Design of Timber Concrete Composite Structures
Design of Timber Concrete Composite Structures
composite structures
Editors:
Alfredo Dias, Jörg Schänzlin and Philipp Dietsch
Design of timber-concrete
composite structures
A state-of-the-art report by
COST Action FP1402 / WG 4
Editors:
Alfredo Dias, Jörg Schänzlin, Philipp Dietsch
This publication is based upon work from COST Action FP1402, supported by
COST (European Cooperation in Science and Technology).
Neither the COST Office nor any person acting on its behalf is responsible for the
use which might be made of the information contained in this publication. The
COST Office is not responsible for the external websites referred to in this publica-
tion.
The aim of this document is to report the state of the art in terms of research and
practice of Timber-Concrete Composite (TCC) systems, in order to summarize the
existing knowledge in the single countries and to develop a common understanding
of the design of TCC.
This report was made within the framework of WG4-Hybrid Structures within
COST Action FP1402. It intends to reflect the information and studies available
around the world, but especially in Europe through the active contribution and par-
ticipation of experts from various countries involved in this Action.
This state-of-the-art report reflects parts of the work and the discussions within in
WG4 and will cover the relevant issues, such as
Input values
Connection
Evaluation of forces in the short and long term
Design examples
Methods for the evaluation of forces
However time is passing by, new developments will take place and new questions
will be asked and solved, so this report can only present the current state of the art.
17
Figure 1: Load transfer of a reinforced concrete slab (left) and a timber-concrete
composite slab (right)
Although timber has a lower strength and a lower stiffness than the steel reinforce-
ment, it counterbalances these disadvantages by the increased area of the timber
cross section compared to the reinforcement. Additionally the bending stiffness and
the moment capacity of the timber cross section can be activated, since the section
modulus and the bending stiffness of the timber cross section are higher than those
of the bars of the reinforcement.
In order to benefit from these advantages of timber-concrete-composite slabs, a lot
of research work has been done in the last 100 years (see among others [Holsche-
macher et al., 2013], [Yeoh et al., 2011], [Rautenstrauch, 2004] and [Postulka,
1998]). In the beginning the replacement of reinforcement in concrete slabs was the
main objective for the development of timber concrete composite slabs. In Germa-
ny, Paul Müller received the first patent on "Decke aus hochkant stehenden
Holzbohlen oder Holzbrettern und Betondeckschicht" (slab made of upright timber
boards and concrete topping) in 1922. In 1939 Otto Schaub patented a system
"Verbunddecke aus Holzrippen und Betonplatte" (composite slab of wooden rips
and concrete slab), which connected timber with concrete by z-shaped or H-shaped
steel elements (see Figure 2).
18
Figure 2: Patented connector between timber and concrete by Otto Schaub in 1939
(see [Holschemacher et al., 2013])
Apart from these patented systems other systems were developed as e.g. the Sperle-
Decke, which consist of ribs, between which bricks are installed. The ribs are real-
ized as timber-concrete composite systems (see Figure 3).
19
Besides these developments a lot of research in the field of timber-concrete-
composite was done in the USA, focusing on short and medium span bridges (see
[Holschemacher et al., 2013]).
Besides saving on reinforcement, the strengthening of existing timber slabs was an
incentive for the further development of timber-concrete composite structures. In
Germany after the re-unification a lot of research work has been done in order to
upgrade existing timber slabs to the current requirements, without any severe modi-
fication of the often heritage buildings (see [Holschemacher et al., 2013]). These
developments also influenced the design and the realization of new buildings so the
interest in using timber-concrete-composite and the advantages mentioned above
grew.
At the moment different countries have different approaches for the design of tim-
ber concrete composite systems. In some countries the application is only possible
with technical approvals, in other countries the designer decides whether a system
can be used or not. Therefore different experiences are attained in each country, and
different research works are performed.
With this document developed within COST FP 1402 WG 4 these different devel-
opments are collected and summarized, focusing on
Input values
Connection
Evaluation of forces in the short and long term
Design examples
Methods for the evaluation of forces
20
2. Input values
2.1 General
In order to design timber-concrete-composite systems the appropriate input values
have to been chosen. The input values can be divided into following groups
Dimensions
Material properties
Loads
2.2 Dimensions
In the evaluation of forces, the cross sectional dimensions and bending stiffness
influence the internal forces. However no significant differences between the “nor-
mal” design of pure timber or pure concrete structures compared to timber-
concrete-composite systems exist. Therefore the common practice using the nomi-
nal cross section dimensions are used for the design.
2.3 Material properties
In order to evaluate the internal forces, the material properties namely modulus of
elasticity, (in some methods) the shear modulus and the stiffness of the connection
influence the stress distribution. Since the “real” stresses and the “real” deformation
should be evaluated, it is recommended to use the mean values of the material
properties and not the modified modulus of elasticity e.g. by the partial material
safety factor as it can be deducted from [EN 1995-1-1] Cl. 2.2.2, since the internal
forces in the timber-concrete-composite cross section depend on the stiffness of the
components. It has to be mentioned, that there are no studies available, discussing
the influence of the variability of the Modulus of Elasticity on the internal forces,
since e.g. overestimating the MoE of concrete leads to an underestimation of the
internal forces in the timber cross section.
2.4 Loads
2.4.1 External loads
The loads due to dead loads and due to live loads have to be considered in the de-
sign. The values are given in [EN 1991-1-1] and can be applied for the design of
the structure. It is recommended to split between the (quasi) permanent and the
short term loads in order to apply these loads in the short term as well as in the long
term analysis, if the duration of the load is long enough to lead to creep defor-
mations.
Although the external loads such as dead loads and / or live loads are the same as in
pure timber or pure concrete structures, the process of erection may influence the
loads as well as the load distribution.
Load distribution in the cross section: The loads are applied according to the
erection process. Following situations have to be studied within the model-
21
ling of the erection process, which are superimposed in the evaluation of
forces:
o Step 1: Installation of the timber cross section and the formwork
Remark: The uplift force represents the reduction of the dead load due
to hardening of the concrete and the loss of water. The superposition
of the loads in step 2 and step 3 leads to the dead load of the hardened
concrete.
There might be some additional load cases during the erection process e.g.
single point loads or locally increased loads of concrete due to the casting
process. These load cases have to be considered in the design of the timber
cross section. However the additional loads due to pouring of the concrete
locally only have an effect during the erection process, since the concrete is
levelled before hardening.
22
In order to model the erection process at least four situations have to be su-
perimposed considering the stiffness of the concrete in every situation (see
Table 1).
As a result the internal forces have to be determined with respect to the erection
process. This can be done by applying the changes of the loads from step to step
and by superimposing the single states.
For the example shown in the steps 1 to 4 the internal forces develop in principle
according to the following steps:
Step 1 – installation: The bending moment in the timber cross section is
caused by the dead load of the timber element. The props act as support of
the beam. The normal force is equal to 0, since in this example no external
normal force exists.
23
dead load is transferred by the timber only. Since the wet concrete is poured
on the structure, an increased dead load (normally concrete = 26kN/m³) con-
sidering the additional water in the concrete is applied on the system.
The bending moment at the end of this stage is the sum of the bending mo-
ments in step 1 and 2. The normal force in the timber as well as in the con-
crete and the bending moment in the concrete are equal to 0, since the con-
crete does not have any significant stiffness in order to attract the forces.
24
Bending moment in timber
25
Bending moment in concrete
26
Normal force in timber and concrete, resp.
28
Based on these climates different dimensions of timber-concrete-composite cross
sections have been evaluated (see [Tononi and Usardi, 2010] and [Fragiacomo and
Schänzlin, 2013]), leading to the moisture variations in the timber cross section in
outdoor climate (e.g. bridges) given in Table 2.
Table 2: Values of the yearly variation of timber moisture content averaged over the
timber cross-section, mc = mcmax-mcmin, in percentage (%) (see among others
[Dias et al., 2018])
Minimum of the
width, or twice
Climatic region the depth of the
timber cross‐
section (mm)
Initials Climate Cities (examples) 38 125 300
Madrid, Salamanca, Alba‐
BSK Cold semi‐arid 13,0 7,5 2,5
cete
Warm Medi‐ Lisbon, Cagliari, Palermo,
CSA 8,0 4,0 1,0
terranean Athens
Temperate Potenza, Marsilia, Coruna,
CSB 9,0 6,0 2,5
Mediterranean Porto
Zagreb, Milano, Bologna,
CFA Warm oceanic 11,5 7,0 2,5
Foggia
Temperate
CFB Stuttgart, Paris, London 15,0 9,0 3,0
oceanic
Warm conti‐
DFA Kosice, Odessa, Zaporozhe 9,0 6,0 2,0
nental
Temperate
continental – Moscow, Minsk, Vilnius,
DFB.1 12,0 6,0 2,0
Northern re‐ Kiev
gion
Temperate
continental – Warsaw, Berlin, Munich,
DFB.2 15,5 9,0 3,5
Southern re‐ Prague
gion
Temperate
Helsinki, Stockholm,
continental –
DFB.3 Goteborg, Saint Peters‐ 13,5 7,5 2,5
Maritime re‐
burg, Riga
gion
DFC.1 Cool continen‐ 17,5 11,5 4,0
Rovaniemi, Inari, Lulea,
tal – Northern
29
Minimum of the
width, or twice
Climatic region the depth of the
timber cross‐
section (mm)
Initials Climate Cities (examples) 38 125 300
region Tromsø
Cool continen‐
Tampere, Kuopio, Öster‐
DFC.2 tal – Southern 17,5 12,0 4,0
sund, Ringsaker
region
Tundra conti‐ Chambery, Zurich, Sofia,
ET 17,5 5,0 2,5
nental Gloppen
For timber cross‐sections in TCC structures of different widths, linear interpola‐
tion may be used.
For indoor climate or the climate in sheltered surrounding conditions a rough ap-
proximation of the expected moisture content depending on the use of the building
is given in [DIN 1052:1988] (see Table 3).
Table 3: Values of the equilibrium moisture content and the expected variation
according to [DIN 1052:1988] (extract)
expected equilibrium
moisture content
indoor heated 9+3
indoor unheated 12 + 3
outdoor, protected 15 + 3
For the loads caused by temperature as well as by moisture variation the partial
safety factors are assumed to 1.35. The partial safety factor for the stresses caused
by temperature is given by the standard [EN 1990], whereas the partial safety factor
for the moisture induced stresses bases on engineering judgement.
Concerning shrinkage of the concrete, [EN 1992-1-1] gives a method to determine
the shrinkage value. However the values provided in this standard are mean values
(see [DIN EN 1992-1-1, NA]), since the original target is to evaluate the crack
width and the losses in the pre-stressing of concrete. Both limits ensure the durabil-
ity of the reinforcement.
In timber concrete-composite structures shrinkage of concrete affects stresses.
Shrinkage of concrete leads to a reduction of the normal force in the components
30
and an increase of the bending moment in the timber as well as in the concrete
cross section. Since the utilization of the cross section is determined by the sum of
the utilization of the single parts
, , ,
1.0 (1)
, , ,
and the strength in bending , is higher than the tensile strength , , , the final
utilization of the cross section does not necessarily increase if the bending mo-
ment increases due to shrinkage of concrete. In this case, the normal force in the
timber cross section decreases, when the bending moment increases, since the ex-
ternal bending moment is constant over time
⋅ ⋅ (2)
8
In a first attempt this influence is studied by comparing different systems. Within
this comparison, the ratio between the height of the concrete cross section and the
height of the timber cross section is chosen. By means of a numerical solving pro-
cess the width of the concrete cross section is evaluated, targeting the increase of
the utilization. The results of this evaluation are shown in Figure 5 (see also
[Schänzlin, 2017]). As can be seen, the utilization of the strength in massive tim-
ber-concrete-composite slabs is hardly influenced by the shrinkage of the concrete,
whereas in T-shaped timber-concrete-composite elements shrinkage influences the
stress utilization.
Figure 5: Influence of shrinkage on the total utilization of the cross section (see
[Schänzlin, 2017])
31
In [EN 1992-1-1] shrinkage values are given; however the values provided are the
mean values. [DIN EN 1992-1-1, NA] states that the shrinkage values given in [EN
1992-1-1] are the mean value and the coefficient of variation of about 30% has to
be considered in the evaluation. [JCSS, 2001] states that shrinkage of concrete can
be modelled by means of the log-normal-distribution.
In [Kerler, 2016] a first attempt is given to determine the partial safety factor of
concrete. Within this study the reliability index of a timber concrete composite
system without shrinkage is determined. In the next step the cross section dimen-
sion is modified in order to achieve the same reliability index when considering
shrinkage in the evaluation.
The partial safety factor is determined, assuming that in case of shrinkage of con-
crete the same utilization is achieved as in the case without shrinkage. As a result,
different partial safety-factors are evaluated, leading to the conclusion, that due to
the variability of the parameters a partial safety factor of 1.5 for shrinkage of con-
crete could be recommended (see Figure 6).
The advantage of a partial safety factor of 1.5 for shrinkage is, that the designer is
used to this value; however there are situations where higher partial safety factors
are required. Unfortunately no extensive studies discussing this issue are available.
32
3. Connection
3.1 Connection types
3.1.1 Introduction
The connection system is a critical component in the conception, design and per-
formance of TCC systems. Due to the indeterminate nature of these systems it
affects the stress distribution and the deformations, consequently the whole de-
sign. In principle, from the mechanical performance point of view, the ideal
connection should be: i) strong enough to transmit the shear forces developed at
the interface, ii) stiff enough to transmit the load with a limited slip at the inter-
face, iii) ductile enough to allow full load distribution and avoid failure on the
fasteners. Additionally, other variables need to be taken into account such as the
connection cost, feasibility in practice or complexity.
The connection systems available only fulfil part of the mechanical performance
parameters listed for an ideal connection. This is particularly the case regarding
the stiffness, since the connection slip will not be negligible for most of the TCC
systems. This flexibility affects not only the connection design but also the
whole system analysis once the interface slip needs to be taken into account and
simple models such as the transformed section method are not valid. Conse-
quently, the choice of a particular type of connection will significantly influence
the overall behaviour of the composite system, being a critical component that
must be carefully conceived and designed.
Due to this aspect, many research works have been performed from the early
ages of use of the TCC systems, addressing many aspects related to connections
(see [Richart and Williams, 1943] and [Baldock and McCullough, 1941]).
The TCC systems can be seen as a natural development of the timber systems. It
was originally focused on high load bearing structures and motivated by the
lower cost, higher short and long term performance and scarcity of steel during
the two world wars (see [McCullough, 1934]). Consequently many connection
systems are based on timber-timber connections (see [Richart and Williams,
1943]). Most of these connection systems use steel fasteners such as screws,
nails or dowels, (see [McCullough, 1943], [RILEM-CT-111-CST, 1992] and
[Richart and Williams, 1943]).
From the early times up to now many of the studies focused on development and
characterization of specific connection systems. By use of those studies, a data-
base was created. This work was done at the Civil Engineering Department of
the University of Coimbra and served primarily as the base of a statistic study
carried out by [Monteiro et al., 2010], being now updated in order to include al-
so recent studies. In total it includes around 60 references. The complete refer-
ence list is given in the Annex.
33
As a way to help the analysis it was decided to organize the connection typolo-
gies in four groups: dowel type fasteners, notches, notches combined with steel
fasteners and other systems (e.g. nailplates, direct gluing, glued steel meshes).
Figure 7 presents the distribution of the research work reported in the literature
review sorted by the type of connection. The analysis was based on research
works on which specific research was made on the assessment of the mechanical
properties of the connection, and to provide data suitable for analysis, namely in
quantitative terms. It is clear from the graph that the large majority of the studies
are focused on dowel type fasteners (45%). Notches and notches combined with
steel fasteners represent together approximately 33% of the studies. These two
types of fastener represent together more than ¾ of the relevant scientific re-
search that could be found in bibliography. The other connection systems in-
clude a wide range of connectors, such as steel planes, nailplates, systems based
on gluing, or systems based on friction and overall represent about 22% of the
studies.
34
Figure 8 presents the distribution per fastener type in the group of dowel type
fasteners organized within the following subgroups: dowels, screws, nails, in-
clined screws, other metallic connectors.
Figure 8: Distribution of the type of fasteners studied within the group of dowel
type fasteners
The results presented in Figure 8 show a dominant use of the traditional timber
fasteners: screws, nails and dowels. The screw is the most used fastener type out
of the three, which is due to its high axial load bearing capacity. In TCC systems
the axial load bearing capacity might be relevant to improve the shear load trans-
fer, as well as to avoid the possibility of separation between timber and concrete,
which motivates the use of screws in this application.
3.1.3 Notches
Notched connections can be obtained either through drillings the timber mem-
ber, cut-outs in the timber members or through glued blocks on the structural
timber member. Usually the first two approaches are followed due to their high-
er simplicity and lower cost. This type of connection is very effective with an
excellent balance between simplicity and mechanical performance, particularly
with respect to stiffness. This type of connections has, however, some disad-
vantages such as the brittle failure or the low axial load carrying capacity. In or-
der to overcome these issues, notched connections are often combined with steel
fasteners to add both ductility and axial load carrying capacity to the whole con-
nection system. Depending on the configuration - particularly dimension in pro-
portion of the notch dimension – the additional steel fastener can be just a com-
plement to the notch mechanical capacities (e.g. axial load carrying capacity), or
this fastener can be another component adding shear capacity and axial load car-
rying capacity and ductility (see [Van der Linden, 1999]).
In Figure 9 the distribution of the typologies of notch configurations found in the
literature is presented, organized within the following groups: notches, notches
combined with steel fasteners.
35
Figure 11: Plus-Minus-system (see [Tschopp Holzbau AG, 2011] and [Jung,
2000])
The company “Tschopp Holzbau AG” provides some design tables for the sys-
tem (see [Tschopp Holzbau AG, 2011]) in which they suggest to calculate
stresses and deformations using the n-method (full composite action). According
to this document, a typical slab for a domestic building with a span of 6.5m
would consist of a 140mm timber / 120mm concrete section.
Some research on connecting timber and concrete by friction has been done by
Lehmann at the University in Weimar (see [Lehmann, 2004]). Push-out tests and
bending tests have been performed on three different connection systems (see
Figure 12). Type R consists of roughly sawn board stack elements and type V
corresponds to the above mentioned “Plus-Minus”-system. Type P contains ad-
ditional small notches in the side flanks of the interface. Figure 13 shows the
dimensions of the specimens tested in bending.
