Global Leader In Electric Pump Systems

www.coavis.com
 Enterprise leading automotive CEO Greeting
system technology

Mission Reliable Global COAVIS inspired by Customer

Impression.

Vision Winning the first place in market share of fuel

pumps providing Top Global Automakers and
achievement of sales up to KRW 500 billion by 2025
and proper operating profit by expansion of green
cars' parts business.

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Core Value Fairness

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all

Respect
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Cooperation
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Challenge
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Customer is our final arbiter!

In COAVIS, the single most important governing principle is “Customer is our final arbiter!”.
Without satisfied customers, we exist no more. It is as simple as that.

To ensure we keep our customers happy and satisfied, We are doing the following:
CONTENTS We deeply care about what our customers want.
We listen to our customers and then act quickly.
03 CEO Greeting 13 Components for Fuel Pump Module We keep making improvements in everything we do.
04 COAVIS Global
We make promises and always keep our promises.
14 DC Fuel Pump
This has led us to a small success so far, which also has contributed to the success of our customers.
04 Milestones
15 BLDC Fuel Pump We’re looking at much larger business in the forthcoming years together with our customers.
05 Awards Keeping the same principle and repeating the same behaviors will certainly bring significantly increased value
17 Electric Water Pump
to our customers.
06 Research & Development
20 Quality & Environmental Management System Then it will ensure us to stay as a long-term business partner for our customers.
07 Reliability Test Center We’ll develop the parts and the systems optimized to a changing automotive system of our customers.
22 Smart Factory
08 Business Area
Thank you.
10 Fuel Pump Module 23 Facilities

12 Fuel Pump Module for LPG and Motorcycle 25 Major Customers

| Global Leader In Electric Pump Systems | 03

 COAVIS Global Korea Plant (H/Q) Plant Office

Germany Office (Wolfsburg)

USA Corp. (Detroit)

Slovakia Plant (Trnava)

Mexico Plant (Monterrey)

China Plant (Shenyang)

Brazil Corp. (Sao Paulo)

China Office (Shanghai, Changchun) Korea Plant (H.Q. / Sejong-si)

Milestones Awards
2019. Mar. Won the Supplier Quality Excellence award from GM
1994. Dec. Established Korea Automotive 2000. May. Certification of QS-9000 / ISO9001 2003. Feb. Expanded R&D Test Center 2005. May. Certification of 2018. Mar. Won the Supplier Quality Excellence award from GM
Fuel Systems Company Jun. Established R&D Center Mar. Certification of ISO-14001 ISO / TS 16949 2017. Mar. Won the Supplier Quality Excellence award from GM/SGM
Oct. Changed company name for KAFUS Environment Management System
2016. Mar. Won the Supplier Quality Excellence award from GM/SGM
2014. Nov. Won the grand award ‘6th Small and Medium-sized enterprise IP management conference
2011. Mar. KB Hidden Star 500 enterprise selection
2008. Jan. Awarded HYUNDAI-KIA MOTORS LPi 2007. Apr. Awarded GM’s new Global Program as major 2006. July.  Awarded GM’s new Global Program
program as FPM Supplier FPM supplier (GSV & Mini) as major FPM supplier (GCV) 2010. Nov. Won the 70million dollar exports award on Day of Commerce
Feb. Constructed the 3rd Manufacturing building Certification of SQ Mark : HYUNDAI-KIA MOTORS Aug. Established the 2nd Manufacturing 2008. Mar. National tax service commissioner’s commendation of Daejon region awarded on Taxpayer’s Day
Constructed the 2nd Test Center building Jun. Incorporated Mexico Plant plant
Extension of main office building (two-story Oct. Established USA Corp.
2004. May. Won the Grand Prize of Management in Chungnam Province
construction) Apr. Won Value Added ISO Management System Award (in the Manufacturing business sector)
2003. Aug. Won Green Management Excellence Award from KPC (in the automobile & automobile parts industries)
2002. Jun. Won Supplier of Year Award from GM Korea
2009. Mar. A warded GM’s new Global Program as 2010. Apr. Changed Company Name and 2011. May. Established Brazil Corp. 2001. Oct. Won Excellent Small and Medium Enterprise Award from Korea government
major FPM supplier(GSV:SUV & EM) Logo from KAFUS to COAVIS Aug. Established Germany Office
Aug. A warded GM’s new Global Program as Aug. Established China Office
major FPM supplier(GCV) Dec. New logistics center construction completed

