SHOW IMTAUNTU AIL KOMATSU 95 SERIES DIESEL ENGINE01 11 12 13 14 15 00-2 8 CONTENTS No. of page 01-001 GENERAL STRUCTURE AND FUNCTION... TESTING AND ADJUSTING 12-001 DISASSEMBLY AND ASSEMBLY MAINTENANCE STANDARD... REPAIR AND REPLACEMENT 95 SERIESLIST OF REVISED PAGES LIST OF REVISED PAGES. The affected pages are indicated by the use of the following marks. Its requested that necessary actions Mark Indication Action required be taken to these pages according to the table below. ©. | Page to be newly added Add © | Page to be replaced Replace ( }] Page to be deleted Discard Pages having no marks are those previously revised or made additions. LIST OF REVISED PAGE Mork Pege T™*!) stork Page TIME) mark Page TIME) Mork Page THM! 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Mark Page TO"! ark Page TH mark Page TM atone Page TFL Mark Page Tine of 010603 1018 an) 007 @ 100 @ 01068 @ n019 11039 © 11087 @ 081 @ o1082 = @ sv0194 noo @ 110972 ® no @ oro @ now non © 110573 @ yw009 010601 @ rows ons © 110674 @ yv00 010682 @ 101984 nonz © 087s @ 11085 01.064 rows nos @ 11.0676 1096 ors nos now @ 110877 087 Oo or0651 @ n0197 nos @ 110578 110871 @® 0108 noe r08 @ 110879 @ 110872 @ o1067 11020 noo @ 1108710 10973 @ sw9208 now @ nom @ 10074 @ nor @ 0202 no @ nro ® 087s @ noo @ s0203 11050 @ 11088 @ 110876 @ noe © r0204 no @ 089 @ nor @ no © 110205 rst non @ i088 @ 1000 @ 0206 roste non @ 110879 @ n008 © 0207 r0st3 nora @ 18.087-10 1105 © s02 11052 none @ 1-088 11008 @ s022 11059 02 @ 11.089 11007 @ 029 11056 107 -@ 11.090 1108 @ 1028 11055 © 10791 @ 18091 1109 @ 11025 110561 @ 1082 @ 1082 @ r092 © 1026 110552 @ a) r0821 @ no10 02 v.08 @ v0 @ 110922 @ non soma 11057 @ 109751 ® a ) non sonra 11088 @ 10152 @ 109 @ 1019 11.028 rr0881 10753 @ 1105 @ nou 100 @ 10802 10754 ® 110561 @ n1015 n0901 © 0883 ® n0ns ® 082 @ sv0184 n002 ® 089 ® 066 @ 053 ® no0182 no ® 11060 @ 057 @ 110954 @ nos ioe ® 081 ® nose @ 110955 @ nose 11033 ® i082 ® 09 ® 1100568 @ nos 10x @ 108 ® 1107510 @ 087 @ 110156 11035 @ 110891 @ von @ 068 @ 1057 @ 110% @ 110892 @ n076 ® 11096 @ no @ 10261 @ r08 ® nor @ 10961 © w0161 ® n0%82 © 1085 ® 0 @ 110062 @ no @ nor @ 1106 ® no @ 110963 @ 00-2-2 95 SERIES @LIST OF REVISED PAGES. LIST OF REVISED PAGES Mane Page Time otf ware Page Time t] ata Page MON tak Page TMF] ware Page Time ot 110964 row ® non @ 2026 © r20r2-102 @ 110965, so ® s202.28 © 2026 ® 12072-1038 ® 110966 row @ none © 026 @ 12022106 @ 110907 v010.15 @ 120228 © r2026 @ 2022405 @ 110968 von © 1200.26 © 120266 @ 1202206 @ 11097 non © seo2 © 0267 1202207 @ 1090 20 © s20228 © r20208 @ 12022:08 @ 109841 zoe @ 20220 © wo @ 12022:109 @ 10982 @ 205 @ 02” © 12027 @ | O w0210@ 10983 @ n0% rz021 © noun @ 203 ® 1098 ® non @ 2022 @ non ® nom @ 109 ® now @ noe @ 202.7 @ 0 | @ 10981 @ 201 @ nove @ nonn ® 206 @ 110992 © now2 @ 1202.35 © r207-18 ® nom @ 11093 @ | @ rows ® 12028 @ 1202276 ® 208 @ 110 @ now @ r20r237 on @ 120081 1401 @ 200 @ 120238 © 120278 @ | @ 1082 @ va @ 120290 © 20279 ®@ 1200 @ © 2001 ® wor © 120240 © 2020 ® 12001 @ 2002 ® r2021 © 20240 @ none @ 20902 @ 12003 @ 12022 @ noe @ one ® x2003 @ r2008 @ 2023 © ro @ v20289 @ s2004 @ 1205 @ 2024 @ rose © one @ 12008 @ 12006 @ 20258 @ 1202045 ® 20208 ® ros 207 ® 12026 @ 1202246 © 20208 ® 12007 @ 12008 @ 12027 @ r20247 @ none ® s2008 @ 12.0081 @ 2028 © reo © 2028 ® s2009 @ 12.000 @ 2029 © 120249 © 20209 1200010 © 010 ® 120210 @ 120250 © 20290 ® 20201 © 2001 ® 021 © r02s1 © 01 ® 2030-12 @ 120102 ® reo @ 20282 @ 2092 ®@ 1203013 @ r2003 © 1202213 @ 20259 @ 120299 @ ros014 @ r0104 @ ro @ n0onse @ none n20005 @ r2005 @ 1202215 @ 1202258 @ 120295 ® 202016 @ 120106 1202248 @ 102256 @ 120296 ® 20087 @ 2007 © 027 @ r0257 @ roner ®@ | 0 120001 @ nove @ 1202218 @ r0260 © rose @ | @ 0010 @ 2009 @ 1202219 @ 1202269 @ 2029 ® (92.020-20 201090 @ 1202220 @ 1202260 @ 12022100 | @ 12002 @ 201011 2022.21 @ 2026 @ voi @® | @ 1200022 @ 95 SERIES 00-2-3LIST OF REVISED PAGES LIST OF REVISED PAGES Mark Page TM®O) Mark Page TMP! mark Page TMP! mark Page TE! Mark Page Time of @ = 12-030-23 12050 @ 13-01-18 @ 13013 @ 13053 @ @ § 12-030-24 @ 12051 @ 13-01-19 © 13018 13054 @ @ = 12030-25 @ 12062 @ 13-00-20 @ 13015 @ 13055 @ @ §12030-26 @® 12063 @ 1300122 © 306 «@ 13.056 =@ @ = 1203027 12064 @ 13-001-23 © 307 @ 13057 @ © 2002 @ ros r2001.24 ® 08 @ 190571 @ © 1203029 1208 @ 13-001-25 @ 13019 @ 130588 @ 12030390 @ 12059 @ 13-01-26 @ 13020 «@ 13-089 «@® © 1203031 @ 1209 @ s200127 @ non @ 12080 @ © 20009 @ n2001 ®@ s200128 © 13202 @ 130601 © 12002 @ n2082 s200129 © non @ 3061 @ @ = 12.030-34 @ 12063 @ 13-001-30 @ 13-02 13062 @ © 1203035 @ 12066 13-001-31 @ 13025 13063 @ © 1202095 @ 120058 @ rs001-02 © 10% 1308 @ © 201037 @ 205 ron. ® 12061 ® 13088 @ © 12.030-38 12087 @ 13-001.34 @ 130277 @ 13066 = «@ © 200% @ 208 @ sa0128 @ wo @ 12067 @ © 01040 @ 200 @ 1300138 © 13200 @ 13068 = @ O 12.030-41 12070 @ 13-01-37 @ 13-0390 13070 @ OO 12.030-42 @) 12071 @ 13-001-38 @ 13031 @ 3071 @ © 203048 & nor ® 13.0019 rsa © won @ v0 1300140 © 13033 @ 0 ® rox 13001 @ 200141 @ nan @ non @ nox 1200-1 @ ra00142 ® 13035 @ 107 ® 12.034 130012 @ 13.:001-43 13038 @ 12035 120012 @® s300144 ® nar @ 14001 @ 12038 13-001-4 @ 13:001-45 @ 13038 | @ 14002 ner @ s2015 © 130140 © 