37
isometry isometry isometry
Figure 12: Test configurations (see [Lehmann, 2004], page 37), translated
Figure 13: Specimen dimensions, bending tests (see [Lehmann, 2004], page 119)
Figure 14 shows the results of the bending tests on beams using these three con-
nection systems as well as the theoretical load-bearing behaviour calculated with
full composite action and no composite action. It was found that type R doesn’t
work well. Types V and P on the other hand showed a reasonable degree of
composite action.
38
full composite
action
type P
type V
type R
force
no composite action
deflection
Figure 14: Results of bending tests (see [Lehmann, 2004], page 148, translated)
The difference between type R and types V/P may be explained as follows: Ap-
parently, the friction in the connection is not mainly activated from vertical con-
tact pressure at the horizontal interface between timber and concrete. If this were
the case, type R would have shown at least an equal degree of composite action
as types V/P. It can therefore be concluded that the main part of friction can be
activated at the vertical side flanks of the interface.
This theory also explains why these results somehow differ from the results of
Lehmann’s push-out tests (see [Lehmann, 2004]), where type R (fs,mean =
1.12 N/mm2) showed higher shear resistance than type V (fs,mean = 0.75 N/mm2)
and similar to type P (fs,mean = 1.25 N/mm2). In the used test-setup, a considera-
ble degree of vertical pressure occurred, leading to high friction in the type R
specimens.
The bending tests carried out on behalf of Pirmin Jung 1997 (see [Hösslin and
Ladner, 1996c]) agree quite well with the results of Lehmann (see [Lehmann,
2004]). The specimen dimensions were similar (120 mm timber / 80 mm con-
crete), however the width was doubled (1000 mm). The “Plus-Minus” specimen
failed at a bending moment of 178 kNm, which is comparable to Lehmann’s re-
sults. The push-out tests (see [Hösslin and Ladner, 1996a], [Hösslin and Ladner,
1996], [Hösslin and Ladner, 1996b], [Hösslin and Ladner, 1996c]). [Hösslin and
Ladner, 1998] were performed in a vertical setup, leading to negligible contact
pressure at the interface. The observed shear resistance was therefore signifi-
cantly lower, on average around 0.3 N/mm2. Tests were performed at different
moisture contents of the board stack elements. The best solution turned out to be
the use of dry elements and moisturizing them before adding the concrete. Push-
39
out tests were performed both on specimens 28 days and 1 year after construc-
tion. The latter specimens showed a 30 – 40 % lower shear resistance with re-
spect to the specimens that were tested after 28 days (see [Hösslin and Ladner,
1998]). For this connection, investigations with regard to the fire safety have
been carried out by Frangi (see [Frangi, 2001]). A fire resistance of 2 hours was
observed experimentally.
The “Plus-Minus”-system has been successfully used in numerous projects in
Switzerland in the past 20 years. However, the available fundamental research
on this topic is not sufficient enough to serve as a basis for a future code. On the
other hand, since many projects have shown that the Plus-Minus-system works,
the consideration of friction should not explicitly be forbidden.
41
Table 4: Comparison of used CTA with reinforced concrete following [EN 206-
1].
Material property CTA1 RC C25/30 Ratio
Density 2.0 g/cm³ 2.4 g/cm³ 0.83
Tensile MOE 19,600 MPa 30,000 MPa 0.64
Bending strength 30 MPa 5.5 MPa 5.45
Compressive
110 MPa 30 MPa 3.37
strength
1
curing under standard climate conditions
7d / 20°C / 65% RH
120
fcm [MPa]
90
60
30
0
fctm [MPa]
-30
-2 0 2 4 6 8 10
[‰]
Due to the larger amount of gravel in this type of composite material, it is possi-
ble to assimilate a large amount of polymer concrete, e.g. for much bigger drill
holes compared to conventional drill hole diameters when dealing with glued-in
rods (see Figure 15), without getting in trouble with exothermic chemical reac-
tions like in higher-content resin and curing agent adhesives compositions or
stringent quality control and assembling effort on site.
Eurocode 5 adjustment
Figure 15: Comparison of drill hole diameters (see [Schober et al., 2012])
42
3.1.4.5 Reversible system
A special reversible system has been developed within an European Project (see
[Gramatikov, 2008]). Evaluation of the structural behaviour was estimated based
on performed push-out tests on parts of timber beam strengthened by a steel de-
vice with and without the concrete slab.
The experimental investigations studied an innovative connection system for
composite timber-steel-concrete floors as shown on Figure 16. This connection
system is purposely conceived with the twofold aim to realize local strengthen-
ing of ancient beams and to allow the stiffening of the existent floors by means
of introducing a collaborating concrete slab. The device comprises two separate
parts assembled by bolts, two connectors welded to the main part, steel stiffeners
and, when necessary, rubber strips.
Figure 16: Composite timber-steel-concrete slab system
To compare all test results, the envelope of each force – mid span deflection was
sketched, from which several variables were derived, such as: stiffness in linear
and non-linear range, equivalent yield load, equivalent yield displacement, com-
parison of ultimate load and ultimate displacement, allowing comparison among
the tests. Accumulated dissipated energy at failure was obtained, too (see [Cala-
do et al., 2009]).
Further experimental activities related to the long term behaviour of timber-
steel-concrete system under constant bending load have been foreseen at the
Civil Engineering faculty in Skopje, MK.
3.2 Mechanical properties
3.2.1 Introduction
In TCC systems an effective composite solution is only possible when an effi-
cient connection is used to connect timber and concrete. Therefore, the strength
and stiffness of the connection should be considered the most relevant mechani-
cal properties of timber-concrete connections. Furthermore, the load-carrying
capacity and ultimate deformation capacity of TCC systems can be significantly
influenced by the ductility of the connection between the two materials, since
adequate ductility can prevent failure in the connections, as well as, allow load
redistribution between them. Consequently, ductility must be accounted as an
important property as well.
43
Generally, to estimate the mechanical properties of a timber-concrete connec-
tion, experimental laboratory tests are carried out; seldom numerical models are
used to predict the connection behaviour and its mechanical properties.
3.2.2 Stiffness
The stiffness of TCC systems governs the deformations at the interface. The lev-
el of composite action achieved in the system depends directly on the defor-
mation at the interface. Usually the stiffness of the connection is assumed as the
connection slip modulus as defined in [EN 26891].
In TCC systems as indeterminate system, the stiffness of the connection influ-
ences the bending stiffness and therefore the deformation, internal forces and
stress distribution in the whole structure. For this reason the stiffness of TCC
systems has an important influence in the verification of both, Serviceability
Limit States and Ultimate Limit States.
As referred by [Ceccotti, 1995], the stiffness of a connection system can be as-
sumed as a sort of classification index. The variability of the stiffness in timber-
concrete connections can be seen as the main design parameter of each connec-
tion type.
3.2.3 Strength
The strength of a TCC connection is the maximum shear load that can be trans-
mitted at the interface between timber and concrete. It is usually assumed as the
maximum load the connection can carry up to a maximum slip of 15 mm as de-
fined in [EN 26891]
In any case it is important to note that the load appearing in the connection is
dependent on its deformation and the connection load level is closely related to
the connection stiffness.
3.2.4 Ductility
Timber-concrete connections with steel connectors usually do behave in a duc-
tile manner whilst notched connections usually behave in a brittle manner. The
behaviour of connections can vary between connections that are very stiff with
low ductility, to those that are very flexible and ductile (see [Ceccotti, 2002]),
depending on the type of connectors used and configuration of the connection.
The use of more ductile connections can increase the load-carrying capacity of
the composite system as well as its ultimate deformation capacity (see [Dias and
Jorge, 2011]). Despite of that fact, [Ceccotti, 2002] indicates that the ductile be-
haviour of a TCC system is not necessarily achieved just because connections
exhibit a ductile behaviour. If the stiffness of the connection is greater than pre-
dicted, timber may reach its rupture strength while connections are still respond-
ing elastically. Consequently, the system will be much less ductile than antici-
pated. [Van der Linden, 1999] gives an example based on numerical simulations
44
of how ductile types of connectors can be of great importance in timber-concrete
composites.
3.3 Code Rules and Guidelines available
3.3.1 Introduction
In spite of the high interest raised for this structural system, its design was never
complemented by an adequate regulatory framework. Indeed, some disperse
rules/guidelines have been developed, but mostly to answer particular issues
such as for example the design of bridges (see [Dias, 2016]). Nevertheless, in-
formation related to the connections is often given in the available documents.
Five national/regional documents were identified:
Europe – Eurocode 5 (see [EN 1995-1-1] and [EN 1995-2]);
Oceania – Australia and New Zealand design Guidelines (see [Gerber et
al., 2012]);
USA – AASHO/AASTHO codes (see [AASHO, 1949] and [AASHTO,
1983])
Canada – Canadian Highway Bridge Design Code (see [CSA, 2006]);
Brazil – Manual for the design of timber bridges (see [Junior et al.,
2006]).
3.3.2 Eurocode 5
In Eurocode 5 Part 1-1 “General – Common rules and rules for buildings” (see
[EN 1995-1-1]) and Part 2 “Bridges” (see [EN 1995-2]), give some disperse
clauses for the design of TCC systems. Additionally, other common clauses for
timber structures are also often used for the TCC systems.
In terms of connections the following clauses are given, specifically and explic-
itly for TCC systems:
Part 1-1 – Clause – 7.1 (3) Connection slip for concrete-to-timber connec-
tions
Clause – 2.4.1 – Table 2.1 – Recommended partial factors for material
properties;
Clause – 5.2 – Influence of the connection slip in composite action deck
plate systems;
Clause – 5.3 (2) – Design of steel fasteners and grooved connections;
Clause – 8.2 – Timber-concrete connections in Composite Systems.
Clause 7.1 indicates that the slip modulus of the timber-concrete connections can
be obtained based on the models given for the timber connections multiplied by
a factor 2. This approach implicitly assumes that the deformation on concrete
side is negligible and the connections stiffness can be assumed to be double of
45
that from timber connections. The code provides calculation models for the con-
nection types listed in Table 5.
In [EN 1995-2] Table 2.1 recommended partial factors are given for timber-
concrete connections. A value of 1.25 is given for normal verification whilst a
value of 1.0 is given for Fatigue verifications. The value for normal verification
is slightly lower than the one for timber connections 1.3.
In Clause 5.2 is explicitly stated that for the composite action of deck plate sys-
tems, the influence of connection slip shall be taken into account. Some further
indications are given in the connection part in clause 8.2.
Clause 5.3 (2) states that the steel fasteners and the grooved connections should
be designed to transmit all forces due to composite action. Furthermore the fric-
46
tion and adhesion between wood and concrete should not be taken into account,
unless a special investigation is carried out.
In Chapter 8 dealing with connections a number of indications are given for
TCC that are transcribed below:
8.2.1(1) – The rope effect should not be used;
8.2.1(2) – In cases where there is an intermediate non-structural layer be-
tween the timber and the concrete (e.g. for formwork), the strength and
stiffness parameters should be determined by a special analysis or by
tests;
8.2.2 (1) – For grooved connections, the shear force should be taken by di-
rect contact pressure between the wood and the concrete cast in the
groove;
8.2.2 (2) It should be verified that the resistance of the concrete part and
the timber part of the connection is sufficient;
8.2.2 (3) The concrete and timber parts shall be held together so that they
cannot separate;
8.2.2 (4) The connection should be designed for a tensile force between
the timber and the concrete equivalent to 10% of the shear load transmit-
ted in the connection.
These indications are scarce and spread on the two Eurocode 5 parts mentioned
(1-1 and 2). In most cases the application of TCC-connections according to
[EN 1995-2] requires the use of other clauses originally meant for timber struc-
tures.
3.3.3 Australia and New Zealand design Guidelines
[Gerber et al., 2012] presented a design guide to support the design of timber-
concrete composite systems in Australia and New Zealand. This design guide is
developed based on Eurocode 5 but adapted to comply with the Australian and
New Zealand rules for timber structures. Some limitations apply to this proce-
dure, due to the recognised uncertainty about some aspects of long term deflec-
tion of TCC floors. Among these limitations, spans are limited to less than 8 m
and two connection configurations prescribed in the document may be used (see
[Crews and Gerber, 2010] and Figure 17).
The behaviour of the connections is assumed to be linear elastic for both Ulti-
mate and Serviceability Limit States. The two connection configurations consist
of notches combined with screws and are shown in Figure 17.
47
Connection types with For beam thickness For beam thickness
geometry and dimensions 50mm or less more than 50mm
in mm
48
3.3.5 Canadian Highway Bridge Design Code
The Canadian Highway Bridge Design Code (see [CSA, 2006]) gives specific
indications for the design of TCC bridges, namely regarding the connections.
The aim of the code guidelines is restricted to TCC with deck floors. In a similar
way to design guidelines in the Australia and New Zealand, two connection con-
figurations are allowed. Both are based on notches obtained through different
depths of the laminations and combined with steel fasteners (see Figure 18).
50
51
test set-up (for engineering purposes). However, the authors pose the question
whether or not the results of tests performed on small test specimens are accu-
rate when considering large scale composites such as beams. The imperfections
and the points where the results are measured in the specimens are also aspects
of concern, since they can have a large effect on a connection’s mechanical be-
haviour, leading to significantly variations.
A similar conclusion was presented by [Capretti et al., 1998], who compared
results obtained with different test set ups. They concluded that the differences
are small and therefore negligible for most of the Engineering purposes.
3.4.2 Load protocol and standards
[EN 26891] sets out the rules and principles for the determination of the strength
and deformation properties of timber-timber connections made with mechanical
fasteners. This standard was originally meant for timber structures. However,
since there is no specific standard for TCC connections, it is often also used for
TCC. It has been used worldwide as evidenced in some studies from other Con-
tinents, such as [Crews and Gerber, 2010] and [Auclair et al., 2016].
In this standard all the parameters of the load procedure are defined based on an
initial estimate of the maximum load (Fest), which shall be determined on the
basis of experience, calculations or from preliminary tests. It must be maintained
for all the tests, being changed only if the mean value of the maximum load ob-
served in the tests deviates more than 20% from the estimated failure load Fest.
The load shall be applied up to 40% Fest at a constant rate of 20% Fest per minute
± 25% and maintained for 30 seconds. It must then be reduced to 10% Fest at the
same rate and maintained for another 30 seconds. Thereafter the load shall be
increased over again (at the same rate as before) until 70% Fest. From that point
on, the test ends when the maximum load is reached or when the slip reaches 15
mm. It must be carried out with a constant rate of slip, so adjusted that the ulti-
mate load or the 15 mm slip is reached in 3 to 5 additional minutes. The entire
testing time should have about 10 to 15 minutes.
The described loading procedure is shown in Figure 21.
52
54
3.5.2 Dowel-type fasteners
3.5.2.1 Load Carrying Capacity
Most of the model proposals for the dowel type fasteners in timber concrete
composite structures (see Figure 23) available in the bibliography were based on
models available for timber-timber connections (see [Gelfi et al., 2002] and [Di-
as et al., 2007]).
[Dias et al., 2007] tried three approaches for the determination of the load carry-
ing capacity of timber-concrete dowel type fasteners (see Figure 24), always
based on the European Yield model indicated in [EN 1995-1-1]:
Timber-Timber connection – Ductile behaviour with yielding assumed for
concrete
Steel-Timber connection – Rigid behaviour assumed for concrete
Timber-Timber connection with gap – Brittle behaviour assumed for con-
crete
The results obtained with these three models were compared with experimental
results. This analysis led to results that agree reasonably well with the values
measured in the tests.
The model results, however, tend to underestimate the load carrying capacity of
the connections, especially when high strength concretes are used.
55
40
Model results ‐ Timber‐Timber
30
20
10
0
0 10 20 30 40
Experimental results
a.) Timber-timber
35
Model results ‐ Steel‐Timber
30
25
20
15
10
5
5 10 15 20 25 30 35
Experimental results
b.) Steel-timber
35
Model results‐ Timberto timber
30
25
with gap
20
15
10
5
5 10 15 20 25 30 35
Experimental results
c.) Timber-timber with a gap
Figure 24: Experimental and model result for the load carrying capacity of
dowel type fasteners (see [Dias, 2005])
The consideration of the concrete strength in the determination of the connec-
tions strength increased the correlation between model and experimental results.
In spite of that, the model, which gives values closer to the experimental results,
is the model for steel-timber connections (see [Dias et al., 2007]). The compari-
sons between the model and experimental results are given in Figure 24.
56
3.5.2.2 Stiffness
Two main approaches have been used to estimate the stiffness of timber-
concrete connections: i) Analytical models based on the beam on elastic founda-
tion, ii) empirical models based on results from tests. Among other the following
proposals can be found in bibliography:
Eurocode 5 (see [Ehlbeck and Larsen, 1993]) – Based on experimental re-
sults for Timber-Timber multiplied by two as stated in Eurocode 5;
Gelfi (see [Gelfi et al., 2002]) – Analytical based on the beam on elastic
foundation;
Ceccotti (see [Ceccotti, 1995]) – Empirical model for connections made
with glued-in rods, inserted perpendicular to the grain.
[Dias et al., 2010] also compared the results obtained with the first two models
with the one available from tests. In the case of the model of the beam on elastic
foundation two approaches were considered: i) rigid behaviour of concrete and
ii) elastic behaviour of concrete. The model and experimental results are given
in Figure 25.
From the analysis it was concluded that in most situations the models used to
determinate the slip modulus of the connections tend to overestimate the values
obtained in the tests. The best correlations between experimental and model re-
sults were obtained for the model indicated in Eurocode 5, which bases the esti-
mation on the timber density. The mean value between numerical and experi-
mental results for this model was 1.13, leading to a slightly non conservative
estimate.
The results obtained also showed that the neglect of the deformations in concrete
lead to some error in the determination of the slip modulus. In spite of that, no
correlation was found between the stiffness of the connections and the MOE
from the different concrete types used.