2016. Nov. Certification of OHSAS 18001 2014. Jul. Established a factory in Slovakia 2013. Jul. 
Registered as a cooperation company with
(Trnava city) Renault Samsung Automobile
Aug. Awarded VW Business Obtained the certificate of INMETRO(Brazil Quality
Specification)
Nov. Established a factory in China (Shenyang city)

2018. Mar. Certification of IATF 16949 2019. Dec. Awarded HYUNDAI-KIA MOTORS 2020. Feb. Awarded BMW Business
May. Established Reliability Test Center Global Program GM "Supplier of the Year award" VW "Future Automotive
Jul. Awarded FORD Business 2007 2008 2009 2010 2011 2014 2015 2018
| | | | | | |
Supply Tracks [FAST]"
Oct. Established Changchun Office 2015~16 | 2017~18 | 2019~20
Dec. Certification of GM BIQS Level 5

04 | www.coavis.com | | Global Leader In Electric Pump Systems | 05

 Research & Development Reliability Test Center

COAVIS has in-house independent test laboratory

equipped with several test facilities including
safety fence/gas ventilation/ESD protection. Also,
it is equipped with an automatic fire extinguishing
system for safety from fire and has been certified by
the Government.

FPM Performance & Safety Tester EWP Performance & Durability Tester
COAVIS technical research institute endeavors to take the fuel pump and EWP technology to the next
level to satisfy the customers expectations for performance, cost competitiveness and robustness for
every global market.
COAVIS is capable of designing the products using computational simulations for every development phase
for EC motors, pumps, controllers and module structures.
With 100% in-house technology, the performance of products is always better than competitors and the lead
time for development is minimized, providing the best cost competitiveness to the customers. COAVIS not only meets customer requirements for COAVIS have EWP Testers in order to evaluate both
general performance, but also have equipments general performance and lifetime evaluation.
that can judge stability.

Long Term Durability Tester Environment & Vibration Tester

Controller for DC and BLDC fuel pump
- Integrated type / stand-alone type

Fuel Pump Module

for ICE vehicle

Fuel Pump DC / BLDC

- Gas. / Diesel / E100 / LPG

The Reliability Test Center has more than 60 There are also several equipments that can be
durability test chambers for lifetime evaluation. used to validate high & low temperature/Ozone/
Electric Water Pump
for battery and PE In addition to checking each customer’s warranty ESD/Vibration/damage by external load to evaluate
thermal management
period for the product, an internal limit test is when our products are exposed to critical
performed on the product. environments.

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 Business Area
Fuel Delivery Systems Electric Water Pump Systems
· Fuel Pump · Electric Water Pump
· Fuel Pump Module · Thermal Management System
· Fuel Pump Controller · Fuel Level Sensor
· Fuel Level Sensor

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 Fuel Pump Module
Fuel Pump Module Fuel Pump Module With In-tank Filter System

