Advantage Portable Chillers MG 5 40 Tons

I.O.M.
#155 update 08/11/2021
INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE
Covering models
from 5 to 40 tons
with ‘MG’ Instrument
& Scroll Compressors
ADVANTAGE ENGINEERING, INC.

525 East Stop 18 Road Greenwood, IN 46142
317-887-0729 fax: 317-881-1277
Model: Service Department fax: 317-885-8683
www.AdvantageEngineering.com
Serial Number : E-mail [email protected]
®
INSTRUCTION MANUAL
MG INSTRUMENT
With
& SCROLL COMPRESSORS
AIR & WATER-COOLED MODELS
COVERING
INSTALLATION
OPERATION
MAINTENANCE
ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, IN 46142

317-887-0729 fax: 317-881-1277 Service Department fax: 317-885-8683
Website: www.AdvantageEngineering.com E-mail: [email protected]
Maximum Series Portable Chiller : Air & Water-Cooled : MG Series Instrument update 08/02/2021
TABLE OF CONTENTS
1.0 GENERAL 7
1.1 Introduction 8
1.2 Safety 8
1.3 Receiving instructions 9
1.4 Efficiency 9
1.5 Clean air act 9
1.6 Water Treatment 10
1.7 Components 10
2.0 INSTALLATION 13
2.1 General 14
2.2 To and From process connections 14
2.3 Water supply connection 15
2.4 Water make-up supply connection 16
2.5 Air-cooled condenser 16
2.6 Water-cooled condenser 18
2.7 Electrical connection 18
3.0 OPERATIONS 21
3.1 General 22
3.2 Start up/operations procedure 22
3.3 Instrument : Start Up & Operation 30
3.4 Instrument : Main Menu 33
3.5 Instrument : Setpoints Menu 34
3.6 Instrument : Utilities Menu 36
3.7 Instrument : Network Menu 37
3.8 Instrument : Flow Menu (optional) 38
3.9 Instrument : Options Menu 39
3.10 Instrument : Machine Menu 40
3.11 Low Tank Level 42
3.12 Shut down procedure 43
4.0 TROUBLESHOOTING 45
4.1 Unit Will Not Start 46
4.2 Compressor Hums But Will Not Start 46
4.3 Shuts Off On High Pressure 46
4.4 Shuts Off On Low Pressure 47
4.5 Compressor Shuts Off On Internal Overload 48
4.6 Low Or No Process Pressure Or Water Flow 48
4.7 Cooling Capacity Inadequate 49
4.8 Sensor 49
4.9 Coolant Pump 49
4.10 Chiller Controller 49
4.11 Replacement Instrument Configuration 51
ADVANTAGE ENGINEERING, INC. Page: 4

525 East Stop 18 Road Greenwood, Indiana 46142
317-887-0729 Fax: 317-881-1277
Service Department Fax: 317-885-8683
Email: [email protected]
5.0 MAINTENANCE 53
5.1 Warranty service procedure 54
5.2 Periodic preventative maintenance 54
5.3 Special maintenance 55
5.4 Automatic water make-up service 56
5.5 Pump seal service 58
5.6 Checking the refrigerant charge 61
5.7 Proper cleaning procedure for brazed plate evaporators 61

6.0 COMPONENTS 63
6.1 Water system 64
6.2 Refrigeration system 64
6.3 Options 65
7.0 RELATED DRAWINGS 67

7.1 Mechanical Schematic : Water-Cooled : 5 - 10 Tons 68
7.2 Mechanical Schematic : Water-Cooled : 15 - 40 Tons 69
7.3 Mechanical Schematic : Air-Cooled : 5 - 10 Tons 70
7.4 Mechanical Schematic : Air-Cooled : 15 - 30 Tons 71
7.5 Electrical Drawing : Air-Cooled 72
7.6 Electrical Drawing : Water-Cooled 73
7.7 Physical : Water-Cooled : 5 - 10 Ton 74
7.8 Duct Schematic for Air-Cooled Chillers 75
8.0 APPENDIX 77
8.1 Operations below 48°F fluid or 38°F ambient 78
8.2 Refrigerant pressure-temperature chart 79
8.3 Inhibited propylene glycol 80
8.4 Chiller capacity and derate chart 80
8.5 Standard MG Instrument Settings 81
8.6 Probe Calibration : MG Instrument 82
8.7 Status Indicators : MG Instrument 83
8.8 Water Quality 84
8.9 Modbus Registers 87
8.10 Remote & Auto Start Feature Configuration 88

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THIS PAGE INTENTIONALLY BLANK
Page: 6
1.0 GENERAL
1.1 Introduction
1.2 Safety
1.3 Receiving Instructions
1.4 Efficiency
1.5 Clean Air Act
1.6 Miscellaneous
1.7 Water Treatment
1.8 Components

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1.1 INTRODUCTION
A. This manual covers portable chillers from 5 to 40 tons (17 to 140 kW) of cooling capacity
using the Advantage MG microprocessor control instrument, fixed displacement scroll
compressors and digital scroll compressors. The standard fluid operating temperature
range for this chiller is 20°F to 80°F for units using R410A refrigerant. Units using other
refrigerants have different standard operating ranges. Units operating below 48°F fluid
require the use of an inhibited industrial grade propylene glycol/water mixture to prevent
freezing. Customized units may have different operating ranges. Consult the factory if you
have questions about the operating range of your chiller.
B. The intent of this manual is to serve as a guide in the installation, operation and
maintenance of your chiller. Improper installation can lead to equipment damage
and poor performance. Failure to follow the installation, operation and maintenance
instructions may result in damage to the unit that is not covered under the limited
warranty. This manual is for standard products. The information contained in this manual
is intended to be general in nature. The information is typical only and may not represent
the actual unit purchased.
C. Chemical refrigerants are used in this unit. The refrigerant is sealed and tested in a
pressurized system however a system failure will release it. Refrigerant gas can cause
toxic fumes if exposed to fire. Install this unit in a well-ventilated area away from open
flames. Failure to follow these instructions may result in a hazardous condition. Recover
refrigerant to relieve pressure before opening the system. See nameplate for refrigerant
type. Do not use non-approved refrigerants or refrigerant substitutes.
D. Customers should implement a refrigerant management program to document the type

and quantity of refrigerant in each chiller. All refrigeration service technicians performing
work on this chiller must be licensed and certified.
E. When calling for assistance from the Manufacturer’s Service Department, it is important
to know the model and serial number of the particular unit. The model number includes
critical unit information which is helpful when troubleshooting operating difficulties. The
serial number allows the service team to locate manufacturing and testing records which
can have additional information relating to a particular unit.
1.2 SAFETY
A. It is important to become thoroughly familiar with this manual and the operating
characteristics of the unit.
B. It is the owner’s responsibility to ensure proper operator training, installation, operation,

and maintenance of the unit.
C. Observe all warning and safety placards applied to the chiller. Failure to observe all
warnings can result in serious injury or death to the operator and severe mechanical
damage to the unit.
D. Observe all safety precautions during installation, startup and service of this equipment
due to the presence of high voltage and refrigerant charge. Only qualified personnel
should install, startup and service this equipment.

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WARNING: This equipment contains hazardous voltages that can cause severe injury or death.
Disconnect and lock out incoming power before installing or servicing the equipment.
WARNING: This equipment contains refrigerant under pressure. Accidental release of refrigerant
under pressure can cause personal injury and or property damage. Exercise care while working
on or around this equipment.
WARNING: Vent all refrigerant relief valves in accordance to ANSI/ASHRAE Standard 15,
Safety Code for Mechanical Refrigeration. This equipment should be located within a well-
ventilated area. Inhalation of refrigerant can be hazardous to your health and the accumulation
of refrigerant within an enclosed space can displace oxygen and cause suffocation.
E. When working on this equipment, observe precautions in manual, literature, on tags,

stickers and labels located on the equipment. Wear work gloves and safety glasses.
F. Samples of Warning Labels applied to typical chillers.
1. Alerts users to the danger of high

voltage. WARNING
J5318-BF
2. Alerts user to the danger of the rotating

condenser fans on air condensed units.
WARNING

3. Alerts user to the danger of belt drive

systems on unit with blowers.
4. Alerts users to the danger of the refrigeration system

under pressure. This symbol is seen on all chillers.
System should only be serviced by a licensed
technician.

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1.3 RECEIVING INSTRUCTIONS
A. Chillers are shipped skid mounted and wrapped in plastic prior to shipment. Check the
overall condition of the equipment prior to accepting delivery.
B. Check for visible damage and document any evident damage on the delivery receipt.
This unit has digital gauges. To check the refrigerant pressure to be certain the system
charge is intact power must be applied to the unit. See the chart in section 8.2 for proper
pressure readings based on the ambient temperature and refrigerant type used in the
chiller. Shipping damage is the responsibility of the carrier.
C. In order to expedite payment for damages, should they occur, follow proper damaged
freight claim filing procedures with the carrier and keep detailed records. Take
photographs of any suspected damage.
1.4 EFFICIENCY
A. Long term efficiency of operation is largely determined by proper maintenance of the

mechanical parts of the unit and the water quality. The Manufacturer recommends
filtering the process water to prevent solids from plugging critical parts. The Manufacturer
highly recommends that the services of a qualified water treatment specialist be obtained
and their recommendations be followed. The Manufacturer accepts no responsibility
for inefficient operation, damage caused by foreign materials or failure to use adequate
water treatment.
1.5 CLEAN AIR ACT

WARNING: Vent all refrigerant relief valves in accordance to ANSI/ASHRAE Standard 15,
Safety Code for Mechanical Refrigeration. This equipment should be located within a well-
ventilated area. Inhalation of refrigerant can be hazardous to your health and the accumulation
of refrigerant within an enclosed space can displace oxygen and cause suffocation.
A. Units manufactured after January 1, 2010 may contain refrigerant HFC-410A, HFC-407C,
HFC-404A or HFC-134A. Most units manufactured prior to January 1, 2010 contain
refrigerant HCFC-22.
B. It is unlawful for any person in the course of maintaining, servicing, repairing, or disposing
of refrigeration equipment to knowingly vent or otherwise dispose of any substance used
as a refrigerant in the manner which permits such substance to enter the atmosphere.
C. Very small releases associated with good faith attempts to recapture, reclaim or
recycle such substance shall not be subject to the prohibition set forth in the preceding
paragraph.
D. Customers should implement a refrigerant management program to document the type

and quantity of refrigerant in each chiller. All refrigeration service technicians performing
work on this chiller must be licensed and certified.
E. Vent all refrigerant relief valves in accordance to ANSI/ASHRAE Standard 15.

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1.6 WATER TREATMENT
WARNING: Improper water treatment will void unit warranty.
A. The use of untreated or improperly treated water in a portable chiller may result in
scaling, erosion, corrosion, algae or slime.
B. It is recommended that the services of a qualified water treatment specialist be engaged

to determine what water treatment is required.
C. Advantage assumes no responsibility for equipment failures which result from untreated
or improperly treated water.
D. Do not use straight deionized or RO (reverse osmosis) water in this unit. Some
customized units may be compatible with deionized or RO water. Consult the factory
before using deionized or RO water.
1.7 COMPONENTS
Instrument
Enclosure Panel
Electrical Panel
Enclosure
Casters
Air-Cooled.
Water-Cooled.

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Optional Low Water

Flow Bypass Valve
Depending on unit configuration
this valve may be mounted
internally or externally.
Insulated
Reservoir
Electrical Cabinet
Water Regulator
Valve
Compressor
Water-Cooled
Coolant Pump Condenser
Water-Cooled Model 10 ton unit shown.

ABS fascia, top and enclosure panels
removed for photo.
Protective Fan Shroud Air Discharge
Optional Low Water

Flow Bypass Valve
Depending on unit configuration
this valve may be mounted
internally or externally.
Fan Motor
Air-Cooled Condenser
Expansion Valve
Compressor
Electrical Cabinet
Refrigerant Site Glass
Insulated Reservoir Tank
Liquid Line Solenoid
Coolant Pump
Filter Drier
Caster Air-Cooled Model 10 ton unit shown.

ABS fascia and enclosure panels
removed for photo.

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2.0 INSTALLATION
2.1 General
2.2 Unit Location
2.3 To and From Process Connections
2.4 Make-Up Water Supply Connection
2.5 Air-Cooled Condenser Installation
2.6 Water-Cooled Condenser Installation
2.7 Electrical Connection

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2.1 GENERAL
A. Chillers are shipped skid mounted and wrapped in plastic prior to shipment. Check the
overall condition of the equipment prior to accepting delivery. Check for visible damage
and document any evident damage on the delivery receipt. Shipping damage is the
responsibility of the carrier.
B. All process piping materials (such as hose, rigid piping, valves or filters) used in process
water piping circuitry must be rated for 100°F minimum temperature and 70 PSI minimum
pressure. Some customized units may operate at water pressures above 70 psi. Use
appropriate piping materials.
C. All such materials must have the equivalent or larger diameter of the particular process
connection that length of process water piping is connected to.
2.2 UNIT LOCATION
A. Foundation. The chiller must be installed on a rigid and level mounting surface with
adequate strength to support the operating weight of the chiller including the weight of
water and attached piping.
This unit will contain water or water/glycol when operating. Locate the chiller
where an unforeseen fluid leak will not cause damage to the surroundings or
install the unit in such a way that an unforeseen fluid leak will not damage its
surroundings.
B. For air-cooled and water-cooled models:
1. These units are designed for indoor use only.
2. For most efficient operation, locate the chiller in a level, clean, dry and well
ventilated environment.
C. For air-cooled models:
1. The unit has an air-cooled refrigerant condenser. For air-cooled condensers, a

motor driven propeller fan (on models from 5 to 20 tons) or a centrifugal blower
(standard on models from 25 to 30 tons and optional on other models) generates
air flow through the condenser to remove heat from the refrigerant system. The
air cooled condenser on the unit will discharge approximately 15,000 BTU’s per
hour per ton of cooling and the air flow rate is approximately 1,000 cfm / nominal
ton.
2. The unit must have a minimum entering air temperature of 60°F and a maximum
entering air temperature of 95°F for efficient operation.
3. The unit must have a minimum of four feet clearance at the air intake and six
feet at the vertical exhaust air discharge and must have adequate ventilation to
dissipate the rejected heat. The unit must not be placed in non-ventilated areas.
4. The unit must have all enclosure panels in place before operating the