57
140
120
Rigid behaviour of Concrete
100
80
60
40
20
0
0 20 40 60 80 100 120 140
Experimental results
a.) Rigid behaviour of the concrete
45
40
Elastic behaviour of Concrete
35
30
25
20
15
10
5
0
0 5 10 15 20 25 30 35 40 45
Experimental results
b.) Elastic behaviour of the concrete
45
Plastic behaviour of concrete
40
35
30
25
20
15
10
5
0
0 5 10 15 20 25 30 35 40 45
Experimental results
c.) Plastic behaviour of the concrete
Figure 25: Experimental and model result for the stiffness of dowel type
fasteners (see [Dias, 2005])
[Ceccotti, 2002] presents a model for glued-in rods inserted perpendicular to the
timber grain. In spite of being a dowel type fastener connection, the models pre-
sented before are not adequate to predict stiffness of the glued-in rods due to its
particular characteristics. [Ceccotti, 2002] suggests the use of the following ex-
pression to estimate K (for serviceability purposes):
0,125 , (5)
For systems with a gap between timber and concrete layers, [Ceccotti, 2002]
suggests the use of 0,75Kser, 0,66Kser and 0,5Kser for gap/d ratios of 2, 3 and 4,
respectively.
58
3.5.3 Inclined screws
3.5.3.1 General
The inclined screws have been tested in TCC connection systems for a long time
(see [Richart and Williams, 1943]). Usually this type of connection is used in
one of two configuration types: i) crossed screws (in both directions) and paral-
lel screw (inclined only in one direction).
Parallel Screws
, cos ∝ sin ∝ (9)
,∝
, (10)
59
This model assumes that the withdrawal capacity is equal to the screw compres-
sion capacity (see [Jorge, 2005]).
Results obtained with these models were compared with data available from
tests. As a result, the prediction of the models is relatively in line with the exper-
imental results. Furthermore, larger differences observed were on the conserva-
tive side (see [Jorge, 2005]).
3.5.3.3 Stiffness
There is no general model available in the bibliography to determine the stiff-
ness properties of inclined screws. However in some ETAs the equations are
given for the determination of the stiffness of this specific screw.
3.5.4 Notched Connections
3.5.4.1 General
The analysis presented for notched connections is based on work performed
within a FP 1402 STSM undertaken by Katrin Kudla from University of
Stuttgart in University of Coimbra (see [Kudla, 2015]). This work is based on a
detailed analysis of the studies available in the bibliography regarding timber-
concrete notched connections. Since the work is also available in an independent
publication from FP1402, only a brief resume, containing the main assumptions
and recommendations will be given here.
The notched connections have been successfully used for almost 100 years, be-
ing a simple and effective way to connect timber and concrete (see [Baldock and
McCullough, 1941]). Its popularity is also motivated by the easy production
with very simple tools to any desired configuration. On the other hand, this sim-
plicity and flexibility complicate the standardization and the development of
common rules and guidelines.
From the analysis of the research results available, Kudla proposes approaches
for both, the load carrying capacity and stiffness determination. In both cases, a
number of application restrictions, related to the notch configuration, are de-
fined. These restrictions apply to: concrete, timber, notch depth, notch length,
timber length in front of the notch and axial fastener diameter.
60
Figure 27: Geometrical parameters for a typical connection (see [Kudla, 2015])
Concrete:
• Minimum concrete strength class C 20/25 according to [EN 1992-1-
1]
• Maximum grain size 16 mm
Timber:
• Glulam according to [EN 14080] (minimum GL 24h)
• Sawn softwood timber according to [EN 338] (minimum C 24)
Notch depth tv:
• tv ≥ 20mm for building applications
• tv ≥ 50mm for bridge applications
Notch length lN:
• lN ≥ 150mm
Timber length in front of the notch:
• lv ≥ 8 t v
Axial fastener diameter d:
• d ≥ 8mm
Additionally, a linear relationship between force and displacement is indicated
for the design of these systems.
61
3.5.4.2 Load Carrying Capacity
It is recommended that the load carrying capacity of the connections is deter-
mined based on the failure modes that can be found in practice, namely:
• Longitudinal shear in timber
• Compression parallel to grain in timber
• Shear in concrete
• Compression in concrete
Further details on these failure modes it is suggested the use of the models avail-
able in the Bibliography (see [Michelfelder, 2006], [Schönborn, 2006] and
[Yeoh, 2010]).
3.5.4.3 Stiffness
For notch depths between 2.0 and 3.0 cm a design value for the slip modulus of
Kser = 1000 kN/mm per meter beam width is suggested. For notch depths deeper
than 3.0 cm a design value Kser = 1500 kN/mm per meter beam width is consid-
ered appropriate.
Additionally, it is mentioned that for a notched connection it is not suitable to
distinguish between a slip modulus for serviceability and ultimate limit state.
Load-displacement-curves from push-out tests and beam tests show a constant
stiffness nearly until the load carrying capacity is reached. For this reason the
assumption of Kser = Ku is suggested in the design of TCC systems with this
connection type.
3.5.5 Connections with Interlayer
In many TCC systems an interlayer between timber and concrete is installed.
The installation of this interlayer is almost always the case in the rehabilitation
of timber floors but also when a lost formwork is used to cast the concrete mem-
ber. This interlayer influences the mechanical performance of the connection in
any composite system. Qualitatively this influence is relatively consensual and
has been reported in several studies (see [Van der Linden, 1999], [Dias et al.,
2004], [Jorge, 2005], [Dias et al., 2007] and [Dias et al., 2010]). On the other
hand, the quantification of the influence varies significantly between the various
studies available in the bibliography.
[EN 1995-2] – Bridges in section 8.2.1 recognises the specificities on TCC sys-
tems with interlayer. It indicates for the cases with interlayer that the strength
and stiffness parameters should be determined by a special analysis or by tests.
The results reported in a number of recent studies on both, the load carrying ca-
pacity and stiffness of the connections, show a decrease of the mechanical prop-
erties load carrying capacity and stiffness in connections with interlayer com-
62
pared to connections without interlayer. The references of these studies and the
ratios between experimental and model results reported are indicated in Table 6.
Table 6: Test data on the influence of the interlayer in the load carrying capacity
and stiffness of timber-concrete connections
Connection Type Reference L.C.C. STIFF
Nails [Dias, 1999] 13% 27%
Inclined screws [Van der Linden, 1999] 30% 50%
Notches combined with [Van der Linden, 1999] 30% 22%
dowels
Dowels [Dias, 2005] 8% 35%
Notches [Dias, 2005] 16% 34%
Inclined Screws [Jorge, 2005] - 30%
LCC – Connection Load Carrying Capacity decrease; STIFF – Connection Stiff-
ness decrease
The results presented in Table 6 demonstrate the high influence of the interlayer
on the mechanical performance of the connections, especially regarding the
stiffness. Indeed, the decrease in the stiffness shows values ranging between
22% and 50% but around 30% in many situations. On the other hand, for the
load carrying capacity the values are lower ranging from 8% up to 30%.
Some modelling approaches have also been tried to estimate the mechanical
properties of the timber-concrete connection with interlayer. For the estimation
of the load carrying capacity the European Yield Model was adapted, while for
the stiffness the beam on elastic foundation model was used (see [Gelfi et al.,
2002] and [Dias, 2005]). In these studies the values obtained with the numerical
models were compared with experimental data. These analyses showed that the
model predictions follow the experimental results; however, models tend to un-
derestimate both the load carrying capacity and stiffness of the connections. This
underestimation was significantly higher for connections with interlayer than the
one obtained for the connection configurations without interlayer.
The analysis of the slip between the timber and the interlayer indicates that the
movement of the interlayer is relatively independent on the movement between
timber and concrete. Once all the models give low results, the prediction of the
models assuming the interlayer fixed to the main timber member is closer to the
experimental results.
63
3.5.6 Load-Slip models
Usually a linear elastic approach is used in the analysis and design of TCC sys-
tems. In these situations, two connection properties are required for the analysis:
connection stiffness and the connection load carrying capacity (see [Dias et al.,
2015]). Due to the non-linear behaviour of the connections these two properties
may lead to significant errors in the analysis (see [Dias, 2012]). The improve-
ment of the analysis is possible by the use of more sophisticated models such as
for example the FEM non-linear models, which - on the other hand - require fur-
ther connection mechanical properties, preferably the connection load-slip be-
haviour. Unfortunately, the load-slip curves are usually not available for these
types of connections. An approach to derive complete load-slip curves based
solely on a limited number of mechanical properties was proposed by [Dias,
2005]. Later the analysis was extended to new types of connections and new
mathematical models (see [Dias et al., 2015]). The types of connections consid-
ered in these studies were:
Dowel-type fasteners;
Axially loaded fasteners;
Notches;
Notches combined with steel fasteners;
Nail plates;
Mathematical models were fitted to the experimental data. For the following
model, parameters were delivered:
Foschi; [Foschi, 1974]
Goldberg-Richard-Abbott-Richard (GRAR); [Dias et al., 2015]
Yee-Melchers; [Dias et al., 2015]
Wu-Chen; [Dias et al., 2015]
Ollgaard-Slutter-Fisher (OSF). [Ollgaard et al., 1971]
64
Figure 28: Comparison example between the load-slip curves from experimental
data and theoretical models (see [Dias et al., 2015])
In Figure 28 some examples of the fittings are given for those models where the
numerical and experimental correlation was lower.
Complementary in this analysis it was concluded that most of the models were
able to describe the load-slip behaviour of the connections, with a relatively low
number of parameters. These parameters are delivered in the study for the con-
nection types and mathematical models considered (see [Dias et al., 2015]).
In this study also information on the variability of the properties are given that
may be used to perform reliability analysis. For further details please refer to
[Dias et al., 2015].
3.5.7 Finite Element Method models (FEM models)
The analytical models, as shown above, are generally formulations or equations
developed to predict the entire or part of the load-slip curve of the connection
based on few parameters. However, these models contemplate approximations
and assumptions, leading to a restrictive use in some cases and, eventually, a low
accuracy when misused.
Alternatively, FEM models are a natural solution to face part of the problems
encountered with the analytical methods, since they make it possible to account
for effects of influencing parameters such as non-uniform connectors or non-
65
linear material response. By using FEM models, it is possible to simulate and
therefore to predict the behaviour of timber-concrete connections in a complete
way, only based on its characteristics and mechanical properties. They also al-
low the user to promptly understand the influence that the variation of each pa-
rameter can have on the model.
Concerning dowel-type fasteners, many authors have developed different FEM
models in order to predict the behaviour of timber-timber and steel-timber con-
nections. More recently, FEM models to predict the behaviour of timber-
concrete connections (with dowel-type fasteners) have been developed as well
(see among others [Grosse and Rautenstrauch, 2004] and [Dias, 2005]).
In most studies where FEM models are developed, a comparison between these
models and experimental tests is made in an attempt to validate the models and
to assess their accuracy. This procedure is the only way to assure that the models
are able to successfully describe the behaviour of a specific TCC connection.
This need for experimental verification is a major drawback for the use of FEM
as a tool for the determination of TCC connection properties. They shall be seen
more as a complement to other assessment tools such as for example experi-
mental testing.
3.6 Proprietary connection systems
3.6.1 General
In this section a number of proprietary timber-concrete connection systems are
described. Such systems are not included in the code and the mechanical proper-
ties are provided by the producers. In spite of the relative small number of such
connections they are widely used in practice.
3.6.2 SFS VB screws
The European Technical Approval 13/0699, published by the Deutsches Institut
für Bautechnik in 2013, Germany, presents and assesses the SFS VB screws for
structural timber-concrete composite members in service classes 1 and 2.
SFS VB screws are made of carbon steel and have an outer thread diameter of
7.5 mm, a length range between 150 mm and 215 mm and the shape presented in
Figure 29.
66
ETA-13/0699 – Annex 1 presents some examples on how these screws may be
used and eventually reinforced, along with some installation specifications con-
cerning both the screws and the structural members.
Regarding the mechanical resistance and stability, ETA-13/0699 indicates that
the composite members that include SFS VB screws shall be designed in ac-
cordance with the Eurocodes. In terms of safety in case of fire, the classification
given to SFS VB screws is ‘non-combustible’, which fulfils the requirements of
class A1, according to [EN 13501-1]. Concerning durability aspects, the SFS VB
screws must have a protective zinc coating with a mean coat thickness of 5μm or
a brown patina with a mean coat thickness of 1μm. Additionally, for identifica-
tion purposes, SFS VB screws must be identified by bearing the mark of the
manufacturer and the CE marking.
3.6.3 Tecnaria connectors
The Technical Assessment 3/12-720, with the Italian holder TECNARIA SpA,
published by the Secretariat for Technical Assessments, France, on November
2012, is the outcome document of the assessment of the TECNARIA connect-
ors.
TECNARIA connectors were developed to connect wood beams and concrete
slabs, creating composite systems. The timber and the concrete members are
connected by dowel type metal connectors with a fixing plate, placed and fixed
at regular or variable intervals along the timber-concrete interface. There are two
types of fixing plates called “BASE” and “MAXI” and are fixed with coach
screws of a diameter of 8 and 10 mm, respectively. Softwood, hardwood or
glued laminated timber may be used as timber member. The TECNARIA con-
nectors can be used in timber-concrete composite members in service classes 1
and 2 (as defined in EN 1995-1-1).
67
Figure 30: Example of a TECNARIA connector
The section 2.3 of the TA 3/12-720 sets out the Special Technical Specifications
that will assure the stability of the TECNARIA composite timber-concrete sys-
tems throughout the establishment of design, manufacture, implementation and
use principals, all in accordance with the Eurocodes.
As design and calculation conditions, the calculation method presented in TA
3/12-720 – Annex 1 must be followed, where different applications and types of
connectors are considered and a design guide is provided, contemplating all
phases needed for a correct design of the composite system with TECNARIA
connectors. All the design process must be done using the values given in TA
3/12-720 – Annex 2, when applicable.
3.6.4 ASSY plus VG screws
The European Technical Approval 13/0029 (see [ETA 13/0029]) presents and
assesses the ASSY plus VG screws for structural timber-concrete composite
members in service classes 1 and 2 (as defined in [EN 1995-1-1]).
The diameter of the ASSY plus VG screws is either 8 mm or 10 mm and the
length ranges between 150 mm and 180 mm. The shape and tolerances are given
in ETA-13/0029 – Annex 3.
68
Regarding the mechanical resistance and stability, [ETA 13/0029] indicates that
the composite members that include ASSY plus VG screws shall be designed in
accordance with the Eurocodes and that the screws must be made of case hard-
ened steel. In terms of safety in case of fire, the classification given to ASSY
plus VG screws is ‘non-combustible’, which fulfils the requirements of class A1,
according to [EN 13501-1]. Concerning durability aspects, the ASSY plus VG
screws must have a protective zinc coating with a mean coat thickness of 5μm.
Additionally, for identification purposes, the screws must be identified by bear-
ing the mark of the manufacturer and the CE marking.
3.6.5 HBV Shear connector
The General Building Authority Approval number Z-9.1-557, from the German
Institute for Building Technology (DIBt), Berlin, 2004, presents and assesses the
HBV Shear connection for timber-concrete composite systems.
The HBV Shear connector was introduced by Leander Bathon in 2000, at the
World Conference of Timber Engineering, in Canada, and was further tested and
developed until its patent registration in 2004.
This connector consists of a 2.0 mm thick expanded metal mesh with a height of
90 mm, 105 mm or 120 mm that is half glued-in in the timber member, being the
other half embedded into concrete. The delivery length is 1 m and respectively
after special specifications.
The mechanical properties of the HBV Shear connector and its applications are
given in [TiComTec, 2014].
69
Figure 32: Example of the use of a HBV shear connector (see [TiComTec,
2014])
71
4.3 Determination of forces in the short term
4.3.1 Consideration of the flexibility of the joint and the different cross section
properties
In a composite system, external forces are distributed between the components
of the composite cross section. In a composite cross section with 2 cross sec-
tions, the equilibrium of forces is defined by the following equation:
⋅ (11)
where External bending moment
Bending moment in cross section 1
Bending moment in cross section 2
Normal force in both cross section
Distance between the centroids of both cross sections
(=inner lever arm)
In principle, the system is statically undetermined, since neither the normal force
nor the bending moment can be determined directly. In order to determine the
forces in each component, the strains and curvature in the cross section are used,
leading to following equations
Curvature in the single cross section: Assuming uplift between the single
cross sections does not appear, the course of the deformation of the com-
posite elements is equal. Since the curvature is the second derivation of
the deformation, the curvature of the single cross section is identical:
(12)
Since the bending moment in a cross section depends on the stiffness and
the curvature, the bending moment depends on
⋅ ⋅ (13)
Strain in the centroid: In principle, the strain in the centroid can be deter-
mined by
⋅ (14)
However the normal force in the cross sections results in a slip in the joint
due to the flexibility of the connection, which results in a reduced strain in
the centroid. This reduced strain can be determined according to EC5 An-
nex B by
(15)
72
⋅ ⋅ ⋅ ,
(16)
⋅ ⋅ ⋅
This leads to the fact that a reduced stiffness of the connectors leads to a reduced
normal force in the cross section. Due to the equilibrium of forces a reduction of
the normal force affects an increase of the bending moment, resulting in a re-
duced bending stiffness (see Figure 33 and Figure 34)
Figure 33: Qualitative influence of the stiffness of the connection between the
composite elements on the strains
Therefore the deformability has to be considered in the design (see among others
[Brunner and Schnüriger, 2006], [Bursi et al., 2003], [Döhrer and Rautenstrauch,
2006]).
73
Figure 34: Qualitative Influence of the connection stiffness on the bending
stiffness
So stresses will exist if one of the composite elements shrinks or swells in rela-
tion to the other composite element. In timber-concrete-composite systems, tim-
ber and concrete behave different, when subjected to changing surrounding con-
ditions and concerning the structural parameters during lifetime.
The hardening of concrete leads to an implementation of water in the matrix.
The final result of this process is the reduced volume of the concrete. This
shrinkage leads to a shortening of the concrete slab. Something similar happens
to timber, if the moisture content of timber is reduced, whereas the timber ele-
ment is enlarged if the moisture content is increased.
74
Besides that, inelastic strains can also be caused by temperature, if the tempera-
ture of the composite cross section changes compared to the temperature during
the hardening process (see [Fragiacomo and Schänzlin, 2010], [Dias et al., 2018]
and Figure 35).
