Lum mp3 300 Yourban RLNRL 2011

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Piaggio would like to thank you

for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve you
well for a long time to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must be transferred to the new owner.

LUM MP3 300 YOURBAN RL-NRL (2011)

Ed. 2

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The instructions given in this manual are intended to provide a clear, simple guide to using your vehicle; this booklet also details routine maintenance
procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centres. The booklet also contains
instructions for simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical
knowledge: to carry out these operations, refer to any authorised Dealer or Service Centres.

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Personal safety

Failure to completely observe these instructions will result in serious risk of personal
injury.

Safeguarding the environment

Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.

Vehicle intactness

The incomplete or non-observance of these regulations leads to the risk of serious


damage to the vehicle and sometimes even the invalidity of the guarantee.

The signs that you see on this page are very important. They are used to highlight parts
of the booklet that should be read with particular care. The different symbols are used
to make each topic in the manual simple and quick to locate.

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INDEX

VEHICLE...................................................................................... 7 Precautions........................................................................... 35
Dashboard................................................................................ 9 Stopping the engine.................................................................. 36
Analogue instrument panel....................................................... 11 Stand......................................................................................... 37
Clock......................................................................................... 12 Automatic transmission............................................................. 37
Digital lcd display...................................................................... 13 Safe driving............................................................................... 38
Maintenance icons................................................................ 14 Front suspension locking system.............................................. 40
*MODE* button...................................................................... 14 Parking brake............................................................................ 44
Key switch................................................................................. 15 MAINTENANCE........................................................................... 45
Locking the steering wheel.................................................... 15 Engine oil level.......................................................................... 46
Releasing the steering wheel................................................ 15 Engine oil level check............................................................ 46
Switch direction indicators........................................................ 16 Engine oil top-up................................................................... 47
Horn button............................................................................... 16 Warning light (insufficient oil pressure)................................. 47
Light switch............................................................................... 17 Engine oil change.................................................................. 48
Emergency flashing light button................................................ 17 Hub oil level.............................................................................. 49
Start-up button.......................................................................... 18 Tyres......................................................................................... 51
Engine stop button.................................................................... 18 Spark plug dismantlement........................................................ 52
Front suspension unlock-lock switch........................................ 19 Removing the air filter............................................................... 55
The immobilizer system............................................................ 19 Air filter cleaning....................................................................... 56
Keys...................................................................................... 19 Cooling fluid level...................................................................... 56
Immobilizer device enabled indicator led.............................. 20 Checking the brake oil level...................................................... 58
Operation............................................................................... 20 Braking system fluid top up................................................... 59
Programming the immobilizer system................................... 21 Battery....................................................................................... 60
Accessing the fuel tank............................................................. 23 Use of a new battery............................................................. 61
Opening the saddle............................................................... 23 Long periods of inactivity.......................................................... 61
Identification.............................................................................. 24 Fuses........................................................................................ 62
Bag clip..................................................................................... 25 Front light group........................................................................ 67
USE.............................................................................................. 27 Headlight adjustment............................................................. 69
Checks...................................................................................... 28 Front direction indicators........................................................... 70
Refuelling.................................................................................. 28 Rear turn indicators................................................................... 71
Tyre pressure............................................................................ 30 Number plate light..................................................................... 72
Shock absorbers adjustment.................................................... 32 Helmet compartment lighting bulb............................................ 73
Running in................................................................................. 33 Rear-view mirrors...................................................................... 73
Starting up the engine............................................................... 33 Front and rear disc brake.......................................................... 73

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Puncture.................................................................................... 75
Periods of inactivity................................................................... 75
Cleaning the vehicle.................................................................. 76
TECHNICAL DATA...................................................................... 81
Toolkit....................................................................................... 85
SPARE PARTS AND ACCESSORIES........................................ 87
Warnings................................................................................... 88
SCHEDULED MAINTENANCE.................................................... 91
Scheduled servicing table......................................................... 92

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LUM MP3 300 YOURBAN RL-NRL
(2011)

Chap. 01
Vehicle

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01_01
1 Vehicle

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Dashboard (01_01)

1 Vehicle
A = Ignition key-switch
B = Bag hook
C = parking brake (where available)
D = Emergency turn indicator switch
E= Horn button
F = Turn signal switch
G = Rear brake lever
H = Light switch
I = Analogue instrument panel
L = Digital instrument panel
M = Warning light unit
N = Emergency cut-off switch RUN/OFF
O = Front brake lever
P = Throttle grip
Q = Front suspension locking-unlocking switch (if available)
R = Starter button
S = MODE button

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1 Vehicle

01_02

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Analogue instrument panel (01_02)

1 Vehicle
A = Immobilizer / anti-theft LED
B= Speedometer with twin scale (km/h and mph)
C = Fuel reserve warning light
D = Fuel gauge
E = Turn indicator warning light
F = High-beam warning light
G = Emergency turn indicator warning light
H = Warning light for parking brake engaged (where available)
I = Front suspension locking system warning light (where available)
L = Engine stop warning light
M = Front suspension locking system failure warning light (where available)
N = Digital display
O = Low oil pressure warning light
P = Engine control telltale light and injection system failure warning light
Q = Coolant temperature gauge

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Clock (01_03, 01_04, 01_05, 01_06)
Use the switch "MODE" to "ODO" mode
Hold the switch "MODE" for more than 3 seconds, the hours will be displayed. Hours
will increase each time the "MODE" button is pressed.
Once the hour is adjusted, hold the switch "MODE" more than 3 seconds to display
the minutes. Minutes will increase each time the "MODE" button is pressed.
If no key is pressed for 3 seconds, the system will leave the clock adjustment mode.

01_03 WARNING
FOR SAFETY REASONS, CLOCK ADJUSTMENT IS POSSIBLE EXCLUSIVELY
WITH VEHICLE SPEED EQUAL TO 0 Km/h.

01_04
1 Vehicle

01_05

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1 Vehicle
01_06

Digital lcd display (01_07)


A = Clock - date
B = «SERVICE» icon
C = Kilometre-mile indicator
D = State of battery charge icon
E = Odometer indicator, partial odometer I and II, state of battery charge and cyclically
selectable ambient temperature with the «MODE» button
01_07 F = Ambient temperature indicator in degrees Celsius or Fahrenheit
G = Indicator «ODO», «ODO I» or «ODO II»
H = Low ambient temperature icon

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Maintenance icons (01_08)
At vehicle ignition, immediately after the ignition check, if there are less than 300 km
to the next scheduled service, the corresponding icon flashes for 5 seconds. Once the
scheduled service mileage is reached, the icon remains lit until the execution of the
scheduled service.

01_08

*MODE* button (01_09, 01_10)


Pushing the MODE button «A» for less than a second displays the following sequence
of functions:
• Total Odometer «ODO»
• Partial Odometer «ODO I»
• Partial Odometer «ODO II»
• State of battery charge
• Ambient temperature «°»
To reset the trip odometer, move «ODO I» or «ODO II» and press for more than three
01_09 seconds the button MODE «A».

UNIT OF MEASUREMENT SETTING


When using the function measuring the voltage of the battery, holding down the
MODE button for longer than 10 seconds will switch between reading in kilometres or
miles for the odometer. For the first 5 seconds the display will not give any signal, for
the next 5 seconds the message unit of measurement (Km or mi) currently in use will
blink at a frequency of one flash per second. If the button is released before 10 seconds
the measurement unit is not changed.
1 Vehicle

01_10

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1 Vehicle
Key switch (01_11)

1. LOCK = Ignition disabled, extractable key, mechanical antitheft device ena-


bled. The parking brake (where available) cannot be released when pressed
and cannot be pressed when released.
2. «OFF» = Ignition disabled, extractable key, mechanical antitheft device dis-
abled and enabled/disabled parking brake (where available).
3. ON = Ready to start, non-extractable key, mechanical antitheft device disa-
bled.
4. «SEAT COMPARTMENT OPENING» = Seat compartment opening position,
this position is reached by pressing the key from "OFF" or "ON" and turning
01_11
it anticlockwise.
5. «FUEL TANK COVER OPENING» = Fuel tank cover opening position. Press
the key when in "OFF" or "ON" and turn it clockwise.

Locking the steering wheel (01_12)


Turn the handlebar to the left (as far as it will go), turn the key to «LOCK» and remove
the key.

01_12

Releasing the steering wheel


Reinsert the key and turn it to «OFF».

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CAUTION

DO NOT TURN THE KEY TO «LOCK» OR «KEY OFF» WHILE RIDING.