09 @ 14002 @ noe @ ra010 @ s2.0147 © 00 @ v4002-1 ® new @ s2017 @ 1002 @ non @ 40002 ® 12-040 @ 13-001-8 13.03 «@ 302 «@ 14-004 1201 D 13.0019 @ 13-004 «@ 1308 @ 14-005 12002 @ 13.001-10 @ 13006 «= @ 13044 = @ 14-006 nos @ 300-11 © 12006 @ 308 @ 14007 @ 12004 @ 113-001-412 & 13007 @ 1306 @ 008 =D 1205 @ ra00112 13008 @ 07 @ 4008-1 @ 208 @ ra001-4 ® 1309 @ now @ 40002 @ nor ® s30015 @ ow @ 13050 @ 14000 @) 1208 @ r200116 @ non @ 3051 ® wo D 200 @ noon ® wor @ 13052 @ wor D 00-2-4 ‘95 SERIES @UST OF REVISED PAGES LIST OF REVISED PAGES Mark Page T™®T) Mark Page TIM! Mark Page TOK Mark Page TM? Of] Mark Page Time of “012 @ 16-006 ® 013 ® 18-007 ® 1401 @ 15008 ® 14.0132 @ 18-009 ®& woe = @ 15.010 @ nos @ 101 woe = =@ 15.012 0161 @ 15.013 4062 @ 15-014 uo @ 1.018 reore 016 ore. 1so17 ow2 @ ssor8 140183 @ isos 14020 © 14021 wo @ wo 14024 1402 14026 14.0261 14.0262 14027 14028 | 14029 14030 @ 14031 @ 14032 140332. 08 @ 14035 ® 15001 @ 15-002, ® won @ 95 SERIES‘SAFETY SAFETY SAFETY NOTICE SAFETY NOTICE IMPORTANT SAFETY NOTICE Proper service and repair is extremely important for safe machine operation. The service and repair techniques recommended by Komatsu and described in this manual are both effective and safe. Some of these techniques require the use of tools specially designed by Komatsu for the specific purpose. To prevent injury to workers, the symbol i is used to mark safety precautions in this manual. The cautions accompanying these symbols should always be followed care- fully. f any dangerous situation arises or may possibly arise, first consider safety, and take the necessary actions to deal with the situation. GENERAL PRECAUTIONS: Mistakes in operation are extremely dangerous. Read the Operation and Maintenance Manual carefully BEFORE operating the machine. 1. Before carrying out any greasing or repairs, read all the precautions given on the decals which are fixed to the machine. 2. When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing. « Always wear safety glasses when hitting parts with a hammer. + Always wear safety glasses when grind- ing parts with a grinder, etc. 3. If welding repairs are needed, always have a trained, experienced welder carry out the work. When carrying out welding work, al- ways wear welding gloves, apron, hand shield, cap and other clothes suited for weld- ing work. 4, When carrying out any operation with two ‘or more workers, always agree on the oper- ating procedure before starting. Always in- form your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs on the controls in the operator's compartment. 6. Keep all tools in good condition and learn the correct way to use them. 6. Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt or oil on the floor. ‘Smoke only in the areas provided for smok- ing. Never smoke while working. PREPARATIONS FOR WORK 7. Before adding oil or making any repairs, park the machine on hard, level ground, and block the wheels or tracks to prevent the machine from moving 8. Before starting work, lower blade, ripper, bucket or any other work equipment to the ground. If this is not possible, insert the safety pin or use blocks to prevent the work equipment from falling. In addition, be sure to lock all the control levers and hang warn- ing signs on them. 9. When disassembling or assembling, support the machine with blocks, jacks or stands before starting work. 10. Remove all mud and oil from the steps or other places used to get on and off the ma- chine. Always use the handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible to use the handrails, ladders or steps, use a stand to provide safe footing. 00-3‘SAFETY PRECAUTIONS DURING WORK 11. When removing the oil filler cap, drain plug or hydraulic pressure measuring plugs, loosen them slowly to prevent the oil from spurting out. Before disconnecting or removing compo- nents of the oil, water or air circuits, first remove the pressure completely from the circuit. 12. The water and oil in the circuits are hot when the engine is stopped, so be careful not to get burned. Wait for the oil and water to cool before carrying out any work on the oil or water circuits. 13. Before starting work, remove the leads from the battery. Always remove the lead from the negative (-) terminal first. 14. When raising heavy components, use a hi or crane. Check that the wire rope, chains and hooks are free from damage. Always use lifting equipment which has ample capacity. Install the lifting equipment at the correct places. Use a hoist or crane and operate slowly to prevent the component from hit- ting any other part. Do not work with any part still raised by the hoist or crane. 15. When removing covers which are under in- ternal pressure or under pressure from a spring, always leave two bolts in position on opposite sides. Slowly release the pres- sure, then slowly loosen the bolts to remove. 16. When removing components, be careful not to break or damage the wiring. Damaged wiring may cause electrical fires. 17. When removing piping, stop the fuel or oil from spilling out. If any fuel or oil drips onto the floor, wipe it up immediately. Fuel or oil on the floor can cause you to slip, or can even start fires. 