The effects of these inelastic strains can be modelled by the superposition of two
systems (see Figure 35): First the concrete shrinks and reduces its length. How-
ever this deformation cannot freely occur, since the composite action avoids this
slip. Therefore in this explanation model a force is applied only on the concrete
slab, which lengthens the shrunk concrete to its initial length. Due to the equilib-
rium of forces, this force is applied to the composite action, leading to a force
acting eccentrically related to the centroid of the composite cross section. There-
fore a bending moment in the system occurs.
The resulting stresses are eigenstresses, since no external force is acting (see
Figure 35). Therefore the equilibrium of forces is given by
⋅ 0 (17)
75
Table 7: Effect of the inelastic strains in timber concrete composite systems
Effect on
Internal forces Connectors deformation
Shortening of the Reduction of the Reduction of Increased de-
concrete related normal forces the loads on formation
to the timber Increase of the the connectors
cross section bending moment
caused by e.g.
shrinkage of Increase of the
concrete, swell- maximum
ing of timber and stresses
decreased tem-
perature
Shortening of the Increased normal Increase of the Decreased de-
timber related to force loads on the formation
the concrete slab Decreased bend- connectors
on top caused by ing moment
e.g. shrinkage of
timber and in- Decreased max-
creased tempera- imum stresses
ture
76
If shrinkage of concrete is considered in the design, deformation of about 80%
of the deformation due to dead load can be obtained. So shrinkage/swelling and
temperature variation have to be considered in the design.
span L=7.5m
width bt = bc=1000mm
-value = 0.75
finishing load gA=1.5kN/m²
creep deformation according to the
standards
mean value of shrinkage according to
EN 1992
partial safety factor of shrinkage
F,shrinkage=1,0
Figure 37: Ratio between the effective loads caused by shrinkage and dead load
A description of each single method for the determination of the internal forces
is given in the Annex B. However the methods differ concerning their range of
application and the required efforts for the evaluation of the internal forces, so
their application depends on the required accuracy and the consideration of cer-
tain effects.
78
Table 8: Comparison of the different design methods
Differen- -method
Strut and- shear
tial equa- -method FE incl. the
tie analogy
tion extension
Ease-of-use
medium,
time con-
sumption
time con-
increases low medium medium high low
sumption
the more
boundaries
exist
yes, how-
ever due to
the beams
represent-
ing the no, stresses
clearly
connectors at disconti-
defined
Yes yes disconti- yes nuity could yes
value for
nuities influence
the proof
arise, the result
which
could in-
fluence the
results
high, since
medium, medium,
mesh and
influence since spac- since spac-
low, since low, since material low, since
of the ing of the ing of the
only only model only
modelling connectors connectors
beams are beams are could beams are
on the re- could af- could af-
modelled modelled highly modelled
sults fect the fect the
affect the
results results
results
79
Differen- -method
Strut and- shear
tial equa- -method FE incl. the
tie analogy
tion extension
by hand
with sup-
port of
evaluation software
by hand software software software by hand
method for solving
problems
analyti-
cally
effort medium low medium medium high low
clear influ-
ence of the
Yes yes no no no yes
single pa-
rameters
yes
part of a [EN 1995-
No yes no 1-1] Ger- no no
standard
man An-
nex
Range of application
different
cross sec-
Yes yes yes yes yes yes
tion di-
mensions
different
Yes yes yes yes yes yes
MoEs
flexibility
Yes yes yes yes yes yes
of the joint
yes, how-
ever the
effort in-
multi span
creases no yes yes yes no
systems
with the
number of
boundaries
80
Differen- -method
Strut and- shear
tial equa- -method FE incl. the
tie analogy
tion extension
yes, how-
ever the
structural
effort in-
undeter-
creases no yes yes yes no
mined sys-
with the
tems
number of
boundaries
no limit, no limit,
however however
the effort the effort
for the for the
number of input in- input in-
2 3 no limit 3
layers creases creases
with in- with in-
creasing creasing
number of number of
layers layers
Considera-
tion of
non-load
bearing Yes yes yes yes yes yes
layers be-
tween the
elements
81
Differen- -method
Strut and- shear
tial equa- -method FE incl. the
tie analogy
tion extension
Systems
other than
No no yes yes yes no
straight
beams
Connectors
yes, how-
yes, if the
ever often
system is rough ap- rough ap-
some con-
split in proxima- yes, if the proxima-
different nectors are
several tion by the system is tion by the
spacing of summed
subsys- evaluation split in yes evaluation
the con- up to one
tems; of an aver- several of an aver-
nectors element,
however age dis- subsystems age dis-
represent-
the effort tance tance
ing the
increases
connectors
yes, how-
ever the yes, if the
effort in- connector
single con-
creases no yes is smeared yes no
nectors
with the over a cer-
number of tain length
connectors
Loads
non-uni-
formly
Yes no yes yes yes no
distributed
loads
Considera-
tion of
inelastic
strains as Yes no yes yes yes yes
tempera-
ture or
swelling
82
As it can be seen in Table 8, the methods have their own range of application:
FE-modelling: Due to the effort and the accuracy of the results the appli-
cation of this method will be mainly in the field of development and re-
search. However it is not expected, that this method will be part of the dai-
ly design.
Differential equation: Due to the high demands concerning the analytical
solution, this method will hardly be used in the daily design. Its range of
application will be the development of simplified design methods and the
discussion of different parameters. So it is expected, that this method will
be used in the transition from research to practical design.
Shear-analogy-method: Due to the possibility of modelling several layers
with limited efforts, this method will be used in the design if multi layered
composite structures with more than 2 layers are evaluated. For example,
a multi layered structure is a composite between cross-laminated timber
and concrete, where the cross laminated timber has several layers. How-
ever it is not expected, that this method is used for the design of “ordi-
nary” timber concrete composite structures, since it would require the
transfer of the real two-layered system (timber & concrete) into the two
systems A and B with modified parameters. Both systems are coupled,
targeting at the same deflection. After the evaluation of the internal forces
of systems A and B, these forces have to be retransferred.
In order to couple both systems, structural analysis software is often used.
But when structural analysis software is used for modelling a two layered
composite, it is easier to model it directly as strut-and-tie model, since
then the real forces in the cross sections are determined. In this case the
often already implemented proofs of such software can be used directly
(except for the evaluation of the reinforcement; see Sec. 4.3.4).
Strut-and-ties: Since the evaluation of forces by means of strut-and-tie-
models is quite familiar for the engineer, it is expected that the design will
be often performed with this method. In this method the centroids of the
single composite elements are modelled by beams. The connections be-
tween the composite elements are also modelled as beams, whereas their
properties are adjusted to the stiffness of the connectors.
One advantage of this method is that it is not limited to single span system
with uniformly distributed loads.
-method: Within this method the effectiveness of the load transfer by
normal force is evaluated by means of the so called -value. This -value
is considered in the evaluation of the moment of inertia. So from the prac-
tical point of view, this method provides an effective bending stiffness,
which can be used within a “normal” design. Therefore it is expected, that
this method will be used in the design for simple systems as single span
girders with uniformly distributed loads. Besides, the evaluation of forces
can be performed by hand, so no structural analysis software is necessary.
83
If the system matches the requirements for the application of this method
it could be easily used for the evaluation of forces within a spreadsheet
program, allowing the optimization of the structure.
As a result of this comparison of the different methods for the evaluation of the
forces, it is expected, that the -method and the modelling of composite systems
by strut-and-tie models are mainly used in the design process.
However, how to determine the internal forces should not be part of a standard,
since the engineer should be able to choose the appropriate method. Neverthe-
less the standard should enable the application of the most common methods.
Therefore the standard should give rules and recommendations for the applica-
tion of these methods. As can be seen in Table 8 rules and recommendations
concerning the following influences should be given:
Maximum spacing of the connectors in order to enable the designer to de-
sign whether the -method can be used or whether the results will be more
accurate, when using the strut-and-ties model
Since the -method is already part of [EN 1995-1-1] Annex B, it should be
extended in order to cover the inelastic strains due to temperature or dif-
ferent shrinkage/swelling of the composite elements.
84
In order to identify this limit, [Niederer, 2008] compared the internal forces
evaluated by means of the -method and the strut&tie model for different sys-
tems. Within this study the cross sections as well as the properties of the con-
nectors have been varied. As it can be seen in Figure 38 and Figure 39 the bend-
ing moment according to the -method (assuming smeared connectors) is under-
estimated with increasing spacing of the connectors compared to the modelling
with a strut & tie model (which is assumed to deliver the correct results).
Figure 38: Influence of the spacing of the connectors on the bending moment, as
ratio between the evaluation according to the -method and the modelling as
strut&tie model (see [Niederer, 2008])
Figure 39: Influence of the -value on the differences of the bending moment in
the timber cross section between the evaluation according to the -method and
the strut&tie model (see [Niederer, 2008])
85
Similar results are evaluated by [Michelfelder, 2006], where the stiffness of typ-
ical timber-concrete composite slabs with notched connections obtained by FE-
analysis and the -method are compared to each other (see Figure 40).
System: timber-concrete-composite
slab made of board stacks and con-
crete top
Figure 40: Comparison of the stiffness of the composite slabs evaluated by the -
method and FE (see [Michelfelder, 2006])
As it can be seen, the stiffness of the composite slabs with notched connections
evaluated by the -method is higher than the ones evaluated by FE. Therefore
the -method cannot be used in composite beams with notched connections
without any modifications or limits.
As a result [Niederer, 2008] came to conclusion, that – when smearing the con-
nectors - the internal forces vary less than 5% if the distance of the connector is
less than 5% of the span. Therefore [Niederer, 2008] recommends a maximum
distance as limit of 5% of the span for smearing the connectors. So if the dis-
tance of the connectors is less than 5% the -method can be used; if the distance
is larger than 5% the system has to be modelled as strut-and-tie-model or com-
parable. Similar results are obtained by [Grosse et al., 2003]. In [Grosse et al.,
2003] the maximum limit of the distance of the connectors is given to 3% of the
span. This limit leads to the fact, that notched connections cannot be evaluated
by the -method.
86
In order to determine the internal forces with the -method despite the large dis-
tances between the notches, [Michelfelder, 2006] proposes to modify the effec-
tive spacing for typical composite slabs by
where , effective distance of the notches as input value for the -
method
minimum distance of the notch
maximum distance of the notches
span of the beam
Load p(x)
87
Solution of the differential Homogeneous cross section
equation
The comparison of these systems leads to an effective bending stiffness with re-
spect to the inelastic strains (see Figure 42). Additionally the inelastic strain
could be transformed to an external load, leading to the same deformation and
the same bending moment.
88
⋅ ⋅ ⋅ ⋅ ⋅ (25)
, ⋅ ⋅
⋅ ⋅ ⋅
Within this equation the parameter becomes 4,0, if the bending moment is
evaluated. The value becomes 4,8 for the evaluation of the deflection. If the ef-
fective bending stiffness is evaluated, the parameters of the fictitious load can be
identified. However in this case the -value becomes . For reasons of simpli-
fication it was decided to use solely .
If this fictitious load is applied on a system, all internal forces and the deflection
increase. However, as it can be seen in Table 9, only the bending moment and
the deflection increase due to shrinkage. The normal force as well as the load on
the connectors behave contrary between the real behaviour and the model.
In order to solve this contradiction between the modelling of the inelastic strains
by applying a fictitious load on the system and the real behaviour, the normal
force is determined by the equilibrium of forces in midspan. If the normal force
is determined by the equilibrium of forces, an overestimation of the bending
moment in the single cross section would lead to an underestimation of the nor-
mal force.
However using solely the -value = /2, the bending moment is overesti-
mated, since in the original derivation the -value is equal 4,0 for the bending
moment. In order to correct the overestimation of the bending moment, it is pro-
posed not to consider the bending moment under the full fictitious load but only
89
, ,
under a reduced fictitious load following the ratio 0.81 ≅
, . ⋅
0.8.
In a statically determined system, this fictitious load does not lead to support
reactions, so at the supports additional, fictitious shear forces , have to be
applied (see Figure 43).
90
Table 10: Range of parameters for the comparison in Figure 44
Minimum Maximum
Climate Indoor (SC1) Sheltered, outdoor
(SC2)
according to EN 1995 0.1 0.95
Annex B
Span length in m 5 10
Timber beam (b/h in cm) 18/10 44/10
Timber slab (b/h in cm) 6/100 16/100
Concrete flange (beam) 6/65 14/100
(b/h in cm)
Concrete flange (slab) (b/h 11/100 28/100
in cm)
Difference in inelastic 0 60 ⋅ 10-5
strains
Outside the parameter set given in Table 10, there might be larger differences. In
[Dias et al., 2018a] boundaries for the application of this extension of the -
method are given.
However, some larger discrepancies can be recognized for the maximum shear
forces in the connection. The reason for such differences is the non-linear trend
of the slip between concrete and timber due to vertical load and concrete shrink-
age. Since the slip resulting from the vertical load is different and in opposite
direction from that caused by concrete shrinkage, the superposition results in a
trend where the peak value is not at the support but at a location between the
support and mid-span (see Figure 45).
91
Figure 45: Trend of the slip along the beam axis (see [Schänzlin and
Fragiacomo, 2007])
Therefore differences appear between the theoretical exact solution and the de-
termination with the fictitious load. These differences depend whether the cross
section 1 shortens related to the cross section 2. In this case the fictitious load
overestimates the maximum forces, since the constant inelastic strains leads to
larger shortening than a sinusoidal course. Assuming this,
the slip caused by external loads acts in the opposite direction as the slip
caused by shortening of the cross section related to cross section and that
the slip caused by the external load is larger than the slip caused by the
shortening
the fictitious load will lead to larger forces in the connection than the exact solu-
tion.
If these assumptions are not fulfilled, the fictitious load will underestimate the
forces. In this case the forces have to be determined according to [Fragiacomo,
2000], based on the exact solution of the differential equation of the slip between
the components. Therefore two equations for the evaluation of the shear forces
in the connection have been given.
Summarizing the effect of the inelastic strains, it may be considered in the de-
sign by taking into account an additional, fictitious vertical load representing the
effects of shrinkage.
This fictitious vertical load and the resulting internal forces can be determined
by following equations:
Fictitious load
, ⋅ (26)
where fictitious vertical load, which represents the effects of
inelastic strains on the structure
92
, coefficient
⋅ ⋅ ⋅ ⋅ ⋅
⋅ ⋅
⋅ ⋅ ⋅
/2
Effective bending stiffness
, , ⋅ (27)
where , effective bending stiffness with respect to the inelas-
tic strains
effective bending stiffness according to EC5 Annex
B, Eq. (B.1)
, coefficient, which considers the interaction between
vertical load qd and inelastic strains in terms of slip in
the joint
⋅ ⋅
⋅
⋅ ⋅ ⋅
coefficient calculated according to EC5 Annex B, Eq.
(B.5)
Bending moment in the cross section: The bending moment within the
single cross section can be evaluated by
⋅ (28)
⋅ 0.8 ⋅
,
93
∑
(29)
⋅ ⋅
, ⋅ ⋅ ⋅ ⋅Δ
⋅ ⋅ ⋅ ⋅ ⋅ ⋅ (30)
where resulting shear force due to vertical load only, cal-
culated using the formulas (Eq. B.10) suggested by
the Annex B of the EC5.
In the other case – when cross section 2 (=cross section in tension) short-
ens related to cross section 1, the shear force in the connector can be de-
termined by following equation:
, ⋅ ⋅ ⋅ Δ
⋅ ⋅ ⋅ , (31)
⋅ ⋅ ⋅ ⋅ ⋅ ⋅ 2
94
average compressive strength
Besides this non-linear stress strain relation of the concrete, the steel itself is as-
sumed to yield in the ULS in order to achieve a ductile behaviour of the rein-
forced concrete slab.
Combining the non-linearity of the concrete with the non-linearity of the rein-
forcement, non-linear moment-curvature-relation can be obtained (see Figure
47).
95
Figure 47: Example of a non-linear M--relation of a reinforced concrete beam
Since the bending stiffness is the ratio between the bending moment and the
curvature, this value shows also a non-linear behaviour (see Figure 48)
The bending stiffness drops significantly at that point, when the concrete cross
section starts cracking. The second decrease is caused by the yielding of the re-
inforcement. The cracking of concrete can be avoided, if a compression force is
applied to the system. So the bending stiffness also depends on the normal force
in the element of the composite beam.
As shown in the previous paragraphs cracking leads to a significant drop of the
bending stiffness in the concrete. Since this bending stiffness influences the dis-
tribution of the internal forces, cracking of concrete has to be considered in the
evaluation of the forces and the deflection.
96
4.3.4.2 Is the normal design process of the concrete cross section applicable in
timber-concrete-composite systems?
In the design process of timber-concrete-composite systems, the internal forces
in the cross sections are determined. These forces are often used as input values
for the “normal” design process. In pure elastic materials this process leads to
correct utilizations, whereas a non-linear material behaviour – as in reinforced
concrete slabs – could influence the load carrying capacity. Since the tensile
strength of concrete may not be considered in the design, reinforcement is in-
stalled in the concrete cross section. In the normal design, it is assumed that the
reinforcement yields in order to avoid a brittle failure of the concrete. Besides
that, yielding of the reinforcement enables the maximum forces in the rein-
forcement and therefore leads to an economic solution.
The yielding of the reinforcement begins at a strain of about 20/00. Below that
strain, the reinforcement is in an elastic stage. Above this strain, the reinforce-
ment yields and can provide the maximum forces. If the common design proce-
dure of reinforced concrete is used, following boundaries have to be fulfilled
Strain in the reinforcement
0.002 0.02 (35)
Strain in the concrete
0.0035 (36)
From these boundary conditions one may derive the minimum curvature of the
concrete cross section, from which the common design of concrete slabs includ-
ing the reinforcement can be used
(37)
,
However the strains in the composite cross sections are influenced strongly by
the parameters. In the following, only extreme conditions should be discussed.