Switch direction indicators (01_13)


Move switch «F» to the left to indicate a left turn; move switch «F» to the right to
indicate a right turn. Push the central part of switch «F» to deactivate the turn indica-
tors.

01_13

Horn button (01_14)


Push the button «E» to sound the horn.

01_14
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Light switch (01_15)

1 Vehicle
When the light switch «H» is set to «0», the low-beam light is on. When set to «1»,
the high-beam light is activated. If the light switch «H» is pressed when set to «2», the
high-beam light flashing is activated. The switch goes back to «0» automatically.

01_15

Emergency flashing light button (01_16)


It enables the activation of the four turn indicators simultaneously. The control «D»
can be enabled only with the key set to «ON», but once enabled, it keeps functioning
even if the key is set to «OFF» or «LOCK». To disable this function, simply turn the
ignition switch to «ON».

01_16

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Start-up button (01_17)
To start the engine, pull either brake lever and then press the starter button «R».
The vehicle is equipped with special starter procedure management. The starter motor
remains active until the engine starts even if switch «R» is released.
Keep one of the two brakes operated (front or rear) so as to not interrupt the starter
procedure.
The throttle grip must remain in the minimum position, because any other position
inhibits the vehicle starter.
01_17
The starter motor will remain active for a maximum of 5 consecutive seconds.
WARNING

IF THE VEHICLE IS EQUIPPED WITH THE SUSPENSION LOCKING DEVICE, IT


WILL START, BUT WILL REMAIN (ALSO BY USING THE THROTTLE GRIP) IDLE
IF THE RIDER IS NOT SEATED ON THE SADDLE IN RIDING POSITION.

Engine stop button (01_18)


The engine can be started when the emergency stop switch «N» is set to «1» RUN;
if the emergency stop switch «N» is set to «0» OFF, the engine cannot be started or
it shuts off if already running.
1 Vehicle

01_18

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Front suspension unlock-lock switch (01_19)

1 Vehicle
The «Q» switch engages and disengages the front suspension locking system (where
available).
As the topic is so complex, find the instructions for using this control in the Use chapter.

01_19

The immobilizer system


In order to enhance theft protection, the vehicle is equipped with a «PIAGGIO IMMO-
BILIZER » electronic engine locking device that is activated automatically when the
ignition switch is removed. Upon start-up, the «PIAGGIO IMMOBILIZER» system
checks the starter key, and only if this key is recognised will the Immobiliser system
allow the vehicle to be started.

Keys (01_20)
Two types of keys come with the vehicle:
Key «A» is the «MASTER» key. Only a single copy of this key is supplied, which is
necessary to program all your other keys and for your dealer to perform some main-
tenance operations. We therefore recommend that it be used only under exceptional
circumstances.
The ignition key «B» (single copy supplied) is used for normal operations for the start-
er.
01_20

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WARNING

LOSING THE MASTER KEY PREVENTS ANY FURTHER REPAIR OF THE "PIAG-
GIO IMMOBILISER" SYSTEM AND OF THE ENGINE CONTROL UNIT.
WARNING
KEEP THE MASTER KEY IN A SAFE PLACE (NOT IN THE VEHICLE).

Immobilizer device enabled indicator led (01_21)


Activation of the "PIAGGIO IMMOBILIZER" system is signalled by a flashing «A»
indicator. In order to reduce battery discharge, the indicator LED turns off automatically
after 48 hours of uninterrupted functioning. Should the system fail, different LED flash-
ing patterns will provide the Authorised Service Centre with information on the type
of fault detected.

01_21

Operation
Each time the ignition key «B» is removed while in the «OFF» or «LOCK» positions,
the protection system activates the engine lock. Turning the ignition key «B» to
«ON» disables the engine lock, provided that the safety system recognises the code
transmitted by the key. If the code is not recognised, turn the ignition key «B» first to
«OFF» and then back to «ON» again; if lock persists, try again using the «A» MASTER
key. If the engine cannot be started, contact an Authorised Service Centre, which
is provided with the electronic equipment required to detect and repair the system.
1 Vehicle

When the supplementary starter keys are required, remember that the all the keys,
whether new or existing, should be programmed.

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Contact an Authorised Service Centre and bring the «A» MASTER key and all

1 Vehicle
«B» starter keys that you own.
The codes of starter keys not submitted for the new programming procedure are de-
leted from the memory. Any lost starter keys will therefore not be enabled to start the
engine.
WARNING

EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED IN
THE SYSTEM CONTROL UNIT MEMORY.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE
KEY.
SHOULD THE VEHICLE CHANGE OWNER, IT IS ABSOLUTELY NECESSARY
THAT THE NEW OWNER GET POSSESSION OF THE KEY WITH THE MASTER
GRIP (AS WELL AS ALL OTHER IGNITION KEYS).

Programming the immobilizer system (01_22)


Below is described the procedure to follow for programming the PIAGGIO IMMOBIL-
IZER system and/or for storing other key codes. The programming procedure should
be carried out with the engine stop switch set to «RUN».

START PROCEDURE
Insert the «MASTER» key «A» into the ignition switch (in «OFF») and turn it to
«ON». After 1 - 3 seconds, turn the key to «OFF » again and pull it out.

INTERMEDIATE STAGE

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After extracting the «MASTER» key «A», insert, within ten seconds, the key that is
going to be programmed «B» and turn it immediately to «ON». After 1-3 seconds, turn
the key to «OFF» again and pull it out. In this way, a maximum of 7 keys can be
programmed by repeating the above procedure and keeping the indicated times.

FINAL STAGE
After extracting the key to be programmed «B», insert the «MASTER» key «A» again
and turn it to «ON» (perform this operation within the 10 seconds following the ex-
traction of the previous key). Leave it in this position for 1 to 3 seconds and return it
to «OFF».

CORRECT PROGRAMMING CHECK PHASE


Insert the «MASTER» key «A» disabling the transponder «C» (i.e., by tilting the key
cap by 90°), and turn the key to «ON». Perform the engine starter operation. Ensure
that the engine does not start. Insert the programmed key «B» and repeat the starter
operation. Check that engine starts.
WARNING

01_22
SHOULD YOU START THE ENGINE WITH THE MASTER KEY (WITH TRANS-
PONDER OFF) OR IN THE EVENT OF WRONG OPERATION DURING PROGRAM-
MING, REPEAT THE PROCEDURE FROM THE BEGINNING.
1 Vehicle

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Accessing the fuel tank (01_23, 01_24)

1 Vehicle
To open the fuel tank cover, set the key to «OFF» or « ON», then press and turn it
clockwise.

01_23

01_24

Opening the saddle (01_25)


To open the seat to the positions with the ignition switch in OFF and ON, press the
key and rotate counter clockwise.

01_25

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Identification (01_26, 01_27)
Identification registration numbers are made up of a prefix and a number, stamped on
the chassis and on the engine. These numbers must always be quoted when ordering
spare parts. We recommend checking that the chassis registration number stamped
on the vehicle corresponds with that on the vehicle documentation.
CAUTION

BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS


CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE,
ETC.).

Chassis number
To read the chassis number, open the lid to access the fuel tank and lift the rubber
recycling tank.

01_26
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1 Vehicle
Engine number
The engine number «B» is stamped near the rear left shock absorber lower support.

01_27

Bag clip (01_28)


To use the retractable bag hook «B» mounted on the leg shield back plate, pull it
slightly towards the back of the vehicle.

01_28

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1 Vehicle

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LUM MP3 300 YOURBAN RL-NRL
(2011)

Chap. 02
Use

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Checks
Before using the vehicle, check:
1. That there is enough fuel in the fuel tank.
2. That the fluid level for front and rear brakes is correct.
3. That tyres are properly inflated.
4. The correct functioning of daylight running lights, headlamp, turn indicators, stop
light and license plate light.
5. The correct functioning of front and rear brakes.
6. The oil level in the gearcase.
7. Engine oil level.
8. The coolant level.

Refuelling (02_01, 02_02)


Fuel: Open the access door to the fuel tank cap and remove the cap «T».
Recommended fuel: Unleaded petrol, min octane rating of 95. The instrument «G»
indicates fuel level and the warning light «L» signals the reserve.
WARNING

02_01 SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL.


PETROL IS HIGHLY INFLAMMABLE.
DO NOT SMOKE AND KEEP NAKED FLAMES AT A DISTANCE:FIRE HAZARD.
2 Use

DO NOT INHALE FUEL FUMES.

