Calculate The Wiring Cable System
Calculate The Wiring Cable System
Divide the voltage running through the cable by your target current. If, for instance, 120 volts will
act on the cable, and you want 30 amps to run through it: 120 / 30 = 4. This is your target
resistance, measured in ohms.
Multiply the cable's length by its material's resistivity. Copper, for instance, has a resistivity of
1.724 x 10^-8 ohm meters at room temperature. If your cable must measure 30,000 meters in
length:
0.0005172 / 4 = 0.0001293.
Find the square root of this answer: (4.1152 x 10^-5) ^ 0.5 = 0.006415. This is the cable's radius,
measured in meters.
Multiply the answer by 2: 0.2526 x 2 = 0.5052 inches. This is the cable's necessary thickness. It
approximately corresponds with the standard 16-gauge cable.
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By Allan Robinson
Electrical conductivity is a physical property that indicates how well a given material conducts
electricity. A current originates when electrical charges flow in response to a difference in
electrical potential. The conductivity is defined as the ratio of the density of this current to the
strength of the electric field. The electrical conductivity can be calculated measuring the
resistance, area and length of the test material. The test material typically has a box-like shape for
ease of measuring.
Use a four-terminal ohmmeter for greater accuracy. This type of ohmmeter is more accurate
because one pair of terminals measures current, while the other pair measures voltage. This allows
the ohmmeter to ignore the resistance of the first pair of terminals.
Measure the resistance of the test material with a four-terminal ohmmeter by placing each pair of
terminals on opposite ends of the test material.
Record the resistance of the test material. The ohmmeter automatically performs the calculation R
= V/I where R is the resistance in ohms, V is the voltage in volts and I is the current in amperes.
Measure the dimensions of the test material in meters. The length is the distance between the
ohmmeter terminals. The area is the area of the surface that the ohmmeter is measuring current
across.
Calculate the electrical conductivity from the resistance, length and area of the current. The
resistivity is given as p = RA/l where p is the resistivity, R is the resistance, A is the area and l is
the length. The conductivity is s = 1/p where s is the conductivity. The conductivity is therefore s
= l/AR and will be measured in ohm^-1 meters^-1, also known as siemens.
Multiply the diameter of your electromagnet (the distance from one side of the coil to the other)
by 3.14. Multiply this figure by the number of turns in the coil you are using. This will give you
the length of wire your electromagnet will use. If you measured the diameter in inches, this will be
the length in inches. If you measured the diameter in centimeters, this will be the length in
centimeters.
Look at the wire gauge resistance table and select a wire gauge at random. Look at the number of
ohms of resistance that gauge of wire has per foot, meter or your chosen measurement unit.
Multiply this by the length of wire your electromagnet will require. The resulting figure will be
the number of ohms of resistance your wire will have at that gauge.
Divide the voltage of the battery you intend to use by the resistance of the wire you are
considering. The result will be the current that will flow in that wire when it is hooked up.
Compare this figure to the maximum current rating for that gauge wire on your current rating wire
gauge table. If the current your electromagnet will draw is greater than the maximum that gauge is
rated for, start the calculations again but with a lower gauge wire. The lower the gauge, the wider
the wire and the greater the current it can carry. Repeat this process until you find a gauge that will
safely carry the current your device will produce without overheating.
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G=\frac{1}{R}
Therefore:
V=IR
So:
\frac{1}{R}=\frac{I}{V}
In this case, it's 0.30 amps ÷ 5 volts = 0.06 Siemens.
G=\frac{A\sigma}{L}
and since cross-sectional area is πr2, this becomes:
G=\frac{\pi r^2\sigma}{L}
Example:
Find the conductance of a round piece of iron with a cross-sectional radius of 0.001 meters and
length of 0.1 meters.
Iron has a conductivity of 1.03 × 107 siemens/m, and the cross-sectional area of the wire is 3.14 X
10-6 m. The conductance of the wire is then 324 siemens.
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