No composite action: If there is no connection between both parts of the
composite, the curvature of both cross section is the same, as long as they
have the same course of deformation:
(38)
→
(39)
,
However in the timber cross section, this curvature also exists, leading to
following bending moment
⋅
⋅ ⋅ ⋅ (40)
12
The stresses in the cross section are
98
⋅
⋅ ⋅
12 ⋅ ⋅ (41)
2
⋅ ⋅
6 6
Using this equation, the maximum timber cross section dimension can be
determined by
2⋅
(42)
⋅
In the ULS this equation turns to
2⋅ ⋅ , /
(43)
⋅
If a timber cross section of C24 in Service Class 2 for a medium duration
of load is assumed, the maximum cross sectional dimensions of the timber
cross section can be determined, where a “normal” design of the concrete
slab – assuming the yielding of the reinforcement—can be determined to
the values given in Figure 50.
Figure 50: Maximum height of the timber cross section in order to allow a
“normal” design of concrete slabs including the necessary reinforcement
As it can be seen in Figure 50, the maximum height of the timber cross
section is relatively small for the case =0, if the yielding of the rein-
forcement in the concrete cross section is considered.
Rigid composite: In a rigid composite the strains of the concrete and the
timber at the joint are the same. Therefore the strain at the lower layer of
the timber can be determined by
⋅ | | (44)
The maximum strain in the timber can be determined by
⋅ (45)
99
Therefore the maximum height of the timber cross section can determined
to
⋅ ⋅ ⋅ ⋅ ⋅| | (46)
⋅ ⋅| |
(47)
→
⋅
However if a timber cross section of C24 is assumed, the maximum char-
acteristic strain of the timber cross section can be determined to
,
24
0.0017 (48)
11000
which is lower than the strain, at which the steel starts yielding. This
means that there is no configuration for the rigid composite, where the
yielding of the reinforcement can be considered in the design.
100
4.3.5 Stress-strain relation for the evaluation of internal forces
In [EN 1992-1-1] the stress-strain-relation for the determination of the internal
forces is given by
⋅
⋅ (49)
1 2 ⋅
where coefficient
,
1,05 ⋅ ⋅
(50)
and therefore
⋅
⋅ (51)
1 2 ⋅
This assumes that the maximum stresses are evaluated in the design
, , (53)
However the stresses should be smaller than the design value of the compressive
strength, leading to
101
, ,
, ⋅ 0.85 ⋅ (54)
1.5
As can be seen in Figure 51 the MoE in design situations varies between the fol-
lowing boundaries
~0.9 ⋅ , 1.05 ⋅ , (55)
Since the differences of the MoE in the range between 0 and the strain
caused by the maximum design stresses are small, the influence of the stresses
on the MoE can be neglected. Therefore a linear stress-strain-relation and a con-
stant MoE can be used. [EN 1992-1-1] 5.4 also proposes to use the average val-
ue of the MoE for the determination of the internal forces.
4.3.6 Effective width
The external bending moment is divided into the bending moments and the nor-
mal forces in the cross section.
⋅ (56)
where external bending force
bending force in cross section 1
bending moment in cross section 2
normal force in both cross sections
distance between the centroids of both cross sections
(=inner lever arm)
Due to the linear load transfer parallel to the span, the concrete cross section is
distributing its load by shear and bending (see Figure 52).
102
Distribution of the Distribution of the
normal force moment
shell plate
girder
shear bending
Figure 52: Load distribution by shear and bending (see [Rieg, 2006])
Due to the shear deformation, the stresses in the concrete decrease with increas-
ing distance from the beam. This can be described by following distributions
(see [Kuhlmann and Rieg, 2004] and [Kuhlmann et al., 2001]):
Load distribution and deformation by shear in the shell
Φ x, y 2⋅ Φ ,
⋅ (57)
Φ , 0
If these two different load transfers are combined, the maximum stresses in the
plate can be determined and the effective width can be re-evaluated (see
[Kuhlmann and Schänzlin, 2008], [Kuhlmann et al., 2006] and Figure 53).
103
Figure 53: Evaluation of the effective width in timber-concrete-composite
systems (see [Kuhlmann et al., 2006])
So the lower limit of the effective width is given by the effective width caused
by shear deformation, whereas bending increases the effective width. However
one has to keep in mind that the reinforcement cannot yield (see Sec. 4.3.4.2), so
the reinforcement is not as effective as in "normal" reinforced concrete slabs.
Therefore it is assumed, that the concrete is only reinforced for the minimum
requirements, resulting in a low bending capacity. For this reason the effective
width based on the shear deformation should be used in the structural analysis.
The effective width due to the shear deformation is comparable to the values
given in the standards (see Figure 54). Comparing the effective width caused by
the shear deformation with various standards, [EN 1994-1-1] shows the lowest
differences between the evaluated values and the effective width caused by the
shear deformation.
104
Figure 54: Comparison between the effective width due to shear and the
regulations given in the standards (see [Kuhlmann et al., 2006])
105
4.4 Long term behaviour / consideration of creep and shrinkage
4.4.1 Creep and shrinkage
The composite system must fulfil the requirements over the whole lifetime of the
building. Therefore it is not sufficient to consider only the short term behaviour
directly after installation. Over time, some effects may occur, which influences
the internal forces as well as the deformation. The most important effects are
(see among others [Kenel and Meierhofer, 1998], [Schmidt et al., 2003],
[Schmidt et al., 2004] and [Jorge et al., 2010])
Creep of the material: If a system is loaded, it deforms. If the system is
loaded over a certain time, the deformation increases over time. This addi-
tional deformation is called creep deformation.
Shrinkage and/or swelling of the material: If materials are hardening by
means of a chemical reaction or interact with the surrounding by absorb-
ing or emitting moisture, often the volume of the material changes. In the
first case, the reaction product embeds the elements in a new order, so the
volume is reduced and the cross section shrinks. In the second case water
is embedded in the structure, so the volume increases. If moisture is emit-
ted, the volume decreases and the cross section shrinks. Since this strain is
independent on stresses, it is often called inelastic strains. The effect of
shrinkage and swelling on the stresses and the deformation is comparable
to the effect of changing temperature in a composite system of compo-
nents with different thermal expansion coefficients.
106
creased whereas the normal force will decrease. In the end, the stresses in
the less creeping component will increase.
(59)
1 ⋅
This effective MoE is an input value for the determination of the internal forces.
According to [EN 1995-1-1] Annex B the effective bending stiffness can be de-
termined by
⋅ ⋅
(60)
⋅ ⋅
With this effective bending stiffness, the internal forces of the timber cross sec-
tion can be determined by the following equations
107
Bending moment
⋅ ⋅
⋅
(61)
⋅ ⋅
Normal force
⋅ ⋅ ⋅ ⋅
⋅
(62)
⋅ ⋅ ⋅ ⋅
(63)
1 ⋅ ∞, ⋅
⋅
1 ⋅ , ∞ ⋅
the temporal development of this ratio can be determined. The ratio can be di-
vided into constant parameters and the two time functions and
, which describes the temporal development of the creep strains. If
these time functions are identical
(64)
it can be shown that the maximum stresses will be evaluated at time 0 or
∞.
108
Figure 55: Temporal development of the creep strain
In the time period between 3 and 7 years, the velocity of the creep deformation
is comparable in the timber and concrete cross section. After that period, con-
crete hardly creeps whereas the timber develops about 40% of its creep strain.
If the time functions given in Figure 55 applied in the determination of the ratio
of stiffness , it can be shown that this ratio reaches a max-
imum value in the time period between 3 to 7 years (see Figure 56).
Since the bending moment and the normal force depend on this ratio the internal
stresses can reach a maximum value between the points in time 0 and
∞. Therefore points in time 0 and ∞ are not necessarily the most criti-
cal points in time. At some point in time between those two points in time 0
109
and ∞ the stresses could reach maximum values. This occurs especially in
those cases, where the development of the creep deformation of the composite
elements is not affine to each other.
However this additional point in time leads to an extra effort in the design of
timber-concrete-composite structures. In order to solve the question, whether the
point in time of 3 to 7 years could lead to a significant increase of the stresses
and therefore has to be considered, a case study has been performed.
The range of parameters is given in Table 14.
Table 11: Effect of the inelastic strains in timber concrete composite systems
Parameter Minimum Maximum Step
value value
Material creep coefficient of concrete 1 4 1
Material creep coefficient of timber 0.2 2 0.2
Span [m] 4 10 2
Live load [kN/m] 1.5 5 1.5
Stiffness of the connection [kN/m] 10 1000000 50000
Distance of the connectors [m] 0.5
Dead load [kN/m] Internal determination
Density of concrete [kN/m³] 25
Density of timber [kN/m³] 5
Load due to finishing works [kN/m] 1.5
Timber C24
Ratio hconcrete/htimber 2:1, 1:1,1:2
Width of the concrete [cm] 80
Width of the timber [cm] 8,12,24,80
Within this case study, the initial system with a given ratio of the cross sections
is given as input values. In a first step, the cross sections are modified until the
stresses in the timber reach the design value of the strength in the design accord-
ing to [EN 1995-1-1]. The ratio of the cross section heights of timber and con-
crete is maintained for this modification process. For this modified composite
cross section, the stresses at time t = 3-7 years and time t = 50 years are deter-
mined with respect to the effect of the composite action on the effective creep.
Shrinkage is considered according to Sec. 4.4.4. The stresses at t = 0 years are
110
determined without any consideration of the creep strain and shrinkage, since
these two effects do not take place at this point in time.
For the output, the maximum of the stresses at t = 0 years and t =50 years are
related to the stresses at t = 3-7 years as for those cases, where the stresses at
t = 3-7 years exceed 103% of the design strength of C24 according to [EN 338]
assuming a kmod-value of 0.8.
Figure 57: Ratio of the stresses at t = 0 years and t = 50 years resp., related to
, , ,
the stresses at t = 3-7 years for those cases, where
, , ,
, , ,
1.03 and 1.0
, , ,
However there is no existing building with this failure known within this period
of time. One reason might be that the serviceability limit state often governs the
design for timber-concrete-composite structures, so the stresses do not reach the
critical stages within the period between 3 to 7 years. Therefore it is not ex-
pected, that the additional point in time will generally lead to higher cross sec-
tion dimensions. However, the limits of deformation can be adapted to the re-
quirements of the owner, so there might be cases, where the deformation is ne-
glected e.g. in agricultural buildings or comparable. In these situations this addi-
tional point in time could govern the cross section dimensions.
111
4.4.3 Composite creep coefficients
The time dependent strain is given by
(65)
So the changes within are described by
(66)
⋅ (67)
leading to
⋅ (68)
Assuming a constant MoE over time, this differential equation can be modified
by
1
→ ⋅ (69)
leading to
1
⋅ ⋅ (70)
This equation can be solved for different boundary conditions. However there
are two extremal situations:
Statically determined system: In this system, inelastic strains do not lead
to any stresses. Therefore the stress is constant over time leading to
0 (71)
and
⋅ (72)
⋅ (73)
Since at t = 0 years no creep strain has occurred the constant C can be de-
termined to
112
(74)
leading to
⋅ 1 (75)
⋅ 1 (76)
and simplified
0 (79)
⋆
(83)
1
However the total strain is expressed by
113
exp
⋅ ⋅ 1 ⋆ (84)
Inserting the time dependent stress and solving this equation leads to the
effective creep coefficient in a system subjected to relaxation:
⋆ (85)
exp 1
So in a system with relaxation it has to be distinguished between the material
creep coefficient and a system creep coefficient ⋆ , which is used in
order to reduce the MoE for the determination of forces. As shown in the previ-
ous derivation, the effective creep coefficient depends on the system especially
whether the stresses are constant over time (=statically determined system) or
the strains are constant over time (=relaxation) and can vary quite strongly (see
Figure 58).
Figure 58: Boundaries of the effective creep coefficient for the modification of
the MoE
114
For the evaluation of the time dependent deformation, several models have been
developed (see [Fragiacomo, 2000], [Bou Saïd, 2003], [Schänzlin, 2003],
[Khorsandnia et al., 2014] or [Khorsandnia et al., 2015]). These numerical mod-
els describe the temporal development of the deformation and the internal forc-
es.
115
According to this theory the effective creep coefficient (=”composite creep coef-
ficients”) of the cross section i in a composite system made of two different ma-
terials can be determined by
1 , 1
, , ⋅ (86)
, exp ⋅
where , effective creep coefficient of the cross section i for
the modification of the MoE in the structural analy-
sis
, material creep coefficient of the cross section i
, material creep coefficient of the cross section j
composite creep coefficient
The composite creep coefficient is defined as
⋅ , ⋅ ,
116
The distance can be determined by
However these equations seem to be too complicated for the daily use. In [EN
1994-1-1] this influence is covered in the design by introducing a -value, in
order to modify the creep coefficient.
117
1 ⋅
The -values have been evaluated for different situations (see Figure 61, Figure
62 and Table 12).
118
Figure 61: -value of concrete for indoor climate at t = 3-7 years and
t = 50 years
119
Figure 62: -value of timber for indoor climate at t = 3-7 years and
t = 50 years
In [Schänzlin and Fragiacomo, 2007] the -values of the two defined climates
have been evaluated (see Figure 63).
120
a.) indoor climate
In order to simplify the evaluation, functions have been fitted to the results lead-
ing to the simplified equations given in Table 13.
121
Table 13: Evaluated -values
Concrete
c ,indoor climate 2.59 0.75 13.32 for slab systems (bt = bc, 1/3
< Ac/At < 1), and for beam
c ,outoor -climate 1.82 0.24 13.51 systems (bt << bc, 1 < Ac/At
< 3)
for t = 50 years
c ,indoor -climate 2.47 1.05 11.70 for slab systems (bt = bc, 1/3
< Ac/At < 1), and for beam
c ,outdoor -climate 1.72 0.45 11.73 systems (bt << bc, 1 < Ac/At
< 3)
for t = 3-7 years
Timber
t (t 3 7 y) 0.5 For beam and slab systems
t (t 50 y) 1.0
With these modification factors, the material creep coefficient can be transferred
into a composite creep coefficient for the modification of the Modulus of Elas-
ticity.
, , , and
⋅ ⋅ ⋅
In the common design according to the technical approvals the proposed creep
coefficients are the material creep coefficients. Since the introduction of the ef-
fective creep coefficients are a major change in the common design procedure, it
should be checked, whether these parameters have to be considered or not. For
this reason a case study has been performed. The range of parameters is given in
Table 14.
122
Table 14: Effect of the inelastic strains in timber concrete composite systems
Parameter Minimum Maximum Step
value value
Material creep coefficient of concrete 1 4 1
Material creep coefficient of timber 0.2 2 0.2
Span [m] 4 10 2
Live load [kN/m] 1.5 5 1.5
Stiffness of the connection [kN/m] 10 1000000 50000
Distance of the connectors [m] 0.5
Dead load [kN/m] Internal determination
Density of concrete [kN/m³] 25
Density of timber [kN/m³] 5
Load due to finishing [kN/m] 1.5
Timber C24
Ratio hconcrete/htimber 2:1, 1:1,1:2
Width of the concrete [cm] 80
Width of the timber [cm] 8,12,24,80
Within this case study, the initial system with a given ratio of the cross sections
is given as input values. In a first step, the cross sections are modified until the
stresses in the timber reach the design value of the strength of [EN 1995-1-1].
The ratio is maintained. For this modified cross section, the stresses at time t =
50 years are determined using the pure material creep coefficients as it is pro-
posed in the technical approvals. In addition to this, shrinkage is considered ac-
cording to Sec. 4.4.4.
In the next step, the maximum stresses in the timber are determined with respect
to the effective creep coefficients. As output the ratio of the stresses with neglect
of the effective composite creep coefficients and the stresses with respect to the
effective creep coefficients is evaluated (see Figure 64).
123
Figure 64: Ratio between the maximum stresses in the timber between the stress
according to the common design process using pure material creep coefficients
and the maximum stresses at t = 3-7 years and t = 50 years resp. with respect to
the composite creep coefficients
As it can be seen in Figure 64, the stresses in the studied range of application
with neglect of the composite creep coefficients can only be utilized up to 55%,
since the increase of the creep of concrete within a composite structure leads to
an increase of about 100%. This increase cannot be neglected. So it can be con-
cluded that the effective creep coefficient may be neglected for the ULS, if the
permanent stresses are increased by 100%. However the studied range of param-
eters might not cover all applications, so either an extension of the range of pa-
rameters is recommended or a more precise definition, when this simplification
can be used. Nevertheless the effective creep coefficient in a composite system
influences the stresses in a significant way and therefore should be considered in
the design.
4.4.4 Consideration of an effective shrinkage value
Shrinkage leads to stressless strains. However if the slip between the component
is blocked by connections, the stressless strains lead to eigenstresses. The value
of the eigenstresses depends on the stiffness of the cross section and can be re-
duced, if the cross section creeps. However the effective creep coefficient differs
depending on whether the action is a permanent load or a constraint (see
[Schänzlin, 2003] and [EN 1994-1-1]).
In [EN 1994-1-1] the different creep values are determined explicitly. This
means that in the design the internal forces due to the different loads such as
shrinkage and external loads have to be determined on different systems with
124
different effective stiffness of the composite compounds. For the design these
internal forces are superposed in order to determine the design values.
However [Schänzlin, 2003] was not able to determine similar creep coefficients
only for the load case shrinkage, since the derived equation became too compli-
cated.
Figure 65: Effective creep coefficient for the load case shrinkage
Since the interaction of creep and shrinkage would lead to another set of creep
coefficients and these equations can hardly be solved analytically, effective
shrinkage values were developed in [Schänzlin, 2003], taking into account the
reduction of the effects of shrinkage on the internal forces and deflections. As a
result of this study, only 50% of the end shrinkage value for the period between
3 and 7 years (see Figure 66) and 80% of the shrinkage values for t = 50 years
(see Figure 67) have to be taken into account.
Figure 66: Effective shrinkage values of concrete for the period of time between
3 and 7 years (taken from [Schänzlin, 2003])
125
Figure 67: Effective shrinkage values of concrete for t = 50 years (taken from
[Schänzlin, 2003])
4.5 Design process
As mentioned in the sections before, the design of timber-concrete composite
slabs differs from the design of steel-concrete-composite structures or timber-
timber composite beams. This is mainly caused by the flexibility of the connect-
ors and the different rheological behaviour of the components.
The design process for the SLS and for the ULS is summarized in Figure 68 and
in Figure 69, respectively. The main difference to the "normal" design is that the
loads are separated into permanent and short term acting loads independently of
their class of duration of load. The combination of these actions is done on the
level of internal forces and/or stresses.
