What Is Process Costing

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KADUNA STATE UNIVERSITY

FACULTY OF SOCIAL MANAGEMENT SCIENCES


DEPARTMENT OF ACCOUNTING

PGD IN ACCOUNTING

COURSE CODE: PDA711


COURSE TITLE:
COST AND MANAGEMENT ACCOUNTING

ASSIGNMENT

BY

IBRAHIM SULEIMAN TSADU


KASU/PGD/ACC/20/0018

QUESTION:

Discuss process Costing & Absorption costing with clear examples and
distinctive features of each process and absorption with adequate reference.

JANUARY, 2021

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What is Process Costing?

Process costing is method of costing wherein the products go through two


or more processes and the costs are assigned/charged to individual
processes or operations which is averaged over the number of units
produced during the said period. It is used commonly in manufacturing
units like paper, steel, soaps, medicines, vegetable oils, paints, rubber,
chemical, etc. use this method widely.

A product may be manufactured through one process or more than one


processes. In case two or more processes are involved in manufacturing
one finished product, the question arises is “which process has consumed
the expense?” The answer lies within process costing. It helps identify the
specific cost assigned to each process. It enables the management for
further decision making.

Types of Process Costing

Weighted Average Method of Process Costing

Here the actual cost is divided by the weighted average of products


produced during the year. This calculation is simple as compared to any
other method. A weighted average of units means the summation of the
product of the rate and quantity of each item.

Standard Cost

Here the actual cost of units is not considered; instead, it follows


a standard costing method. Standard cost assumes the cost of certain
materials as per management estimate. Any difference in standard &
actual costs is recorded separately under variance account.

First-In-First-Out

This method assigns the expense of first inputs to the processes in the
order of production. It does not precisely identify as to which a lot of raw
material is taken for production and its procurement rate.

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Steps of Process Costing

Step#1 – Record of Inventory

This step involves the identification of inventory at the end of each


process. The organisation can identify such inventory either by physically
counting the units or through a software inbuilt in the manufacturing
process. The costs of inventory under each process are also identified at
this change.

Step #2 – Conversion of Work in Process Inventory

Apply the percentage of completion to the units which are under any


process & not yet completed the production. Say 80,000 units of soaps
are under process & these are 60% completed. Then the equivalent
completed units are 80,000*60% i.e. 48,000 units.

Step #3 – Calculation of Inventory Costs

Here, the organisation calculates the direct cost and indirect


costs incurred by the plant in the production phase. These costs are
accumulated from the first process to the last process. The said is then
bifurcated into an inventory of complete products & inventory of products
which are under process.

Step #4 – Calculation of Per-Unit Cost of Inventory

We calculate this by dividing the total cost by equivalent completed units


in the production phase. The cost per unit calculated here reflects the cost
of only completed units. The basis of equivalent units can be the weighted
average, standard cost or first-in-first-out inventory method.

Step #5 – Allocation of Costs

The per-unit costs are then split according to the number of units
completed & units which are under process.

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Examples of Process Costing

The entity has provided the following information & wants to calculate the
cost involved in each manufacturing step. Also, it intends to calculate the
value of closing inventory.

Solution:

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Features

 Each plant is divided into several processes/centres. Each such


division is a stage of production or process. Thus, we first clearly
identify the cost centres.
 Direct & indirect costs assigned and accumulated to each process in
the factory.
 The output of one process may become input for another process.
 The finished products are identical & cannot be easily distinguished
unless batch coding is done.
 The production process is continuous for all days in the year except
regular breakdown hours required during the year for maintenance
of the machinery.

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 The total cost of production is divided among each process on a
suitable basis.
 The company requires to keep records for each production process,
such as units or costs introduced in each process and passed on to
the next stage of production.
 The production may result in joint-products or by-products.

Conclusion

Process cost allows an organisation to assigns the cost to different steps


in the production phase. It helps management in decision making. The
organisation can use this method to identify the relevant costs (i.e. direct
and indirect costs) for each process and no abnormal expenses are
charged to any process.

Absorption Costing

Definition:

Absorption costing is linking all production costs to the cost unit to


calculate a full cost per unit of inventories. This costing method treats all
production costs as costs of the product regardless of fixed cost or
variance cost. It is sometimes called the full costing method because it
includes all costs to get a cost unit. Those costs include direct costs,
variable overhead costs, and fixed overhead costs.

This article will discuss not only the definition of absorption costing, but
we will also discuss the formula, calculation, example, advantages, and
disadvantages.