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compressor. Air will not be drawn through the condenser coil if the panels are not
in place. Starting the unit without all the enclosure panels in place will result in a
high pressure refrigerant fault.
5. Units with a motor-driven propeller fan may not use duct work unless a booster
fan of equal volume rating has been installed in the duct.
6. For units with a remote condenser that will be installed outside, review
the specific condenser manual for placement considerations. In general do not
install the outdoor condenser under a roof or within 4 feet of a wall, fence or other
obstruction or within 8 feet of a second condenser. Any fence surrounding the
condenser must have 80% free area and must not be taller than the top of the
unit.
2.3 TO AND FROM PROCESS CONNECTIONS
A. Use appropriately rated hose or fluid piping to connect the process From
To Process
Process
piping going to your process to the “to process” connection on the chiller.
This label marks the
To Process connection
B. Use appropriately rated hose or fluid piping to connect the process
piping coming back from your process to the “from process” From Process
connection on the chiller.
From Process connection
C. Install a high volume basket strainer in the From Process line with
isolation valves. A basket strainer or bag filter with a mesh screen
of 20-40 microns will protect the unit. A “wye” type strainer is
not recommended because it does not have adequate debris
holding capacity.
D. Process water piping should be designed to avoid excessive elbows

Typical wye strainer -
and/or lengths of pipe or hose. If using flexible hose avoid tight twists Not recommended.
or curls and excessive lengths.
From Process
Make-Up Water Supply
To Process
To Process
From Process
Condenser Water Out

Make-Up Water Supply
Condenser Water In

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E. Valves and filters may be installed in the process water piping to facilitate service and
maintenance provided that such devices maintain the full inside diameter of the process
connection. If installed, all such devices must be open and clean during unit operation.
F. It is important to check all external process connections for leaks prior to starting the
unit. It is also important to check external connections, internal hose clamps and fitting
connections for leaks after servicing the unit.
2.4 MAKE-UP WATER SUPPLY CONNECTION
A. The automatic water make-up system continually monitors the Condenser

Water
From
To Process
Process
Make-up
reservoir tank and fills it when needed. Connect as follows: Water
WaterOut
In
This label marks the Water

Make-up connection
1. Using appropriately rated hose or fluid piping connect the
“water make-up” connection to the plant’s water source.
2. Minimum make-up water supply pressure is normally 20 psi.
3. Install an owner supplied shut off valve in the make-up water supply line. Install
this valve on the outside of the unit.
4. Use a back flow prevention device as required by local codes to prevent possible
contamination of potable water.
B. Do not use automatic water make-up system when operating with glycol below 48°F.
C. When the level sensor indicates a low tank fill level an alarm signal is initiated. The
unit will continue to operate while in a low tank level state but an alarm screen will
be displayed until the fluid fill is at the recommended level. Access to all operating
parameters will be available through the menu function.
WARNING: Check local codes to determine proper use of back flow prevention device in water
make-up supply line.
2.5 AIR COOLED CONDENSER
A. Air-cooled condensers require ambient air temperatures between 60°F and 95°F for
efficient operation. Operating above 95°F may result in elevated condensing pressures
and eventual shut-down on the high pressure limit switch. Air temperatures below 60°F
may result in over condensing pressures and cause a low pressure refrigerant fault.
Consult with the Manufacturer’s service department for more information on operating
with ambients air temperatures above 95°F or below 60°F.
B. Air flow is generated by the motor mounted propeller fan(s) or centrifugal blower(s). Air
flow is from the outside of the chiller, through the condenser and exhausted through the
top of the unit. On centrifugal blowers models, exhaust air can be ducted outside of the
plant’s interior environment. Special duct work is required and a HVAC contractor should
be consulted for sizing and material specifications. Exhaust air can not be ducted on
propeller fan models.

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WARNING: Do not attempt to duct exhaust air from a portable chiller using motor driven fans.
Exhaust air can only be ducted from a portable chiller using a centrifugal blower assembly.
WARNING: Do not attempt to start or operate an air-cooled portable chiller without all cabinetry
panels in place. Air-cooled chillers require air to be drawn through the air-cooled condenser. This
will not occur if the panels are not in place.
C. A free air space of at least four (4) feet is required at the condenser intake and six (6) feet
at the condenser discharge to allow for proper air flow.
D. At full load, the chiller will discharge approximately CFM RATINGS

15,000 BTU’s per hour per ton of cooling.
Model CFM
E. On centrifugal blower units, air discharge duct work 5 Tons 5,000
should be sized by a qualified HVAC engineer. 7.5 Tons 7,500
Sizing shall be according to rated CFM at the static 10 Tons 10,000
pressure of .90 inches of water. See figure at right.
15 Tons 15,000
F. All air cooled units MUST have all enclosure panels 20 Tons 20,000
in place before operating the compressor. Air will 25 Tons 25,000
not be drawn through the condenser coil if the 30 Tons 30,000
panels are not in place. Starting the unit without the
enclosure panels in place will result in a refrigerant fault.
G. Condenser Air Filtering. Use a filter that produces very low air flow restrictions.
Generally a disposable fiberglass filter with a MERV rating of 2 - 3 provides adequate air
filtration. The purpose of the filter is to prevent large particles such as dust, lint and debris
from fouling the condenser. You should be able to see through the filter media. Using
restrictive filter media can cause loss of chiller capacity, difficulty running in warm weather
and fan motor overheating.
Typical Filter materials.
Typical Filter shown on 10 ton air-cooled unit.

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H. For units with a remote condenser that will be installed outside, review the specific
condenser manual for connection sizes and piping recommendations. Most units that use
a remote outdoor condenser include an oil separator and refrigerant receiver.
2.6 WATER-COOLED CONDENSER
A. Connect the facility cooling tower or city water supply to the Condenser
From
To Process
Process
“condenser water in” connection on the unit. Water In

Condenser Water In
1. Required flow rate from a city water source at 65°F connection
is 1.5 gpm/ton of rated capacity.
2. Required flow rate from a tower water source at 85°F is 3

gpm/ton of rated capacity.
Condenser
B. Connect the facility tower system return or drain to the From
To Process
Process
Water
WaterOut
In
“condenser water out” connection on the unit. This label marks the
Condenser Water Out
connection
1. Note: Follow all local codes and regulations when
dumping to the plant’s sanitary or other drain.
C. The pressure differential requirement between the condenser “water in” and the
condenser “water out” lines must be 30 psi minimum.
D. The installation of a strainer in the condenser “water in”

line is recommended. This removes solids from the water
supply and serves to protect the water saver (regulator)
valve.
E. The water regulator valve is normally factory set for

proper operation. When field adjustments are required,
turn the adjusting nut on the top of the valve counter
clockwise to raise the refrigerant pressure and clockwise
to lower the pressure. Adjustments should be made only
when the chiller is running at full load. Typical water saver regulator valve.
2.7 ELECTRICAL CONNECTION
WARNING: Do not connect the unit to a voltage supply not equal to the unit’s voltage
requirements as specified on the unit’s data plate. Use of incorrect voltage will void the unit’s
warranty and cause a significant hazard that may result in serious personal injury and unit
damage.
WARNING: Electric Shock Hazard. High Voltage is present in the electrical cabinet. Disconnect
power before servicing. Follow all facility lock-out/tag-out procedures.

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A. STANDARD MODELS
1. All electrical wiring must comply with local codes and

the National Electric Code.
2. Electrical power supply requirements for standard units

are identified on the equipment data tag. Determine
that the plant’s voltage supply is the same as the unit’s
voltage requirements, taking into account the SSCR
Rating.
3. A customer supplied, four conductor cable is

required for connection to a customer supplied fused
disconnecting means. The fused disconnecting means
Typical data tag.
shall be sized and installed according to the unit’s
power supply requirements and local electrical codes.
(Some custom units may include a fused or non-fused
disconnect switch. “Fused” may be fuses on circuit breaker.)
4. Connect the four conductor power cable to the power entry terminal block on
the unit’s electrical panel. Then connect the power cable to the fused disconnect
switch. There is no power entry hole into the electrical cabinet. This allows the
matching of the entry hole size and location to the customer supplied fittings.
5. A unit specific electrical drawing is shipped with the unit.
6. Voltage supplies must be within +/- 10% of the name plate voltage and must be
within 2% from leg to leg. Extreme voltage imbalance or using the wrong voltage
can damage your chiller and cause premature unit failure as well as a safety risk.
7. A proper ground is required for the unit.
B. CONTROL CIRCUIT WIRING
1. The unit’s supplied control circuit is 115 volt, 1 phase, 60 cycle. Certain
international voltage models will have 110 volt 1 phase 50 cycles control voltage.
2. The control circuit is supplied by the factory installed transformer. A control circuit
fuse is provided.
C. GENERAL
1. Make certain all ground connections to the unit are properly affixed.
2. Make certain power conductor, disconnecting means, and fusing are properly
sized according to the unit’s power supply requirements.
3. Follow all local and national codes.
4. Make certain that all owner and factory wire connections are tight before applying
power to the unit.

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WARNING: Check that all owner and factory electrical connections are tight before starting.
Disconnect power before servicing. Follow all facility lock-out tag-out procedures.
Electrical Cabinet Electrical Cabinet
Pump Starter and Transformer: Line Voltage

Overload Block to 115 volts
Terminal Strip
Power Entry Terminal Block

Grounding Bus Bar
Pump & Transformer Fusing
Compressor & Fan Contactor
Typical electrical panel.

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3.0 OPERATIONS
3.1 General
3.2 Start Up/Operations Procedure
3.3 Instrument : Operation
3.4 Instrument : Main Menu
3.5 Instrument : Setpoints Menu
3.6 Instrument : Utilities Menu
3.7 Instrument : Network Menu
3.8 Instrument : Flow Menu (optional)
3.9 Instrument : Options Menu
3.10 Instrument : Machine Menu
3.11 Low Tank Level
3.12 Shut Down

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3.1 GENERAL
A. Failure to follow the factory required operations procedure may adversely affect the unit’s
ability to adequately control process temperature and may create a hazardous operating
condition which may result in serious operator injury and/or unit damage.
WARNING: Follow all Factory operations procedures. Failure to do so may create a hazardous
operating condition which may result in serious operator injury and/or unit damage.
B. The OPERATIONS segment of this manual is divided into the following sections:
3.2 Start up/operations - follow this segment to start the unit after the initial
installation to the process system or to restart the unit after reinstallation to the
same or different process system. This section includes information on system
fill, electric motor phasing (motor rotation) and process flow adjustments.
3.3 Chiller Control - follow this segment to start up and operate the chiller control.
This section includes information on setpoint selection and adjustment, and
feature explanations.
3.4 Shut down procedure - follow this segment to shut down the unit. This segment
includes information on system shut down, electrical power supply precautions,
and disconnection from system.
3.2 START UP / OPERATION PROCEDURE
A. System Fill
1. For operating temperatures from 48°F to 80°F use water to fill the unit.
For operating temperatures below 48°F a water and propylene glycol mixture
must be used. An inhibited propylene glycol can be used for operating
temperatures above 48°F if desired to prevent corrosion and scaling. Use the
minimum ratio that is recommended by the glycol manufacturer. See section 8 of
this manual for more information.
NOTICE: See Section 8 of this Manual if using a water & glycol fluid mixture.
2. The unit has an internal reservoir which must be filled and maintained for proper
operation. The unit has a level switch mounted at the proper water level in the
reservoir. Some units are customized to draw water from an owner supplied
external reservoir and will not have an internal reservoir. These units will normally
have an “R” in the model number. Example: MGD-10AR and are referred to as
“reverse flow”. See Section 6.3.H for more information.
Please note, Sections 3.2.A & 5.4 are not applicable for reverse flow units.

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3. WATER QUALITY CONTROL. Lack of, as well as, improper water treatment can
damage the chilling unit. The services of competent water treatment specialist
should be obtained and their recommendations followed. It is the equipment
owner’s responsibility to prevent damage from foreign material or inadequate
water treatment. See water treatment section in section 1.6 of this manual for
more information.
4. FOR AUTOMATIC FILL:
a. Always install a manual shut off valve on the make-up water supply on
the outside of the unit. When electrical power is applied to the unit and
the display is in “Standby” or “Standby Ready” open the owner supplied
shut off valve. The level switch will activate the make-up solenoid which
will open and the water supply will fill the reservoir tank. Do not use
automatic fill when operating at a set point temperature below 48°F
with glycol. Dilution may occur resulting with significant equipment
damage.
b. When the level sensor indicates a low tank fill level an alarm signal
is initiated. The unit will continue to operate while in a low tank level
state but an alarm screen will be displayed until the fluid fill is at the
recommended level. Access to all operating parameters will be available
through the menu function.
5. MANUAL FILL: Disconnect and lock out

the electrical power supply and remove
all necessary cover panels to access the
reservoir. Add fluid directly to the reservoir.
When the pump is first started, as process
lines are filled and air is purged, additional
fluid may be required to restore the reservoir to
the correct level. Verify reservoir level via the
coolant sight glass.
6. Do not use straight deionized or RO (reverse

osmosis) water in this unit unless your unit was
specifically designed for use with deionized Typical coolant sight glass
water. Consult factory if not certain.
B. PROPER ROTATION (PHASING) OF SCROLL COMPRESSORS & PUMPS & FANS
1. Correct compressor(s), propeller fan(s), centrifugal blower(s) (on air-cooled units)

and pump(s) rotation is critical for unit performance and to avoid severe damage
to the compressor.
2. All compressor(s), propeller fan(s), centrifugal blower(s) (on air-cooled units)

and pump(s) will be set to rotate in the same direction during the testing process
at the factory except for units with outdoor remote condensers. The rotation of
compressors and pumps on units with remote condensers must be independently
field checked for correct rotation by others.
3. After electrical installation the rotation must be checked by observing the pump

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WARNING: The electrical power is engaged at this point. Caution must be observed while the
electrical supply is engaged and cabinet panels are removed and opened.
motor shaft on the end of the pump and comparing its rotation to the directional
arrow on the motor. If the rotation needs to be changed it should be done at the
main power entry by switching any two power conductors at the terminal block or
customer supplied main power disconnect. Recheck rotation before operating the
units.
4. Models with compressor module wire display Fault until the module has timed
out.
5. Caution must be taken when checking rotation to avoid electrical shock.
5. A scroll compressor may make a loud rattling noise when rotating in the wrong
direction.
6. Operating the scroll compressor in the wrong direction will cause the unit to
trip on it’s internal temperature limit and may cause unit damage. When the
temperature limit trips, the compressor must be allowed to cool before it will
restart. Thermal overload cooling and reset may take substantial time.
7. Procedure to set proper rotation:
a. Supply electrical power to the unit. Once the correct voltage is supplied
to the unit, the control instrument will read "Standby" or "Status Ready".
Adjust the setpoint to 70°F or higher to prevent the compressor from
activating during this procedure. See Section 3.5 for additional details.
Standby Standby
Status Setpoint Status Setpoint
Ready 50°F Ready 70°F
b. Remove all necessary cover panels to access the pump motor.
c. Locate the pump’s electric motor. The operator must identify the motor
shaft inside the electric motor housing. The motor shaft can be seen
through the vent slots in the motor housing or by removing the shaft
cover.
d. Depress the Green "I" start button then the Red "O" stop buttons. This
will quickly cycle the pump motor.
To Process
50°F
Standby
S e t p o i n t : 50°F
Status Setpoint
ReadyCirculating 50°F

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Pump Motor
Shaft Cover Plug
Detail view of typical Pump Motor.
Pump electric motor located on typical water-cooled unit.
e. Remove the shaft cover plug to observe the motor shaft. When the unit
is on, the motor shaft will rotate. When switched off, the shaft will slowly
“coast” to a stop. As the shaft slows, the operator can identify the rotation
of the motor shaft.
Correct rotation (correct phase) is

“clockwise”, when viewed from the
rear of the motor.

