Resilient Seated Gate Valve: Design Connection Face To Face Marking Tests Corrosion Protection

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RESILIENT SEATED GATE VALVE

FAF 6000

PRODUCTION STANDARTS

DN40 DN800
PN 10-16-25
Design EN 1171 / EN 1074

Connection EN 1092-2 ISO7005-2 Flanged

Face to Face EN 558 Series 14 DIN3202 F4

Marking EN 19

Tests EN 12266-1

Corrosion Electrostatic Powder Epoxy


Protection WRAS Approved (Optional)

Features Product Description


yy 100% tight sealing is achieved through EPDM covered wedge fully FAF6000 Resilient-seated gate valve with bolted cover connection;
contacting the fusion bonded epoxy coated flow surface. made of premium materials and with special coating designed as
yy The body and bonnet are manufactured from ductile iron castings. both clockwise (default) and anti-clockwise directions. (optinal)
It is resistant to high tensile stress occurring in pipelines.
yy Low operating torque due to plastic sliding guides on the wedge Versions
yy Maintenance-free and corrosion-resistant stem sealing. yy Standard version with handwheel
yy With O-ring sealing. yy Standard version without handwheel
yy Up to DN 300 (inclusive) sizes are supplied with hand wheel as de- yy With ISO top flange and gearbox
fault DN 350 (inclusive) and above can be supplied with gear box yy Ready for actuator connection
as optional. yy With operation cap
yy Large conical stem hole in the wedge prevents stagnant water. yy With top flange ready for actuator comection
yy Wedge and body guide rails ensure stable operation. yy With electrical actuator
yy Stainless steel stem with rolled threads for high strength & low
operation torque.
Accessories
yy Inner and outer surfaces are coated with minimum 250 microns fu-
sion bonded epoxy. 300 microns is available yy T-key, FAF7250T
yy Suitable to use with aboveground and underground applications. yy Telescopic extension spindle ST37 steel, FAF7250
Can be operated with actuator, gearbox, handwheel and extension yy Rigid extension spindle
spindle. yy Surface box cast iron, FAF7250K
yy The top of the shaft bearing and shaft nuts are made of MS58 brass. yy Flange adaptors, FAF3960
High precision machining enables low operation torques.
yy Dismantling joints, FAF3900
yy Full bore characteristics without distruption of flow results in low
pressure drops across the valve. yy Handwheels

Temperature Scope of Application

yy +130 °C (EPDM) yy Pipelines


yy Water treatment plants
yy Pumping stations
yy Tanks
yy Seawater applications
yy Power plants (cooling water pipelines)
yy Industry

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RESILIENT SEATED GATE VALVE
FAF 6000

MATERIAL SELECTION

Body EN-GJS-500 Ductile Iron / GGG50

Bonnet EN-GJS-500 Ductile Iron / GGG50

1.4021 - AISI 420 Stainless Steel


Stem 1.4301 - AISI 304 Stainless Steel (Optional)
1.4401 - AISI 316 Stainless Steel (Optional)

Sealing EPDM (Approved for potable water)

Electrostatic Powder Epoxy


Coating Approved For Drinking Water
Min. 300 Microns (Optional)

PRODUCTS MODEL CODES


FAF6000 RESILIENT SEATED GATE VALVE - PN16
FAF6010 RESILIENT SEATED GATE VALVE - PN10
FAF6025 RESILIENT SEATED GATE VALVE - PN25
FAF6050 RESILIENT SEATED GATE VALVE - BS 5163

VALVE TEST PRESSURE (Bar)


MAX. OPERATING BODY / SHELL SEAT
PRESSURE TEST TEST
10 15 11
16 24 17,6
25 37,5 27,5
100% of the valves are subjected to hydrostatic tests at FAF facilities.

Note
yy For proper use and safety precautions please follow the installation
and operting instructions.

