16574576

Edition 3
February 2014

Air Screwdrivers
5 Series

Parts Information

Save These Instructions


5C1 5RL

(Dwg. TPA807-5)
16 18 19
30 31 For “N” ratio 20
207 206 Only 21
22
223 23
222 24
210
25
209 208 212 32
17
202 213 2
210 217
215
212A
26
211 203
3 5
214 5C3
204 12
216
219 1 13 10
201 206 6
221A 207 14 11
124 224 223 8 6
221 208B 210
7 9
208A
222
209 212 111 65
Series 5 Motor Housing Assembly - Exploded View

210 208 212 Spindle and Planet Gears 105 102 5RA
202 51
215 “K and L ratios”
70 66
212A 110 71
211 103
203 213
205 214 112 53 72
5D1 107
216 123 101
Nonrotating 201 120 118 104 52
Finder 122
204 106
220 303 108
119 109
305 57
121 56
306 5P1
401 112 55
124 304 116
63
308 403 115 60
404 123 117 59
307 406 402 58
120 118
407 113
405 114 58B
409 64
124 119 58A
410
58C
408 Gear Head, Spindle and Planet
412 122 121
Gears “N” ratio
411
124

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Series 5 Motor Housing Assembly - Parts List
Item Part Description Part Number Item Part Description Part Number
Motor Housing Assembly * Nameplate
L ratio for 5RLL & 5RLN models
5RA-301
for 5RLL models ending in C1 or C3 5RLK-A40 ending in C1 or C3
for 5RLL models ending in -EU 5RLK-EU-A40 for 5RLL and 5RLN models
5RA-EU-301
N ratio ending in EU
for 5RLN models ending in C1 or C3 5RLN-A40 for all other models ending
4RA-EU-301
for 5RLN models ending in -EU 5RLN-EU-A40 in -EU
1 Motor Housing for all other models 4RA-301
L ratio * Nameplate Screw (2) BN403-302
for 5RLL models ending in C1 or C3 5RLK-B40 Piped-Away Exhaust Kit 5L-K184
for 5RLL models ending in -EU 5RLK-EU-B40 30 Dead Handle Assembly 728N-A48
N ratio 31 Pinch Bolt 510-638
for 5RLN models ending in C1 or C3 5RLN-B40 32 Dead Handle Adapter (2) 5A-49
for 5RLN models ending in -EU 5RLN-EU-B40 * Tune-up Kit (includes illustrated parts:
2 Grease Fitting D0F9-879 6, 8, 11, 12, 22, 23, 53, 56, 57, 59, 62, 5RA/5RL-TK1
3 Rear Rotor Bearing 5R-24 70, 72, 103, 105, 108, 111 and 120)
Throttle Assembly 5RL-A329 * Vibra-Tite® +
5 Throttle Valve Body Assembly 5RL-B329 0.6 cc 5R-VT06
6 Valve Seal (2) 85H-167 30.0 cc 5R-VT30
7 Valve Knob 5RL-658 * Rear Rotor Bearing Puller 5R-A799
8 Valve Knob Seal R1A-159 Motor Housing Assembly
9 Valve Knob Retainer R2N-152 K and L ratios
10 Throttle Valve G601-65 for 5RAK and 5RAL models
5RAK-A40
11 Throttle Valve Spring 5RL-51 ending in C1, C3, D1 and P1
12 Throttle Valve Seat 5L-323 for 5RAK and 5RAL models
5RAK-EU-A40
13 Throttle Assembly Retainer 5RL-667 ending in -EU
14 Retainer Screw WWA100-77 N ratio
15 Throttle Valve Plunger 5RL-302 for 5RAN models
5RAN-A40
16 Throttle Lever 5RL-273 ending in C1, C3, D1 or P1
17 Throttle Lever Pin 5RL-120 for 5RAN models ending in -EU 5RAN-EU-A40
18 Inlet Bushing Assembly 5RA-A565 51 Motor Housing
•19 Air Strainer Screen 5RA-61 K and L ratios
20 Inlet Bushing Spacer 5RA-65 for 5RAK and 5RAL models
5RAK-B40
21 Exhaust Deflector 5RL-23 ending in C1, C3, D1 or P1
22 Exhaust Deflector Seal R00A2-103 N ratio
23 Muffler Element 5RL-31l for 5RAN models ending
5RAN-B40
24 Exhaust Silencer 5RL-3l0 in C1, C3, D1 or P1
25 Silencer Seal Ring R18LF-21 for 5RAN models ending in -EU 5RAN-EU-B40
26 Suspension Bail 5RL-365 52 Grease Fitting D0F9-879
* Warning Label † 53 Rear Rotor Bearing 5R-24
for 5RLL and 5RLN models Throttle Assembly 5RA-A302
WARNING-7-99
ending in C1 or C3 # 55 Throttle Valve 5A-BT302
for 5RLL and 5RLN models †• 56 Throttle Valve Face 401-159
EU-99
ending in EU † 57 Throttle Bushing Seat Rl8L-14
for other models ending in-EU 4RA-EU-301 # 58 Reverse Valve Assembly 5RA-A329
for all other models 4RA-301 58A Reverse Valve Detent Ball AV1-255