To get a better understanding, we start with the normal selling price


method. To get the selling price, we come up with the formula like:

Cost + Profit = Selling Price

And the cost can be determined in many ways such as:

 Production cost + Non Production Cost = Total Cost

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 Direct Cost + Indirect Cost = Total Cost

 Prime Cost + Overhead = Total Cost

 Fixed Cost + Variable Cost = Total Cost

 Price ( Rate) * Quantity = Total Cost

Now, let see the formula of absorption costing,

Absorption Costing Formula:

In absorption costing,

Unit Costs of Product = Direct Cost + Production Overhead Cost

 Direct Cost = Direct Material + Direct Labor

 Production Overhead Cost = Variable Manufacturing Overhead +


Fixed Manufacturing Overhead.

Maybe calculating the Production Overhead Cost is the most difficult part
of the absorption costing method. The following is the step-by-step
calculation and explanation of absorbed overhead in applying to
Absorption Costing.

Advantages:

Absorption costing is normally used in the production industry here it


helps the company to calculate the cost of products so that they could
better calculate the price as well as control the costs of products.

As long as the company could correctly and accurately calculate the cost,
there is a high chance that the company could make the correct pricing
for its products. This is the best competitive advantage for most of the
company.

Here are the key advantages of absorption costing that you should know:

 Absorption costing is the costing method that allows or compliant


with most of the accounting standards. These include US GAAP and

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IFRS. As we all know, we need to make sure that the costing
methods that we are using to calculate or measure the unit cost of
inventories are per standards. Otherwise, we will have a problem
with the valuation of inventories and subsequently affect the audit
report’s opinion on our company’s financial statements.

 Absorption costing recognizes all of the production-related costs


incurred in the productions costs. As you might note above, the
fixed overhead costs are also included in calculating absorption
costing. This helps the company ensure that all of the production-
related costs incurred during the productions process are included in
the unit cost of inventories.

 It also disregards the administrative cost when calculating the unit


cost so that any cost incurred during the period. Still, it does not
relate to production is not included in the calculation. So the
company could avoid costing or overpricing its inventories or
products.

Disadvantages:

Besides the advantages that we have discussed above, there is also has a
certain drawback of absorption costing that we should be aware of. Now,
let discuss the key disadvantages of absorption costing:

 It might not be the best method when it comes to decision-making


if the company use absorption costing. As you might see from the
above formula, let us explain fixed manufacturing overhead to
calculate the cost per unit of inventories. Certain fixed overhead
costs like factory rental are still incurred even though there are no
productions and the highest rental costs. There is no production in
some cases, but the fixed overhead costs are incurred, then the unit
cost could be overstated. This leads to over costing of inventories
and overpricing of the products.

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 Following the above point, when fixed overhead costs overstate the
unit costs of inventory, It might overstate the Inventories amount
that records in the balance sheet at the end of the period or year.
Then, the significant adjustment might need to be performed to
reduce inventories’ value to their net realizable value. The
company’s profit might also be overstated by the amount of fixed
overhead costs allocated to inventories, but those inventories are
still not selling yet.

Example of Absorption Costing

Company A is a manufacturer and seller of a single product. In 2016, the


company reported the following costs:

Variable costs per unit:

 Direct materials cost: $25

 Direct labor cost: $20

 Variable manufacturing overhead cost: $10

 Variable selling and administrative cost: $5

Fixed costs:

 Fixed manufacturing overhead of $300,000

 Fixed selling and administrative of $200,000

Over the year, the company sold 50,000 units and produced 60,000 units,
with a unit selling price of $100 per unit.

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Using the absorption method of costing, the unit product cost is calculated
as follows:

Direct materials + Direct labor + Variable overhead + Fixed


manufacturing overhead allocated = $25 + $20 + $10 + $300,000 /
60,000 units = $60 unit product cost under absorption costing

Recall that selling and administrative costs (fixed and variable) are
considered period costs and are expensed in the period occurred. Those
costs are not included in the product costs.

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References

Dennis C. Zane & Daddy Octa (2009,2000,1992). Modern Cost


Management and Analysis 3rd Ed. Barron's Education Series, Inc.
ISBN 978-0-7641-4103-4.
Bhabatosh Banerjee. Cost Accounting Theory And Practice 12Th Ed.
Garrison, Ray H; Noreen, Eric W; Brewer, Peter C (2012). Managerial
Accounting (14th ed.). McGraw-Hill.
Burgstahler, D., Horngren, C., Schatzberg, J., Stratton, W., & Sundem, G.
(2008). Introduction to Management Accounting, 14th ed. Upper
Saddle River: Prentice Hall. Chapters 4 & 13.
Drury, C. (2008). Management and Cost Accounting, 7th ed. London:
South‐Western Cengage Learning. Chapters 7 & 10.
Horngren, C. T., Datar, S. M., Foster, G., Raian, M. & Ittner, C. (2009).
Cost Accounting: A Managerial Emphasis, 13th ed. Upper Saddle
River: Prentice Hall. Chapters 5 & 9.
Lucey, T. (2009). Costing, 7th ed. London: South‐Western Cengage
Learning. Chapter 19.

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