFORMANCE TABLE ...................................................................................................................71
15.3. ELECTRICAL DATA ...........................................................................................................................77
15.4. SOUND DATA ....................................................................................................................................78
16. APPLICATION DATA ............................................................................................................... 79
16.1. WORKING RANGE ............................................................................................................................79
16.2. PART LOAD PERFORMANCE ..........................................................................................................79
16.3. ETHYLENE GLYCOL APPLICATION.................................................................................................80
17. COMPONENTS DATA .............................................................................................................. 81
17.1. COMPRESSOR..................................................................................................................................81
17.2. CONDENSER AND WATER COOLER ..............................................................................................81
IMPORTANT NOTICE 1/1

1. IMPORTANT NOTICE
HITACHI pursues a policy of continuing improvement in If you have any questions, contact your contractor or
design and performance of Products. The right is therefore dealer of HITACHI.
reserved to vary specifications without notice. This instruction gives a common description and
HITACHI cannot anticipate every possible circumstance information for this water cooled water Chiller which you
that might involve a potential hazard. operate as well as for other models.
No part of this manual may be reproduced without written This water cooled water Chiller has been designed for
permission. the following temperatures. Operate the water cooled
Signal words (DANGER, WARNING and CAUTION) are water Chiller within this range.
used to identify levels of hazard seriousness. Definitions
for identifying hazard levels are provided below with their Working Range °C
respective signal words. Maximum Minimum
Õ DANGER: Condenser Water
Outlet
45
22
Immediate hazards which WILL result in severe *(55)
personal injury or death. Temperature
Chilled Water
Ô WARNING: Outlet 15
5
**(-10)
Hazards or unsafe practices which COULD result Temperature
in sever personal injury or death.
(*) In case of High Condensing option and Heat Pump
operation option.
 CAUTION:
Hazards or unsafe practices which COULD result (**) In case of low water temperature option.
in minor personal injury or product or property
damage. This instructions should be considered as a permanent
NOTE: part of the water cooled water Chiller equipment and
Useful information for operation and/or maintenance. should remain with the water cooled water Chiller
equipment.

2. FEATURES AND BENEFITS

2.1. NEW CHILLER PICTURE

HITACHI is a world leader in technology and with A wide range of capacities are available from 134 kW to
continual research and product development, now offers 696 kW.
a screw type Water Cooled Chiller. Heating operation is available for option. Heating
Capacities are available from 161 kW to 824 kW.
2/2 FEATURES AND BENEFITS

2.2. COMPRESSOR
„ THE SAMURAI RANGE
˜ INCORPORATES THE LATEST
DEVELOPMENT OF HITACHI´S
— SCREW COMPRESSOR
TECHNOLOGY FOR THE NEW
MILLENNIUM.

—Highly Reliable HITACHI Two-Pole


Motor
˜Built-in Oil Separator (Cyclone oil
separator)
™Oil Sight Glass
™ šOil Heater
›High precision Twin Screw Rotors
š œSuction Filter
œ
›
-LOW VIBRATION-
„ TWIN SCREW COMPRESSOR
Reciprocating Screw
By having so few moving parts, it has become highly reliable
with very low noise level and low vibration
AMPLITUDE (µm)

Time (second)

„ PRINCIPLE OF COMPRESSION
Discharge Port

Suction Port

„ CONTINUOUS CAPACITY CONTROL


Cooling load = continuos capacity control
COOLING LOAD %

HITACHI´s Continuous Capacity Control system uses


advanced electronic controls to position the infinitely
variable slide valve within each compressor. Step
This modulation allows exact load control and accurate control
chilled water temperature without the need for
expensive inverters.

TIME (Hour)
FEATURES AND BENEFITS 2/3

„ ENERGY SAVING -PART LOAD PERFORMANCE-

Thanks to Continuous Capacity Control, 15~20% energy


saving is possible compared with current step control

MOTOR INPUT (%)


systems due to the following:
-The cooling load can be more closely matched
-Continuous Capacity Control takes advantage of high
efficiency part load performance.
-Frequent compressor starts and stops are eliminated. Continuous
Capacity
Control

COOLING CAPACITY (%)

2.3. CONTROL
„ MANY FUNCTIONS
Newly developed Control Board has many functions
shown below as standard.

„ Forced compressor load control


„ 2 Different temperature setting
„ Memory data in alarm
„ Automatic restart after power failure
„ Heating operation (Heat pump operation option)
etc...

„ PRECISE TEMPERATURE -CONTINUOUS CAPACITY CONTROL-


CONTROL Start
Load Up 1
WATER TEMPERATURE

Combination of "Continuous Capacity Outlet Water Temperature


Control Compressor" and "HITACHI´s (Quick cooling)
unique electronic controls" enable the
Chiller to control outlet water temperature Load Up 2
precisely, independent of cooling load.
This control benefits not only air- Neutral =2qC Standard
conditioning but also industrial process (Minimum 0.5°C)
use.
Load Down

TIME

-CONVENTIONAL STEP CONTROL-

Restart
Outlet
WATER TEMPERATURE

Temperature

Temperature
1st step
Band 7qC
(normally)

Final step
1/4

2.4. HEAT EXCHANGER

Less Refrigerant (Small Internal Volume)


-Clean (Stainless Steel)
-High efficiency (closer approach temperature)
Plate type heat exchanger can provide improved cooling
capacity for R407C

SHELL & TUBE PLATE

CAPACITY (%)
„ PLATE TYPE HEAT EXCHANGER
The new Samurai Chillers are equipped with plate type
Heat Exchangers, which have many advantages when
compared with conventional Shell & Tube heat
exchanger as described beside:

2.5. NEW ELECTRONIC EXPANSION VALVE

This unit is equipped with an electronic expansion valve to


provide sophisticated control under any temperature
condition.
The electronic expansion valve provides reduced electrical
power consumption compared to the classical system.

3. OPERATION INSTRUCTIONS
3.1. HITACHI WATER COOLED WATER CHILLER MODELS: RCUE 40-240 WG2
„ To Start the Unit. Please contact your service shop, if this condition is
detected.
1.Open the water inlet and outlet valves.
2.After assuring that all control switches have been cut „ Daily Checking
OFF, and the “LOCAL/REMOTE” switch on the 1.Check the power supply to ensure that it is proper.
printed circuit board is in the “LOCAL” position, turn 2.Check for abnormal sounds and vibration.
ON the power switch. 3.Check the unit amperage.
3.Confirm that phases R, S and T are correctly 4.Check the operating pressure.
connected. The correct phase connection can be
checked by a phase sequence indicator. If not „ Troubleshooting
correctly connected, the compressor does not start ƒ Unit Does Not Start
due to activation of a reversal phase protection 1.Is the main switch ON?
device. Cut the main switch and interchange two of 2.Is the main fuse OK?
three terminals, R, S and T at the main power source
terminals. 3.Is the cooling (Hot) and chilled water running?
4.Are the setting temperature calling for the cooling
4.Set the changeover switch to “cool” or “Heat” (In case operation?
of Heat Pump operation option)
5.Fully open the liquid line stop valves. „ Poor Cooling (Heating) Operation
6.Operate the cooling (Hot) and chilled water pump. 1.Is there sufficient water supplied to the condenser
and the cooler?
7.Set the Dip SW at the desired temperature
2.Is the setting temperature correct?
8.Depress the “ON” push button of the operation Switch
3.Is the operating pressures normal?
„ To Stop the Unit
„ Maintenance
1.Depress the “OFF” push button of the operation
switch. 1.Replace the oil, if it has been deteriorated
2.Clean the unit with a cleaner.
2.Switch OFF the main power source when the unit is
shut down for a long period of time. 3.Clean the condenser and the water cooler . (It is
recommended that a specialist will be contacted for
„ Pilot Lamp this type of work.)
The red LED indicates the normal operation.
When the orange LED is activated, any one of the
safety devices may be functioning.
STRUCTURE DRAWING OF HITACHI WATER COOLED-WATER CHILLER UNIT (Example: RCUE80WG2)

N° Name N° Name

o Compressor w Electronic Expansion valve

p Water Cooler x Liquid Line Stop Valve

q Water Condenser y Drier

r Electrical Box z Liquid Sight Glass

s Power Wiring Supply { Solenoid Valve (only for 80, 150, 240 HP)
4.1. STRUCTURE DRAWING

t Check valve | Economizer (only for 80, 150, 240 HP)

u Oil Sight Glass } High Pressure Switch


Remote/Local Changeover
Switch is Rear Side. v Operation Switch ~ Pressure Relief Valve
4. COMPONENTS OF CHILLER

„ HITACHI Water cooled Water Chiller (Example of 1 Compressor Chiller)


COMPONENTS OF CHILLER
4/5
5/6 PREPARATION INITIAL CHECK

5. PREPARATION INITIAL CHECK

5.1. INITIAL CHECK


„ Required Materials
In order to obtain proper clearance beneath the unit for
Measure and Architectural Information Regarding on-the-ground installation, where foundation bolts
Installation Location should be sunk into concrete.
„ Installation Location „ Unit
Confirm that the final installation location is provided Check to ensure that the unit has been transported
with convenient piping and wiring work. Strong water without damage. File a damage claim with the
runoff should be avoided. transportation companies if mishandling due to
„ Installation Space transportation company negligence is suspected.
Check for obstacles which hamper maintenance work in „ Transportation
the space specified in Fig.1. Secure the route to the final installation location by
„ Foundation confirming the dimensions, (Refer to the “Unit General
Data” in Catalogue).
Check to ensure that the foundation is flat, level and
sufficiently strong, taking into account the maximum
foundation gradient (Fig. 2) and the unit weight balance.
Confirm elevation provision for the unit on a solid base
with an iron frame or concrete curbs shown in chap. 5.4.

5.2. PLACING THE UNIT

Õ DANGER:
-Do not install the unit outdoors. If installed outdoor,
an electrical leakage will occur, since the unit has
not been designed for dew protection
-If leakage is detected, stop the unit and contact the
installer or a service shop. Do not use a naked fire
near the refrigerant gas. If a naked fire is utilised
near the refrigerant gas, refrigerant is turned into a Chiller
harmful phosgene compound. Unit

Ô WARNING:
This unit is operated with refrigerant R407C, which
is non-flammable and non-poisonous. However,
refrigerant itself is heavier than the atmosphere so
that a floor is covered with refrigerant gas if
refrigerant is leaked. Therefore, keep good
ventilation to avoid choke during servicing.

Fig. 1
 CAUTION: „ Maximum Foundation Gradient
Check to ensure that valves are correctly opened. If The unit should be installed in an upright
not opened, serious damage will occur to the
position within the gradient shown in below Fig.
compressor due to an abnormally high pressure.
„ Tools And Instruments
Pincers, Wrenches, Facilities to Transport and
Place The Unit.
„ Transportation
Transportation the unit as close to the final
installation location as practical before
unpacking is accomplished. Provide adequate
facilities to place the unit on the foundation, with
sufficient consideration given to those
individuals performing the installation.
„ Unpacking 10 mm
5 mm
Follow the instructions marked on the packing.

Fig. 2
PREPARATION INITIAL CHECK 5/7

5.3. CENTRE OF GRAVITY

Centre of Gravity

1 Centre of Gravity 3
B

2 4

Control Panel

RCUE - WG2
Model
40 50 60 80 100 120 150 180 200 240
Location Weight Distribution (kg)
1 225 230 245 275 410 430 445 600 610 620
2 175 175 190 215 415 440 465 700 710 735
3 215 225 250 285 415 445 470 625 645 675
4 165 170 190 225 415 450 485 730 750 795
Operating Weight

(kg) 780 800 875 1000 1655 1765 1865 2655 2715 2825

Location of Center of Gravity (mm)


Dimension
A 538 531 522 509 521 516 509 511 508 501
Dimension
B 490 490 490 482 815 813 803 1262 1263 1259
5/8 PREPARATION INITIAL CHECK

5.4. SERVICE SPACE AND FOUNDATION

RCUE 40, 50, 60, 80WG2 RCUE 100, 120, 150WG2

RCUE 180, 200, 240WG2

Detail Of Foundation

N° Name N° Name
1 4-∅ 26 (Mounting Holes) 7 Washer
2 Bottom Frame 8 Nut
3 Vibration proof Rubber Mat (4 positions) 9 Foundation bolt (M20)
4 Vibration proof Rubber Mat (8 positions) 10 Rubber Bush (OPTION)
5 Vibration proof Rubber Mat (12 positions) 11 Steel Plate (1 mm)
6 Vibration proof Rubber Mat (1 mat per position) OPTION 12 Concrete
PREPARATION INITIAL CHECK 5/9

5.5. TRANSPORTATION BY RIGGING

5.5.1. TRANSPORTATION BY RIGGING


Õ DANGER:
Do not stand below the unit when rigging.
Hook wire cables and apply field-supplied spreader bars
on the top of the unit (see below figure) to prevent the
unit from damage due to cable scratches. The unit
should remain in an upright position even during rigging.
 CAUTION:
Put clothes between wires and the unit to avoid
The wire cable to rig the unit shall be three times damages.
stronger than the unit weight. Check to ensure that the
rigging bolts are tightly fixed to the unit. The rigging
angle shall be greater than 60° as shown. The weight of
the unit is indicated on the unit label.

N° Name
1 60° (or more)
2 Electrical Box
3 4 x š 30 Rigging Holes
4 Spreader Bar (Field supplied)
5 Lifting Bracket (Field supplied)

5.5.2. TRANSPORTATION BY ROLLER 5.5.3. DECLINING THE UNIT DURING


TRANSPORTATION
When rolling the unit, put at least 6 equal-sized rollers
under the base frames. Each roller must carry both the
outer frames, and must be suited to balance the unit
(see the centre of gravity in page 5/7).
Ô WARNING:
Do not decline the unit more than an angle of 15°
as shown in the figure during transportation. If
declined more than an angle of 15°, the unit may
fall down.

Smaller than 15º

.
6/10 INSTALLATION

6. INSTALLATION

6.1. ELECTRICAL WIRING


„ Tools and Instruments
One Set of Wiring tools and Electrical Tester 4.Firmly connect the wires with wire terminals to unit
(Clamp Meter) screw terminals R, S, T and N according to below
figure.
„ Schedule Check 5.Connect the wires between the power source and the
field-supplied magnetic switches.
Ô WARNING: 6.Consider that the main power source will not be left
- Confirm that the field-selected electrical turned OFF, easily, because it is necessary to
components (main power switch, fuses, wires, energise the oil heater even during unit stoppage.
conduit connections, wire terminals and others)
are properly selected according to the “Electrical
Data“ in this Technical Catalogue, and ensure that
they comply with national and local codes.
- It is recommended that the main power switch be
locked in the “OFF“ position, to prevent against
accidental supply of power during equipment
servicing.
- Check to ensure that an earthling wire is correctly
connected to the unit. This wire protects from an
electric shock. Utilisation of an earth leakage
breaker is necessary.
„ Main Power Wiring Procedures
Confirm that electrical power is not being
supplied to the installation location prior to any
electrical installation work.
1.Install the field-supplied main switch box (es) at a
properly selected location.
N° Name
2.Install conduit connectors in the hole for the power
1 Main Power/Terminal Board (R,S,T,N)
wiring.
2 Electrical Box
3.Lead main power wires and the earthling wire
through the connector to the screw terminals for 3 Main Power Switch
main power and earthling in the magnetic switch box. 4 Main Power Wiring
The neutral wires for 380/50 Hz and 415 V/50 Hz 5 Earth Wiring
power supply should also be led through the
connector. „ Control Wiring
Connect the interlock wiring and control wiring between
the unit terminals and the magnetic switches for the
water pumps, according to the wiring label. The main
connection to terminal N is required.
INSTALLATION 6/11

N° Name N° Name
In case of remote control operation this wire 13 2 nd. Setting Temperature
1
shall be removed. 14 External Thermostat Operation
2 R Phase
15 Operation Mode (OPTION)
3 Neutral Only used for:
4 Low Voltage / Remote Control 16 -Diff. Water Pressure switch (OPTION)
5 Run/Stop Signal -Flow Switch (OPTION)
6 Alarm Signal Force Compressor
17
Load Operation
7 Alarm Lamp
Free Cooling
8 Pump Interlock 18
Output signal (Only cycle Nº 1)
9 Pump operation In case of individual indication without Remote
19
10 Remote Control Switch (RSW-A) (OPTION) Control Switch
11 2,3 cycles 20 Customer wiring
12 3 cycles 21 Force compressor load
22 Setting of low voltage control

NOTE:
1.All the setting shall be performed before Power ON.
2.Remote / Local Change over Switch on Operation
Switch shall be set, to Remote.
3.Terminals 1 ~/21 are for AC220-240V,Terminals
A ~D  are for DC24V. Terminals E ~F  are
H-link (Low signal)
6/12 INSTALLATION

6.2. WATER PIPING


„ When piping connections are performed:
6. Sufficiently perform insulation to keep the chilled
1. Connect all pipes as close as possible to the unit, so
water piping cool and to prevent sweating of the
that disconnection can be easily performed when
piping.
required.
7. Under the condition where the ambient temperature
2. Connect the condenser and water coolers in the
is low in winter, there is a case where equipment and
same unit to the same common water piping.
piping will become damaged during the shutdown
3. It is recommended for the piping of the chilled water periods at night, because the water in the pump or
inlet and outlet that flexible joints be utilised, so that piping will be frozen. To prevent freezing of the water,
vibration will not transmit. it is effective to operate the pumps even during
4. Whenever permissible, sluice valves should be shutdown period.
utilized for water piping, in order to minimize flow HITACHI Chiller has the pump ON/OFF operation
resistance and to mantain sufficient water flow. control (see Wiring Diagram) water from piping.
5. Proper inspection should be performed to check for Additionally, in a case where measures such as water
leaking parts inside and outside the system, by draining are difficult, utlize antifreeze mixture of
completely opening the condenser and chilled water ethylene glycol type or propylenen glycol type.
inlet and outlet valves to the condenser and water 8. The common water pipes (Inlet/Outlet of condenser
cooler.Additionally, equip valves to the inlet and outlet and cooler, field supplied, should be connected to
piping.Equip an air purge cock and a drain cock on condenser and cooler directly.
the water piping. The cock handle should be removed
so that the cock can not be opened under normal
circumstances. If this cock is opened during
 CAUTION:
-Never use an antifreeze mixture of the salt type,
operation, trouble will occur due to water blow-off. because it possesses strong corrosion
characteristics, and water equipment will be
damaged
-This product is equipped with plate type heat
exchangers. In the plate heat exchanger, water
flows through a narrow space between the plates.
Therefore, there is a possibility that freezing may
occur if foreign particles or dusts are clogged. In
order to avoid this clogging, provide a. 20 mesh
water strainer at the inlet of condenser and chilled
water piping near the product. A 20 mesh water
strainer is available as an option.

N° Name
1 Pressure Gauge
2 Strainer
Condensing (Hot) Water Outlet 3 Flexible Joint
4 Valve

Condensing (Hot) Water Inlet

Chiller

Cooled Water Inlet

Cooled Water Outlet

NOTE:
HITACHI chiller has the pump ON/OFF operation control (see wiring diagram)
INSTALLATION 6/13

 CAUTION:
In case of connecting some units to the same
water piping, design the water piping so that the
water distribution to each unit is equal (refer to
figure below) Imbalance of water distribution may
cause a serious damage like a water freezing in
the heat-exchanger.

Chiller Unit

Water Pump

Heat Load
Side

6.3. MINIMUM INTERNAL SYSTEM WATER VOLUME


To ensure the cooling operation at least 5 minutes NOTE:
without interruption, the internal chilled water volume in Minimum internal system water volume written below
the piping system should be greater than the minimum is for standard ON/OFF differential, minimum internal
volume as shown below. system water volume shall be increased by the
setting of differential
.

MODEL RCUE WG2 40 50 60 80 100 120 150 180 200 240


Condenser Water 3
Max. m /h 48.1 57.4 69.8 82.3 114.9 139.6 157.8 186.2 214.9 246.8
Flow Range
Min. m3/h 14.3 17.1 20.7 24.7 38.0 41.4 47.4 56.0 64.0 74.2
Chilled Water Flow Range
3
Max. m /h 38.6 45.9 55.8 66.6 91.9 111.4 127.8 150.8 172.3 199.9

Minimum Internal 3
m 0.42 0.51 0.61 0.73 1.01 1.23 1.41 1.66 1.89 2.20
System Water Volume
Internal Volume in Water Cooler Liter 15.1 16.7 21.5 23.9 44.8 44.8 44.8 64.4 64.4 71.6

Internal Volume in Condenser Liter 14.8 18.6 23.9 27.6 40.2 49.4 49.4 71.6 71.6 82.7

6.4. WATER CONTROL

 CAUTION:
When industrial water is applied for chilled water It is also necessary to analyse the quality of water by
and condenser water, industrial water rarely checking pH, electrical conductivity, ammonia ion
causes deposits of scales or other foreign content, sulphur content, and others, and to utilise
substances on equipment. However, well water or industrial water only if problem is encountered through
river water may in most cases contain suspended these check.
solid matter, organic matter, and scales in great
quantities. Therefore, such water should be The following is the recommended standard water
subjected to filtration or softening treatment with quality.
chemicals before application as chilled water.
6/14 INSTALLATION

Chilled Water System Tendency (1)


Circulating
Item Water Deposits
Supply Water Corrosion
(20 ºC Less of Scales
than)
Standard Quality
6.8 ~ 8.0 6.8 ~ 8.0 € €
pH (25 °C)
Electrical Conductivity (mS/m) (25°C) Less than 40 Less than 30
(2) € €
{µS/cm} (25 °C) Less than 400 Less than 300
Chlorine Ion (mg CI¯/I) Less than 50 Less than 50 €
2
Sulphur Acid Ion (mg SO4 ¯/I) Less than 50 Less than 50 €
The Amount of Acid Consumption (pH 4.8)
Less than 50 Less than 50 €
(mg CaCO3/I)
Total Hardness (mg CaCO3 /I) Less than 70 Less than 70 €
Calcium Hardness (mg CaCO3 /I) Less than 50 Less than 50 €
Silica L (mg SIO2 /I) Less than 30 Less than 30 €
Reference Quality
Less than 1.0 Less than 0.3 € €
Total Iron (mg Fe/I)
Total Cupper (mg Cu/I) Less than 1.0 Less than 0.1 €
Sulphur Ion (mg S2¯/I) It shall not be detected. €
Ammonium Ion (mg NH4+/I) Less than 1.0 Less than 0.1 €
Remaining Chlorine (mg CI/I) Less than 0.3 Less than 0.3 €
Floating Carbonic Acid (mg CO2/I) Less than 4.0 Less than 4.0 €
Index of Stability 6.8 ~ 8.0 - € €

NOTE:
1. The mark “€” in the table means the factor concerned with the tendency of corrosion or deposits of scales.
2. The value showed in “{}” are for reference only according to the former unit.
INSTALLATION 6/15

6.5. BMS CONNECTION

6.5.1. SYSTEM
BMS connection is available by using
HARC70-CE1(OP), optional BMS interface unit.

Upper Monitoring Device


Upper Monitoring Device LonWorks
LonWorks HARC70-CE1 OP

H-Link
HARC70-CE1
H-Link
Chiller 1

Chiller 1 Chiller 2 Chiller 3 Chiller 4

One interface HARC70-CE1 can connect up to 4


Chillers from a remote place using H-Link connection
(Hitachi communications protocol).
Protocol used by HARC70-CE1 (OP) is LonWorks. It can
connect only one Chiller.
Physical channel connection with interface is FTT-10ª

6.5.2. SIGNAL

ON/OFF Chiller All HARC’S


Control Operation
Outlet Water Setting All HARC’S
ON/OFF All HARC’S
Chilled Water Outlet Setting All HARC’S
Chilled Water Outlet Temperature All HARC’S
Chilled Water Inlet Temperature. All HARC’S
Alarm Codes All HARC’S
Operation Status All HARC’S
State Monitoring Discharge Pressure 1,2 Only HARC OP
Suction Pressure 1,2 Only HARC OP
Discharge Temperature 1,2 Only HARC OP
Suction Temperature 1,2 Only HARC OP
Compressor Status (ON/OFF) 1,2 Only HARC OP
Outlet Water Temp. 1 Only HARC OP
Water Temp. In Evap. Backside 1 Only HARC OP
6/16 INSTALLATION

6.5.3. CAUTION ON USE HARC70-CE1 (OP)


Please use it correctly according to the following
"CAUTION ON USE.” 11.Don't interrupt the power supply of HARC when you
use SCPT in HARC. Even if it exceeds
As for the following: MaxSendTime, when SNVT is not transmitted from
ƒ “HARC” indicate “ HARC70-CE1” or HARC, and SNVT is transmitted below with the
“HARC70-CE1 OP” setting value of MinSendTime, then transmit SCPT
again . If it isn’t carried out, SCPT value continues
ƒ “Monitoring Device “ indicate “ upper connecting maintaining “0”.
device for supervise “, and “Control Panel” indicate
“Control panel of Chiller unit”. 12.If the setting of control panel change Remote to
Locally, and set Remote again, then set the setting
ƒ “SNVT” Indicate “Standard Network Variables Types” temperature and mode from the Monitoring Device
again. If it does not set, then the setting temperature
1.Install HARC in a grounded metal box. and mode continue maintaining the initialisation value
by Chiller unit.
2.Install a short circuit breaker in the power supply of
HARC. 13.When the abnormal transmitting occurs between the
Monitoring Device and HARC, then the condition of
3.The transmission line between HARC and Chiller unit
the Monitoring Device may not correspond with the
should be “0.75mm2 twisted-Pair cable”. If it is not
condition of HARC. Set MaxSendTime and try that
used, then it cannot communicate between HARC and
the condition of the Monitoring Device corresponds
Chiller unit, and it does not work properly.
with the condition of HARC in the interval of
4.After an abnormal transmitting occurs between HARC MaxSendTime .
and Chiller unit, and Chiller unit stops, in the case of
14.It can't be used with the except for “ stop signal of
operation starting by the hand operation, then once
input terminal of Chiller unit “.
turn off Chiller unit’s power supply, and turn on the
power supply. If it isn’t carried out, then Chiller unit
keeps the condition of transmission alarm. 6.5.4. DIMENSIONAL DRAWING AND
5.After an abnormal transmitting occurs between HARC SPECIFICATIONS OF HITACHI GATEWAY
and Chiller unit, and Chiller unit stops, in the case of (MODEL HARC70-CE1/HARC70-CE1 0P)
operation starting by Monitoring Device, then transmit
an operation order after you transmit a stop order
once. If it isn’t carried out, it can't start. „ Structural Drawing
6.After Chiller unit, under control by HARC, is stopped
by the control panel, and operation is done from the
Monitoring Device, then transmit an operation order
after you transmit a stop order once. If it isn’t carried
out, it can’t start.
7.Don't set the setting temperature to Chiller unit, under
control by HARC, by the control panel. If it is done, the
setting temperature is changed. And, as for the setting Down
temperature, which changed in this case, transmit to Terminal Cover After Open
Monitoring device. After Open ID number of NEURON CHIP
On Rear Side of Cover
8.After the setting temperature is changed by Monitoring
Device, in the case of turned off Chiller unit’s power
supply, set the setting temperature by Monitoring „ Mounting Dimensions
device again. If it isn’t carried out, then the setting
temperature becomes to the temperature by setting Mounting by Screw
control panel.
9.If power failure occurs in Chiller unit, under control by
HARC, it may not revert to the condition before the
power failure. Try to detect that the operation
condition of Chiller unit changed, by the Monitoring
Device. If Chiller unit stopped due to the power failure,
then transmit an operation order from the Monitoring
Device after the power supply restoration. And, Mounting on DIN Rail
transmit the setting temperature, mode from the
Monitoring device. If it isn’t carried out, and then
Chiller unit is stopping, and the setting temperature,
mode is the initialisation value by Chiller unit.
10.When SNVT, which is transmitted from HARC, is
used by other control device, premise that there is
two minutes delay between the transmitting SNVT Center Line of DIN Rail
and the movement Chiller unit . If it isn’t premised,
then a problem may occurs in the control system.
INSTALLATION 6/17