▶Description
The fuel pump module consists of a fuel pump, In-tank filter, pressure regulator, fuel level sensor reservoir body.
The fuel pump delivers fuel from the tank to engine in order to meet the fuel delivery requirement of engine.
The fuel level sensor consists of a float, a float arm and a resistor card assembly and it converts the fuel height into
▶Description An electronic signal to indicate the remained fuel amount in the fuel tank.
The fuel pump delivers fuel from tank to engine in order to meet the fuel delivery requirement of engine .
The fuel level sensor consisting of a float, a float arm, and a resistor card assembly, converts the fuel height ▶Features and Benefits
Into an electronic signal to indicate the remained fuel amount in the fuel tank. · Fuel System : Return & Returnless (MRFS, ERFS)
· Application fuel pump : Turbine pump
· Meet emission requirement (LEVⅡ, LEVⅢ, PZEV)
▶Features and Benefits
· Superior fuel pump noise performance, improved low fuel driveability
· Fuel System : Return & Returnless · Bottom reference of reservoir systems and level sensor allow for tank tolerance variation
· Fuel Application : Gasoline & Diesel · Reservoir capacity ensures easy restart during low fuel or gradient conditions
· Application fuel pump : Turbine pump & Ge-rotor pump ∙ Guarantee of lifetime performance of ITF.
· Superior fuel pump noise performance - Noble metal applicable to level sender for durability and signal quality.
· Bottom reference of reservoir systems and level sensor allow for tank tolerance variation
▶Performance characteristic
▶Performance characteristic
· Pressure 0~580 kPa (Adjustable by customer demand)
· Pressure 0~580kPa (Adjustable by customer demand) · Operating Voltage 6~16V
· Operating Voltage 6~16V · Shutoff Pressure 650~900kPa (Adjustable by customer demand)
· Shutoff Pressure 650~900kPa (Adjustable by customer demand) · Temperature Range -40 ℃-70 ℃ (Gasoline)
· Temperature Range -40 ℃ - 70 ℃ (Gasoline) -40 ℃-90 ℃ (Diesel)
-40 ℃ - 90 ℃ (Diesel)

Fuel Pump Module for Saddle Tank

▶Features and Benefits

· Fuel System : Return & Returnless (MRFS & ERFS)
· Dual (Supply & Suction) jet system for transfering fuel from secondary and primary tank & filling fuel into reservoir body
· Improved low fuel driveability
· Bottom reference of reservoir systems and level sensor allows for tank tolerance variation
· Reservoir capacity ensures restart during low fuel or gradient conditions
※ MRFS : Mechanical Returnless Fuel System
ERFS : Electronic Returnless Fuel System

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 Fuel Pump Module for LPG and Motorcycle Components for Fuel Pump Module
Fuel Pump Module for LPG Injection System Fuel Pump Control Unit

▶Features and Benefits

· Control for DC Pump and BLDC Pump
· Customer’s request applicable

[LPGi Module]
▶Features ▶Performance Characteristic Intank Filter Assembly
· Fuel system : Return & Returnless · Pressure sensor : Monitoring inside Tank
· Fuel Application : LPG · Pressure : 150~350kPa
· Safety : Explosion proof in LPG · Operating voltage : 8~15V
· Shutoff pressure : 500~850kPa
· Temperature range : -30~60℃
· Superior durability in LPG
· Fuel filter : Long life time filter(Optional)

▶Features ▶Performance characteristic

· Life time fuel filter · SAE J 905(Single Pass Standard)
· Optimized & demanded design for system filtration · ISO TR 13353(Multi Pass Standard)
retained capacity and filter efficiency as well as · JIS D 1608
hot soak resistance durability

▶Electrostatic discharge (ESD)

· Fuel flowing passages connecting lower module to flange shall be conductive and grounded due
to POM conductive material and design.

[LPLi Module] Fuel Level Sensor Assembly

▶Features ▶Performance Characteristic
· Fuel system : Return · Operating voltage : 8~15V
· Fuel Application : LPG · Temperature range : -30~60℃ in LPG
· Safety : Explosion proof in LPG · Pressure : 300~600kPa
· Shutoff pressure : 800~1,200kPa
· Superior durability in LPG

▶Features ▶Performance characteristic

· Contact Level Sensor : Single / Multi contactor, Sealed type · Operating Voltage : DC 5V ~ 24V
· Non-contact Level Sensor : USLS · Noble Material Application for contactor and ink
· Fuel Application : Gasoline & E85 & E100 & Diesel(B20)
· Resistance Value : Depends on customer’s specification

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 DC Fuel Pump BLDC Fuel Pump
COAVIS Fuel Pump Application
COAVIS BLDC fuel pumps are an integration of COAVIS
technology and experience as a Global player in the fuel pump
market.
COAVIS BLDC fuel pumps deliver a wide range of flow rates with
highest level of overall efficiency regardless of fuel type.
With combination of two different BDLC motors (different
capacity) and three different types of impeller designs, COAVIS
fuel pump line-up covers most of customer requirements.
The reliability and robustness of COAVIS fuel pumps have
already been proved since launched in the global market.