Incorrect rotation is “counter-clockwise”
(incorrect phase) when viewed from the
rear of the motor.
If the shaft does not rotate when the

unit is switched on, the operator must
identify the cause as outlined in the Correct shaft rotation is clockwise.
troubleshooting and repair section of this
manual.
f. If the motor shaft is phased correctly (shaft turns in a clockwise

direction), continue with step C. If the motor shaft is NOT phased
correctly (shaft turns in a counter-clockwise direction), correct as outlined
in step 2.
2. If the unit is phased incorrectly, the operator must:
a. Disengage the electrical power supply to the unit at the unit’s disconnect
switch. Follow all facility proper lock-out tag-out procedures before
proceeding.
b. Once the electrical power supply is disengaged the operator can change
rotation by switching any two incoming power conductors at the terminal
block or customer supplied main power disconnect.

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Power Entry Terminal Block

Incoming Power Supply Connection
Point Side
Switch incoming power wires at

the connection point side only.
Typical electrical panel
C. PROCESS FLOW ADJUSTMENTS
1. The operator must determine and set proper water flow rate for the most efficient
and trouble free operation.
a. Water flow rate through the process is determined by the pressure losses
in the process loop. Generally, higher flow rates result in turbulent flow
achieving maximum temperature control and lower maintenance. Since
the evaporator in most liquid chillers is flow sensitive, the efficiency of
operation is directly related to the flow of liquid.
b. Maximum chiller efficiency is obtained at approximately 2.4 gpm per

ton of rated capacity. Low liquid flow can reduce efficiency and in some
cases allow ice to develop in the evaporator which can damage the
evaporator. Excessive liquid flow will trip the motor overload protection
circuit.
2. Turn the unit on to activate the process pump. Wait a few moments to allow air
to be purge from system. Observe the digital coolant pressure gauge for steady
readout. Check unit for low and high flow.
3. LOW FLOW
If a low flow condition is present, be sure all process valves are open. If all
process valves are open and a low flow conditions exists, consider the following:
a. Low flow can cause the low refrigerant pressure limit switch to trip.
b. To operate under a low flow condition it is necessary to install a flow

bypass in the process circuitry. This will allow a portion of the flow to

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bypass the process and return directly to the chiller. This keeps the total
flow above the cutoff point. The illustration below show a typical bypass
loop.
Typical low flow by-pass loop
c. Some models may have a factory installed bypass. Follow the instruction
in paragraph “d” below to adjust the low flow bypass.
d. Adjusting the Low Flow Bypass:
For Manual Low Flow Bypass Valves:
Start with the bypass completely closed and gradually open the valve
until the low refrigerant pressure digital display reading is in the normal
operating range for the refrigerant type used in the chiller.
For Automatic Low Flow Bypass Valves:
A “T” handle or adjusting stem is located on the top of the valve. Turning
the “T” handle or adjusting stem in the clockwise direction puts more
pressure on the valve’s spring reducing bypass flow.
Turning the “T” handle or adjusting stem counter clockwise puts less
pressure on the spring and increases bypass flow.
Adjust the “T” handle or adjusting stem until the low pressure digital
display reading is in the normal operating range for the refrigerant type
used in the chiller. If the low pressure digital display reading is below
normal, reduce the pressure on the spring to provide more bypass.
Automatic Low Flow

Bypass Valve

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4. HIGH FLOW
If a high flow condition is present:
a. High flow can cause premature component wear and poor operating
conditions.
b. Adjust the flow so that an 8°F - 10°F rise in water temperature is

indicated while the system is fully loaded.
5. If an excessive flow situation is encountered and the motor overload circuit has
tripped, the operator must manually reset the overload relay before operations
can continue. This is done by opening the electrical panel cover and identifying
the motor overload relay.
Some overload relays have a red button that pops out if the overloads are tripper.
Simply push the button in until the overloads are reset.
Other overload relays have a switch. This switch will be positioned with the
indicator pointing up when in normal operation. The indicator will be pointing to
the left when the overloads are tripped. To reset, simply turn the switch to where
the indicator points up.
Normal Operating Position
Tripped Position
Power leads coming from Overload Relay
If a motor overload situation persists, the operator must adjust the flow rate to
match the system pressure loss (reduce flow rate) to prevent continual tripping of
the overload relay. This procedure is outlined here:
a. Open electrical cabinet panel door. Note that the electrical power
is engaged at this point and caution must be observed while the
cabinet panel is open.
WARNING: The electrical power is engaged at this point. Caution must be observed while
the electrical supply is engaged and cabinet panels are removed and opened.

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b. Identify the motor starter block. This block consists of the motor starter
contactor and the overload relay.
c. Place an amp meter on a single power lead coming from the overload
relay.
Name plate on typical pump motor.
d. Locate the motor name plate on the pump motor housing. The full load
amp rating for the motor is listed on the name plate.
e. Engage the electrical power supply and start the unit.
f. The amp meter will display the motor amps. Compare the actual motor
amps as displayed on the amp meter to the full load amp rating as listed
on the motor name plate.
g. If the amp draw is excessive (higher than the listed name plate amp
rating), a throttling valve must be installed in the “from process” water
line. The throttling valve can be a gate valve or a ball valve.
h. With the throttling valve installed, fully close the valve and then engage
the pump motor. Slowly open the throttling valve and monitor the motor
amps as displayed on the amp meter until the actual motor amps
equal the listed full load amp rating of the motor. The process flow is
now correctly adjusted. The valve should remain in this position during
operation.
C. SPECIAL CONSIDERATIONS FOR UNITS WITH REMOTE CONDENSER
1. Compressor and pump rotation must be check independently on units with

remote condensers. Do not assume that the compressor is phased with the pump
upon initial start-up.
2. If the pump is found to be rotating correct, the compressor must also be checked
for proper rotation.

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3.3 INSTRUMENT - MG Instrument
MG Series Control. This control instrument is used on units with fixed displacement
compressors.
A. PRECAUTIONS
1. The chiller control is programmed from the factory with a setpoint range of 48°
to 90°F. To operate below 48°F, the addition of inhibited propylene glycol and
modification of the limit control settings are required. These adjustments are
done from the chiller controller screen. Diligent monitoring of the water/glycol
solution is mandatory to prevent freezing of the evaporator. Freezing may cause
the evaporator to rupture allowing water and freon to mix which will cause major
damage to the refrigeration system.
2. R134A and R407C models operating above 65°F and R404A models operating
above 60°F require the addition of a refrigerant crankcase pressure regulating
(CPR) valve. The CPR valve is necessary to lower the temperature of the gas
returning to the compressor so that the compressor is cooled properly. R410A
models may be operated up to 80°F without a CPR valve.
3 R410A models, please note then operating above 65°F, it is important to consider
ambient temperature for condensing capability. High fluid temperatures with high
ambient will impact condenser performance and may result in limit switch shut
down. Consult Factory for selection assistance.
4. Contact your local refrigeration contractor or the factory for further information.
The operating range of the chiller control may be changed to 0°F - 90°F by
adjusting the Minimum Setpoint. Refer to Section 3.10D of this manual for more
information.

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B. STARTING THE UNIT
1. When the correct electrical power is supplied to the unit and the unit is filled with
water or water/glycol, it is possible to start the unit.
2. Upon powered up, the instrument displays the Standby Screen.
a. Status : Ready indicates the unit is ready to start and there are no faults
preventing operation.
To Process
Status : Ready 50°F

Standby
Status Setpoint
ReadyCirculating 120°F
b. Status : Not Ready.
After applying power a screen that reads “Not Ready” typically

indicates the presence of a sensor probe fault, pressure switch
fault or motor overload fault. See the troubleshooting and
maintenance portions of the manual for additional Information.
The fault must be corrected in order to continue operation of the
unit.
To Process
Status : Not Ready

50°F
Standby
Status Setpoint
Circulating 120°F
Not Ready
3. Press the Green "I" Button. "Circulating" will appear in the lower portion of the
display window. The pump will circulate fluid without engaging the refrigeration
system for about 45 seconds. Setpoint and the actual fluid temperature will be
displayed as well.
To Process To Process
50°F
Standby 50°F
Status Setpoint
ReadyCirculating 50°F Circulating
4. To select setpoint temperature, press and hold the Up or Down Arrow keys until
the desired setpoint temperature is displayed in the display window. The default
range for the setpoint temperature is 48°F - 90°F or 9° - 32°C.
To Process To Process To Process
50°F 50°F 50°F

S e t p o i n t : 50°F S e t p o i n t : 50°F S e t p o i n t : 48°F
Circulating Circulating Circulating

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5. Press the Home button to view "Outputs", "Suction", "Discharge" and "To
Process" values.
50°F 50°F 50°F

Circulating Circulating Outputs ■ ••■
6. Outputs: Status indicators that show the state of the chiller's refrigeration
system.
a. When the four control status indicators are small, the refrigeration
system is off and doing no cooling. The units pump will still be circulating
fluid.
b. When the first control status indicator is larger S e t p o i n t : 50°F

than the others, the compressor is operating at Outputs • • • •
full capacity.
c. For units with digital scroll compressors or fixed

scroll compressors and hot gas bypass capacity S e t p o i n t : 50°F
control, when the first and fourth control Outputs ■ • • •
status indicators are larger than the others

the compressor is running and the capacity control feature is engaged
indicating that the chiller capacity is greater than the cooling demand.
d. The middle two status indicators are not

used for chillers using single digital scroll Outputs ■ • • ■
compressors or fixed scroll compressors with

hot gas bypass.
e. Refer to Section 8.6 for other details concerning Status Indicators.
7. Suction indicates the refrigerant suction pressure, sometimes referred to as 'low'

or 'evaporator' pressure.
50°F 50°F 50°F

Circulating Circulating Suction 151 PSI
8. Discharge indicates the refrigerant discharge pressure, sometimes referred to as

'high' or 'head' pressure.
50°F 50°F 50°F

Circulating Circulating Discharge 285 PSI

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9. To Process indicates the process cooling fluid (water or water/glycol) pressure.

50°F 50°F 50°F

Circulating Circulating To Process 44 PSI
10. When the compressor is turned off, the instrument will wait 3 minutes before
turning it back on regardless of the To Process temperature or Setpoint.
If a low pressure or optional low flow fault has occurred, the control will attempt
to turn the compressor back on after 3 minutes. If the fault condition remains, the
compressor will not restart and the control will retry after 1 minute. The sequence
will repeat 3 times then the system will lock-out and the unit must be powered off/
on to restart the unit.
If a high pressure fault occurs the fault must be acknowledged by pressing the
start button before the system will attempt to restart.
11. Under normal conditions (no fault conditions, compressor has been off for
3 minutes) the instrument will turn on the compressor when the To Process
temperature is above the Setpoint. The instrument will engage the capacity
control system (digital unloading or hot gas bypass) when the To Process
temperature is below the Setpoint by no more than 3 degrees.
Units equipped with a digital scroll compressor (includes a “D” in the model
number such as MGD-10A) will operate in the unloaded state for a maximum of
50 seconds out of every 60 seconds.

The instrument will turn off the compressor and capacity control system when the
To Process temperature is 4 degrees or more below the setpoint.
C. STOPPING THE UNIT
50°F 50°F
Standby
S e t p o i n t : 50°F S e t p o i n t : 50°F
Status Setpoint
Circulating ReadyCirculating 50°F
1. Press the red O button.
2. If the compressor is running when the off button is pressed the refrigeration
system will stop but the pump will continue to circulate fluid for about 30 seconds
to carry away residual cooling.
3. Pressing the stop button twice will immediately shut down the entire chiller
including the process pump.
4. If the compressor is not running when the off button is pressed the chiller and
pump will shut down.

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3.4 Instrument : Main menu
A. The Main Menu offers the ability to set and change values in the following areas:
Setpoints, Utilities, Network, Flow, Options, Machine
B. The Main Menu is accessible from the Standby screen by pressing the Select button.
To Process To Process Main Menu
50°F 50°F
Standby
Setpoints
Utilities
Network
Flow
Options
Status Setpoint Machine
Circulating ReadyCirculating 50°F Back Pick Go
C. The Main Menu is also accessible from any Operating screen by pressing the Select
button. In the example below, while on the Cooling screen, pressing the Select button will
advance to the Main Menu.
To Process To Process Main Menu
50°F 50°F Setpoints

Utilities
Network
Flow
Options
S e t p o i n t : 50°F S e t p o i n t : 50°F Machine
Circulating Circulating Back Pick Go
3.5 Instrument : Setpoints menu
A. Under the Setpoints menu item, the values for the Process Setpoint, Hi Deviation, Low
Deviation and Low Flow can be set or changed. Digital flow rate display is an option and
may not be included on your machine.
B. Process Setpoint. Use the Up or Down buttons to change the process setpoint.
Main Menu Setpoints
50°F 50°F
Setpoints
Utilities
Network
Flow
Process Setpoint
Hi Deviation
Lo Deviation
Low Flow
Options
Machine
Circulating BackCirculating
Pick Go Back Pick Go
1. The Setpoint range is from 48°F to 90°F or 9° - 32°C.
To Process
Setpoints To Process
Process Setpoint To Process
Change Setting
50°F
Process Setpoint
Hi Deviation
Lo Deviation
Low Flow
50°F 50°F
Process Setpoint
Success
Circulating
Back Pick Go Circulating
Cancel Adjust OK Circulating
Acknowledge
2. Once acknowledged, the unit will control to the new setpoint temperature. Press
the Back button repeatedly to return to the Setpoints screen or press the home
button to return to the Home screen.