„ System Wiring

Gateway

Chiller Unit
nº1

N° Description Wire Size


Power Supply
2
o Power Wire AC 220/240V 2mm shielded
(Field Supplied)
2
Connection Wiring Between Chiller Signal Wiring DC 5V 0.75mm twisted-pair cable
p (Field Supplied) Max. length 1000m
Ground Earth Wire
q -
(Field Supplied)
Connection Wire Between LonWorks Signal Wire DC 5V
r -
(Field Supplied)

„ Marking of Terminals

Mark Indication
POW Red: Power Supply (AC220/240V)
Green: Lighted During
IRP
Transmission Between LONWORKS
Yellow: Lighted During
PAC
Transmission Between Chiller

„ Wiring Procedures

Section Wiring Method Remark

AC / AC / E
1Ù220-240V Power
Source ’ HARC70-CE1(OP)
Power Line

AC / AC / E

Earthing Wire

LON / H-LINK
Control Circuit

Upper System ’ HARC70-CE1(OP) Non-polar

LON / H-LINK

HARC70-CE1(OP) ’ Water Chillers Non-polar


6/18 INSTALLATION

„ Network Variables and Setting (HARC70-CE1)

Air
Chiller Water Condenser Air SVNT LONMARK
Heat Name Type Description Contents Remarks
Number Cooled less Cooled Number SNVT No
Pump
Byte 1: Value 0 (Fixed)
0 O O O O nv0 nviChillerEnable_0 SNVT_switch 95 On/Off Order
Byte 2: State 0/1 = STOP/RUN
Cool Water Temperature
0 O O O O nv1 nviCoolSetpt_0 SNVT_temp_p 105 2 Bytes: -2000 ~ 2500 = -20 ~ 25 ºC Provide an interval of
Setting
1 byte: 5 seconds of more
0 O O O O nv2 nviMode_0 SNVT_hvac_mode 108 Operation Mode Setting 1 = HVAC_HEAT (Heating) between each setting
3 = HVAC_COOL (Cooling)
0 - - - O nv3 nviHeatSetpt_0 SNVT_temp_p 105 Hot Water Temperature Setting 2 bytes: 3000 ~ 6000 = 30 ~ 60 ºC
Byte 1: Value 0 (Fixed) Those values are
0 O O O O nv4 nvoOnOff_0 SNVT_switch 95 On/Off state
Byte 2: State 0/1 = STOP/RUN updated each 60
0 O O O O nv5 nvoActiveSetpt_0 SNVT_temp_p 105 Temperature Setting 2 Bytes: -2000 ~ 6000 = -20 ~ 60 ºC seconds.
When setting points
SNVT_lev_percent Operation Capacity (Not used
0 - - - - nv6 nvoActualCapa_0 81 NOT USED are changed from
(Not Available) for continous capacity)
HARC change to
0 O O O O nv7 nvoLvgCHWTemp_0 SNVT_temp_p 105 Chilled outlet temperature 2 Bytes: -2000 ~ 6000 = -20 ~ 60 ºC related point is
detected not waiting
60 seconds.
0 O O O O nv8 nvoEntCHWTemp_0 SNVT_temp_p 105 Chilled inlet temperature 2 Bytes: -2000 ~ 6000 = -20 ~ 60 ºC If no water chiller is
connected these
values are set to 0
31 Bytes: 4 first bytes alarm description as shown in chiller.
0 O O O O nv9 nvoAlarmDescr_0 SNVT_str_asc 36 Alarm code
5th byte always 0. Others undefined
3 bytes:
Byte 1: Chiller Run Mode
0: Chlr_Off (OFF Mode) 2:Chlr_Run (Run Mode)
Byte 2: Chiller Operation Mode
1: HVAC_HEAT (Heating) 3:HVAC_COOL (Cooling)
0 O O O O nv10 nvoChillerStat_0 SNVT_chlr_status 127 Chiller Status A: HVAC_FREE_COOL (Cooling Thermostat Off)
Byte 3: Chlr State
bit 0: 0/1 (no alarm / alarm)
bit 1: 0/1 (run not available / run available)
bit 2: 0/1 (central / local)
bits 3 ~ 7: Not used
0 - - - - nv11 untest_0
0 - - - - nv12 untest_1 SNVT_press (Not
30 NOT USED NOT USED Not used
0 - - - - nv13 untest_2 Available)
0 - - - - nv14 untest_3
1 O O O O nv15 nviChlrEnable_1 SNVT_switch 95 On/Off Order Same than nv0
Cool Water Temperature Provide an interval of
1 O O O O nv16 nviCoolSetpt_1 SNVT_temp_p 105 Same than nv1
Setting 5 seconds of more
1 O O O O nv17 nviMode_1 SNVT_hvac_mode 108 Operation Mode Setting Same than nv2 between each setting
1 - - - O nv18 nviHeatSetpt_1 SNVT_temp_p 105 Hot Water Temperature Setting Same than nv3
1 O O O O nv19 nvoOnOff_1 SNVT_switch 95 On/Off state Same than nv4 Those values are
updated each 60
1 O O O O nv20 nvoActiveSetpt_1 SNVT_temp_p 105 Temperature Setting Same than nv5 seconds.
SNVT_lev_percent Operation Capacity (Not used When setting points
1 - - - - nv21 nvoActualCapa_1 81 NOT USED
(Not Available) for continous capacity) are changed from
1 O O O O nv22 nvoLvgCHWTemp_1 SNVT_temp_p 105 Chilled outlet temperature Same than nv7 HARC change to
related point is
1 O O O O nv23 nvoEntCHWTemp_1 SNVT_temp_p 105 Chilled inlet temperature Same than nv8 detected not waiting
1 O O O O nv24 nvoAlarmDescr_1 SNVT_str_asc 36 Alarm code Same than nv9 60 seconds.
If no water chiller is
1 O O O O nv25 nvoChillerStat_1 SNVT_chlr_status 127 Chiller Status Same than nv10 connected these
values are set to 0
1 - - - - nv26 untest_4
1 - - - - nv27 untest_5 SNVT_press (Not
30 NOT USED NOT USED Not used
1 - - - - nv28 untest_6 Available)
1 - - - - nv29 untest_7
2 O O O O nv30 nviChlrEnable_2 SNVT_switch 95 On/Off Order Same than nv0
Cool Water Temperature Provide an interval of
2 O O O O nv31 nviCoolSetpt_2 SNVT_temp_p 105 Same than nv1
Setting 5 seconds of more
2 O O O O nv32 nviMode_2 SNVT_hvac_mode 108 Operation Mode Setting Same than nv2 between each setting
2 - - - O nv33 nviHeatSetpt_2 SNVT_temp_p 105 Hot Water Temperature Setting Same than nv3
2 O O O O nv34 nvoOnOff_2 SNVT_switch 95 On/Off state Same than nv4 Those values are
updated each 60
2 O O O O nv35 nvoActiveSetpt_2 SNVT_temp_p 105 Temperature Setting Same than nv5 seconds.
SNVT_lev_percent Operation Capacity (Not used When setting points
2 - - - - nv36 nvoActualCapa_2 81 NOT USED
(Not Available) for continous capacity) are changed from
2 O O O O nv37 nvoLvgCHWTemp_2 SNVT_temp_p 105 Chilled outlet temperature Same than nv7 HARC change to
related point is
2 O O O O nv38 nvoEntCHWTemp_2 SNVT_temp_p 105 Chilled inlet temperature Same than nv8 detected not waiting
2 O O O O nv39 nvoAlarmDescr_2 SNVT_str_asc 36 Alarm code Same than nv9 60 seconds.
If no water chiller is
2 O O O O nv40 nvoChillerStat_2 SNVT_chlr_status 127 Chiller Status Same than nv10 connected these
values are set to 0
SNVT_press (Not
2 - - - - nv41 untest_8 30
Available)
2 - - - - nv42 untest_9 30 NOT USED NOT USED Not used
2 - - - - nv43 untest_10 30
2 - - - - nv44 untest_11 30
3 O O O O nv45 nviChlrEnable_3 SNVT_switch 95 On/Off Order Same than nv0
Cool Water Temperature Provide an interval of
3 O O O O nv46 nviCoolSetpt_3 SNVT_temp_p 105 Same than nv1
Setting 5 seconds of more
3 O O O O nv47 nviMode_3 SNVT_hvac_mode 108 Operation Mode Setting Same than nv2 between each setting
3 - - - O nv48 nviHeatSetpt_3 SNVT_temp_p 105 Hot Water Temperature Setting Same than nv3
3 O O O O nv49 nvoOnOff_3 SNVT_switch 95 On/Off state Same than nv4 Those values are
updated each 60
3 O O O O nv50 nvoActiveSetpt_3 SNVT_temp_p 105 Temperature Setting Same than nv5 seconds.
SNVT_lev_percent Operation Capacity (Not used When setting points
3 - - - - nv51 nvoActualCapa_3 81 NOT USED
(Not Available) for continous capacity) are changed from
3 O O O O nv52 nvoLvgCHWTemp_3 SNVT_temp_p 105 Chilled outlet temperature Same than nv7 HARC change to
related point is
3 O O O O nv53 nvoEntCHWTemp_3 SNVT_temp_p 105 Chilled inlet temperature Same than nv8 detected not waiting
3 O O O O nv54 nvoAlarmDescr_3 SNVT_str_asc 36 Alarm code Same than nv9 60 seconds.
If no water chiller is
3 O O O O nv55 nvoChillerStat_3 SNVT_chlr_status 127 Chiller Status Same than nv10 connected these
values are set to 0
3 - - - - nv56 untest_12 30
3 - - - - nv57 untest_13 SNVT_press (Not 30
NOT USED NOT USED NOT USED
3 - - - - nv58 untest_14 Available) 30
3 - - - - nv59 untest_15 30
O O O O nv60 nciMaxSendTime
O O O O nv61 nciMinSendTime
INSTALLATION 6/19

„ Network Variables and Setting (HARC70-CE1 OP)

Water Condenser Air Air Heat SVNT LONMARK


Name Type Description Contents Remarks
Cooled less Cooled Pump Number SNVT No
Byte 1: Value 0 (Fixed)
O O O O nv0 nviChillerEnable_0 SNVT_switch 95 On/Off Order
Byte 2: State 0/1 = STOP/RUN
Cool Water Temperature
O O O O nv1 nviCoolSetpt SNVT_temp_p 105 2 Bytes: -2000 ~ 2500 = -20 ~ 25 ºC Provide an interval of 5
Setting
1 byte: seconds of more between
O O O O nv2 nviMode SNVT_hvac_mode 108 Operation Mode Setting 1 = HVAC_HEAT (Heating) each setting
3 = HVAC_COOL (Cooling)
- - - O nv3 nviHeatSetpt SNVT_temp_p 105 Hot Water Temperature Setting 2 bytes: 3000 ~ 6000 = 30 ~ 60 ºC
Byte 1: Value 0 (Fixed)
O O O O nv4 nvoOnOff SNVT_switch 95 On/Off state
Byte 2: State 0/1 = STOP/RUN
O O O O nv5 nvoActiveSetpt SNVT_temp_p 105 Temperature Setting 2 Bytes: -2000 ~ 6000 = -20 ~ 60 ºC
SNVT_lev_percent Operation Capacity (Not used
- - - - nv6 nvoActualCapa 81 NOT USED
(Not Available) for continous capacity)
O O O O nv7 nvoLvgCHWTemp SNVT_temp_p 105 Chilled outlet temperature 2 Bytes: -2000 ~ 6000 = -20 ~ 60 ºC
O O O O nv8 nvoEntCHWTemp SNVT_temp_p 105 Chilled inlet temperature 2 Bytes: -2000 ~ 6000 = -20 ~ 60 ºC
31 Bytes: 4 first bytes alarm description
O O O O nv9 nvoAlarmDescr SNVT_str_asc 36 Alarm code as shown in chiller. 5th byte always 0.
Others undefined
3 bytes:
Byte 1: Chiller Run Mode
0: Chlr_Off (OFF Mode) 2:Chlr_Run (Run
Mode)
Byte 2: Chiller Operation Mode
1: HVAC_HEAT (Heating)
3:HVAC_COOL (Cooling)
O O O O nv10 nvoChillerStat SNVT_chlr_status 127 Chiller Status A: HVAC_FREE_COOL (Cooling
Thermostat Off)
Byte 3: Chlr State
bit 0: 0/1 (no alarm / alarm)
bit 1: 0/1 (run not available / run
available)
bit 2: 0/1 (central / local)
bits 3 ~ 7: Not used
O O O O n11 nvoDpress1 SNVT_press 30 Discharge Pressure 1 2 Bytes:0~30000 = 0~3,000 kPa
O O O O n12 nvoDpress1 SNVT_press 30 Discharge Pressure 2 2 Bytes:0~30000 = 0~3,000 kPa
O - O - n13 nvoDpress1 SNVT_press 30 Discharge Pressure 3 2 Bytes:0~30000 = 0~3,000 kPa
O - O - n14 nvoDpress1 SNVT_press 30 Discharge Pressure 4 2 Bytes:0~30000 = 0~3,000 kPa
- - O - n15 nvoDpress1 SNVT_press 30 Discharge Pressure 5 2 Bytes:0~30000 = 0~3,000 kPa
- - O - n16 nvoDpress1 SNVT_press 30 Discharge Pressure 6 2 Bytes:0~30000 = 0~3,000 kPa
O O O O n17 nvoSpress1 SNVT_press 30 Suction Pressure 1 2 Bytes:0~30000 = 0~3,000 kPa
O O O O n18 nvoSpress2 SNVT_press 30 Suction Pressure 2 2 Bytes:0~30000 = 0~3,000 kPa
Those values are updated
O - O - n19 nvoSpress3 SNVT_press 30 Suction Pressure 3 2 Bytes:0~30000 = 0~3,000 kPa each 60 seconds.
O - O - n20 nvoSpress4 SNVT_press 30 Suction Pressure 4 2 Bytes:0~30000 = 0~3,000 kPa When setting points are
changed from HARC change
- - O - n21 nvoSpress5 SNVT_press 30 Suction Pressure 5 2 Bytes:0~30000 = 0~3,000 kPa to related point is detected
- - O - n22 nvoSpress6 SNVT_press 30 Suction Pressure 6 2 Bytes:0~30000 = 0~3,000 kPa not waiting 60 seconds.
If no water chiller is
O O O O n23 nvoDtemp1 SNVT_temp_p 105 Discharge Temp 1 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC connected these values are
O O O O n24 nvoDtemp2 SNVT_temp_p 105 Discharge Temp 2 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC set to 0
O - O - n25 nvoDtemp3 SNVT_temp_p 105 Discharge Temp 3 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
O - O - n26 nvoDtemp4 SNVT_temp_p 105 Discharge Temp 4 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
- - O - n27 nvoDtemp5 SNVT_temp_p 105 Discharge Temp 5 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
- - O - n28 nvoDtemp6 SNVT_temp_p 105 Discharge Temp 6 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
O O O O n29 nvoSTemp1 SNVT_temp_p 105 Suction Temp 1 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
O O O O n30 nvoSTemp2 SNVT_temp_p 105 Suction Temp 2 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
O - O - n31 nvoSTemp3 SNVT_temp_p 105 Suction Temp 3 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
O - O - n32 nvoSTemp4 SNVT_temp_p 105 Suction Temp 4 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
- - O - n33 nvoSTemp5 SNVT_temp_p 105 Suction Temp 5 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
- - O - n34 nvoSTemp6 SNVT_temp_p 105 Suction Temp 6 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
- - O O n35 nvoODtemp SNVT_temp_p 105 Outdoor Temperature 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
O O O O n36 nvoCompOnOff1 SNVT_state x 16 83 Compressor Information 32 Bytes: Byte 1: b0: 0/1 = STOP/RUN
O O O O n37 nvoCompOnOff2 SNVT_state x 16 83 Compressor Information 32 Bytes: Byte 1: b0: 0/1 = STOP/RUN
O - O - n38 nvoCompOnOff3 SNVT_state x 16 83 Compressor Information 32 Bytes: Byte 1: b0: 0/1 = STOP/RUN
O - O - n39 nvoCompOnOff4 SNVT_state x 16 83 Compressor Information 32 Bytes: Byte 1: b0: 0/1 = STOP/RUN
- - O - n40 nvoCompOnOff5 SNVT_state x 16 83 Compressor Information 32 Bytes: Byte 1: b0: 0/1 = STOP/RUN
- - O - n41 nvoCompOnOff6 SNVT_state x 16 83 Compressor Information 32 Bytes: Byte 1: b0: 0/1 = STOP/RUN
nvoLvgCHWTemp
O O O O n42 SNVT_temp_p 105 Outlet Water Temp 1 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
1
nvoLvgCHWTemp
O - O O n43 SNVT_temp_p 105 Outlet Water Temp 2 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
2
nvoLvgCHWTemp
O - O - n44 SNVT_temp_p 105 Outlet Water Temp 3 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
3
nvoLvgCHWTemp Water Temp in Cooler BackSide
O O - - n45 SNVT_temp_p 105 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
4 1
nvoLvgCHWTemp Water Temp in Cooler BackSide
O - - - n46 SNVT_temp_p 105 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
5 2
nvoLvgCHWTemp Water Temp in Cooler BackSide
O - - - n47 SNVT_temp_p 105 2 Bytes: -12700 ~12700 = -127 ~ 127 ºC
6 3
- - - - n48 unused 1 SNVT_temp_p 105 NOT USED NOT USED NOT USED
- - - - n49 unused 2 SNVT_temp_p 105 NOT USED NOT USED NOT USED
- - - - n50 unused 3 SNVT_temp_p 105 NOT USED NOT USED NOT USED
- - - - n51 unused 4 SNVT_temp_p 105 NOT USED NOT USED NOT USED
- - - - n52 unused 5 SNVT_temp_p 105 NOT USED NOT USED NOT USED
- - - - n53 unused 6 SNVT_temp_p 105 NOT USED NOT USED NOT USED
- - - - n54 unused 7 SNVT_temp_p 105 NOT USED NOT USED NOT USED
- - - - n55 unused 8 SNVT_temp_p 105 NOT USED NOT USED NOT USED
- - - - n56 unused 9 SNVT_temp_p 105 NOT USED NOT USED NOT USED
O O O O nv57 nciMaxSendTime
O O O O nv58 nciMinSendTime

NOTE:
Set and use the variables in accordance with the above tables. (The variables based on "Chiller Part of LonMark£Function
Profile", however, some function and setting range have limitation)
6/20 INSTALLATION

„ Space Requirements „ Specifications

Item Specifications
Connection Maximum 4H-Link PCBs of Hitachi
Capacity Chiller
Power Supply AC 1-PH, 220~240V±10% 50/60Hz
Power
Maximum 10W
Consumption
Ambient Condition 0-45°C
Temperature 10-80% (with condition of no
Relative Humidity condensation)
Net weight 0.6kg
NOTE: Colour Grey (Munsell 5Y7/1 or similar)
1.Before operating this gateway, initial settings by a Material of Box ABS resin molding material
system integrator for the local LonWorks system Wall Mount (By 2 x M4 Screws), or on
Mounting Method
are necessary. DIN Rail (35mm)
In Weather and Dust-Proofed Control
2.This gateway is designed to be connected with Mounting Location
Panel
LonWorks network, and will not function by itself
Accessories Core x 1, Capacitor x 1
when it is not connected.
Transceiver Using FTT-10A
3.The power lines and the signal lines shall be
No warranty shall be applied for the
separated with a minimum distance of 15cm. control and operation of the upper
4.It is necessary to set and adjust the Chillers and "LonWorks" side.
Warranty
gateway before operating the system. Hitachi's liability shall cover only Hitachi
5."LonWork" "LonMark" are trademarks of Echelon Chillers, this gateway, and accessibility
Corporation registered in the USA and other by "LonWorks"
countries.
„ Transmitting Setting (On Chiller Control PCB)

Operation DSW
Before shipment, No. 1 pin of DSW10 is set at ON
OFF
ON side
In case that Chiller Unit quantity in the same H-
Link is 2 or more, set No. 1 pin of DSW10 at the ON
OFF
OFF side from 2nd Unit. If only one Chiller Unit
is used, no setting is required.
In case of applying high voltage to the terminal
TB1 (E,F), the fuse on the PCB is cut. ON
OFF
In such a case, first connect the wiring to TB1
(E,F) and then turn “ON” DSW-2
INSTALLATION 6/21

6.6. CSC-5S

CSC-5S is a remote controller for Hitachi Water Chillers

6.6.1. SYSTEM

CSC-5S allows the individual control of a Chiller Unit as well as it allows a centralized and grouped controls of a maximum
number of 8 chillers.

8 Chillers (Maximum)

CSC-5S

6.6.2. SIGNAL

Control
Indication code Indication Content Unit Remark
Monitoring
ON/OFF unit operation
Setting Temperature COOL °C
Control Data
Setting Temperature HEAT °C
Operation Mode
C1Pd ~ C2Pd Discharge Pressure MPa
C1Ps ~ C2Ps Suction Pressure MPa Indicate Max. 6
C1td ~ C2td Discharge Gas Temperature °C Refrigerant Circuit
C1ts ~ C2ts Suction Gas Temperature °C Data
C1tr ~ C2tr Liquid Refrigerant Temperature °C
CEL Inlet Water Temperature °C
CoL Outlet Water Temperature °C
The display contents
CcoL Individual Water Piping Outlet Temperature °C depend on chiller
unit. Monitoring Data
tSC Setting Temperature of Chilled Water °C
tSH Setting Temperature of Hot Water °C
tSCd Setting Analog Temperature of Chilled Water °C Not available
tSHd Setting Analog Temperature of Hot Water °C Not available
dF Differential Setting °C
tA Ambient Temperature (Not available) °C
Crno ROM No. of Chiller Unit
CvEr Version No. of Chiller Unit
rno ROM No. of Controller (CSC-5S)
6/22 INSTALLATION
6.6.3. CAUTION ON USE OF CSC-5S
Follow strictly instructions of CSC-5S Installation Manual. This controls requires power supply ~1 220-240 V.

6.6.4. DIMENSIONAL DRAWING AND SPECIFICATIONS OF CSC-5S

„ Structural Drawing

„ Mounting Dimensions

„ System Wiring

Max. 8 Chiller Units

Chiller Unit Chiller Unit

Power Supply
To TB2 of other Controller

Twist Pair Cable 1P-0.75mm2


INSTALLATION 6/23

„ CSC-5S LAYOUT

„ SPACE REQUIREMENTS

More than 50 mm

Do not run the power line and the control line


through the same conduit tube.

PowerLine
Power Supply Part
Screw
(x2)

Control
Line
Switch Box with Cover
(Field-Supplied)

„ TRANSMITTING SETTING (ON CHILLER CONTROL PCB)

Operation DSW
ON
Before shipment, No. 1 pin of DSW10 is set at ON side OFF

In case that Chiller Unit quantity in the same H-Link is 2 or more, set No. 1 pin of ON
DSW10 at the OFF side from 2nd Unit. If only one Chiller Unit is used, no setting is OFF
required.
In case of applying high voltage to the terminal TB1 (E,F), the fuse on the PCB is cut. ON
OFF
In such a case, first connect the wiring to TB1 (E,F) and then turn “ON” DSW-2
6/24 INSTALLATION

6.7. INSTALLATION FINAL CHECK


Inspect the installation work according to all documents and drawings. Table below shows the minimum check points.

6.7.1. INSTALLATION WORK CHECK LIST


4. Is the electrical wiring system adequate?
1. Is the unit solidly mounted and levelled?
2. Is the installation location adequate? Wire Size Tightened Connections

Indoor Installation Switch Size Operation Control Devices

Space for Maintenance Work Fuse Size Safety Devices

Noise and Vibration Voltage and Hz Interlock

Sunshine and other Heat Sources


5. Have the R, S and T phases of the water Chiller
Appearance correctly been connected to the R, S and T phases of
the main power source?
3. Is the water piping system adequate?
6. Are the stop valves for the condenser liquid line open?
Tube Size Water Drain 7. Have the packing glands and the cap nuts for the stop
valves been tightened?
Length Water Control 8. Is BMS connected correctly and operate as decided?

Flexible Joint Air Purge

Insulation Pressure Control

Strainer

Common Pipes (for 3 cycles)


TEST RUNNING 7/25

7. TEST RUNNING

7.1. PREPARATION
„ Tools and instruments
High Pressure Compound Gauge. Low
 CAUTION:
- Switch On the main power switch, and energise the
Pressure Compound Gauge. Electrical Tester oil heater for 12 hours before start-up, to sufficiently
and General Tools. warm the oil.
- Check to ensure that valves are correctly opened. If
not opened, serious damage will occur to the
compressor due to an abnormally high pressure.
- Remove the foreign particles and substances from
the water piping without going through the water
coolers and condensers, and cleaning the water
strainer filter before test runningg. Check to ensure
that no foreign particle and substance exists in the
water piping

7.2. TEST RUNNING


Test running should be performed as follows, when the unit - Cut the main switch and interchange two of three
is wired according to the HITACHI standard wiring label. terminals, R, S and T on the main terminals at the field
connection side in the unit.
1. Switch ON the field-supplied pump and the cooling
tower, and the pump and cooling tower will be started 1. Operate the pump for chilled water and other
immediately. Check the condition and operation state of auxiliary equipment such as fan coil units and air
these components handling units.Check to ensure that the chilled water
flows sufficiently and that other auxiliary equipment
2. Fully open the liquid line stop valve.
operate properly.
3. Set the operation switch to "ON", and the compressor
2. Set the switch at the desired temperature.
will be started in a few minutes after this operation,
according to the following Operation Sequence Chart 3. Depress the “ON“ push button, the compressor will
(Refer to pages 36 to 38). be started.
4. After system operation becomes stabilized, check the
discharge and suction pressures by 7-segment on
Test running should be accomplished as follows. control panel.

 CAUTION: 5. Check to ensure that the thermostat functions


properly.
−When the unit is wired according to the HITACHI
standard wiring shown on the wiring label. Switch ON 6. Check to ensure that the control and protective
the main power switch, and energize the oil heater for devices function properly.
12 hours before start-up to sufficiently warm the oil. 7. Starting timer and unload-starting timer are set at five
−Each rotation direction of two rotors in the compressor (5), thirty (30) seconds, respectively, in accordance
is fixed so that a reversal phase protection device is with operation characteristics. Therefore, local
equipped. adjustment should be avoided.
−However, the rotation direction should be checked with
a following method:
−Confirm that phases R, S and T for the compressor is
 NOTE:
- A loud sound occurs when this compressor is
correctly connected. The correct phase connection
stopped after the normal operation. However, this
can be checked by a phase sequence indicator. If
sound indicates no abnormalities and stops within a
not, the compressor does not start due to activation of
few seconds by the activation of the check valve.
the reversal phase protection device.
This sound is due to the reverse rotation of the
screw rotors, resulting from the pressure difference
between the discharge and the suction pressure.
- Each compressor may show the different values of
running current due to individual capacity control for
each compressor. This is not abnormal.
8/26 CONTROLLER ADJUSTMENT

7.3. INSTRUCTIONS AFTER TEST RUNNING

When the test running is completed, please instruct


customers about operation and periodic maintenance
 CAUTION:
-Do not cut off the power source switch during the
methods before leaving the unit, by using Installation,
operating season. When the power source switch is
Operation and Maintenance Manual. A special attention is
cut off, the oil heater for screw compressor is not
required to the following caution:
energised, and the compressor might be damaged
due to oil foaming at starting.
-When the operation season starts after long
disconnection of the power source switch, please turn
on the power source switch 12 hours before starting
operation.

8. CONTROLLER ADJUSTMENT

LED PUSH 7 SEGMENTS


BUTTON
SWITCH

SWITCH POSITION
ON
OFF ON
ON
OFF OFF

— High Cut Check (Fan Stop for Checking) Ÿ Optional Function C


(NOT AVAILABLE) (STANDARD: ALL OFF)

˜ Chilled Water Temperature Setting   Mode Set Switch B


(STANDARD: "+07")
¡ Local/Remote Changeover Switch
™ Defrosting Set by Ambient Temperature (Heat Pump) (STANDARD: "Local")
(NOT AVAILABLE)
¢ Cool/Heat Changeover Switch
šContinuous Capacity Control Setting (STANDARD: "Cool", “Heat” is available only for Heat Pump
(STANDARD) operation Option)

›Compressor starting Delay Time £ Current Limitation


(STANDARD: 3 min) (Not Available)

œ Mode Set Switch A / H-LINK address ¤ Neutral Zone Setting


(DEPEND ON MODEL) (STANDARD: "3")

 Manual Defrost (Heat Pump) ¥ Hot Water Temperature Setting for Heat Pump
(NOT AVAILABLE) (STANDARD: "45", Available only for Heat Pump operation
option)
ž Optional Function B
(STANDARD: ALL OFF) ¦ Optional Function A (Outernals signals, Self-Checking mode)
(STANDARD: ALL OFF)

§ Pump Operation (STANDARD: OFF)


CONTROLLER ADJUSTMENT 8/27

8.1. CONTROL SYSTEM


Electrical Operation Control advanced HITACHI Water
Chillers are as follows.

