HYDRAULIC DIVISION F100 SERIES

F100 SERIES
In line high pressure filters
elements according to DIN 24550

Inline filters for operating pressure up to 100 bar, flow rate up to 400 l/min.

Available with or without bypass, indicator port is a standard option to fit a

visual or electrical differential indicator.

TECHNICAL INFORMATION
HOUSING tested according to NFPA T3.10.5.1 , ISO3968

HYDRAULIC SYMBOL:

PRESSURE: Max operating: F100 XD040-063-100 100 bar

F100 XD160-250-400 80 bar

Burst: F100 XD040-063-100 300 bar

F100 XD160-250-400 200 bar

CONNECTION PORTS: G 1/2”÷1 1/2”

MATERIALS: Head: aluminium alloy

Bowl: aluminium alloy
Seal: NBR (FKM on request)

BYPASS: No by-pass or 6 bar setting

ELEMENT type DIN 24550, tested according to ISO 2941, 2942, 2943, 3968, 16889, 23181

FILTER MEDIA: Inorganic microfiber: G03 - G06 - G10 - G15 - G25

Paper: C10

DIFFERENTIAL COLLAPSE PRESSURE: 21 bar or 210 bar

OPERATING TEMPERATURE RANGE: -25°C +100°C

FLUID COMPATIBILITY: Full with HH-HL-HM-HV (acc. To ISO 2943).

For use with other fluid please contact Filtrec Customer Service
([email protected]).

F100 SERIES 1/8

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OVERALL DIMENSIONS

Identification label
L1

B1
A

H2
H1
R
D1 element removal

F100-XD160/250/400
4+1 HOLES
3 HOLES
Ø F x Depth
Ø F x Depth
B3

B3
B2
B2

= =
B4 Indicator port
= =
Indicator port
B4

NOMINAL SIZE

MODEL A B1 B2 B3 B4 D1 F H1 H2 L1 R WEIGHT

F100-XD040 G 1/2” 183 1,45 Kg

F100-XD063 G 3/4” 25 27,5 65 253 95 90 110 1,55 Kg
F100-XD100 G 1” 332 1,8 Kg
25 60,6 M10x15
F100-XD160 289 3,7 Kg
G 1 1/4”
F100-XD250 40 55 110 361 129 140 130 4,4 Kg
G 1 1/2”
F100-XD400 514 5,6 Kg

F100 SERIES 2/8

 HYDRAULIC DIVISION F100 SERIES

ORDERING INFORMATION

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

F100 XD 100 G10 A B B3 D W E05

SPARE ELEMENT XD 100 G10 A

1. FILTER SERIES F100

2. FILTER ELEMENT SERIES XD
3. FILTER SIZE 040-063-100
160-250-400
4. FILTER MEDIA 000 no element
G03 glassfiber ß4,5µm(c) > 1.000
G06 glassfiber ß7µm(c) > 1.000
G10 glassfiber ß12µm(c) > 1.000
G15 glassfiber ß18µm(c) > 1.000
G25 glassfiber ß22µm(c) > 1.000
C10 paper ß10µm(c) > 2 only for Dp 21 bar

5. ELEMENT COLLPASE A 21 bar

B 210 bar recommended with no by-pass option

6. SEALS B NBR
V FKM
7. CONNECTIONS B3 G 1/2”
For different thread options please check B4 G 3/4” for sizes 040-063-100
availability with Filtrec Customer Service.
B5 G 1”
B6 G 1 1/4” for sizes 160-250-400
B7 G 1 1/2”
8. BYPASS VALVE 0 no by-pass
D 6 bar

9. INDICATOR PORT OPTION S with metal plug

W with plastic plug when using an indicator

10. INDICATOR 000 no indicator

V05 differential visual 5 bar
E05 differential electrical 5 bar
V08 differential visual 8 bar
no bypass version only
E08 differential electrical 8 bar

ACCESSORIES LC24 LED connector

The accessories must be ordered
separately

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PRESSURE DROP (∆p) INFORMATION FOR FILTER SIZING

The total Delta P through a filter assembly is given from Housing ∆p + Element ∆p.
This ideally should not exceed 1,0 bar and should never exceed 1/3 of the set value of the by-pass valve.
N.B. All the reported data have been obtained at our laboratory, according to specification ISO3968 with
mineral oil having 32 cSt viscosity and density 0,875 Kg/dm 3.

HOUSING PRESSURE DROP

The housing ∆p is given by the curve of the considered model and port, in correspondence of the flow rate value.