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Series 5 Motor Housing Assembly - Parts List
Item Part Description Part Number Item Part Description Part Number
58B Reverse Valve Detent Spring 5RA-664 † 72 Air Strainer Screen 5RA-61
58C Reverse Valve Detent Adjusting * Warning Label
5RA-665
Screw for 5RAK, 5RAL and 5RAN models
WARNING-7-99
†• 59 Reverse Valve Seal Ring (2) PS3-67 ending in C1, C3, D1 or P1
# 60 Reverse Valve Bushing 5RA-330 for 5RAK, 5RAL and 5RAN
EU-99
# 61 Throttle Bushing ----- models ending in -EU
†• 62 Throttle Bushing Seal (2) ----- * Hanger 7RA-A366
63 Throttle Valve Seat 5RA-303 * Name Plate
64 Trigger 5RA-93 for 5RAK, 5RAL and 5RAN models
5RA-301
65 Throttle Retaining Pin R100B-120 ending in C1, C3, D1 or P1
66 Muffler Assembly 5RA-A123A for 5RAK, 5RAL and 5RAN models
5RA-EU-301
†• 70 Seal Ring R18LF-21 ending in -EU
71 Inlet Bushing Assembly 5RA-A565 * Rear Rotor Bearing Puller 5R-A799

* Not illustrated.
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each
part indicated by a bullet (•) for every four tools in service.
† Indicates Tune-up Kit part.
# When ordering any of these parts for replacement, also order a new Trigger (64).

Series 5 Rotor - Parts List

Item Part Description Part Number Item Part Description Part Number
101 Rotor • 116 Gear Head Planet Gear
for K ratio (8 teeth) 5RLK-53 for N ratio, 13 teeth (3) 5RAN-9
for all others (6 teeth) 5RLL-53 117 Bearing Retainer Washer
102 Rear End Plate 5RLK-12 for N ratio 5R-80
† • 103 End Plate Retainer 5RLK-118 Spindle Assembly
104 Cylinder 5RLK-3 for K and L ratios 5RAK-A8
† • 105 Vane Packet (set of 5 Vanes) R1401-42-5 for N ratio 5RAN-A8
106 Front End Plate 5RLK-11 • 118 Spindle
107 Front Rotor Bearing Housing 5R-13 for K and L ratios 5RAK-8
† • 108 Front Rotor Bearing WWA100-97 for N ratio 5RAN-8
109 Bearing Retainer Washer 5R-80 • 119 Seal Support
• 110 Cylinder Dowel R0A1-98 for K, L or N ratio 5RAK5
† • 111 Rear End Plate Gasket 5RLK-739 †• 120 Seal 182A53-610
• 112 Ring Gear 121 Grease Shield 5R-701
for K ratio (40 teeth) 5RAK-406A 122 Spindle Bearing R1-24A
for L ratio (42 teeth) 5RAL-406A • 123 Spindle Planet Gear (3)
for N ratio (42 teeth) 5RAN-406B for K ratio (15 teeth) 5RAK-10A
• 113 Rotor Pinion Spacer for L ratio (17 teeth) 5RAL-10B
for N ratio 5RAN-18 for N ratio (14 teeth) 5RAN-10A
• 114 Rotor Pinion 124 Clutch Coupling Nut 5R-27
for N ratio (15 teeth) 5RAN-17 * Grease Gun R000A2-228
• 115 Gear Head Assembly * Nose Piece Spanner Wrench MR-453
for N ratio 5RAN-A216

* Not illustrated.
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each
part indicated by a bullet (•) for every four tools in service.
† Indicates Tune-up Kit part.