„ Capacity Control „ Printed Circuit Board


All models are equipped with an unloading system for each A micro-processor, relays and electronic components are
compressor, in order to adjust the cooling capacity and to mounted on the Printed Circuit Board. Increased reliability
provide precise temperature control for the chilled water, is assured due to the elimination of mechanical parts and
coupled with electronic thermostats. wires. This board contains various function by applying
micro-processor as follows:
„ Control Panel
Screw Compressor Cycling Protection Circuit.
ON switch, OFF switch, Power Supply Lamp, Operation The electronic timer of the screw compressor cycling
Lamp, Alarm Lamp, Operation/Alarm Indicator for each protection (ccp) connected in the compressor control circuit
refrigerant cycle and check switch are mounted in the delays the screw compressor restarting period for
Control Panel. The Control Panel is located at a position approximately three (3) minutes for No.1 compressor, four
where easy access is available. Operation/Alarm indicator (4) minutes for No.2 compressor, five (5) minutes for No.3
can display individual alarm codes such as High-Cut, Low- compressor.
Cut etc. this function is very useful for detecting what alarm
has occurred. Check switches are for checking chilled Electronic Thermostat Circuit.
water temperature and alarm occurrence data. Chilled The electronic thermostat senses chilled water outlet
water temperature setting switches, ON/OFF Differential temperature, and operate capacity control solenoid valves
Setting Switches, Remote-Local Switch and so on are of HITACHI screw compressor.
located at the rear side of Control Panel, in order not to
access during operation. Screw Compressor Reversing Protection Circuit.
This circuit is composed of a reverse-phase protection
„ Operation Hour-Meter devices, preventing reverse operation of the screw
compressor, because the screw compressor definitely
This hour-meter indicates the sum of the compressor
cannot be operated in the wrong direction, due to the
operation
misconnection of the main power phases.

Restart after Short Period Power-Failure.


In the case that a power failure shorter than 2 seconds
occurred, compressors can be restarted automatically
within 3 minutes after power supply.
If power failure longer than 2 seconds occurres,
compressor also can be restarted by selection switch
setting.

Power Supply
All models need only single power supply . Control circuit is
powered from main power circuit. For remote control, pump
interlock and pump operation, see the diagram of
"Customer Wiring".
8/28 CONTROLLER ADJUSTMENT

8.2. CONTROLLER ADJUSTMENT


Layout of control panel of printed circuit board is shown in „ Continuos Capacity Control Setting
the Figure of the last page.
Setting functions are followings:
Switch=DSW5
Temperature Band for Stop Setting Switch
= 1 degree is standard. The figure 1 and 2 of the DSW5
„ Chilled Water Outlet Temperature Setting switch are already set at figure 1 = ON side, 2 = OFF side.
Switch = RSW1 and RSW2 The locations at the figure 1 and 2 of the DSW5 mean as
= 7°C for chilled water outlet temperature is follows.
recommended. The RSW1 and RSW2 dials are already
set at 7 and 0. Figure 1 2 1 2 1 2 1 2
Setting at the figures from 3 to 9 of the RSW2 dial Location ON ON ON OFF OFF ON OFF OFF
should not be permitted. Band(degree) 0.5 1.0 1.5 2.0
„ Hot Water Outlet Temperature Setting
Temperature Band for Restart Setting Switch
Switch = RSW3 and RSW4 (Available only for Heat = 2 degree is standard. The figure 3 and 4 of the DSW5
Pump operation option) = 45ºC for hot water Outlet switch are already set at figure 3 = ON side, 4 = OFF side.
temperature is recommended. The RSW3 and RSW4 The locations at the figure 3 and 4 of the DSW5 mean as
dials are already set at 5 and 4. follows.
„ Current limitation = RSW5, 6, 7
Figure 3 4 3 4 3 4 3 4
= The RSW5, RSW6 and RSW7 should not be
Location ON ON ON OFF OFF ON OFF OFF
permitted.
Band(degree) 1.0 2.0 3.0 4.0
„ Neutral Zone Setting Switch = RSW8
= 2 degrees is standard. The RSW8 dial is already set at Differential Temperature of Load-up 2 Mode Setting Switch
3 = 2 degrees. = 1 degree is standard. The figure 5 of the DSW5 switch is
The figures at the RSW8 dial means as follows: already set at ON side.
The locations at the figure 5 of the DSW5 mean as follows.

Figure 0 1 2 3 4 5 6 7 8 9 Figure 5 5
Band(degree) 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Location ON OFF
Band(degree) 1.0 3.0
„ Continuous Capacity Control Setting Switch =
DSW5Definition of Special Terms. Output Signal Time for Load-up 1 Mode Setting Switch
= 12 seconds is standard. The figure 6 of the DSW5 switch
Water is already set at ON side.
Temperature The locations at the figure 6 of the DSW5 mean as follows.

Load Up 1 Mode Figure 6 6


Location ON OFF
10°C Time(second) 12 24

Output Signal Time for Load-up 2 and Load-down Mode


Set by
DSW5, Load Up 2 Mode Setting Switch
5 pin = 2 seconds is standard. The figure 7 and 8 of the DSW5
9°C switch are already set at figure 7 = ON side,
Set by
DSW5, 8 = ON side.
3&4 pin The locations at the figure 7 and 8 of the DSW5 means as
Water Inlet follows.
Water Outlet
Temperature
Temperature
Figure 7 8 7 8 7 8 7 8
Inlet Water Temp.
Set by Location ON ON ON OFF OFF ON OFF OFF
when system is
RSW8 stopped with Time(second) 2 4 6 8
Neutral Zone Thermos Off mode
Interval of Output Signal Time for Load-up 2 and Load-
down Mode Setting Switch.
Setting Temperature 7°C =60 seconds is standard. The figure 9 and 10 of the DSW5
switch are already set at figure 9=ON side, 10=ON side.
Set by The locations at the figure 9 and 10 o f the DSW5 mean as
DSW5, Load Down Mode follows.
1&2 pin 6°C Figure 9 10 9 10 9 10 9 10
Location ON ON ON OFF OFF ON OFF OFF
Thermo Off Time(second) 60 90 120 30
Standard
Setting
CONTROLLER ADJUSTMENT 8/29

„ Setting of Compressor Cycling Protection


The figures 9 and 10 of DSW4 switch are for compressor
Start = DSW2 size setting as follows.
* Time Delay Starting for Compressor Setting Switch *
The compressor will be started after this setting time. Figure 9 10 9 10 9 10 9 10
= 3 minutes is standard. The figure 1 and 2 of the DSW2 Location OFF ON ON OFF ON ON OFF OFF
switch are already set at figure 1 = OFF side, 2 = OFF side.
Compressor 40 HP 50 HP 60 HP 80 HP
The locations at the figure 1 and 2 of the DSW2 mean as
follows.
„ Selection Switch for Cooling/ Heating
Figure 1 2 1 2 1 2 1 2 Operation = SW8
Location ON ON ON OFF OFF ON OFF OFF The SW8 selection SW is used for selecting cooling or
Time(minute) 0.5 6 10 3 heating operation. However, Standard model in this series
are for cooling only. So that Heating function is available
only for Heat Pump operation option.
Turn SW8 to the upper side for cooling operation or lower
„ Manual Set Switch A = DSW3 side for heating operation.
* Compressor Forcedly Stop Mode Setting Switch *
Switches "DSW3-1" is for No.1 compressor, "DSW3-2" for
No.2, and "DSW3-3" for No.3.
„ Selection Switch for Local/ Remote Operation
If necessary to stop any compressors, turn these switches = SW6
(DSW3-1, DSW3-2 and DSW3-3 to the OFF side, the = Local operation is standard. So that the SW6 selection
compressors corresponding to these switches are turned to switch is turned to the upper side.
the OFF side will be stopped). If Remote operation is required, the SW6 selection switch
The figures of the DSW3 switch are initially set as follows is turned to the upper side.
depend on the compressor quantity.
This switch is for servicing, therefore, all the compressors
„ Selection Switch for Local/ Remote Pump
shall be ON for normal operation.
Operation = SW7
Figure 1 2 3 1 2 3 = The SW7 selection switch is turned to the lower ("OFF")
Location ON OFF OFF ON ON OFF side as remote setting.
Model If local operation is required, the SW7 selection switch is
1 Comp. System 2 Comp. System
turned to the upper side.
Figure 1 2 3
Location ON ON ON
„ Other Switches = SW5, DSW6, RSW9 and
Model 3 Comp. System
DSW1
This control panel is equipped with other switches:
Setting at the figures from 4 to 10 of the DSW3 switch The SW5 selection switch for chilled water/brine water, so
should not be permitted (always at OFF side). that this switch must be turned to the upper side
(“water”). DSW6 and RSW9 for operation mode and
Note: The figures 2 and 3 of DSW3 which are Not setting change of these switches are not available.
corresponding to the equipped compressor number are The figure 2 of DSW6 must be turned to the upper side.
always turned to the OFF side. It is recommended that the setting is not changed at site.
Also, the DSW1 switch is equipped with. This switch is
„ Manual Set Switch B = DSW4 used for only checking, resulting in easy troubleshooting.
The figure 2, 6 and 7 of the DSW4 switch must be turned to
the ON side.
Setting at the figures 1,3, 4, 5 and 8 of the DSW4 switch
should not be permitted (always at OFF side).
9/30 SELF-INSPECTION FUNCTIONS

9. SELF-INSPECTION FUNCTIONS

9.1. ALARM INDICATION


„ Alarm Indication SEG1 SEG2
7 Segments on
If the unit is operated under abnormal conditions, an alarm
code(refer to the table below) is indicated and the "Alarm"
 .  . Control Panel

LED is lighted.
Function of 7-Segment Light Emitted Diode on Control
Panel is as shown in the table below.
Code
No.1 No.2 No.3 Content
Cycle Cycle Cycle
Activation of High Pressure Switch
Activation of Low Pressure Control

Activation of Thermal Relay for Compressor or Malfunction of Auxiliary Relay Arn

Activation of Discharge Gas Thermistor


Activation of Compressor Internal Thermostat
Excess Low Temperature of Cooler Inlet Refrigerant
Activation of Suction Gas Thermistor
Phase Abnormally (Only for 3 cycle unit)
Failure of Water Outlet Thermistor (Only for 3 cycle unit)
Activation of Freeze Protection Control (Only for 3 Cycle Unit)
Failure of Cooler inlet Refrigerant Thermistor (Open / Short)
Failure of Discharge Gas Thermistor (Open / Short)
Failure of Thermistor set before Expansion Valve
Failure of Water Outlet Thermistor (Rear side of Water Cooler)
Failure of Suction Gas Thermistor (Open / Short)
Failure of Discharge Gas Pressure Sensor (Open / Short)
Failure of Suction Gas Pressure Sensor (Open / Short)
Failure of Hot Water Outlet Temperature Thermistor (Only for 3 Cycle Unit of Heat Pump
Operation Option)
Phase Abnormally (Only for 1 and 2 Cycle Unit)
Failure of Water Inlet Temperature Thermistor
Failure of Water Outlet Thermistor. (Only for 1 and 2 Cycle Unit)
Activation of Freeze Protection Control (Only for 1 and 2 Cycle Unit)

Failure of Hot Water Inlet Temperature Thermistor (Only for Heat Pump Operation Option)
Failure of Hot Water Outlet Temperature Thermistor (Only for 1 and 2 Cycle Unit of Heat
Pump Operation Option)
No Feedback Signal from Water Pump
Incorrect Operation

Error Communication between Expansion Valve PCB and Control PCB


“ “” “ Alarm of Excessively High Water Temperature
Alarm of Water Failure for Water Cooler (Differential Pressure Switch or Flow Switch
Option)
Alarm of Water Failure for Condenser (Differential Pressure Switch or Flow Switch Option)

Activation of Additional Protection Device

Error Communication between Chiller and Remote Controller (If CSC-5S is connected.)

Retry Operation (by Alarm Cx-9x or Cx-Lx, x: Cycle No.)


“”-”” : Flickering
SELF-INSPECTION FUNCTIONS 9/31

9.2. NORMAL INDICATION

If the unit is operated under a normal operation condition,


the operation code (refer to the table below) is indicated on
7-Segment LEDs of the control panel.

Code
No.1 No.2 No.3 Content
Cycle Cycle Cycle
Power Supply, After Stoppage
Cooling Operation
Heating Operation (Only for Heat Pump Operation Option)
Stoppage by Thermo-OFF or Retry by Alarm Cx-5x
Pump Operation, Warning of Pump Feedback
Initializing Electronic Expansion Valve

9.3. FUNCTION FOR INDICATION OF OPERATION CONDITION


„ Function for Indication of Operation Condition

The setting temperature, chilled water temperature sensed


at the thermistor, the setting differential temperature and
the last alarm code are digitally indicated on the control
panel.
o Press the check "∆" and "∇" switches
Normal Operation simultaneously for more than 3 sec.
The Alarm Code Condition Checking
Occurrence Data o "88" "Co" "oF" p Indication It is changed to the normal mode by
pressing the "∆" and "∇" switches
simultaneously for more than 3 sec.
again.

p Press the check "∆" switch for more than


q r 3 sec.
It is changed to the normal mode by
pressing the "∆" switch for more than 3
sec. again.

Memory Data Second Water


q Press the check "∇" switch for more than
Indication in alarm 3 seconds at the time to display latest
Temperature Setting alarm coad.
(Latest Data only)
r Press the check "∇" switch for more than
3 seconds.
Note:Each indication mode shall be changed from the normal mode. It is changed to the normal mode by
pressing the "∆" switch for more than 3
sec. Again.

„ Indication Mode of Alarm Occurrence Data o


The content of abnormal stoppage including activation of
safety devices is memorised and indicated on the  NOTE:
If an abnormal operation is occurred under this
control panel
indication mode, this indication mode is changed to
Alarm Occurrence Data (Max.10 data) the alarm indication mode.

2 3

In case of No. 1 cycle high


pressure alarm occurrence

 
∇↑↓∆
2 3  In case of No. 2 cycle high
pressure alarm occurrence

 
∇↑ ↓∆
9/32 SELF-INSPECTION FUNCTIONS

„ Checking Indication q
↑∇
Back to "CPU ROM numbre"

Alarm Code Occurred Last (no alarm)




∆↓ ↑∇
Discharge Pressure (MPa)  4 + 
∆↓ ↑∇ (N° 1 Cycle $+ = 1.92 MPa)
Discharge Pressure (MPa)  4 + 
∆↓ ↑∇
Discharge Pressure (MPa)  4 + 
∆↓ ↑∇
Suction Pressure (MPa)  4 6

∆↓ ↑∇ (N° 1 Cycle $6 = 0.42 MPa)
Suction Pressure (MPa)  4 6

∆↓ ↑∇
Suction Pressure (MPa)  4 6

∆↓ ↑∇
Discharge Gas Temperature (Option) (°C)  7 + 
∆↓ ↑∇ (N° 1 Cycle 7+ = 82°C)
Discharge Gas Temperature (Option) (°C)  7 + 
∆↓ ↑∇
Discharge Gas Temperature (Option) (°C)  7 + 
∆↓ ↑∇
Suction Gas Temperature (°C)  7 6
∆↓ ↑∇ (N° 1 Cycle 76 = -2°C)
Suction Gas Temperature (°C)  7 6
∆↓ ↑∇
Suction Gas Temperature (°C)  7 6
∆↓ ↑∇
Evaporating Temperature (°C)  7 5 
∆↓ ↑∇ (N° 1 Cycle 75 = -2°C)
Evaporating Temperature (°C)  7 5 
∆↓ ↑∇
Evaporating Temperature (°C)  7 5 
∆↓ ↑∇
Water Inlet Temperature (°C)   "
∆↓ ↑∇
SELF-INSPECTION FUNCTIONS 9/33

Average Water Outlet Temperature (°C)  3 " 


∆↓ ↑∇
Water Outlet 1 Temperature (°C)  3 " 
∇↑ ↓∆
Water Outlet 2 Temperature (°C)  3 " 
∇↑ ↓∆
Water Outlet 3 Temperature (°C)  3 " 
∇↑ ↓∆
Setting Water Outlet Temperature (°C) (Cooling) 7 6  
∇↑ ↓∆
Setting Water Outlet Temperature (°C) (Heating) 7 6   
∆↓ ↑∇
Second Setting Water Outlet Temperature (°C) (Cooling) 7 6  + 
∆↓ ↑∇
Second Setting Water Outlet Temperature (°C) (Heating) 7 6  + 

∆↓ ↑∇
Setting Neutral Zone Temperature Difference (°C) + -
∆↓ ↑∇
Compressor Capacity Control (°C)  " + & $
∆↓ ↑∇ Load up

Compressor Capacity Control (°C)  " + 2 &


∆↓ ↑∇ Hold

Compressor Capacity Control (°C)  " + + #


∆ ∇ Load down


Thermo-off

Alarm Control Status Discharge Pressure Control Not available


o v
o v p Suction Pressure Control w Not available


p Different Pressure Control
Load Down Control (Water
sw q x Outlet Temp.)
t z
r Freeze Protection Control y Not Available
q ux Discharge Temperature
| s Compressor Start Control z Control
r y Discharge Temperature Retry Liquid Bypass (Not Available)
t {
u Not available | Not Available

∆ ∇
Control Status  $   3 Ñ
∆↓ ↑∇ Compressor start control

Control Status  $   3Ñ
∆↓ ↑∇ Suction pressure control activated

Control Status  4   3
∆↓ ↑∇ Discharge pressure control activated
9/34 SELF-INSPECTION FUNCTIONS

„ Memory Data Indication in Alarm q


Data is indicated same as Checking Indication.
In addition the checking data, below data is added.

∆↓ ↑∇
Evaporating Temperature (°C)  7 5 
∆↓ ↑∇
Water Outlet Temperature (Cooler Backside) (°C)   3 
∆↓ ↑∇
Water Outlet Temperature (Cooler Backside) (°C)   3 
∆↓ ↑∇
Water Outlet Temperature (Cooler Backside) (°C)   3 )
∆↓ ↑∇

∆↓ ↑∇
Control status  $   3
∆↓ ↑∇
Expansion Valve Pulse  Ö , 3  #
∆↓ ↑∇
Expansion Valve Pulse  , 3  
∆↓ ↑∇
Expansion Valve Pulse  , 3 
∆↓ ↑∇
SELF-INSPECTION FUNCTIONS 9/35

„ Second Water Temperature Setting r


This temperature setting can provide another setting value for water temperature.
It can be changed by external signal

Second Water Temperature Setting Procedure

1)Press the check “ “ switch for more than 3 seconds.


Then, display shows the current setting value.

7   + #
:

* This shows the setting value is 6ºC.


If press the check “ ” or “ “ in this mode, the display is changed to either “Hot Water Temperature Setting” or
“Chilled Water Temperature Setting” alternatively.

“ “

7   + 7  +
:

“ “

2)Press the check “ “ and “ ” switches simultaneously for more than 3 seconds.The mode is changed to setting mode.
Then, the setting value can be changed by pressing the check “ “ and “ ” switches.
However, the setting value shown on display, is not available in this moment.

Press “ “

:

#:

Press “ “ 
:

3)Press the check “ “ and “ ” switches simultaneously for more than 3 seconds. At the same time, the setting value
shown on display is memorized and available.

7   + .
:

* The setting is changed to 9.5ºC.


* Hot water temperature setting change is performed by same procedure mention above.

When the wiring connection shown below, this second temperature setting is available.

Available Not
9/36 SELF-INSPECTION FUNCTIONS
10/36

Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Chilled Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
CONTROL SYSTEM

Condenser Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF


10.CONTROL SYSTEM

Operation Switch (ON/OFF) - - - ON - - - - - - - - - - - OFF - OFF -


Load Up - - - - - - O O - - - - - - - - - -
Controller Neutral - - - - - - - - O - O - - O O - O -
Load Down - - - - - - - - O - O O - - - - -
Safety Devices Nº 1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS
Power Supply Lamp OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Lump OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON OFF ON OFF OFF
Alarm Lumpr OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF
Oil Heater CH1 OFF ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON ON ON ON OFF
STA DLT DLT DLT DLT DLT DLT DLT DLT DLT
Motor for OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) (ULD) (ULD) OFF OFF (FLD) OFF OFF
MC1 OFF
Compressor 15%- 15%- 15%-
15% 15% 15%- 100% 100% 15% 100%
99% 99% 99% 99%
SV11 OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF
Solenoid Valve SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
5sec.

30sec.
3min.
Minimum 3min.

Time Schedule

CLS: Close, OPN: Open, STA: Star, DLT: Delta


ULD: Unload, FLD: Full Load
„ Standard Operating Sequence for RCUE 40WG2, RCUE 50WG2, RCUE 60WG2 and RCUE 80WG2
SELF-INSPECTION FUNCTIONS 9/37

Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Chilled Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Condenser Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Operation Switch (ON/OFF) - - - ON - - - - - - - - - - - - - - OFF - OFF -
Load Up - - - - - - - - O O - - - - - - O O - - - -
Controller Neutral - - - - - - - - - - O - - - - O - - - O - -
Load Down - - - - - - - - - - - O O O O - - - - - - -
Nº 1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS
Safety Devices
Nº 2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS
Power Supply Lamp OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Lump OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF ON OFF OFF
Alarm Lumpr OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF ON OFF OFF
CH1 OFF ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON ON ON ON ON OFF
Oil Heater
CH2 OFF ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON ON ON ON OFF
STA DLT STA DLT DLT DLT DLT DLT DLT DLT DLT DLT
(ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) (ULD) 0FF (ULD) OFF OFF OFF (FLD) OFF OFF
MC1 OFF OFF OFF OFF
15% 15% 15% 15% 15%- 15%- 15%- 15%-
100% 100% 15% 100%
Motor for 99% 99% 99% 99%
Compressor STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT
OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) (ULD) (ULD) (ULD) OFF OFF (FLD) OFF OFF
MC2 OFF
15% 15% 15%- 15%- 15%- 15%- 15%- 100%
100% 100% 15%
99% 99% 99% 99% 99%
SV11 OFF OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve
SV21 OFF OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF
Time Schedule 5sec. 5sec.

60sec. 30sec.
3min.
Minimum 3min.

The compressor which started finally will be started first.


„ Standard Operating Sequence for RCUE 100WG2, RCUE 120WG2 and RCUE 150WG2

CLS: Close, OPN: Open, STA: Star, DLT: Delta


ULD: Unload, FLD: Full Load
CONTROL SYSTEM
10/37
9/38 SELF-INSPECTION FUNCTIONS
10/38

Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Devices
Main Power Switch OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Chilled Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Condenser Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Operation Switch (ON/OFF) - - - ON - - - - - - - - - - - - - - - - - OFF - OFF -
Controller Load up - - - - - - - - - - O O - - - - - - - O O - - - -
Neutral - - - - - - - - - - - - O - O - - O O - - - O - -
CONTROL SYSTEM

Load down - - - - - - - - - - - - - O - O O - - - - - - - -
No. 1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN OPN CLS CLS CLS CLS
Safety Devices No. 2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS
No. 3 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS
Power Supply Lamp OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Operation Lump OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF ON OFF OFF

Alarm Lump OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON OFF ON OFF OFF
CH1 OFF ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON ON ON ON OFF ON OFF
Oil Heater CH2 OFF ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON ON ON OFF ON OFF
CH3 OFF ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF ON ON OFF ON OFF
MC1 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT
OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) (ULD) OFF (ULD) OFF OFF OFF OFF (FLD) OFF OFF
15% 15% 15% 15% 15% 15% 15%-99% 100% 15% 15% 15% 15% 15%-99%
MC2 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT
Motor for
OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) (ULD) OFF (ULD) (ULD) OFF OFF OFF (FLD) OFF OFF
compressor
15% 15% 15% 15% 15%-99% 15%-99% 15%-99% 15%-99% 15%-99% 15% 15%-99% 15%-99% 100%
MC3 STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT
OFF OFF OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) (ULD) OFF (ULD) (ULD) (ULD) OFF OFF (FLD) OFF OFF
15% 15% 15%-99% 100% 100% 15%-99% 15%-99% 15% 15%-99% 15%-99% 15%-99% 100%
SV11 OFF OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV21 OFF OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid Valve SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV31 OFF OFF OFF ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV32 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
SV33 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF
5 sec. 5 sec. 5 sec.

3 min. 60 sec. 60 sec. 30 sec.

Time Schedule
Minimun 3min.
The Compressor which started finally will be restarted first.
„ Standard Operating Sequence for RCUE 180WG2, RCUE 200WG2, and RCUE 240WG2

CLS: Close, OPN: Open, STA: Star, DLT: Delta


ULD: Unload, FLD: Full Load
CONTROL SYSTEM
MAINTENANCE 11/39

11. MAINTENANCE
The unit should be periodically inspected according to the
same items as those described in the paragraph titled  CAUTION:
“Test Running“. In order to ensure dependable Perform periodical maintenance according to the
performance and long life operation, the following “INSTRUCTIONS“ to maintain the unit in a good
additional items should be given for particular attention. condition.
Do not touch the parts at the discharge gas side by
Ô WARNING: hand, since the pipes at the discharge side are
If a fire accidentally occurs, turn OFF the main switch heated by refrigerant and the temperature becomes
and use an extinguisher for an oil fire and an electric higher than 100 °C.
fire. Do not utilize this unit for cooling or heating of
Do not operate the unit near flammable gases such drinking water or food. Comply with local codes and
lacquer, paint oil, etc. to avoid a fire or an explosion. regulations.
Turn OFF the main switch when electrical box covers Turn OFF all the main switches if refrigerant leakage
are removed for setting the temperature. Do not or chilled / hot water leakage occurs. Also, if the unit
operate the unit without fixing panels. can not be stopped by the control switch, turn OFF all
the switches for power source.
Õ DANGER:
Switch OFF main interruptor (MI) for any work inside
electrical box.
11.1. COMPONENTS
„ Compressor „ Control and Protective Devices
The semi-hermetic screw compressor requires periodic Do not readjust the settings in the field unless the setting is
maintenance, including replacement of parts. See the maintained at the point other than the point listed in the
HITACHI Service Handbook for Screw Compressors, for table on chapter 11.
details.
„ Electrical Equipment
Always pay careful attention to working voltage, amperage
and phase balance. Check for faulty contact caused by
loosened terminal connections, oxidised contacts, foreign
matter, and others.

11.2. LUBRICATION
„ Compressor
The compressors are charged at the factory with the
correct oil listed in “Component Data” and the compressor
nameplate. It is not necessary to add oil, if the refrigerant
cycle remains sealed.

11.3. DEPOSITS
Slime and other minerals in the condenser water or chilled strainer at the inlet of the chilled water piping near the
water tend to deposit on inside surfaces of plates over a product. If clogging in the plate type heat exchanger
long period of operation. As deposits of these minerals occurs seriously, this will cause insufficient cooling
increase, excessive high discharge pressure or lower performance or local freezing in the plate type heat
operation pressure are detected, indicating evidence of exchanger. It is strongly recommended that the heat
deposits on the condenser or the water cooler. The figure exchanger be cleaned at the same time when the
in page 41 indicates the range where cleaning is required. filter is cleaned.
Pay attention to the following caution and normal
 CAUTION: cleaning method. For details, contact your Hitachi
installer.
-Cleaning of plate type heat exchangers shall be
performed by specialists. Please contact your
contractor or dealer of HITACHI.
Water
-Clean the water strainer filter periodically according to
its clogging degree. If not cleaned periodically, the
water strainer will be broken due to an excessive
pressure to the strainer screen.

