Ey Scrappage Policy For Automotive Sector Is Here
Ey Scrappage Policy For Automotive Sector Is Here
Ey Scrappage Policy For Automotive Sector Is Here
for automotive
sector is here!
Mobility Roadmap in
Circular Economy
Problem size
2015 8.7
Million
22
2025 Million
22 million obsolete
vehicles* – 2025
2030 28
Million
28 million obsolete
vehicles* – 2030
Air pollution
Air pollution is a challenge being faced globally, and like major countries, India has taken several measures to
tackle it. One of the most major and talked about steps in this direction is the implementation of Bharat Stage VI
norms, which has reduced emissions from new vehicle fleet by 60-90% (varies among vehicle segments when
compared with Bharat Stage (BS) I and BS II). As per the Central Pollution control board study, BS III trucks
produce 10 times more NOx and particulate matter (PM) emissions as compared to BS VI vehicles. Similarly,
trucks meeting BS II emission norm emit 14–15 times higher PM and NOX compared BS VI trucks.
Trend in particulate matter and nitrogen oxide standards for heavy duty vehicles (India 2000 to BS VI)
PM emission standards for heavy-duty engines (trucks/buses) NOx emission standards for heavy-duty engines (trucks/buses)
16 times
9 higher than
0.4 14 times
36 times higher BS - VI
higher than
than BS - VI 8
0.35 BS - VI
7 10 times
0.3
higher than
PM in g/kWh
0.25 6 BS - VI
7 times
NOx in g/kWh
15 times
0.2 higher than 10 times 5 higher than
BS - VI higher than BS - VI
0.15 4
BS - VI 2 times
0.1 higher than 3
BS - VI
0.05 2
0
1
BS - IV (2017)
BS - VI (2020)
India 2000
BS - III (2010)
BS - II (2005)
0
2000
(2005)
(2010)
(2017)
(2020)
BS - VI
BS - IV
BS - III
India
BS - II
Pollution control
Pollution control, however, is not the only reason why the Indian Government needed to drive scrappage
policies. Replacement of old commercial vehicles with those having better performance will result in reduction
of oil import bill which is estimated to be INR 9.550 Cr in 2025. Today to fill its demand, India also imports
steel scrap, which is a major resource in the production of new materials. India currently suffers from a deficit
of scrap material and is thus pushed to import scrap, which is expected to accrue a bill of INR 6,550 crores till
2025.
The global car fleet looks different today than it did in 2009
after witnessing rise and decline in diesel engines, a growing
market share of SUVs and new growth in the sales of electric
vehicles. Reflecting these differences in today’s stimulus
packages can accelerate progress towards transport
decarbonisation goals. Connecting incentives to fuel efficiency
standards sets a clear and ambitious policy direction that
supports the transformation of the automotive sector through
a larger uptake of hybrid and electric vehicles.