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2 Use
DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR
ANY PLASTIC PARTS.
CAUTION

PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK.


WARNING
02_02

DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY, LACK OF FUEL CAN
DAMAGE THE CATALYTIC CONVERTER.
CAUTION

USING NON-RECOMMENDED PETROL REDUCES THE EFFICIENCY OF THE


EXHAUST AND FUEL SUPPLY SYSTEMS.
CAUTION

DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL;


SHOULD THIS OCCUR, DO NOT ATTEMPT TO START THE ENGINE. TURN THE
IGNITION SWITCH TO «OFF» AND TOP-UP THE TANK AS SOON AS POSSIBLE.
FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP
AND/OR THE CATALYTIC CONVERTER.

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WARNING

IT IS HIGHLY INADVISABLE TO REFUEL USING METHODS OTHER THAN NOR-


MAL FUEL PUMPS. IF PETROL IS NOT COMPLETELY CLEAN, IT CAN DAMAGE
THE FUEL SUPPLY SYSTEM FILTERS.
CAUTION

USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE
OF THE ENGINE.

Characteristic
Fuel tank (reserve)
11.0 (2l)

Tyre pressure (02_03)


Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear
indicators; replace tyres as soon as these indicators become visible on the tyre tread.
Also check that the tyres do not show signs of splitting at the sides or irregular tread
wear; if this occurs go to an authorised workshop or at least to a workshop equipped
to replace tyres.

02_03
2 Use

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CAUTION

2 Use
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-
RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-
ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS
SET FORTH BY LAW.

TYRE INFLATION PRESSURE


Front tyre pressure 1.7 bar

Rear tyre pressure 2.2 bar (2.6 bar with passenger)

TYRES
Front tyre Without inner tube 110/70-13" 48P

Rear tyre Without inner tube: 140/60-14" 64P

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Shock absorbers adjustment (02_04)
The preloading of the springs can be adjusted to 4 positions acting on the ring nut
located in the lower part of the shock absorbers with the specific spanner supplied.
Position 1: minimum preload: rider only
Position 2 medium preloading: rider only
Position 3 medium preloading: rider and passenger
Position 4: maximum preloading: rider, passenger, and luggage.
02_04 In order to carry out this operation you will need to use the specific spanner in the kit.
CAUTION

RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET
FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM-
FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
WARNING

WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA-


TION IN ORDER TO AVOID INJURIES.
WARNING

IT IS ABSOLUTELY FORBIDDEN TO ADJUST THE PRELOAD DIFFERENTLY ON


THE TWO SHOCK ABSORBERS
2 Use

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Running in (02_05)

2 Use
DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS
MAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP-
ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE
FIRST 1000 KM INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THE
MAXIMUM PERFORMANCE IS OBTAINED.
CAUTION

02_05
IN ORDER TO AVOID DAMAGING THE VEHICLE, PLEASE COMPLY WITH THE
RULES LISTED ABOVE.

Starting up the engine (02_06, 02_07, 02_08)


The vehicle is supplied with an ignition cut-off system, activated by the emergency
cut-off switch. The engine cannot be started if the ignition cut-off switch is in the
OFF position.
A running engine automatically shuts off when the emergency stop switch is set to
OFF.
The vehicle is equipped with automatic transmission with direct drive, so that starting
is carried out by turning the throttle grip to idle speed; After starting, to start-off from
a stationary position, progressively twist the throttle grip. The vehicle has a front sus-
02_06
pension locking system. A sensor placed under the saddle will prevent the vehicle
motion, but not the ignition, if the rider is not seated in a riding position.
In order to start the vehicle:
1. Rest the vehicle on its centre stand, ensuring the rear wheel is not touching the
ground.
2. Maintain the throttle grip "P" completely untwisted.
3. Insert the key into the ignition switch «A» and turn it to «ON».

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4. Make sure that switch «N» is in the «ON» position.
5. Either pull the front brake lever «O» or the rear brake lever «G» and then press the
starter button «R».
WARNING

THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN


WHEN THE THROTTLE GRIP IS SLIGHTLY TWISTED. RELEASE THE BRAKE
02_07 CAREFULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.
CAUTION

DO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST


GASES ARE TOXIC.
CAUTION

02_08
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN
REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX-
HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO
AVOID SERIOUS BURNS.
CAUTION

DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED
FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE
CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
2 Use

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CAUTION

2 Use
DO NOT PUSH THE STARTER BUTTON OR TURN THE IGNITION SWITCH TO
«ON» WHEN THE TANK IS EMPTY BECAUSE IT COULD DAMAGE THE START-
UP SYSTEM.
WARNING

NEVER TRY TO START-UP THE ENGINE WITH THE THROTTLE GRIP TWISTED.
THIS MAY LEAD TO LOSING CONTROL OF THE VEHICLE AND TO ROLLOVER,
WITH CONSEQUENT SERIOUS OR, IN SOME CASES, LETHAL INJURIES.

Precautions
CAUTION

NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID


POSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED
WHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE.
IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED
OVERREVVING, THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN-
GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD.

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WARNING

AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED, DO NOT STOP


THE ENGINE IMMEDIATELY, BUT LET IT RUN AT IDLE FOR A FEW SECONDS.

Stopping the engine (02_09)


Fully untwist the throttle grip, then rotate the key in the switch «A » to «KEY
OFF» (extractable key).
CAUTION

DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN


REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX-
02_09 HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO
AVOID SERIOUS BURNS.
CAUTION

DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED
FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE
CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
2 Use

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Stand (02_10)

2 Use
Push with your foot on the centre stand's fork "F" while lifting the vehicle backward,
holding onto the handlebar.

02_10

Automatic transmission
To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans-
mission with regulator and centrifugal clutch. The system is designed to provide the
best performance (acceleration and consumption) while driving on both flat roads and
uphill.
If you have to stop up a hill (traffic lights, traffic jam, etc.) use only the brake to keep
the vehicle still, leaving the engine running at idle speed. Using the engine to
keep the vehicle still can cause the clutch to overheat, due to the friction of the
clutch masses against the capstan. Do not accelerate with the hand brake en-
gaged. It is always advisable to avoid prolonged clutch slippage conditions (besides
those previously indicated) like driving up a steep hill fully loaded or starting off with
rider and passenger on a slope with a gradient greater than 25%.
Take the following precautions if the clutch overheats:
1. Do not continue riding in such conditions.
2. Let the clutch cool down with the engine at idle speed for a few minutes.

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Safe driving
Some simple tips are provided below that will enable you to use your vehicle on a daily
basis in greater safety and peace of mind. Your skill and your mechanical knowledge
are the basis of safe riding. We recommend trying out the vehicle in traffic-free zones
to familiarise with it.
1. Before riding off, remember to put on your helmet and fasten it correctly.
2.Reduce speed on rough roads and ride with care.
3. After riding on a long stretch of wet road without using the brakes, braking can be
poor at the beginning. Under these conditions, it is a good idea to operate the brakes
from time to time.
4. Avoid setting off by mounting the vehicle while it is resting on the support. In any
case, the rear wheel should not be turning when it comes into contact with the ground,
in order to avoid abrupt departures.
5. When riding the vehicle on roads with sand, mud, snow mixed with salt, etc., we
recommend that you clean the brake disc frequently with a non-aggressive detergent
in order to avoid the formation of abrasive build-ups in the holes, which could result
in early wear of brake pads.
CAUTION

ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL-
COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN-
GEROUS.
CAUTION

IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTER


ADDING ACCESSORIES AND WHILE CARRYING LUGGAGE. ADDING ACCES-
2 Use

SORIES AND LUGGAGE CAN REDUCE THE VEHICLE'S STABILITY, PERFORM-


ANCE AND SAFETY DURING USE.

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WARNING

2 Use
NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/
OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES-
SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB-
NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON-
DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD
BE FURTHER REDUCED.
CAUTION

DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO
LOOSE CONTROL OF THE VEHICLE.
CAUTION

ANY ELABORATION THAT MODIFIES THE VEHICLE'S PERFORMANCES, SUCH


AS TAMPERING WITH ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBID-
DEN BY LAW, AND RENDERS THE VEHICLE NO LONGER CONFORMING TO
THE APPROVED TYPE AND DANGEROUS FOR RIDING.