Ô WARNING:
-This product is equipped with plate type heat
exchangers. In the plate type heat exchanger, water
flows through a narrow space between plates. Refrigerant
Therefore, there is a possibility that freezing may
occur if foreign particles or dusts are clogged. In
order to avoid this clogging, provide a 20 mesh water
11/40 MAINTENANCE

 CAUTION: -In the case that a cleaning agent is used adjust


-Correctly select cleaning agent depending on scales in
the plate type heat exchangers. The cleaning concentration of the cleaning Agent, cleaning period
chemicals are different depending on fouling degree. and temperature according to the scale degree.
-This plate type heat exchanger is made of stainless -In the case that acid cleaning is performed,
steel. Do not use a cleaning agent containing neutralisation treatment is required after cleaning.
hydrochloric acid or fluorine compound. If used, the Treatment for neutralisation fluid should be performed
heat exchanger will be damaged, resulting in by a waste fluid contractors.
refrigerant leakage. -The cleaning agent and neutralizing agent are erosive
-After cleaning with cleaning agent, clean inside of and stimulative against eyes, skin, mucous membrane
water piping including the heat exchangers by using etc. Therefore use protection tools (protection glasses,
clean water. Perform water treatment (preventive protection gloves, protection shoes, protection cloth,
treatment) in order to prevent the water circuit from protection mask, etc.) in order not to absorb or touch
corrosion or re-adhering of scales after cleaning. these agents during this cleaning work.

11.4. CLEANING METHOD

p
r
s
o
r
u v

t
N° Name N° Name
1 Chiller Unit 5 Diluted Cleaning Fluid
2 Chilled Water / Inlet Piping 6 Chilled Water / Outlet Piping
3 Acid-resistant Type Water Pump 7 Cleaning Water Tank
4 Hose 8 Waste Fluid Tank

1. Installation of Cleaning Circuit 4. Waste Fluid


-Stop the water Chiller unit. -Stop the acid-resistant pump.
-Stop the circulating water pump. -Put the waste fluid into the waste fluid tank.
-Disconnect the connections at the chilled water inlet or -Supply water into the cleaning tank and operate the pump
cooling water inlet and install a circulating water circuit by for water cleaning.
using an acid-resistant type water pump. -Put the cleaning water into the waste fluid tank as same as
2. Check of Circulating Circuit the waste fluid.
Pour water in the cleaning tank and operate the acid- -Measure pH degree by using a pH test sheet and
resistant type water pump. neutralize the waste fluid by gradually adding neutralizing
-Check to ensure that no water leakage exists. agent.
-Check to ensure that the water hose is firmly fixed. -After neutralization ask a waste fluid treatment contractors
-Check to ensure that the cleaning Agent will not damage
to handle it.
equipment near the water Chiller even if bubbles occur 5. Neutralisation Treatment in the Water Piping
and touch them. -Put water into the cleaning tank.
-Check to ensure that good ventilation is available. -Operate the acid-resistant pump after air-purging.
-Check to ensure that no abnormal sound occurs. -Measure the pH degree and gradually add neutralizing
3. Cleaning Work agent until the pH reaches pH = 7.
-Operate the pump for a specified period of time for
-Discharge water in the water circuit of the air conditioning
neutralization.
system.
-Discharge the used water.
-Supply diluted cleaning fluid from the cleaning water tank
-Operate the circulating pump and clean the circuit with
by operating the acid-resistant pump.
water until no fouling fluid is observed.
-Circulate the cleaning fluid for an appropriate period of
6. Re-starting
time (the operating time should be determined according
to the type of cleaning Agent, concentration and fouling -Reconnect the water piping as they were so that the water
degree). Chiller can operate.
-After cleaning, perform water treatment (preventive
treatment) in order to prevent the water circuit from
corrosion.
MAINTENANCE 11/41
Discharge Gas Pressure (MPa)

Area Requiring Cleaning

Suction Gas Pressure (MPa)


Saturation Line

Saturation Line

Area Requiring Cleaning

Condenser Water Outlet Temperature (°C) Chilled Water Outlet Temperature (°C)

11.5. WINTER SHUTDOWN


When shutting down the unit for winter, clean the inside Remove the drain plug and drain all residual water from the
and outside of the cabinet, and dry the unit. Pump down condenser and water cooler piping systems, as such water
the refrigerant to the condenser and close the liquid outlet may freeze during the cold season. It is very helpful to
stop valves. This unit should be covered during shutdown, supply brine (anti-freezer) to the piping systems.
in order to protect it from dust and environmental
conditions. Be sure to tighten the packing glands and the
cap nuts of the valves.

11.6. SPRING START-UP


After any extended shutdown period, prepare the unit for
operation as follows.  CAUTION:
When the main switch for this unit has been at the
1. Thoroughly inspect and clean the unit. OFF position for an extended period of time, it should
2. Clean the water piping lines and the strainer. be switched ON at least 12 hours before start-up, so
that oil in the compressor discharge casing may be
3. Inspect the pump, the cooling tower and/or regulating warmed enough, to prevent oil foaming by the oil
valve. heater during start-up.
4. Tighten all wiring connections and access panel.

11.7. PART REPLACEMENT


Replacement of parts should be undertaken by ordering
from the HITACHI Spare Parts List.  CAUTION:
Do not replace with spare parts which are not the
equivalent.
11/42 MAINTENANCE

11.8. REFRIGERATION CYCLE


„ Strainer
ƒ Completely evacuate the entire cycle with a vacuum
Check for clogging each time when the refrigeration cycle pump.
is opened.
ƒ Charge refrigerant to the refrigeration cycle by
„ Refrigerant Charge weighing the charging cylinder. The proper refrigerant
Inspect the refrigerant charge of the system by checking charge is listed on the nameplate.
the discharge and suction pressures. Perform a leakage ƒ When charging by weight is stopped due to high
test, if any leakage is suspected, and always perform such ambient temperature, close the valve and operate the
a test after a refrigeration cycle component is replaced. unit after circulating the chilled water through the water
When refrigerant charge is required, follow the following cooler.
instructions given for two cases: 2. When Only Additional Refrigerant is Required.
1. When Refrigerant Gas Completely Leaked. Connect a gauge manifold to check joint of low pressure
Before charging the entire cycle must be completely side, and connect a charge cylinder to gauge manifold.
evacuated and dehydrated. A gauge manifold or Operate the unit after circulating the chilled water.
equivalent piping preparation shown in the next page is
recommended as a convenient procedure regarding Repeat the following procedure until pressure becomes
both charging and evacuation. proper (refer to page 46)
ƒ Fully open all the stop valves. ƒ Charge the gas refrigerant a little slowly into
refrigeration cycle from check joint for low pressure.
ƒ Connect the evacuation line to the check joints of the
high and the low pressure sides. ƒ Check the pressure after refrigeration cycle becomes
stable.

11.9. REFRIGERANT CYCLE DIAGRAM OF HITACHI WATER COOLED CHILLER

„ MODEL: RCUE 40, 50, 60, 100, 120, 180, 200WG2

Condensing Water Outlet


Design
Pressure

Condensing Water Inlet Hydrostatic Test


Pressure

Gauge
manifold

Chilled Water
Inlet Evacuation
Charging
Chilled Water
Flange Connection
Outlet
Flare Connection
Solder Connection
Unit side
Refrigerant Cycle

No. Name No. Name


1 Compressor 12 Stop Valve (Option)
2 Check Valve 13 Pressure Sensor (Low)
3 Pressure Relief Valve 14 High Pressure Switch
4 Stop Valve (Option) 15 Pressure Sensor (High)
5 Water Condenser 16 Compressor Safety Valve (Option)
6 Stop Valve 17 Compressor Dual Safety Valve (Option)
7 Stop Valve A High Pressure Gauge
8 Drier B Low Pressure Gauge
9 Sight Glass C Stop Valve
10 Electronic Expansion Valve D Charging Cylinder
11 Water Cooler E Vacuum Pump
NOTE:
R407C shall be charged by LIQUID.
MAINTENANCE 11/43

„ MODEL: RCUE 80, 150, 240WG2

Condensing Water Outlet Design


Pressure

Hydrostatic
Condensing Water Inlet Test
Pressure

Gauge
manifold

Chilled
Water Inlet

Chilled Evacuation
Water Outlet
Charging
Unit side
Flange Connection
Flare Connection
Solder Connection
Refrigerant Cycle

No. Name No. Name


1 Compressor 15 Pressure Sensor (High)
2 Check Valve 16 Compressor Safety Valve (Option)
3 Pressure Relief Valve 17 Compressor Dual Safety Valve (Option)
4 Stop Valve (Option) 18 Pressure Switch
5 Water Condenser 19 Solenoid Valve
6 Stop Valve 20 Capillary Tube
7 Stop Valve 21 Economizer
8 Drier 22 Strainer
9 Sight Glass A High Pressure Gauge
10 Electronic Expansion Valve B Low Pressure Gauge
11 Water Cooler C Stop Valve
12 Stop Valve (Option) D Charging Cylinder
13 Pressure Sensor (Low) E Vacuum Pump
14 High Pressure Switch
NOTE:
R407C shall be charged by LIQUID.

 CAUTION: -These deposits should be removed by circulating


-Do not charge OXYGEN, ACETYLENE or other diluted acid through the water passes after the water
flammable and poisonous gases into the refrigeration has been drained. As water in different localities
cycle when performing a leakage test or an airtight contains different minerals, different acids are
test. These types of gases are extremely dangerous, required, depending upon the thickness of the
because explosion can occur. It is recommended that deposits.
compressed air or nitrogen be charged for these
-This unit is equipped with an operation hour meter. In
types of tests.
the case that the total operation time reaches 40,000
-Mineral deposits on water cooler plates act as thermal hours or 5 years pass after installation, exchange the
insulators, and also act as resistance Against water bearings of the compressor. For details, refer to the
flow, causing the water flow to decrease running Service Handbook for HITACHI Screw Compressors.
through them, and resulting in a decreasing of the
-For R407C refrigerant system, charge the refrigerant
cooling capacity. Deposits on the plates should be
with liquid condition to avoid its composition change.
inspected at regular, intervals, experience with the
water Chiller will dictate accurate inspection intervals.
11/44 MAINTENANCE

11.10. COMPRESSOR REMOVAL


„ When Removing the Compressor
Remove the compressor while completing the 5.Operate the water Chiller after circulating water
following procedures. through the water cooler and condenser.
6.Stop the water Chiller when the low pressure reaches
at approximately 0.05 MPa. Do not operate at the
1.Collect all refrigerant into a condenser before this
pressure lower than 0.05 MPa. If operated, it will
work. cause a damages to the compressor.
2.Turn off the switch, DSW3 of the PCB in the electrical 7.Wait for several minutes. If the low pressure increase
box in order not to operate the compressor except for up to 0.15 to 0.2 MPa, repeat the above procedures 5
the cycle. and 6 four or five times.
3.Circulate the chilled and cooling water sufficiently
8.Turn OFF the power supply to the unit.
through the water cooler and condenser, and operate
the water Chiller for 10 minutes, and check to ensure 9. Remove the bolts on the discharge and suction
that the oil level is maintained at a stable condition. flanges of the compressor.
4.Stop the water Chiller and completely close the liquid
stop valve.

11.11. SAFETY AND PROTECTION CONTROL

The safety and protective devices are equipped with the


unit to ensure dependable and long life operation. „ Refrigeration Cycle
1. The high pressure switch and low pressure control
Their functions should be carefully noted, and field protect Against excessive discharge pressure and
adjustment is not recommended, if the setting is maintained exceedingly low suction pressure. The switch and
at the point listed in the table. control cut out compressor operation when discharge
pressure or suction pressure is abnormal.
„ Compressor protection 2. The pressure relief valve is equipped on discharge gas
1. Fuse and thermal relay equipped in the control box cut line. When high pressure exceeds the setting, gas
out each compressor operation when the current to the refrigerant will be discharged to prevent abnormal high
compressor exceeds the setting pressure
2. The internal thermostat embedded in the motor winding „ Water Cooler
cuts out each operation, when the temperature exceeds Pump interlock, freeze protection thermostat, low
the setting pressure control and suction gas thermostat can protect
3. The oil heater in the compressor prevents from oil water cooler Against water cooler freezing
foaming during cold starting. This heater warms the oil,
while the compressor is stopped
MAINTENANCE 11/45

11.11.1. SAFETY AND CONTROL DEVICE SETTING

RCUE
Model 40 50 60 80 100 120 150 180 200 240
-WG2
For Compressor
High Pressure Switch Manual Reset, Non-Adjustable ( One Switch for Each Compressor Motor )
Cut-Out MPa 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74 2,74
Low Pressure Switch Electronic Control
(Pressure Sensor) MPa 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05 0,05
Cut-Out
Internal Thermostat for Compressor Manual Reset, Non-Adjustable ( One Switch for Each Compressor Motor )
Cut-Out °C 115 115 115 115 115 115 115 115 115 115
Cut- In °C 93 93 93 93 93 93 93 93 93 93
Compressor Motor (380-415V/50Hz)
Fuse A 100 100 125 125 100 125 125 100 125 125
Manual Reset, Adjustable ( One Three-Phase Set for Each Compressor
Motor )
Thermal Relay A 48 55 70 75 55 70 75 55 70 75
Manual Reset, Adjustable ( One Three-Phase Set for Each Compressor
Motor )
Magnetic circuit Protection (Option) A 90 107 127 127 107 127 127 107 127 127
Oil Heater One Heater for Each Compressor Motor
Capacity W 150 150 150 150 150 150 150 150 150 150
Discharge Gas (Electronic Control) ( One for Each Cycle )
Cut-Out °C 140 140 140 140 140 140 140 140 140 140
CCP Timer Non-Adjustable ( One Timer for Each Compressor )
Setting Time S 180 180 180 180 180 180 180 180 180 180
Star-Delta S 5 5 5 5 5 5 5 5 5 5
Unloading during Starting S 30 30 30 30 30 30 30 30 30 30
For Refrigerant Circuit ( One for Each Circuit )
Pressure Relief Valve
Setting Pressure MPa 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0
Freeze Protection Thermostat ( One for Each Water Cooler )
Cut-Out °C 2 2 2 2 2 2 2 2 2 2
11/46 MAINTENANCE

11.12. NORMAL OPERATING PRESSURE


Check to ensure that Chiller is operating within the working Discharge Pressure: Normal operating discharge pressure
range as shown below, after at least 15 minutes operation. is indicated in the figure below; low than 0.9 Mpa or higher
Low Pressure: The normal operating low pressure of the than 2.2 Mpa indicates an abnormal condition
water chiller is indicated in the figure below; lower than 0.3
Mpa indicates an abnormal condition.

„ For R407C
Pressure (MPa)

Pressure (MPa)
Discharge Gas
Suction Gas

Standard Working Range


Standard Working Range

Chilled Water Outlet Temperature (°C) Condenser Water Outlet Temperature (°C)

 CAUTION: ƒ Failure
ƒ Periodical Maintenance
Turn OFF all the main switches if refrigerant leakage
Perform periodical maintenance according to the
or chilled water leakage occurs. Also, if the unit can
“INSTRUCTIONS“ to maintain the unit in a good
not be stopped by the control switch, turn OFF all the
condition.
switches for power source.
ƒ Fire ƒ Activation of Safety Device
If a fire accidentally occurs, turn OFF the main switch In the case that one of safety devices is activated and
and use an extinguisher for an oil fire and electric fire. unit is stopped, remove the cause of the stoppage
ƒ Flammable Gases and restart the unit. The protection devices are
Do not operate the unit near the flammable gases utilized to protect the unit from an abnormal
such as lacquer, paint, oil, etc. to avoid a fire or an operation.
explosion. Therefore, if one of safety devices is activated,
ƒ Service Panels and Electrical Box Cover remove the cause by referring the “Troubleshooting“
Turn OFF the main switch when service panels or in the “INSTRUCTION“ or call the local agency.
electrical box covers are removed for setting the ƒ Fuse
temperature. Utilize a fuse with specified capacity. Do not use a
Do not operate the unit without fixing panels. steel wire or a copper wire instead of a fuse. If an
incorrect wire is utilized, a serious accident such as a
ƒ Heated Pipe
fire will occur.
Do not touch the parts at discharge gas side by hand,
since the pipes at the discharge side are heated by ƒ Safety Devices
refrigerant and temperature becomes higher than 100 Do not make a short-circuit at the protection line. If a
° C. short-circuit is made, a serious accident will occur.
ƒ Setting of Safety devices
ƒ Use Do not change the setting of safety devices, if
Do not utilize this unit for cooling of drinking water or changed, a serious accident will occur.
food. Comply with local codes and regulations. Do not touch any electrical parts except for the
operation switches during the operation.
Do not press the button on the magnetic switch. If
pressed, a serious accident will occur.
MAINTENANCE 11/47

11.13. TEST RUNNING AND MAINTENANCE RECORD

MODEL: RCUE MFG. NO.


COMPRESSOR MFG. NO.

CUSTOMER’S NAME AND ADRESS:


DATE:
1. Is there adequate water flow for the condenser and the water cooler?
2. Has all water piping been checked for leakage?
3. Have the cooling water pump, fan and motor been lubricated?
4. Has the unit been operated for at least twenty minutes?

5. Check Chilled Water Temperature:


Inlet °C Outlet °C

6. Check Condenser Water Temperature:


Inlet °C Outlet °C

7. Check Suction Line Temperature and Superheat:

Suction Line Temperature: °C °C °C


Superheat:
°C °C °C

8. Check Pressure:

MPa MPa MPa


Discharge Pressure:
Suction Pressure: MPa MPa MPa

9. Has the unit been checked for refrigerant leakage?

10. Is the unit clean inside and outside?

11. Are all cabinet panels free from rattling?


11/48 MAINTENANCE

11.14. DAILY OPERATING RECORDS

Model:
Date:
Weather:
Time of Operation Start: Stop. ( )

DB °C
Ambient Temperature
WB °C

Room Temperature °C

High Mpa
Pressure
Low Mpa
Compressor Pressure
Voltage V
Current A
Condenser Water Inlet °C
Temperature
Outlet °C
Chilled Water Inlet °C
Temperature
Outlet °C
Current for Condenser Water Pump A
Current for Chilled Water Pump A
Current for Cooling Tower A

NOTES:

11.15. SERVICING FOR R407C REFRIGERANT SYSTEM


„ Refrigerant Adjust the cylinder setting to charge in liquid.
This R407C refrigerant is HFC type so that it has a feature „ Refrigerant Oil
of no ozone depletion. If it is mixed with another refrigerant, UX300, which R407C refrigerant is easy to blend into it, is
the serious changing would occur on its character. used for this system. The other oil is prohibited to use, so
Therefore notice the following point when handling this that not to be mixed with another kind of oil at the
refrigerant. maintenance and service work. This oil is very hygroscopic.
ƒ Charge the refrigerant in LIQUID condition and NOT in Therefore minimum humidity handling is necessary.
GAS. As "R407C" is geotropic mixed refrigerant, if gas „ Servicing Equipment
charging is performed, only the easy vaporising
refrigerant would be charged into the system and the When servicing R407C system, servicing equipment such
difficult vaporising one would be remained in the as Charging Cylinder, Charging Hose, Vacuum Pump and
charge cylinder. so on, shall not be mixed with R22 equipment to avoid
R407C composition change.
The cylinder, gauge equipped manifold and charge hose
are only used for R407C refrigerant.
TROUBLESHOOTING 12/49

12. TROUBLESHOOTING
„ The following table shows efficient checking procedures for trouble.

Fault Possible Cause Check/Corrective Action


1.Check the pump contactor. Repair or
Interlock Circuit for Chilled Water Pump is
replace, if necessary.
Open
2.Check for the faulty pump.
Compressor Does Not Operate 1.Remove the causes, and reset the “ON”
Electrical Protective Devices Are Tripped.
button. See the following causes.
Incorrect Wiring Connection for Compressor 1.Interchange two of three terminals R, S and
Power Source T at the main power source terminals.
Compressor Stops on High Excessively High Discharge Pressure 1.See “High Discharge Pressure”
Pressure Switch Malfunction of High Pressure Switch 1.Readjust the setting or replace, if defective.
Excessively High Discharge Pressure and 1.See “High Discharge Pressure” and “High
Suction Pressure Suction Pressure”.
High or Low Voltage, Single-Phase or Phase 1.Check the power supply line and contactors.
Compressor Stops on Imbalance Repair, if necessary.
Overcurrent Relay 1.Tighten the loose electrical connection or
Loose connection
repair, if necessary.
Faulty Overcurrent Relay 1.Replace it, if necessary.
Excessively Low Chilled water Outlet 1.Check for excessively low setting of the
Temperature chilled water setting knob.
Compressor Stops on Freeze 1.Check for malfunction of the thermistor.
Defective Thermistor
Protection Control Replace, if necessary.
Shortage of Chilled Water Flow 1.Check the rotation of the pump.
Air in water Circuit 1.Purge air.
High or Low Voltage, Single-Phase or Phase 1.Check the power supply line and contactors.
Imbalance Repair, if necessary.
Compressor Stops on Internal Excessive Superheat 1.Check for refrigerant leakage
Thermostat or Discharge Gas 1.Check the contact of the internal thermostat
Defective Element
Thermostat during the cold condition.
Excessive High Discharge Pressure and Low 1.See “High Discharge Pressure” and “High
Suction Pressure Suction Pressure”.
High Discharge Pressure or Low Suction 1.See “High Discharge Pressure” and “Low
Pressure Suction Pressure”.
Insufficient Cooling Improper Thermostat Setting 1.Readjust the setting.
1.Adjust unload mechanism. Repair or
Defective Unload Mechanism
replace unloaded parts, if necessary.
Slugging Due to Liquid Flooding Back to 1.Check the superheat of suction gas. Keep
Compressor the superheat in proper range.
Noisy Compressor
1.Check for the sound of internal parts.
Worn parts
Replace the compressor, if necessary.
Miscellaneous Noise Loose Fixed Screw 1.Tighten the screws of all parts.
1.Adjust the setting temperature.
Trouble with the Thermistor
2.Replace the thermistor.
1.Check the coil in the solenoid valve.
Unloaded Does not Function Trouble with the Solenoid Valve
2.Check oil passage for clogging.
1.Check the unloaded system parts in the
Worn Unloader Mechanism
compressor.
Warm inlet water or Insufficient Water Flow
1.Open the valve
Through the Condenser
Gas Outlet Valve on the Condenser Not 1.Check the valves, capillary tubes and
Completely Open strainer. Replace, if necessary.
High Discharge Pressure
Overcharged Refrigerant 1.Purge the refrigerant.
Condenser Plates Coated with Scales, Slime, 1.Clean the Condenser water plates by
Corrosion and Others chemical cleaner
Suction Pressure is Higher than Standard 1.See “High Suction Pressure”.
12/50 TROUBLESHOOTING

Fault Possible Cause Check/Corrective Action


1. Adjust the water cock or the regulating
Too Much Water Flowing through the valve.
Condenser, or Water is too Cold
2. Check the operation of cooling tower.
Insufficient Refrigerant Charge 1. Add Refrigerant.
1. Check to determine how long it takes to
Leakage from the Condenser Gas Outlet Valve balance high and low
Low Discharge Pressure 1. Check the operation and the position of
expansion valve coil. Repair or replace if
Liquid Refrigerant Flooding Back from the necessary.
Water Cooler, Causing Oil to Foam..
2. Inlet water temperature is considerably
lower than the limited temperature.

Suction Pressure is lower than Standard 1. See “Low Suction Pressure”

High Discharge Pressure 1. See “High Discharge Pressure”


Refrigerant Overcharged 1. Purge the refrigerant
1. Check the operation and the position of
expansion valve coil. Repair or replace if
Liquid Refrigerant Flooding Back from the necessary.
High Suction Pressure Water Cooler 2. Inlet chilled water temperature to the unit
is considerably higher than the standard
temperature.
Leakage from the Condenser Gas Outlet Valve 1. Check the condenser gas outlet valve
Insufficient Insulation for the Chilled Water 1. Check the insulation of the piping
Piping
Condenser Liquid Outlet Valve Not Completely 1. Open the valve.
Open
Expansion Valve not properly controlled, or 1. Check the position of Expansion Valve coil.
faulty valve Repair or replace if necessary.
Inlet Chilled Water Temperature is
Considerably lower than standard 1. Check the insulation specifications
Temperature.
Low Suction Pressure 1. Add Refrigerant
Insufficient Refrigerant Charge
Excessive Oil Circulatin in the System 1. Check the oil charge
Insufficient Chilled Water Flow through the 1. Check the chilled water piping lines for
water cooler. pressure loss.
Low Discharge Pressure 1. Adjust the water shutoff valve
Scales on Water Cooler Plates 1. Clean the plates
GENERAL SPECIFICATIONS 13/51

13. GENERAL SPECIFICATIONS

13.1. GENERAL DATA

Model RCUE40WG2 RCUE50WG2 RCUE60WG2 RCUE80WG2


Cooling Capacity *1 kW 134 160 194 232
Power Input for Cooling *1 kW 33.5 40 49.1 54.5
COP - 4.0 4.0 4.0 4.3
Heating Capacity *2 kW 161.1 192.3 233.9 274.7
Power Input for Heating *2 kW 39.8 47.5 58.3 64.7
Height mm 1520 1520 1520 1520
Outer Dimension Width mm 1105 1105 1105 1105
Depth mm 850 850 850 850
Cabinet Colour - Natural Gray
Shipping Weight kg 750 765 830 950
Compressor Type - Semi-Hermetic Screw Type
Models - 40ASC-Z 50ASC-Z 60ASC-Z 60ASC-Z
Quantity - 1 1 1 1
Oil Heater W 150 150 150 150
- Continuous Capacity Control
Capacity Control
% 15 䱊䫹 100
Cooler Type - Brazing Plate Type
Condenser Type - Brazing Plate Type
Refrigerant Type - R407C (Factory Charged)
Flow Control - Electronic Expansion Valve
Number of Independent Circuits - 1 1 1 1
Oil Type - JAPAN ENERGY FREOL UX300 (Ester)
Evaporator Connection Inch 3” Victaulic (1×Inlet / 1×Outlet )
Option Common Water Piping Inch -
Condenser Connection Inch 3” Victaulic (1×Inlet / 1×Outlet )
Option Common Water Piping Inch -
Control System - Micro-Processor
Chilled Water Outlet Temperature °C (-10) 5 䱊䫹 15
Cooling Water Outlet Temperature *3 °C 22䫹䱊䫹 45 (55)
Permissible Water Pressure Max.
Cooler MPa 1.03
Condenser MPa 1.03
Reverse Phase Protection,
Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Safety and Protection Devices - Control Circuit Fuse, High Pressure Switch, Low Pressure Control,
Discharge Gas Temperature Control,
Suction Gas Temperature Control, Freeze Protection Control
and Compressor Operation Hour Meter
Power Supply - 3䱊, N / 380 - 415V / 50Hz

 NOTES:
*1 The nominal cooling capacities are based on the European Standard EN12055.
䯂 Chilled Water Inlet / Outlet Temperature : 12 / 7 °C
䯂 Cooling Water Inlet / Outlet Temperature : 30 / 35 °C
*2 The nominal heating capacities are only for Heat Pump Operation Option and based on following conditions.
䯂 Chilled Water Inlet / Outlet Temperature : 12 / 7 °C
䯂 Hot Water (Condenser) Inlet / Outlet Temperature : 40 / 45 °C
*3 ( ) is in case of high condensing option and heat pump operation option.
13/52 GENERAL SPECIFICATIONS

Model RCUE100WG2 RCUE120WG2 RCUE150WG2


Cooling Capacity *1 kW 320 388 445
Power Input for Cooling *1 kW 80 98.2 104.5
COP - 4.0 4.0 4.3
Heating Capacity *2 kW 384.7 467.9 526.9
Power Input for Heating *2 kW 95 116.6 124.1
Height mm 1700 1700 1700
Outer Dimension Width mm 1105 1105 1105
Depth mm 1465 1465 1465
Cabinet Colour - Natural Gray
Shipping Weight kg 1570 1670 1770
Compressor Type - Semi-Hermetic Screw Type
Models - 50ASC-Z 60ASC-Z 60ASC-Z
Quantity - 2 2 2
Oil Heater W 150 x 2 150 x 2 150 x 2
- Continuous Capacity Control
Capacity Control
% 7.5, 15 䱊䫹 100
Cooler Type - Brazing Plate Type
Condenser Type - Brazing Plate Type
Refrigerant Type - R407C (Factory Charged)
Flow Control - Electronic Expansion Valve
Number of Independent Circuits - 2 2 2
Oil Type - JAPAN ENERGY FREOL UX300 (Ester)
Evaporator Connection Inch 3” Victaulic (1×Inlet / 1×Outlet )
Option Common Water Piping Inch -
Condenser Connection Inch 3” Victaulic (1×Inlet / 1×Outlet )
Option Common Water Piping Inch -
Control System - Micro-Processor
Chilled Water Outlet Temperature °C (-10) 5 䱊䫹 15
Cooling Water Outlet Temperature *3 °C 22䫹䱊䫹 45 (55)
Permissible Water Pressure Max.
Cooler MPa 1.03
Condenser MPa 1.03
Reverse Phase Protection,
Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Safety and Protection Devices - Control Circuit Fuse, High Pressure Switch, Low Pressure Control,
Discharge Gas Temperature Control,
Suction Gas Temperature Control, Freeze Protection Control
and Compressor Operation Hour Meter
Power Supply - 3䱊, N / 380 - 415V / 50Hz