18. As a general rule, do not use gasoline to wash parts. In particular, use only the mini- mum of gasoline when washing electrical parts. 19. 20. a 22. 23, 24, SAFETY NOTICE Be sure to assemble all parts again in their original places. Roplace any damaged parts with new parts. + When installing hoses and wires, be sure that they will not be damaged by contact. with other parts when the machine is be- ing operated. ‘When installing high pressure hoses, make sure that they are not twisted. Damaged tubes are dangerous, so be extremely care- ful when installing tubes for high pressure circuits. Also, check that connecting parts are correctly installed. When assembling or installing parts, always use the specified tightening torques. When installing protective parts such as guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check that they are installed correctly. When aligning two holes, never insert your fingers or hand. Be careful not to get your fingers caught in a hole. When measuring hydraulic pressure, check that the measuring tool is correctly assem- bled before taking any measurements. Take care when removing or installing the tracks of track-type machines. When removing the track, the track sepa- rates suddenly, so never let anyone stand at either end of the track.FOREWORD GENERAL FOREWORD GENERAL This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components. STRUCTURE AND FUNCTION This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. TESTING AND ADJUSTING This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating "Problems" to "Causes" are also included in this section. DISASSEMBLY AND ASSEMBLY This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations. MAINTENANCE STANDARD This section gives the judgement standards when inspecting disassembled parts. NOTICE The specifications contained in this shop manual are subject to change at any time and without any advance notice. Use the specifications given in the book with the latest date.FOREWORD HOW TO READ THE SHOP MANUAL HOW TO READ THE SHOP MANUAL VOLUMES: Shop manuals are issued as a guide to carrying out repairs. They are divided as follows: Chassis volume: Issued for every machine model Engine volume: Issued for each engine series Each issued as one volume to cover all models These various volumes are designed to avoid duplicating the same information. Therefore, to deal with all repairs for any model, it is neces- sary that chassis, engine, electrical and attach- ment volumes be available. Electrical volume: Attachments volume: DISTRIBUTION AND UPDATING Any additions, amendments or other changes will be sent to KOMATSU distributors. Get the most up-to-date information before you start any work. FILING METHOD 1. See the page number on the bottom of the page. File the pages in correct order. 2. Following examples show how to read the page number. Example 1 (Chassis volume): 10-3 Item number (10. Structure | and Function) Consecutive page number for each item Example 2 (Engine volume): Unit number (1. Engine} tem number (2. Testing and Adjusting) ‘Consecutive page number for each item. 3, Additional pages: Additional pages are indi- cated by a hyphen (-) and number after the page number. File as in the example. Example: 10-4 12-203 10-41 12-2081 10.421 ~Added pages —{_49.793.2 105 12-204 00-6 REVISED EDITION MARK When a manual is revised, an edition mark (D@@....) is recorded on the bottom of the REVISIONS Revised pages are shown in the LIST OF RE- VISED PAGES next to the CONTENTS page. ‘SYMBOLS So that the shop manual can be of ample prac- tical use, important safety and quality portions are marked with the following symbols. symbol | item | Remarks Special safety precautions are B | S2!21v_ | necessary when performing the work. | Special technical precautions oF other precautions for pre- serving standards are neces- sary when performing the work. Caution i | Weight of parts of systems. | Caution necessary when se- | lecting hoisting wire, or when working posture is important, | ete. Weight | Places that require special at- * Ga (xs7) Fr |T9heFP sention for the tightening Xs ‘ o — torque | torque during assembly. | Places to be coated with ad- Coat | hesives and lubricants, etc. laces where oll, water or fuel |, water) must be added, and the ca- pacity. Drain | must be drained, and quan- tity to be drained | Places where oll or waterFOREWORD HOISTING INSTRUCTIONS HOISTING INSTRUCTIONS HOISTING Heavy parts (25 kg or more) must be lifted with a hoist, etc. In the DISAS- SEMBLY AND ASSEMBLY section, every part weighing 25 kg or more, is indicated clearly with the symbol (7) «If @ part cannot be smoothly removed from the machine by hoisting, the following checks should be made: 1) Check for removal of all bolts fastening the part to the relative parts. 2) Check for existence of another part caus- ing interference with the part to be re- moved, WIRE ROPES 1) Use adequate ropes depending on the weight of parts to be hoisted, referring to the table below: Wire ropes (Standard "Z" or "S* twist ropes ‘out galvanizing) Rope diameter Allowable I mm KN. tons. 10 98 1.0 12 137 14 125 157 16 14 216 22 16 28 28 18 [soot 36 20 ar] 4a 224 549 | 86 30 | 981 | 100 40 | 1765 18.0 50 | 2746 28.0 60. 