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C. Hi Deviation. The High Deviation value programs the controller to sound the alarm if the
process temperature exceeds the set difference from setpoint. For example, Hi Deviation
= 10°F, Setpoint = 50°F. Hi deviation alarm will sound if the temperature reaches 60°F.
To Process
Setpoints HiTo Process
Deviation To Process
Change Setting
50°F
Process Setpoint
Hi Deviation
Lo Deviation
Low Flow
50°F
10°F 50°F
Hi Deviation
Success
Circulating
Acknowledge
1. The factory default is 10°. The range for the Hi Deviation is from 0°F - 50°F.
2. With set points above 50°F, the maximum Hi Deviation setting should be no
more than 100°F minus set point. For example, with a 70°F set point the High
Deviation should not be set more than 30°F.
3. Once acknowledged, press the Back button repeatedly to return to the Setpoints
screen or press the home button to return to the Home screen.
D. Lo Deviation. The Lo Deviation value programs the controller to sound the alarm if the
process temperature exceeds the set difference from setpoint. For example, Lo Deviation
= 10°F, Setpoint = 50°F. Lo deviation alarm will sound if the temperature cools to 40°F.
To Process
Setpoints LoToDeviation
Process To Process
Change Setting
50°F
Process Setpoint
Hi Deviation
Lo Deviation
Low Flow
50°F
10°F 50°F
Lo Deviation
Success
Circulating
Acknowledge
1. The factory default is 10°. The range for the Lo Deviation is from 0°F - 50°F.
2. With set points above 50°F, the maximum Lo Deviation setting should be no more
than 100°F minus set point. For example, with a 70°F set point the Lo Deviation
should not be set more than 30°F.
D. Low Flow (optional feature not included on all units). The Low Flow value programs
the controller to sound an alarm if the process flow goes below the low flow set value.
For example, if the flow set value is 3 GPM and if the flow goes below 3 GPM an alarm
condition is indicated. Note: the low flow alarm feature is only available with the purchase
of the optional flow meter.
To Process
Setpoints To Process
Low Flow To Process
Change Setting
50°F
Process Setpoint
Hi Deviation
Lo Deviation
Low Flow
350°F
GPM 50°F
Low Flow
Success
Circulating
Acknowledge
1. The factory default is 0 GPM. The range for the Low Flow is from 0 to 100 GPM.

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3.6 Instrument : Utilities menu
A. Items in the Utilities menu include the operations for the Software Version, Display Test
and Sensor Display.
Main Menu Utilities
50°F 50°F
Setpoints
Utilities
Network
Flow
Software Version
Display Test
Sensor Display
Options
Machine
Circulating BackCirculating
B. Software Version. The software version number is the current version of the controller’s
software. This number can be useful when troubleshooting at times.
To Process
Setpoints
Utilities To Process
Software Version
Change Setting
Hi
50°F
Process
SoftwareSetpoint
Display
Lo
Version
Deviation
Test
Deviation
Sensor
Low Flow
Display 50°F
Lo Deviation
c239192b31f8605a4be3f
Success
3070525d514621a4ae8
Circulating
Back Pick Go BackCirculating
Acknowledge
1. Select the Software Version item from the Utilities Menu to advance to the
software version screen.
2. Press the Back button to return to the Utilities menu.
C. Display Test. The Display Test will test the entire for bad pixels or sectors.
To Process
Setpoints
Utilities To
To Process
Software Process
Version
Lo 50°F
Process
SoftwareSetpoint
Hi
Version
Deviation
Display Test
Deviation
Sensor
Low Flow
Display 50°F
50°F
c239192b31f8605a4be3f
3070525d514621a4ae8
S e t p o i n t : 50°F SSeettppooi inntt : : 50°F

50°F
Circulating
Back Pick Go BackCirculating
Circulating
1. Select the Display Test item from the Utilities Menu to advance to the Display
Test screen.
2. The test will show a blank screen. If any bad pixels or sectors are detected, those
pixels or sectors will be dark. If dark pixels or sectors are indicated, contact the
factory repair or replacement options.
D. Sensor Display. There are up to 11 sensors the controller monitors.
1. Select the Sensor Display item from the Utilities Menu to advance to the first
Sensor Display screen.
2. Scrolling through the Sensor Display reveals data for the sensor.
• To Process ... displayed in Fahrenheit and Celsius

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To Process
Setpoints
Utilities To Process
Sensor Display To Process
Sensor Display
Hi
50°F
Process
SoftwareSetpoint
Display
Lo
Version
Deviation
Test
Deviation
Sensor
Low Flow
Display 50°F
To Process
52°F ( 10.9°C)
From Process
50°F
MCU Temperature
105°F ( 40.4°C)
Head Pressure
54°F ( 12.1°C) 330 PSI (2277 kPa)
S e t p o i n t : 50°F SProcess
e t p o iProbe
n t : Temp
50°F SSuction
e t p o Pressure
i n t : 50°F
Circulating -39°F (-39.8°C)
Circulating 119 PSI (822 kPa)
Circulating
Back Pick Go
To Process
Sensor Display To Process
Sensor Display
50°F
Process Probe Pressure
44 PSI (301 kPa)
Board Temperature
50°F
Flow Switch
On (ﬂow proven)
Water Make-Up Swith
94°F (34.3°C) Off
SFlow
e t p o i n t : 50°F S e t p o i n t : 50°F
-1Circulating
GPM (-19dl/min) Circulating
• From Process ... displayed in Fahrenheit and Celsius

• Process Probe Temperature ... displayed in Fahrenheit and Celsius (optional)
• MCU Temperature ... displayed in Fahrenheit and Celsius
• Head Pressure ... displayed in PSI and kPa
• Suction Pressure ... displayed in PSI and kPa
• Process Probe Pressure ... displayed in PSI and kPa
• Board Temperature ... displayed in Fahrenheit and Celsius
• Flow ... display in GPM and dl/min (optional)
• Flow Switch ... indicates on or off (optional)
• Water Make-Up Switch ... indicates on or off (optional)
3.7 INSTRUMENT : NETWORK MENU
A. Items in the Network menu include Protocol, Address and Baud Rate
To
To Process
MainProcess
Menu To Process
Main Menu Network
50°F
Setpoints
Utilities
Network
Flow
50°F
Setpoints
Utilities
Network
Flow
Protocol
Baud Rate
Address
Options Options
SSeettppooiinntt :: 50°F
Machine 50°F S e t p o i n t : 50°F
Machine
BackCirculating
Circulating
Pick Go BackCirculating
B. Protocol: This is the data format for communication between the unit and the host
computer. Available values are SPI CCP, Modbus RTU and CAMAC. SPI is the standard
Society of Plastics Industry, Inc. protocol. CAC is the CAMAC protocol used on older
Milacron machines. Modbus RTU is used in serial communication and is a common serial
communications protocol for industrial equipment.
To Process
Network To Process
Protocol To Process
Change Setting
50°F
Protocol
Baud Rate
Address 50°F
SPI CCP
Modbus RTU
CAMAC
50°F Protocol
Success
Circulating
Acknowledge
1. Press the Select button to select Protocol.
2. Use the Up or Down arrow buttons to select the preferred protocol.
3. Use the Select button to save the selection and confirm success.

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C. Baud Rate: This is the data transfer rate between the unit and the host computer.
To Process
Network To Process
Baud Rate To Process
Change Setting
50°F
Protocol
Baud Rate
Address 50°F
2400
9600
19200
38400
50°F
Baud Rate
Success
115200 S e t p o i n t : 50°F
Circulating
Acknowledge
1. Press the Select button to select Baud Rate.
2. Use the Up or Down arrow buttons to select the baud rate. The available rate
units are 1200, 2400, 9600, 19200 and 38400.
3. Press the Select button to save the selection and confirm success.
D. Address: This is the number assigned to the unit in a network.

To Process
Network To Process
Address To Process
Change Setting
50°F
Protocol
Baud Rate
Address 50°F
1 50°FAddress
Success
Circulating
Acknowledge
1. Press the Select button to select Address.
2. Use the Up and Down arrow keys to select the address for this unit. The factory
default is 1. The selection range is from 1 - 10.
3. Press the Select button to save the address and confirm success.
3.8 INSTRUMENT : FLOW MENU (Option)
A. The Flow Menu is only functional when the optional flow meter is installed. Items in the
Flow Menu are Enable, Offset and Calibration.
To
To Process
MainProcess
Menu To Process
Main Menu FLow
50°F
Setpoints
Utilities
Network
Flow
50°F
Setpoints
Utilities
Network
Flow
Enable
Offset
Calibration
Options Options
Machine
BackCirculating
Circulating
B. Advance to the Flow Enable / Disable screen. Select Enabled to enable the flow option.
To
ToFlow
Process
Process ToFlow
Process ToFLow
Process
Change Setting
Enable
Offset
50°F
Calibration 50°F
Enable
Disable 50°F
Enable
Flow Enable
Offset
Success
Calibration
50°F S e t p o i n t : 50°F S e t p o i n t : 50°F
Circulating
Circulating
Back Pick Go
Acknowledge

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C. Offset. This allows the user to select the flow offset according to the pump horsepower.
To
ToFlow
Process
Process To Process
Offset ToFLow
Process
Change Setting
50°F
Enable
Offset
Calibration 50°F
-3 GPM 50°F
Enable Offset
Offset
Success
Calibration
Circulating
Circulating
Back Pick Go
Acknowledge
1. These values should be factory set and should not be changed. Adjust only if
they are set to values other than the factory default.
D. Calibration. This allows the user to calibrate the unit’s flow meter.
To
ToFlow
Process
Process To Process
Calibration ToFLow
Process
Change Setting
50°F
Enable
Offset
Calibration 50°F
770 50°F
Enable
Calibration
Offset
Success
Calibration
Circulating
Circulating
Back Pick Go
Acknowledge
1. Using a reliable and accurate external flow meter the user can input a calibration
constant value in the screen so that the unit flow display matches the external
flow meter.
2 Use the Up or Down arrow keys to input the value and then press the Select
button to save and confirm success.
3.9 Instrument : Options menu
A. The single selection under the Options menu is the Remote Start.
To
To Process
MainProcess
Menu To Process
Main Menu Options
50°F
Setpoints
Utilities
Network
Flow
50°F
Setpoints
Utilities
Network
Flow
Remote Start
Options Options
Machine
BackCirculating
Circulating
B. Please note: this option requires factory or field installation of optional equipment.
To
To Process
Process
Options
Flow To Process
Remote Start ToFLow
Process
Change Setting
50°F
Enable
Remote Start
Offset
Calibration 50°FEnable
Disable 50°F
Enable
Remote Start
Offset
Success
Calibration
Circulating
Circulating
Back
Back Pick
Pick Go
Go Circulating
Back Pick Go
Acknowledge
1. Select Remote Start from the Options menu.
2. Advance to the Remote Start Enable / Disable screen. Select Enabled to enable
the remote start feature. Select Disabled to disable the feature.
3. Once acknowledged, press the Back button repeatedly to return to the Options

317-887-0729 Fax: 317-881-1277
3.10 INSTRUMENT : MACHINE MENU
A. The Machine Menu allows the units to set values for these items :
To
To Process
MainProcess
Menu Main Menu To Process
Machine
50°F
Setpoints
Utilities
Network
Flow
Setpoints
Utilities
Network
Flow
50°F
Set Date
Set Time
Min Setpoint
Hi Temp Shutdown
Options Options
Machine 50°F Machine S e t p o i n t : 50°F
Units
BackCirculating
Circulating
Pick Go Back Pick Go Circulating
Back Pick Go
To Process
Machine To Process
Machine
LP
LP
LP
LP
50°F
Cutout
CutIn
Start Up Delay
Run Delay
50°F
Secondary Pump
Chiller Type
Cooling Source
HP Cutout S e t p o i n t : 50°F
Circulating
Back Pick Go
1. User Parameters Normally Adjusted in Field : Set Date, Set Time, Min
Setpoint, Hi Temp Shutdown, Units, From Process.
2. These Parameters are Factory set and should not be adjusted without
consulting the Factory : LP Cut Out, LP Cut In, LP Start Up Delay, LP Run
Delay, HP Cut Out, Secondary Pump, Chiller Type, Cooling Source.
B. Set Date
To Process
Main Menu To Process
Machine Set Date
50°F
Setpoints
Utilities
Network
Flow
50°F
Set Date
Set Time
Min Setpoint
Hi Temp Shutdown
Month
July
July
Day
25, 2018
Wednesday
Year
Options
Machine S e t p o i n t : 50°F
Units
BackCirculating
Pick Go Circulating
Back Pick Go Back Adjust Day
1. Set the date by selecting the Set Date option from the Machine Menu. Using the
Up and Down Arrow keys to select the month, day and year. Use the Select and
Back Buttons to advance between Month, Day and Year.
C. Set Time.
To Process
Main Menu To Process
Machine Set Time
50°F
Setpoints
Utilities
Network
Flow
50°F
Set Date
Set Time
Min Setpoint
Hi Temp Shutdown
14 : 42 : 42
Options
Machine S e t p o i n t : 50°F
Units
BackCirculating
Pick Go Circulating
Back Pick Go Back Adjust Minute
1. Set the time by selecting the Set Time option from the Machine Menu. Using the
Up and Down Arrow keys to select the hour, minute and seconds. Use the Select
and Back Buttons to advance between Hour, Minute and Seconds.

317-887-0729 Fax: 317-881-1277
D. Minimum Setpoint. This parameter sets the lowest permissible setpoint temperature.
The factory default is 48°F. The range is from 0°F - 90°F.
1. For Minimum Setpoints below 48°F. A warning is displayed when a minimum

setpoint below 48°F is entered. The warning ensures the operator is aware the
an appropriate mixture of water/glycol is circulating to prevent freezing.
Machine Minimum Setpoint Warning

Set Date Operation at less than
46°F
Set Time 48°F requires appropriate
Min Setpoint levels of glycol.
Hi Temp Shutdown Cancel
Units Conﬁrm
Back Pick Go Back Adjust OK Back Select OK
2. After a minimum setpoint below 48°F is selected, a caution display will appear
when reducing the operating setpoint below 48°F. The warning must be
acknowledged before the change is made by pressing the Select button.
ATTENTION
50°F 50°F Glycol required
for this setpoint

Circulating Outputs ■ • • • Outputs ■ • • •
3. For Minimum Setpoints 48°F and above. From the Machine Menu, advance
to the Minimum Setpoint screen to enter the minimum setpoint. Confirm the
selection with the Select Button.
E. Hi Temp Shutdown. This shuts down the unit if process temperature exceeds the
selected value to prevent excessively warm fluid temperature.
Machine Hi Temp Shutdown ToFLow

Process
Change Setting
Set Date
Set Time
Min Setpoint
Hi Temp Shutdown
100°F 50°F
Enable
Hi Temp Shutdown
Offset
Success
Calibration
Units
Back Pick Go Back Adjust OK Acknowledge
1. From the Machine Menu, select Hi Temp Shutdown via the Up or Down Arrow
keys. Adjust the temperature as desired. Select button to save and confirm
success.
2. The factory default value is 100°F. The range is from 65°F - 110°F.
F. Units. This screen controls how the temperature is displayed. The options are English
(°F) or Metric(°C). Also, when the optional flow meter is installed, the flow will display in
GPM if English is selected or LPM if Metric is selected.
Machine Units ToFLow

Process
Change Setting
Set Date
Set Time
Min Setpoint
Hi Temp Shutdown
English
Metric 50°F
Enable Units
Offset
Success
Calibration
Units
Back Pick Go Back Adjust OK Acknowledge

317-887-0729 Fax: 317-881-1277
1. Use the Up or Down arrow keys to select the Unit display and then press the
Select button to save and confirm success.
2. The factory default value is English.
G. Pressure and Timer Screens. These parameters are factory set and should not be
adjusted without consulting the factory. Changes are recorded in the instrument memory
and adjusting these parameters could void the Factory warranty.
Pressure Related :
• LP Cut Out
• LP Cut In
• HP Cut Out
Timer Related :
• LP Start Up Delay
• LP Run Delay
H. Unit Screens. These parameters are factory set and should not be adjusted without
consulting the factory. Changes are recorded in the instrument memory and adjusting
these parameters could void the Factory warranty.
• Secondary Pump
• Chiller Type
• Cooling Source
3.11 LOW TANK LEVEL
A. Most models include a level switch that monitors the tank fluid level and provides a
warning when the tank level is low and needs to be refilled.
Typical Level Switch shown.
In some models, the level switch is placed

behind a stainless steel barrier to isolate
the level switch from water turbulence in the
reservoir tank.