 NOTES:
*1 The nominal cooling capacities are based on the European Standard EN12055.
䯂 Chilled Water Inlet / Outlet Temperature : 12 / 7 °C
䯂 Cooling Water Inlet / Outlet Temperature : 30 / 35 °C
*2 The nominal heating capacities are only for Heat Pump Operation Option and based on following conditions.
䯂 Chilled Water Inlet / Outlet Temperature : 12 / 7 °C
䯂 Hot Water (Condenser) Inlet / Outlet Temperature : 40 / 45 °C
*3 ( ) is in case of high condensing option and heat pump operation option.
GENERAL SPECIFICATIONS 13/53

Model RCUE180WG2 RCUE200WG2 RCUE240WG2


Cooling Capacity *1 kW 525 600 696
Power Input for Cooling *1 kW 123.5 148.5 163.5
COP - 4.3 4.0 4.3
Heating Capacity *2 kW 621.9 719.5 824.2
Power Input for Heating *2 kW 146.7 176.4 194.2
Height mm 1580 1580 1580
Outer Dimension Width mm 1105 1105 1105
Depth mm 2350 2350 2350
Cabinet Colour - Natural Gray
Shipping Weight kg 2500 2580 2670
Compressor Type - Semi-Hermetic Screw Type
Models - 50ASC-Z 60ASC-Z 60ASC-Z
Quantity - 3 3 3
Oil Heater W 150 x 3 150 x 3 150 x 3
- Continuous Capacity Control
Capacity Control
% 5, 15 䱊䫹 100
Cooler Type - Brazing Plate Type
Condenser Type - Brazing Plate Type
Refrigerant Type - R407C (Factory Charged)
Flow Control - Electronic Expansion Valve
Number of Independent Circuits - 3 3 3
Oil Type - JAPAN ENERGY FREOL UX300 (Ester)
Evaporator Connection Inch 3” Victaulic (3×Inlet / 3×Outlet )
Option Common Water Piping Inch 5” Victaulic (1×Inlet / 1×Outlet )
Condenser Connection Inch 3” Victaulic (3×Inlet / 3×Outlet )
Option Common Water Piping Inch 5” Victaulic (1×Inlet / 1×Outlet )
Control System - Micro-Processor
Chilled Water Outlet Temperature °C (-10) 5 䱊䫹 15
Cooling Water Outlet Temperature *3 °C 22䫹䱊䫹 45 (55)
Permissible Water Pressure Max.
Cooler MPa 1.03
Condenser MPa 1.03
Reverse Phase Protection,
Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,
Safety and Protection Devices - Control Circuit Fuse, High Pressure Switch, Low Pressure Control,
Discharge Gas Temperature Control,
Suction Gas Temperature Control, Freeze Protection Control
and Compressor Operation Hour Meter
Power Supply - 3䱊, N / 380 - 415V / 50Hz

 NOTES:
*1 The nominal cooling capacities are based on the European Standard EN12055.
䯂 Chilled Water Inlet / Outlet Temperature : 12 / 7 °C
䯂 Cooling Water Inlet / Outlet Temperature : 30 / 35 °C
*2 The nominal heating capacities are only for Heat Pump Operation Option and based on following conditions.
䯂 Chilled Water Inlet / Outlet Temperature : 12 / 7 °C
䯂 Hot Water (Condenser) Inlet / Outlet Temperature : 40 / 45 °C
*3 ( ) is in case of high condensing option and heat pump operation option.
13/54 GENERAL SPECIFICATIONS

13.2. OPTION LINE UP

Following table shows options:


(9 mark shows available)

Specifications Standard Option Remarks


Outlet Temperature: 0 䱊 4䛐 (Low1) 9
Low Water
Temperature
Outlet Temperature: -1 䱊 -5䛐 (Low2) 9
Outlet Temperature: - 6 䱊 -10䛐 (Low3) 9
Compressor Extended Minimum Capacity Control 9 DSW 7-3 ON
Compressor Circuit Breaker Protector 9 For Each Compressor
Main Isolator Switch 9
Local/Remote Changeover Switch 9
Individual Alarm 9 By Alarm Code
Operation Hour Meter 9
Pressure Sensor (High and Low) 9
Pump Operation Circuit 9 Pump ON/OFF Contact
Control Non Voltage Contact for Remote indication 9 Pump, Operation, Alarm
System DC24V External Control 9 Level or pulse
Short Period Power OFF Protection 9
Power Failure Recover Control 9
2 Different Temperature Setting 9
Remote Control Switch 9 AC 220-240V
BMS Control (HARC-70CE1)/OP 9 LON-WORKS
CSC-5S 9
Number Cable 9
Condenser
High Condensing Temperature 9
Heat Pump Operation 9
Independent Circuit 9
Discharge Valve 9
Suction Valve 9
Refrigeration Dual safety valve 9
Cycle
Compressor Safety Valve 9
Compressor Dual Safety Valve 9
Standard:
Pressure Display (High and Low) 9 Display on Operation Panel
PED: Pressure
PED Certificate (97/23/EC) 9 Equipment Directive
10 bar Water Pressure 9
PN 16 Flange 9 With Companion Flange
Water Cooler Differential Water Pressure Switch 9
Water Flow Switch (Field Install) 9
Water Cooler Heater 9
Common Water Pipe 9 (Only 180, 200 and 240 HP)

Others
Witness Test 9
Foundation Rubber Mats 9
DRAWINGS 14/55

14. DRAWINGS

14.1. DIMENSIONAL DRAWINGS


RCUE 40WG2

Electrical Box

Inlet for Power


Supply Wiring
Inlet for Control Wiring
Condenser Water Outlet

Cooler Water inlet

4x Lifting Holes

Cooler Water Outlet Condenser Water Inlet


(cooler, welding connection)

(cooler, 3 B victaulic connection)


(condenser, welding connection)

(condenser, 3B Victaulic connection)

RCUE 50WG2

Electrical Box

Inlet for Power


Supply Wiring Inlet for Control Wiring
Condenser Water Outlet

Cooler Water inlet

4x Lifting Holes

Cooler Water Outlet Condenser Water Inlet

(cooler, welding connection)


(cooler, 3 B victaulic connection)

(condenser, welding connection)

(condenser, 3B Victaulic connection)


14/56 DRAWINGS

RCUE 60WG2

Electrical Box

Inlet for Power


Supply Wiring
Inlet for Control Wiring
Condenser Water Outlet
Cooler Water inlet

4x Lifting Holes

Cooler Water Outlet


Condenser Water Inlet
(cooler, welding connection)

(cooler, 3 B victaulic connection)

(condenser, welding connection)

(condenser, 3B Victaulic connection)

RCUE 80WG2

Electrical Box

Inlet for Power


Supply Wiring Inlet for Control Wiring
Condenser Water Outlet
Cooler Water inlet

4x Lifting Holes

Cooler Water Outlet


Condenser Water Inlet
(cooler, welding connection)

(cooler, 3 B victaulic connection)

(condenser, welding connection)

(condenser, 3B Victaulic connection)


DRAWINGS 14/57

RCUE 100WG2

Electrical Box

Condenser
Water Outlet
Cooler
Water inlet
4x Lifting Holes

Inlet for Power Inlet for Control Wiring


Supply Wiring

Condenser Water Inlet


(cooler, welding connection)
Cooler Water Outlet
(cooler, 3 B victaulic connection)

(condenser, welding connection)

(condenser, 3B Victaulic connection)

RCUE 120WG2

Electrical Box

Condenser
Water Outlet
Cooler
Water inlet
4x Lifting Holes

Inlet for Power Inlet for Control Wiring

Supply Wiring

Condenser Water Inlet


(cooler, welding connection)
Cooler Water Outlet
(cooler, 3 B victaulic connection)

(condenser, welding connection)


(condenser, 3B Victaulic connection)
14/58 DRAWINGS

RCUE 150WG2

Electrical Box

Condenser
Water Outlet
Cooler
Water inlet
4x Lifting Holes

Inlet for Power Inlet for Control Wiring


Supply Wiring

Condenser Water Inlet


(cooler, welding connection) Cooler Water Outlet
(cooler, 3 B victaulic connection)

(condenser, welding connection)

(condenser, 3B Victaulic connection)

RCUE 180WG2

Electrical Box

3 x Condenser
Water Outlet
3 x Cooler
Water inlet
4x Lifting Holes

3 x Cooler 3 x Condenser Water Inlet


Water outlet
Inlet for Power Supply Wiring

(cooler, welding connection)


(cooler, 3 B victaulic connection)
(condenser, welding connection)
(condenser, 3B Victaulic connection)
DRAWINGS 14/59

RCUE 200WG2

Electrical Box

3 x Condenser
Water Outlet
3 x Cooler
Water inlet
4x Lifting
Holes

3 x Cooler Water Outlet 3 x Condenser Water Inlet

Inlet for PowerSupply Wiring

(cooler, welding connection)


(cooler, 3 B victaulic connection)
(condenser, welding connection)
(condenser, 3B Victaulic connection)

RCUE 240WG2

Electrical Box

3 x Condenser
Water Outlet
3 x Cooler
Water inlet
4x Lifting Holes

3 x Cooler Water Outlet 3 x Condenser Water Inlet

Inlet for PowerSupply Wiring

(cooler, welding connection)


(cooler, 3 B victaulic connection)
(condenser, welding connection)
(condenser, 3B Victaulic connection)
14/60 DRAWINGS

14.2. WIRING DIAGRAMS

POWER CIRCUIT FOR RCUE 40WG2, RCUE 50WG2, RCUE 60WG2 and RCUE 80WG2

RCUE 40WG2
RCUE 50WG2
RCUE 60WG2
RCUE 80WG2
Models
POWER CIRCUIT

Main Switch
DRAWINGS 14/61

POWER CIRCUIT FOR RCUE 100WG2, RCUE 120WG2 and RCUE 150WG2

RCUE 100 WG2


RCUE 120 WG2
RCUE 150 WG2
Models
POWER CIRCUIT

Main Switch
14/62 DRAWINGS

POWER CIRCUIT FOR RCUE 180WG2, RCUE 200WG2 and RCUE 240WG2

RCUE 180 WG2


RCUE 200 WG2
RCUE 240 WG2
Models
POWER CIRCUIT

Main Switch
DRAWINGS 14/63

CONTROL CIRCUIT FOR RCUE 40WG2, RCUE 50WG2, RCUE 60WG2 and RCUE 80WG2

RCUE 40WG2
RCUE 50WG2
RCUE 60WG2
RCUE 80WG2
Models
CONTROL CIRCUIT
14/64 DRAWINGS

CONTROL CIRCUIT FOR RCUE 100WG2, RCUE 120WG2, RCUE 150WG2

RCUE 100WG2
RCUE 120WG2
RCUE 150WG2
Models
CONTROL CIRCUIT
DRAWINGS 14/65

CONTROL CIRCUIT FOR RCUE 180WG2, RCUE 200WG2 and RCUE 240WG2

RCUE 180WG2
RCUE 200WG2
RCUE 240WG2
Models
CONTROL CIRCUIT
MAIN PRINTED CIRCUIT BOARD (MASTER)

For 3 cycles units Option


14/66 DRAWINGS

MAIN PRINTED CIRCUIT BOARD

For >3 cycles


units

For >2 cycles


units

Field
supply

Differencial water Pressure


Switch (Condenser side)
(Option)
Differencial water Pressure
Switch (Evaporator side)
(Option)

For 3 cycles units


RELAYS PRINTED CIRCUIT BOARD
RELAYS PRINTED CIRCUIT BOARD

Option

Only PCBd1,3 and


PCBd2 in 3 cycles
units

Free-cooling
Output signal
(only PCBd1)
Only for units with
Economizer Model
RCUE 40,50,60, 80WG2 1
RCUE 100,120, 150WG2 2
RCUE 180, 200, 240WG2 3
DRAWINGS 14/67
14/68 DRAWINGS
CUSTOMER WIRING

NOTE:
1. All the setting shall be performed before Power ON.
2. Remote/Local Change over Switch on Operation Switch shall be set to "Remote".
3. Terminals 1 ∼ n57  are for AC220-240V –Terminals A ∼ D  are for DC24V. Terminals E ∼ F 
are H-Link (Low signal)

N° Name N° Name
In case of remote control operation this wire shall 13 2 nd. Setting Temperature
1
be removed. 14 External Thermostat Operation
2 R Phase
15 Operation Mode (OPTION)
3 Neutral Only used for:
4 Low Voltage / Remote Control 16 -Diff. Water Pressure switch (OPTION)
5 Run/Stop Signal -Flow Switch (OPTION)
6 Alarm Signal 17 Force Compressor Load Operation
7 Alarm Lamp Free Cooling
18
Output signal (Only cycle Nº 1)
8 Pump Interlock
In case of individual indication without Remote
9 Pump operation 19
Control Switch
10 Remote Control Switch (RSW-A) (Option) 20 Customer wiring
11 2,3 cycles 21 Force compressor load
12 3 cycles 22 Setting of low voltage control
DRAWINGS 14/69

PARTS LIST

(n=1~N)
Mark Name Remark Mark Name Remark
MC1-n Compressor Motor EF1~5 Fuse 6A
MI Main Isolator SV11-n1 Solenoid Valve for Starting
CMC1-n Contactor for Compressor Motor SV12-n2 Solenoid Valve for Load-down
Contactor for Compressor Motor
CMCs1-sn SV13-n3 Solenoid Valve for Load-up
(Start Operation)
Contactor for Compressor Motor
CMCD1-Dn TM1-n Hour Meter
(Delta Operation)
Fuse holder for Compressor or optional
PFC1-n PCBA Printed Circuit Board for Display
Motor Circuit Breaker
or optional
EFC11-n3 Fuse for Compressor Motor PCBB Printed Circuit Board for Operation
Circuit Breaker
Overcurrent Relay for
ORC1-n PCBC1 Printed Circuit Board for CPU
Compressor Motor
Internal Thermostat for
ITC1- n PCBD1-Dn Printed Circuit Board for Relay
Compressor
Printed Circuit Board for Expansion
CH1-n Crankcase Heater PCB F
valve
Water Pressure Switch,
AR,h,r,1-n Auxiliary Relay WPC Water Flow Switch, Evaporator OPTION
Circuit
OFF: 2.75Mpa
Push Button Switch for Starting
PSH1-n High Pressure Switch ON: Manual PBSR1
(REMOTE)
Reset
Push Button Switch for Stoppage
TF 1,2,3,4,5 Transformer PBSR2
(REMOTE)
Pilot Lamp for Remote Indication
Pd1-n High Pressure Sensor RL(1-n) Field
(Unit Operation, Cool/Heat)
Supplied
Pilot Lamp for Remote Indication
Ps1-n Low Pressure Sensor OL(1-n, C, H)
(Alarm)
EHF1-n Cooler Heater OPTION CMP1-2 Contactor for Pumps
Inlet Water Temperature
THMi TRP1-2 Thermal Relay for Pump
Thermistor
Outlet Water Temperature Water Pressure Switch, Water Flow
THMO 1,2,3 WPH
Thermistor Switch, Condenser Circuit
Suction Gas Temperature
THMS1-n CMT Contactor for Tower
Thermistor
Discharge Temperature
THMd 1-n MVn Electronic Expansion Valve (Exp V.)
Thermistor
Temperature Thermistor Before
THMr2 1-n PSWn Pressure switch for Economizer
Exp. Valve
Outlet Water Temperature
THMO 11~31 SVEn Solenoid Valve for Economizer
Thermistor (Evap.)
Inlet Water Temperature
THMi (h) OPTION EHn Electric Heater for Evaporator
Thermistor (heat)
Outlet Water Temperature
THM O n(h) OPTION SW1~6 Switches field supplied
Thermistor (heat)
MFA Noise Filter (Ring Cores)

Model N
RCUE 40, 50, 60, 80 WG2 1
RCUE 100, 120, 150 WG2 2
RCUE 180, 200, 240 WG2 3
15/70 MODEL SELECTION

15. MODEL SELECTION

15.1. SELECTION EXAMPLE

1. Determine the system requirements


Condenser Water Inlet Temperature: 32 °C Fouling Factor
Condenser Water Outlet Temperature: 37 °C m2h °C/kcal Kfc Kfi
Chilled Water Inlet Temperature: 12 °C (m2 °C/kW)
Chilled Water Outlet Temperature: 7 °C
Cooling Load: 300 kw 0 1.00 1.00
Water
0.00005(0.043) 1.00 1.00
2. Select Model and Read the Performance Cooler
0.0001(0.086) 0.99 1.01
From the cooling capacity table,
model RCUE100WG2 can be 0 1.00 1.00
selected with the following Condenser 0.0001(0.086) 0.98 1.03
performance. 0.0002(0.172) 0.96 1.06
Cooling Capacity: 316.3 kW
Chilled Water Flow Rate: 54.4 m³/h
Water Cooler Pressure Drop: 36.9 kPa 4. Water Pressure Drop
Condenser Water Flow Rate: 68.7 m³/h Water pressure drop is given by the following formula
Condenser Pressure Drop: 67.5 kPa PD = α x Qβ
Compressor Input Power: 83 kW
PD: Pressure Drop (kPa)
Q: Water Flow (m³/h)
3. Correct the Data
1. Flow Rate α,β ȕ Parameters (table below)
When the water Inlet/Outlet temperature difference is
not 5°C, correct the flow rate by the following formula: Model: Parameter
Corrected 5(°C) × Tabulated Flow Rate (CFR) RCUE-WG2 Į ȕ
=
Flow Rate Given Temp. Difference(°C)
40 0.0764 1.912
The corrected Flow Rate must be confirmed to be within 50 0.0648 1.912
the working range. 60 0.0437 1.912
2. Cooling Capacity and Compressor Input. 80 0.0374 1.912
Cooler

When the fouling factor is taken into consideration, the 100 0.0188 1.897
cooling capacity and the compressor input will be
different from the value indicated in the cooling capacity 120 0.0188 1.897
table. 150 0.0188 1.897
Corrected Capacity = Kfc × CAP 180 0.0053 1.912
Corrected Input = Kfi × IPT 200 0.0053 1.912
CAP: Tabulated Cooling Capacity 240 0.0046 1.912
IPT: Tabulated Compressor Input 40 0.0688 1.872
Kfc: Capacity Correction Factor
50 0.0480 1.881
Kfi: Compressor Input Correction Factor
60 0.0328 1.897
Condenser

80 0.0358 1.912
100 0.0225 1.893
120 0.0160 1.901
150 0.0160 1.901
180 0.0041 1.897
200 0.0041 1.897
240 0.0044 1.912
MODEL SELECTION 15/71

15.2. PERFORMANCE TABLE


RCUE40WG2 RCUE50WG2 RCUE60WG2
CDOT CLOT CCAP CFR CPD HCAP HFR HPD IPT CCAP CFR CPD HCAP HFR HPD IPT CCAP CFR CPD HCAP HFR HPD IPT