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Front suspension locking system (02_11, 02_12, 02_13, 02_14,
02_15, 02_16, 02_17)
The front suspension locking system simply prevents, where available, vehicle tilting
when the «T » switch is pressed. With this device, the vehicle can be stopped without
your feet touching the ground.
The warning light «E» starts flashing when the ignition switch is set to «ON». This
means that the system is enabled for locking activation.
When the «T» switch is turned to «1 » a continuous sound alarm signals that the
02_11 locking system is engaged and, at the same time, the warning light «E» turns on
steadily.
When the «T switch is turned to «2» an intermittent sound alarm signals that the lock-
ing system is disengaged and, at the same time, the warning light «E » starts flashing
again. Warning light «E » turns off when riding starts. This means that the system
allows for vehicle tilting.
(N.B.: if the rider is not seated on the saddle, to carry out the system unlocking press
the switch «T» twice).
Engaging roll lock is possible only if the following conditions occur at the same time:
• Throttle completely untwisted.
• Engine rpm below 2,500 rpm
02_12 • Vehicle speed below 10 km/h.
• Locking system WARNING light «Q » off (the system has not detected fail-
ures)
If one of these conditions is not checked, the warning light «E » remains off and locking
cannot be engaged (in normal riding conditions, the warning light «E» is off).
With engine on, system locked and warning light «E» on, the suspension locking sys-
tem is disengaged automatically and the warning light «E » turns off when the throttle
is twisted to start the ride.

For riders' safety, the vehicle has a rider detection sensor in the saddle which ena-
bles the system to prevent vehicle motion and suspension unlocking (in case of locked
2 Use

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suspension) when the rider is not properly seated in riding position: in such case, the

2 Use
WARNING light «Q» turns on steadily
CAUTION

THE RIDER DETECTION SENSOR IS LOCATED IN THE FRONT PART OF THE


SADDLE. AVOID PLACING BAGS OR HEAVY OBJECTS ACCIDENTALLY ON
THE SADDLE.
NOT OBSERVING THIS RULE MAY MOVE THE VEHICLE FORWARD AND RE-
LEASE THE SUSPENSION LOCKING SYSTEM EVEN IF THE RIDER IS NOT
SEATED, BY SIMPLY TWISTING THE THROTTLE GRIP. THE VEHICLE COULD
FALL ACCIDENTALLY AS A CONSEQUENCE.
WARNING

EVERY TIME THE VEHICLE IS STOPPED, MAKE SURE THE FRONT SUSPEN-
SION LOCKING SYSTEM IS ENGAGED. OTHERWISE, PLACE YOUR FEET ON
THE GROUND TO KEEP THE VEHICLE UPRIGHT.
WARNING

AVOID USING THE LOCKING SYSTEM WHEN RIDING THE VEHICLE ALONG IR-
REGULAR ROADS OR ROADS WITH OBSTACLES (E.G. ROAD HUMPS, SIDE-
WALK, ETC.).
IN CASE OF ENGINE FAILURE (DISCHARGED BATTERY) AVOID PULLING THE
VEHICLE WITH THE LOCKING SYSTEM ENGAGED.
WITH THE LOCKING SYSTEM ENGAGED AND THE ENGINE OFF, AVOID MOV-
ING THE VEHICLE AT SPEEDS ABOVE 5 Km/h.

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WARNING

IF THE RIDER IS NOT SEATED ON THE SADDLE WHILE THE VEHICLE IS IN


MOTION AND THE LOCKING SYSTEM IS ENGAGED, AVOID OPERATING THE
THROTTLE CONTROL PURPOSELESSLY AS THIS MAY DAMAGE THE CATA-
LYTIC CONVERTER.
CAUTION

DO NOT RIDE DOWNHILL WITH THE SUSPENSION LOCKING SYSTEM ENGAG-


ED AND THE IGNITION SWITCH SET TO OFF.

With the vehicle off and the suspension locking system engaged, it is possible to get
off the vehicle without using the stand. For safety reasons, it is recommended to press
the hand brake lever shown in the figure, moving it form position «A » to position
«B».
When the hand brake «B» is engaged, warning light «R» on the instrument panel turns
on.
When the hand brake is set to «B» and the ignition switch is turned to position «1»,
the safety system that prevents the hand brake from getting released is activated. To
release the hand brake, turn the ignition switch to «2» or «3». If the switch is set to
02_13 «1 », the hand brake can also be engaged.
WARNING

IT IS PREFERABLE TO USE THE STAND IF THE VEHICLE STOPS ON A STEEP


SLOPE.
2 Use

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2 Use
ALWAYS OBSERVE THE CUSTOMARY SAFETY PRECAUTIONS FOR CASES
WHEN THE VEHICLE STOPS ON A STEEP SLOPE. TURN THE WHEELS SO
THAT THE POTENTIAL MOVEMENT CAUSED BY THE SLOPE TAKES THAT
WHEEL AGAINST THE SIDEWALK. WITH THE STEERING LOCK ENGAGED,
MANOEUVRE SO THAT THE SIDEWALK IS TO THE RIGHT WHEN YOUR VEHI-
CLE IS PARKED UPHILL AND TO THE LEFT WHEN PARKED DOWNHILL.

02_14

02_15

If the WARNING light «Q » turns on (flashes), it means that there is a failure in the
front suspension locking system. Therefore, it is necessary to contact an Authorised
Service Centre. If the front suspension is locked, it can be unlocked by operating the
«T» switch twice quickly on the unlocking position «2». Once the suspension is un-
locked, the vehicle can be normally used, except for the locking system which will be
disengaged.
For some cases of failure, the vehicle speed is auto-limited to 30 Km/h. This automatic
procedure is activated to enhance safety until the failure is eliminated.
Always contact an Authorised Service Centre.
02_16
If the continuous sound alarm is activated when the WARNING light «Q» turns on
(steadily), try to unlock the system by operating the «T » switch twice quickly on the

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unlocking position «2».If it cannot be unlocked, contact an Authorised Service Cen-
tre.

02_17

Parking brake (02_18)


To engage the parking brake «B», move the lever from position «1» to position «2».
The vehicles not equipped with the front suspension locking system, are equipped
with a side stand in addition to the centre stand.
CAUTION

The opening of the side stand inhibits the ignition of the engine or turns it off if
02_18 in motion.
2 Use

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LUM MP3 300 YOURBAN RL-NRL
(2011)

Chap. 03
Maintenance

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Engine oil level
Four stroke engine oil is used in the engines in order to lubricate the timing bodies,
the bench bearings and the thermal group. An insufficient quantity of oil can seri-
ously damage the engine. In all four-stroke engines, a loss of efficiency in oil
performance and certain consumption should be considered normal. Consumption
can particularly reflect the conditions of use (i.e. when driving at 'full acceleration' all
the time, oil consumption increases). The replacement intervals provided for by the
maintenance programme are defined depending on the total content of oil in the en-
gine and the average consumption measured following standardised methods. In
order to prevent any problems, we recommend checking oil level more fre-
quently than indicated in the Scheduled Maintenance table or before setting off
on long journeys. The vehicle is, however, equipped with an oil pressure warn-
ing light on the instrument panel.

Engine oil level check (03_01, 03_02)


Every time the vehicle is used, visually inspect the level of the engine oil when the
engine is cold (after completely unscrewing the oil cap/dipstick). The oil level should
be somewhere between the MAX and MIN index marks on the level rod; «A»; while
the oil is being checked, the vehicle must be resting on its centre stand on an even,
horizontal surface.
If the check is carried out after the vehicle has been used, and therefore with a hot
engine, the level line will be lower; in order to carry out a correct check, wait at least
10 minutes after the engine has been stopped so as to get the correct level.
03_01
3 Maintenance

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3 Maintenance
03_02

Engine oil top-up


Always check the oil level before topping up, and add oil without exceeding the
MAX level. Getting an oil level between the MIN and MAX levels requires ~ 400 cm³
of oil. Take your vehicle to an Authorised Service Centre to have the oil checked
and if necessary, topped-up as indicated in the scheduled maintenance table.

Warning light (insufficient oil pressure) (03_03)


The vehicle is equipped with a warning light that comes on when the key is turned to
«ON». However, this light should come off once the engine has been started. If the
light comes on while braking, at idle speed or while turning a corner, it is nec-
essary to check the oil level and top it up if required. If after having topped-up
the oil, the warning light still comes on while braking, at idle speed or while
turning a corner, it will be necessary to take your vehicle to an Authorised Serv-
ice Centre.