Type of Electric and Vehicles with Mainly electric and hybrid vehicles; Electric and hybrid vehicles,
vehicle hybrid CO2 emissions vehicles with internal combustion Euro 6 vehicles
eligible for vehicles under 120 g/km engines for certain scrappage
subsidies conditions
Scrappage No Yes (cars older than No, but scrapping a vehicle grants No, but scrapping a Euro 0-1-
requireme ten years) modest households an additional 2-3-4 vehicle grants additional
nt (yes/no) bonus of EUR 3 000 (for bonuses (below)
purchasing a vehicle with an
internal combustion engine) to
EUR 5 000 (for purchasing an
electric vehicle
Eligibility List price under Income-based conditions (covering List price under EUR 40 000
conditions EUR 40 000 for about 75% of population) for Euro 6 vehicles
electric vehicles Scrappage bonuses vary according List price under EUR 50 000
and hybrids to CO2 emissions of replaced and for vehicles emitting less than
List price under replacement vehicles 60 g/km
EUR 35 000 for
other vehicles
Eligible Electric and Vehicles with Electric and hybrid vehicles Vehicles with CO2 emissions
vehicles hybrid CO2 emissions under 110 g/km
vehicles under 120 g/km
Bonus •Battery Electric vehicle: Electric vehicle: EUR 7 000 (for Existing Eco bonus
amount electric or fuel EUR 4 000 vehicles under EUR 45 000)2 (+EUR 1 000-EUR 2 000 with
per vehicle cell vehicle: Hybrids: EUR 2 600 Hybrids: EUR 2 000 (for vehicles scrappage)
EUR 7 500-EU Other: under EUR 50 000) Emissions lower than 20 g/km:
R 9 000 EUR 400-1 000 Additional scrappage bonus for EUR 4 000
•Plug-in modest households: Emissions between 20 g/km
hybrid: EUR 3 000 for a vehicle with an and 60 g/km: EUR 1 500
EUR 5 625-EU internal combustion engine, up to Temporary additional bonus
R 6 7501 EUR 5 000 for an electric vehicle (doubles with
scrappage): Emissions lower
than 60 g/km: EUR 1 000;
Emissions between 60 g/km
and 110 g/km (Euro 6):
EUR 750
From 1990 to 2017, the number of vehicles in China increased sharply from 5 million to
310 million, and vehicle emissions became one of the major sources of air pollution. Among
the main sources of PM2.5 in Beijing, the contributions from vehicle sources increased from
5.6% (2000) to 31.1% (2012) to 45% (2017).
In July 2009, the Ministry of Finance, together with other nine government departments,
announced the “Measures for the administration of Automobile Replacement” document.
The document highlighted that car owners could receive cash subsidy if they disposed the
yellow-label (below China 1 Emission Standard) vehicles to certified auto-products
recycling companies and bought a new vehicle.
There were 17 million vehicles with China 2 (or below) Emission Standard on-road as of
end-2018. These vehicles were more than 13 years old when the Emission Standard was
upgraded from China 2 to China 3 (on 1 July 2007).
The combined number of vehicles on-road with China 2 or below and China 3 Emission
Standards reached 60 m units as of end-2018. To stimulate more auto demand, the
government could provide cash subsidy and restrict road rights for vehicles with the China
2 or China 3 Emission Standards.
ELV Directive Law for the Act for Resource End-of-Life Vehicle Resource
manag 2000/53/EC Of Recycling of Recycling of Recycling Conservation
ement The European End-of-Life Vehicles Electrical/ Regulation Recovery Act
system Parliament And Of (enforced in 2005) Electronic (enforced in 2001) Clean Air Act, etc.
The Council of 18 Equipment and
September 2000 Vehicles Automotive
on end-of life (enforced in 2008) Products Recycling
vehicles (enforced Technology Policy
in 2000) (declared in
February 2006)
Target M1, N1 All vehicles M1, N1 M1, M2, M3, N1, All vehicle
automo (including buses, N2, N3 categories
bile trucks,
etc.), with the
exception of two-
wheeled Vehicles
M1, 4-wheeled vehicles with seating capacity of nine or less, including passenger vehicles; M2, seating capacity of nine or more, vehicle
weight under 5,000 kg; M3, vehicle with seating capacity of nine or more, vehicle weight over 5,000 kg; N1, freight vehicle with
maximum load capacity under 3,500 kg; N2, maximum load capacity of 3,500 kg or more, freight vehicle weight under 12,000 kg; N3,
freight vehicle with maximum load capacity of 12,000 kg or more
Car hulks left after the dismantling process are put into
shredders. The shredded materials are separated by air
classifier, and ASR (Light) is taken out. Subsequently,
irons and non-ferrous metals are separated by magnetic
separators or non-ferrous metal collectors .The
remnants of these processes are ASR (Heavy).
In the EU, ASR is in many cases landfilled at the final landfill sites. It was a
similar situation in Japan prior to the enactment of the Law for the Recycling of
End-Of-Life Vehicles. However, after the enforcement of the said Law, which
mandates the recycling of ASR, material separation of secondary resources,
collection of slags by melting furnaces, and energy recovery have become
common.
