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Metala: Nter Ise

This test report summarizes the results of mechanical tests conducted on a 12.7 mm 7-wire prestressing strand from TATA. The strand was tested for diameter, area, weight, length, unit weight, nominal area, lay length, breaking load, modulus of elasticity, elongation and chemical composition. All test results were found to be within the specified limits of IS 14268:2017 Class-II confirming that the strand meets the requirements of the relevant Indian standard.

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atul
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0% found this document useful (0 votes)
100 views10 pages

Metala: Nter Ise

This test report summarizes the results of mechanical tests conducted on a 12.7 mm 7-wire prestressing strand from TATA. The strand was tested for diameter, area, weight, length, unit weight, nominal area, lay length, breaking load, modulus of elasticity, elongation and chemical composition. All test results were found to be within the specified limits of IS 14268:2017 Class-II confirming that the strand meets the requirements of the relevant Indian standard.

Uploaded by

atul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as RTF, PDF, TXT or read online on Scribd
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,,~•1"1"1•~,, The Image of Perfection Since 1980 Q Shed No.: 25-26, NIIanth Avenue,

V B/h. Palm Hotel, Viratnagar Cross


NABL-150/IEC 17025 Accredited a Govt. Approved Testing Laboratory S. P. Ring Road, Odhav, Ahmedabad-382415. (Gu].)
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E-mail : [email protected]

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metalaB [email protected]
@ Website: www.metalab.co.in
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Off. Mobile ; 90992 24444, 88661 12121
88668 12121, 99250 12121
Testing Facllltles : • Metals 8 Its Alloy : Spectro, Tensile, Bend, Impact, Hardness, Strand Wire, Metallography, Corrosion Test, HIC, SSC, CSC, IGC, Coating Thk., UT, DPT, MPT &8 RT.
• In-situ Spectro & Metallography Analysis, Onsite Hardness & Thickness Measurement. • Preparation of WPS / PQR / WPQ as per Welding Standard (API, AWS, ASME, EN 8
1SO)
• Rubber, Plastic, Paint 8 Its related Test • Bullding Materials : Cement, Aggregate, Sand, Water, Brick, AAC & Paver Block, Mix Design, Static & Dynamic Pile Load Test, NDT Test of Concrete
TEST REPORT
Submitted To :Nektor Engineers & Project Consultants
......-..-.........-..-....-........... .......
;
- Certificate
.....Test ........ ....
No :ME/VK15/24
···- ·•- .. . ......
B-104, Si icon Valley, Shivranjani Cross Road, Satellite, Ahmedabad, Date of Certificate lssue:20/11/202
....... .....%
I
! Date o Sample lnward:15/11/202.
Letter Ref:Dt.13/11/2021
C on d it io n o f S a m pl e/Loc a
..-..... . ... .. . . . .. .. . . . . .
tion:Satisfactory
Sample Details: ( 12.7 mm 7-Py HTS Strand Wire , Make : TATA, Coil No.: X71798, Material : IS 14268:2017 Class-II.
Work Detail: Jaykay Central Cement Ltd, Panna, MP.
.....•
Submited Size: Approx 1.5 mtr Long. Test No. A

Discipline & Group: (Mechanical) & (Mechanical Properties of Metals)


Test Method: IS 1608 (P1):2018/ I$ 8811:1998, ASTM E415:2017, W/OPN/01 Issue No.:06 Date of Analysis: 18/11/2021
Ref Standards: IS 14268:2017 Class-Ii Machine ID: ME/OES/071 & ME/UTM/60T/68
Strand Wire Test - 12.7 mm Test No.
A Diameter of Elements Wire Parameter Min Value Max Value Result/Observation
Sr. No (mm) AREA (mm2) Nominal Diameter (mm) 12.55 13.36 12.78
1 4.24 14.11 Weight (kg) - . 1.180
2 4.25 14.18 length (mm) - - 1517
3 4.25 14.18 Unit Weight (kg/m) 0.775 • 0.778
4 4.26 14.25 Nominal Area (mm) 98.70 - 100.07
5 4.25 14.18 Core Wire Higher then Outer Wire (%) 1.5 - 2.82
6 4.24 14.11 Lay Length (mm) 152 203 185.67
7 4.38 15.06 Load @ 1% Extension (kN) 165.30 . 173.18
Total Area of Strand 100.07 Breaking Load (kN) 183.70 . 198.42
Extension % Load (KN] Modulus of Elasticity (kN/mm) 185 205 190.47
0.10 18.96 Initial Gauge Length-L1 (mm) - • 736
0.20 40.12 Gauge Length at 1% Extention-L2 (mm) .. - 762
0.30 58.44 Gauge Length at Breaking Length-13 (mm) - - 804
0.40 78.68 Elongation % 3.5 .. 6.71
0.50 97.86 Chemical Anlysis
0.60 115.62 Parameter Min Value Max Value Result/Observation
0.70 134.32 Carbon % - ·- 0.789
0.80 149.86 Silicon % - - 0.253
0.90 164.32 Mangenese % • - 0.784
1.00 173.18 Sulphur % • 0.010 0.016
Phosphorus % - 0.040 0.014