22,0 5,0 137,9 23,7 32,5 162,8 28,0 35,2 25,0 164,6 28,3 38,7 194,4 33,4 35,4 29,8 199,6 34,3 37,8 236,2 40,6 37,0 36,6
6,0 140,9 24,2 33,9 166,0 28,6 36,5 25,2 168,2 28,9 40,4 198,3 34,1 36,7 30,0 204,0 35,1 39,4 240,8 41,4 38,4 36,9
7,0 143,9 24,8 35,3 169,3 29,1 37,8 25,3 171,9 29,6 42,1 202,1 34,8 38,1 30,2 208,4 35,8 41,0 245,5 42,2 39,8 37,1
8,0 147,0 25,3 36,8 172,5 29,7 39,2 25,5 175,5 30,2 43,8 206,0 35,4 39,5 30,5 212,8 36,6 42,7 250,2 43,0 41,2 37,4
9,0 150,0 25,8 38,3 175,7 30,2 40,6 25,7 179,1 30,8 45,5 209,8 36,1 40,9 30,7 217,2 37,4 44,4 254,8 43,8 42,7 37,7
10,0 153,1 26,3 39,7 178,9 30,8 42,0 25,9 182,8 31,4 47,3 213,6 36,7 42,3 30,9 221,6 38,1 46,1 259,5 44,6 44,2 37,9
11,0 156,1 26,8 41,3 182,2 31,3 43,4 26,0 186,4 32,1 49,1 217,5 37,4 43,7 31,1 226,0 38,9 47,9 264,2 45,4 45,7 38,2
12,0 159,1 27,4 42,8 185,4 31,9 44,8 26,2 190,0 32,7 51,0 221,3 38,1 45,2 31,3 230,4 39,6 49,7 268,8 46,2 47,3 38,4
13,0 162,2 27,9 44,4 188,6 32,4 46,3 26,4 193,7 33,3 52,9 225,2 38,7 46,7 31,5 234,8 40,4 51,5 273,5 47,0 48,8 38,7
14,0 165,2 28,4 46,0 191,8 33,0 47,8 26,6 197,3 33,9 54,8 229,0 39,4 48,2 31,7 239,2 41,1 53,4 278,2 47,8 50,4 39,0
15,0 168,3 28,9 47,6 195,0 33,5 49,3 26,8 200,9 34,6 56,7 232,9 40,1 49,7 32,0 243,6 41,9 55,3 282,8 48,6 52,0 39,2
25,0 5,0 135,4 23,3 31,4 162,3 27,9 35,0 26,9 169,1 29,1 40,8 201,2 34,6 37,8 32,1 205,0 35,3 39,8 244,4 42,0 39,5 39,4
6,0 138,5 23,8 32,8 165,6 28,5 36,3 27,1 174,7 30,1 43,4 207,0 35,6 39,8 32,3 211,8 36,4 42,3 251,5 43,3 41,7 39,7
7,0 141,6 24,4 34,3 168,9 29,0 37,6 27,2 180,4 31,0 46,1 212,9 36,6 42,0 32,5 218,7 37,6 45,0 258,6 44,5 43,9 39,9
8,0 144,8 24,9 35,7 172,1 29,6 39,0 27,4 186,0 32,0 48,9 218,7 37,6 44,2 32,7 225,5 38,8 47,7 265,7 45,7 46,2 40,1
9,0 147,9 25,4 37,2 175,4 30,2 40,4 27,5 191,6 33,0 51,8 224,5 38,6 46,4 32,9 232,4 40,0 50,5 272,7 46,9 48,6 40,4
10,0 151,0 26,0 38,7 178,7 30,7 41,9 27,7 197,3 33,9 54,8 230,4 39,6 48,7 33,1 239,2 41,1 53,4 279,8 48,1 51,0 40,6
11,0 154,1 26,5 40,3 182,0 31,3 43,3 27,9 202,9 34,9 57,8 236,2 40,6 51,1 33,3 246,1 42,3 56,4 286,9 49,3 53,5 40,9
12,0 157,2 27,0 41,8 185,3 31,9 44,8 28,0 208,6 35,9 60,9 242,1 41,6 53,5 33,5 252,9 43,5 59,4 294,0 50,6 56,0 41,1
13,0 160,3 27,6 43,4 188,5 32,4 46,3 28,2 214,2 36,8 64,1 247,9 42,6 55,9 33,7 259,7 44,7 62,5 301,1 51,8 58,6 41,3
14,0 163,5 28,1 45,1 191,8 33,0 47,8 28,4 219,9 37,8 67,4 253,7 43,6 58,4 33,9 266,6 45,9 65,7 308,2 53,0 61,2 41,6
15,0 166,6 28,7 46,7 195,1 33,6 49,3 28,5 225,5 38,8 70,7 259,6 44,6 61,0 34,1 273,4 47,0 68,9 315,2 54,2 63,9 41,8
30,0 5,0 131,3 22,6 29,7 161,4 27,8 34,6 30,1 156,8 27,0 35,3 192,7 33,2 34,8 35,9 190,1 32,7 34,4 234,2 40,3 36,4 44,1
6,0 134,6 23,1 31,1 164,8 28,3 36,0 30,2 160,7 27,6 37,0 196,8 33,8 36,2 36,1 194,8 33,5 36,1 239,1 41,1 37,9 44,3
7,0 137,8 23,7 32,5 168,2 28,9 37,4 30,4 164,6 28,3 38,7 200,8 34,5 37,6 36,2 199,5 34,3 37,7 244,0 42,0 39,3 44,5
8,0 141,1 24,3 34,0 171,6 29,5 38,8 30,5 168,4 29,0 40,5 204,8 35,2 39,1 36,4 204,2 35,1 39,5 248,9 42,8 40,8 44,7
9,0 144,3 24,8 35,5 174,9 30,1 40,2 30,6 172,3 29,6 42,3 208,9 35,9 40,5 36,6 208,9 35,9 41,2 253,8 43,7 42,4 44,9
10,0 147,5 25,4 37,1 178,3 30,7 41,7 30,8 176,2 30,3 44,1 212,9 36,6 42,0 36,7 213,6 36,7 43,0 258,7 44,5 44,0 45,1
11,0 150,8 25,9 38,6 181,7 31,3 43,2 30,9 180,0 31,0 46,0 217,0 37,3 43,5 36,9 218,3 37,5 44,8 263,6 45,3 45,5 45,3
12,0 154,0 26,5 40,2 185,1 31,8 44,7 31,1 183,9 31,6 47,9 221,0 38,0 45,0 37,1 223,0 38,4 46,7 268,5 46,2 47,2 45,5
13,0 157,3 27,1 41,9 188,5 32,4 46,2 31,2 187,8 32,3 49,8 225,0 38,7 46,6 37,2 227,7 39,2 48,6 273,4 47,0 48,8 45,7
14,0 160,5 27,6 43,5 191,8 33,0 47,8 31,3 191,7 33,0 51,8 229,1 39,4 48,2 37,4 232,4 40,0 50,5 278,3 47,9 50,5 45,9
15,0 163,8 28,2 45,2 195,2 33,6 49,4 31,5 195,5 33,6 53,8 233,1 40,1 49,8 37,6 237,1 40,8 52,5 283,2 48,7 52,2 46,1
35,0 5,0 127,3 21,9 27,9 160,5 27,6 34,2 33,3 149,5 25,7 32,2 189,2 32,5 33,6 39,7 181,2 31,2 31,4 230,0 39,6 35,2 48,8
6,0 130,6 22,5 29,4 164,0 28,2 35,6 33,4 154,7 26,6 34,4 194,6 33,5 35,5 39,9 187,6 32,3 33,6 236,5 40,7 37,1 48,9
7,0 134,0 23,0 30,8 167,5 28,8 37,1 33,5 160,0 27,5 36,7 200,0 34,4 37,3 40,0 194,0 33,4 35,8 243,1 41,8 39,1 49,1
8,0 137,4 23,6 32,3 171,0 29,4 38,5 33,6 165,3 28,4 39,0 205,4 35,3 39,3 40,1 200,4 34,5 38,1 249,7 42,9 41,1 49,3
9,0 140,7 24,2 33,9 174,5 30,0 40,0 33,7 170,5 29,3 41,5 210,8 36,3 41,2 40,3 206,8 35,6 40,4 256,2 44,1 43,1 49,4
10,0 144,1 24,8 35,4 177,9 30,6 41,5 33,8 175,8 30,2 43,9 216,2 37,2 43,2 40,4 213,2 36,7 42,8 262,8 45,2 45,3 49,6
11,0 147,5 25,4 37,0 181,4 31,2 43,1 34,0 181,1 31,1 46,5 221,6 38,1 45,3 40,5 219,5 37,8 45,3 269,3 46,3 47,4 49,8
12,0 150,8 25,9 38,6 184,9 31,8 44,6 34,1 186,3 32,0 49,1 227,0 39,0 47,4 40,7 225,9 38,9 47,9 275,9 47,4 49,6 49,9
13,0 154,2 26,5 40,3 188,4 32,4 46,2 34,2 191,6 33,0 51,8 232,4 40,0 49,5 40,8 232,3 40,0 50,5 282,4 48,6 51,9 50,1
14,0 157,6 27,1 42,0 191,9 33,0 47,8 34,3 196,9 33,9 54,5 237,8 40,9 51,7 41,0 238,7 41,1 53,2 289,0 49,7 54,2 50,3
15,0 160,9 27,7 43,7 195,3 33,6 49,4 34,4 202,1 34,8 57,4 243,2 41,8 53,9 41,1 245,1 42,2 55,9 295,5 50,8 56,6 50,4
37,0 5,0 125,6 21,6 27,2 160,2 27,6 34,1 34,5 145,5 25,0 30,6 186,8 32,1 32,8 41,2 176,5 30,4 29,8 227,1 39,1 34,3 50,6
6,0 129,1 22,2 28,7 163,7 28,2 35,5 34,7 150,7 25,9 32,7 192,1 33,0 34,6 41,4 182,8 31,4 31,9 233,6 40,2 36,2 50,8
7,0 132,5 22,8 30,2 167,2 28,8 37,0 34,8 155,9 26,8 34,9 197,4 34,0 36,4 41,5 189,1 32,5 34,1 240,0 41,3 38,1 50,9
8,0 135,9 23,4 31,7 170,7 29,4 38,4 34,9 161,1 27,7 37,2 202,7 34,9 38,3 41,6 195,4 33,6 36,3 246,5 42,4 40,1 51,1
9,0 139,3 24,0 33,2 174,3 30,0 39,9 35,0 166,3 28,6 39,5 208,1 35,8 40,2 41,8 201,6 34,7 38,5 252,9 43,5 42,1 51,3
10,0 142,7 24,5 34,8 177,8 30,6 41,5 35,1 171,5 29,5 41,9 213,4 36,7 42,2 41,9 207,9 35,8 40,8 259,3 44,6 44,2 51,4
11,0 146,1 25,1 36,4 181,3 31,2 43,0 35,2 176,7 30,4 44,4 218,7 37,6 44,2 42,0 214,2 36,8 43,2 265,8 45,7 46,3 51,6
12,0 149,6 25,7 38,0 184,8 31,8 44,6 35,3 181,9 31,3 46,9 224,0 38,5 46,2 42,1 220,5 37,9 45,7 272,2 46,8 48,4 51,7
13,0 153,0 26,3 39,7 188,4 32,4 46,2 35,4 187,1 32,2 49,5 229,3 39,4 48,3 42,3 226,8 39,0 48,2 278,7 47,9 50,6 51,9
14,0 156,4 26,9 41,4 191,9 33,0 47,8 35,5 192,3 33,1 52,1 234,6 40,4 50,4 42,4 233,1 40,1 50,8 285,1 49,0 52,9 52,0
15,0 159,8 27,5 43,2 195,4 33,6 49,5 35,6 197,4 34,0 54,9 239,9 41,3 52,6 42,5 239,4 41,2 53,5 291,6 50,2 55,1 52,2
40,0 5,0 123,2 21,2 26,2 159,7 27,5 33,9 36,5 147,1 25,3 31,2 190,6 32,8 34,1 43,5 178,4 30,7 30,5 231,8 39,9 35,7 53,4
6,0 126,7 21,8 27,7 163,2 28,1 35,3 36,6 151,3 26,0 33,0 194,9 33,5 35,6 43,6 183,4 31,5 32,1 237,0 40,8 37,2 53,6
7,0 130,2 22,4 29,2 166,8 28,7 36,8 36,6 155,4 26,7 34,7 199,2 34,3 37,1 43,8 188,5 32,4 33,8 242,2 41,7 38,8 53,7
8,0 133,7 23,0 30,7 170,4 29,3 38,3 36,7 159,6 27,5 36,5 203,5 35,0 38,6 43,9 193,5 33,3 35,6 247,4 42,5 40,4 53,8
9,0 137,2 23,6 32,2 174,0 29,9 39,8 36,8 163,8 28,2 38,4 207,7 35,7 40,1 44,0 198,6 34,2 37,4 252,5 43,4 42,0 54,0
10,0 140,7 24,2 33,8 177,6 30,5 41,4 36,9 167,9 28,9 40,3 212,0 36,5 41,7 44,1 203,6 35,0 39,2 257,7 44,3 43,6 54,1
11,0 144,1 24,8 35,4 181,1 31,2 42,9 37,0 172,1 29,6 42,2 216,3 37,2 43,3 44,2 208,7 35,9 41,1 262,9 45,2 45,3 54,2
12,0 147,6 25,4 37,1 184,7 31,8 44,5 37,1 176,3 30,3 44,2 220,6 37,9 44,9 44,3 213,7 36,8 43,1 268,1 46,1 47,0 54,4
13,0 151,1 26,0 38,8 188,3 32,4 46,2 37,2 180,4 31,0 46,2 224,8 38,7 46,5 44,4 218,8 37,6 45,0 273,3 47,0 48,8 54,5
14,0 154,6 26,6 40,5 191,9 33,0 47,8 37,3 184,6 31,8 48,2 229,1 39,4 48,2 44,5 223,8 38,5 47,0 278,5 47,9 50,5 54,6
15,0 158,1 27,2 42,3 195,5 33,6 49,5 37,4 188,8 32,5 50,3 233,4 40,1 49,9 44,6 228,9 39,4 49,1 283,7 48,8 52,3 54,8
45,0 5,0 119,1 20,5 24,6 158,8 27,3 33,5 39,7 129,9 22,3 24,6 177,2 30,5 29,7 47,3 157,5 27,1 24,0 215,6 37,1 31,1 58,1
6,0 122,7 21,1 26,1 162,5 27,9 35,0 39,7 134,8 23,2 26,4 182,2 31,3 31,3 47,4 163,4 28,1 25,8 221,6 38,1 32,8 58,2
7,0 126,4 21,7 27,5 166,1 28,6 36,5 39,8 139,6 24,0 28,3 187,1 32,2 32,9 47,5 169,3 29,1 27,6 227,6 39,2 34,5 58,3
8,0 130,0 22,4 29,1 169,8 29,2 38,0 39,8 144,5 24,9 30,2 192,1 33,0 34,6 47,6 175,2 30,1 29,4 233,6 40,2 36,2 58,4
9,0 133,6 23,0 30,6 173,5 29,8 39,6 39,9 149,4 25,7 32,2 197,1 33,9 36,3 47,7 181,2 31,2 31,4 239,7 41,2 38,0 58,5
10,0 137,2 23,6 32,2 177,2 30,5 41,2 40,0 154,3 26,5 34,2 202,0 34,8 38,1 47,7 187,1 32,2 33,4 245,7 42,3 39,8 58,6
11,0 140,8 24,2 33,9 180,9 31,1 42,8 40,0 159,2 27,4 36,3 207,0 35,6 39,8 47,8 193,0 33,2 35,4 251,7 43,3 41,7 58,7
12,0 144,4 24,8 35,6 184,5 31,7 44,5 40,1 164,1 28,2 38,5 212,0 36,5 41,7 47,9 198,9 34,2 37,5 257,7 44,3 43,6 58,8
13,0 148,0 25,5 37,3 188,2 32,4 46,1 40,2 169,0 29,1 40,7 216,9 37,3 43,5 48,0 204,9 35,2 39,7 263,8 45,4 45,6 58,9
14,0 151,7 26,1 39,1 191,9 33,0 47,8 40,2 173,9 29,9 43,0 221,9 38,2 45,4 48,1 210,8 36,3 41,9 269,8 46,4 47,6 59,0
15,0 155,3 26,7 40,9 195,6 33,6 49,6 40,3 178,7 30,7 45,4 226,9 39,0 47,3 48,1 216,7 37,3 44,2 275,8 47,4 49,6 59,1
Where, HFR: Condenser Water Flow Rate at 5°C (m3/h) Conversion Multiplier:
CDOT: Condenser Water Outlet Temperature (°C) HPD:Condenser Water Pressure Drop (kPa) 1 kW = 860 kcal/h
CLOT: Chilled Water Outlet Temperature (°C) CFR:Chilled Water Flow Rate at 5°C (m3/h) = 3412 Btu/h
CCAP: Cooling Capacity (kW) CPD: Water Cooler Pressure Drop (kPa) 1 kPa = 0.102 mAq
HCAP: Condenser Heat Rejection (Kw) IPT: Compressor Input Power (kW)
15/72 MODEL SELECTION
Performance Table (cont.)

RCUE80WG2 RCUE100WG2 RCUE120WG2


CDOT CLOT CCAP CFR CPD HCAP HFR HPD IPT CCAP CFR CPD HCAP HFR HPD IPT CCAP CFR CPD HCAP HFR HPD IPT

22,0 5,0 238,7 41,1 45,5 279,3 48,0 58,8 40,6 329,2 56,6 39,8 388,8 66,9 64,2 59,6 399,2 68,7 57,3 472,4 81,2 68,3 73,2
6,0 243,9 42,0 47,4 284,9 49,0 61,1 40,9 336,5 57,9 41,5 396,5 68,2 66,6 60,1 408,0 70,2 59,8 481,7 82,9 70,9 73,7
7,0 249,2 42,9 49,4 290,4 50,0 63,4 41,2 343,7 59,1 43,2 404,2 69,5 69,1 60,5 416,8 71,7 62,2 491,0 84,5 73,6 74,3
8,0 254,5 43,8 51,4 296,0 50,9 65,7 41,5 351,0 60,4 44,9 411,9 70,8 71,6 60,9 425,6 73,2 64,8 500,4 86,1 76,2 74,8
9,0 259,7 44,7 53,5 301,5 51,9 68,1 41,8 358,3 61,6 46,7 419,6 72,2 74,2 61,3 434,4 74,7 67,3 509,7 87,7 79,0 75,3
10,0 265,0 45,6 55,6 307,1 52,8 70,5 42,1 365,5 62,9 48,5 427,3 73,5 76,8 61,8 443,2 76,2 69,9 519,0 89,3 81,7 75,8
11,0 270,3 46,5 57,7 312,6 53,8 73,0 42,4 372,8 64,1 50,4 435,0 74,8 79,4 62,2 452,0 77,7 72,6 528,4 90,9 84,6 76,4
12,0 275,5 47,4 59,9 318,2 54,7 75,5 42,7 380,0 65,4 52,3 442,7 76,1 82,1 62,6 460,8 79,3 75,3 537,7 92,5 87,4 76,9
13,0 280,8 48,3 62,1 323,8 55,7 78,0 43,0 387,3 66,6 54,2 450,4 77,5 84,8 63,1 469,6 80,8 78,1 547,0 94,1 90,3 77,4
14,0 286,1 49,2 64,3 329,3 56,6 80,6 43,2 394,6 67,9 56,1 458,1 78,8 87,6 63,5 478,4 82,3 80,9 556,4 95,7 93,3 77,9
15,0 291,3 50,1 66,6 334,9 57,6 83,2 43,5 401,8 69,1 58,1 465,8 80,1 90,4 63,9 487,2 83,8 83,7 565,7 97,3 96,3 78,5
25,0 5,0 234,4 40,3 44,0 278,2 47,8 58,4 43,7 323,4 55,6 38,5 387,6 66,7 63,8 64,2 392,1 67,4 55,4 470,9 81,0 67,9 78,8
6,0 239,8 41,3 45,9 283,8 48,8 60,7 44,0 330,8 56,9 40,2 395,4 68,0 66,3 64,6 401,1 69,0 57,9 480,4 82,6 70,6 79,3
7,0 245,2 42,2 47,9 289,5 49,8 63,0 44,3 338,3 58,2 41,9 403,2 69,4 68,8 65,0 410,1 70,5 60,4 489,9 84,3 73,2 79,8
8,0 250,6 43,1 50,0 295,2 50,8 65,4 44,5 345,7 59,5 43,7 411,1 70,7 71,3 65,4 419,2 72,1 62,9 499,4 85,9 76,0 80,3
9,0 256,0 44,0 52,0 300,8 51,7 67,8 44,8 353,1 60,7 45,5 418,9 72,1 73,9 65,8 428,2 73,6 65,5 508,9 87,5 78,7 80,7
10,0 261,4 45,0 54,2 306,5 52,7 70,3 45,1 360,6 62,0 47,3 426,8 73,4 76,6 66,2 437,2 75,2 68,2 518,4 89,2 81,6 81,2
11,0 266,8 45,9 56,3 312,2 53,7 72,8 45,3 368,0 63,3 49,2 434,6 74,7 79,3 66,6 446,2 76,8 70,9 527,9 90,8 84,4 81,7
12,0 272,2 46,8 58,5 317,8 54,7 75,3 45,6 375,5 64,6 51,1 442,4 76,1 82,0 67,0 455,3 78,3 73,6 537,4 92,4 87,3 82,2
13,0 277,6 47,7 60,8 323,5 55,6 77,9 45,9 382,9 65,9 53,0 450,3 77,4 84,8 67,3 464,3 79,9 76,4 546,9 94,1 90,3 82,7
14,0 283,0 48,7 63,0 329,2 56,6 80,5 46,1 390,3 67,1 55,0 458,1 78,8 87,6 67,7 473,3 81,4 79,2 556,5 95,7 93,3 83,2
15,0 288,4 49,6 65,3 334,8 57,6 83,2 46,4 397,8 68,4 57,0 465,9 80,1 90,4 68,1 482,3 83,0 82,1 566,0 97,3 96,4 83,6
30,0 5,0 227,4 39,1 41,5 276,3 47,5 57,6 48,9 313,6 53,9 36,3 385,5 66,3 63,2 71,8 380,3 65,4 52,3 468,5 80,6 67,3 88,2
6,0 233,0 40,1 43,5 282,2 48,5 60,0 49,2 321,4 55,3 38,0 393,5 67,7 65,7 72,2 389,7 67,0 54,8 478,3 82,3 70,0 88,6
7,0 238,6 41,0 45,5 288,0 49,5 62,4 49,4 329,1 56,6 39,8 401,6 69,1 68,3 72,5 399,1 68,6 57,3 488,1 83,9 72,7 89,0
8,0 244,2 42,0 47,6 293,8 50,5 64,8 49,6 336,9 57,9 41,6 409,7 70,5 70,9 72,8 408,4 70,3 59,9 497,9 85,6 75,5 89,4
9,0 249,8 43,0 49,7 299,7 51,5 67,3 49,8 344,6 59,3 43,4 417,8 71,9 73,6 73,2 417,8 71,9 62,5 507,6 87,3 78,4 89,8
10,0 255,5 43,9 51,8 305,5 52,5 69,8 50,1 352,3 60,6 45,3 425,8 73,2 76,3 73,5 427,2 73,5 65,2 517,4 89,0 81,3 90,2
11,0 261,1 44,9 54,0 311,4 53,6 72,4 50,3 360,1 61,9 47,2 433,9 74,6 79,0 73,8 436,6 75,1 68,0 527,2 90,7 84,2 90,6
12,0 266,7 45,9 56,3 317,2 54,6 75,0 50,5 367,8 63,3 49,1 442,0 76,0 81,8 74,2 446,0 76,7 70,8 537,0 92,4 87,2 91,0
13,0 272,3 46,8 58,5 323,0 55,6 77,7 50,8 375,6 64,6 51,1 450,1 77,4 84,7 74,5 455,4 78,3 73,6 546,8 94,1 90,3 91,4
14,0 277,9 47,8 60,9 328,9 56,6 80,4 51,0 383,3 65,9 53,1 458,1 78,8 87,6 74,8 464,8 79,9 76,5 556,6 95,7 93,4 91,9
15,0 283,5 48,8 63,2 334,7 57,6 83,2 51,2 391,0 67,3 55,2 466,2 80,2 90,5 75,2 474,1 81,6 79,5 566,4 97,4 96,5 92,3
35,0 5,0 220,3 37,9 39,1 274,5 47,2 56,9 54,1 303,9 52,3 34,2 383,4 65,9 62,5 79,5 368,5 63,4 49,3 466,0 80,2 66,6 97,5
6,0 226,2 38,9 41,1 280,5 48,2 59,3 54,3 312,0 53,7 35,9 391,7 67,4 65,1 79,7 378,3 65,1 51,8 476,1 81,9 69,4 97,9
7,0 232,0 39,9 43,1 286,5 49,3 61,8 54,5 320,0 55,0 37,7 400,0 68,8 67,8 80,0 388,0 66,7 54,3 486,2 83,6 72,2 98,2
8,0 237,8 40,9 45,2 292,5 50,3 64,3 54,7 328,0 56,4 39,5 408,3 70,2 70,4 80,3 397,7 68,4 57,0 496,3 85,4 75,1 98,5
9,0 243,7 41,9 47,3 298,5 51,3 66,8 54,9 336,1 57,8 41,4 416,6 71,7 73,2 80,5 407,5 70,1 59,6 506,4 87,1 78,0 98,9
10,0 249,5 42,9 49,5 304,5 52,4 69,4 55,1 344,1 59,2 43,3 424,9 73,1 76,0 80,8 417,2 71,8 62,4 516,4 88,8 81,0 99,2
11,0 255,3 43,9 51,8 310,6 53,4 72,1 55,2 352,2 60,6 45,2 433,3 74,5 78,8 81,1 427,0 73,4 65,2 526,5 90,6 84,0 99,5
12,0 261,1 44,9 54,0 316,6 54,5 74,8 55,4 360,2 62,0 47,2 441,6 75,9 81,7 81,4 436,7 75,1 68,0 536,6 92,3 87,1 99,9
13,0 267,0 45,9 56,4 322,6 55,5 77,5 55,6 368,2 63,3 49,2 449,9 77,4 84,6 81,6 446,5 76,8 70,9 546,7 94,0 90,2 100,2
14,0 272,8 46,9 58,8 328,6 56,5 80,3 55,8 376,3 64,7 51,3 458,2 78,8 87,6 81,9 456,2 78,5 73,9 556,8 95,8 93,4 100,6
15,0 278,6 47,9 61,2 334,6 57,6 83,1 56,0 384,3 66,1 53,4 466,5 80,2 90,6 82,2 466,0 80,1 76,9 566,9 97,5 96,7 100,9
37,0 5,0 217,5 37,4 38,1 273,7 47,1 56,6 56,2 300,0 51,6 33,4 382,5 65,8 62,3 82,5 363,8 62,6 48,1 465,1 80,0 66,3 101,3
6,0 223,4 38,4 40,1 279,8 48,1 59,0 56,4 308,2 53,0 35,1 390,9 67,2 64,9 82,7 373,7 64,3 50,6 475,3 81,7 69,1 101,6
7,0 229,4 39,4 42,2 285,9 49,2 61,5 56,5 316,3 54,4 36,9 399,4 68,7 67,5 83,0 383,6 66,0 53,2 485,5 83,5 72,0 101,9
8,0 235,3 40,5 44,3 292,0 50,2 64,0 56,7 324,5 55,8 38,7 407,8 70,1 70,3 83,3 393,5 67,7 55,8 495,7 85,3 74,9 102,2
9,0 241,2 41,5 46,4 298,1 51,3 66,6 56,9 332,7 57,2 40,6 416,2 71,6 73,0 83,5 403,4 69,4 58,5 505,9 87,0 77,8 102,5
10,0 247,1 42,5 48,6 304,2 52,3 69,2 57,1 340,8 58,6 42,5 424,6 73,0 75,8 83,8 413,2 71,1 61,2 516,1 88,8 80,9 102,8
11,0 253,0 43,5 50,9 310,2 53,4 71,9 57,2 349,0 60,0 44,4 433,0 74,5 78,7 84,0 423,1 72,8 64,1 526,3 90,5 83,9 103,1
12,0 258,9 44,5 53,2 316,3 54,4 74,6 57,4 357,1 61,4 46,4 441,4 75,9 81,6 84,3 433,0 74,5 66,9 536,5 92,3 87,0 103,4
13,0 264,8 45,6 55,5 322,4 55,5 77,4 57,6 365,3 62,8 48,5 449,8 77,4 84,6 84,5 442,9 76,2 69,9 546,7 94,0 90,2 103,7
14,0 270,8 46,6 57,9 328,5 56,5 80,2 57,7 373,4 64,2 50,5 458,2 78,8 87,6 84,8 452,8 77,9 72,8 556,8 95,8 93,4 104,0
15,0 276,7 47,6 60,4 334,6 57,5 83,1 57,9 381,6 65,6 52,7 466,6 80,3 90,7 85,0 462,7 79,6 75,9 567,0 97,5 96,7 104,4
40,0 5,0 213,3 36,7 36,7 272,6 46,9 56,2 59,3 294,2 50,6 32,1 381,3 65,6 61,9 87,1 356,7 61,4 46,3 463,6 79,7 65,9 106,9
6,0 219,3 37,7 38,7 278,8 48,0 58,6 59,5 302,5 52,0 33,9 389,8 67,0 64,5 87,3 366,8 63,1 48,9 474,0 81,5 68,8 107,1
7,0 225,4 38,8 40,8 285,0 49,0 61,1 59,6 310,9 53,5 35,7 398,4 68,5 67,2 87,5 376,9 64,8 51,4 484,3 83,3 71,7 107,4
8,0 231,4 39,8 42,9 291,2 50,1 63,7 59,8 319,2 54,9 37,5 406,9 70,0 70,0 87,7 387,0 66,6 54,1 494,7 85,1 74,6 107,7
9,0 237,5 40,8 45,1 297,4 51,1 66,3 59,9 327,5 56,3 39,4 415,5 71,5 72,8 87,9 397,1 68,3 56,8 505,1 86,9 77,6 107,9
10,0 243,5 41,9 47,3 303,6 52,2 69,0 60,1 335,9 57,8 41,3 424,0 72,9 75,7 88,2 407,3 70,0 59,6 515,5 88,7 80,7 108,2
11,0 249,6 42,9 49,6 309,8 53,3 71,7 60,2 344,2 59,2 43,3 432,6 74,4 78,6 88,4 417,4 71,8 62,4 525,8 90,4 83,8 108,5
12,0 255,6 44,0 51,9 315,9 54,3 74,5 60,3 352,6 60,6 45,3 441,1 75,9 81,5 88,6 427,5 73,5 65,3 536,2 92,2 87,0 108,7
13,0 261,6 45,0 54,2 322,1 55,4 77,3 60,5 360,9 62,1 47,4 449,7 77,3 84,6 88,8 437,6 75,3 68,3 546,6 94,0 90,2 109,0
14,0 267,7 46,0 56,7 328,3 56,5 80,2 60,6 369,2 63,5 49,5 458,2 78,8 87,6 89,0 447,7 77,0 71,3 556,9 95,8 93,5 109,3
15,0 273,7 47,1 59,1 334,5 57,5 83,1 60,8 377,6 64,9 51,6 466,8 80,3 90,8 89,2 457,8 78,7 74,4 567,3 97,6 96,8 109,5
45,0 5,0 206,2 35,5 34,4 270,8 46,6 55,4 64,5 284,5 48,9 30,2 379,2 65,2 61,2 94,7 344,9 59,3 43,5 461,2 79,3 65,3 116,2
6,0 212,5 36,6 36,4 277,1 47,7 58,0 64,6 293,1 50,4 31,9 388,0 66,7 63,9 94,8 355,4 61,1 46,0 471,8 81,2 68,2 116,4
7,0 218,8 37,6 38,5 283,5 48,8 60,5 64,7 301,7 51,9 33,7 396,8 68,2 66,7 95,0 365,9 62,9 48,6 482,5 83,0 71,1 116,6
8,0 225,0 38,7 40,7 289,9 49,9 63,2 64,8 310,4 53,4 35,6 405,5 69,8 69,5 95,2 376,3 64,7 51,3 493,1 84,8 74,2 116,8
9,0 231,3 39,8 42,8 296,2 51,0 65,8 64,9 319,0 54,9 37,5 414,3 71,3 72,4 95,3 386,8 66,5 54,0 503,8 86,7 77,2 117,0
10,0 237,5 40,9 45,1 302,6 52,0 68,6 65,0 327,6 56,4 39,4 423,1 72,8 75,4 95,5 397,3 68,3 56,8 514,5 88,5 80,4 117,2
11,0 243,8 41,9 47,4 309,0 53,1 71,4 65,2 336,3 57,8 41,4 431,9 74,3 78,3 95,6 407,7 70,1 59,7 525,1 90,3 83,6 117,4
12,0 250,1 43,0 49,7 315,3 54,2 74,2 65,3 344,9 59,3 43,5 440,7 75,8 81,4 95,8 418,2 71,9 62,7 535,8 92,2 86,8 117,6
13,0 256,3 44,1 52,2 321,7 55,3 77,1 65,4 353,5 60,8 45,6 449,5 77,3 84,5 95,9 428,7 73,7 65,7 546,5 94,0 90,1 117,8
14,0 262,6 45,2 54,6 328,1 56,4 80,0 65,5 362,2 62,3 47,7 458,3 78,8 87,7 96,1 439,1 75,5 68,7 557,1 95,8 93,5 118,0
15,0 268,8 46,2 57,1 334,4 57,5 83,0 65,6 370,8 63,8 49,9 467,1 80,3 90,9 96,3 449,6 77,3 71,9 567,8 97,7 97,0 118,2
Where, HFR: Condenser Water Flow Rate at 5°C (m3/h) Conversion Multiplier:
CDOT: Condenser Water Outlet Temperature (°C) HPD:Condenser Water Pressure Drop (kPa) 1 kW = 860 kcal/h
CLOT: Chilled Water Outlet Temperature (°C) CFR:Chilled Water Flow Rate at 5°C (m3/h) = 3412 Btu/h
CCAP: Cooling Capacity (kW) CPD: Water Cooler Pressure Drop (kPa) 1 kPa = 0.102 mAq
HCAP: Condenser Heat Rejection (Kw) IPT: Compressor Input Power (kW)
MODEL SELECTION 15/73

Performance Table (R407C) (cont.)