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Series 5 Adjustable Clutch Attachment - Parts List
For Models For Models
Item Part Description
Ending in C1 Ending in C3
Adjustable Clutch Attachment
with Light Clutch Spring 5C1L 5C3L
with Heavy Clutch Spring 5C1 5C3
201 Clutch Housing Assembly 5C1-A580 5C1-A580
202 Coupling Nut Retainer 5C1-29 5C1-29
203 Adjusting Hole Cover 5C1-415 5C1-415
204 Housing Nose Cap Assembly ----- 5C3-A400
205 Nose Piece 5C1-400 -----
206 Finder Retaining Spring ----- 102A60-628
• 206 Clutch Driver 5C1-581 5C1-581
• 207 Clutch Driver Retainer 12E-6 12E-6
Bit Holder Assembly
with Light Clutch Spring 5C1-AL586 5C3-AL586
with Heavy Clutch Spring 5C1-AH586 5C3-AH586
208 Bit Holder 5C1-586 5C3-B586
208A Bit Retaining Spring ----- 102A60-241
• 208B Bit Retaining Ball ----- AV1-255
• 209 Front Clutch Jaw 5C1-589A 5C1-589A
• 210 Clutch Ball (24) RX1-629 RX1-629
• 211 Clutch Ball Spacer 5C1-401A 5C1-401A
• 212 Clutch Spring Seat (2) 5C1-627 5C1-627
212A Spring Seat Bearing 5C1-105 5C1-105
213 Clutch Spring
Heavy (Green) 5C1-H583 5C1-H583
Light (Black) 5C1-L583 5C1-L583
214 Clutch Adjusting Nut 5C1-582A 5C1-582A
215 Adjusting Nut Lock 5C1-588 5C1-588
• 216 Bit Holder Stop 5C1-729 5C1-729
• 217 Bit Retaining Ball RX1-629 -----
• 219 Bit Retaining Sleeve 5C1-930-4 -----
220 Finder Spring ----- 102A60-242
• 221 Retaining Sleeve Spring 5C1-931-4 -----
• 221A Sleeve Spring Retainer 5C1-853 -----
# 222 Disengaging Plunger 5C1-584A 5C1-584A
# 223 Plunger Spring 5C1-626A 5C1-626A
•224 Bit Retaining Sleeve Stop 5C1-729 -----
* Clutch Adjusting Key 5C1-416 5C1-416
* Bit Guide ----- 5RA-69

* Not illustrated.
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each
part indicated by a bullet (•) for every four tools in service.
# Refer to IMPROVED DISENGAGING PLUNGER AND SPRING.

16574576_ed3 
Improved Disengaging Plunger and Spring
The Adjustable Clutch Attachments have been revised to incorporate a new style Disengaging Plunger (222) and Plunger Spring (223). The new
style parts in combination can be used to replace the old style. Parts are easily identified by the following descriptions.

Part Old Style New Style

Length– 1–5/l6” (33 mm) Coils– 15 Diameter
Spring Length– 2” (50 mm) Coils– 20 Diameter of end coils smaller than others
end of coils larger than others

Plunger Overall Length– 1–3/8” (35 mm) Overall Length – 2–5/16” (59 mm)

Note that the position of the new style parts is transposed in comparison with the old. When assembling, insert the small diameter section of
the Plunger through the bore of the Spring, then insert the Plunger, large end first, into the bore of the Bit Holder (208).

Series 5 Direct Drive Attachment - Parts List

Item Part Description Part Number Item Part Description Part Number
Direct Drive Attachment 5D1 403 Disengaging Plunger 5P1-584
303 Bit Holder 5D1-786-4 404 Plunger Spring 5P1-626
• 304 Bit Retaining Ball RX1-629 • 405 Front Jaw Retainer N44-6
305 Clutch Housing 5P1-580 • 406 Front Jaw (11 tooth spline) 5P1-587
306 Bit Retaining Sleeve 5C1-930-4 407 Bit Holder 5P1-586
• 307 Retaining Sleeve Spring 5C1-931-4 • 408 Bit Retaining Ball RX1-629
• 308 Sleeve Spring Retainer 5C1-853 409 Clutch Housing 5P1-580
Positive Jaw Clutch Attachment 5P1 410 Bit Retaining Sleeve 5C1-930-4
• 401 Clutch Driver (10 tooth spline) 5P1-581 • 411 Retaining Sleeve Spring 5C1-931-4
402 Clutch Driver Retainer 12E-6 • 412 Sleeve Spring Retainer 5C1-853

• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each
part indicated by a bullet (•) for every four tools in service.

Parts and Maintenance

When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so that
they can be recycled.
Tool repair and maintenance should only be carried out by an authorized Service Center.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Related Documentation
For additional information refer to:
Product Safety Information Manual 04585006.
Product Information Manual 16575268, 80167281.
Maintenance Information Manual 16575268.
Manuals can be downloaded from ingersollrandproducts.com

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Notes:
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© 2014 Ingersoll Rand