3922 40.0 & The allowable load value is estimated to be one-sixth or one-seventh of the break- 1g strength of the rope used. 2) Sling wire ropes from the middle portion of the hook. Slinging near the edge of the hook may cause the rope to slip off the hook during hoisting, and a serious accident can re- sult. Hooks have maximum strength at the middle portion. iy f | 100% 88% 79% += 71% «= 41% 3) Do not sling a heavy load with one rope alone, but sling with two or more ropes symmetrically wound onto the load. B Singing with one rope may cause turning of the load during hoisting, untwisting of the rope, or slipping of the rope from its original winding position on the load, which can re- sult in a dangerous accident. 4) Do not sling a heavy load with ropes form- ing a wide hanging angle from the hook. ‘When hoisting a load with two or more ropes, the force subjected to each rope will increase with the hanging angles. The table below shows the variation of allow- able load kN {kg} when hoisting is made with two ropes, each of which is allowed to sling up to 9.8 KN {1000 kg} vertically, at various hanging angles. ‘When two ropes sling a load vertically, up to 19.6 kN {2000 kg) of total weight can be suspended. This weight becomes 9.8 kN {1000 kg) when two ropes make a 120° hanging angle. On the other hand, two ropes are subjected to an excessive force as large as 39.2 kN (4000 kg) if they sling a 19.6 KN {2000 kg) load at a lifting angle of 150°. | A & = 2 Ooo)FOREWORD COATING MATERIALS COATING MATERIALS ‘* The recommended coating materials such as adhesives, gasket sealants and greases used for disassembly and assembly are listed below. + For coating materials not listed below, use the equivalent of products shown in this list. Category [Komatsu code] PartNo. | ay | Container Main applications, osturea [Used to prevent rubber gaskets, robber LT-1A__|790-129-9030] 150g | Tube | cushions, and cock plug from coming out. [Used in places requiring an immeciatly effective, strong adnesive. Used for pias tt-18 |790-128-9050) 209. |Polvetven| ore polvethyane plyproshyane, Le : tetrafluoroethlene and vinyl chloride), rub- tor metal and non metal + Features: Resistance to heat and chemi | Polyethylene! cals aoe peer 00a) 8. container |+ Used for anti-loosening and sealant pur- pose for bolts and pugs. |790-129-9060 | Adhesive: + Used as adhesive or sealant for metal, glass. (Ser of adhe-| 1 Ka. | and paste. ura |S and iacdening| can hardening | agent: | agent | 8009 Adhesives | L ur |790-129-9040| 2509 Polvethvlene|. Used as sealant for machined holes. ~~ Holtz ons + Used as heat-resisting sealant for repair- wots |ro0-128-120| 759 | Tube |* Used a8 = uk hardening type adhesive Three bond Polythene] Cure time: within 6 sea 0 8 min. 1735, 790-128-9140) 509 container |* Used mainly for adhesion of metals, rub- bere, patios and woods - Ouick hardening type adhesive : ne|* Quick cure type imax strength ater 30 min Aronateha |yop-sz0.010| 29 Pevtvene "Ou | ae | ties end metals + Features: Resistance to heat, chemicals Biase TAT20.0N) soos Maer) Used ton prion sbi Moh tm Tes |+ Used as adhesive or sealant for gaskets reat }790-128-2010/ | 200 g wr and packing of power train case, etc. + Features: Resistance to heat * Used sealant Tor Range surfaces and Gasket | batts at high temperature Tocations, used seolant tG-3 |790-129-9070 1 kg Can to prevent seizure. Used as sealant for heat resistance gasket for high temperature locations such as en- gine precombustion chamber, exhaust pipe, ete. 00-8FOREWORD COATING MATERIALS Cotegory [Komatsu code] PartNo. | Q'ty | Container Main applications, features |. Features: Resistance to water, oll Used as sealant for flange surface, thread. | Also possible to use as sealant for flanges Le |790- 200 Tube Io 9 aries ae| dee with large clearance. Used as sealant for mating surfaces of nal drive case, transmission case. | Used as sealant for various threads, pipe | Polyethylene] joints, flanges. LG 790-129-9080, 19 | container |+ Used as sealant for tapered plugs, elbows, nipples of hydraulic piping. ] | Features: Silicon based, resistance to heat, Gasket | | cold sealant | LG-6 | 99940-00011] 250g | Tube + Used as sealant for flange surface, tread. Used as sealant for oil pan, final drive case, | te. Features: Silicon based, quick hardening type LG-7 | 0992000150} 150g | Tube |. Used as sealant for flywheel housing, in- take manifold, oil an, thermostat housing, | te. Three bond Used as heat-resisting sealant for repairing Soir [790-129-9090] 1009 | Tube |” onsine | |. Used as tubricant for sliding portion (to pre- Molybde- LM-G 09940-00051 | 60.9 | Can |" ent from squeaking) disulphide | Used to prevent seizure or scuffling of the lubricant im-p | 09940-00040 | 200g | Tube _ thread when press fitting or shrink fitting Used as lubricant for linkage, bearings, ete. ‘svoz-aoou | Goneral purpose type ‘syozsou | G2-L1_'SYG2-400L-A | Various | Various |SYG2-16011 | 'SYGA-160CNLI Used for normal temperature, light load ‘svG2-400ca Grease bearing at places in contact with water or SyG2350cA_| earn 2ca |syG2400ca-8| Various Various ‘S¥G2-1606A | 'SYGA-1600NCA| Molybdenum 400 9 Used for places with heavy load | disulphide | S¥G2-400M | (10 per Belows type lubricant case)FOREWORD STANDARD TIGHTENING TORQUE STANDARD TIGHTENING TORQUES OF BOLTS AND NUTS Use these torques for metric bolts and nuts. (Always use torque wrench). STANDARD TIGHTENING TORQUE Thread diameter Width eo © a4 flamer) Wt @ © > ©... 