Resilient Seated Gate Valve: Design Connection Face To Face Marking Tests Corrosion Protection
Resilient Seated Gate Valve: Design Connection Face To Face Marking Tests Corrosion Protection
Resilient Seated Gate Valve: Design Connection Face To Face Marking Tests Corrosion Protection
FAF 6000
PRODUCTION STANDARTS
DN40 DN800
PN 10-16-25
Design EN 1171 / EN 1074
Marking EN 19
Tests EN 12266-1
MATERIAL SELECTION
Note
yy For proper use and safety precautions please follow the installation
and operting instructions.
Material List
NO ITEM MATERIALS
1 BOLT DIN 933 A2/A4
2 WASHER STEEL
3 SHAFT NUT CUZN40PB2 BRASS
4 O-RING NBR/EPDM
5 O-RING NBR/EPDM
6 WASHER PTFE
7 WASHER STEEL
8 NUTRING EPDM
9 DRIVE SHAFT AISI 420/304/316/316L
10 IMBUS BOLT DIN 912 A2/A4
11 COVER EN GJS 500 DUCTILE
12 COVER GASKET EPDM
13 SLIDE NUT CUZN40PB2 BRASS
14 WEDGE TOP EPDM / NBR
15 WEDGE EN GJS 500 DUCTILE
16 WEDGE GUIDE POLYMER
17 BODY EN GJS 500 DUCTILE
DN Kv Torque WEIGHT
PN D L H f b G d k Ølxn
(mm) (m³/h) (Nm) (kg)
40 10/16 150 140 210 140 45 3 19 160 84 110 4XØ19 8,5
50 10/16 165 150 230 220 52 3 19 160 99 125 4XØ19 9
65 10/16 185 170 265 370 57 3 19 180 118 145 4XØ19 11,9
80 10/16 200 180 285 560 65 3 19 200 132 160 8XØ19 14,5
100 10/16 220 190 325 880 70 3 19 200 156 180 8XØ19 18,9
125 10/16 250 200 350 1380 85 3 19 250 184 210 8XØ19 24,1
150 10/16 285 210 390 2300 115 3 19 250 211 240 8XØ23 31,7
10 340 230 500 4090 160 4 20 320 266 295 8XØ23 47,3
200
16 340 230 500 4090 160 4 20 320 266 295 12XØ23 47,3
10 400 250 595 6390 325 4 22 350 319 350 12XØ23 83,7
250
16 400 250 595 6390 325 4 22 350 319 355 12XØ28 83,7
10 455 270 675 9200 345 4 24.5 350 370 400 12XØ23 110
300
16 455 270 675 9200 345 4 24.5 350 370 410 12XØ28 110
10 505 290 785 11370 460 4 24.5 450 429 460 16XØ23 190
350
16 520 290 785 11370 460 4 26.5 450 429 470 16XØ28 190
10 565 310 900 16350 515 4 24.5 500 480 515 16XØ28 222
400
16 580 310 900 16350 515 4 28 500 480 525 16XØ31 222
10 670 350 1000 25560 690 4 26.5 600 582 620 20XØ28 470
500
16 715 350 1000 25560 690 4 31.5 600 609 650 20XØ34 470
10 780 390 1200 37000 1150 5 30 600 682 725 20XØ31 630
600
16 840 390 1200 37000 1150 5 36 600 720 770 20XØ37 630
Advantages of Resilient Seated Gate Valves The use of original spare parts will ensure the operational safety
of the products. The manufacturer can not be held responsible for
Resilient-seated gate valves are used for reliable and safe supply of damage caused by use of non-original parts or accessories.
hot&cold water, potable water, waste water management, and also
for the supply of fire water. If a valve needs to be removed, the pipeline should be discharged.
The necessary precautions should be taken due to the remaining
Compared to metal seated gate valves, resilient seated gate valves fluid which will flow freely after the valve has been removed.
have many advantages.
Avoid sudden movements during the lifting, moving and lowering
of the valve. Sudden movements may damage the valve and/or lift-
The body is relatively simple, the good casting process for a wide ing equipment. The lifting must only be done from the lifting lugs
range. The sealing performance is very good, so that the sealing sur- located on the body.
face is less eroded when it’s full open. Resilient-seated gate valves The valve may move involuntarily aside during the lifting operation
have good shutoff characteristics and bidirectional. The pressure with a crane. Lifting by crane should be done by a specialist person-
loss through the valve is minimal. nel and no one other than the operator should enter the working
Lighter, more durable, reduced carbon footprint. area during the operation.
Any operation on the actuated valve can be done after the actuator
has been removed from the power supply. The procedure described
Safety Manual for Maintenance, Inspection and in the operating instructions must be followed to switch off the
Installation Works actuator.
For the trouble-free usage of resilient seated gate valves, this man-
ual should be reviewed carefully and information supplied should
be applied continously.
Not following the safety instructions will cause below issues.
yy Personal injuries,
yy Danger for both environment and valve,
yy Malfunction of the major valve / facility functions,
yy Failure of the projected maintenance and repair applications,
yy Danger to people connected to electrical, mechanical and chemical
effects.
yy Damage to the environment caused by dangerous leakage.
No modifications or changes can be made to the products supplied
by FAF Valve Company. FAF Valve Company shall not be liable for
any damage or damages that may result from the failure to comply
with the information given in this manual or modification without
prior authorization.
Installation, use and maintenance of the gate valves should be done
with professionally trained people. Although all FAF VALVE prod-
ucts are manufactured in accordance with international regulations
and standards, valves are potentially hazardous if not used properly
or used for purposes other than their intended use. All responsible
personnel for the storage, installation, use, maintenance and disas-
sembly of the valves should carefully read and well understand this
document. All international and local safety instructions must be
reviewed and understood before taking any action on the valve or
pipeline. All necessary precautions must be taken.
If any repairs are to be made, there should be no pressure on the
pipeline, and if necessary, all fluid should be drained and warning
signs should be placed around the working area.
Devices that can be remotely controlled, such as actuators should
be switched to off position. Precautions should be taken to prevent
operation of those kind of devices working with stored energy such
as compressed air, pressurized water, hydraulic unintrerruptible
power supply, etc. If a drain valve is to be repaired or uninstalled,
precautions must be taken to ensure that the working zone is sud-
denly filled with water.
Operating Instructions
Operation
The operation of a resilient wedge valve will “feel” different to the valve operator compared to an older style double-disc gate valve. In normal circum-
stances, less operating torque is required as the resilient wedge valve just closes, or on opening. Valve operators should be instructed to adhere to the
‘number of turns to open’ for the size of valve in question rather than rely only upon the feel of the valve