03_03

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Engine oil change (03_04, 03_05, 03_06)
Have oil changed and the cartridge filter «C» replaced as indicated in the scheduled
maintenance table at an Authorised Service Centre. The engine should be emptied
by draining the oil through drainage plug «B » of the mesh filter on the flywheel side.
In order to facilitate the oil drainage, loosen the cap/dipstick. Since a certain quantity
of oil still remains in the circuit, add approx. 950 ÷ 1000 cm³ of oil through the cap
«A. Then start the engine, leave it running for a few minutes and shut it off: after 5
minutes, check the level and if necessary, top-up without exceeding the MAX lev-
el. The cartridge filter must be replaced at every oil change. For top-ups and changes,
use new oil of the recommended type.
03_04
WARNING

RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE-


QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING
PARTS AND CAN CAUSE IRREVERSIBLE DAMAGE.
WARNING

03_05
EXCESSIVE OIL LEVEL TOP-UPS CAN LEAD TO INCRUSTATIONS AND VEHI-
CLE MALFUNCTIONING.
CAUTION

USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOR


3 Maintenance

OIL REPLACEMENT, CONTACT AN AUTHORISED SERVICE CENTRE, WHICH


IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIEND-
LY AND LEGAL WAY.
03_06

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CAUTION

3 Maintenance
THE USE OF OIL OTHER THAN THAT RECOMMENDED CAN SHORTEN THE
LIFE OF THE ENGINE.

Recommended products
AGIP CITY HI TEC 4T
Engine oil
SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil

Hub oil level (03_07, 03_08)


Check that there is oil in the rear hub. (oil content ~ 250 cc). To check the rear hub oil
level, proceed as follows:
1) Rest the vehicle onto its centre stand, on level ground.

03_07 2) Unscrew the dipstick «A», dry it with a clean cloth and then reinsert it screwing it
fully into place.
3) Pull out the dipstick to control that the oil level reaches the second notch from the
bottom, as indicated by the arrow in figure, this is the correct level and must remain
constant at all times.
4) Screw the dipstick back in, checking that it is correctly locked in place.
N.B.
THE NOTCHES ON THE HUB OIL LEVEL DIPSTICK, EXCEPT THE ONE INDI-
CATING THE MAX LEVEL, REFER TO OTHER MODELS BY THE MANUFACTUR-
ER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL.
03_08

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CAUTION

RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON-


TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND
TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE.
CAUTION

USED OIL CAN HARM THE ENVIRONMENT. COLLECTION AND DISPOSAL


SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULATIONS IN FORCE.
CAUTION

AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO SPILL OVER, WHICH MAY


CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY.
CAUTION

WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACT
WITH THE REAR BRAKE DISC.
CAUTION
3 Maintenance

FOR OIL REPLACEMENT, CONTACT ANY AUTHORISED SERVICE CENTRE AS


THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY
FRIENDLY AND LEGAL WAY.

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3 Maintenance
Characteristic
Rear hub oil
250 cc

Tyres (03_09)
Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear
indicators; replace tyres as soon as these indicators become visible on the tyre tread.
Also check that the tyres do not show signs of splitting at the sides or irregular tread
wear; if this occurs go to an authorised workshop or at least to a workshop equipped
to replace tyres.
CAUTION

03_09
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-
RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-
ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS
SET FORTH BY LAW.
WARNING

THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING


THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY
BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.

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TYRE INFLATION PRESSURE
Front tyre pressure 1.7 bar

Rear tyre pressure 2.2 bar (2.6 bar with passenger)

TYRES
Front tyre Without inner tube 110/70-13" 48P

Rear tyre Without inner tube: 140/60-14" 64P

Spark plug dismantlement (03_10, 03_11, 03_12, 03_13, 03_14,


03_15)

• Remove the screw "A"

03_10
3 Maintenance

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3 Maintenance
Remove the platform mat by removing the pressure pads.

03_11

• Remove the 2 screws "B"

03_12

• Remove the flap "C"

03_13

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• Remove the spark plug cover and insert the box-spanner with the appropriate
leverage for the removal.

03_14

• Remove the spark plug.


• When refitting, place the spark plug into the hole at the required angle and
finger tighten it as far as it will go. Use the wrench only to tighten it.
• Cover the spark plug completely with its cap, making sure it is back in the
retainer.
N.B.
USE OF SPARK PLUGS OTHER THAN THE INDICATED TYPE OR UNSHIELDED
SPARK PLUG CAPS CAN LEAD TO FAULTS IN THE VEHICLE 'S ELECTRICAL
SYSTEM.
03_15
WARNING

SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD. REPLACE


THE SPARK PLUG AS INDICATED IN THE SCHEDULED MAINTENANCE TABLE.
THE USE OF ELECTRONIC CENTRAL UNITS AND OF NON-COMPLIANT ELEC-
TRONIC IGNITIONS OR SPARK PLUGS OTHER THAN THOSE PRESCRIBED
3 Maintenance

MAY SERIOUSLY DAMAGE THE ENGINE.

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3 Maintenance
RECOMMENDED SPARK PLUG
Spark plug NGK CR7EKB o NGK CR8EKB o
NGK CR8EB

Electrode gap 0.7 to 0.8 mm

Removing the air filter (03_16, 03_17)


Proceed as follows:
Loosen the 3 screws "A" and remove the filter housing cover.
Loosen the 6 remaining screws "B" and remove the air filter cover.

03_16

03_17

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Air filter cleaning
1. Wash the sponge with water and neutral soap.
2. Dry it with a clean cloth and small blasts of compressed air.
3. Impregnate the sponge with a mixture of 50% petrol and 50% specified oil.
4. Gently squeeze the filter element, let it drip and then refit it.
CAUTION

IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO CARRY OUT


MAINTENANCE CHECKS OF THE AIR FILTER MORE OFTEN TO AVOID DAM-
AGING THE ENGINE.

Recommended products
AGIP FILTER OIL
Oil for air filter sponge
Mineral oil with specific additives for increased adhesiveness

Cooling fluid level (03_18, 03_19, 03_20, 03_21, 03_22)


Engine cooling is carried out by a forced-circulation coolant system. The cooling circuit
holds coolant consisting of a mixture of 50% de-ionised water and 50% glycol ethyl-
ene-based antifreeze solution with corrosion inhibitors. Recommended coolant: sup-
plied with the vehicle, already mixed and ready for use. For proper engine functioning,
the coolant temperature must be between the 4th and 7th lit segment, as indicated by
3 Maintenance

the instrument «D» on the digital instrument panel. When the 9th segment lights up,
the icon and all the segments start flashing; stop the engine, let it cool down and check
the fluid level; if the level is OK, contact an Authorised Service Centre.

03_18 Check coolant when the engine is cold as indicated in the scheduled maintenance
table.

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1. Rest the vehicle upright on the stand and remove the screw of the expansion tank

3 Maintenance
cap shown in the photograph.
2. Remove the expansion tank cover «A» by turning it anticlockwise.
3. Look inside the expansion tank and check that the reference tongue «C» is covered.
4. If the coolant level is near the minimum mark, top up when the engine is cold.
If it is necessary to top-up the coolant frequently, or if the expansion tank is completely
dry, you should look for the cause in the cooling system. It is therefore essential to
have the cooling system checked at an Authorised Service Centre. Replace coolant
03_19 as indicated in the scheduled maintenance table. Take your vehicle to an Authorised
Service Centre for this operation.
N.B.
SHOULD THE 9th SEGMENT OF THE COOLANT TEMPERATURE INDICATOR
COME ON DURING A NON-DEMANDING RIDE, SHUT OFF THE ENGINE AND LET
IT COOL DOWN. THEN CHECK THE COOLANT LEVEL; IF THE LEVEL IS OK,
CONTACT AN AUTHORISED SERVICE CENTRE.
WARNING

03_20
TO AVOID THE RISK OF SCALDING, DO NOT UNSCREW THE EXPANSION
TANK COVER WHILE THE ENGINE IS STILL HOT.
WARNING

TO PREVENT AVOID HARMFUL FLUID LEAKAGE WHILE RIDING, ENSURE


THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE.
TO ENSURE CORRECT ENGINE OPERATION, KEEP THE RADIATOR GRILLE
CLEAN.
03_21

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Recommended products
AGIP PERMANENT SPECIAL
coolant
Monoethylene glycol-based antifreeze fluid, CUNA NC 956-16

03_22

Checking the brake oil level (03_23)