Result: Confirm as per above reference standard in respect of above results.

Witnessed By: Authorized Signatory

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While providing statement of conto rtainty is not taken into con siderati on & No any Addition s / Devi ation s / Excl usio ns has been taken from Test
Method .
gOTEST ++

Note ; Sample (S) not drawn by METALAB ENTERPRISE ; . The Report is only refers to particulars sample(s) tested. • Reproduced test report must be verified by the user with original test report. • The
Sample (S) will be disoosed off within 15 days unless request is given • The Results reported in this report are not meant for public arbitration or as an evidence in legal dispute. • This Test report shall not be
reproduced except in full, without written approval from us. prior to testing. • Client has to specified the material specification before testing. • Any Complaints about this Test report should be communicateo in writing within
7 Days of issue of this report.

'
II
The Image of Perfection Since 1980

age
Q Shed No,: 25-26, Nilanth Avenue,

5
=55' NABL-ISO/IEC 17025 Accredited 8 Govt. Approved Testing B/h. Palm Hotel, Viratnagar Cross
Laboratory S. P. Ring Road, Odhav, Ahmedabad-382415. (Guj.)
E-mail: [email protected]

re~qlag'
[email protected]
@ Website : www.metalab.co.in
«. Off. Mobile : 90992 24444, 88661 12121

nterprise [ 88668 12121, 99250 12121


Testing Facilltles : • Mets ls 8 Its Alloy ; Spectro, Tensile, Bend, Impact, Hardness, Strand Wire, Metallography, Corrosion Test, HIC, SSC, CSC, IGC, Coating Thk., UT, DPT, MPT &
T
• In-situ Spectro & Metallography Analysis, Onsite Hardness & Thickness Measurement. • Preparation of WPS / PQR / WPQ as per Welding Standard (API, AWS, ASME, EN &
ISO)
• Rubber, Plastic, Point 8 Its relatad Test • Bullding Materials : Cement, Aggregate, Sand, Water, Brick, AAC & Paver Block, Mix Design, Static & Dynamic Pile Load Test, NDT Test of Concrete.

TEST REPORT
Submitted To :Nektor Engineers & Project Consultants
B-104, Silicon Valley, Shivranjani Cross Road, Satellite, Ahmedabad,
···-·--··-1· ........ -
Test Certificate No :ME/VK15/25

; Date of Certificate issue:20/11/2021


......... ,..,

i Date o f Sample

Inward:15/11/2021
Letter Ref:Dt.13/11/2021 Condition of Sample/Location:Satisfactory
.................. ··-
Sample Details: ( 12.7 mm 7-Ply HTS Strand Wire , Make : TATA, Coil No.: X71890, Material : IS 14268:2017 Class-II.
Work Detail: Jaykay Central Cement Ltd, Panna, MP.
Submited Size: Approx 1.5 mtr Long. Test No. A

Discipline & Group: (Mechanical) & (Mechanical Properties of Metals)