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B. The chiller will start up the pump when a low level condition exists. If the low level
condition continues after about one minute a low level fault is displayed the instrument.
C. The alarm may be silenced by pressing the green button.
D. The fault will continue to be shown on the instrument display. The usual home screen will
not be visible. The setpoint can be checked and changed through the menu system and
the “To Process Temp” is available in the sensor section. The compressor will activate
and provide cooling if needed after its 3 minute delay, but the fault screen will still be on
the home screen until the water level satisfies the level switch.
WARNING: Follow all shut down procedures outlined in this manual.
WARNING: Relieve static pressure before disconnecting process lines.
3.12 SHUT DOWN/DISCONNECT SEQUENCE
A. PRECAUTIONS/WARNINGS
1. The operator must follow all shut down procedures outlined in this manual. If the
operator fails to follow all procedures outlined in this manual, an unsafe condition
can develop resulting in damage to the unit or personal injury.
B. UNIT SHUT DOWN
1. To shut down the unit without disconnecting from the process:
a. Press the red O button.
b. If the compressor is running when the off button is pressed the

refrigeration system will turn off but the pump will continue to run for
about 30 seconds to carry away residual cooling that could damage the
unit.
c. Pressing the stop button twice shut down the entire chiller including the
process pump at once.
d. If the compressor is not running when the off button is pressed the chiller
and pump will shut down.
2. To shut down the unit and disconnect from the process:
a. Press the red O button.

317-887-0729 Fax: 317-881-1277
b. Discharge any static pressure in the process fluid lines and condenser
water supply lines (water-cooled units).
c. Disconnect all process lines.

317-887-0729 Fax: 317-881-1277
4.0 TROUBLESHOOTING
4.1 Unit Will Not Start
4.2 Compressor Hums But Will Not Start
4.3 Shuts Off On High Pressure
4.4 Shuts Off On Low Pressure
4.5 Compressor Shuts Off On Internal Overload
4.6 Low or No Process Pressure or Water Flow
4.7 Cooling Capacity Inadequate
4.8 Sensor
4.9 Pumps
4.10 Chiller Controller
4.11 Replacement Instrument Configuration

317-887-0729 Fax: 317-881-1277
WARNING: Before troubleshooting or servicing this unit, follow all company lock-out tag-out
procedures.
4.1 UNIT WILL NOT START
A. Power off. Check main disconnect.
B. Main line open. Check fuses.
C. Loose terminals. Tighten terminals with POWER OFF.
D. Control circuit open. Check control voltage fuses and transformer.
4.2 COMPRESSOR HUMS BUT WILL NOT START
A. Contactor problem. Check contacts and contactor operation.
B. Low voltage. Check voltage at main and at the unit. If voltage is OK at the main but low
at the unit, increase wire size. If low at main, consult your local power company. Voltage
must be +/- 10% nameplate rating.
C. No power on one phase of a three phase unit. Check fuses in control panel and main
disconnect. Also check unit wiring, main plant fuse and wiring. If the problem is with the
main power supply coming into the plant, call the local power company.
D. Loose terminals. Power off and follow all company lock-out tag-out procedure before
tightening terminals.
4.3 SHUTS OFF ON HIGH PRESSURE LIMIT
A. Air-cooled units:
1. Insufficient condenser air flow. Check condenser filter for dirt, fins may be
plugged with dirt or foreign material. Also, check for proper fan rotation.
Note: All enclosure panels must be attached.
2. Fan motor not operating. Have electrician check fuses and wiring, motor starter
and overloads, and motor. Repair or replace motor if defective.
B. Water-cooled units:
* See Temperature-Pressure 1. Water regulator valve. Adjust condenser water regulator valve to maintain
chart in Section 8.2 for
refrigerant pressure.
100°F to 105°F refrigerant condensing temperature*. If valve is defective, have
valve repaired or replaced by a refrigeration serviceman.
2. The water regulator valve is normally factory set for proper operation. When field
adjustments are required, turn the adjusting nut on the top of the valve counter

317-887-0729 Fax: 317-881-1277
clockwise to raise the refrigerant pressure and clockwise to lower the pressure.
Adjustments should be made only when the chiller is running at full load.
3. Insufficient condenser water flow. Check condenser water pumping system.
4. Condenser water temperature too high. Check cooling tower for proper
operation if used and the city water temperature if city water is used.
5. Condenser water tubes scaled. Clean with brushes and chemicals approved by
the Advantage Service Department.
C. Improperly set high pressure control. Have refrigeration serviceman reset or replace
the control if defective. Contact the Advantage service department for the proper settings.
Adjust on chiller control instrument.
4.4 SHUTS OFF ON LOW PRESSURE CONTROL
Note: Refrigerant low pressure limits are set on and monitored by the MG control instrument. If
the set low pressure limit is reached the refrigeration system is turned off by the control.
The low pressure limit automatically resets when the pressure rises above the cut-in
pressure value after a pre-set time delay to avoid short cycling. If the low pressure does
not reset contact the manufacturer’s service department for instructions.
If the unit low pressure limit is activated three (3) consecutive times during start-up the
unit will lock out and will not be allowed to start. When the chiller control locks out due to
low pressure after three (3) attempts, there is a problem that must be resolved before the
unit should be restarted. To re-start, the unit must be powered down and back on. This
should only be attempted after the cause of the low pressure condition has been found
and the issue has been resolved. Repeatedly re-starting the unit will cause damage to
the unit often including freezing and rupture of the chiller evaporator.
The low pressure switch is set to cut-out at 32°F and cut-in at 36°F - 39°F*. If a low
* See Temperature-Pressure pressure condition exists for more than five seconds the compressor will stop and a fault
chart in Section 8.2 for
occurs.
After the refrigerant pressure rises above the cut-in pressure, a three minute time delay
will occur before the compressor restarts. This will protect the evaporator and compressor
from damage should a problem occur in the refrigeration system or if the chiller is
operated under circumstances which could cause damage to the refrigeration system.
A. Low or no water flow through the evaporator. Adjust the flow per section 3.2.C.
B. Air-cooled units:
Head pressure too low. Check that the entering air temperature is above 60°F.
If below 60°F, find out reason why.
C. Water-cooled units:
* See Temperature-Pressure
Head pressure too low. Adjust condenser water regulating valve to maintain
chart in Section 8.2 for 100°F - 105°F refrigerant condensing temperature*. Have a refrigeration
serviceman repair the valve or replace if defective.

317-887-0729 Fax: 317-881-1277
The water regulator valve is normally factory set for proper operation. When field
adjustments are required, turn the adjusting nut on the top of the valve counter
clockwise to raise the refrigerant pressure and clockwise to lower the pressure.
Adjustments should be made only when the chiller is running at full load.
D. Low refrigerant charge. Check for adequate refrigerant charge (bubbles or misty
sight glass indicates low charge). If charge is low, have system checked for leaks and
recharged by a refrigeration serviceman.
E. Improperly set low pressure limit setting. Reset control to proper value. Have a
refrigeration serviceman reset control or replace if defective.
F. Restriction in the liquid line.
1. Clogged filter drier. Check for pressure or temperature drop and have
drier core replaced by a refrigeration serviceman.
2. Liquid line valve or suction valve on compressor is partially closed.

Open fully.
3. Liquid line solenoid not opening fully or leaking during off cycle.
Have the solenoid repaired or replaced if defective by a refrigeration
serviceman.
4. Expansion valve plugged or inoperative. Check thermal bulb and

capillary tube for damage. Have bulb and/or tube repaired or replaced if
defective by a refrigeration service man.
4.5 COMPRESSOR SHUTS OFF ON INTERNAL OVERLOAD
A. Control does not reset. Have compressor windings and internal solid state safety
control checked by a refrigeration serviceman. Have it repaired or replace if defective.
4.6 LOW OR NO PROCESS PRESSURE OR WATER FLOW
A. Valves. Check if water valves are open.
B. Pump. Check pump for correct rotation. Check pump suction for restriction. Replace
motor if defective.
C. Filters. Check filter in the chilled water circuit and clean if necessary.
D. Pressure switch (or flow switch). Readjust or replace if defective.
E. Fuses and wiring. Have electrician check the fuses and wiring.
4.7 COOLING CAPACITY INADEQUATE
A. Low refrigerant charge. Check for adequate refrigerant charge (bubbles or misty
sight glass indicates low charge). If charge is low, have system checked for leaks and
recharged by a refrigeration serviceman.

317-887-0729 Fax: 317-881-1277
B. Hot Gas Bypass open or digital unloading valve inoperative. Have repaired or
replace if defective by a refrigeration serviceman.
C. Expansion valve plugged or inoperative. Check thermal bulb and capillary tube
for damage. Have bulb or tube repaired or replaced if defective by a refrigeration
serviceman.
D. Plugged filter. Check filter in chilled water circuit and clean.
E. Air in system. Purge air.
4.8 SENSOR
A. The sensor is a solid state temperature transducer which converts

temperature input to a proportional current output.
B. To quickly test for a defective probe, switch connections between the

defective probe and a probe known to be working properly. A defective
sensor will display a “---” in the display window on the instrument control.
Typical chilled
4.9 COOLANT PUMP water sensor
probe with 2
pole connector.
A. The centrifugal pump is designed to operate at a specific flow and
pressure at the maximum run load amp draw of the motor. Too much flow
can overload the motor and cause the overload circuit to open and stop the pump.
B. If the overload trips, check for electrical shorts, loose wires, or blown fuses. If these check
OK, reset the overload circuit and restart the chiller.
4.10 CHILLER CONTROLLER
A. The control instrument is used for all normal set ups, diagnostics, temperature readout
and operational information. It contains the software and electronic components which
operate the control instrument.
B. The control instrument is not field repairable. It can be easily removed and replaced or
repaired if a problem occurs.
C. All control instruments used in Advantage water chillers are covered by the machine’s
warranty. Proprietary “tailor made” instrument are manufactured specifically for
Advantage.

If you experience problems with your Advantage control instrument, it’s as easy as
1-2-3 to execute our repair or replacement system in order to get your Advantage
equipment running.
D. IN WARRANTY SERVICE INCIDENT
1. Call Advantage Service at 317-887-0729 for diagnostic assistance.
2. If a control instrument is determined to be at fault, a new or reconditioned

317-887-0729 Fax: 317-881-1277
instrument will be sent as a replacement.
3. Return the defective instrument freight pre-paid for a full credit. If the faulty
instrument is not returned you will need to pay for it.
4. IMPORTANT: See section 4.11 F for configuring your replacement instrument.
E. OUT-OF-WARRANTY SERVICE INCIDENT
1. Call Advantage Service at 317-887-0729 for diagnostic assistance.
2. If a control instrument is determined to be at fault, you will be referred to the

instrument manufacturer, you have 3 options:
a. Purchase a new instrument as a replacement.
b. Send your instrument back for repair, freight prepaid. For a nominal fee
(contact factory for current fees) your instrument will be repaired and
returned.
c. Purchase a new instrument and repair the old one as a back up.
d. IMPORTANT: See section 4.11 F for configuring your replacement

instrument.
F. OTHER INFORMATION
1. Repair Warranty: 1 year.
2. Ship to: Advantage Engineering 525 East Stop 18 Road Greenwood, IN

46143 Attention: Repairs. (317-887-0729)
3. Include in box: part, purchase order, contact name, phone number, symptom (if
available).
4. For Priority Service, send the instrument to us via overnight shipment. We usually
repair these instruments the same day we receive them!