Turbine Fuel Pump for Gasoline Application

▶Description ▶Benefits
· Satisfying most of customers requirements, from fuel-
The electric fuel pump is an electro-mechanical device contained within the Fuel Pump Module featuring single &
efficient vehicles to performance vehicles with extreme
multi stage turbine technology powered by DC motor, that interfaces with the strainer and the fuel filter.
performance.
· Market leading overall efficiency thanks to high efficient
▶Features BLDC motor and turbine design
· A wide range of fuel pump variants combined, providing the best solution for customer's requirements. · Highly efficient in a wide range of operating condition
· Pump size(diameter) : Ø30mm for motorcycle application, Ø38mm for gasoline up to E100, Ø43mm for high · Field-proved reliability and durable characteristics
performance vehicle combined with 5 different impeller design patented by COAVIS. · Highest level of cost competitiveness thanks to cost-
· A wide range of flow range and pressure (up to 400LPH @ operating condition) effective design
· High efficiency with low current consumption (up to 30% @ operating condition)
· Low noise, vibration and pressure pulsation
· Superior hot fuel handling
· Outstanding fuel compatibility up to E100
· Single & Multi stage turbine technology
▶Design overview

Rotor assembly Impeller

Ge-rotor Fuel Pump for Diesel Application · Neodymium magnet (Injection + POM Over molding) · High efficient blade design with
· Optimized core design for performance both higher discharge per Rev.
▶Description (patented by COAVIS)
The electric fuel pump is an electro-mechanical device contained within the Fuel Pump Module featuring Ge-rotor Stator assembly · Asymmetric blade angle
technology powered by DC motor, that interfaces with the strainer and the fuel filter. · Inner winding (performance prioritized) · Random & irregular blades
· Simple and robust connection (coil vs. terminals) · Material : PPS
▶Features
· Diameter : Ø43 mm / Ø38 mm
- Pump size depends on fuel delivery requirement Casing
· Advanced tooth profile combined unique housing design patented by COAVIS · Flow channel with maximized
· A wide range of flow rates and operating pressures pressurizing length with aggressive
· Enhanced low voltage performance degassing hole position
· High efficiency with low current consumption · Optimized for both performance and
· Low noise, vibration and pressure pulsation hot fuel handling capability
· Hot fuel and contamination loss is negligible · Material : Aluminum (anodized)
· Blended fuel compatible Up to B30

Pump outlet
· Robust electrical connection to stator
· Terminals insert-molded (U, V, W, neutral)
· Material : PPS

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 BLDC Fuel Pump Electric Water Pump
BLDC Fuel Pump Line-up
Model name 38EG1.0 series 43EG1.0 series 38ED2.0 series 43ED1.0 series COAVIS Electric Water Pump is a type of Centrifugal pump powered
by BLDC motor. COAVIS EWP provides best in class overall efficiency
with maximum flow rate thanks to the most efficient BLDC motor
and turbine design, satisfying every customer’s requirements.
Pump
Configuration The embedded controller provides robust controllability and
optimized performance with Field-Oriented Control method, which
is the most advanced commutation method available.
Motor BLDC BLDC BLDC BLDC The highest level of cost effective design of COAVIS EWP also
Diameter [mm] 38.0 43.0 38.0 43.0 provides benefits to customers with the most competitive cost
Height [mm] 96.6 97.5 86.5 97.5 without compromising performance and reliability.
Mechanism Regenerative Regenerative Regenerative GEROTOR
Gasoline, ▶Benefits
Fuel Application Gasoline, E30 Gasoline, E30 Diesel, B20
Flex fuel up to E100 · Market leading overall efficiency thanks to high efficient BLDC
Ave. flow @ 12.0Vdc 260LPH @ 500kPa 410LPH @ 500kPa 280LPH @ 500kPa 330LPH @ 500kPa motor and turbine (Impeller) design, which were optimized by
CFD analysis.
Max. Efficiency 30~33% 25~30% 32~35% 30~32%
· A broad range of efficiency curve, covering most of customers
Validation to be needs for thermal managing of electrified vehicle systems.
Status Serial production Serial production Serial production
completed in 2020 · The highest level of cost competitiveness thanks to cost-
effective design.