39 | 60 32902 340 Thread diameter Width of bolt across flats ‘encaaana TIGHTENING TORQUE OF HOSE NUTS Use these torques for hose nuts. jiameter_| Width acr Tightening tor Nominal No, |_Thread diameter | Width across flat ightening torque _ mm mm Nm kgm 0 14 19 25249 25205 03 18 | 24 491 196 522 04 2 | 27 785+ 196 822 05 24 | 32 1373429.4 14x38 06 | 30 36 1765229.4 1823 10 | 33 a 196.149 2025 12 36 46 245.2449 | 2525 4 2 | 55 2942449 | 3025 TIGHTENING TORQUE OF SPLIT FLANGE BOLTS Use these torques for split flange bolts. Thread diameter | Width across flat Tightening torque mm mm Nm | 10 4 | 5.7268 | =07 12 a 112498 | 16 2 279428 | 00-10FOREWORD STANDARD TIGHTENING TORQUE TIGHTENING TORQUE OF O-RING BOSS CONNECTOR Use these torques for O-ring boss connector Nominal No, |_Thtead diameter | Width across flat Tightening torque mm mm. Nm kgm| 2 14 343449 35205 03, 04 20 \Varies depending on| 93.12 9.8 9541 05, 06 26 type of connector. 142.14 19.6 14542 10, 12 33 421.44588 4326 ta rr 877.14 132.3 8952135, TIGHTENING TORQUE OF O-RING BOSS CONNECTOR Use these torques for O-ring boss connector Nominal No, |_Thfead diameter | Width across flat 3 torque mm mm. Nm kgm’ 08 8 4 7.352 1.47 0.75+0.15 10 10 v7 14.275 1.87 1.154 0.15 2 2 19 | wess1'96 i202 4 4 2 | 22542196 23202 16 16 24 29.4249 3405 18 18 21 39.2449 4205 20 20 30 49449 5405 24 24 32 68.6498 71 30 30 32 307.84 14.7 M415 33 33 = 127.44 196 1322) 36 36 36 | wi9s285 18525 42 42 = | 210.7+29.4 21.543 52 52 = [3234s aay 53245 TIGHTENING TORQUES OF FLARE NUT Use these torques for O-ring boss connector Thread diameter | Width across flat im an rm = fs 5 cmt Taos 24 32, | 137.3429.4 1443 2 eee ee racee a . eas |FOREWORD STANDARD TIGHTENING TORQUE TIGHTENING TORQUE FOR 102 SERIES ENGINE (BOLT AND NUTS) Use these torques for metric bolts and nuts of 102 Series Engine. Thread diameter Tightening torque mm Nm kgm 6 1042 4.02 + 0.20 8 244 245 40.41 10 4346 438 +061 12 T+ 785 41.22 TIGHTENING TORQUE FOR 102 SERIES ENGINE (EYE JOINTS) Use these torques for metric eye joints of 102 Series Engine. Thread diameter Tightening torque mm Nm kgm 6 g2 081 £0.20 8 1022 | 4102 + 0.20 10 1222 | 1.22 £0.20 2 mee 245 £041 14 3625 | 3.67 £051 TIGHTENING TORQUE FOR 102 SERIES ENGINE (TAPERED SCREWS) Use these torques for inches tapered screws of 102 Series Engine. Thread diameter Tightening torque inches Nm kgm 1116 321 037 + 0.10 18 B22 01 + 0.20 a4 1242 1.22 + 0.20 3/8 1542 153 £0.41 112 2a 245 + 0.41 3/4 36.5 367 £051 1 60 +9 6.12 = 0.92FOREWORD ELECTRIC WIRE CODE ELECTRIC WIRE CODE In the wiring diagrams, various colors and symbols are employed to indicate the thickness of wires. This wire code table will help you understand WIRING DIAGRAMS. Example: 5WB indicates a cable having a nominal number 5 and white coating with black stripe. CLASSIFICATION BY THICKNESS. Tipper ae Noni | Nampa a aan ae] RG: [OWN] Aopen creat ee 2 | Sarina lightog signal an 2 26 0.32 (2.09 7 34 20 Lighting, signal etc. 5 coisa | aloo |e =o =e oscars ae we |eas | tan | 70 | so | stating (Glow plug «|e | om | an | ona | aw | soning sane |r| cso oso |S ET sn wo | 27 | oa | er | are | a0 | stoning CLASSIFICATION BY COLOR AND CODE rer Charging | Ground | starting | Lighting | instrument | signal Other w 5 3 a v ¢ C ‘ White Black Black Red ‘Yellow Green Blue wa [| — | ew aw YR ow ow * | [olor white Rea] — [Bick a white] ed & white [tow & Raafeon a wrefue & White [cowl we | — | ev m8 ve ca ik © | [ector}wiite & 6tce] — rack & valow] Rod & Black [Yolow & xk [Groen & Red] Blue & Red se RY vs ow vv cotor[white & Blue] _— | Black & Rea ted & Volowhvaow & Grerkzen & Valoulun & Voiow 5 | leoae we = aG % es @ Coterfnie & Geer] — — [ed & Greon Yolow & Bivereen& Bley Bive & Black S| cede = =| « ww a = coter| = eeFOREWORD CONVERSION TABLE CONVERSION TABLE METHOD OF USING THE CONVERSION TABLE ‘The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. EXAMPLE, ‘+ Method of using the Conversion Table to convert from millimeters to inches 1. Convert 55 mm into inches. (1) Locate the number 50 in the vertical column at the left side, take this as @), then draw a horizontal line from @. (2) Locate the number 5 in the row across the top, take this as @, then draw a perpendicular line down from ® (3) Take the point where the two lines cross as ©. This point © gives the value when converting from millimeters to inches. Therefore, 55 mm = 2.165 inches. 2. Convert 550 mm into inches. (1) The number 550 does not appear in the table, so divide by 10 (move the decimal point one place to the left) to convert it to 55 mm (2) Carry out the same procedure as above to convert 55 mm to 2.165 inches. (3) The original value (550 mm) was divided by 10, so multiply 2.165 inches by 10 (move the decimal point one place to the right) to return to the original value. This gives 550 mm = 21.65 inches. ® Millimeters to inches i 41 mm = 0.03937 in 7 8 9 0 0.276 | 0.315 | 0.354 10 0.669 | 0.709 | 0.748 20 1,063 | 1.102 | 1.142 30 1.457 | 1.496 | 1.536 40 1.850 | 1.890 | 1.929 5, 2.244 | 2.283 | 2.323 60 2.638 | 2.67 | 2.717 70 5 ; . 