317-887-0729 Fax: 317-881-1277
4.11 REPLACEMENT INSTRUMENT CONFIGURATION
A. A replacement instrument must be configured properly to operate as intended. Failure to

configure the instrument can result in poor unit performance and may damage the chiller.
B. The list below provides the current available configuration settings for the MG instrument.
Prior to operating the chiller after an instrument replacement, the instrument must be
configured to the proper setting per the attached list. Contact the Advantage service
department for assistance in determining the proper configuration for your chiller. 317-
887-0729

C. To check the configuration, follow these steps.

1. Prepare unit with power applied to unit but not operating.
To Process Main Menu Machine
50°F
Standby
Setpoints
Utilities
Network
Flow
Secondary Pump
Chiller Type
Cooling Source
Options
Status Setpoint Machine
ReadyCirculating 50°F Back Pick Go Back Pick Go
Machine Chiller Type

Secondary Pump 1C+1HG [CENT]
Chiller Type 1C+1HG [PORT]
Cooling Source 1C+1UL+1HG [CENT]
1C+2UL+1HG [CENT]
1C+1UL [CENT]
1C+2UL [CENT]
Back Pick Go 2C+1HG [CENT]
2C+1HC [PORT]
Screw+3L [CENT]
Screw+2L [CENT]
1 DIG [CENT]
1 DIG [PORT]
1 DIG+1C [CENT]
1 DIG+1C [PORT]
Back Adjust OK
ToFLow
Process To Process
Chiller Type Change Setting
1C+1HG [CENT]
1C+1HG [PORT]
1C+1UL+1HG [CENT]
50°F
Enable
Chiller Type
Offset
Success
Calibration 50°F
Standby
1C+2UL+1HG [CENT]
1C+1UL [CENT] S e t p o i n t : 50°F
Status Setpoint
1C+2UL [CENT] Acknowledge ReadyCirculating 50°F
2C+1HG [CENT]
2C+1HC [PORT]
Screw+3L [CENT]
Screw+2L [CENT]
1 DIG [CENT]
1 DIG [PORT]
1 DIG+1C [CENT]
1 DIG+1C [PORT]
Back Adjust OK
2. On the MG control instrument, press ‘Machine’.
3. Press ‘Chiller Type’. The current configuration is highlighted by arrows.
4. If the configuration is correct, no further action is required.
5. If the configuration is not correct:

317-887-0729 Fax: 317-881-1277
a. Use the Up and Down Arrow buttons to select the correct Chiller Type.
See the chart below for available chiller configurations.
MG Chiller - Chiller Type Configuration

Number MG Display Chiller Type OUtput Summary Chiller Type Output 1 Output 2 Output 3 Output 4
1 1C + 1HG [CENT] 1 Compressor, 1 Hot Gas Bypass Central Compressor XXX XXX Hot Gas Bypass
2 1C + 1HG [PORT] 1 Compressor, 1 Hot Gas Bypass Portable Compressor XXX XXX Hot Gas Bypass
3 1C + 1UL + 1HG [CENT] 1 Compressor, 1 Unloader, 1 Hot Gas Bypass Central Compressor Unloader XXX Hot Gas Bypass
4 1C + 2UL + 1HG [CENT] 1 Compressor, 2 Unloaders, 1 Hot Gas Bypass Central Compressor Unloader Unloader Hot Gas Bypass
5 1C + 1UL [CENT] 1 Compressor, 1 Unloader Central Compressor Unloader XXX XXX
6 1C + 2UL [CENT] 1 Compressor, 2 Unloaders Central Compressor Unloader Unloader XXX
7 2C + 1HG [CENT] 2 Compressors, 1 Hot Gas Bypass Central Compressor Compressor XXX Hot Gas Bypass
8 2C + 1HG [PORT] 2 Compressors, 1 Hot Gas Bypass Portable Compressor Compressor XXX Hot Gas Bypass
9 Screw + 3L [CENT] 1 Screw Compressor w/ Pulse Central Compressor 50% Capacity 75% Capacity Pulse
10 Screw + 2L [CENT] 1 Screw Compressor w/o Pulse Central Screw Compressor 50% Capacity 75% Capacity XXX
11 1DIG [CENT] 1 Digital Scroll Central Digital Scroll Compressor XXX XXX XXX
12 1DIG [PORT] 1 DIgital Scroll Portable Digital Scroll Compressor XXX XXX XXX
13 1DIG + 1C [CENT] 1 Digital Scroll Compressor, 1 Compressor Central Digital Scroll Compressor Compressor XXX XXX
14 1DIG + 1C [ PORT] 1 Digital Scroll Compressor, 1 Compressor Portable Digital Scroll Compressor Compressor XXX XXX
b. Use the Right Arrow button to make the selection. A Change Setting
Chiller Type screen will appear.
c. Use the Left or Right Arrow buttons to acknowledge the selection and
return to the Home Screen.
7. Once configured correctly the unit is ready to operate.

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5.0 MAINTENANCE
5.1 Warranty Service Procedure
5.2 Periodic Preventative Maintenance
5.3 Special Maintenance
5.4 Solenoid Valve Service
5.5 Pump Seal Service
5.6 Checking the Refrigerant Charge
5.7 Proper Cleaning Procedure for Brazed Plate Evaporator

317-887-0729 Fax: 317-881-1277
5.1 WARRANTY SERVICE PROCEDURE
A. In the event of a problem with a chiller that can not be resolved by normal troubleshooting
procedures, the customer is invited to consult the Service Department for assistance.
The correct model number and serial number of the chiller must be available. The service
department will attempt to isolate the problem and advise repair procedures. Often times,
with the customer’s input and with the machine diagnostics, problems can be determined
with “over-the-phone” consultation.
B. If the problem is beyond the scope of “over-the-phone” consultation, and if the warranty
status of the machine is valid, the Manufacturer will contact the nearest authorized
service contractor and provide authorization to conduct an “on-site” inspection of the unit
in order to determine the course of repair. If the chiller is not covered by the warranty, the
Manufacturer will advise on the repair and recommend available service contractors.
C. It is of the utmost importance that you provide the correct model number and serial
number of the machine in question. This will allow the Service Department to obtain the
correct manufacturing records which will help to properly troubleshoot the problem and
obtain the proper replacement parts when they are required. This information is stamped
on the data tag that is attached to the electrical enclosure of each machine.
D. The Service Department must be notified prior to any repair or service of a warranty
nature. Warranty claims will not be honored without prior authorization.
5.2 PERIODIC PREVENTATIVE MAINTENANCE
A. Lubricate all motors. Note that some motors are supplied with sealed bearings.
B. Tighten all wire terminals.
C. Check and tighten all water connections & hose clamps.
D. Clean and check motor starter and contactor contacts.
E. Check safety switch settings.
F. Clean condenser fins of dust and dirt (air cooled models only).
G. Back flush evaporator.
H. Check glycol/water solution ratio for operating temperature.
I. Check system for leaks. Tighten all water fittings and hose clamps. Replace defective
hose clamps as required.
J. Refrigerant sight glass: Check for bubbles when compressor is operating at 100%. Check
the moisture indicator for a color other than green.
K. Clean unit.

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5.3 SPECIAL MAINTENANCE
A. Any service of the refrigeration system must be accomplished by a certified

refrigeration technician.
1. Addition of compressor oil.
2. Addition of refrigerant.
3. Repair of a refrigerant leak.
4. Adjustment of super heat.
5. Changing of filter-drier or drier core.
6. Repair of a refrigeration solenoid.

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5.4 AUTOMATIC WATER MAKE-UP SYSTEM SERVICE
A. The automatic water make-up system consists of a level

switch (figure 5.4A) and a solenoid valve (figure 5.4B).
When the tank level is low the level switch signals the
solenoid valve to open allowing make-up water to re-fill the
tank.
B. When the level sensor indicates a low tank fill level an Typical water make- Figure 5.4A
alarm signal is initiated. The unit will continue to operate up level switch
while in a low tank level state but an alarm screen will be
displayed until the fluid fill is at the recommended level.
Access to all operating parameters will be available
through the menu function.
C. Level switch maintenance and service.
1. The level switch contacts engage and disengage

the water make-up solenoid valve.
2. Poor water quality can allow debris or a film build-

up on the level switch contacts which can impair Typical water make-up Figure 5.4B
operation. Clean the contacts on a regular basis. solenoid valve
If cleaning the contacts does not remedy the
problem the level switch must be replaced.
D. Make-up solenoid valve service.
1. The make-up solenoid valve may require service for a failed coil or more often it
will not fully close because debris from poor make-up water quality is in the valve
mechanism.
2. To replace the coil, disengage power from the unit following all lock-out/tag-out
procedures. Remove the wires from the failed coil and remove the coil from the
valve stem. Install the new coil on the stem and reconnect the wires.
3. To service the solenoid valve follow the procedure below.
a. Disengage process operations. Be certain process fluid pressure is

relieved (coolant pressure is “0”) and water system flow is shut off.
b. Disengage main power supply. The operator must follow all lockout/
tagout procedures.
c. Remove or open any access cover panel and set aside to gain access to
the make-up solenoid valve.
d. The solenoid valve can be disassemble by removing the 4 retaining

screws.
e. Keeping all electrical connections intact, lift the coil and top solenoid
base assembly and set aside.

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f. Note the arrangement of the

core spring and core assembly,
diaphragm spring and diaphragm
assembly. (See diagram.)
g. Clean all components as required.
Coil and solenoid base sub assembly Valve body
Core spring Core Body Diaphragm Diaphragm assembly

assembly Gasket spring

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5.5 PUMP SEAL SERVICE
A. The coolant pump seal is a carbon/niresist Rotating Member Tension Spring

shaft seal assembly including a stationary
member, rotating member and tension
spring (figure 5.5A).
B. The operator can determine the pump seal

is leaking when fluid is identified leaking
from the pump case adapter. Generally, a
pump seal will leak due to inadequate unit
pressure, excessive flow and/or poor fluid
quality. Stationary member Figure 5.5A
C. The operator should follow this procedure to replace the

pump seal:
1. Disengage process operations. The operator

must be certain process fluid temperature is
under 100°F and pressure is relieved (coolant
digital pressure gauge reads “0”) and water
make-up flow is shut off and all pressure
relieved.
2. Disengage main power supply. The operator Pump motor Figure 5.5B
must verify the proper lockout procedures are
followed.
3. Access the pump motor by opening or removing

any cover panels as necessary (figure 5.5B).
4. Drain machine. The machine can be drained

by using the drain valve located on the pump
case. Drain fluid into a suitable container for
reuse or disposal according to manufacturer’s
instructions (if a glycol solution is used).
5. Locate and remove the three motor wire leads

from the motor wiring terminals. The operator Pump motor Figure 5.5C
should “map” the wire terminal locations to
ensure correct rewiring. The power cord should
be removed from the motor housing (figure
5.5C).
6. Locate and remove the pump casing bolts.

These bolts secure the motor and motor
adapter to the pump casing (figure 5.5D).
7. Separate the motor and motor adapter from

the pump casing to expose the pump impeller
(figure 5.5E). Remove the motor and motor
Typical casing bolt Figure 5.5D

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adapter from the unit and place on a workbench

to continue the procedure.
8. Locate and remove the dust cap from motor

end to expose slotted motor shaft. The motor
shaft is free to rotate, but must be secured to
remove the impeller. To secure the motor shaft,
insert a flat bladed screw driver in slot to hold
the shaft stationary (Figure 5.5F).
9. Locate and remove impeller locking screw Impeller Figure 5.5E

(Figure 5.5G). Using a socket and ratchet, the
impeller retaining screw can be removed. Once
the retaining screw is removed, the impeller can
be “unthreaded” from the motor shaft to expose
the pump seal assembly.
10. Remove all seal parts (Figure 5.5H). Note

seal component arrangement to facilitate
reassembly.
11. Clean motor shaft and lubricate with a mild

soap solution.
12. Install new stationary seal member in pump Motor shaft Figure 5.5F
casing cavity (figure 5.5I). The operator must
be certain the stationary seal member is fully
squared and seated in cavity.
13. Slide the rotating member onto lubricated pump

shaft (figure 5.5J). The operator must be certain
not to damage or tear rubber bellows assembly.

14. Place the spring onto the rotating member.
15. Align the impeller, spring and rotating member

before reinstalling the impeller (figure 5.5K).
The operator must be certain the spring and
rotating member are aligned before the impeller Typical impeller Figure 5.5G
is fully tightened and the impeller retaining
screw is reinstalled.
16. Clean pump casing, cavities, impeller and

O-ring before reassembly.
17. Mate the motor and motor adapter to the pump

casing. Reinstall the pump casing bolts.
18. Reconnect the motor power cord and leads.
19. Restore all cover panels as were removed.

Seal components Figure 5.5H

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E. When the pump seal replacement procedure is

complete, the operator may restart the unit according
the section 3.
Stationary member Figure 5.5I
Stationary member Figure 5.5J
Seal members Figure 5.5K

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5.6 CHECKING THE REFRIGERANT CHARGE
A. All standard chillers are manufactured with thermostatic

expansion valves as the metering device to the evaporator.
B. All standard chillers have a refrigerant sight glass with a

moisture indicator. To check the refrigerant charge under
normal operating conditions:
1. Remove the plastic cap covering the sight glass.
2. Start the chiller and allow system pressures and Sight Glass
temperatures to stabilize.
3. With the unit operating at 100% capacity (not in the “capacity control” mode)
the sight glass should appear clear with no foam or bubbles evident. If foam or
bubbles are evident, the chiller has suffered from a loss of refrigerant and should
be checked by a qualified refrigeration technician.
4. The “dot” in the middle of the sight glass is the moisture indicator. It should
appear green at all times. A white or yellow color indicates moisture has invaded
the refrigeration system, which is detrimental to the life of the compressor. The
filter-drier should be replaced by a qualified refrigeration technician.
5.7 PROPER CLEANING PROCEDURE FOR BRAZED PLATE EVAPORATORS
A. The brazed plate evaporator is made of stamped stainless

steel plates, furnace brazed together with copper based
joints. The complex geometry of the flow passages
promotes turbulent flow which gives high efficiency and
reduces fouling by mineral deposits. Large solids such as
plastic pellets or chunks of mineral deposits will collect
at the water inlet port at the evaporator and restrict flow
through some of the passages. If this possibility exists, the
Manufacturer recommends filters or strainers be added to
the “from process” line. If the evaporator becomes fouled
there are a couple of methods for cleaning. Evaporator
B. To begin, remove the piping to the “water in” port at the evaporator. Remove any solids
that have collected at this point. Then back flush the evaporator to remove any solids that
may be trapped between the plates (see back flush procedure below). If there are mineral
deposits adhered to the plates, the evaporator must be back flushed with a mild acid
solution (5% phosphoric or 5% oxalic acid is recommended.) After cleaning rinse with
clear water before returning to service. Continue with step C on the next page.
C. Back flushing procedure:
1. Turn off all power to the machine. For chillers with a reservoir tank, drain the tank
to below the evaporator outlet. For chillers without a reservoir tank, drain total
unit.