Test Method: IS 1608 (P1):2018/ IS 8811:1998, ASTM E415:2017, W/OPN/01 Issue No.:06 Date of Analysis: 20/11/2021
Ref Standards: IS 14268:2017 Class-II Machine ID: ME/OES/071 & ME/UTM/60T/68
Strand Wire Test- ( 12.7 mm Test No.
A
Diameter of Elements Wire Parameter Min Value Max Value Result/Observation
Sr. No (mm) AREA (mm2) Nominal Diameter (mm) 12.55 13.36 12.73
1 4.25 14.18 Weight (kg) . . 1.178
2 4.24 14.11 Length (mm) - . 151S
3 4.26 14.25 Unit Weight (kg/m) 0.775 - 0.778
4 4.26 14.25 Nominal Area (mm') 98.70 - 100.20
5 4.25 14.18 Core Wire Higher then Outer Wire (%) 1.5 - 3.05
6 4.24 14.11 Lay Length (mm) 152 203 185.33
7 4.39 15.13 Load @ 1% Extension (kN) 165.30 . 172.28
Total Area of Strand 100.21 Breaking Load (kN) 183.70 - 197.74
Extension % Load (KN] Modulus of Elasticity (kN/mm) 185 205 192.81
0.10 18.68 Initial Gauge Length-L1 (mm) - - 729
0.20 39.46 Gauge Length at 1% Extention-L2 (mm) . - 758
0.30 58.12 Gauge Length at Breaking Length-L3 (mm) - - 794
0.40 78.32 Elongation % 3.5 -- 5.94
0.50 98.26 Chemical Anlysis
0.60 116.08 Parameter Min Value Max Value Result/Observatio
0.70 133.76 Carbon % - - n 0.812
0.80 149.22 Silicon % - - 0.234
0.90 163.44 Mangenese % - . 0.756
1.00 172.28 Sulphur % - 0.040 0.012
Phosphorus % - 0.040 0.017

Result: Confirm as per above reference standard in respect of above results.

Witnessed By: Authorized Signatory


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While providing statement of conform certainty isunont taken into consideration & No any Addition s / Deviations / Exclusions has been taken from Test Meth6
i,ty +· ND TEST +
Note ; Sample (S) not drawn by METALAB ENTERPRISE ;. The Report is only refers to particulars sample(s) tested. • Reproduced test report must be verified by the ser with original test report. • The
Sample (S will be dlsposed off within 15 days unless request Is glven • The Results reported In this report are not meant for public arbitratlon or as an evidence in legal dispute, • This Test report shall not be
reproduced except in full without written approval from us. prior to testing. • Client has to specifled the materlal specification before testing. • Any Complaints about tnis Test report should be communicated in
writing within 7 Days of issue of this report
IL
The Image of Perfection Since 1980 Shed No.; 25-26, Nilkanth Avenue,

5 @el
' NABL-ISO/IEC 17025 Accredited & Govt. Approved Testing Laboratory B/h. Palm Hotel, Viratnagar Cross
S. P. Ring Road, Odhav, Ahmed&bad-382415. (Guj.)

metal.ag'
E-mail: [email protected]
[email protected]
@ Website : www.metalab.co.in
I

enterprise t Off. Mobile : 90992 24444, 88661 12121


" 88668 12121, 99250 12121
Testing Facilltles : • Metals 8 Its Alloy : Spectro, Tensile, Bend, Impact, Hardness, Strand Wire, Metallography, Corrosion Test, HIC, SSC, CSC, IGC, Coating Thk., UT, DPT,
MPT & T,
• In-situ Spectro & Metallography Analysis, Onsite Hardness & Thickness Measurement. • Preparation of WPS / PQR / WPQ as per Welding Standard (API, AWS, ASME,
EN & ISO)
• Rubber, Plastic, Point 8 Its related Test • Bulldlng Materiels : Cement, Aggregate, Sand, Water, Brick, AAC & Paver Block, Mix Design, Static & Dynamic Pile Load Test, NDT Test of
Concrete

TEST REPORT
Submitted To :Nekto r E ngi nee rs & Project Consultants Test Certificate No :ME/VK15/26
. . . . .. ...
B-104, Silicon Valley, Shivranjani Cross Road, Satellite, Ahmedabad, j Date of Certificate issue:20/11/2021