F100 XD040-063-100 F100 XD160-250-400

∆p (bar)

∆p (bar)

Flow rate (l/min) Flow rate (l/min)

ELEMENT PRESSURE DROP (filter elements 21 bar collapse)

The element ∆p (bar) is given by the flow rate (l/min) multiplied by the factor in the table here below correspon-
ding to the selected media and divided by 1000.
If the oil has a viscosity Vx different than 32 cSt a corrective factor Vx/32 must be applied.
Example: 80 l/min with XD063G25A and oil viscosity 46 cSt > 80 x 4,62/1000 x 46/32 = 0,53 bar

G03A G06A G10A G15A G25A C10A

XD040 22,00 15,00 8,75 7,50 6,25 5,00
XD063 16,15 10,00 6,15 5,38 4,62 3,85
XD100 12,00 6,50 4,00 3,50 3,00 2,00
XD160 7,81 4,96 2,92 2,04 1,66 0,94
XD250 5,20 2,90 1,86 1,01 0,96 0,58
XD400 3,25 1,69 1,24 0,71 0,64 0,36

EXAMPLE OF TOTAL ∆p CALCULATION

F100XD063G25ABB5DWV05 with 80 l/min and oil 46 cSt:
Housing ∆p 0,3 bar + element Dp 0,53 bar (80 x 4,62/1000 x 46/32) = total assembly ∆p 0,83 bar

F100 SERIES 4/8

 HYDRAULIC DIVISION F100 SERIES

ELEMENT PRESSURE DROP (filter elements 210 bar collapse)

The element ∆p (bar) is given by the flow rate (l/min) multiplied by the factor in the table here below
corresponding to the selected media and divided by 1000.
If the oil has a viscosity Vx different than 32 cSt a corrective factor Vx/32 must be applied.
Example: 80 l/min with XD100G25B and oil viscosity 46 cSt > 80 x 5,5/1000 x 46/32 = 0,63 bar

G03B G06B G10B G15B G25B

XD040 34,97 25,00 16,25 13,75 11,25
XD063 29,23 18,46 11,54 9,62 7,69
XD100 19,00 11,50 7,50 6,50 5,50
XD160 8,13 5,00 3,75 3,13 2,50
XD250 5,40 3,40 2,80 2,40 2,00
XD400 3,38 2,16 1,75 1,44 1,13

EXAMPLE OF TOTAL ∆p CALCULATION

F100XD100G25BBB5DWV08 with 80 l/min and oil 46 cSt :
Housing ∆p 0,3 bar + element Dp 0,63 bar (80 x 5,5/1000 x 46/32) = total assembly ∆p 0,93 bar

BYPASS VALVE PRESSURE DROP

The bypass valve ∆p is given by the curve of the considered model and setting, in correspondence of the flow rate
value.

F100 XD040-063-100 F100 XD160-250-400

∆p (bar)

∆p (bar)

Flow rate (l/min) Flow rate (l/min)

N.B. All the reported data have been obtained at our laboratory, according to specification ISO3968 with mineral oil
having 32 cSt viscosity and density 0,875 Kg/dm3.

F100 SERIES 5/8

 HYDRAULIC DIVISION F100 SERIES

USER TIPS INSTALLATION

3 1. the IN and OUT ports must be connected to the

3 3
3 1 FILTER HEAD hoses in the correct flow direction (an arrow
4
shows on the filter head (1)
2 2 INDICATOR PORT 2. the filter housing should be preferably mounted
8 with the bowl (6) downward
3 FIXING HOLES
1
7 3. secure to the frame the filter head (1) using the
4 BY- PASS VALVE threaded fixing holes (3)
4. verify that no tension is present on the filter after
5 FILTER ELEMENT mounting
5. enough space must be available for filter
5 6 FILTER BOWL element replacement
6. the visual clogging indicator must be in a easily
7 SEAL KIT viewable position
7. when a electrical indicator is used, make sure
8 IDENTIFICATION LABEL that it is properly wired
6
8. never run the system with no filter element fitted
9. keep in stock a spare FILTREC filter element for
timely replacement when required

OPERATION

1. the filter must work within the operating

INDICATOR TIGHTENING TORQUE conditions of pressure, temperature and
V05/E05/V08/E08 50 Nm compatibility given in the first page of this data
sheet
2. the filter element must be replaced as soon as
the clogging indicator signals at working
SPARE SEAL KIT PART NUMBER temperature (in cold start conditions, oil
temperature lower than 30°C, a false alarm can
NBR FKM be given due to oil viscosity)
F100 XD040-063-100 06.021.00090 06.021.00135 3. If no clogging indicator is mounted, replace the
element according to the system manufacturer’s
F100 XD160-250-400 06.021.00096 06.021.00114 recommendations

MAINTENANCE
1. make sure that the system is switched off and
there is no residual pressure in the filter
2. unscrew the bowl (6) by turning it anti-clockwise
and remove it
3. remove the dirty element (5)
4. fit a new FILTREC element (5), verifying the part
WARNING number, particularly concerning the micron
rating; open its plastic protection on the open
Make sure that Personal Protective Equipment (PPE) is end side and insert it onto the spigot in the filter
worn during installation and maintenance operation. head, then remove completely the plastic
protection
5. clean carefully the bowl; check the O-rings (7)
conditions and replace if necessary
DISPOSAL OF FILTER ELEMENT 6. lubricate the bowl's thread (6) and screw it by
hand in the filter head (1) by turning it
The used filter elements and the filter parts dirty of oil clockwise
are classified as “Dangerous waste material”: they 7. screw in the bowl to stop
must be disposed according to the local laws by 8. the used filter elements cannot be cleaned
authorized Companies. and re-used

F100 SERIES 6/8

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CT52-rev.00-05/20

F100 SERIES 8/8 Technical information may change without notice