The front and rear brake fluid reservoirs are both positioned on the handlebar. Proceed
as follows:
1. Place the vehicle on its centre stand and make sure the handlebar is centred;
2. Check the fluid through the specific sight glass «C».
A certain lowering of the level is caused by wear on the brake pads. Should the level
appear to be below the minimum mark, please contact an Authorised Service Centre
or Dealer in order to have the braking system thoroughly checked.
03_23
3 Maintenance

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Braking system fluid top up (03_24)

3 Maintenance
Proceed as follows:
Loosen the two fixing screws «A» and remove the cap to perform the top-up to the
recommended level exclusively with recommended fluids without exceeding the max-
imum level.
This procedure applies to the rear brake pump top-up operation; follow the same pro-
cedure for the front brake pump.
Under standard climatic conditions, replace fluid as indicated in the scheduled main-
tenance table.
03_24
This operation must be carried out by trained personnel; take your vehicle to an au-
thorised Service centre or Dealer.
WARNING

ONLY USE DOT 4 CLASS BRAKE FLUIDS. BRAKING CIRCUIT FLUIDS ARE
HIGHLY CORROSIVE. MAKE SURE THAT IT DOES NOT COME INTO CONTACT
WITH THE PAINTWORK
.
CAUTION

AVOID CONTACT OF BRAKE FLUID WITH EYES, SKIN, AND CLOTHING. IN


CASE OF CONTACT, RINSE WITH WATER. THE BRAKING CIRCUIT FLUID IS
HYGROSCOPIC, THAT IS, IT ABSORBS HUMIDITY FROM THE SURROUNDING
AIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE,
IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPT
IN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED.

Recommended products
AGIP BRAKE 4

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Brake fluid
FMVSS DOT 4 Synthetic fluid

Battery (03_25, 03_26)


To access the battery, proceed as follows:
1. Place the scooter on its centre stand;
2. Open the saddle, following the previously described procedure;
3. Remove the tool kit cover
4. Remove the three fasteners "A" and the cover "B".
WARNING
03_25

IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM, NEVER DISCON-


NECT THE WIRING WHILE THE ENGINE IS RUNNING.

03_26
3 Maintenance

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Use of a new battery (03_27, 03_28)

3 Maintenance
Make sure that the terminals are connected correctly.
CAUTION

DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGE


TO THE ELECTRICAL SYSTEM.
03_27 WARNING

USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION


AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA-
TIONS IN FORCE.

COMPLY WITH THE INSTALLATION OF BATTERY CABLES, OTHERWISE IN


03_28 THE EVENT OF REVERSE POLARITY, THE FUSES 20A 30A AND 10A WILL NOT
ONLY BE INTERRUPTED, BUT IT MIGHT ALSO DAMAGE THE ELECTRONIC IG-
NITION AND INJECTION DEVICE.

Long periods of inactivity


If the vehicle has not been used for long periods, it is necessary to periodically re-
charge the battery, bearing in mind that the battery tends to go completely flat within
around three months. The battery must be recharged with a current load equal to 1/10
of the battery rated capacity (~ 1A), for a period not longer than 8 hours. For this
operation contact an Authorised Service Centre. When refitting a removed battery,
make sure that all terminals are properly connected.

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Fuses (03_29, 03_30, 03_31)
The electrical system is equipped with eleven fuses to protect the different circuits,
subdivided into two fuse boxes «A» and «B», located inside the battery compartment.
The chart shows the position and specifications of the fuses in the vehicle.
CAUTION

BEFORE REPLACING A BLOWN FUSE, FIND AND SOLVE THE FAILURE THAT
03_29 CAUSED IT TO BLOW. NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER
MATERIAL (E.G., A PIECE OF ELECTRIC WIRE).

03_30
3 Maintenance

03_31

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3 Maintenance
FUSES
Fuse no. 1 Threshold of operation: 30 A
Location: battery compartment
Protected circuits: recharge the
battery and fuses 8,9,10,11

Fuse no. 2 Threshold of operation: 7.5A


Location: battery compartment
Protected circuits: direct battery-
powered fuel system for electric
fan

Fuse no. 3 Threshold of operation: 20A


Location: battery compartment
Protected circuits: direct battery-
powered fuel system for parking
control ECU

Fuse no. 4 Threshold of operation: 10 A


Location: battery compartment
Protected circuits: direct battery-
powered fuel system for headlight
and 12 fuses

Fuse No. 5 Threshold of operation: 10 A


Location: battery compartment

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Protected circuits: direct battery-
powered fuel system for injection
control unit and injection loads

Fuse No. 6 Threshold of operation: 7.5 A


Location: battery compartment
Protected circuits: direct battery-
powered fuel system for instrument
panel

Fuse No. 8 Threshold of operation: 7.5 A


Location: battery compartment
Protected circuits: live power
supply for parking control ECU,
headlight solenoid, parking system
pressure sensor, horn solenoid.

Fuse No. 9 Threshold of operation: 7.5 A


Location: battery compartment
Protected circuits: live power
supply for horn and high-beam
flash.

Fuse No. 10 Threshold of operation: 7.5 A


Location: battery compartment
Protected circuits: live power
3 Maintenance

supply for stop lights and starter


relay.

Fuse No. 11 Threshold of operation: 7.5 A


Location: battery compartment

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Protected circuits: live power

3 Maintenance
supply to injection control unit,
immobilizer antenna injection load
solenoid.

Fuse No. 12 Threshold of operation: 5A


Location: battery compartment
Protected circuits: live power
supply for turn indicator control
device, daylight running light,
instrument panel, antitheft pre-
installation, warning light unit.

BULBS
High/low beam light bulb Type: Halogen (HS1)
Power: 12V - 35/35W
Quantity: 2

Front side light bulb Type: LED


Power: -
Quantity: -

Front turn indicator light bulb Type: Incandescent (BAU 15s)


Power: 12V - 10W
Quantity: 1 RHS + 1 LHS

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Helmet compartment light bulb Type: Incandescent (SV 8.5)
Power: 12V - 5W
Quantity: 1

Stop light/rear daylight running Type: LED


light bulb
Power: -
Quantity: -

Rear turn indicator light bulb Type: Incandescent (BAU 15s)


Power: 12V - 10W
Quantity: 1 RHS + 1 LHS

License plate bulb Type: Incandescent (W2.1x9.5d)


Power: 12V - 5W
Quantity: 1

Instrument panel bulb Type: LED


Power: -
Quantity: -
3 Maintenance

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Front light group (03_32, 03_33, 03_34, 03_35, 03_36, 03_37,

3 Maintenance
03_38, 03_39)
Remove the windshield top fairing retaining the 4 indicated screws (2 each side).
- Remove the rubber cover.
- Remove the top fairing supports retaining the indicated screws and paying attention
to the requested spacers.

03_32

03_33

03_34

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03_35

- Remove the 2 screws "A" right and left at the back of the handlebar.

03_36

- Remove the head lamp surround "B"


WARNING!: the surround is fastened, where indicated in the figure, with the trigger
slots. Pay attention, during the removal to not damage them or even break them.
3 Maintenance

03_37

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3 Maintenance
- Remove the 4 fixing screws "C" of the front light unit.

03_38

- Remove the headlight. Remove the bulb connectors "D" and access the bulbs by
removing the rubber cover "E".
WARNING

HIGH- AND LOW-BEAM BULBS ARE HALOGEN TYPE: DO NOT TOUCH THEM
WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.

03_39

Headlight adjustment (03_40, 03_41)


Proceed as follows:
1. Position the unloaded vehicle, in running order and with the tyres inflated to the
prescribed pressure, on a flat surface 10 m away from a half-lit white screen; ensure
that the longitudinal axis of the vehicle is perpendicular to the screen;
2. Turn on the headlight and check that the borderline of the projected light beam is
lower than 9/10 and higher than 7/10 of the distance from the ground to the centre of
the vehicle headlight;
03_40 3. Otherwise, adjust the headlight with the screw «A» indicated in the figure
To carry out this operation, it is not necessary to remove any cover.

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N.B.
THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE-
GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THE
STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE-
HICLE IS USED.

03_41

Front direction indicators (03_42, 03_43)


- Remove the top fairing and the headlamp surround.
For the removal procedure, refer to the paragraph regarding the Front Headlight
Assembly.

- Remove the two fixing screws "C" and detach the turn indicator.
3 Maintenance

03_42

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3 Maintenance
- Access the bulb by removing the bulb holder "D".

03_43

Rear turn indicators (03_44, 03_45)


To access the rear turn indicator bulb proceed as follows:
- Lift the seat to access the helmet compartment
- Remove the rubber cover "A"

03_44

- Remove the bulb holder" B" to access the rear turn indicator bulb.