The reason for this separation is that only permanent loads affect creep defor-
mation. Therefore the long term effects have only be considered in conjunction
with these permanent loads.
126
Figure 68: Design process of timber-concrete-composite structures for the SLS
127
Figure 69: Design process of timber-concrete-composite structures for the ULS
128
5. Design examples
5.1 General
In the following section two examples of the design are shown. The first one
shows the design according to the current standard [EN 1995-1-1] in conjunction
with a technical approval if the connection (see [ETA-13/0029]), whereas the
second example shows the design of a similar beam according to the provisions
given in the previous chapters of this report. In both design example, it is as-
sumed, that vibrations can be neglected.
5.2 TCC beam verification according to the [EN 1995-1-1]/Annex B
by Surovec, L., Slivanský, M. and Sógel, K
130
5.2.2 Loads
Partial factor for permanent actions: γG = 1,35 ([EN 1990] Tab. A1.2(B))
Partial factor for variable actions: γQ = 1,5 ([EN 1990] Tab. A1.2(B))
Factor for quasi-permanent value
of a variable action: ψ2 = 0,3 ([EN 1990] Tab. A1.1)
Load width: b = bc = 740mm
Characteristic value of a self-weight: g0,k = bc tc γcon + bi ti γi + bt ht γt = 1,48kN/m
Characteristic value of a dead load: g1,k = 1kN/m2 b = 0,74kN/m
Characteristic value of a variable load: qk = (2,0 + 0,8)kN/m2 b = 2,07kN/m
([EN 1991-1-1] Tab. 6.2)
(Note: including partitions with a self-weight >1kN/m ≤ 2,0kN/m wall length)
5.2.4 Verification of the TCC beam at ultimate limit states (ULS) at the
beginning of the lifetime
5.2.4.1 Material properties
131
5.2.4.2 Slip modulus and γ-factor
Slip modulus for the SLS: Kser = n Kser,1 = 24000kN/m
Slip modulus for the ULS: Ku = (2/3)Kser = 16000kN/m ([EN 1995-1-1] Eq. 2.1)
Slip modulus: K = Ku = 16000kN/m
1
π 2 E1 A1 s
γ-factor: γ1 = 1 + = 0,20
K L2
([EN 1995-1-1], Eq. B.5)
γ2 = 1 ([EN 1995-1-1], Eq. B.4)
132
5.2.4.4.2 Normal stresses in the timber section
2 E 2 a 2 M Ed
Stresses in the timber section: 2 = = 3,85MPa
( EI )ef
([EN 1995-1-1], Eq. B.7)
0 ,5 E 2 h2 M Ed
m,2 = = 4,48MPa
( EI )ef
([EN 1995-1-1], Eq. B.8)
Stress at the top of the timber section: σt,t = σ2 – σm,2 = -0,63MPa
Stress at the bottom of the timber
section: σt,b = σ2 + σm,2 = 8,32MPa
Design bending strength of the timber: fm,d = kmod fm,k / γM = 14,76MPa
([EN 1995-1-1], Eq. 2.14)
Design tensile strength of the timber: ft,0,d = kmod ft,0,k / γM = 8,61MPa
([EN 1995-1-1], Eq. 2.14)
Verification of the timber section: σ2 / ft,0,d + σm,2 / fm,d =
= 0,75 < 1,0 => SATISFIED
([EN 1995-1-1], Eq. 6.17)
133
= 9,6kN ([ETA 013/0029] Tab. 2.3)
Characteristic load bearing capacity
per screw: FRk,1 = cos α Fax,α,Rk = 6,78kN
FRk,1 = cos α ftens,k = 12,02kN
FRk = min(FRk,1, FRk,2) = 6,78kN
([ETA 013/0029] Tab. 2.3)
0,9
Effective number of screws: nef = n = 1,86 ([EN 1995-1-1], Eq. 8.41)
Design load bearing capacity of the screws
in a row: FRd = nef kmod FRk / γM = 7,78kN
Verification of the fasteners: F1 / FRd = 0,85 < 1,0 => SATISFIED
5.2.4.5 Cross section analysis considering only the effective compressed height
of the concrete
Note: In order to satisfy the condition for the tensile stress at the bottom of the
concrete section, we are able to consider only the effective compressed height of
the concrete. This calculation was developed by Lukáš Surovec & Miloš Sliv-
anský in 2015 and it is based on these conditions:
γ-factor is calculated for the full concrete section
tensile strength of the concrete is neglected.
134
5.2.4.5.2 Stresses in the concrete section
1 E1 a1,ef M Ed
Stresses in the concrete effective section: 1 = = 2,79MPa
( EI )ef
0 ,5 E1 xM Ed
m,1 = = 2,79MPa
( EI )ef
Stress at the top of the concrete section: σc,t = -σ1 – σm,1 = -5,58MPa
Design compressive strength
of the concrete: fcd = fck / γc = 16,6MPa ([EN 1992-1-1] Eq. 3.15)
Verification of the compressive stress
at the top of the concrete section: σc,t / fcd = 0,33 < 1,0 => SATISFIED
Stress at the bottom of the concrete
effective section: σc,b = -σ1 + σm,1 = 0,0MPa
Design tensile strength of the concrete: fctd = fctk0,05 / γc = 1,2MPa ([EN 1992-1-1] Eq. 3.15)
Verification of the tensile stress
at the bottom of the concrete section: σc,b / fctd = 0,0 < 1,0 => SATISFIED
135
5.2.4.5.4 Shear stresses in the timber section
Height h: h = 0,5h2 + a2 = 0,1893m
0 ,5 E 2 h 2
Maximum shear stress: 2 ,max V Ed = 0,679MPa
( EI )ef
Design shear strength of the timber: fv,d = kmod fv,k / γM = 2,46MPa
([EN 1995-1-1], Eq. 2.14)
Verification of the timber section: τ2,max / fv,d =
= 0,28 < 1,0 => SATISFIED
([EN 1995-1-1] Eq. 6.13)
= 9,6kN
([ETA 13/0029], Tab. 2.3)
Characteristic load bearing capacity
per screw: FRk,1 = cos α Fax,α,Rk = 6,78kN
FRk,1 = cos α ftens,k = 12,02kN
FRk = min(FRk,1, FRk,2) = 6,78kN
([ETA 13/0029], Tab. 2.3)
0,9
Effective number of screws: nef = n = 1,86 ([EN 1995-1-1], Eq. 8.41)
Design load bearing capacity of the screws
in a row: FRd = nef kmod FRk / γM = 7,78kN
Verification of the fasteners: F1 / FRd = 0,85 < 1,0 => SATISFIED
5.2.5 Verification of the TCC beam at ultimate limit states (ULS) at the end of
the lifetime
5.2.5.1 Material properties
136
5.2.5.1.2 Part 2 – timber joist
Modulus of elasticity: E2,g = E0,mean / (1+kdef)= 6,88e06kPa
([EN 1995-1-1], Eq. 2.7)
E2,q = E0,mean / (1+ψ2 kdef) =
= 9,32e06kPa ([EN 1995-1-1], Eq. 2.10)
E 2 ,g ( g 0 ,k g 1 ,k ) G E 2 ,q q k Q
E2 = 8,17e03MPa
( g 0 ,k g 1 ,k ) G q k Q
137
5.2.5.4 Cross section analysis
138
5.2.5.4.3 Shear stresses in the timber section
Height h: h = 0,5h2 + a2 = 0,1991m
0 ,5 E 2 h 2
Maximal shear stress: 2 ,max V Ed = 0,695MPa
( EI )ef
Design shear strength of the timber: fv,d = kmod fv,k / γM = 2,46MPa
([EN 1995-1-1], Eq. 2.14)
Verification of the timber section: τ2,max / fv,d =
= 0,28 < 1,0 => SATISFIED
([EN 1995-1-1], Eq. 6.13)
5.2.6 Verification of the TCC beam at serviceability limit states (SLS) at the
beginning of the lifetime
5.2.6.1 Material properties
139
5.2.6.1.2 Part 2 – timber joist
Modulus of elasticity: E2 = E0,mean = 11,0e06kPa
5.2.7 Verification of the TCC beam at serviceability limit states (SLS) at the
end of the lifetime
Note: In order to satisfy paragraph 2.2.3 of EN 1995-1-1 it is necessary to calcu-
late final deflection by the quasi-permanent load considering creep and instant
deflection by the rest of the variable load with no creep.
140
5.2.7.1.2 Part 2 – timber joist
Modulus of elasticity: E2,inst = E0,mean = 11,0e06kPa
E2,fin = E0,mean / (1 + kdef) = 6,88e06kPa
141
5 f qp L4
considering creep: wqp = 8,0mm
384 ( EI ) ef , fin
Deflection of the beam by the rest
5 f q L4
of the variable load: wq = 2,2mm
384 ( EI ) ef ,inst
Final deflection of the beam: wfin = wqp + wq = 10,2mm
Limit deflection: wlim = L/200 = 25,5mm
Verification of the deflection: w/wlim = 0,40 < 1,0 => SATISFIED
142
5.3.1.2 Concrete
143
[EN 1991-1-1]
density 25 Tab. A.1
[EN 1992-1-1]
shrinkage , 0.00056
Annex B
5.3.1.4 Timber
[EN 1995-1-1]
partial safety factor 1.3
Tab.2.3
144
[EN 1995-1-1]
modification factor 0.8
Tab. 3.1
[EN 1995-1-1]
deformation factor 0.6
Tab. 3.1
[ETA 13/0029]
tensile capacity , 17
Tab. 2.4
partial safety factor , 1.25
[ETA 13/0029]
withdrawal parameter , 11 Tab. 2.4
distance within one row 100
number of rows 2
5.3.2 Loads
finishing load 1
[EN 1991-1-1]
live load 2 6.3.1.2
145
[EN 1991-1-1]
separating walls 0.8 6.3.1.2
partial safety factor of [EN 1990]
1.35
the permanent load Tab. A1.2(b)
partial safety factor of [EN 1990]
1.5
the live load Tab. A1.2(b)
share of the permanent
[EN 1990]
live load at the total live 0.3
Tab. A1.1
load
width 740
, ∙ ∙ ∙ ∙ ∙ ∙
Dead load of the struc-
ture 1.48
146
5.3.3 ULS-design at t = 0 years
5.3.3.1 Bending stiffness
Modulus of Elasticity of [EN 1995-1-1]
cross section 1 31000 Eq. 2.7
Modulus of Elasticity of [EN 1995-1-1]
cross section 2 11000 Eq. 2.7
[EN 1995-1-1]
stiffness of the connec- Eq. 2.7 &
tion in the SLS 24000 [EN1995-1-1]
2.3.2.2(4)
stiffness of the connec- 2 [EN 1995-1-1]
tion in the ULS ∙ 16000 Eq. 2.1
3
1
composite coefficient of [EN 1995-1-1]
1 ∙ ∙ ∙
cross section 1 ∙ Eq. B5
0.29
composite coefficient of [EN 1995-1-1]
1
cross section 1 Eq. B4
distance from the cen-
troid of the cross section ∙ ∙ ∙ 2 2
2 to the centroid of the ∙ ∙ ∙ ∙
composite cross section 97.05
[EN 1995-1-1] Eq. B.6
distance from the cen-
troid of the cross section
1 to the centroid of the 78.45
2 2
composite cross section
effective bending stiff- ∙ ∙ ∙ ∙ ∙ ∙
ness ∙ ∙ 5272063530061
[EN 1995-1-1] Eq. B1
147
5.3.3.2 Consideration of inelastic strains
effective shrinkage at
0 see Sec. 4.4.4
this point in time
∙ , ,
resulting inelastic strain
0
cantilever between the
centroids of the cross 176
sections 1 and 2 2 2
∙ ∙ ∙ ∙ ∙
coefficient , ∙ 3786
∙ ∙
see Sec. 4.3.3.2
characteristic fictitious
, ∙ 0 see Sec. 4.3.3.2
load
partial safety factor of
, 1.5 see Sec. 2.4.2
shrinkage
design value of the ficti- , , ∙
see Sec. 4.3.3.2
tious load 0
permanent uniformly
distributed load , 3.93
,
modification coefficient , 1
∙ ∙
of the bending stiffness ∙
∙ ∙ ∙
see Sec. 4.3.3.2
effective bending stiff-
, ∙ ,
ness with respect to the see Sec. 4.3.3.2
inelastic strains 5272063530061
5.3.3.3 Forces
148
permanent bending
moment due to inelastic , , , ∙ , ∙ 0
strains 8
149
short term bending mo- ∙ ∙
, , , ,
ment in the concrete ,
cross section 0.234
short term bending mo- ∙ ∙
, , , ,
ment in the timber cross ,
section 1.31
, , ,
,
short term normal force
, , , ,
in timber and concrete
31.51
5.3.3.4.1 Stresses
permanent stress caused
,
by the normal force in , , 1.709
the cross section
permanent stress caused
, ,
by the bending moment , , 1.69
in the cross section
short term stress caused
,
by the normal force in , , 0.946
the cross section
short term stress caused
, ,
by the bending moment , , 0.936
in the cross section
resulting stress caused
by the normal force in , , , , , 2.656
the cross section
resulting stress caused
by the bending moment , , , , , 2.63
in the cross section
150
5.3.3.4.2 Verification of the stresses in the concrete
design strength in com- , [EN 1992-1-1],
∙ 14.167
pression Eq. 3.15
design strength in ten- , , , , [EN 1992-1-1],
∙ 1.02
sion Eq. 3.16
,
0.373
,
0.029
151
5.3.3.5.1.1 Stresses in the timber cross section and verification
, ∙ ,
design strength in bend- [EN 1995-1-1],
ing Eq. 2.14
14.769
, ,
0.775 [EN 1995-1-1],
, , , Eq. 6.17
5.3.3.5.1.3 Check, whether time period of 3-7 years has to be checked (see Sec.
4.4.2)
, , , ,
0.49
, , ,
, , , ,
0.28
, , ,
Increase of the permanent stresses about 25% in order to cover the possible in-
crease of the stresses in the time period between 3 to 7 years caused by the dif-
ferent temporal development of the creep strain (see Sec. 4.4.2).
1.25 ∙ 0.62 see Sec. 4.4.2
0.9
The period of time between 3 to 7 years may be neglected, if system can be
proofed with an increased permanent stress at the points in time t = 0 years and
t = 50 years (see Sec. 4.4.2). This is valid for t = 0 years. It has to be checked at
time t = 50 years if this equation is still fulfilled. If yes, time period of t = 3-
7 years may be neglected.
152
, ,
, 0.5 ∙ ∙ ∙
permanent shear stress ,
0.669
5.3.3.6 Connection
153
5.3.3.6.2 Verification of the connection
, ,
characteristic load car- ,
rying capacity of the , ∙ ∙
1.2 ∙ cos sin
screw in tension .
∙ 9600
350
[ETA 13/0029] Tab.2.3
design value of the load
, ∙ , , 5908
carrying capacity
characteristic load car-
rying capacity due to , 17000
steel failure
design value of the load ,
, 13600
carrying capacity ,
numbers of rows 2
design value of the load
, ∙ , , 8355
carrying capacity
0.83
,
characteristic value of
the fictitious load, rep-
resenting the inelastic , 0
strains (here: shrinkage
of concrete)
154
short term live load , , 1.45
155
∙ ∙ ∙ ∙ ∙
, ∙
coefficient ∙ ∙ see Sec. 4.3.3.2
4960
characteristic fictitious
, ∙ 0 see Sec. 4.3.3.2
load
partial safety factor of
, 1
shrinkage
design value of the ficti-
, , ∙ 0 see Sec. 4.3.3.2
tious load
permanent uniformly
distributed load , 2.84
,
modification coefficient , 1
∙ ∙
of the bending stiffness ∙
∙ ∙ ∙
see Sec. 4.3.3.2
effective bending stiff-
, ∙ ,
ness with respect to the see Sec. 4.3.3.2
inelastic strains 5759702176456
5.3.4.4 Deformation
5
∙ , , ∙
384 ,
4.35
5
∙ , ∙ 2.22
384 ,
6.57
156
see Sec. 4.4,
0.75
Tab. 11
see Sec. 4.4,
3.32
Tab. 11
∙ , 2.58 see Sec. 4.4
1 see Sec. 4.4
composite coefficient of
, ∙ 6.44 see Sec. 4.4
cross section 1
composite coefficient of
, ∙ 0.6 see Sec. 4.4
cross section 2
effective Modulus of
Elasticity of cross sec- , 4164
1 ,
tion 1
effective Modulus of
Elasticity of cross sec- , 6875
1 ,
tion 2
stiffness of the connec-
∙ 10909
tion in the SLS 1 2∙ ,
157
, ∙ , ∙ ∙ ∙ ∙ ,
effective bending stiff-
∙ ∙ , ∙
ness
2251071546254
, ∙ ∙ , ∙ ∙ ∙
, ∙
coefficient , ∙ , ∙
2795
,
, ∙ ∙
modification coefficient , ,
∙
of the bending stiffness ∙ , ∙ , ∙
1.06
see Sec. 4.3.3.2
effective bending stiff-
, ∙ ,
ness with respect to the see Sec. 4.3.3.2
inelastic strains 2378640086862
158
5.3.5.3 Forces
, , , ,
46.007
159
5.3.5.4 Stresses in the concrete section and verification
5.3.5.4.1 Stresses
permanent stress caused
,
by the normal force in , , 1.382
the cross section
permanent stress caused
, ,
by the bending moment , , 0.696
in the cross section
short term stress caused
see design at
by the normal force in , , 0.946 t = 0 years
the cross section
short term stress caused
see design at
by the bending moment , , 0.936 t = 0 years
in the cross section
resulting stress caused
by the normal force in , , , , , 2.328
the cross section
resulting stress caused
by the bending moment , , , , , 1.63
in the cross section
,
0.683
160
5.3.5.5 Stresses in the timber cross section and verification
5.3.5.5.1.3 Check, whether time period of 3-7 years has to be checked (see Sec.
4.4.2)
, , , ,
0.623
, , ,
see design at
0.276
t = 0 years
161
Increase of the permanent stresses about 25% in order to cover the possible in-
crease of the stresses in the time period between 3 to 7 years caused by the dif-
ferent temporal development of the creep strain (see Sec. 4.4.2).
