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2021-02-04 DAIM Company Presentation

This document provides an overview of challenges in the injection molding industry and how data analytics can help address those challenges. It discusses complexity, margin pressure, and unused data as key challenges. It then introduces DAIM, a joint venture between Engel and USP, which forms interdisciplinary teams to support customers in collecting and analyzing production data to develop solutions. The document outlines DAIM's offerings, including consulting, data analytics services, continuous algorithms, and infrastructure support. It provides examples of applications developed for process stability, production optimization, and an algorithm service layer.

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Lukasz Frydlewicz
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113 views17 pages

2021-02-04 DAIM Company Presentation

This document provides an overview of challenges in the injection molding industry and how data analytics can help address those challenges. It discusses complexity, margin pressure, and unused data as key challenges. It then introduces DAIM, a joint venture between Engel and USP, which forms interdisciplinary teams to support customers in collecting and analyzing production data to develop solutions. The document outlines DAIM's offerings, including consulting, data analytics services, continuous algorithms, and infrastructure support. It provides examples of applications developed for process stability, production optimization, and an algorithm service layer.

Uploaded by

Lukasz Frydlewicz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Data Analytics For

Injection Molding
Johannes Kilian
Michael Aichinger
Challenges in the injection molding industry

Complexity Margin Pressure Graveyard of Data

▪ Production is more than the ▪ To be competitive in today’s ▪ Also if data is collected – it is


pure number of machines. global economy production not obvious whether the
Modern fabrication shows a needs to be highly efficient- collected data supports the
high complexity and a deep edcution of downtimes and way one is looking to a
integration between the reducing scrap rates is a problem (history length,
different components. necessity frequency, …)
▪ Finding solutions for ▪ Process optimization and ▪ Often data is collected
problems in such entangeld process stability are key without a problem definition.
environments can be targets to achieve ▪ Collecting and storing data is
complex and costly. competitive advantage. a cost factor.
... together with our
customers! Machine
Manufacturer

▪ We form interdisciplinary teams


and incorporate the experts of
our customers
▪ We support you from the Application Data
technical setup to collect data Customer
Engineers Analytics
until the deployment of solutions
▪ We try to develop projects step
by step to minimize the
customer‘s risk Process
Technology
Experts
Mastertitelformat
DAIM bearbeiten
is a joint venture between …

▪ Engel and USP have had a cooperation for several years in the
fields of I4.0 infrastructure, data anlaytics simulation and modeling.

▪ An increasing demand on expert knowledge and joint project


teams from ENGEL customer’s led to decision to found the joint
venture

▪ Together the companies have access to around 45 people with


expert knowledge in:
▪ manufacturing systems engineering
▪ the injection molding process
▪ application engineering
▪ modeling, simulation, data analytics and machine learning
▪ software engineering
What does DAIM offer?

Data Analytics Consulting Data Analytics Service

▪ Define use cases ▪ Manually analyse data (models and methods)


▪ Define data requirements ▪ Data gap analysis

Continuous Algorithms Infrastructrue

▪ Development of algorithms that ▪ Collecting data


analyse data continuously ▪ Data in motion (ETL)
▪ Tailor made numerical implementation ▪ Data at rest
▪ Automatic algorithm application
A typical timeline …

Data Data
Continuuos
Analytics Analytics
Algorithms
Consulting Service

▪ Our projects start with ▪ We analyze the collected ▪ We implement algorithms that
a use case definition data and discuss solve specific problems of our
and the corresponding intermediate results with customers. At the end we
data requirements our customer’s experts deliver these algorithms to be
iterativly. At the end we applied within the customer’s
deliver a comprehensive environment
report

We support our customers in building the necessary infrastructure from data collection to data
transport, from persisting data to automatically apply algorithms to the data.
How does DAIM work? The Big Data Value Chain

▪ Big Data: „3V“- Volume, Velocity, Variety


1

▪ Descriptive Analysis: What has


happened? Prescriptive Descriptive
Analysis Analysis
▪ Diagnostic Analysis: Why has it
happened?
Big Data 2
▪ Predictive Analysis: What will happen? 4 Value Chain

▪ Prescriptive Analysis:
Recommendations leading to the Predictive Diagnostic
Analysis Analysis
desired result

3
References for Data Analytics Service

▪ Development of Web - Dashboards with a AI based process anomaly


detection of injection moulding productions

1 Process Overview 2 Select Time Range 3 Inspect the observable showing the
instability in detail
References for Data Analytics Service

▪ Development of Web - Dashboards with a AI based process anomaly


detection of injection moulding productions

Valuable insight is only


achieved with the combination
of AI and production info such
as set values, process data
and alarm history
Product References: Process Stability

▪ Check the stability of running processes


▪ Deployed within the Algorithm Service Layer
▪ Use the drill down app to visualize your results
▪ TIG standard product since 2019
Product References: Production Optimization

▪ Data-based optimisation for a CNC


production
▪ 100% customizes data visualisation of
production data
▪ Web-based deployment
▪ Project ongoing since 2020
Product References: Algorithm Service Layer (ASL)

▪ Microservice based infrastructure which connects


your data with your algorithms in one platform.
▪ Supports different technologies such as native
executable, scripts, Java, Scala, Python,
Mathematica notebooks, MatLab Runtime, etc.
▪ Arbitrary data collection via REST endpoint or
Apache KAFKA and support of multiple relational
databases via JDBC
▪ Highly configurable data to algorithm routing
▪ Web-based algorithm management interface
▪ ENGEL standard product since 2018
▪ TIG standard product since 2019
Product References: Algorithm Service Layer (ASL)

ASL - Microservice structure ASL - User interface


Product References: Edge Device

▪ It is the basis for condition monitoring and remote


services @ Engel
▪ It is easy to install and simple to operate
▪ It handles data in a most secure manner by Industrial
security by design
▪ It enables distribution of data to one or more different
endpoints, such as the customers‘ Data Lake, to cloud or
forwarding to 3rd party interface
▪ Run your own applications and algorithms in a secure
docker environment on the Edge Device
▪ ENGEL standard product since 2020
References for customized enterprise IoT solution

▪ Combine DAIM technologies/products – LIT Smart Factory


Dr. Johannes Kilian Dr. Michael Aichinger

email: [email protected] email: [email protected]

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