3.032 | 3.071| 3.110 80 | 3.150 | 3.189] 3.228 | 3.268 | 3.307 | 3346 3.425 | 3.465 | 3.504 90 | 3.543 | 3583] 3.622 | 3.661 | 3.701 | 3.740 3.819 | 3.858 | 3.898FOREWORD CONVERSION TABLE Millimeters to Inches ‘1mm = 0.09937 in o | 4 2]3af«fs]el7 Lele | 0 =| | 0039 | 0.079 | 0.118 | 0.157 | 0.197 | 0.236 | 0.276 | 0.315 | 0.354 10 | 0.394 | 0.433 | 0.472 | 0.512 | 0.561 | 0.591 | 0.630 | 0.669 | 0.709 | 0.748 20 | 0.787 | 0.827 | 0.866 | 0906 | 0.945 | 0.984 | 1.024 | 1.063 | 1.102 | 1.142 30 | 1.181 | 1.220 | 1.260 | 1.299 | 1.339 | 1.378 | 1.417 | 1.457 | 1.496 | 1.536 40 | 1575 | 1.614 | 1.654 | 1.693 | 1.732 | 1.772 | 1811 | 1.850 | 1.890 | 1.929 50 | 1.969 | 2008 | 2.047 | 2.087 2.126 2.165 | 2.205 | 2.244 | 2.283 | 2.323 60 2.362 | 2.402 | 2.461 | 2.480 | 2520 2.559 | 2.598 | 2.638 | 2.677 2.717 70 | 2.756 | 2.795 | 2835 | 2874 | 2913 2953 | 2992 | 3.032 | 3.071 | 3.110 80 | 3.150 | 3.189 | 3228 | 3268 | 3307 3.346 | 3386 | 3.425 | 3.465 | 3.504 90 | ss4s | ases | 2622 | ser | 2701 9.740 | 2760 | aar9 | 3.058 | s0s0 l Kilogram to Pound 1 kg = 2.2066 tb T T ofrfafelalefels fa] ° 0 | 220| 441) 661| 8e2| 1102| 1323] 1543] 17.64] 19.84 10 | 22.05} 2425] 26.46| 28.66) 30.86] 23.07| 35.27| 37.48 39.68| 41.89 20 44.09] 46,30] 48.50) 50.71] 51.91) 55.12) 5732| 59.83] 61.73) 63.93 30 | 66.14] 63.34] 7055| 72.75] 7496| 77.16) 79.37) 91.57) 63.78) 95.98 40 | 88.18/ 90.39! 9259| 94.80] 97.00] 99.21] 101.41 | 103.62 | 105.82 | 108.03 50 | 110.23 | 112.46 | 114.66 | 116.985 | 119.05 | 121.28 | 123.46 | 125.66 | 127.87 | 130.07 co | sszan| soca] onc | aoa | ro | wnao| ven || vost | a 70 | 154.32 | 156.53 | 158.73 160.94 | 163.14 | 165.35 | 167.55 | 169.76 | 171.96 | 174.17 80 | 176.37 178.57 | 180.78 | 182.98 | 185.19 | 187.39 | 189.60 | 191.80 | 194.01 | 196.21 218.26 s0 | 19842 | 200.62 202.83 206.03 | 207.24 | 209.44| 211.84 | 213.8 | 21605 00-15FOREWORD CONVERSION TABLE Liter to U.S. Gallon 1 = 0.2642 US. Gal of a1]2i3f]ai]s5},e6]7]e4] 9 o | o | 0264] os28 | 0.793} 1.087 | 1221 | 1505 | 1.249 | 2.113 | 2978 10 | 2.642 | 2908 | 3170) a4se | 698 | 2963 | 4.227 | 4491 | 4.755 | 5.019 20 5.283 | 5548 | 5.812 6.076 | 6.340 | 6.604 | 6.869 | 7.133 | 7.397 | 7.661 30 | 7.925 | e109 | 2454 | 2.718 | 8982 | 9.246 | 9.510 9.774 | 10.039 | 10.203 40 | 10.567 | 10.831 | 11.095 | 11.359 | 11.624 | 11.988 | 12.152 | 12.416 | 12.680 | 12.944 50 | 13.209 | 13.473 | 13.737 | 14.001 | 14.265 | 14.529 | 14.795 | 15.058 | 15.222 | 15.586 60 | 15.850 | 16.115 | 16.379 | 16.648 | 16.907 | 17.171 | 17.495 | 17-700 | 17.964 | 18.228 70 | 18.492 | 18.756 | 19.020 | 19.285 | 19.549 | 19.813 | 20.077 | 20.341 | 20.608 | 20.870 80 | 21.134 | 21.398 | 21.662 | 21.926 | 22.190 | 22.465 | 22.719 | 22.983 | 23.247 | 23.511 90 | 23.775 | 24.040 | 24.304 | 24.568 | 24.892 | 25.096 | 25.361 | 25.625 | 25.089 | 26.153 1 1 Liter to U.K. Gallon 1 = 0.21997 UK. Gal oO 1 2 3 4 5 6 7 8 9 o 0 | 0.220 | 0.440 | 0.660 | 0.880 | 1.100 | 1.320) 1.540 1.760 | 1.980 10 | 2200 2.420] 2640| 2860) 3.080} 3300/ a520| 3740| a950| 4179 20 4.399 | 4.619 | 4.839 | 5.059 | 5.279 | 5.499 | 5.719| 5.939| 6.159 | 6.379 30 6.599 | 6.819 | 7.039 | 7.259 | 7.479 | 7.969| 7.919) 8.139 | 8.359 | 8.579 40 8.799 | 9.019 | 9.239 | 9.459 | 9.679 | 9.899 | 10.119 | 10.339 | 10.559 | 10.778 50 | 10.996 | 11.261 | 11.438 | 11.688 | 11.878 | 12.098 | 12.518 | 12528 | 12.758 | 12978 oo | asae | sare | :a.6 | 08 | ore | razon | vaste | 14700 | ras | .178 70 | 15.398 | 15.618 | 15.838 | 16.058 | 16.278 | 16.498 | 16.718 | 16.938 | 17.158 | 17.378 80 {17.598 | 17.818 | 18.037 | 18.257 | 18.477 | 18.697 | 18.917 | 19.137 | 19.357 | 19.577 so | 19.787 | 20.017 | 20.237 | 20.857 | 20.677 | 20.97 | 21.117 | 21.337 | 21.887 | 21.777 00-16FOREWORD CONVERSION TABLE kgm to ft. Ib 1 kgm = 7.233 ft Ib T ° 1 2 3 4 5 ee ea 8 8 { 0 0 72| 145 | 217) 289) 362| 43.4] 506) 57.9/| 65.1 10 723) 796| 868) 940) 1013 | 1085 | 115.7 | 123.0 | 130.2 | 137.4 20 | 1447 | 1819 | 169.1 | 1664 | 1736 | 1808 | 188.1 | 195: | 2025 | 2098 30 217.0 | 2242 | 2318 | 2387 | 245.9 | 253.2 | 2604 | 267.6 | 2749 | 282.1 40 289.3 | 2966 | 303.8 | 311.0) 318.3 | 3255 3327 340.0 | 347.2 | 354.4 50 361.7 | 368.9 | 3761 383.4) 3906 | 3978 | 405.1 | 4123 | 4195 | 4268 60 434.0 | 441.2 | 448.5 | 455.7 | 462.9 | 470.2 | 477.4 | 484.6 | 491.8 | 499.1 70 506.3 | 5135 | 5208 | 528.0 | 595.2 | 642.5 | 549.7 | 556.9 | 564.2 | 5714 80 578.6 | 585.9 | 593.1 | 600.3 | 607.6 | 6148 622.0 | 629.3 | 6365 | 643.7 80 651.0 | 658.2 | 665.4 | 6727 | 679.9 | 687.1 | 694.4 | 7016 | 7088 | 716.1 too | 7233 | 7905 | 737.8 | 745.0 | 7522 | 7595 | 7667 7739 | 7812 | 7a84 10 | 795.6 | 8029 | 810.1 | 8173 | 8246 | 831.8 | 939.0 | 8463 953.5 | 860.7 120 | 868.0 | 975.2 | 9824 | 889.7 | 8969 | 9041 | 9114 9186 | 925.8 | 933.1 130 940.3 | 947.5 | 954.8 | 962.0 | 969.2 | 9765 | 9837 | 990.9 | 998.2 | 1005.4 140 | 1012.6 | 1019.9 | 1027.1 | 1034.3 | 1041.5 | 1048.8 | 1056.0 | 1063.2 | 1070.5 | 1077.7 150 | 1084.9 | 1092.2 | 1099.4 | 1106.6 j 11139 | 1121.1 | 11283 | 1195.6 | 11428 | 1150.0 reo | 1157.3 | 19685 | 1971.7 | 1179.0 | 1186.2 | 1193.4 | 1200.7 | 1207.9 | 1215.1 | 1222.4 170 | 1129.6 | 1236.8 | 1246.1 | 1251.3 | 12585 | 12658 | 1273.0 | 1280.1 12875 | 12947 180 | 13019 | 1309.2 | 1316.4 | 1323.6 | 13909 | 1938.1 | 1946.3 1962.6 | 1359.8 | 1367.0 190 | 1374.3 | 1381.5 | 13887 | 1396.0 | 14032 | 1410.4 | 1417.7 | 1424.9 | 1492.1 | 1499.4 00-17FOREWORD CONVERSION TABLE kgfem? to Ibfin? Aeglom? = 14.2238 Ib/in? ° 1 2 3 4 5 6 7 8 9 ° o | 142) 284| 427] 569) 71.1/| 953} 996] 1138 | 1280 10 142.2 | 1565 | 170.7 | 1849 | 199.1] 2134 | 227.6 | 2418 | 256.0 | 2702 20 2045 | 298.7 | 3129) 327.1 | 341.4 | 355.6 | 3698 | 384.0| 3983 | 4125 30 426.7 | 440.9 | 455.1 | 469.4 | 4836 | 4978 | 512.0 | 5263] 5405 | 554.7 40 568.9 | 583.2 | 597.4 | 611.6 | 625.8 | 640.1 | 6543 | 6685 | 682.7 | 6969 711.2 | 725.4 | 739.6 | 7538 | 768.1 | 782.3 | 7965 | 810.7 | 825.0 | 839.2 253.4 | 867.6 | 981.8 | 896.1 | 910.3) 9285 | 9387 | 953.0 | 9672) 981.4 9956 |1010 | 1024 | 1038 | 1053 1067 1081/1095 | 11091124 1138/1152 | 1166 | 1181 | 1195 1209 | 1223. | 1237 | 1252 | 1266 90 | 1280 | 1294 | 1309 | 1323 | 1337 | 1351 1368 | 1380 | 1394 | 1408 ssaes yoo | 1422 [1437 | 1451 | 1465 | 1479 | 1493 | 1508 | 1522 | 1536 | 1550 110 | 1565 | 1579 | 1593 | 1607 1621 | 1636 | 1650 | 1664 | 1678 | 1693 120 [1707 | 1721 1735/1749 | 1764 | 1778 | 1792 | 1806 | 1821 | 1835 130 | 1849 | 1863. | 1877 | 1892 / 1906 | 1920 | 1934 | 1949 | 1963 | 1977 140 | 1991 | 2005 | 2020 | 2034 | 2048 | 2062 | 2077 | 2091 | 2105 | 2119 150 | 2134 | 2148 j2162 | 2176 | 2190 | 2205 | 2219 | 2233 | 2247 | 2262 160 | 2276 | 2290 |2304 |2ate 2333 2347 | 2361 | 2375 | 2389 | 2408 qo | 241s | 2432 | 2446 2460 | 2475 2489 | 2503 2518 | 2532 | 2546 180 2560 «(| 2574 2589 2603 | 2617 2631 2646 «| 2660 «| 2674 «| 2688. x90 f27oz [2717 |27a1 2745 2759 | 2773 | 2788 | 2802 | 2818 | 2830 200 | 284s |2e69 | 2873 | 2807 | 2901 | 2916 | 2990 | 2944 2958 | 2973 210 | 2987 |3001 | 3015 | 3030 |s0s« | soe | 3072 | 3086 ja101 [311s 220 [32a [3143 | rss |jav72 |a1e6 | 3200 |a214 |3229 | aze3 | 3257 230 |3271 | 3286 | 3300 |3314 3328/3343 | 3357 | 3371 | 3385 | 3399 240 [sare | 3428 9442 | 9456 3470 3485 | 3499 \"" I" 3542 00-18FOREWORD CONVERSION TABLE ‘Temperature Fahrerheit-Centigrade Conversion ; a simple way to convert a Fahrenheit temperature reading into 8 Centigrade tempers ture reading or vice versa is to enter the accompanying tab or boldface columa of figures. ‘These figures cefer to the temperature in either Fahrenheit or Centigrade degrees, IF itis desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left Ifit is desired to convert from Centigrade to Fahrenheit degrees, consider the center column as a table of Centigrade values, ‘and read the corresponding Fahrenheit temperature on the right the cent re = sa ~ *]< * | [*|< es ss a Ta | so | a0 | “tos | ts | see} ao | ae | tee | 203 | as | wore Taz | | “30 | “100 | i | s72 | sa | a | tzo2| 269 | es | tea2 “a3 | 20 | “40 | “se | ts | 880 | 100 | 0 | 220 | zoe | as | ta80 283 22 w | cos} re | sr | 8 | a0 | a6 | r050 he a v7 | 626] t11 | se | 126 | 06 | ar | ieee “ne ts we | oat | ony | so [ae | ata | ae | ta0e 367 a2 ws | es2 | tz) ee | wz | a7 | a | tone 26.1 5.0 20 | 68.0 128 | 85 131.0 32.2 90 194.0 258 es Fa | ces | 133) se 128 | a28 | ot | 1050 25.0 86 | 22) 716 13.9 57 | 134.6 33.3 92 197.6 a 0 z | me | tae | se ise | aso 83 | too “a3 122 ze | rez | iso] oe | sez | sas] os | zor oa3 140 2 | 70 | 138 | 60 | woo | 350 96 | 2x0 22.8 3 15.8 3.3 26 78.8 16.1 61 141.8 356 | 96 204.8 “22/3 | 18 | 28| a | aos | ter) 62 | ta36 | 301 | a7 | 2008 7 | 3 | ta] 22) 2 | soa] rz | se | tee | a7 | oe | 2008 ee ee “os | 3 | 20] 11] 30 | s60 | v3 | os | gra | 10 | 2120 so} 4 | 28] 06) a1 | ore | 139 66 | 1508 | wo | 105 | 2210 sea) 3 | 206] 0 | sz | ase | toe) or | tse | aaa | m0 | 2a00 “ea 2 | me | o6 33 | ote | 200 68 tea | aor | is | 2390 ee ee -178 | 0 32.0 id 35 95.0 24 70 158.0 517 | 125 (257.0 72} 1 | sas] 22) 36 oe | 27 mm vse | see | 10 | 2660 16.7 2 35.6 28 37 98.6 22.2 72 161.6 57.2 | 135 | 275.0 tet} 3 | are | 23] 36 | soos | 220 | 73 | eae | ooo two | 2040 Tse | 4 | soz | 29 | 39 | toe2 | zo3 | 74 os2 | 27 tas | aen0 sso} 8 | a0 | 44 a | t060 | 239 78 | tro | se0 | 150 | 3020 sua} 6 | as} so] a | 1068 | 204 76 | 1688 | 09a | 155 | ano “13.9 7 44.6 56 42 107.6 (25.0 7 170.6 Tt | 160 320.0 m3) 8 | aes | ct | a | ioe | 250 7 | roa | 799 aes | az90 Tas} 8 | a2 | 67m | tine] 261 70 | wer | rer | a0 | sao 122 | 1 | 500 72) 45 1130 | 267 | 80 | 1760 | 794 | 475 | 347.0 | |ENGINE 01 GENERAL 95 SERIES General view Specifications General assembly drawing Engine performance curve Weight table 01-002 01-004 01-005.21 01-028, 01-077 01-001 2GENERAL GENERAL VIEW GENERAL VIEW + The general views may differ depending on the ict on which the engine is mounted. AD9SL-W-1 Crankshaft pulley Fan Fuel filter Intake manifold Fuel injection pump 6. Starting motor 6204P003 7. Oit filter 12. Thermostat 6204P004 01-002 95 SERIESGENERAL GENERAL VIEW 6D95L-1 6206P001 n 12 13. 