RCUE 150 WG2 RCUE 180 WG2


CDOT CLOT CCAP CFR CPD HCAP HFR HPD IPT CCAP CFR CPD HCAP HFR HPD IPT

22,0 5,0 457,8 78,7 74,4 535,7 92,1 86,8 77,9 540,1 92,9 31,0 632,2 108,7 29,8 92,1
6,0 467,9 80,5 77,5 546,4 94,0 90,1 78,5 552,0 94,9 32,3 644,7 110,9 30,9 92,7
7,0 478,0 82,2 80,7 557,0 95,8 93,5 79,0 563,9 97,0 33,7 657,3 113,1 32,1 93,4
8,0 488,1 84,0 84,0 567,7 97,6 96,9 79,6 575,8 99,0 35,1 669,9 115,2 33,2 94,0
9,0 498,2 85,7 87,3 578,3 99,5 100,4 80,1 587,8 101,1 36,5 682,5 117,4 34,4 94,7
10,0 508,3 87,4 90,7 589,0 101,3 104,0 80,7 599,7 103,1 37,9 695,0 119,5 35,6 95,4
11,0 518,4 89,2 94,2 599,7 103,1 107,6 81,3 611,6 105,2 39,3 707,6 121,7 36,9 96,0
12,0 528,5 90,9 97,7 610,3 105,0 111,2 81,8 623,5 107,2 40,8 720,2 123,9 38,1 96,7
13,0 538,6 92,6 101,2 621,0 106,8 114,9 82,4 635,4 109,3 42,3 732,8 126,0 39,4 97,3
14,0 548,7 94,4 104,9 631,6 108,6 118,7 82,9 647,3 111,3 43,8 745,4 128,2 40,7 98,0
15,0 558,8 96,1 108,6 642,3 110,5 122,6 83,5 659,3 113,4 45,4 757,9 130,4 42,0 98,7
25,0 5,0 449,7 77,3 71,9 533,6 91,8 86,1 83,9 530,5 91,2 30,0 629,6 108,3 29,6 99,1
6,0 460,0 79,1 75,1 544,4 93,6 89,5 84,4 542,7 93,3 31,3 642,5 110,5 30,7 99,7
7,0 470,4 80,9 78,3 555,3 95,5 92,9 84,9 554,9 95,5 32,7 655,3 112,7 31,9 100,3
8,0 480,7 82,7 81,6 566,1 97,4 96,4 85,4 567,2 97,6 34,0 668,1 114,9 33,1 100,9
9,0 491,1 84,5 85,0 577,0 99,2 100,0 85,9 579,4 99,7 35,5 680,9 117,1 34,3 101,5
10,0 501,4 86,2 88,4 587,9 101,1 103,6 86,4 591,6 101,8 36,9 693,7 119,3 35,5 102,2
11,0 511,8 88,0 91,9 598,7 103,0 107,2 86,9 603,8 103,9 38,4 706,5 121,5 36,8 102,8
12,0 522,1 89,8 95,5 609,6 104,8 111,0 87,5 616,0 106,0 39,9 719,4 123,7 38,1 103,4
13,0 532,5 91,6 99,1 620,5 106,7 114,8 88,0 628,2 108,1 41,4 732,2 125,9 39,3 104,0
14,0 542,8 93,4 102,8 631,3 108,6 118,6 88,5 640,4 110,2 43,0 745,0 128,1 40,7 104,6
15,0 553,2 95,1 106,5 642,2 110,5 122,5 89,0 652,6 112,3 44,5 757,8 130,3 42,0 105,2
30,0 5,0 436,2 75,0 67,9 530,0 91,2 85,1 93,8 514,6 88,5 28,3 625,5 107,6 29,2 110,9
6,0 446,9 76,9 71,1 541,2 93,1 88,5 94,3 527,3 90,7 29,6 638,7 109,9 30,4 111,4
7,0 457,7 78,7 74,3 552,4 95,0 92,0 94,7 540,0 92,9 31,0 651,9 112,1 31,6 111,9
8,0 468,5 80,6 77,7 563,6 96,9 95,6 95,1 552,7 95,1 32,4 665,1 114,4 32,8 112,4
9,0 479,2 82,4 81,1 574,8 98,9 99,2 95,6 565,4 97,2 33,8 678,3 116,7 34,0 112,9
10,0 490,0 84,3 84,6 586,0 100,8 102,9 96,0 578,1 99,4 35,3 691,5 118,9 35,3 113,5
11,0 500,7 86,1 88,2 597,2 102,7 106,7 96,4 590,8 101,6 36,8 704,7 121,2 36,6 114,0
12,0 511,5 88,0 91,8 608,4 104,6 110,6 96,9 603,5 103,8 38,3 718,0 123,5 37,9 114,5
13,0 522,3 89,8 95,5 619,6 106,6 114,5 97,3 616,2 106,0 39,9 731,2 125,8 39,2 115,0
14,0 533,0 91,7 99,3 630,8 108,5 118,4 97,7 628,9 108,2 41,5 744,4 128,0 40,6 115,5
15,0 543,8 93,5 103,1 642,0 110,4 122,5 98,2 641,6 110,3 43,1 757,6 130,3 42,0 116,0
35,0 5,0 422,6 72,7 63,9 526,4 90,5 84,0 103,8 498,6 85,8 26,6 621,3 106,9 28,8 122,7
6,0 433,8 74,6 67,2 538,0 92,5 87,5 104,1 511,8 88,0 28,0 634,9 109,2 30,0 123,1
7,0 445,0 76,5 70,5 549,5 94,5 91,1 104,5 525,0 90,3 29,4 648,5 111,5 31,3 123,5
8,0 456,2 78,5 73,9 561,0 96,5 94,8 104,9 538,2 92,6 30,8 662,1 113,9 32,5 123,9
9,0 467,4 80,4 77,4 572,6 98,5 98,5 105,2 551,4 94,8 32,3 675,7 116,2 33,8 124,3
10,0 478,5 82,3 80,9 584,1 100,5 102,3 105,6 564,6 97,1 33,8 689,3 118,6 35,1 124,8
11,0 489,7 84,2 84,5 595,6 102,5 106,2 105,9 577,7 99,4 35,3 702,9 120,9 36,4 125,2
12,0 500,9 86,2 88,2 607,2 104,4 110,1 106,3 590,9 101,6 36,8 716,6 123,2 37,8 125,6
13,0 512,1 88,1 92,0 618,7 106,4 114,2 106,7 604,1 103,9 38,4 730,2 125,6 39,1 126,0
14,0 523,2 90,0 95,8 630,3 108,4 118,2 107,0 617,3 106,2 40,0 743,8 127,9 40,5 126,5
15,0 534,4 91,9 99,8 641,8 110,4 122,4 107,4 630,5 108,4 41,7 757,4 130,3 42,0 126,9
37,0 5,0 417,2 71,8 62,4 525,0 90,3 83,5 107,8 492,2 84,7 26,0 619,6 106,6 28,7 127,4
6,0 428,6 73,7 65,6 536,7 92,3 87,1 108,1 505,6 87,0 27,3 633,4 108,9 29,9 127,7
7,0 439,9 75,7 69,0 548,3 94,3 90,7 108,4 519,0 89,3 28,7 647,1 111,3 31,1 128,1
8,0 451,3 77,6 72,4 560,0 96,3 94,4 108,7 532,4 91,6 30,2 660,9 113,7 32,4 128,5
9,0 462,6 79,6 75,9 571,7 98,3 98,2 109,1 545,8 93,9 31,6 674,7 116,0 33,7 128,9
10,0 474,0 81,5 79,4 583,4 100,3 102,1 109,4 559,2 96,2 33,1 688,5 118,4 35,0 129,3
11,0 485,3 83,5 83,1 595,0 102,3 106,0 109,7 572,5 98,5 34,7 702,2 120,8 36,3 129,7
12,0 496,6 85,4 86,8 606,7 104,4 110,0 110,1 585,9 100,8 36,2 716,0 123,2 37,7 130,1
13,0 508,0 87,4 90,6 618,4 106,4 114,0 110,4 599,3 103,1 37,8 729,8 125,5 39,1 130,5
14,0 519,3 89,3 94,5 630,0 108,4 118,2 110,7 612,7 105,4 39,5 743,5 127,9 40,5 130,8
15,0 530,7 91,3 98,4 641,7 110,4 122,4 111,0 626,1 107,7 41,1 757,3 130,3 41,9 131,2
40,0 5,0 409,1 70,4 60,1 522,9 89,9 82,9 113,7 458,3 78,8 22,6 592,7 101,9 26,4 134,4
6,0 420,7 72,4 63,4 534,7 92,0 86,5 114,0 474,9 81,7 24,3 609,7 104,9 27,8 134,7
7,0 432,3 74,4 66,7 546,6 94,0 90,2 114,3 491,6 84,6 25,9 626,7 107,8 29,3 135,1
8,0 443,9 76,4 70,2 558,5 96,1 94,0 114,6 508,2 87,4 27,6 643,7 110,7 30,8 135,4
9,0 455,5 78,3 73,7 570,4 98,1 97,8 114,9 524,9 90,3 29,4 660,7 113,6 32,4 135,7
10,0 467,1 80,3 77,3 582,2 100,1 101,7 115,1 541,6 93,1 31,2 677,6 116,6 34,0 136,1
11,0 478,7 82,3 80,9 594,1 102,2 105,7 115,4 558,2 96,0 33,0 694,6 119,5 35,6 136,4
12,0 490,3 84,3 84,7 606,0 104,2 109,7 115,7 574,9 98,9 34,9 711,6 122,4 37,3 136,7
13,0 501,9 86,3 88,5 617,9 106,3 113,8 116,0 591,5 101,7 36,9 728,6 125,3 39,0 137,1
14,0 513,5 88,3 92,5 629,7 108,3 118,0 116,3 608,2 104,6 38,9 745,6 128,2 40,7 137,4
15,0 525,0 90,3 96,5 641,6 110,4 122,3 116,6 624,8 107,5 41,0 762,6 131,2 42,5 137,7
45,0 5,0 395,6 68,0 56,4 519,3 89,3 81,8 123,7 466,7 80,3 23,5 612,9 105,4 28,1 146,2
6,0 407,6 70,1 59,7 531,5 91,4 85,5 123,9 480,9 82,7 24,8 627,3 107,9 29,3 146,4
7,0 419,6 72,2 63,1 543,7 93,5 89,3 124,1 495,1 85,1 26,3 641,7 110,4 30,6 146,7
8,0 431,6 74,2 66,5 555,9 95,6 93,1 124,3 509,2 87,6 27,7 656,1 112,9 32,0 146,9
9,0 443,6 76,3 70,1 568,1 97,7 97,1 124,5 523,4 90,0 29,2 670,5 115,3 33,3 147,1
10,0 455,6 78,4 73,7 580,4 99,8 101,1 124,7 537,5 92,5 30,7 684,9 117,8 34,7 147,4
11,0 467,6 80,4 77,4 592,6 101,9 105,2 124,9 551,7 94,9 32,3 699,3 120,3 36,1 147,6
12,0 479,6 82,5 81,3 604,8 104,0 109,3 125,1 565,9 97,3 33,9 713,8 122,8 37,5 147,9
13,0 491,7 84,6 85,2 617,0 106,1 113,5 125,3 580,0 99,8 35,5 728,2 125,2 38,9 148,1
14,0 503,7 86,6 89,1 629,2 108,2 117,9 125,5 594,2 102,2 37,2 742,6 127,7 40,4 148,4
15,0 515,7 88,7 93,2 641,4 110,3 122,2 125,7 608,4 104,6 38,9 757,0 130,2 41,9 148,6

Where, HFR: Condenser Water Flow Rate at 5°C (m3/h) Conversion Multiplier:
CDOT: Condenser Water Outlet Temperature (°C) HPD:Condenser Water Pressure Drop (kPa) 1 kW = 860 kcal/h
CLOT: Chilled Water Outlet Temperature (°C) CFR:Chilled Water Flow Rate at 5°C (m3/h) = 3412 Btu/h
CCAP: Cooling Capacity (kW) CPD: Water Cooler Pressure Drop (kPa) 1 kPa = 0.102 mAq
HCAP: Condenser Heat Rejection (Kw) IPT: Compressor Input Power (kW)
15/74 MODEL SELECTION
Performance Table (cont.)

RCUE 200 WG2 RCUE 240 WG2


CDOT CLOT CCAP CFR CPD HCAP HFR HPD IPT CCAP CFR CPD HCAP HFR HPD IPT

22,0 5,0 617,2 106,2 40,0 728,0 125,2 38,9 110,7 716,0 123,2 45,5 837,9 144,1 58,8 121,9
6,0 630,9 108,5 41,7 742,4 127,7 40,4 111,5 731,8 125,9 47,4 854,6 147,0 61,1 122,8
7,0 644,5 110,9 43,5 756,8 130,2 41,9 112,3 747,6 128,6 49,4 871,2 149,9 63,4 123,6
8,0 658,1 113,2 45,2 771,2 132,6 43,4 113,1 763,4 131,3 51,4 887,9 152,7 65,7 124,5
9,0 671,7 115,5 47,1 785,6 135,1 45,0 113,9 779,2 134,0 53,5 904,6 155,6 68,1 125,4
10,0 685,3 117,9 48,9 800,0 137,6 46,6 114,7 795,0 136,7 55,6 921,3 158,5 70,5 126,3
11,0 699,0 120,2 50,8 814,4 140,1 48,2 115,5 810,8 139,5 57,7 937,9 161,3 73,0 127,1
12,0 712,6 122,6 52,7 828,8 142,6 49,8 116,3 826,6 142,2 59,9 954,6 164,2 75,5 128,0
13,0 726,2 124,9 54,6 843,3 145,0 51,4 117,1 842,4 144,9 62,1 971,3 167,1 78,0 128,9
14,0 739,8 127,3 56,6 857,7 147,5 53,1 117,8 858,2 147,6 64,3 987,9 169,9 80,6 129,7
15,0 753,4 129,6 58,6 872,1 150,0 54,8 118,6 874,0 150,3 66,6 1004,6 172,8 83,2 130,6
25,0 5,0 606,3 104,3 38,7 725,5 124,8 38,7 119,2 703,3 121,0 44,0 834,6 143,5 58,4 131,2
6,0 620,3 106,7 40,4 740,2 127,3 40,2 119,9 719,5 123,8 45,9 851,5 146,5 60,7 132,0
7,0 634,2 109,1 42,2 754,9 129,8 41,7 120,6 735,7 126,5 47,9 868,5 149,4 63,0 132,8
8,0 648,2 111,5 44,0 769,6 132,4 43,2 121,4 751,9 129,3 50,0 885,5 152,3 65,4 133,6
9,0 662,1 113,9 45,8 784,2 134,9 44,8 122,1 768,1 132,1 52,0 902,5 155,2 67,8 134,4
10,0 676,1 116,3 47,6 798,9 137,4 46,4 122,8 784,3 134,9 54,2 919,5 158,2 70,3 135,2
11,0 690,0 118,7 49,5 813,6 139,9 48,1 123,6 800,4 137,7 56,3 936,5 161,1 72,8 136,0
12,0 704,0 121,1 51,5 828,3 142,5 49,7 124,3 816,6 140,5 58,5 953,5 164,0 75,3 136,8
13,0 718,0 123,5 53,4 843,0 145,0 51,4 125,0 832,8 143,2 60,8 970,5 166,9 77,9 137,6
14,0 731,9 125,9 55,4 857,6 147,5 53,1 125,7 849,0 146,0 63,0 987,5 169,8 80,5 138,4
15,0 745,9 128,3 57,5 872,3 150,0 54,9 126,5 865,2 148,8 65,3 1004,4 172,8 83,2 139,2
30,0 5,0 588,1 101,2 36,5 721,4 124,1 38,3 133,3 682,2 117,3 41,5 829,0 142,6 57,6 146,8
6,0 602,6 103,6 38,2 736,6 126,7 39,8 134,0 699,0 120,2 43,5 846,5 145,6 60,0 147,5
7,0 617,1 106,1 40,0 751,7 129,3 41,4 134,6 715,8 123,1 45,5 864,0 148,6 62,4 148,2
8,0 631,6 108,6 41,8 766,8 131,9 43,0 135,2 732,7 126,0 47,6 881,5 151,6 64,8 148,8
9,0 646,1 111,1 43,7 781,9 134,5 44,6 135,8 749,5 128,9 49,7 899,0 154,6 67,3 149,5
10,0 660,6 113,6 45,6 797,1 137,1 46,2 136,4 766,4 131,8 51,8 916,6 157,6 69,8 150,2
11,0 675,2 116,1 47,5 812,2 139,7 47,9 137,0 783,2 134,7 54,0 934,1 160,7 72,4 150,9
12,0 689,7 118,6 49,5 827,3 142,3 49,6 137,7 800,0 137,6 56,3 951,6 163,7 75,0 151,6
13,0 704,2 121,1 51,5 842,5 144,9 51,3 138,3 816,9 140,5 58,5 969,1 166,7 77,7 152,3
14,0 718,7 123,6 53,6 857,6 147,5 53,1 138,9 833,7 143,4 60,9 986,6 169,7 80,4 152,9
15,0 733,2 126,1 55,6 872,7 150,1 54,9 139,5 850,5 146,3 63,2 1004,1 172,7 83,2 153,6
35,0 5,0 569,9 98,0 34,4 717,3 123,4 37,8 147,5 661,0 113,7 39,1 823,4 141,6 56,9 162,4
6,0 584,9 100,6 36,1 732,9 126,1 39,4 148,0 678,5 116,7 41,1 841,5 144,7 59,3 162,9
7,0 600,0 103,2 37,9 748,5 128,7 41,0 148,5 696,0 119,7 43,1 859,5 147,8 61,8 163,5
8,0 615,1 105,8 39,8 764,1 131,4 42,7 149,0 713,5 122,7 45,2 877,5 150,9 64,3 164,1
9,0 630,1 108,4 41,6 779,7 134,1 44,3 149,5 731,0 125,7 47,3 895,6 154,0 66,8 164,6
10,0 645,2 111,0 43,6 795,2 136,8 46,0 150,0 748,4 128,7 49,5 913,6 157,1 69,4 165,2
11,0 660,3 113,6 45,5 810,8 139,5 47,7 150,5 765,9 131,7 51,8 931,7 160,2 72,1 165,7
12,0 675,4 116,2 47,5 826,4 142,1 49,5 151,0 783,4 134,7 54,0 949,7 163,4 74,8 166,3
13,0 690,4 118,8 49,6 842,0 144,8 51,3 151,6 800,9 137,8 56,4 967,8 166,5 77,5 166,9
14,0 705,5 121,3 51,7 857,6 147,5 53,1 152,1 818,4 140,8 58,8 985,8 169,6 80,3 167,4
15,0 720,6 123,9 53,8 873,1 150,2 55,0 152,6 835,9 143,8 61,2 1003,9 172,7 83,1 168,0
37,0 5,0 562,6 96,8 33,5 715,7 123,1 37,7 153,1 652,6 112,2 38,1 821,2 141,2 56,6 168,6
6,0 577,9 99,4 35,3 731,5 125,8 39,3 153,6 670,3 115,3 40,1 839,4 144,4 59,0 169,1
7,0 593,2 102,0 37,1 747,2 128,5 40,9 154,1 688,1 118,3 42,2 857,7 147,5 61,5 169,6
8,0 608,5 104,7 38,9 763,0 131,2 42,5 154,5 705,8 121,4 44,3 875,9 150,7 64,0 170,1
9,0 623,7 107,3 40,8 778,7 133,9 44,2 155,0 723,5 124,4 46,4 894,2 153,8 66,6 170,7
10,0 639,0 109,9 42,8 794,5 136,7 45,9 155,5 741,3 127,5 48,6 912,5 156,9 69,2 171,2
11,0 654,3 112,5 44,8 810,3 139,4 47,7 155,9 759,0 130,6 50,9 930,7 160,1 71,9 171,7
12,0 669,6 115,2 46,8 826,0 142,1 49,5 156,4 776,8 133,6 53,2 949,0 163,2 74,6 172,2
13,0 684,9 117,8 48,8 841,8 144,8 51,3 156,9 794,5 136,7 55,5 967,2 166,4 77,4 172,7
14,0 700,2 120,4 50,9 857,6 147,5 53,1 157,3 812,3 139,7 57,9 985,5 169,5 80,2 173,2
15,0 715,5 123,1 53,1 873,3 150,2 55,0 157,8 830,0 142,8 60,4 1003,7 172,6 83,1 173,7
40,0 5,0 551,6 94,9 32,3 713,3 122,7 37,4 161,6 639,9 110,1 36,7 817,8 140,7 56,2 177,9
6,0 567,3 97,6 34,1 729,3 125,4 39,1 162,0 658,0 113,2 38,7 836,4 143,9 58,6 178,4
7,0 582,9 100,3 35,9 745,3 128,2 40,7 162,4 676,2 116,3 40,8 855,0 147,1 61,1 178,8
8,0 598,5 102,9 37,7 761,3 131,0 42,4 162,8 694,3 119,4 42,9 873,6 150,3 63,7 179,3
9,0 614,1 105,6 39,6 777,4 133,7 44,1 163,2 712,4 122,5 45,1 892,1 153,4 66,3 179,7
10,0 629,8 108,3 41,6 793,4 136,5 45,8 163,6 730,5 125,7 47,3 910,7 156,6 69,0 180,2
11,0 645,4 111,0 43,6 809,4 139,2 47,6 164,0 748,7 128,8 49,6 929,3 159,8 71,7 180,6
12,0 661,0 113,7 45,6 825,5 142,0 49,4 164,4 766,8 131,9 51,9 947,8 163,0 74,5 181,0
13,0 676,7 116,4 47,7 841,5 144,7 51,2 164,8 784,9 135,0 54,2 966,4 166,2 77,3 181,5
14,0 692,3 119,1 49,9 857,5 147,5 53,1 165,2 803,1 138,1 56,7 985,0 169,4 80,2 181,9
15,0 707,9 121,8 52,0 873,6 150,3 55,0 165,6 821,2 141,2 59,1 1003,6 172,6 83,1 182,4
45,0 5,0 533,4 91,7 30,3 709,2 122,0 37,0 175,8 618,7 106,4 34,4 812,3 139,7 55,4 193,5
6,0 549,6 94,5 32,1 725,7 124,8 38,7 176,1 637,5 109,7 36,4 831,4 143,0 58,0 193,8
7,0 565,8 97,3 33,9 742,1 127,6 40,4 176,4 656,3 112,9 38,5 850,5 146,3 60,5 194,2
8,0 582,0 100,1 35,8 758,6 130,5 42,1 176,6 675,1 116,1 40,7 869,6 149,6 63,2 194,5
9,0 598,2 102,9 37,7 775,1 133,3 43,8 176,9 693,9 119,3 42,8 888,7 152,9 65,8 194,8
10,0 614,3 105,7 39,7 791,6 136,1 45,6 177,2 712,6 122,6 45,1 907,8 156,1 68,6 195,1
11,0 630,5 108,5 41,7 808,0 139,0 47,4 177,5 731,4 125,8 47,4 926,9 159,4 71,4 195,5
12,0 646,7 111,2 43,8 824,5 141,8 49,3 177,8 750,2 129,0 49,7 946,0 162,7 74,2 195,8
13,0 662,9 114,0 45,9 841,0 144,7 51,2 178,1 769,0 132,3 52,2 965,1 166,0 77,1 196,1
14,0 679,1 116,8 48,0 857,5 147,5 53,1 178,4 787,7 135,5 54,6 984,2 169,3 80,0 196,4
15,0 695,3 119,6 50,3 874,0 150,3 55,0 178,7 806,5 138,7 57,1 1003,3 172,6 83,0 196,7
Where, HFR: Condenser Water Flow Rate at 5°C (m3/h) Conversion Multiplier:
CDOT: Condenser Water Outlet Temperature (°C) HPD:Condenser Water Pressure Drop (kPa) 1 kW = 860 kcal/h
CLOT: Chilled Water Outlet Temperature (°C) CFR:Chilled Water Flow Rate at 5°C (m3/h) = 3412 Btu/h
CCAP: Cooling Capacity (kW) CPD: Water Cooler Pressure Drop (kPa) 1 kPa = 0.102 mAq
HCAP: Condenser Heat Rejection (Kw) IPT: Compressor Input Power (kW)
MODEL SELECTION 15/75

Performance Table (Heating Operation, Only for Heat Pump Operation Option)

RCUE40WG2 RCUE50WG2 RCUE60WG2


CLOT HOT HCAP HFR HPD CCAP CFR CPD IPT HCAP HFR HPD CCAP CFR CPD IPT HCAP HFR HPD CCAP CFR CPD IPT
5,0 25,0 162,3 27,9 35,0 135,4 23,3 31,4 26,9 193,8 33,3 35,2 161,7 27,8 37,4 32,1 235,5 40,5 36,8 196,0 33,7 36,5 39,4
30,0 161,4 27,8 34,6 131,3 22,6 29,7 30,1 192,7 33,2 34,8 156,8 27,0 35,3 35,9 234,2 40,3 36,4 190,1 32,7 34,4 44,1
35,0 160,5 27,6 34,2 127,3 21,9 27,9 33,3 191,7 33,0 34,5 152,0 26,1 33,3 39,7 233,0 40,1 36,0 184,3 31,7 32,4 48,8
40,0 157,2 27,0 32,9 120,7 20,8 25,3 36,5 187,7 32,3 33,1 144,2 24,8 30,1 43,5 228,2 39,3 34,6 174,8 30,1 29,3 53,4
45,0 154,0 26,5 31,7 114,4 19,7 22,8 39,7 183,9 31,6 31,9 136,6 23,5 27,1 47,3 223,7 38,5 33,3 165,6 28,5 26,4 58,1
50,0 151,0 26,0 30,5 108,2 18,6 20,5 42,8 180,3 31,0 30,7 129,1 22,2 24,4 51,2 219,4 37,7 32,1 156,6 26,9 23,7 62,8
55,0 148,1 25,5 29,5 102,1 17,6 18,3 46,0 176,9 30,4 29,6 121,9 21,0 21,8 55,0 215,3 37,0 31,0 147,8 25,4 21,3 67,5
7,0 25,0 168,9 29,0 37,6 141,6 24,4 34,3 27,2 201,6 34,7 37,9 169,1 29,1 40,8 32,5 245,0 42,1 39,6 205,1 35,3 39,8 39,9
30,0 168,2 28,9 37,4 137,8 23,7 32,5 30,4 200,8 34,5 37,6 164,6 28,3 38,7 36,2 244,0 42,0 39,3 199,5 34,3 37,7 44,5
35,0 167,5 28,8 37,1 134,0 23,0 30,8 33,5 200,0 34,4 37,3 160,0 27,5 36,7 40,0 243,1 41,8 39,1 194,0 33,4 35,8 49,1
40,0 164,2 28,2 35,7 127,6 21,9 28,1 36,6 196,1 33,7 36,0 152,3 26,2 33,4 43,8 238,4 41,0 37,6 184,7 31,8 32,6 53,7
45,0 161,1 27,7 34,5 121,3 20,9 25,5 39,8 192,3 33,1 34,7 144,8 24,9 30,3 47,5 233,9 40,2 36,3 175,6 30,2 29,6 58,3
50,0 158,1 27,2 33,3 115,2 19,8 23,1 42,9 188,8 32,5 33,5 137,5 23,7 27,5 51,3 229,7 39,5 35,1 166,8 28,7 26,8 62,9
55,0 155,3 26,7 32,2 109,2 18,8 20,8 46,1 185,4 31,9 32,4 130,4 22,4 24,8 55,0 225,6 38,8 33,9 158,1 27,2 24,2 67,5
10,0 25,0 178,7 30,7 41,9 151,0 26,0 38,7 27,7 213,4 36,7 42,2 180,3 31,0 46,1 33,1 259,2 44,6 44,1 218,6 37,6 44,9 40,6
30,0 178,3 30,7 41,7 147,5 25,4 37,1 30,8 212,9 36,6 42,0 176,2 30,3 44,1 36,7 258,7 44,5 44,0 213,6 36,7 43,0 45,1
35,0 177,9 30,6 41,5 144,1 24,8 35,4 33,8 212,5 36,5 41,8 172,1 29,6 42,2 40,4 258,2 44,4 43,8 208,6 35,9 41,1 49,6
40,0 174,8 30,1 40,1 137,8 23,7 32,5 36,9 208,7 35,9 40,4 164,6 28,3 38,7 44,1 253,7 43,6 42,3 199,6 34,3 37,8 54,1
45,0 171,7 29,5 38,8 131,7 22,7 29,8 40,0 205,0 35,3 39,1 157,3 27,1 35,5 47,7 249,3 42,9 41,0 190,7 32,8 34,6 58,6
50,0 168,8 29,0 37,6 125,7 21,6 27,3 43,0 201,5 34,7 37,9 150,1 25,8 32,5 51,4 245,1 42,2 39,7 182,0 31,3 31,7 63,1
55,0 166,0 28,6 36,5 119,9 20,6 24,9 46,1 198,2 34,1 36,7 143,1 24,6 29,7 55,1 241,2 41,5 38,5 173,6 29,9 28,9 67,6
15,0 25,0 195,1 33,6 49,3 166,6 28,7 46,7 28,5 233,0 40,1 49,7 198,9 34,2 55,6 34,1 283,0 48,7 52,1 241,2 41,5 54,2 41,8
30,0 195,2 33,6 49,4 163,8 28,2 45,2 31,5 233,1 40,1 49,8 195,5 33,6 53,8 37,6 283,2 48,7 52,2 237,1 40,8 52,5 46,1
35,0 195,3 33,6 49,4 160,9 27,7 43,7 34,4 233,3 40,1 49,9 192,2 33,1 52,1 41,1 283,4 48,8 52,3 233,0 40,1 50,8 50,4
40,0 192,3 33,1 48,0 154,9 26,6 40,7 37,4 229,6 39,5 48,4 185,0 31,8 48,4 44,6 279,1 48,0 50,7 224,3 38,6 47,2 54,8
45,0 189,4 32,6 46,7 149,1 25,6 37,8 40,3 226,1 38,9 47,0 178,0 30,6 45,0 48,1 274,9 47,3 49,3 215,8 37,1 43,9 59,1
50,0 186,6 32,1 45,4 143,3 24,6 35,0 43,3 222,8 38,3 45,7 171,1 29,4 41,7 51,6 270,9 46,6 48,0 207,5 35,7 40,7 63,4
55,0 183,9 31,6 44,1 137,7 23,7 32,5 46,2 219,5 37,8 44,5 164,4 28,3 38,6 55,2 267,0 45,9 46,7 199,3 34,3 37,7 67,7