03_45

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For the refit, re-insert the rubber cover «A», pay attention to the correct positioning so
as to avoid water or dust entering the helmet compartment.

Number plate light (03_46, 03_47)


- Remove the screw "A" shown in the figure.
- Detach the license plate light and remove the bulb.

03_46

03_47
3 Maintenance

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Helmet compartment lighting bulb (03_48)

3 Maintenance
Open the seat compartment and insert a small plain slot screwdriver in the lateral
notch to detach the snap-on glass «A», then replace the bulb.

03_48

Rear-view mirrors (03_49)


The mirrors can be set to the desired position by adjusting the mirror frame.

03_49

Front and rear disc brake


The brake disc and pad wear is automatically compensated, therefore it has no effect
on the functioning of the front and rear brakes. For this reason it is not necessary to
adjust the brakes. An excessively elastic brake lever stroke may indicate the presence
of air in the braking circuit or a failure in the braking system. In this case, mainly due
to the importance of brakes to guarantee safe riding conditions, the vehicle should be
taken to an Authorised Service Centre or Dealer.

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CAUTION

BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE.
CAUTION

HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE


CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER,
IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAK-
ING SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKING
SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER. AF-
TER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTIL YOU
HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW
THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE
CORRECT POSITION.
CAUTION

THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE
ROAD, CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS. WHEN
RIDING THE VEHICLE ON ROADS WITH THE ABOVE MENTIONED CHARAC-
TERISTICS, WE RECOMMEND TO CLEAN THE BRAKE DISC FREQUENTLY
WITH A NON-AGGRESSIVE DETERGENT IN ORDER TO AVOID THE FORMA-
TION OF ABRASIVE BUILD-UPS IN THE HOLES, WHICH COULD RESULT IN
EARLY WEAR OF BRAKE PADS.
3 Maintenance

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Puncture

3 Maintenance
The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a
puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resulting
in a greater steering safety. In the event of a puncture, an emergency repair can be
carried out using an "inflate and repair" spray can. For a final repair, take your vehicle
to an Authorised Service Centre or Dealer. The replacement of a tyre involves re-
moving the wheel in question. Take your vehicle to an Authorised Service Centre
or Dealer for these operations.
CAUTION

TO USE THE "INFLATE AND REPAIR" SPRAY CAN PROPERLY, FOLLOW THE
INSTRUCTIONS ON THE PACKAGING.
WARNING

THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING


THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY
BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.

Periods of inactivity
We recommend carrying out the following operations:
1. Clean the vehicle thoroughly and then cover it with a canvas;
2. Be careful to rest the vehicle on its centre stand disabling the front suspension
locking system;
3. With engine off and piston at the bottom dead centre, remove the spark plug, add
1 to 2 cc of oil through the opening (adding more oil may damage the engine). Operate

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the starter button 1-2 times for roughly 1 second to turn the engine over slowly, then
insert the spark plug again;
4. Empty all fuel; spread antirust grease on the uncoated metal parts; keep the wheels
lifted above the ground by resting the chassis on two wooden wedges;
5. For the battery, follow the procedures described in the «Battery» section.

Recommended products
AGIP CITY HI TEC 4T
Oil to lubricate flexible transmissions (throttle control)
Oil for 4-stroke engines

Cleaning the vehicle


Use a low pressure jet of water to soften the caked dirt and mud deposited on the
painted surfaces. Once softened, sponge off mud and dirt using a car body sponge
soaked in a car body shampoo and water solution (2-4% of car shampoo in water).
Then rinse with abundant water, and dry with a shammy cloth. For the engine exterior,
use petrol, a brush and clean cloths. Petrol can damage paintwork. Remember that
any polishing with silicone wax must always be preceded by washing.
CAUTION

DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT A


WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM.
3 Maintenance

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CAUTION

3 Maintenance
THE USE OF A HIGH-PRESSURE WATER JET IS STRONGLY DISCOURAGED
FOR ANY ENGINE CLEANING OPERATION; HOWEVER, IF NO OTHER MEANS
ARE AVAILABLE, IT IS THEN NECESSARY TO:
• ONLY USE A FANLIKE SPRAY JET.
• DO NOT HOLD THE NOZZLE NEARER THAN 2 FT (60 CM) FROM THE VEHICLE.
• DO NOT USE WATER AT TEMPERATURES OVER 100°F (40ºC).
• DO NOT USE HIGH-PRESSURE WATER JETS.
• DO NOT STEAM WASH.
• DO NOT AIM THE JET AT: THE ENGINE, THE WIRING, THE COOLING SLITS
ON THE TRANSMISSION OR SCROLL COVERS.
CAUTION

NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT, ESPECIALLY IN SUMMER


WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE
THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF. NEVER USE
CLOTHS SOAKED IN ALCOHOL, PETROL, DIESEL OIL OR KEROSENE FOR
CLEANING THE PAINTED OR PLASTIC SURFACES, IN ORDER NOT TO DAM-
AGE THE LUSTRE FINISH OR ALTER THEIR MECHANICAL PROPERTIES. US-
ING SILICONE-BASED WAX CAN DAMAGE THE PAINTED SURFACES, DE-
PENDING ON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER
INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CEN-
TRE.

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STARTING FAILURE
Emergency switch in «OFF» Set the switch back to «ON»

Fuse blown Replace the blown fuse and have


the vehicle checked by an
Authorised Service Centre.

IGNITION PROBLEMS
Faulty spark plug Contact an Authorised Service
Centre.

Faulty ignition / injection control Contact an Authorised Service


unit. Centre.

Faulty coil. Due to the presence of Contact an Authorised Service


high voltage, this check should Centre.
only be carried out by an expert.

LACK OF COMPRESSION
Loose spark plug. Screw in the spark plug tightly

Cylinder head loose, piston gas Contact an Authorised Service


rings worn. Centre.
3 Maintenance

Valve stuck Contact an Authorised Service


Centre.

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3 Maintenance
HIGH CONSUMPTION AND LOW PERFORMANCE
Air filter blocked or dirty. Clean with water and shampoo and
impregnate with petrol and specific
oil («Air filter removal» section)

INSUFFICIENT BRAKING
Greasy disc. Worn pads. Faulty Contact an Authorised Service
braking system. Presence of air in Centre.
the front and rear brake circuit.

INEFFICIENT SUSPENSION
Shock absorber fault, oil leak, end Contact an Authorised Service
buffers damaged; shock absorber Centre.
preloading incorrectly set

AUTOMATIC TRANSMISSION PROBLEMS


CVT rollers and/or drive belt Contact an Authorised Service
damaged Centre.

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STAND DOES NOT RETURN TO POSITION
Presence of dirt Clean and grease
3 Maintenance

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LUM MP3 300 YOURBAN RL-NRL
(2011)

Chap. 04
Technical data

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04_01

ENGINE TECHNICAL DATA


Type Single-cylinder, 4-stroke

Engine capacity 278 cm³

Bore x stroke 75 X 63 mm

Compression ratio 11 ± 0.5: 1

Engine idle speed 1,700 ± 100 rpm


4 Technical data

Timing system Four valves, single overhead


camshaft, chain-driven.

Valve clearance Intake: 0.10 mm


Exhaust: 0.15 mm

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Max. Power 16.6 kW at 7,500 rpm

4 Technical data
MAX. torque 24 Nm at 6000 rpm

Transmission Automatic expandable pulley


variator with torque server, V-belt,
automatic clutch.

Final reduction gear Gear reduction unit in oil bath.

Lubrication Engine lubrication with trochoidal


pump (inside the crankcase), oil
filter and pressure adjustment by-
pass.

Cooling Forced coolant circulation system.

Electric starter

Ignition Electronic, inductive, high


efficiency ignition, integrated with
the injection system, with variable
advance and separate HV coil.

Ignition advance Three-dimensional map managed


by control unit

Fuel system 32 MIU1.G3 Electronic injection,


with Ø 32-mm throttle body and
electric fuel pump.

Spark plug NGK CR7EKB o NGK CR8EKB o


NGK CR8EB

Fuel Unleaded petrol (95 RON)

Silencer Absorption-type exhaust muffler


with catalytic converter and
lambda probe.

Emissions compliance EURO 3

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VEHICLE TECHNICAL DATA
Chassis Tubular and sheet steel

Front suspension The roll system is composed of an


articulated parallelogram
suspension with die-cast
aluminium control arms and two
side headstocks plus shock
absorbers with hydraulic locking
system.

