Design and Development of Automatic Bottle Filling Machine

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Design and Development of Automatic Bottle Filling Machine GROUP NO. :- 22 PREPARED BY :- MODI
RAVI (120780119032) SONI SHRIJU (120780119035) MODI ANKIT (120780119061) MODI RONAK
(120780119089) GUIDED BY :- PROF. RAJESH KUMAR

Project background Scope of project Objectives Literature review Structure Components Calculation
Conclusion References

The field of automation had a notable impact in a wide range of industries beyond manufacturing One of
the important applications of automation is in the soft drink and other beverage industries, where a
particular liquid has to be filled continuously. Our Project aim is to be making a filling machine having
different volume of bottle. The filling operation is controlled using microcontroller. The microcontroller
is cost effective, space efficient and reduces complexity. By programming the we control the entire
system.

The main objective of the project is to Design and Develop a Automatic liquid filling to bottles of
different height with Microcontroller Integration. the present machines are that it can fill only a
particular type of containers of specific volume, and the filling amount is as set by the operator. To
develop a filling machine which can fill different volume of bottles on the bases of volume. This Can used
in different industries like medicine, oil, chemical etc.

Automation reduces the labor requirement. The machines are specialist for filling soft drink or water In
any kind of bottle. Depending on the size, shape and Weight of the bottles filling operation can be done.

PLC Based Automatic Bottle Filling and Capping System With User Defined Volume Selection -8 th August
2012 In This Research Paper the researchers T.Kalaiselvi, R.Praveena at all.. Have develop an automatic
bottle, filling and capping system with a mechanism using sensors. Automatic filling process for all the
bottles simultaneously with a user defined selection for volume to be filled. AN AUTOMATED BOTTLE
FILLING AND CAPPING PROJECT FOR FRESHMAN ENGINEERING STUDENTS June 2005 In this paper the
researchers Kala Meah, Timothy Garrison, York College of Pennsylvania at all.. The students work in
small teams and have roughly 12 weeks to design an automated electromechanical system that first
transports three empty bottles, three tennis balls. The machine must fill each bottle. of water, cape each
bottle by covering the top with a tennis ball, and then deliver the capped and filled bottles to an area
outside of the operational zone.

PLC(Programmable Logic Controller) BASED AUTOMATIC BOTTLE FILLING -3 rd may 2015 In This
Research Paper the researcher Jaymin Patel Department Of Physics and Electronics of
Hemchandracharya North Gujarat University, Patan has develop a bottle filling system based on certain
specifications. More features can be added to this system as follows: Depending on the size, shape and
weight of the bottles, Filling operations can be implemented. AUTOMATIC LIQUID FILLING TO BOTTLES
OF DIFFERENTHEIGHT USING PROGRAMMABLE LOGIC CONTROLLER 14 th July 2013 In This Research
Paper the researcher MALLARADHYA H M, K R PRAKASH have Design and Develop an automated liquid
filling to bottles of different height using PLC. A total control is made in a filling is achieved. The
programming to this system developed is flexible, quickly and easily.

AUTOMATED MULTIPLE WATER FILLING (AMWF) MACHINE - April 2009 In This Research Paper the
researcher RUHAIRI BIN ABDUL RAHIM from University Teknikal Malaysia Melaka has developed a
project to apply filling system where this system can automatically filling 2 type of liquid into their bottle
randomly by using PLC as a controller. The filling system will be using the filling concept Time Gravity
Filler Selection Guide. PLC BASED AUTOMATIC LIQUID FILLING SYSTEM - March 2015 In This Research
Paper the researcher S.Gowtham at all.. From INFO Institute of Engineering, Coimbatore has developed
a bottle filling machine for filling of same size of bottles. The Entire system is reliable and time saving.
START FIND DEFINITION OF PROJECT LITERATURE REVIEWS CONCEPTS OF BOTTLE FILLING SELECTION OF
CONCEPT COLLECT THE INFORMATIONS REGARDING THE HARDWERE USED IN PROJECT

MODELING IN CREO PARAMETRIC COLLECTION OF HARDWARE ASSEMBLY OBSERVATION OF SETUP IN

RUNNING MODE CONCLUSION END

BELT CONVEYOR A Conveyor Belt is the carrying medium of automatic bottle filling machine. A Belt
conveyor consists of two or more pulleys with an endless loop of carrying medium the conveyor belt
rotates about them. SPECIFICATION Length Of Belt : 80 inch Width : 5 inch Material : Resin No. Of Rollers
:5

DC MOTOR A DC motor is any of class of electrical machines that converts the direct current electric
power into mechanical power. It produce rotary motion; a linear motor directly produces force and
motion in a straight line. In Bottle filling machine the dc motor is used to rotate the conveyor belt at a
desired speed which is fully controlled By Microcontroller. SPECIFICATION 12 volt 30 r.p.m

SOLENOID VALVE A solenoid valve is an electromechanically operated valve. The valve is controlled by
an electric current through a solenoid. In case of our mechanism we use a Two port, Size ½ valve.
SPECIFICATION. 24 volt ½ Size Valve

INFRARED SENSORS infrared sensors are used for sensing the bottle when it is below the position of
Nozzle. This sensor is connected with a Microcontroller Then Microcontroller Give the command to the
nozzle for filling the liquid to the corresponding Sensed Bottle. SPECIFICATION 12 volt