1.25 ∙ 0.779 see Sec. 4.4.2
1.05
The period of time between 3 to 7 years may be neglected, if system can be
proofed with an increased permanent stress at the points in time t = 0 years and
t = 50 years (see Sec. 4.4.2). This is not valid for t = 50 years. Therefore the time
period between 3 and 7 years has to be checked.
0.569
,
0.38
,
162
5.3.5.6 Connection
numbers of rows 2
design value of the load
, ∙ , , 8355
carrying capacity
0.714
,
163
5.3.6 SLS-design at t = 50 years
5.3.6.1 Loads
characteristic dead load , , 2.22
characteristic value of
the fictitious load, rep-
resenting the inelastic , 1.25
strains (here: shrinkage
of concrete)
, ∙ ∙ , ∙ ∙ ∙
, ∙
coefficient , ∙ , ∙
3250
,
, ∙ ∙
modification coefficient , ,
∙
of the bending stiffness ∙ , ∙ , ∙
0.941
see Sec. 4.3.3.2
effective bending stiff-
, ∙ , see Sec.
ness with respect to the
2271828097235 4.3.3.2
inelastic strains
5.3.6.4 Deformation
5
∙ , , ∙
384 ,
15.876
see design at
2.22
t = 0 years
18.094
165
5.3.7 ULS-design at t = 3-7 years
5.3.7.1 Bending stiffness
see design at
, 0.29
t = 0 years
composite creep coefficient
see Sec. 4.4,
2.47
Tab. 11
see Sec. 4.4,
1.05
Tab. 11
see Sec. 4.4,
1.7
Tab. 11
∙ , 2.34 see Sec. 4.4
0.5 see Sec. 4.4
composite coefficient of
, ∙ 5.85 see Sec. 4.4
cross section 1
composite coefficient of
, ∙ 0.3 see Sec. 4.4
cross section 2
effective Modulus of
Elasticity of cross sec- , 4522
1 ,
tion 1
effective Modulus of
Elasticity of cross sec- , 8462
1 ,
tion 2
stiffness of the connec-
∙ 15000
tion in the SLS 1 2∙ ,
166
distance from the cen-
troid of the cross section ∙ ∙ ∙ 2 2
,
2 to the centroid of the ∙ , ∙ ∙ , ∙
composite cross section 59.643
[EN 1995-1-1] Eq. B.6
distance from the cen-
troid of the cross section
1 to the centroid of the 116
2 2
composite cross section
, ∙ , ∙ ∙ ∙ ∙ ,
effective bending stiff-
∙ ∙ , ∙
ness
2724764674593
, ∙ ∙ , ∙ ∙ ∙
, ∙
coefficient , ∙ , ∙
3528
167
,
, ∙ ∙
modification coefficient , ,
∙
of the bending stiffness ∙ , ∙ , ∙
1.06
see Sec. 4.3.3.2
effective bending stiff-
, ∙ , see Sec.
ness with respect to the
2885840431672 4.3.3.2
inelastic strains
5.3.7.3 Forces
168
5.3.7.3.2 Internal forces of the single components
permanent bending ∙ ∙
, , , , ,
moment in the concrete ,
cross section 0.146
permanent bending ∙ ∙
, , , , ,
moment in the timber ,
cross section 4.33
, , ,
,
permanent normal force
, , , ,
in timber and concrete
47.319
5.3.7.4.1 Stresses
permanent stress caused
,
by the normal force in , , 1.421
the cross section
permanent stress caused
, ,
by the bending moment , , 0.586
in the cross section
short term stress caused
see design at
by the normal force in , , 0.946 t = 0 years
the cross section
short term stress caused
see design at
by the bending moment , , 0.936 t = 0 years
in the cross section
resulting stress caused
by the normal force in , , , , , 2.367
the cross section
resulting stress caused
by the bending moment , , , , , 1.52
in the cross section
169
5.3.7.4.2 Verification of the stresses in the concrete
design strength in com- ,
pression ∙ 14.167
,
0.828
170
5.3.7.5.1.2 Verification of the normal stresses
design strength in ten-
, , ∙ , , 8.62
sion
design strength in bend-
, ∙ , 14.769
ing
, ,
0.889
, , ,
0.583
,
0.387
,
171
5.3.7.6 Connection
numbers of rows 2
design value of the load
, ∙ , , 8355
carrying capacity
0.722
,
172
5.3.8 SLS-design at t = 3-7 years
Since the creep deformations of the concrete, of the timber as well as of the con-
nection have not yet reached their final values, the deformation at the time peri-
od of 3 to 7 years is lower than the deformation at the point in time of 50 years.
Therefore the serviceability limit state does not be checked for the time period
between 3 and 7 years.
173
174
6. Summary, conclusions and outlook
6.1 Summary and conclusion
Timber-concrete-composite systems combine the advantages of pure timber
decks with the advantages of pure concrete decks. In order to benefit from these
advantages, the composite structure has to be designed. This design process is
influenced by various parameters such as
Influences due to changing environmental conditions such as temperature
and/or relative humidity
Influence of the erection process
Behaviour of the connections between timber and concrete
Non-linearity of the concrete
Long term behaviour of the components
In this report the current state of the art regarding these issues is summarized.
The first step in a design process is to determine the loads, to choose the material
and to estimate a first dimension of the cross section. For the design of timber
concrete composite structures this step is quite similar to the design of pure tim-
ber or pure concrete slabs. The major difference is that the effect of inelastic
strains caused by temperature variation, shrinkage of concrete and swell-
ing/shrinkage of timber has to be considered in the ULS as well as in the SLS.
Most of the values are already given in the [EN1990] series. However the partial
safety factor for the consideration of shrinkage is not given. A first attempt for
this value is shown in this report.
The next important step in the design is to choose an appropriate connection be-
tween timber and concrete. One major focus of the recent research and devel-
opment was the determination of the properties of these connections. Therefore
various connection devices exist. Some of them have a technical approval. The
range of application of these connections depends on the type of load transfer, so
it is up to the designer to choose the best connections. The summary of the most
often used connection devices and a summary of the systems with a technical
approval are given in the Sec. 0 of this report.
The connections between timber and concrete (except glued connections) are
flexible connections, so forces in the connections will lead to deformations.
These deformations in the joint between timber and concrete reduce the effec-
tiveness of the composite action. In order to consider these deformations various
methods for the evaluation of the internal forces have been proposed (see Sec. 0
and Annex B). Some of these methods have been derived in order to model tim-
ber-timber-composite beams. So these methods can be used if the properties of
concrete are considered in the evaluation of the forces. One influencing property
175
of concrete is that it cracks in tension. So during the evaluation of the force only
the effective concrete cross section dimensions can be considered. Another im-
portant parameter is the long term behaviour of both materials and the connec-
tions. Since a composite beam is a hyper static system, the long term behaviour
(as creep of the components timber, concrete and connection and inelastic
strains) leads to a stress-redistribution within the composite cross section. This
stress-redistribution itself influences the creep deformation. Besides, the creep
strain of timber does not develop affine to the creep strain of concrete, leading to
critical points in time. Therefore in Sec. 0 the determination of the internal forc-
es in the short as well as in the long term is introduced with respect to the most
important influences as creep, shrinkage and flexibility of the connections, con-
cluded with an example of the design for quasi permanent climate.
6.2 Outlook
Despite this state-of-the-art-report there are several open questions when design-
ing and realizing timber-concrete-composite structures. Some of these open
questions are:
Reliability and partial safety factors: the internal forces are strongly influ-
enced by the stiffness of the components. At the moment it is assumed,
that the mean values are precise enough for the evaluation of the internal
forces. The question remains, whether there should be an upper and a
lower limit of the stiffness in order to determine the decisive internal forc-
es?
Continuous beams: Most of the research has been focused on single span
systems. However the question is, whether these results can be transferred
to continuous systems?
Cracking of concrete: Concrete in tension cracks. In certain circumstances
the connection device is anchored in the cracked area. Is there any influ-
ence of the cracks on the properties of the connection?
Material: Most of the research has been done with "normal" materials.
However it is expected, that a new combination of materials or use of ma-
terials with a higher performance will lead to new open questions, which
cannot be covered be the current state-of-the-art.
Dimensions: The research and development focusses on buildings. In
buildings the slab sizes are smaller compared to bridges. Is there any in-
fluence on the dimensions?
So the list of open questions could be continued, showing that there is
knowledge about the design and the realization of timber-concrete-composite
structures, but there are still open questions. So the times ahead will be very in-
novative and interesting on the field of timber-concrete-composite structures.
176
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[Lehmann et al., Lehmann, S.; Schober, K. U.; Rautenstrauch, K.: Nail-
2003] laminated timber elements in natural surface-composite
with mineral bound layer. Paper presented at the CIB-
W18/36-7-3, Colorado, USA, 2003.
[Leitch et al., 2008] Leitch, K.; Hairstans, R.; Abbott, D.; Dodyk, R.;
McAndrew, S.: Experimental Study of Timber-to-
Concrete Dowel Type Connections Used in Timber
Platform Frame. 10th World Conference on Timber En-
gineering, WCTE 2008, Miyazaki, Japan, 2008.
[Lukaszewska et al., Lukaszewska, E.; Johnsson, H.; Stehn, L.: Connections
2006] for Prefabricated Timber-Concrete Composite Systems.
9th World Conference on Timber Engineering, WCTE
2006, Portland, USA, 2006.
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[Martins et al., 2016] Martins, C. E. J.; Dias, A. M. P. G.; Costa, R. J. T.; San-
tos, P. G. G.: Enviromentally friendly high performance
timber-concrete panel. Construction and Building Mate-
rials, No. 102, pp. 1060-1069, 2016.
[Mascia and Soriano, Mascia, N. T.; Soriano, J.: Benefits of Timber-Concrete
2004] Composite Action in Rural Bridges. Materials and
Structures/Matériaux et Constructions, No. 37(2), pp.
122-128, 2004.
[Meierhofer, 1993] Meierhofer, U.: A Timber/Concrete Composite System.
Structural Engineering International, No. 3(2), pp. 104-
107, 1993.
[Miotto and Dias, Miotto, J. L.; Dias, A. A.: Produção e avaliação de vigas
2010] de madeira laminada colada confeccionadas com lâmi-
nas de Eucalipto. Revista Tecnológica, pp. 35-45, 2010.
[Mohammad et al., Mohammad, M.; Karacabeyli, E.; Quenneville, J.: Lat-
2003] eral resistance of bolted wood-to-concrete connections
loaded parallel or perpendicular to grain. Canadian
Journal of Civil Engineering, No. 30(1), pp. 226-239,
2003.
[Monteiro et al., Monteiro, S. R. S.; Dias, A. M. P. G.; Negrao, J. H. J.
2013] O.: Assessment of Timber-Concrete Connections Made
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ing. Experimental Techniques, No. 37(2), pp. 50-65,
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[Moshiri et al., 2012] Moshiri, F.; Garven, C.; Gerber, C.; Valipour, H. R.;
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nections using expanded polystyrene light-weight con-
crete. 12th World Conference on Timber Engineering,
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[Mungwa et al., Mungwa, M. S.; Jullien, J.-F.; Foudjet, A.; Hentges, G.:
1999] Experimental study of a composite wood–concrete
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Construction and Building Materials, No. 13(7), pp.
371-382, 1999.
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[Oliveira, 2007] Oliveira, C.: Comportamento de Vigas Mistas Coladas
Madeira-Betão-Betonagem in situ. (Msc), University of
Coimbra, 2007.
[Said et al., 2002] Said, E. B.; Jullien, J. F.; Siemers, M.: Non-Linear
Analyses of Local Composite Timber-Concrete Behav-
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[Sebastian et al., Sebastian, W.; Mudie, J.; Cox, G.; Piazza, M.; Tomasi,
2016] R.; Giongo, I.: Insight into mechanics of externally in-
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doi:10.1016/j.conbuildmat.2015.10.015
[Simon, 2008] Simon, A.: Analysis of the load-displacement-behaviour
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[Taazount et al., Taazount, M.; Amziane, S.; Molard, D.: Tangential be-
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[Timmermann and Timmermann, K.; Meierhofer, U.: Holz/Beton-
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[Van der Linden, Van der Linden, M.: Timber Concrete Composite
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[Yeoh et al., 2008] Yeoh, D.; Fragiacomo, M.; Aldi, P.; Mazzilli, M.;
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197
198
ETA
A
CRITERION SUB‐CRITERION Z‐9.1‐445 Z.9.1‐603 Z.9.1‐648 Z‐9.1‐803 ETA 12‐0196 Z‐9.1‐845 Z‐9.1‐845 Z‐9.1‐851 Z‐9.1.857 Z‐9.1‐342
13/0699
screw screw screw screw screw screw screw screw screw screw screw screw
Würth Schmid Schmid
Timco II Timco III TCC SWG SWG BiFri SFIX SFS SFS intec
Assy Plus Stardrvie Rapid
DESIGN STANDARDS
DIN 1052 x x x x x
DIN 1045‐1 x x x x x
DIN 1045‐2 x x x x x x
DIN 1045‐3 x x x x x x
DIN EN 1995‐1‐1 x x x x x x x x x x x
DIN EN 1995‐1‐1\NA x x x x x x x x
DIN EN 1992‐1‐1 x x x x x x x x
DIN EN 1992‐1‐1/NA x x x x x x x
DIN 206‐1 x x x x x
DIN 13670 x x
Technical approvals
TYPE OF LOADING
only static x x x x x x x x x x x
RANGE OF APPLICABILITY
only single span systems x x x x x
of Applicability, Materials quality
only concrete in compression x x x x (x)
TIMBER
solid x x x x x x x x x x
min requirement: C24 x x x x x x x x x x
199
glulam x x x x x x x x x x
CLT x x x x x x x x
LVL x x x x x x x x x
CONCRETE
min. strength classe C20/25 x x x x x x x x x x
Table 15: Technical Approvals: Design Standards, Type of Loading, Range
ETA
CRITERION SUB‐CRITERION Z‐9.1‐445 Z.9.1‐603 Z.9.1‐648 Z‐9.1‐803 ETA 12‐0196 Z‐9.1‐845 Z‐9.1‐845 Z‐9.1‐851 Z‐9.1.857 Z‐9.1‐342
13/0699
screw screw screw screw screw screw screw screw screw screw screw screw
Würth Schmid Schmid
Timco II Timco III TCC SWG SWG BiFri SFIX SFS SFS intec
Assy Plus Stardrvie Rapid
SERVICE CLASS
serviceclass 1 x x x x x x x x x x
serviceclass 2 x x x x x x x x x
serviceclass 3
200
Table 16: Technical Approvals: Service Class
ETA 12‐ ETA
CRITERION SUB‐CRITERION Z‐9.1‐445 Z.9.1‐603 Z.9.1‐648 Z‐9.1‐803 Z‐9.1‐845 Z‐9.1‐845 Z‐9.1‐851 Z‐9.1.857 Z‐9.1‐342
0196 13/0699
screw screw screw screw screw screw screw screw screw screw screw screw
Würth Schmid Schmid
Timco II Timco III TCC SWG SWG BiFri SFIX SFS SFS intec
Assy Plus Stardrvie Rapid
DETERMINATION OF FORCES
elastic design x x x x x x x x x x
continuous system x x
reduction of stiffness x x
no need to consider cracks in concrete x
no consideration of tension in concrete x x x x x
consideration of connectors deform. x x x x x x x x x x x
friction may be considered when all
x x no no no yes
parameters are fullfilled
single span system x x x
static loads x x x
one directional inclination x x x
compression in the joint due to
x x x
inclination of the screws
no intermediate layer x x x
coefficient of friction 0,25 0,25 0,25
friction explicitly excluded x x x yes
increase of the load capacity of XX%, when 25%
single span system x
static loads x
one directional inclination x
compression in the joint due to
201
x
inclination of the screws
average stiffness values x x x x x x x x
Theory II. Order x x x x x x x
global material safety factor of 1,4 1,4 1,4 1,4 1,4 1,4 1,4
need of consideration of creep x x x x x x x x x x x x
need of consideration of moisture variation x x x x x x x x x x x x
need of consideration of concrete shrinkage x x x x x x x x x x x x
Consideration of shrinkage as eff. Temperat. x x x x x x x x
Creep effects and moisture variation of timber
x x x x x x x x x x x x
are covered by one value per material
One MoE for concrete for t=00 independent
Table 17: Technical Approvals: Determination of Forces
x x
on the strength class
Explicitly given k_def values for SC1 x (x) (x) (x) (x) x r only and co
Explicitly given k_def values for SC2 x (x) (x) (x) (x) x r only and co
Shrinkage covered by the creep coefficient x x x
Need of consideration of the shear lag x x x x x
disregard of Conc. shrink. for prefab concrete x
ETA
CRITERION SUB‐CRITERION Z‐9.1‐445 Z.9.1‐603 Z.9.1‐648 Z‐9.1‐803 ETA 12‐0196 Z‐9.1‐845 Z‐9.1‐845 Z‐9.1‐851 Z‐9.1.857 Z‐9.1‐342
13/0699
screw screw screw screw screw screw screw screw screw screw screw screw
Würth Schmid Schmid
Timco II Timco III TCC SWG SWG BiFri SFIX SFS SFS intec
Assy Plus Stardrvie Rapid
PARAMETERS
2000 =100 l_ef
value per =8000‐
(d=8mm) & (Pair of
90°, no interlayer 1800 2200 each 1500 1500 2000 2000 2000 100ts (for
2400 screw;
diamater 45/90°)
(d=10mm) 45°/90°)
700
value per
(d=8mm) &
90°, Interlayer 600 700 each 500 500 700 700 700
800
diamater
(d=10mm)
=400*(rh =100lef =25000‐
=240 l_ef
=130*l_{e =130*l_{e o_k*d_1) =100*l_(e (ds=8mm) & 350*ts
45°, no interlayer =100*lef =90*l_ef =90*l_ef =130*lef =90*l_Ef (Pair of
f] f] ^0.2*l_(ef f) 45lef(d=10m for
screw)
)^0.4 m) 45/135
=1400*(r =100lef
=130*l_{e =130*l_{e ho_k*d_1 =100*l_(e (ds=8mm) &
45°,interlayer =100*lef
f] f] )^0.2*l_(e f) 45lef(d=10m
f)^0.4 m)
Ku/Kser 2/3 2/3 2/3 2/3
Ku, SC 2/Kser 2/3 2/3 1/5 2/3
material safety factors x x x x x x x
need to proof shear forces in both cross sect. x x x x x x x x
202
need of an additional proof of the shear forces
x x x
in the timber cross section
need to proof load capacity of concrete perp
x x x x x x x x x
to the TCC‐system
R_k, alpha=90 Equation x x x x x x x x x x x x
R_K,alphs =45 Equation x x x x x x x x x x x x
FIRE DESIGN
General remark with no link to standards x x x x
DIN 4102‐2 x x x x x
DIN EN 1995‐1‐2:2010 x x x x
DIN EN 1992‐1‐2 x x
max R iun min 60 60
Table 18: Technical Approvals: Parameters, Fire design
requierements
t_interlayer in mm 20 20
a_1 > 50mm >50mm
a_3 >70mm >70mm
kfi according to DIN EN 1995‐1‐2 x x
proof of concrete x x
proof of timber x x
ETA 12‐ ETA
CRITERION SUB‐CRITERION Z‐9.1‐445 Z.9.1‐603 Z.9.1‐648 Z‐9.1‐803 Z‐9.1‐845 Z‐9.1‐845 Z‐9.1‐851 Z‐9.1.857 Z‐9.1‐342
0196 13/0699
screw screw screw screw screw screw screw screw screw screw screw screw
Würth Schmid Schmid
Timco II Timco III TCC SWG SWG BiFri SFIX SFS SFS intec
Assy Plus Stardrvie Rapid
EXECUTION
min strength class of timber C24 C24 C24 C24 C24 C24 C24 C24 C24 C24
CLT, installation in the narrow side
requirement 45° x x x x x x x x
min strength class of concrete C20/25 C20/25 C20/25 C20/25 C20/25 C20/25 C20/26 C20/25 C20/25
max diameter of aggregate 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm
min thickness of concrete 70mm 70mm 70mm 70mm 70mm 70mm 70mm 70mm 70mm 70mm
max thickness of concrete 300mm 300mm 300mm 300mm 300mm 300mm 300mm 300mm 300mm 300mm
Thickness of concrete / thickness of timber <70% <70% <70% <70%
min thickness of concrete of 60mm when x x x
no reinforcement for the shear x x x x x x x x
no single loads x x x x x x x x
no linear loads x x x x x x x x
distance of the beams <10d_con. <10d_con. <10d_con. <10d_con. <10d_con. <10d_con. <10d_con. <10d_con.