..7,_ _ - -D•.a-t-e of Sample Inward:15/11/ 2021. .,

Letter Ref:0t.13/1102021--Condition of sample/Location:satisfactory


Sample Details: 12.7 mm 7-Ply HTS Strand Wire, Make : TATA, Coil No.: X7181D, Material : IS 14268:2017 Class-
II. Work Detail: Jaykay Central Cement Ltd, Panna, MP.
----
Submited Size: Approx 1.5 mtr Long. Test No. A

Discipline & Group: (Mechanical) & (Mechanical Properties of Metals)


Test Method: IS 1608 (P1):2018/ IS 8811:1998, ASTM E41S:2017, W/OPN/01 Issue No.:06 Date of Analysis: 18/11/2021
Ref Standards: IS 14268:2017 Class-Il Machine ID: ME/OES/071 & ME/UTM/60T/68
Strand Wire Test - 12.7 mm Test No. A
Diameter of Elements Wire Parameter Min Value Max Value Result/Observation

Sr. No (mm) AREA (mm2) Nominal Diameter (mm) 12.55 13.36 12.75
1 4.26 14.25 Weight (kg) - • 1.176
2 4.25 14.18 Length (mm) • - 1514
3 4.26 14.25 Unit Weight (kg/m) 0.775 - 0.777
4 4.25 14.18 Nominal Area (mm) 98.70 - 100.33
5 4.26 14.25 Core Wire Higher then Outer Wire (%) 1.5 - 2.82
6 4.25 14.18 Lay Length (mm) 152 203 186.00
7 4.38 15.06 Load @ 1% Extension (kN) 165.30 • 173.38
Total Area of Strand 100.35 Breaking Load (kN) 183.70 - 198.81
Extension % Load (KN] Modulus of Elasticity (kN/mm) 185 205 193.35
0.10 18.72 Initial Gauge Length-L1 (mm) - - 736
0.20 39.76 Gauge Length at 1% Extention-L2 (mm) . - 760
0.30 59.06 Gauge Length at Breaking Length-L3 (mm) .. • 799
0.40 78.96 Elongation % 3.5 - 6.30
0.50 99.12 Chemical Anlysis
0.60 117.26 Parameter Min Value Max Value Result/Observation
0.70 134.62 Carbon % - • 0.781
0.80 150.12 Silicon% • .. 0.245
0.90 164.26 Mangenese % - - 0.815
1.00 173.38 Sulphur % . 0.040 0.009
Phosphorus % . 0.040 0.010
Result: Confirm as per above reference standard in respect of above results.

Witnessed By: Authorized Signatory

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While providing statement of
conformity, • ·- not taken into consideration & No anv Additions/ Deviations / Exclusions has been taken from]; ~ad
•• END TEST

Note ; Sample (S) not drawn by METALAB ENTERPRISE ; · The Report ls only refers to particulars sample(s) tested. • Reproduced test report must be verified by the user with original test report. • The
Sample (S) wIll be disposed off within 15 days unless request is glven • The Results reported in this report are not meant for public arbitration or as an evidence in legal dispute, + This Test report shall not be
reproduced except in full, without written approval from us. prior to testing, • Client has to specified the material specification before testing. • Any Complaints about this Test report should be communicated in
writing within 7 Days of issue ot this report.
II
The Image of Perfection Since 1980 Shed Nol; 25-26, NIIkanth Avenue,

#han
=5°' NABL-ISO/IEC 17025 Accredited & Govt. Approved Testing B/h. Palm Hotel, Viratnagar Cross
Laboratory S. P. RIng Road, Odhav, Ahmedabad-382415. (Gu].)
E-mall: [email protected]

regal.ag'
[email protected]
@ Website: ivww.metalab.co.in
« Off. Mobile : 90992 24444 , 88661 12121
Enterprise
Testing Facilities : • Metals 8 Its Alloy ; Spectro, Tensile, Bend, Impact, Hardness, Strand Wire, Metallography, Corrosion Test, HIC, SSC, CSC, IGC, Coating Thk,, UT, DPT,
88668 12121, 99250 12121

MPT &8 T.
• In-situ Spectro & Metallography Analysis, Onsite Hardness & Thickness Measurement. • Preparation of WPS / PQR / WPQ as per Welding Standard (API, AWS, ASME,
EN & ISO)
• Rubber, Plastic, Pint 6 Its related Test • Bullding Materials : Cement, Aggregate, Sand, Water, Brick, AAC & Paver Block, Mix Design, Static & Dynamic Pile Load Test, NDT Test of
Concrete.