Micro Controller Microcontroller is Controlling Device. It is the Heart Of Bottle Filling Machine. It is the
small computer On a single integral circuit containing a Processor Core,memory and Programmable
input/output Peripherals. SPECIFICATION ATMEL Micro Controller

TRANSFORMER Transformer is a Device Which Convert the 230 voltage of Power supply into 12 voltage.
In this Project We use 2 Transformers For Micro Controller 12 volt 2 Amp. For Solenoid Valve 24 volt 5
Amp.
*DETERMINE EFFECTIVE BELT PULL:- *For roller belt T e =F r L (W m +2W b +R t C t +R p +C p +R i C i ) +
(W m ) h}/f t T e = {0.075 x 1(1.5+ (2x4) + (0.3 x 16) +0+0 +0) + (1.5)0}/0.85 T e =1.26 N/m Where, T e
=Effective belt pull (kg) L=Length of conveyor (m) =1m W m =Weight of unit load (kg/m) =1.5kg/m W b
=Weight of belt (kg/m) R t = Unit weight of carrying roller less shaft (kg) =0.3kg R p =Unit weight of
pressure roller less shaft (kg) =0 R i =Unit weight of return roller less shaft (kg) =0 C t =No of carrying
rollers per meter =16

C p =No of pressure rollers per meter =0 C i =No of return roller per meter =0 h =Net change in elevation
(m) =0 F t =Terminal loss factor =0.85 F r =Roller bed friction factor for average condition =0.075 The unit
load weight is determined by the no of loads on conveyor. W m =No of loads on conveyor x weight/load
Torque The torque requirement at the drive Roller to move the belt is Torque = T e x drive Roller
diameter (m) =1.26 x 0.23 =0.2898 N.m

Angular velocity W = Velocity of belt = 0.361 m/s= πdn/60 W = (V X 60)/ (π X D) = (0.361 X 60)/ (3.14 X
0.23) W = 29.98 r.p.m

Advantages:- 1). High reliability 2). Small space requirements 3). Computing capabilities 4). Reduced
costs 5). Expandability 6). High power Handling 7). Reduce Human Efforts.

Limitation:- It can only fill approximately two bottles per minute, which is a little bit slow. The process
can be efficiently used in water filling system. The types of fluid to be handled is mainly dictated by
solenoid valve and nozzle used. So the range of fluid types is not so wide. Positioning of the solenoid
valve is a critical issue and proper care needed. Another disadvantage is that there is no guide way for
the bottles making the system susceptible to imbalance vibration. This system is constrained by height
(max 6.7 inch) of the bottle of a specific volume.

Conclusion: 1.The system can perform the task of autonomous quality control system used in industrial
production and it is most suitable for small Scale industries as definite process is set by programming.
2.Our aim of this work is to establish a flexible, economical, easily configurable, reliable system which
makes our project eco friendly because all small components that are required will be taken from scraps
This will make our project cheaper. Our project is giving us complete build up of embedded work done.
3. Designing Embedded system giving us intersecting experience in working with Microcontroller chip.
Also our project is a combination of electronics and mechanical work. 4. This provides us knowledge and
make us aware of what all factors we need to consider while designing a project based on automation 1
[1] Mallaradhya H M and K R Prakash, Department of Industrial Automation Engineering, VTU- RO,
Mysore, Karnataka, India, AUTOMATIC LIQUID FILLING TO BOTTLES OF DIFFERENT, issued on 14th july
2013 [2] Jaymin Patel Department Of Physics and Electronics, Hemchandracharya North Gujarat
University, Patan, India, PLC(Programmable Logic Controller) BASED AUTOMATIC BOTTLE FILLING, during
may-june 2015 [3] T.Kalaiselvi and R.Praveena, Assistant professor, Easwari Engineering College,
Chennai, PLC Based Automatic Bottle Filling and Capping System With User Defined Volume Selection,
Issue 8, August 2012 [4] Lokeshwar, Assistant Professor, R.N. College of Engineering & Management,
Rohtak, India, Implementation and Performance Analysis of Bottle Filling Plant Using Ladder Language,
Volume 3 Issue 7, July 2014

[5] Kala Meah Department of B.Sc. from Bangladesh University of Engineering and Technology. AN
AUTOMATED BOTTLE FILLING AND CAPPING PROJECT issued on may 2010. [6] Ahmed Ullah Abu Saeed,
Md. Al-Mamun and A.H.M. Zadidul Karim of International Journal of Scientific & Engineering Research,
Industrial Application of PLCs in Bangladesh Volume 3, Issue 6, June-2012 [7] RUHAIRI BIN ABDUL RAHIM
Faculty of Electronic and Computer EngineeringUniversity Teknikal Malaysia Melaka AUTOMATED
MULTIPLE WATER FILLING(AMWF) MACHINE ISSUED On april 2009 [8] D.Baladhandabany, S.Gowtham,
T.Kowsikkumar, P.GomathiUG Student, Assistant Professor, Department of EEE, INFO Institute of
Engineering, PLC BASED AUTOMATIC LIQUID FILLING SYSTEM IJCSMC, Vol. 4, Issue. 3, March 2015,
pg.684 692

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