B500A ‐ B500A ‐ B500A ‐ B500A ‐
Q188A Q188A Q188 Q188A Q188A Q188
min. reinforcement 150x6 / 150x6 / 150x6 / 150x6 /
Installation of the reinforcment underneath
x x x x x x x x x x
the head of the screws
min concrete cover required in the joint
x x x x x x x x x x
between timber and concrete
additional reinforcement for thicknesses >100mm >100mm >100mm >100mm >100mm >100mm >100mm >100mm >100mm >100mm >100mm
additional reinforcement for prefab concrete
x x x x x x x
elements in conneciton with in situ concrete
possibility to install water impermeable layer x x x x x x
requir. to install a water impermeable layer no no no YES YES no no no no no
possibility to install a intermediate layer x x x x x x x x x
max thickness of intermediate layer 30mm 50mm 50mm 50mm 50mm 50mm 50mm 50mm 50mm
no predrill. required and predrill. not allowed x x x x x x x x x x
203
inlcinations 45° strict x
inlcinations >40 x
Table 19: Technical Approvals: Execution
>45 x x x x x x x x
<50 x x x x x x x x x
or >85° x x x x x x x x
<95 x x x x x x x x x
minimum length of the screw in the concrete 50mm 50mm x
installation in an angle 0f 45° 65mm 65mm 60mm 65mm
installation in an angle of 90° 45mm 45mm 45mm
minimum coverage of the head of the screw 10mm 10mm 10mm 10mm
minimum length of the screw in the timber 60mm
installation in an angle of 45° 50mm
installation in an angle of 90° 50mm
only tension in the screw x x x x x x x x crossed arrangement
adjustment of the distance of the screws in
x x x x x x x x x x
dependence on the course of the shear force
max distance <4min dist. <4min dist. <4min dist. <4min dist. <4min dist. <4min dist. <4min dist. <4min dist. <4min dist. <4min dist.
definition of minimum spacing x x x x x x x x x x x x
support of the TCC at the timber beam x x x x x x x x x x x x
dry timber (<20%) x x x x x x x x x x
propping until sufficient load capacity of
x x x x x x x x x x
concrete
204
B Evaluation of the internal forces
B.1 General
In a composite system, the external forces are distributed between the single
composite cross section. In cross section with 2 cross sections, the equilibrium
of forces is defined by following equation:
⋅
where external bending moment
bending moment in cross section 1
bending moment in cross section 2
normal force in both cross section
distance between the centroids of both cross sections
(=inner lever arm)
In principle, the system is statically undetermined, since neither the normal force
nor the bending moment can be determined directly. In order to solve it, the
strains and curvature in the cross section are used, leading to following equa-
tions
Curvature in the single cross section: Assuming the uplift between the
single cross sections does not appear, the course of the deformation of the
composite elements is equal. Since the curvature is the second derivation
of the deformation, the curvature of the single cross section is identical:
Since the bending moment in a cross section depends on the stiffness and
the curvature, the bending moment depends on
⋅ ⋅
Strain in the centroid: In principle, the strain in the centroid can be deter-
mined by
⋅
However the normal force in the cross sections affects a slip in the joint,
which results in a reduced strain in the centroid. This reduced strain can
be determined according to EC5 Annex B by
205
This leads to the fact that a reduced stiffness of the connectors leads to a reduced
normal force in the cross section. Due to the equilibrium of forces a reduction of
the normal force leads to an increase of the bending moment, resulting in a re-
duced bending stiffness (see Figure 33 and Figure 34)
Figure 70: Qualitative influence of the stiffness of the connection between the
composite elements on the strains
Reduced bending
Increased stresses
Increased deformation
Therefore the deformability has to be considered in the design.
206
Figure 71: Qualitative influence of the connection stiffness on the bending
stiffness
The normal force in this cross section has to be transferred by the connectors
between the composite elements.
B.2 Methods for the determination of the internal forces considering the
deformability of the connectors
B.2.1 General
For the determination of the internal forces with respect to the deformability of
the connectors, several methods are available
solution to the differential equation
-method of EC 5 Annex B
Strut-and-tie model
Shear analogy method
FE-modelling
B.2.2 Differential equation1
In principle, there are several methods to set up the differential equation for the
distribution of forces in a composite system with flexible connectors. Within this
section the differential equation describing the slip between the composite ele-
ments is set up by the following basic equations (see Fig. 1), assuming constant
cross section dimensions and properties along the beam axis:
1
This section is mainly taken from [Fries, 2001] and [Schänzlin and Fragiacomo, 2007]
207
Fig. 1: Forces at the infinitesimal composite element (see [Fries, 2001])
Equilibrium of forces in horizontal direction in one of the composite ele-
ments:
⋅
where normal force at location x
stiffness of the connectors
distance of the connectors
slip at the location x
shear flow in the joint between timber and concrete
Equilibrium of moments
⋅ ⋅ ⋅
where inner lever arm
208
where inner lever arm
height of the timber cross section
height of the concrete cross section
height of the interlayer between timber and concrete
cross section
resulting in
209
Cross section 1
Cross section 2
Fig. 2: Strains at the joint between timber and concrete (see [Fries, 2001])
With these five equations, the slip between the composite elements can be de-
scribed by
∝ ⋅ ⋅ ⋅
⋅ ⋅ ⋅ ⋅
⋅ ⋅
1
⋅ ⋅
⋅ ⋅
where stiffness between both composite elements
distance of the connectors
/ smeared stiffness along the beam axis
210
modulus of elasticity
bending stiffness
area of the cross section
inner lever arm
Index timber
Index concrete
211
⋅ ⋅
⋅ ⋅ ⋅
⋅ ⋅ ⋅ 1 ⋅
⋅ 2
1
⋅
⋅ ⋅
Bending angle
⋅ ⋅
⋅ ⋅ ⋅
⋅ ⋅ ⋅ 1 ⋅
⋅ 6
1
⋅ ⋅
⋅ ⋅
Deformation
⋅ ⋅
⋅ ⋅ ⋅
⋅ ⋅ ⋅ 1 ⋅
⋅ 24
1
⋅ ⋅ ⋅
⋅ ⋅ 2
⋅ ⋅
⋅ ⋅ ⋅ ⋅ ⋅ ⋅
0
, , 0
0
213
0
0
Beside these boundary conditions the boundary conditions of the support
of the system have to be considered in order to get 12 equations for the
determination of the 12 unknown parameters (system 1: , to , ; sys-
tem 2 , to , )
Two span girder: To determine the forces in a multi span girder system, it
is divided into single spans. In order to solve the equation the transition
between the single elements at the support has to be considered in the de-
termination of the constants of the system i , to , . Possible boundary
conditions at the transition point between the single subsystems are
o 0
o 0
o 0
o 0 0
o 0
o 0
If the constants are determined, the support reactions can be determined
by the differences between the resulting shear forces in the single subsys-
tems.
For the single span girder with uniformly distributed load and constant proper-
ties along the beam axis, the internal forces and the deflections can be deter-
mined by the following equations, if the origin of the coordinate system is in
midspan of the beam (x=0 in midspan):
Deformations
o Slip
⋅
⋅ ⋅ ⋅ ⋅ ⋅ ⋅
2
and
1
⋅
2 ⋅
2
o Curvature
⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
cosh ⋅ ⋅ ⋅
214
and
1
⋅ ⋅
⋅
⋅
1 1
⋅ ⋅ ⋅ ⋅ ⋅ ⋅
8 8
⋅ ⋅
o Bending angle
⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
sinh ⋅ ⋅ ⋅ ⋅
o Deflection
⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
cosh ⋅ ⋅ ⋅ ⋅ ⋅
and
1 1 1
⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
384 384 8
1
⋅ ⋅ ⋅
8
Forces
o Shear forces in the joint
⋅
⋅ ⋅ ⋅ ⋅ ⋅ ⋅ sinh ⋅
215
o Normal force in the concrete cross section
If the uniform distributed load is not constant, the inhomogeneous part of the
solution has to be modified in order to cover the external non constant uniform
load.
B.2.3 -method of EC 5 Annex B2
As shown in the previous section, the effects of the deformability of the joint can
be described by a differential equation. The solution can be adapted to various
systems, however it can become quite complex. So the solution of the differen-
tial equation is rarely used in practice.
If the differential equation is simplified by the assumption of a sinusoidal dis-
tributed load and a sinusoidal distributed inelastic strain along be beam axis (see
Figure 72), the solution of this differential equation can be simplified.
2
This section is mainly taken from [Schaenzlin and Fragiacomo, 2007], [EC5 2012] and [Schänzlin, 2003]
216
Stressless strains
Load
By solving this differential equation, the internal forces and the deformations
can be determined. In order to simplify this solution, the deformation of the
composite beam is compared to the deformation of a beam with an effective
bending stiffness.
, ⋅ ⋅ ⋅ ⋅ ⋅
217
moment of inertia of the cross section
parameter taking into account the effect of the de-
formability of the connectors
effective lever arm
= distance between the centroid of the composite
cross section to the centroid of the single cross sec-
tion
The -value can be determined by
1
⋅ ⋅ ⋅
1
⋅
and
1
This parameter can also be expressed by the ratio between the strain in the cen-
troid of the cross section 1 for deformable connectors and for rigid connectors
subjected to the same curvature
, ,
, ,
So this value can vary between 0 (=no composite) to 1,0 (=rigid connection).
Therefore, it is an indicator of the effectiveness of the chosen connection.
The inner lever arm of the single cross section can be determined by
⋅ ⋅
⋅
⋅ ⋅ ⋅ ⋅ 2
and
2 2
Since inelastic strains modifies the loading of the connectors, the effective bend-
ing stiffness has to be modified by the factor ,
, ⋅ ⋅
⋅
⋅ ⋅ ⋅
In order to consider the effects of inelastic strains, an external fictitious load can
be applied on the system by
, ⋅Δ
218
where
⋅ ⋅ ⋅ ⋅ ⋅
, ⋅
⋅ ⋅ ⋅
2
and
Δ
The deformation and the internal forces are determined as follows:
Deformation
;
For a single span girder, the deformation can be determined by
5
⋅ ⋅
384
Bending moment
⋅
⋅ 0.8 ⋅
For a single span girder this equation turns into
⋅
⋅ 0.8 ⋅ ⋅
8
2 2
The normal force in the concrete cross section can be determined by
Effective shear force for the determination of the shear stresses in the
cross section and the shear stresses in the connection
o Shortening of the cross section 1 related to the cross section 2
⋅ ⋅
⋅ ⋅ ⋅ ⋅Δ
⋅ ⋅ ⋅ ⋅ ⋅
219
With this effective shear forces, the shear stresses in the cross sec-
tion can be determined by
0.5 ⋅ ⋅
⋅ ⋅
⋅ 2
and at the connection by
⋅ ⋅ ⋅ ⋅
⋅
In order to get the same deformation of both element sets, these are coupled by
means of hinged compression struts. It is recommended, not to exceed a distance
of these coupling elements along the beam axis of more than the distance of the
centroids of the timber and the concrete cross section.
220
The connection itself is modelled by two cantilevers, which are either connected
by a spring in the range of the joint between timber and concrete representing
the stiffness of the connector or connected by a hinge. In the second case, the
bending stiffness of the cantilevers is adjusted in order to get the same stiffness
as the connection (see [Grosse et al., 2003]).
⋅
3
where effective bending stiffness of the cantilever repre-
senting the stiffness of the connectors
stiffness of the connector
distance between the centroid of the cross section
to the joint
Figure 74: Subsystem for the determination of the properties of the cantilevers
representing the connectors
Inelastic strains can be modelled by applying an effective change of temperature
in the single cross section.
The internal forces and the deflection are determined within the framework
model. Therefore the generation of loads, the combination of loads and the de-
termination of the utilization of the single cross section implemented in the
software can be used automatically. Only the utilization of the connectors has to
be done in a separate way by comparing the shear forces in the cantilevers repre-
senting the connectors in the framework with the ultimate load carrying capacity
of the connectors.
B.2.5 Shear analogy method
If several layers are connected by deformable connectors, the -method is not
valid any more, since the maximum numbers of layers is 3. The modelling as
framework is possible, however the single layers need their own layer in the
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model. So the modelling of the composite system with several layers can be-
come quite complex. Therefore [Kreuzinger, 1999b] (see among others [Scholz,
2003]) developed the “shear analogy method”.
The idea behind that method is, that the bending stiffness is composed of
composite beam
composite action
pure bending
bending composite
Figure 75: Splitting the composite beam into the system A representing the
bending stiffness of the single cross section and the system B representing the
composite stiffness
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Since the system A represents the pure bending of the single cross section, the
bending stiffness of this system can be determined by following equation, as-
suming that all elements of the composite have the same deformation.
strain
Figure 77: Bending moment caused by the eccentricity of the normal forces
The normal forces are transferred by the connectors between the different layers.
However these connectors are flexible resulting in a slip between the different
layers. The slip leads to a reduced strain in the centroid of the cross section. This
reduced strain in the centroid can also be interpreted as a shear deformation.
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Figure 78: “Shear“ deformation caused by the slip between the layers
In order to consider the slip between the layers an effective shear stiffness of the
system has to be determined. Therefore the slip between the layers is summed
up over the whole cross section.
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and
1 1 1
∗
⋅
2⋅ ⋅ ⋅ 2⋅ ⋅
Both systems are coupled in order to get the same deformation in both systems.
Normally this coupling is done within a framework program, since the different
stiffness and the consideration of the shear deformation in system B could re-
quire certain effort.
If the system is loaded by a sinusoidal load the distribution of the external load
on system b can be determined by
⋅ ⋅
⋅
⋅ ⋅ ⋅ ⋅ ⋅ ⋅
and
With this load distribution, the internal forces of the system A and B can be de-
termined. These internal forces of the system A and B have to be retransferred to
the “real” stresses.
This transformation can be done with the following steps
Normal stresses caused by bending moment in single elements
⋅ ⋅
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Figure 81: Normal stresses caused by composite action
Shear stresses within a layer
, ⋅ ⋅
2 8
Shear stresses between the layers
1
⋅ , ⋅
where
, 1 ∑ ⋅ ⋅ ⋅
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In order to consider the inelastic strains, these are transferred into a bending
moment and a normal force by
Normal force
, ⋅ ⋅Δ
where normal force due to inelastic strain
modulus of the layer with the inelastic strain
area of the layer with the inelastic strain
Δ inelastic strain
Bending moment
, ⋅
where bending moment in the System B
normal force due to inelastic strain
inner cantilever
which are applied to system B, since this system represents the composite ac-
tion.
In order to determine the resulting normal forces in the layer, the normal forces
caused by inelastic strains have to be superposed with the normal forces in the
layers of the system B.
B.2.6 FE-modelling
In principle, the modelling of composite systems with means of Finite-Elements
is possible. The advantage of this procedure is that it enables a modelling with
very few simplifications. So shear deformations can be considered or the load
transfer in the range of the connector can be modelled in a more precise way
than the other methods. However, this more precise description of the stresses
and deformations need a larger effort in modelling and calculation of the com-
posite systems. So the range of application of FE-is more in the range of re-
search and development, than in the practical design process of buildings.
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B.2.7 Summary
For the design of timber-concrete-composite systems several methods can be
applied. These methods differ in the range of application, the effort in the appli-
cation and therefore in the time needed. Comparing these different methods the
-method according to EC5 Annex B and the modelling as frame work system
seem to be the most practical methods for the design process.
The -method has the advantage, that it can be solved by hand, but has the limi-
tations, that it can only model single span systems with smeared connectors and
uniformly distributed loads. In difference to this method, the modelling as
framework allows to take into account different structural systems, point loads
or discrete distributed connectors. However it has the disadvantage, that a soft-
ware tool for solving the framework is necessary.
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