14, 16 2067002 95 SERIES 15. Vibration damper Fan Water pump Thermostat Fuel filter Fuel injection pump Electrical intake air heater Intake manifold Muffler Starting motor Oil fitter Exhaust manifold Oil cooler Dipstick Alternator Crankshaft pulley 01 003GENERAL ‘SPECIFICATIONS, SPECIFICATIONS Engine model 20958.W-1 Pans ecasz.2 Applicable machine model reas Pesos Ease, Number of yinder ~ Bore x Svoke (mm) 3 95x95 Total piston displacement (co) 2,000 Fring order 1-3-2 T Over enan oe) 738 78 oo Overall width (oom) 599 599 623 Overall heloht (Excluding exhaust pipe) tm} a — a) Overall height im) 7 - . (including exhaust pipe) (rami Fiywhee! horsepower (WPiepm | 988/2,00 38.5/2,500 35/2,650 | Maximum torque (hamirom] ——128/1,800 122/1,800 13/100 Eston iaing speed om | 2750-2850 | 2660-2780 - 3 | Low iting speea (rom) 1950 ~ 1,000 960 1,000 | 700 L ‘Minimum fuel consumption ratio (g/HPh) 193 193 192 Dry weight ko) 234 | | 205 Fuel pump YeES-3CL type Governor Centrifuge, all speed type Lubricating ail eapacty we 62156) 6268) 6266) {Refi capacity) ay 78(70) 7800) 78170) ‘Coolant capacity i) 67 | 67 70 Alternator 12V, 354, 12V, 354 i 12V,14 4 Starting motor 12,20 kW 12, 20kW 12,20 kW Battery wav,70ane1 |. 12v,70anx1 | 12V,65Anx1 Turbocharger : - - Air compressor . : others : - | - 01-004 95 SERIES. 3GENERAL SPECIFICATIONS 2096s.W-1 ecasase2 ] | 395 x95 2000 7 a8 622 | 156 52.600 13/1,800 700 192 208 | YeESSCL pe Centrifugal, all speed type 5.0 (4.6) (up to 17145), 7.8 (7.0) (17146 and up) 70 12V, 148 12, 2.0kW 12, 65 An x1 95 SERIES’ 07-005GENERAL SPECIFICATIONS. Anpiiceble machine mode! oroarsorirts | ecsor. 25 eae nme sera rarer g ‘Overall width (mm) 598.2 529 Benet aust) wns wo S) Overall height (mm) -_ Fiywnee horsepower Hiram | —a0avza80 “siz00 E High idling speed (rom) 2,800 ~ 2,900 - 3] Lowiatng nea tom coo-es0 | 180 1.580 Dr weight oe 75 a (Refill capacity) i) (7.0) | 7 Coolant capacity (2) 10 13 : orters - - 01-005-1 95 SERIESSPECIFICATIONS. GENERAL 10865: “as. zoac.r ps. | beta, AGP, was waar | wan 2600 3.280 ae | t-2-4-3 871.5 871.5 744 767 746 soo soo so | 0 593 wns wns ma 3 om wosmaco | sosrzaso ‘572500 waz | eart0 15.5/1,300 | 15.5/1,300 16.6/1,600 19/1,400 | 20.8/1,500 asvo—z000 | 2ss0-z650 | 2650-2760 | 2380-2450 | 2az0— 2420 00 ~ 50 00 ~ 850 800 — 880 200 ~ 850 200 ~ 850 16s 165 wm | eo 180 300 303 | 255 | 305 275 Bosch PES-A type. _ 8 8 ] 60 Ts 8 (7) (7 (6.0) (7) ul 5 10 3 3 2 BV IgA By isa v.35 HVA 2V.254 navizew | 26v,28KW vvrsw | vzew | zev.20Kw revasanx2 | revasanxe | sav.soanxr | r2vizoanx2 | reviesanx? 95 SERIES 01 005-2GENERAL SPECIFICATIONS Engine model AD96L-1 eae 60, 60L-3 P60, 60L-5 P60, 601-6 Applicable machine model 0, 60 é0, 60 60,60 Number of eylinder = Bore x Stroke (mm) 498x115 Total piston displacement (co 3.260 Firing order 1-2-4-3 Overall length (nm) 797 768 9310 2 ry 542 (excluding 5 | overat with (ene 622 ar eee ecdan 2 | Overall height E (Excluding exhaust pipe) (om) 750 ™ | - 6 Overall height (Including exhaust pipe) ty 7 a |Fiywhee! horsepower tawherem| —aatsv.400 | 40.st68y2,100 | 40.31682,100 8 | Maximum torque Wwmigriipn)| s96i20y1,500 | 2o0\z0.4y,500 | 225.5129V/",500 E igh iating specs (rpm) 2590-2690 | 2250-2950 | 2,250 - 2,350 £ & |Low idling speed (cpm) 850 - 900 800 - 850 950 - 3,000 Minimum fuel consumption ratio (gkhighPhil| —_217(160) 2171160) 2171160) 292 Dry weight (9) 270 270 ee Fuel pump Bosch PES-A type Governor Bosch ASV centrifugal, all speed type Lubricating oll capacity o 8 9 7 (Feil capacity) o ” 78) 5) Cootant capacity w 9 9 10 Alternator 26,258 24V, 15A 2A, 15 Starting motor vi2ekw | 24v,2e0w | 26v,28KW Battery 12.V, 65 Ah x2 12V, 65 Ah x2 12.V, 65 Ah x 2 Turbocharger ‘Air compressor Others 01-005-3 Be 95 SERIESGENERAL ‘SPECIFICATIONS 4095-1 . PCEO7 . PC70-7 ‘Blade spec.) ou (Blade spec.) Por07 {Blade spec.) 4-95 x 115 3,260 1-2-4-3 931.0 931 931 931 931 542 (excluding mount bracket) us un ue a 1047.1 1,093 1,093 1.093 11093 40.3(54)/2,100 4us4y1,900 | 41154i/1,900 41(64)/1,900 41(54)/1,900 225,5(23)/1,500 225.5(23)/1,500 225.5123/1,500 225.5123)/1,500 228,5(23)/1,500 zesies) | 228165) 2241165) 2244165) 2241165) 7 nv a Ww Ww 125 425 12.5 24V, 258 24V, 15 A ~ 24V, 28 24V, 15 A 24V, 25 A 95 SERIES 01-005-4 QGENERAL SPECIFICATIONS Engine model 0851-1 Applicable machine model pc7suu1 pcrsuu2 Pc80-3 Number ofevinder = Bore x Stroke (nm) aa 85x 6 Total paton deplacement a 3260 1g order te2-4-3 Overall length (mm) 7001 7001 7 | overall width (mm) 656 656 647 | erent wut pine) OD 02 02 ™ Overall height mm) _ 7 7 tneuding exhaust pipe) ~~ | Flywhee! horsepower tkwitPitpm) —40.360y7,900 | (541.900 | 47.8(68.1/2,400 8 | Maximum torque ‘Neigmiizm) 200(20.4)71,500 | 225.5128)/1,800 | 210(21.4/1,600 § High ling speed trom) 2050-2150 | 2050- 2,150 2,800 - 2,600 & | Low idling speed (rpm) 950 - 1,000 1,000 - 1,050 900 - 950 Minimum fuel consumption ratio high} 2171160) aire) | _arnt60) Dry weight ka) m || me Fuel pump Bosch PES-A type - Governor | Bosch RSV centrifugal, al speed type Lubricating oil capacity we | 9 ] 9 9 (Refill capacity) o | as fo 75) Coolant capacity (a) | 9 | 10 9 Alternator = ~ 24,15 A 24, 15 A 24,15 A Starting motor avzekw | av.2eKn | 24V,20kW Battery 1av,eanx2 | 12v,60Anx2 | 12V,65Anx2 Turbocharger ” } - - - Ar compressor = = - Others - 7 95 SERIES 01-005-5 @