Rear suspension Two double-acting shock


absorbers, adjustable to four
positions at preloading.

Front brake Ø 240-mm double disc brake with


hydraulic control operated by the
handlebar right-hand lever.

Rear brake Ø 240-mm disc brake with


hydraulic control operated by the
handlebar left-hand lever.

Wheel rim type Light alloy wheel rims.

Front wheel rim 13" x 3.00"

Rear wheel rim 14" x 3.75"

Front tyre Without inner tube 110/70 13" 48P

Rear tyre Without inner tube: 140/60-14" 64P


4 Technical data

Front tyre pressure 1.7 bar

Rear tyre pressure 2.2 bar (2.6 bar with passenger)

Kerb weight 212 kg (200 kg for version NRL


without front suspension block and
parking brake locking)

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Maximum weight allowed 405 kg

4 Technical data
Battery 12 V-12Ah SEALED BATTERY

CAPACITY
Engine oil Capacity: 1.3 l (dry); 1.2 l (when
changing oil and filter)

Transmission oil 250 cm³

Cooling system fluid ~2l

Fuel tank (reserve) 11.0 (2l)

Toolkit (04_02, 04_03)


One box-spanner; one lever for box-spanner; one twin screwdriver; one special span-
ner for adjusting the rear shock absorbers one plastic gripper for removing the fuses.
The tools are stored under the saddle in the compartment provided. To open it, release
the catch shown in the figure.

04_02

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04_03
4 Technical data

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LUM MP3 300 YOURBAN RL-NRL
(2011)

Chap. 05
Spare parts and
accessories

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Warnings (05_01)
WARNING

TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PER-


FORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS
FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS.
WARNING
05_01

IT IS ALSO RECOMMENDED THAT ORIGINAL PIAGGIO SPARE PARTS BE


USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY
GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER. THE USE OF
NON-ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID.
WARNING

PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG-


5 Spare parts and accessories

NISED AND GUARANTEED FOR USE. IT IS THEREFORE ESSENTIAL TO CON-


TACT AN AUTHORISED DEALER OR SERVICE CENTRE IN ORDER TO CHOOSE
AND FIT ACCESSORIES CORRECTLY. THE USE OF NON-ORIGINAL ACCES-
SORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE
AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER.

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WARNING

5 Spare parts and accessories


NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/
OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES-
SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB-
NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON-
DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD
BE FURTHER REDUCED.
WARNING

BE EXTREMELY CAREFUL WHEN INSTALLING AND REMOVING THE MECHAN-


ICAL ANTITHEFT DEVICE ON THE VEHICLE (U-SHAPED PADLOCK, DISC
BLOCK, ETC.).
MAINLY NEAR THE BRAKE PIPES, TRANSMISSIONS AND/OR ELECTRIC CA-
BLES, AN INCORRECT INSTALLATION OR REMOVAL OF THE ANTITHEFT
DEVICE AS WELL AS LEAVING IT ON BEFORE STARTING THE VEHICLE CAN
SERIOUSLY DAMAGE ITS COMPONENTS, COMPROMISE THE CORRECT
FUNCTIONING OF THE VEHICLE AND USERS' SAFETY.

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5 Spare parts and accessories

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LUM MP3 300 YOURBAN RL-NRL
(2011)

Chap. 06
Scheduled
maintenance

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Scheduled servicing table (06_01)
Adequate maintenance is fundamental to ensuring long-lasting, optimum operation
and performance of your vehicle.
To this end, a series of checks and maintenance operations (at the owner's expense)
have been suggested, which are included in the summary table on the following page.
Any minor faults should be reported without delay to an Authorised Service Centre
or Dealer without waiting until the next scheduled service to solve it.
It is indispensable to have your vehicle serviced to the prescribed intervals of time,
even if you have not reached the predicted mileage. Punctual vehicle servicing is
06_01
necessary for the correct use of the guarantee. For all further information regarding
the Guarantee application modes and the execution of the "Programmed Mainte-
nance" refer to the "Guarantee Booklet".

SCHEDULED MAINTENANCE TABLE

Km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Safety fasteners I I I I I

Spark plug I R I R I R I R I R I R I R I R

Centre stand bracket L L L L


6 Scheduled maintenance

Drive belt R R R R R

Throttle control A A A A A A A A A

Air filter C C C C C C C C

Engine oil filter R R R R R R R R R

Valve clearance A A A A

Electrical system and battery I I I I I I I I I

Coolant * I I I I I I I I I

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Km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

6 Scheduled maintenance
Brake fluid * I I I I I I I I I

Engine oil R I R I R I R I R I R I R I R I R

Hub oil R I I I R I I I R I I I R I I I R

Brake pads I I I I I I I I I

Sliding shoes / CVT rollers R R R R R R R R

Tyre pressure and wear I I I I I I I I

Vehicle and brake test I I I I I I I I I

Suspension I I I I I I I I

Steering I I I I I I I I I

Roll lock gripper control cable A A A A A A A A A A A A A A A A A

I: CHECK AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY.


C: CLEAN, R: REPLACE, A: ADJUST, L: LUBRICATE
* Replace every 2 years

RECOMMENDED PRODUCTS TABLE


Product Description Specifications
AGIP GEAR 80W-90 Oil for speed gearbox SAE 80W-90, API GL-4 mineral multigrade oil

AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions (throttle Oil for 4-stroke engines
control)

AGIP GP 330 Grease for brake levers, throttle White calcium complex soap-based spray
grease with NLGI 2; ISO-L-XBCIB2

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Product Description Specifications
AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, JASO MA
Synthetic oil

AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid

AGIP PERMANENT SPECIAL coolant Monoethylene glycol-based antifreeze fluid,


CUNA NC 956-16

AUTOSOL METAL POLISH Silencer cleaning paste special product for cleaning and polishing
stainless steel silencer

AGIP GREASE PV2 Grease for steering bearings, pin seats and Soap-based lithium and zinc oxide grease
swinging arm containing NLGI 2; ISO-L-XBCIB2 of the
swinging arm

UNIT OF MEASURE - CONVERSION - ENGLISH SYSTEM


TO INTERNATIONAL SYSTEM (IS).

1 Inch (in) 25.4 Millimetres (mm)

1 Foot (ft) 0.305 Meter (m)

1 Mile (mi) 1.609 Kilometre (km)


6 Scheduled maintenance

1 US Gallon (USgal) 3.785 Litre (l)

1 Pound (lb) 0.454 Kilogram (kg)

1 Cubic inch (in³) 16.4 Cubic centimetres (cm³)

1 Foot pound (ft lb) 1,356 Newton meter (Nm)

1 Mile per hour (mi/h) 1,602 Kilometres per hour (km/h)

1 Pound per square inch (PSI) 0.069 (bar)

1 Fahrenheit (°F) 32+(9/5) Celsius (°C)

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6 Scheduled maintenance
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6 Scheduled maintenance

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TABLE OF CONTENTS

A F L Start-up: 18
Air filter: 55, 56 Fuel: 23 Light switch: 17 Suspension: 19, 40
Fuses: 62 Switch: 15–17, 19

B M
Battery: 60, 61 H Maintenance: 14, 45, 91 T
Brake: 44, 58, 73 Headlight: 69 Mirrors: 73 Tank: 23
Horn: 16 Technical Data: 81
Hub oil: 49 Toolkit: 85
C P Transmission: 37
Checks: 28 Puncture: 75 Turn indicators: 71
Clock: 12 I Tyre pressure: 30
Identification: 24 Tyres: 51
Immobilizer: 19–21 R
D Instrument panel: 11 Refuelling: 28
Disc brake: 73
V
Display: 13 Vehicle: 7, 76
K S
Key switch: 15 Saddle: 23
E Keys: 19 Scheduled maintenance: 91
Engine oil: 46–48 Shock absorbers: 32
Engine stop: 18 Spark plug: 52
Stand: 37

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The descriptions and illustrations given in this publication are not binding. While the basic specifications as described and illustrated in this manual
remain unchanged, PIAGGIO-GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any
changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or con-
struction reasons.
Not all versions/models shown in this publication are available in all countries. The availability of each model should be checked at the official Piaggio sales network.

"© Copyright 2008 - PIAGGIO & C. S.p.A. Pontedera. All rights reserved. Reproduction of this publication in whole or in part is prohibited."

PIAGGIO & C. S.p.A. - Aftersales

V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)

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