TEST REPORT
S u bm itt ed To :Ne kt or Eng in eer s& P roj ect Co ns ult ant s
1 - - - - - - - - - - - - -Te-s t - - - - - -
Certificate No :ME/VK15/26
---------------.---------·-
B-104, Silicon Valley, Shivranjani Cross Road, Satellite, Ahmedabad,
·· !
·.. .
Date of Certificate Issue:20/11/2021
!-------·-· ..····..·-· · _.._ - .
} D a t e o f Sample inward:15/11/2021
1---------------· --------------------' '-------- · ·· - · -·
l e tte r R ef: Dt .13 /1 1/2 02 1 Condition of
1Sample/Location:Satisfactor
- - - - - - y - - - - --------------------------------
..
Sample Details: 12.7 mm 7-Ply HTS Strand Wire, Make : TATA, Coil No.: X71810, Material : IS 14268:2017 Class-II.
Work Detail: Jaykay Central Cement Ltd, Panna, MP.
Submited Size: Approx 1.5 mtr Long. Test No. A

Discipline & Group: (Mechanical) & (Mechanical Properties of Metals)


Test Method: IS 1608 (P1):2018 /15 8811:1998, ASTM E415:2017, W/OPN/O1 Issue No.:06 Date of Analysis: 18/11/2021
Ref Standards: IS 14268:2017 Class-IL Machine ID: ME/OES/071 & ME/UTM/60T/68
Strand Wire Test - ( 12.7 mm Test No. A
Diameter of Elements Wire Parameter
Min Value Max Value Result/Observation

Sr. No (mm) AREA (mm2) Nominal Diameter (mm) 12.55 13.36 12.75
1 4.26 14.25 Weight (kg) - - 1.176
2 4.25 14.18 Length (mm) - - 1514
3 4.26 14.25 Unit Weight (kg/m) 0.775 - 0.777
4 4.25 14.18 Nominal Area (mm') 98.70 - 100.33
5 4.26 14.25 Core Wire Higher then Outer Wire (%) 1.5 - 2.82
6 4.25 14.18 Lay Length (mm) 152 203 186.00
7 4.38 15.06 Load @ 1% Extension (kN) 165.30 - 173.38
Total Area of Strand 100.35 Breaking Load (kN) 183.70 - 198.81
Extension % Load (KN] Modulus of Elasticity (kN/mm) 185 205 193.35
0.10 18.72 Initial Gauge Length-L1 (mm) - - 736
0.20 39.76 Gauge Length at 1% Extention-L2 (mm) - . 760
0.30 59.06 Gauge Length at Breaking Length-L3 (mm) - - 799
0.40 78.96 Elongation % 3.5 - 6.30
0.50 99.12 Chemic
al Anlysis
0.60 117.26 Parameter Min Value Max Value Result/Observation
0.70 134.62 Carbon % .. - 0.781
0.80 150.12 Silicon % - ·- 0.245
0.90 164.26 Mangenese % .. - 0.815
1.00 173.38 Sulphur % . 0.040 0.009
Phosphorus % . 0.040 0.010
Result: Confirm as per above reference standard in respect of above results.

Witnessed By: Authorized Signatory

-
ose,.,.,. . _..$i-e ]l

B %o
'I,..; ........ ~ -~_,,,.. ".,.,;..
f) " a • ~[R3..•
<' '5
% ti al
(z( 'it not taken into
I.a ... taken from
has been T~
considerati ;%
- on & No any AdditJons / Dn,aDons / Elcclusions
While providing statement of conformity,

~ad
gNDIEr

Note : Sample (S) not drawn by METALAB ENTERPRISE ; · The Report Is only refers to particulars sample(s) tested. • Reproduced test report must be verified by the user with original test report. • The

.
Sample (S) will be disposed off within 15 days unless request is glven • The Results reported in this report are not meant for public arbitration or as an evidence in legal dispute. • This Test report shall not be
reproduced except in full, without written approval from us. prior to testing. • Client has to specified the material specification before testing, • Any Complaints about this Test report should be communicate in
writing within 7 Days of issue of this report.

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