RCUE80WG2 RCUE100WG2 RCUE120WG2


CLOT HOT HCAP HFR HPD CCAP CFR CPD IPT HCAP HFR HPD CCAP CFR CPD IPT HCAP HFR HPD CCAP CFR CPD IPT
5,0 25,0 278,2 47,8 58,4 234,4 40,3 44,0 43,7 387,6 66,7 63,8 323,4 55,6 38,5 64,2 470,9 81,0 67,9 392,1 67,4 55,4 78,8
30,0 276,3 47,5 57,6 227,4 39,1 41,5 48,9 385,5 66,3 63,2 313,6 53,9 36,3 71,8 468,5 80,6 67,3 380,3 65,4 52,3 88,2
35,0 274,5 47,2 56,9 220,3 37,9 39,1 54,1 383,4 65,9 62,5 303,9 52,3 34,2 79,5 466,0 80,2 66,6 368,5 63,4 49,3 97,5
40,0 268,3 46,2 54,5 209,0 36,0 35,3 59,3 375,4 64,6 60,1 288,3 49,6 30,9 87,1 456,5 78,5 64,0 349,6 60,1 44,6 106,9
45,0 262,5 45,2 52,3 198,0 34,1 31,8 64,5 367,8 63,3 57,8 273,1 47,0 27,9 94,7 447,4 76,9 61,6 331,1 57,0 40,2 116,2
50,0 256,9 44,2 50,2 187,3 32,2 28,6 69,7 360,6 62,0 55,7 258,3 44,4 25,1 102,3 438,7 75,5 59,4 313,2 53,9 36,2 125,6
55,0 251,7 43,3 48,2 176,8 30,4 25,6 74,9 353,8 60,8 53,7 243,8 41,9 22,5 109,9 430,6 74,1 57,3 295,7 50,9 32,4 134,9
7,0 25,0 289,5 49,8 63,0 245,2 42,2 47,9 44,3 403,2 69,4 68,8 338,3 58,2 41,9 65,0 489,9 84,3 73,2 410,1 70,5 60,4 79,8
30,0 288,0 49,5 62,4 238,6 41,0 45,5 49,4 401,6 69,1 68,3 329,1 56,6 39,8 72,5 488,1 83,9 72,7 399,1 68,6 57,3 89,0
35,0 286,5 49,3 61,8 232,0 39,9 43,1 54,5 400,0 68,8 67,8 320,0 55,0 37,7 80,0 486,2 83,6 72,2 388,0 66,7 54,3 98,2
40,0 280,5 48,2 59,3 220,9 38,0 39,2 59,6 392,2 67,5 65,3 304,7 52,4 34,3 87,5 476,8 82,0 69,6 369,4 63,5 49,5 107,4
45,0 274,7 47,3 57,0 210,0 36,1 35,6 64,7 384,7 66,2 62,9 289,7 49,8 31,2 95,0 467,9 80,5 67,1 351,2 60,4 45,0 116,6
50,0 269,3 46,3 54,9 199,4 34,3 32,3 69,8 377,6 64,9 60,7 275,1 47,3 28,3 102,5 459,3 79,0 64,8 333,5 57,4 40,8 125,8
55,0 264,0 45,4 52,8 189,1 32,5 29,2 74,9 370,8 63,8 58,7 260,8 44,9 25,6 110,0 451,3 77,6 62,7 316,2 54,4 36,9 135,0
10,0 25,0 306,5 52,7 70,3 261,4 45,0 54,2 45,1 426,8 73,4 76,6 360,6 62,0 47,3 66,2 518,4 89,2 81,6 437,2 75,2 68,2 81,2
30,0 305,5 52,5 69,8 255,5 43,9 51,8 50,1 425,8 73,2 76,3 352,3 60,6 45,3 73,5 517,4 89,0 81,3 427,2 73,5 65,2 90,2
35,0 304,5 52,4 69,4 249,5 42,9 49,5 55,1 424,9 73,1 76,0 344,1 59,2 43,3 80,8 516,4 88,8 81,0 417,2 71,8 62,4 99,2
40,0 298,7 51,4 66,9 238,6 41,0 45,5 60,1 417,3 71,8 73,4 329,2 56,6 39,8 88,2 507,3 87,3 78,3 399,1 68,6 57,3 108,2
45,0 293,1 50,4 64,5 228,0 39,2 41,7 65,0 410,0 70,5 71,0 314,5 54,1 36,5 95,5 498,6 85,8 75,7 381,4 65,6 52,6 117,2
50,0 287,7 49,5 62,3 217,7 37,4 38,2 70,0 403,1 69,3 68,7 300,3 51,6 33,4 102,8 490,2 84,3 73,3 364,1 62,6 48,2 126,2
55,0 282,6 48,6 60,2 207,6 35,7 34,8 75,0 396,4 68,2 66,6 286,3 49,2 30,5 110,1 482,3 83,0 71,1 347,1 59,7 44,0 135,2
15,0 25,0 334,8 57,6 83,2 288,4 49,6 65,3 46,4 465,9 80,1 90,4 397,8 68,4 57,0 68,1 566,0 97,3 96,4 482,3 83,0 82,1 83,6
30,0 334,7 57,6 83,2 283,5 48,8 63,2 51,2 466,2 80,2 90,5 391,0 67,3 55,2 75,2 566,4 97,4 96,5 474,1 81,6 79,5 92,3
35,0 334,6 57,6 83,1 278,6 47,9 61,2 56,0 466,5 80,2 90,6 384,3 66,1 53,4 82,2 566,9 97,5 96,7 466,0 80,1 76,9 100,9
40,0 329,0 56,6 80,5 268,3 46,1 56,9 60,8 459,2 79,0 88,0 370,0 63,6 49,7 89,2 558,2 96,0 93,9 448,6 77,2 71,6 109,5
45,0 323,7 55,7 78,0 258,1 44,4 52,8 65,6 452,2 77,8 85,5 356,0 61,2 46,2 96,3 549,8 94,6 91,2 431,6 74,2 66,5 118,2
50,0 318,5 54,8 75,6 248,1 42,7 49,0 70,4 445,5 76,6 83,1 342,2 58,9 42,8 103,3 541,7 93,2 88,7 414,9 71,4 61,7 126,8
55,0 313,5 53,9 73,4 238,3 41,0 45,4 75,2 439,1 75,5 80,8 328,7 56,5 39,7 110,3 534,0 91,9 86,3 398,6 68,6 57,2 135,4

Where, HFR: Condenser Water Flow Rate at 5°C (m3/h) Conversion Multiplier:
CLOT: Chilled Water Outlet Temperature (°C) HPD:Condenser Water Pressure Drop (kPa) 1 kW = 860 kcal/h
HOT: Hot Water Outlet Temperature (°C) CFR:Chilled Water Flow Rate at 5°C (m3/h) = 3412 Btu/h
HCAP: Heating Capacity (kW) CPD:Water Cooler Pressure Drop (kPa) 1 kPa = 0.102 mAq
CCAP: Cooling Capacity (kW) IPT:Compressor Input Power (kW)
15/76 MODEL SELECTION

Performance Table (Heating Operation, Only for Heat Pump Operation Option)

RCUE150WG2 RCUE180WG2
CLOT HOT HCAP HFR HPD CCAP CFR CPD IPT HCAP HFR HPD CCAP CFR CPD IPT
5,0 25,0 533,6 91,8 86,1 449,7 77,3 71,9 83,9 629,6 108,3 29,6 530,5 91,2 30,0 99,1
30,0 530,0 91,2 85,1 436,2 75,0 67,9 93,8 625,5 107,6 29,2 514,6 88,5 28,3 110,9
35,0 526,4 90,5 84,0 422,6 72,7 63,9 103,8 621,3 106,9 28,8 498,6 85,8 26,6 122,7
40,0 514,7 88,5 80,4 400,9 69,0 57,8 113,7 607,4 104,5 27,6 473,0 81,4 24,1 134,4
45,0 503,5 86,6 77,1 379,8 65,3 52,2 123,7 594,2 102,2 26,5 448,1 77,1 21,7 146,2
50,0 492,8 84,8 74,1 359,2 61,8 46,9 133,6 581,7 100,0 25,4 423,7 72,9 19,5 157,9
55,0 482,7 83,0 71,2 339,1 58,3 42,1 143,6 569,7 98,0 24,4 400,0 68,8 17,5 169,7
7,0 25,0 555,3 95,5 92,9 470,4 80,9 78,3 84,9 655,3 112,7 31,9 554,9 95,5 32,7 100,3
30,0 552,4 95,0 92,0 457,7 78,7 74,3 94,7 651,9 112,1 31,6 540,0 92,9 31,0 111,9
35,0 549,5 94,5 91,1 445,0 76,5 70,5 104,5 648,5 111,5 31,3 525,0 90,3 29,4 123,5
40,0 538,0 92,5 87,5 423,7 72,9 64,2 114,3 634,9 109,2 30,0 499,8 86,0 26,7 135,1
45,0 526,9 90,6 84,1 402,8 69,3 58,4 124,1 621,9 107,0 28,9 475,3 81,7 24,3 146,7
50,0 516,4 88,8 81,0 382,5 65,8 52,9 133,9 609,5 104,8 27,8 451,3 77,6 22,0 158,2
55,0 506,4 87,1 78,0 362,7 62,4 47,8 143,7 597,7 102,8 26,8 427,9 73,6 19,9 169,8
10,0 25,0 587,9 101,1 103,6 501,4 86,2 88,4 86,4 693,7 119,3 35,5 591,6 101,8 36,9 102,2
30,0 586,0 100,8 102,9 490,0 84,3 84,6 96,0 691,5 118,9 35,3 578,1 99,4 35,3 113,5
35,0 584,1 100,5 102,3 478,5 82,3 80,9 105,6 689,3 118,6 35,1 564,6 97,1 33,8 124,8
40,0 572,9 98,5 98,6 457,7 78,7 74,4 115,1 676,1 116,3 33,8 540,0 92,9 31,0 136,1
45,0 562,1 96,7 95,1 437,4 75,2 68,2 124,7 663,4 114,1 32,6 516,0 88,8 28,4 147,4
50,0 551,8 94,9 91,8 417,5 71,8 62,5 134,3 651,3 112,0 31,5 492,6 84,7 26,0 158,7
55,0 542,0 93,2 88,7 398,1 68,5 57,1 143,9 639,7 110,0 30,5 469,7 80,8 23,7 170,0
15,0 25,0 642,2 110,5 122,5 553,2 95,1 106,5 89,0 757,8 130,3 42,0 652,6 112,3 44,5 105,2
30,0 642,0 110,4 122,5 543,8 93,5 103,1 98,2 757,6 130,3 42,0 641,6 110,3 43,1 116,0
35,0 641,8 110,4 122,4 534,4 91,9 99,8 107,4 757,4 130,3 42,0 630,5 108,4 41,7 126,9
40,0 631,1 108,5 118,5 514,5 88,5 92,8 116,6 744,8 128,1 40,6 607,0 104,4 38,8 137,7
45,0 620,8 106,8 114,9 495,0 85,1 86,3 125,7 732,6 126,0 39,4 584,0 100,5 36,0 148,6
50,0 610,8 105,1 111,4 475,9 81,9 80,1 134,9 720,9 124,0 38,2 561,5 96,6 33,4 159,5
55,0 601,3 103,4 108,1 457,2 78,6 74,2 144,1 709,7 122,1 37,1 539,3 92,8 30,9 170,3

RCUE200WG2 RCUE240WG2
CLOT HOT HCAP HFR HPD CCAP CFR CPD IPT HCAP HFR HPD CCAP CFR CPD IPT
5,0 25,0 725,5 124,8 38,7 606,3 104,3 38,7 119,2 834,6 143,5 58,4 703,3 121,0 44,0 131,2
30,0 721,4 124,1 38,3 588,1 101,2 36,5 133,3 829,0 142,6 57,6 682,2 117,3 41,5 146,8
35,0 717,3 123,4 37,8 569,9 98,0 34,4 147,5 823,4 141,6 56,9 661,0 113,7 39,1 162,4
40,0 702,2 120,8 36,3 540,6 93,0 31,1 161,6 805,0 138,5 54,5 627,1 107,9 35,3 177,9
45,0 687,8 118,3 34,9 512,1 88,1 28,0 175,8 787,5 135,5 52,3 594,0 102,2 31,8 193,5
50,0 674,2 116,0 33,6 484,3 83,3 25,2 189,9 770,8 132,6 50,2 561,8 96,6 28,6 209,1
55,0 661,3 113,7 32,4 457,2 78,6 22,5 204,1 755,0 129,9 48,2 530,3 91,2 25,6 224,7
7,0 25,0 754,9 129,8 41,7 634,2 109,1 42,2 120,6 868,5 149,4 63,0 735,7 126,5 47,9 132,8
30,0 751,7 129,3 41,4 617,1 106,1 40,0 134,6 864,0 148,6 62,4 715,8 123,1 45,5 148,2
35,0 748,5 128,7 41,0 600,0 103,2 37,9 148,5 859,5 147,8 61,8 696,0 119,7 43,1 163,5
40,0 733,7 126,2 39,5 571,2 98,3 34,5 162,4 841,5 144,7 59,3 662,6 114,0 39,2 178,8
45,0 719,5 123,8 38,1 543,1 93,4 31,3 176,4 824,2 141,8 57,0 630,1 108,4 35,6 194,2
50,0 706,0 121,4 36,7 515,7 88,7 28,4 190,3 807,8 138,9 54,9 598,3 102,9 32,3 209,5
55,0 693,2 119,2 35,5 489,0 84,1 25,6 204,2 792,1 136,2 52,8 567,3 97,6 29,2 224,8
10,0 25,0 798,9 137,4 46,4 676,1 116,3 47,6 122,8 919,5 158,2 70,3 784,3 134,9 54,2 135,2
30,0 797,1 137,1 46,2 660,6 113,6 45,6 136,4 916,6 157,6 69,8 766,4 131,8 51,8 150,2
35,0 795,2 136,8 46,0 645,2 111,0 43,6 150,0 913,6 157,1 69,4 748,4 128,7 49,5 165,2
40,0 780,8 134,3 44,5 617,2 106,2 40,0 163,6 896,1 154,1 66,9 715,9 123,1 45,5 180,2
45,0 767,0 131,9 43,0 589,8 101,4 36,7 177,2 879,3 151,2 64,5 684,1 117,7 41,7 195,1
50,0 753,8 129,7 41,6 563,0 96,8 33,6 190,8 863,1 148,5 62,3 653,0 112,3 38,2 210,1
55,0 741,2 127,5 40,3 536,8 92,3 30,6 204,4 847,8 145,8 60,2 622,7 107,1 34,8 225,1
15,0 25,0 872,3 150,0 54,9 745,9 128,3 57,5 126,5 1004,4 172,8 83,2 865,2 148,8 65,3 139,2
30,0 872,7 150,1 54,9 733,2 126,1 55,6 139,5 1004,1 172,7 83,2 850,5 146,3 63,2 153,6
35,0 873,1 150,2 55,0 720,6 123,9 53,8 152,6 1003,9 172,7 83,1 835,9 143,8 61,2 168,0
40,0 859,4 147,8 53,3 693,8 119,3 50,1 165,6 987,1 169,8 80,5 804,8 138,4 56,9 182,4
45,0 846,2 145,5 51,8 667,5 114,8 46,5 178,7 971,0 167,0 78,0 774,3 133,2 52,8 196,7
50,0 833,4 143,3 50,3 641,7 110,4 43,1 191,7 955,5 164,3 75,6 744,3 128,0 49,0 211,1
55,0 682,5 117,4 34,4 477,7 82,2 24,5 204,8 779,7 134,1 51,3 554,2 95,3 27,9 225,5

Where, HFR: Condenser Water Flow Rate at 5°C (m3/h) Conversion Multiplier:
CLOT: Chilled Water Outlet Temperature (°C) HPD:Condenser Water Pressure Drop (kPa) 1 kW = 860 kcal/h
HOT: Hot Water Outlet Temperature (°C CFR:Chilled Water Flow Rate at 5°C (m3/h) = 3412 Btu/h
HCAP: Heating Capacity (kW) CPD:Water Cooler Pressure Drop (kPa) 1 kPa = 0.102 mAq
CCAP: Cooling Capacity (kW) IPT:Compressor Input Power (kW)
MODEL SELECTION 15/77

15.3. ELECTRICAL DATA

Applicable Commpressor Maximum STC*2


Unit Main Power Instantaneous Motor Unit Unit
Model Voltage (V) Current Maximum
STC*1 RNC IPT
(V) (Hz) Maximum Minimum (A) (A) (kW) (A) (A)
RCUE 40WG2 400 50 440 360 121 54,9 33,5 69 121
RCUE 50WG2 400 50 440 360 155 65,6 40,0 82 155
RCUE 60WG2 400 50 440 360 188 80,5 49,1 101 188
RCUE 80WG2 400 50 440 360 188 89,4 54,5 112 188
RCUE100WG2 400 50 440 360 155 131,2 80,0 164 172
RCUE120WG2 400 50 440 360 188 161,1 98,2 201 209
RCUE150WG2 400 50 440 360 188 171,4 104,5 214 209
RCUE180WG2 400 50 440 360 155 202,6 123,5 253 190
RCUE200WG2 400 50 440 360 188 243,6 148,5 304 230
RCUE240WG2 400 50 440 360 188 268,2 163,5 335 230

NOTES:

1. This data is based on the following conditions VOL: Rated Unit Supply Voltage(V)
Chilled Water Inlet/Outlet Temperature: 12/7°C,
STC: Starting Current(A)
AmbientTemperature: 35°C.
Hz: Frequency(Hz)
2. The "Maximum Unit Current" shown in the above table is the maximum
total unit running current at the following conditions. RNC: Running Current(A)
Supply Voltage: 90% of the rated voltage, Unit Capacity: 100% at max. IPT: Input(kW)
operating conditions
3. The power supply cables must be sized to cover this maximum current
value.
4. Starting Current (*1, *2) means as follows.
*1:First Compressor Starting Current
2
* :Unit Maximum Starting Current, when Last Compressor starts.
5. Compressor motor is star-delta starting
15/78 MODEL SELECTION

15.4. SOUND DATA


„ Standard Models

Sound Pressure Level (dB)


Model Frequency Band (Hz) Overall
63 125 250 500 1000 2000 4000 8000
RCUE40WG2 77 69 71 63 62 61 53 37 68
RCUE50WG2 74 76 71 64 65 64 51 35 69
RCUE60WG2 77 69 67 62 68 66 53 35 71
RCUE80WG2 77 70 70 71 62 64 50 39 71
RCUE100WG2 79 71 70 67 68 67 54 38 72
RCUE120WG2 80 72 70 65 71 69 56 38 74
RCUE150WG2 81 73 72 69 70 69 56 40 74
RCUE180WG2 82 74 73 71 70 69 56 41 75
RCUE200WG2 83 75 74 71 72 71 58 42 76
RCUE240WG2 84 76 75 71 73 72 59 42 77

Sound Power Level (dB)


Frequency Band (Hz) Overall
Model
(dBA)
63 125 250 500 1000 2000 4000 8000
RCUE40WG2 92 84 86 78 77 76 68 52 83
RCUE50WG2 89 91 86 79 80 79 66 50 84
RCUE60WG2 92 84 82 77 83 81 68 50 86
RCUE80WG2 92 85 85 86 77 79 65 54 86
RCUE100WG2 95 87 86 83 84 83 70 54 88
RCUE120WG2 96 88 86 81 87 85 72 54 90
RCUE150WG2 97 89 88 85 86 85 72 56 90
RCUE180WG2 98 90 89 87 86 85 72 57 91
RCUE200WG2 99 91 90 87 88 87 74 58 92
RCUE240WG2 100 92 91 87 89 88 75 58 93

NOTE:
1. The sound pressure is based on the following conditions.
-1 meter from the control panel surface and 1.5 meter from the floor level.
-Voltage of the power source is 380V.
-The above data was measured in an anechoic chamber, so that reflected sound should be taken into consideration in
the field.
2. Operating conditions are as follows.
Standard Models: Cooler Water Inlet/Outlet Temperature 12/7 °C, Condenser Water Inlet / outlet 30°C/35°C.
APPLICATION DATA 16/79

16. APPLICATION DATA

16.1. WORKING RANGE


„ Working Range

Item Description Remark


Working Voltage 90% 䱊 110% of Rated Voltage
Within ±3% Deviation from Each Voltage
Power Supply Voltage Imbalance
at Compressor Terminals
Starting Voltage Higher than 85% of Rated Voltage
Standard 22 䱊䫹 45䛐
Condenser Water High Condensing
Outlet Temperature Temperature and Heat Pump 22 䱊䫹 55䛐
operation option
Standard 5 䱊䫹 15䛐 Water
Cooler Water 4 䱊 0䛐 (Low 1)
Low Temperature
Outlet Temperature -1 䱊 -5䛐 (Low2) Ethylene glycol
Option
-6 䱊 -10䛐 (Low3)
Maximum Permissible Water Pressure 1.0 MPa

16.2. PART LOAD PERFORMANCE

The European Seasonal Energy Efficiency Ratio is a weighted formula enabling to take into account the variation of EER with
the load rate and the variation of water inlet condenser temperature.

ESEER = A . EER100 + B . EER75 + C . EER50 + D . EER25

With the following weighting coefficients: The following part-load ratings shall be considered:

A = 0.03
Water temperature
B = 0.33 Load Ratio
at condenser inlet
C = 0.41 (%)
(ºC)
D = 0.23 100 30
75 26
50 22
25 18

Model RCUE-WG2 40 50 60 80 100 120 150 180 200 240

ESEER 4,52 4,52 4,52 4,86 4,52 4,52 4,86 4,86 4,52 4,86
16/80 APPLICATION DATA

16.3. ETHYLENE GLYCOL APPLICATION

„ Low Water Temperature Application (Option) 1. Category


When utilizing water less than 5 °C, antifreezing mixture of
ethylene glycol shall be input to the water system. Ethylene
Required
Low water temperature Option is categorised 3 level Outlet Water Glycol
Category Ethylene
depending on water outlet temperature. Temp. (°C) Freezing
Glycol (wt%)
Therefore, please specify the level when ordering . Temp. (°C)
Freeze Protection Thermostat has been set in the factory. Low 1 4~0 20 -7
Table shows Required Ethylene Glycol percentage for each Low 2 -1 ~ -5 30 -13
category. Low 3 -6 ~ -10 40 -22

 NOTE:
Freeze Protection Thermostat is the electronic control,
but non-adjustable.

For the performance, each value can be given by using following table. (See below example)

2. Performance

Pressure Condenser Water Outlet Temperature


Outlet Flow Rate (°C)
Ethylene Drop
Water Correction
Glycol Correction 25 30 35 40 45
Temp. Factor
Factor CAP IPT CAP IPT CAP CAP IPT IPT CAP IPT
(wt%) (°C) (Kf) (Kp) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%)
4 1.011 1.15 97 79 94 88 91 98 88 107 84 117
3 1.012 1.16 94 78 91 88 88 98 85 107 82 117
20 2 1.013 1.17 92 78 89 88 86 97 82 107 79 117
1 1.013 1.18 90 78 87 87 83 97 80 107 77 116
0 1.014 1.19 88 77 84 87 81 97 77 106 74 116
-1 1.034 1.30 84 77 81 86 78 96 74 106 71 116
-2 1.035 1.32 82 76 79 86 75 96 71 106 68 116
30 -3 1.037 1.34 80 76 76 86 73 96 69 106 65 116
-4 1.037 1.36 78 75 74 85 70 95 66 105 63 115
-5 1.038 1.38 75 75 72 85 68 95 64 105 60 115
-6 1.073 1.50 72 73 69 84 65 94 61 104 57 114
-7 1.075 1.52 70 73 66 83 62 93 58 103 54 114
40 -8 1.076 1.54 68 72 64 83 60 93 56 103 52 113
-9 1.076 1.56 66 72 62 82 57 93 53 103 49 113
-10 1.077 1.58 64 71 59 82 55 93 51 103 46 113

 NOTE: - Ethylene glycol: 30%


1.CAP: Cooling Capacity, IPT: Compressor Input - Capacity = 388*0.76=295 kW, Compressor Input =
2.Capacity and Compressor Input show the percentage 98.2*0.86=84.5 kW
of the standard condition: Condenser Water Inlet / - Water Flow(m³/h) = Kf*Capacity(kW)*0.86∆T
Outlet 30/35°c, Cooler. (∆T=Inlet Temp.-Outlet Temp.)
3.Water Flow Rate and Pressure Drop can be calculated = 1.037*295*0.86/(2-(-3))
by the Correction Factor Kf and Kp.
= 52.6 m³/h
4.Example:
- Pressure Drop = Kp*Pressure Drop (water)
a)Model: RCUE120 WG2 1.897
= 1.34*0.0188*52.6
b)Standard Condition: Capacity 388kW, Compressor
Input 98.2kW = 46 kPa
c)Outlet/Inlet Water Temperature -3/2°C, Condenser where, Pressure Drop(water)= α x Qβ: see "Water
Water Outlet Temp. 30°C Pressure Drop"
COMPONENTS DATA 17/81

17. COMPONENTS DATA

17.1. COMPRESSOR

Model 40ASC-Z 50ASC-Z 60ASC-Z


Type Semi-Hermetic
Revolution rpm 2880
Displacement m3/h 137.4 169.5 208.7
Capacity Control % 100 䱊 15, 0
Pneumatic Pressure
High Side MPa 3.0
Low Side MPa 2.0
Motor Type Special Squirrel Cage, Three-Phase Motor
Starting Method Star-Delta Starting
Nominal Output kW 30 37 45
Poles 2
Insulation E
Oil Name JAPAN ENERGY, FREOL UX300
Charge Litre 6
Net Weight kg 400 440 460

17.2. CONDENSER AND WATER COOLER

„ CONDENSER

Model RCUE-WG2 40 50 60 80 100 120, 150 180, 200 240


Condenser Brazed Type Plate Heat Exchanger
Type (Quantity) A (1) B (1) C (1) D (1) E (1) F (1) C (3) D (3)

TYPE A B C D E F
REFRIGERANT CYCLE 40HP 50HP 60HP 80HP 100HP 120, 150HP
Dimensions
Height (H) mm 525 525 525 525 694 694
Width (W) mm 243 243 243 243 304 304
Depth (D) mm 272 338 431 497 441 538
Maximum Permissible Pressure
Refrigerant Side MPa 1.8 1.8 1.8 1.8 1.8 1.8
Water Side MPa 1.0 1.0 1.0 1.0 1.0 1.0
Internal Volume
Water Side Liter 14.8 18.6 23.9 27.6 40.2 49.4
Material Stainless Steel
Approval PED ( 1 )
17/82 COMPONENTS DATA

„ WATER COOLER

Model RCUE-WG2 40 50 60 80 100, 120, 150 180, 200 240


Water Cooler Brazed Type Plate Heat Exchanger
Type (Quantity) A (1) B (1) C (1) D (1) E (1) C (3) D (3)

TYPE A B C D E
REFRIGERANT CYCLE 40HP 50HP 60HP 80HP 100, 120, 150HP
Dimensions
Height (H) mm 525 525 525 525 694
Width (W) mm 243 243 243 243 304
Depth (D) mm 227 305 389 431 489
Maximum Permissible Pressure
Refrigerant Side MPa 1.8 1.8 1.8 1.8 1.8
Water Side MPa 1.0 1.0 1.0 1.0 1.0
Internal Volume
Water Side Liter 15.1 16.7 21.5 23.9 44.8
Material Stainless Steel
Approval PED ( 1 )

NOTE:
Pressure equipment Directive (97/23/EC)

SINGLE TYPE CONDENSER AND WATER COOLER DUAL TYPE CONDENSER AND WATER COOLER

WATER OUT
WATER OUT

REFRIGERANT IN No.1 REFRIGERANT IN

No.2 REFRIGERANT IN

WATER IN
WATER IN

REFRIGERANT OUT
No.1 REFRIGERANT OUT

No.2 REFRIGERANT OUT

REFRIGERANT No.1 REFRIGERANT

No.2 REFRIGERANT

PLATES
PLATES

WATER
WATER
TCGB0045 - 12/06 - Printed in Spain

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