Efficiency curve
▶New to the market with highest performance and reliability
38EG1.0 series @ 12V including PEM / Gasoline
40.0 Gen3.0 EWP
35.0 50W ~ 150W
30.0
Gen2.0 EWP 03 Flow : Min.1,500LPH @ 150kPa
Overall efficiency [%]

25.0 80W ~ 100W Efficiency : Min. 40%

20.0
Gen1.0 EWP 02 Flow : Min. 1,500LPH @ 100kPa PWM & Lin
50W ~ 80W Efficiency : Min. 40%
15.0
10.0
01 Flow : Min. 2,000LPH @ 60kPa PWM & Lin
Efficiency : Min. 35%
5.0 PWM & Lin
0.0
0 25 50 75 100 125 150 175 200 225 250 275 300
Flow rate [LPH]
300kPa 400kPa 500kPa 600kPa

43EG1.0 series @ 12V including PEM / Gasoline

2020 ~
35.0
· COAVIS EWP line-up
30.0 2019 ~ 2020 completed from 50W to 150W
Overall efficiency [%]

25.0 · Production ready by 2022

· Validation completed in 2020
20.0 2017 ~ 2019 · High efficiency and cost
15.0 · Validation completed (via. GM) competitiveness focused
10.0 · Vehicle durability completed · Production ready
5.0
(by BYD)
0.0
0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0
Flow rate [LPH]
400kPa 450kPa 500kPa 550kPa

16 | www.coavis.com | | Global Leader In Electric Pump Systems | 17

 Electric Water Pump

Classification Description
Motor BLDC, 3phase Sensorless
▶Key design features
Turbine design
Connection STAR connection
· High efficient turbine (blade) design
Neodymium · Optimized for outstanding NVH performance
Magnet
PPS binder _ injection · Unique design to integrate bushing with rotor
Control Field Oriented Control
Configuration 4poles, 6coil winging slots
Pumping Mechanism Centrifugal pump
Operating voltage 9.0Vdc~16.0Vdc
Communication PWM, LIN
· Inverse-polarity protection
· Short-circuit proof signal pins
· Dry running shutdown, Stall shutdown
Protection
· Overvoltage shutdown, Over temperature
· Rotation speed feedback
· DTC

Controller BLDC motor design

· COAVIS patented electrical connection · Highest power density
· Optimized heat dissipation capacity · Aggressive down sizing in packaging without
· Simple and robust electrical connection compromising performance
Model 50W 80W 100W~120W 150W (PCB to EC motor) · Winding slots and pole pairs optimized for
high RPM range

▶P-Q curve @ Constant speed (Max. speed) · Coolant: 50% coolant + 50% water mix,
· Coolant tank is pressurized to 25~30kPa.
180
Pump Configuration 160
140

Pressure[kPa]
120
100
80
60
40
20
0 50 1000 1500 2000 2500 3000
Flow[LPH]
Max. flow [LPH] 1400 @ 50kPa 1800 @ 60kPa 2400 @ 60kPa 3000 @ 60kPa 50W 80W 100W
@ system pressure 900 @ 80kPa 1200 @ 80kPa 1500 @ 100kPa 1500 @ 150kPa
▶Efficiency (100W @ 6000RPM) · Coolant: 50% coolant + 50% water mix,
· Coolant tank is pressurized to 25~30kPa.
Max. Pressure [kPa] 90 100 140 200
50.0
Max. Efficiency [%] Min.40 Min. 40 Min.40 Min.45 45.0

Overall efficiency [%]