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2. Connect a water supply hose to the evaporator water outlet. If acid cleaning,
connect the discharge hose from the acid pump to the evaporator outlet port.
3. Connect a hose to the evaporator water supply port and to an appropriate

containment vessel. If acid cleaning, connect the evaporator water inlet port to
an acid solution reservoir tank. Dispose of all back flush fluid according to local
codes.
4. The cleaning fluid source should have at least 20 psi available. If acid cleaning,
follow the instructions supplied with the acid solution carefully.
5. When the procedure is complete, reinstall all water lines to original factory
orientation. Restart the unit and check for proper operation.
6. Note: This procedure is not normal maintenance. Maintaining proper water

quality and filtration will minimize the need to back flush the evaporator.
BRAZED PLATE HEAT EXCHANGER ORIGINAL WATER IN PORT

(EVAPORATOR) BACKFLUSH WATER OUT PORT
(ROUTE WATER TO PROPER
SEWER OR DRAIN CONTAINER)
FREON OUT
ORIGINAL WATER OUT PORT

BACKFLUSH WATER IN PORT
(SUPPLY BACKFLUSHING WATER
FLOW TO THIS PORT)
FREON IN

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6.0 Components
6.1 Water System
6.2 Refrigeration System
6.3 Options

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6.1 WATER SYSTEM
A. MOTOR/PUMP ASSEMBLY: The motor/pump

assembly circulates chilled fluid to the process loop.
The pump assembly is built of total stainless steel to
maintain water quality.
Coolant Pump
B. RESERVOIR. The vented reservoir is sized for the
chiller application to support the flow rate. The reservoir
provides a stable water temperature under varying load
conditions.
6.2 REFRIGERATION SYSTEM
A. COMPRESSOR: Compressors take low pressure/low Reservoir

temperature refrigerant gas and compress the gas into
high pressure/high temperature gas.
B. AIR COOLED CONDENSER: The air cooled

condenser removes heat from the compressed
refrigerant gas. The action causes the gas to
“condense” into a liquid state still under high pressure.
Air flow across the condenser is achieved via a motor
driven fan assembly or centrifugal blower.
C. WATER COOLED CONDENSER: The water cooled Compressor

condenser removes heat from the compressed
refrigerant gas. As the heat is removed, the gas
“condenses” into a liquid state, still under high
pressure. Water regulator valves are used on all
models to control the refrigerant head pressure by
modulating the condenser water flow.
D. FILTER-DRIER: The filter-drier removes contaminants

and moisture from the liquid refrigerant.
E. REFRIGERANT SIGHT GLASS: The refrigerant

Typical Air-Cooled Condenser
sight glass indicates refrigerant charge and moisture
content.
• Full refrigerant charge is determined by a

clear liquid flow.
• Bubbles indicate low refrigerant.
• Moisture content is indicated by the color of Typical Water-Cooled Condenser

the element.
• Element color is normally green.
Typical Filter Drier

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• If the color of the element is chartreuse or

yellow, the system has been contaminated
with moisture. In such case, the filter-drier
must be replaced. The replacement of the
filter-drier must be completed by a qualified
refrigerant service technician.
F. EXPANSION VALVE: The expansion valve throttles

flow of refrigerant liquid into the evaporator and creates Typical Refrigerant Sight Glass
a pressure drop in the refrigerant system that allows
the liquid refrigerant to “boil off” inside the evaporator.
G. EVAPORATOR: The evaporator is a brazed plate

heat exchanger where the refrigerant liquid is allowed
to evaporate (boil off) to absorb heat (BTU) from the
process fluid. As the heat is absorbed, the process fluid
is chilled (figure 6.2G).
Typical Expansion Valve
H. CAPACITY CONTROL: The chiller is equipped with a

capacity control feature. The capacity control feature
matches the chiller capacity to the cooling load to
provide temperature control and to prevent short
cycling of the compressor. Units with digital scroll
compressors (MGD) use a solenoid valve to unload
the compressor to as low as about 20% capacity.
Units without a digital scroll compressor use a hot gas
bypass solenoid valve to reduce the chiller capacity to
about 50%.
Typical Brazed Plate Evaporator
I. Liquid receiver: (optional feature) located after the
condenser, this component receives and stores liquid
refrigerant leaving the condenser.
K. Service valves: These valves are located throughout

the system. Only a qualified refrigeration service
technician shall operate these valves.
Typical optional automatic
6.3 UNIT OPTIONS low flow bypass valve.
A. LOW FLOW BYPASS: If your process will experience

lower than design flow rates or intermittent flow, a low
flow bypass valve will be required.
B. OVERHEAD PIPING KIT: To avoid reservoir overflow

during shut down periods from overhead piping,
Advantage recommends the installation of an overhead
piping kit. The overhead piping kit consists of a full
line size solenoid valve in the “from process” line that
is interlocked with the pump and a check valve (single Typical overhead piping kit.
direction valve) in the “to process” line. Shown with optional process
line shut off valves. Process
line shut off valves are also
shown in this photo.

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C. PROCESS LINE SHUT OFF VALVES: These

valves are full size ball valves installed on the “to”
and “from” process lines at the exit of the chiller.
These valves can be used to adjust the process flow
rate and to shut off the flow rate to isolate the chiller.
D. E-STOP BUTTON: The Emergency stop button is

a mushroom type button which will shut down all
Emergency stop button.
chiller operations when engaged. Shown with Power On light.
E. NON-FUSED OR FUSED DISCONNECT SWITCH:

On board disconnect switch provides a convenient
location for isolating all electric power to the chiller.
F. AUDIBLE AND OR VISUAL ALARM: Alarms

indicate out-of-spec operating conditions. There are
two types of alarms:
Audible Alarm: Non-fused disconnect.

A simple buzzer alarm emits a loud alarm.
Visual Alarm:
Emits an audible sound and flashes a beacon.
G. CONDENSER SCREEN: Optional for air-cooled

models only. The condenser screen is a filter for the
air-cooled condenser to prevent air borne solids and
debris from clogging the condenser. Typical Alarm Beacon.
H. REVERSE FLOW PIPING: Reverse flow chillers

are designed specifically for open circuit processes.
Notice that the flow circuit remains basically the
same, but the process acts as the chiller reservoir,
and gravity returns water to the pump suction.
System water make-up and level control is
accomplished externally at the process since the
chiller contains no reservoir.
Typical Condenser Screen.

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7.0 RELATED DRAWINGS

7.1 Mechanical Schematic : Water-Cooled : 5 - 10 tons
7.2 Mechanical Schematic : Water-Cooled : 15 - 40 tons
7.3 Mechanical Schematic : Air-Cooled : 5 - 10 tons with Propeller Fans
7.4 Mechanical Schematic : Air-Cooled : 15 - 30 tons and 5 - 20 ton Models with
Optional Centrifugal Blower
7.5 Electrical Drawing : Air-Cooled
7.6 Electrical Drawing : Water-Cooled
7.7 Physical Drawing : Water-Cooled : 5 - 10 Ton
7.8 Duct Schematic for Air-cooled Chillers

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7.1 MECHANICAL SCHEMATIC : WATER-COOLED : 5 - 10 TON MODELS
WATER COOLED CONDENSER

WATER REGULATOR VALVE
CONDENSER WATER IN
PORT CONNECTION
CONDENSER WATER OUT

PORT CONNECTION
SERVICE LID AND FILL PORT
SERVICE VALVE
HPT
FROM PROCESS
LOW PRESSURE PORT CONNECTION
LPT
TRANSMITTER
HIGH PRESSURE
TRANSMITTER
FILTER-DRIER
LEVEL SWITCH
MAKE-UP
SOLENOID VALVE
COMPRESSOR MAKE-UP PORT
CONNECTION
EVAPORATOR
RESERVOIR TANK
LIQUID LINE CPT
SOLENOID VALVE
TO PROCESS TO PROCESS
SENSOR PROBE PORT CONNECTION
COOLANT PUMP
EXPANSION VALVE COOLANT PRESSURE
HOT GAS REFRIGERANT TRANSMITTER
BYPASS VALVE SIGHT GLASS
(not included onmodels with
Digital Scroll Compressors)

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7.2 MECHANICAL SCHEMATIC : WATER-COOLED : 15 - 40 TON MODELS
WATER COOLED CONDENSER

WATER REGULATOR VALVE
CONDENSER WATER IN
PORT CONNECTION
CONDENSER WATER OUT

PORT CONNECTION
SERVICE VALVE
HPT
LOW PRESSURE FROM PROCESS
TRANSMITTER LPT PORT CONNECTION
HIGH PRESSURE
TRANSMITTER
FILTER-DRIER
LEVEL SWITCH
HIGH PRESSURE
SAFETY SWITCH
MAKE-UP
SOLENOID VALVE
COMPRESSOR MAKE-UP PORT
CONNECTION
EVAPORATOR
RESERVOIR TANK
CPT
COOLANT PUMP
EXPANSION VALVE COOLANT PRESSURE
HOT GAS REFRIGERANT TRANSMITTER
BYPASS VALVE SIGHT GLASS
Digital Scroll Compressors)

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7.3 MECHANICAL SCHEMATIC : AIR-COOLED : 5 - 20 TON MODELS

WITH PROPELLER FANS
AIR-COOLED CONDENSER w/FANS

(5-ton model uses single fan)
LOW PRESSURE
TRANSMITTER FROM PROCESS
LPT
PORT CONNECTION
COMPRESSOR
HIGH PRESSURE LEVEL SWITCH

HPT
TRANSMITTER
MAKE-UP
SOLENOID VALVE
MAKE-UP PORT
CONNECTION
HOT GAS
BYPASS VALVE EVAPORATOR
SERVICE (not included onmodels with
VALVE Digital Scroll Compressors)
RESERVOIR TANK
CPT
COOLANT PUMP
FILTER-DRIER LIQUID LINE EXPANSION VALVE
SOLENOID VALVE REFRIGERANT COOLANT PRESSURE
SIGHT GLASS TRANSMITTER

317-887-0729 Fax: 317-881-1277
7.4 MECHANICAL SCHEMATIC : AIR-COOLED : 25 - 30 TON MODELS

AND 5 - 20 TON MODELS WITH OPTIONAL CENTRIFUGAL BLOWER
AIR-COOLED CONDENSER w/blower
LOW PRESSURE
TRANSMITTER FROM PROCESS
LPT PORT CONNECTION
COMPRESSOR
HIGH PRESSURE LEVEL SWITCH

HPT
TRANSMITTER
MAKE-UP
SOLENOID VALVE
MAKE-UP PORT
HOT GAS CONNECTION
BYPASS VALVE
EVAPORATOR
SERVICE
VALVE Digital Scroll Compressors)
RESERVOIR TANK
CPT
COOLANT PUMP
FILTER-DRIER LIQUID LINE EXPANSION VALVE
SOLENOID VALVE REFRIGERANT COOLANT PRESSURE
SIGHT GLASS TRANSMITTER

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7.5 TYPICAL ELECTRICAL DRAWING - AIR COOLED
Electrical schematic is presented for illustration purposes only.

For exact details, consult the electrical drawing supplied with your machine.

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7.6 TYPICAL ELECTRICAL DRAWING - WATER COOLED
This electrical is shown with optional UL panel components. The GFCI would not be standard.
Electrical schematic is presented for illustration purposes only.

For exact details, consult the electrical drawing supplied with your machine.

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7.7 TYPICAL PHYSICAL - WATER COOLED : 5 - 10 TON
The Physical Drawing is presented for illustration purposes only.

For exact details, consult the Manufacturer.

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7.8 DUCT SCHEMATIC FOR AIR-COOLED CHILLERS
A. For models equipped with centrifugal blower. Models with equipped with fans
can not be ducted.
NOTE: THIS DRAWING IS FOR

1 EXPLANATION PURPOSES ONLY,
NOT FOR CONSTRUCTION PURPOSES
2 3
4
6 5
8 9
10
Item Description
1 Weather cap
2 Screen
3 Flashing to suit
4 Roof curb
12 11
5
6
Plant roof
Butterfly with counterbalance
7 Separate duct support from roof
8 Gate control for exhaust air flow
13 9 Manual chain control
10 Duct to plant heating system
11 Mating collar
12 Chiller air exhaust port
13 Air cooled chiller with blower

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THIS PAGE INTENTIONALLY BLANK
Page: 76
8.0 APPENDIX
8.1 Operations Below 48°F
8.2 Operating Below 48°F Fluid or 38°F Ambient
8.3 Refrigerant Pressure-Temperature Chart
8.4 Inhibited Propylene Glycol
8.5 Chiller Capacity and Derate Chart
8.6 Probe Calibration : MG Instrument
8.7 Status Indicators : MG Instrument
8.8 Water Quality
8.9 Modbus Registers
8.10 Remote and Auto Start Feature Configuration

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8.1 OPERATIONS BELOW 48°F FLUID OR 38°F AMBIENT
A. The chiller is never to be operated below 48°F leaving water temperature without several
precautionary measures. All controls are factory adjusted for 48°F and above operations.
B. Before readjusting the protective devices, a satisfactory antifreeze solution must be

substituted for the recirculating chilled water. This mixture will consist of inhibited
propylene glycol and water. Do not substitute an inhibited propylene glycol and water
solution with common automotive type antifreeze. The chart on the next page outlines the
glycol percentages at various water temperatures.
C. Fluid must be tested with a refractometer to verify proper glycol percentages for freeze
protection. The ratio shall be according to the chart below. Too much glycol can cause
capacity and control problems.
D. DO NOT USE AUTOMOTIVE TYPE ANTI-FREEZE.
E. Once a satisfactory antifreeze solution is in place the protective devices may be

adjusted and the control instrument can be unlocked to allow operation below
48°F.
Refrigerant Low Pressure Switch Cut-Out & Cut-In Settings
Operating
or Ambient Glycol Freeze Cut Out Cut In R22 R134A R410A
Temperature Point Temp Temp Cut-Out Cut-In Cut-Out Cut-In Cut-Out Cut-In
48° - 70°F 0% 32°F 32°F 36°F - 39°F 58# 63# 28# 33# 102# 111#
25° - 47°F 30% 10°F 10°F 15°F - 18°F 33# 38# 12# 17# 63# 72#
10° - 24°F 40% -5°F -5°F 0°F - 7°F 20# 25# 4# 9# 43# 52#
Operating
or Ambient Glycol Freeze Cut Out Cut In R404A R407C
Temperature Point Temp Temp Cut-Out Cut-In Cut-Out Cut-In
48° - 70°F 0% 32°F 32°F 36°F - 39°F 72# 79# 52# 58#
25° - 47°F 30% 10°F 10°F 15°F - 18°F 44# 49# 28# 34#
10° - 24°F 40% -5°F -5°F 0°F - 7°F 29# 34# 16# 22#
F. ThePressure
High unit is equipped with an
Cut Out (maximum) adjustable low pressure switch. Adjustments are made on
screen. Go to Main Menu -> Machine -> LP Cut Out and Main Menu -> Machine -> LP
Refrigerant
Cut Air-Cooled
In to adjust the low Water-Cooled
pressure switch according to the specifications in the chart below.
R22 380# 360#
Never
R134Alower the cut out
260#setting on the adjustable low pressure switch without
260#
adding
R407C glycol to the circulating
405# system.
360# Evaporator damage will result and this
damage
R410A is not covered by
610# the factory
550# warranty.
R404A 405# 360#
G. Once all safety provisions are made, the temperature control set point may now be
lowered to the desired operating temperature.
H. WARNING: do not use any type or brand of automotive antifreeze. Automotive antifreeze
contains corrosion inhibitors - silicates - designed for compatibility with the materials
in automotive engines. Unfortunately, silicates can gel and cause deposits to foul and
insulate heat exchanger surfaces. In your chilling system that can mean higher energy
costs, high pumping costs, and possibly even shut downs for system cleaning. We
recommend the use of DowFrost or Monsanto DFS-1.