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RESILIENT SEATED GATE VALVE
FAF 6000

Material List

NO ITEM MATERIALS
1 BOLT DIN 933 A2/A4
2 WASHER STEEL
3 SHAFT NUT CUZN40PB2 BRASS
4 O-RING NBR/EPDM
5 O-RING NBR/EPDM
6 WASHER PTFE
7 WASHER STEEL
8 NUTRING EPDM
9 DRIVE SHAFT AISI 420/304/316/316L
10 IMBUS BOLT DIN 912 A2/A4
11 COVER EN GJS 500 DUCTILE
12 COVER GASKET EPDM
13 SLIDE NUT CUZN40PB2 BRASS
14 WEDGE TOP EPDM / NBR
15 WEDGE EN GJS 500 DUCTILE
16 WEDGE GUIDE POLYMER
17 BODY EN GJS 500 DUCTILE

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RESILIENT SEATED GATE VALVE
FAF 6000

Technical Details & Drawing, Dimensions

DN Kv Torque WEIGHT
PN D L H f b G d k Ølxn
(mm) (m³/h) (Nm) (kg)
40 10/16 150 140 210 140 45 3 19 160 84 110 4XØ19 8,5
50 10/16 165 150 230 220 52 3 19 160 99 125 4XØ19 9
65 10/16 185 170 265 370 57 3 19 180 118 145 4XØ19 11,9
80 10/16 200 180 285 560 65 3 19 200 132 160 8XØ19 14,5
100 10/16 220 190 325 880 70 3 19 200 156 180 8XØ19 18,9
125 10/16 250 200 350 1380 85 3 19 250 184 210 8XØ19 24,1
150 10/16 285 210 390 2300 115 3 19 250 211 240 8XØ23 31,7
10 340 230 500 4090 160 4 20 320 266 295 8XØ23 47,3
200
16 340 230 500 4090 160 4 20 320 266 295 12XØ23 47,3
10 400 250 595 6390 325 4 22 350 319 350 12XØ23 83,7
250
16 400 250 595 6390 325 4 22 350 319 355 12XØ28 83,7
10 455 270 675 9200 345 4 24.5 350 370 400 12XØ23 110
300
16 455 270 675 9200 345 4 24.5 350 370 410 12XØ28 110
10 505 290 785 11370 460 4 24.5 450 429 460 16XØ23 190
350
16 520 290 785 11370 460 4 26.5 450 429 470 16XØ28 190
10 565 310 900 16350 515 4 24.5 500 480 515 16XØ28 222
400
16 580 310 900 16350 515 4 28 500 480 525 16XØ31 222
10 670 350 1000 25560 690 4 26.5 600 582 620 20XØ28 470
500
16 715 350 1000 25560 690 4 31.5 600 609 650 20XØ34 470
10 780 390 1200 37000 1150 5 30 600 682 725 20XØ31 630
600
16 840 390 1200 37000 1150 5 36 600 720 770 20XØ37 630

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RESILIENT SEATED GATE VALVE
FAF 6000

Advantages of Resilient Seated Gate Valves The use of original spare parts will ensure the operational safety
of the products. The manufacturer can not be held responsible for
Resilient-seated gate valves are used for reliable and safe supply of damage caused by use of non-original parts or accessories.
hot&cold water, potable water, waste water management, and also
for the supply of fire water. If a valve needs to be removed, the pipeline should be discharged.
The necessary precautions should be taken due to the remaining
Compared to metal seated gate valves, resilient seated gate valves fluid which will flow freely after the valve has been removed.
have many advantages.
Avoid sudden movements during the lifting, moving and lowering
of the valve. Sudden movements may damage the valve and/or lift-
The body is relatively simple, the good casting process for a wide ing equipment. The lifting must only be done from the lifting lugs
range. The sealing performance is very good, so that the sealing sur- located on the body.
face is less eroded when it’s full open. Resilient-seated gate valves The valve may move involuntarily aside during the lifting operation
have good shutoff characteristics and bidirectional. The pressure with a crane. Lifting by crane should be done by a specialist person-
loss through the valve is minimal. nel and no one other than the operator should enter the working
Lighter, more durable, reduced carbon footprint. area during the operation.
Any operation on the actuated valve can be done after the actuator
has been removed from the power supply. The procedure described
Safety Manual for Maintenance, Inspection and in the operating instructions must be followed to switch off the
Installation Works actuator.
For the trouble-free usage of resilient seated gate valves, this man-
ual should be reviewed carefully and information supplied should
be applied continously.
Not following the safety instructions will cause below issues.
yy Personal injuries,
yy Danger for both environment and valve,
yy Malfunction of the major valve / facility functions,
yy Failure of the projected maintenance and repair applications,
yy Danger to people connected to electrical, mechanical and chemical
effects.
yy Damage to the environment caused by dangerous leakage.
No modifications or changes can be made to the products supplied
by FAF Valve Company. FAF Valve Company shall not be liable for
any damage or damages that may result from the failure to comply
with the information given in this manual or modification without
prior authorization.
Installation, use and maintenance of the gate valves should be done
with professionally trained people. Although all FAF VALVE prod-
ucts are manufactured in accordance with international regulations
and standards, valves are potentially hazardous if not used properly
or used for purposes other than their intended use. All responsible
personnel for the storage, installation, use, maintenance and disas-
sembly of the valves should carefully read and well understand this
document. All international and local safety instructions must be
reviewed and understood before taking any action on the valve or
pipeline. All necessary precautions must be taken.
If any repairs are to be made, there should be no pressure on the
pipeline, and if necessary, all fluid should be drained and warning
signs should be placed around the working area.
Devices that can be remotely controlled, such as actuators should
be switched to off position. Precautions should be taken to prevent
operation of those kind of devices working with stored energy such
as compressed air, pressurized water, hydraulic unintrerruptible
power supply, etc. If a drain valve is to be repaired or uninstalled,
precautions must be taken to ensure that the working zone is sud-
denly filled with water.