40.0
35.0
Voltage [Vdc] 9.0~16.0 9.0~16.0 9.0~16.0 9.0~16.0 30.0
25.0
Communication PWM, LIN PWM, LIN PWM, LIN PWM, LIN 20.0
15.0
Status Production ready Production ready Under validation Under development 10.0
5.0
0.0
400 600 800 1000 1200 1400 1600 1800 2000
Flow rate [LPH]
100kPa 90kPa 80kPa

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 Quality & Environmental Management System

We have accomplished company-wide quality & environmental management systems through global
Management standards ; IATF 16949 (ISO/TS 16949) certification since May 2005, ISO 14001 certification since
Mar. 2003, INMETRO certification since Jun. 2013, and ISO 45001 (OHSAS 18001) certification since Nov. 2016.

We are making efforts to improve quality and reliability in every aspect of our company, and always thinking of
the preservation of our environment. It means that we are focusing on environmentally compatible products
and the economic efficiency of company activities. As a result of our ongoing activities, COAVIS won the Korea
Green Management Excellence Awards in Aug. 2003. And we got certificated in Hyundai-Kia Motor’s SQ Mark
in May 2007 and in GM’s BIQS Level 5 in Dec. 2018.

IATF 16949 ISO 14001 ISO 45001 IATF 16949 ISO 14001 ISO 45001 E-MARK

CSK

CKR
CCN CMX SMX

IATF 16949 (injection/ Pump) INMETRO

IATF 16949 ISO 14001 ISO 45001 IATF 16949 ISO 14001

20 | www.coavis.com | | Global Leader In Electric Pump Systems | 21

Smart Factory Facilities
FPM Assembly Line FPM Assembly Line
COAVIS has established a system to improve productivity, reduced product defect rate, and prevented improper shipment
to all global plants. Through this system, we grasp the production status in real time and actively respond to changing
external environments and customer needs.
The smart factory system of COAVIS is composed of the main systems such as Product Lifecycle Management (PLM),
Manufacturing Execution System (MES) and Enterprise Resource Planning (ERP), and the sub systems such as Advanced
Planning and Scheduling (APS), statistical process control (SPC) and Computerized Maintenance Management System
(CMMS). We are organically managing all processes of product development, production, and shipment.
COAVIS has established a product development system based on ICT, constructed an efficient production system through
supply chain management, computerization of logistics, facility automation, and process automation, and realized a smart
factory by managing all corporate resources through ERP.

Product Lifecycle Management (PLM) · Automated FPM Assembly Line · FPM Assembly Line
· Performance Test M/C · Performance Test M/C

EWP Production Line EWP Performance tester

Supplier Enterprise Resource Customer
Planning (ERP)

Advanced Planning and

Delivery of Scheduling (APS)
Delivery
Raw Materials

Manufacturing Execution
System (MES)

Statistical Process
Control (SPC)

Computerized Maintenance · Assembly Line · Inspection M/C for delivery performance

Management System (CMMS) · Inspection M/C

Logistics Warehouse
(raw materials)
Logistics Warehouse
(Product )
DC Pump Line BLDC Pump Line

Movement of Storage of
Warehousing Receipt Material
Receipt Finished Finished
Inspection Routing Movement
Products Products

Pump Manufacturing FPM Manufacturing

Plant Plant

FIFO Fuel Pump FIFO FPM Packing

Standby Process Standby Process Process

· Assembly Line · Assembly Line

· Inspection M/C · Inspection M/C

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 Facilities Major Customers
Armature Line Stator Line

· Assembly Line · Assembly Line

· Inspection M/C · Inspection M/C

CNC & Injection Molding M/C Impeller Grinding Line

· CNC M/C · Assembly Line

· MCT M/C · Inspection M/C

Leak Test Line Resistor Card Line

· Flange/Support bar Assembly M/C · Printing M/C

· Flange Assembly Leak Test M/C · Furnacing M/C
· Automated Trimming M/C

24 | www.coavis.com | | Global Leader In Electric Pump Systems | 25

117, Gongdan-ro, Yeonseo-myeon, Sejong, Korea
TEL : +82. 41. 860. 6000 FAX : +82. 41. 863. 1006
E-mail : [email protected]
www.coavis.com