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8.2 REFRIGERANT PRESSURE-TEMPERATURE CHART

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8.3 INHIBITED PROPYLENE GLYCOL
A. To operate liquid chillers below 48°F, it is necessary to add inhibited propylene glycol
to the circulating system to lower the freeze point and prevent damage to the cooling
system. Inhibited propylene glycol contains corrosion inhibitors which are compatible with
most industrial heat transfer surfaces. Inhibited propylene glycol is manufactured by:
• Dow Chemical - “DowFrost” (1-800-258-2436)

• Monsanto “Therminol FS” (1-800-459-2665)
• Advantage Engineering “Thermofluid” (1-317-887-0729)
B. Automotive anti-freeze must never be used in industrial heat transfer applications.

Automotive anti-freeze contains silicate type corrosion inhibitors designed to be
compatible with automotive components. In an industrial application, the silicates will
form a gel on the heat transfer surface which will result in substantial reduction in cooling
capacity and is virtually impossible to remove.
8.4 CHILLER CAPACITY AND DERATE CHART

Standard chiller rating is at 50°F. For all other temperature settings, output tonnage is altered
as follows:
OUTPUT FULL
TEMPERATURE AVAILABLE %
°F CAPACITY
60 105%
50 100%
45 90%
40 80%
35 70%
30 60%
25 50%
20 40%
NOTES:
If operation of the chiller at less than 48°F is required, an inhibited propylene glycol
solution is required.
Do not operate the chiller below 20F fluid setpoint unless the unit has been specifically
configured for this duty.
Ambient conditions affect air cooled chiller operation and capacity. Standard rating
is at 95°F entering air temperature. For ambient air conditions greater than 95°F, chiller
derating will occur. For ambients over 95°F consult factory.

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8.5 STANDARD MG INSTRUMENT SETTINGS
A. Caution: See section 8.1 for proper settings based on your fluid set point temperature.
Adjustable Low Pressure Cut Out Range

• 9 PSI to 150 PSI
Adjustable Low Pressure Cut In Range

Adjustable High Pressure Cut Out Range


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8.6 PROBE CALIBRATION : MG Instrument
A. Equipment Needed:
1. Potentiometer adjustment tool / flat-blade screw driver (tip width of 0.050” or less
works best
2. Temperature reference (ice water bath)
3. 1/2” plug
4. Digital thermometer
5. Screwdriver (chassis disassembly)
B. Setup:

1. Disengage process operations according to the procedure outlined in the unit
manual. The operator must be certain all system pressure is relieved and unit
pressure gauges read “0”.
2. Following all lock-out-tag-out procedures disengage main power supply.
3. Remove the “to process” temperature probe and insert a ½” plug in its place.

4. Prepare an ice bath (a cup of water with lots of ice). You should place a digital
thermometer in the ice bath to read the temperature of the bath. Place the probe
in the ice bath.
C. Procedure:
1. Restart the instrument according to the procedures outlined in the unit manual.
2. Reduce the unit’s setpoint to its lowest setting.
3. The “to process” temperature on the display should equal the temperature of the
ice bath as indicated by the digital thermometer. If not, change the calibration.
4. The calibration potentiometer is located on the top of the CPU board. To access
it, open the electrical cabinet panel door. Caution must be employed when the
electrical panel door is open since power is applied to unit.
5. Locate the “to process” calibration potentiometer using Figure 1 as a guide. Use
the small screwdriver to turn the potentiometer.
6. Adjust the potentiometer until the “to process” temperature on the display equals
the temperature of the ice bath.
7. When the two temperatures are equal, the calibration procedure is complete.
NOTE: the optional “from process” probe has its own calibration potentiometer.

317-887-0729 Fax: 317-881-1277
If calibration of this probe is required, repeat the setup and calibration procedure
with the “from process” probe. A from process probe may not be included with
your chiller.
8. Stop the unit following the shutdown procedure described in the manual and
place all process probes back in the unit to return to normal operation.
From Process
Calibration
Potentiometer
To Process
Calibration
Potentiometer
From Process
Calibration
Potentiometer
To Process
Calibration
Potentiometer

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8.7 STATUS INDICATORS : MG INSTRUMENT
A. The control instrument is configured at the Factory for the type and number of
compressors and type of capacity unloading mechanism.
B. Shown below are possible Status Indicators displays for various compressor and capacity
unloading set ups.
Typical display for chillers with a single S e t p o i n t : 50°F

compressor (digital scroll or scroll) and digital
Outputs ■ • • ■
or hot gas bypass capacity unloading.
Compressor On Unloading On
Scroll Compressor or Hot Gas Bypass or
Digital Scroll Compressor Digital Unloading
Typical display for chillers with two

compressors (digital scroll or scroll) and S e t p o i n t : 50°F
digital or hot gas bypass capacity unloading.
Outputs ■ ■ • ■
1st Compressor On Unloading On

Scroll Compressor or Hot Gas Bypass or
Digital Scroll Compressor Digital Unloading
2nd Compressor On
Scroll Compressor or
Digital Scroll Compressor
Typical display for chillers with a discus S e t p o i n t : 50°F

compressor and a capacity unloader. Outputs ■ • • ■
Compressor On Unloader On
Discus Compressor
Typical display for chillers with a screw

compressor showing capacity at 50% and
75%. The fourth indicator will pulse on for 10
Outputs ■ ■ ■ ■
seconds then off for 10 seconds indicating
proper compressor operation. Compressor On
Screw Compressor Pulse
Compressor Compressor
at 50% Capacity at 75% Capacity

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8.8 WATER QUALITY
A. Lack of as well as improper water treatment can damage to your equipment. The
equipment owner is responsible to prevent equipment damage from foreign material
or inadequate water treatment. The services of a competent water treatment specialist
should be obtained and his recommendations
FREEZING POINTS FOR
followed. For small systems, a local swimming pool WATER/PROPYLENE GLYCOL SOLUTIONS
supply is an excellent source of analysis service PERCENTAGE OF FREEZE POINT
and chemical supplies. An alternative is the addition GLYCOL* WATER °F °C
of 20% inhibited propylene glycol. This will inhibit 0 100 32 0
corrosion, algae growth and prevent accidental 10 90 25 -3.9
freeze ups. 20 80 10 -12.2
30 70 0 -17.8
40 60 -10 -23.3
Sources For Inhibited Propylene Glycol 50 50 -30 -34.4
60 40 -60 -51.4
• Therminol FS Monsanto Chemical 1-800-459-2665 *Propylene Glycol
• Dowfrost Dow Chemical 1-800-447-4369 Note: Glycol freeze point must be 25°F below lowest setpoint.
B. The following are guidelines specific to chillers with an internal circulation pump and fluid
reservoirs.
C. Long term performance of your chiller will be adversely affect by poor water conditions.
The three major problems water treatment must address are:
1. Scaling
a. Scaling of the heat transfer

surfaces due to minerals can be
minimized by proper treatment
and filtering of the make-up water.
A good quality of water must be
used.
b.
The recommended purity levels
are:
Chlorides 25 ppm max
Sulfates 25 ppm max
Calcium 50 ppm max
Magnesium 50 ppm max
PH level 8 to 10
c. Although not mandatory, distilled water would be an excellent choice for

filling the system.
2. Corrosion
1. Corrosion is usually the result

of acidic water (improper PH
control). This can be controlled by
proper chemical treatment.

317-887-0729 Fax: 317-881-1277
3. Algae
1. Algae (organism growth) can be

controlled by the proper use of
chemical treatment.

317-887-0729 Fax: 317-881-1277
8.9 MODBUS REGISTERS

Register Coil Use Range Units Notes * Low water level is defined but not implemented
and will never trigger
Temperature Setpoint 1 R/W 0 - 250 F
Reserved 2
Temperature High Alarm 3 R/W 0 - 50 F Deviation Value
Temperature Low Alarm 4 R/W 0 - 50 F Deviation Value
Low Flow Alarm 5 R/W 0 - 255 GPM Absolute Value
To Process Temperature 6 R 0 - 255 F
From Process Temperature 7 R 0 - 255 F
Flow 8 GPM
Process Status 9 1 thru 16 R
Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Low Low Hi Alarm Alarm Alarm 0
Flow Temp Temp Machine Process
Machine Status 1 10 17 thru 32 R
Phase MOL Evap Low Flow Low Ref High Ref Low Temp Alarm Alarm Alarm 0
Wrong Pump Pressure Pressure Machine Process
Sensor Alarm Alarm Alarm 0
Fail Machine Process
MOL Evap MOL Proc Low Water Alarm Alarm Alarm 0
Pump Pump Level Machine Process
13 65 thru 80 R
14 81 thru 96 R
15 97 thru 112 R
Machine Control 16 113 thru 128 R/W

Alarm On/Off
Ack.
Reserved 17 F
Reserved 18 F
Reserved 19 F
Reserved 20 F
Reserved 21 F
Reserved 22 F
Status 23 257 thru 272

1 Reserved Output 4 Output 3 Output 2 Output 1 Reserved Reserved
Reserve 1 Zone On
Running Comp. Low Oil Reserved High Ref. Low Ref. Low Water
D Overload Pressure Pressure Pressure Flow
Reserved 24
Reserved 25
Reserved 26
Reserved 27
Reserved 28
Low Refrig Suction Pressure 29 R PSI
High Refrig Discharge Pressure 30 R PSI
To Process Water 31 R PSI
Reserved 32 R
Reserved 33 R
Reserved 34 R
Reserved 35 R
Reserved 36 R
Reserved 37 R
Reserved 38 R
Reserved 39 R
Reserved 40 R

317-887-0729 Fax: 317-881-1277
8.10 REMOTE AND AUTO START FEATURE CONFIGURATION
A. The MG Series control instrument is designed to require a manual restart should an

interruption in power occur.
B. The On/off button is a momentary switch. Some users require that the unit must start
automatically after an interruption in power or must be started from a remote, customer
supplied on/off signal. The MG Series control instrument can be configured in this
manner by following the instructions below. The unit may be configured this way by the
factory if the unit is ordered with this option or it can be configured in the field.
C. Factory installed remote or auto start feature:
1. If MG Series control instrument has been factory configured with the remote or
auto start feature the standard on/off buttons will no longer function. A separate
on/off switch has been added to the unit.
2. Use this switch to turn the unit on and off. When in the on position, any time
power is applied the unit will start. Models with compressors that include a
compressor control module (generally 15 horsepower and larger) also include a
factory installed time delay relay of 20 seconds or longer to avoid a compressor
module fault on start-up.
D. Field installed remote or auto start feature:
1. The factory recommends a manual on/off operator be added to the unit for local
control.
2. Install operator and wire to terminals on back of controller (see picture).
3. Note: operator should be on the on position to utilize remote start/stop. Models

with compressors that include a compressor control module (generally 15
horsepower and larger) also require the addition of time delay relay of 20
seconds or longer to avoid a compressor module fault on start-up.
E. To active the Remote Start features :
1. Access main menu and advance to the Options menu.
2. From the Options menu, select Remote Start.
3. Press the Select button to advantage to the Enabled/Disable screen.
4. Select Enabled to enable the Remote Start.
5. Press the Select button to acknowledge and save the selection.

317-887-0729 Fax: 317-881-1277
To
To Process
MainProcess
Menu To Process
Main Menu Options
50°F
Setpoints
Utilities
Network
Flow
50°F
Setpoints
Utilities
Network
Flow
Remote Start
Options Options
Machine
BackCirculating
Circulating
To
To Process
Process
Options
Flow To Process
Remote Start ToFLow
Process
Change Setting
50°F
Enable
Remote Start
Offset
Calibration 50°FEnable
Disable 50°F
Enable
Remote Start
Offset
Success
Calibration
Circulating
Circulating
Back
Back Pick
Pick Go
Go Circulating
Back Pick Go
Acknowledge
Remote Start
Contacts

317-887-0729 Fax: 317-881-1277
END
© 2021 Advantage Engineering, Inc.
RE 20210811

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#155 update 08/11/2021

INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE

ADVANTAGE ENGINEERING, INC.

ADVANTAGE ENGINEERING, INC. 525 East Stop 18 Road Greenwood, IN 46142

ADVANTAGE ENGINEERING, INC. Page: 4

7.0 RELATED DRAWINGS 67

ADVANTAGE ENGINEERING, INC. Page: 5

ADVANTAGE ENGINEERING, INC. Page: 7

D. Customers should implement a refrigerant management program to document the type

B. It is the owner’s responsibility to ensure proper operator training, installation, operation,

ADVANTAGE ENGINEERING, INC. Page: 8

E. When working on this equipment, observe precautions in manual, literature, on tags,

F. Samples of Warning Labels applied to typical chillers.

­1. Alerts users to the danger of high

2. Alerts user to the danger of the rotating

3. Alerts user to the danger of belt drive

4. Alerts users to the danger of the refrigeration system

ADVANTAGE ENGINEERING, INC. Page: 9

1.3 RECEIVING INSTRUCTIONS

A. Long term efficiency of operation is largely determined by proper maintenance of the

1.5 CLEAN AIR ACT

D. Customers should implement a refrigerant management program to document the type

E. Vent all refrigerant relief valves in accordance to ANSI/ASHRAE Standard 15.

ADVANTAGE ENGINEERING, INC. Page: 10

1.6 WATER TREATMENT

WARNING: Improper water treatment will void unit warranty.

B. It is recommended that the services of a qualified water treatment specialist be engaged

ADVANTAGE ENGINEERING, INC. Page: 11

Optional Low Water

Water-Cooled Model 10 ton unit shown.

Protective Fan Shroud Air Discharge

Optional Low Water

Liquid Line Solenoid

Caster Air-Cooled Model 10 ton unit shown.

ADVANTAGE ENGINEERING, INC. Page: 12

ADVANTAGE ENGINEERING, INC. Page: 13

2.2 UNIT LOCATION

B. For air-cooled and water-cooled models:

1. These units are designed for indoor use only.

C. For air-cooled models:

1. The unit has an air-cooled refrigerant condenser. For air-cooled condensers, a

ADVANTAGE ENGINEERING, INC. Page: 14

2.3 TO AND FROM PROCESS CONNECTIONS

D. Process water piping should be designed to avoid excessive elbows

Condenser Water Out

ADVANTAGE ENGINEERING, INC. Page: 15

2.4 MAKE-UP WATER SUPPLY CONNECTION

A. The automatic water make-up system continually monitors the Condenser

This label marks the Water

2. Minimum make-up water supply pressure is ­normally 20 psi.

2.5 AIR COOLED CONDENSER

ADVANTAGE ENGINEERING, INC. Page: 16

D. At full load, the chiller will discharge approximately CFM RATINGS

Typical Filter materials.

Typical Filter shown on 10 ton air-cooled unit.

ADVANTAGE ENGINEERING, INC. Page: 17

2.6 WATER-COOLED CONDENSER

This label marks the

2. Required flow rate from a tower water source at 85°F is 3

1. Alerts users to the danger of high

2. Minimum make-up water supply pressure is normally 20 psi.