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RESILIENT SEATED GATE VALVE
FAF 6000

Operating Instructions

Inspection On Delivery Storage


1. Check for possible damage in shipment, conformance to specifica- 1. Valves should be stored in a partially open position.
tions, opening direction, shortages, etc. 2. When possible, keep valves out of the weather.
2. Carefully unload all valves - do not drop valve – do not lift valve 3. In cold climates the inside of the valve must be kept drained of any
using gearing, bypass or other appendage as a hook. water to prevent freezing.
3. Valve should be opened and then closed to make sure it works prop- 4. When stored outside, valve stem should be in a vertical posi-
erly. Also check opening direction against the order instruction. tion, and whenever possible, valves should be covered with a wa-
4. Any problems should be reported immediately to delivery company ter-proof covering.
and note on bill of lading, signed by the driver on customer’s copy. 5. Protect all parts of the valve at all times.
6. Protect rubber seat of resilient wedge valves from ozone and hydro-
Inspection Before Installation carbons (solvents, paints and oils, etc.).
1. Check to see the valve end-joints are clean.
2. The valve should not be damaged. Installation
3. Open and close valve - make sure it works properly. 1. Flush the water line completely.
4. Keep valve closed when placing in trench. 2. Handle valve carefully.
5. Inspect casting for damage. 3. Prepare pipe ends in accordance with pipe manufacturers’ instruc-
6. Inspect epoxy coating and repair breaks using compatible coating tions.
material. 4. Install valve using appropriate instructions for the specified joint
(flanged, mechanical joint, slip-on, etc.).
Testing 5. Water piping should be properly supported to avoid line stress on
valve.
1. Do not backfill valves before hydrostatic system test. Leave the
valves exposed while the pipeline is being pressurized. Check to see 6. In buried applications, make sure that the valve box does not trans-
that all valve joints and pressure containing bolting, including bon- mit traffic loads or other stress to the valve.
net bolts, are tight. 7. Do not use valves to force a pipeline into position.
2. Valves can be tested (but not operated) at 1,1 times the rated pres- 8. Do not deflect any valve/pipe joint.
sure of the valve. 9. Protect exterior epoxy coating during backfill.
3. After testing, steps should be taken to relieve any trapped pressure
in body of valves.

Operation
The operation of a resilient wedge valve will “feel” different to the valve operator compared to an older style double-disc gate valve. In normal circum-
stances, less operating torque is required as the resilient wedge valve just closes, or on opening. Valve operators should be instructed to adhere to the
‘number of turns to open’ for the size of valve in question rather than rely only upon the feel of the valve

Associated Products for the Resilient Seated Gate Valve Range

3900 7250 HANDWHEEL STEM CAP 3800 BUTTERFLY 2500


DISMANTLING JOINT EXTENSION SPINDLE VALVE FLANGED Y-TYPE STRAINER
SURFACE BOX DOUBLE ECCENTRIC

2350 7330 5000 2270 3960 3970


CHECK VALVE DYNAMIC ARV RUBBER CHECK VALVE FLANGE ADAPTOR COUPLING
DUAL EXPANSION JOINT SWING

138 Resilient Seated Gate Valve

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