Removal of Recycle as
parts in good Press materials
condition energy
Depollution Reuse as used parts and recycle plastics and ferrous Sort into
and non-ferrous metals as well as critical raw materials three
Fluids and Airbag such as Platinum
CFC neutraliz- Recycle
collection ation and as 95% Reusable/
recycling ferrous Recoverable
Engine, and non-
Bumper Catalyst (rare
transmission ferrous
(resin) – metal) -
(steel, metals Incineration
interior parts, Catalytic
aluminium)-
tool boxes converters
Engines, Al
etc.
products
Landfill
Window
Wheel (steel, Wiring harness
(glass)- High
aluminium)- (copper)- copper
strength,
Vehicle parts, products, engines
precise tiles,
general steel (cast, aluminium
landscape
products reinforcement)
paving
ELV scrappage is set to become an ecosystem in itself, with several challenges that may appear across the value
chain which can be solved by implementing systems, technologies and policies. The first biggest challenge would
be disseminating correct and complete information about dismantling and hazardous material handling. OEMs
need to ensure that proper guidelines for these are established, educated to the stakeholders as well as the
common man.
Currently, the scrapping market in India is extremely unorganized. Hence, reliable collection of scrap vehicles and
preventing illegal dumping becomes paramount. This risk can be reduced after the advent of organized players in the
ecosystem and having a centralized management system for scrap vehicles (similar to VAHAN for vehicle sales). The
centralized system would also enable the government to have a view of the true vehicle part of each emission
standard across the country, and develop a policy/subsidy framework targeting specific high emissions generating
categories to encourage vehicle scrapping.
From the technical aspect, standardized processes for complete vehicle scraping would help bring much clarity.
Separation of metallic and non-metallic parts, ferrous and non-ferrous material along with overall thermal
management, all the while ensuring that secondary pollution is kept to a minimum, would be a challenge in terms of
standardization. The future policies around scrappage in India need to focus on these areas.
Car manufacture
II
ELV
(premature or natural)
III
VI
IV Shredder
Air classifier
(hammer mill)
Non-ferrous metal
separator
Magnetic drum Heavy media or eddy
Non-ferrous metal
Ferrous metal fraction
fraction
In the meantime, reusing and recycling of certain vehicle parts can be looked into. The unorganized market in India
already has a working ecosystem around recycling/reusing vehicle parts. For example, the foam and fabrics from
seat cushions are recycled into soundproofing materials for vehicles, mattresses, furniture foam, etc. The copper
and aluminium from radiators can be recycled to gun metal ingots and aluminium products.
► Promotion of component reuse ► Develop the market for components for reuse
► Promotion of component/material recycling ► Stricter system for collection of hazardous
► Proper treatment of hazardous substances substances and appropriate treatment
Stage III ► Maintenance of a safe working environment ► Modernization and automation of dismantling
Dismantling during dismantling ► Fulfilling related regulations and their stricter
► Maintenance of a sound dismantling enforcement
environment ► Modernization of the dismantling industry and
► Prevention of sharp rise in cost thorough registration System
7. Alternative fuel 8.
Coolant, Engine, transmission, General steel and
for boilers and
engine and gear suspension and wheel (steel aluminium products
incinerators
oil (oil) and aluminium)
ASR: 17%
Retailers 1% Landfill
Dismantled vehicles (outer
body);
ELVs
55-65%
Used vehicles,
retailers, 15%
End users
repairers 20-30%
40-45% 16%
Export as
used vehicles
?
Reusables (e.g., Recyclables (e.g., Recyclables Recycling and
engines, body engines, (ferrous and non- energy recovery
parts, electric catalysts, non- ferrous metals)
parts) ferrous metals,
tires)
1 As a best practice, OEM and suppliers can evaluate affixing digital technology
on parts
1 2 3
Automobile Manufacturers should vehicle manufacturers
manufacturers, being an undertake responsibility should also shoulder
important stakeholder, to make adequate responsibilities to use an
should design vehicles provisions relating to the increased quantity of
keeping in mind the classification, packaging, recycled material in
recyclability of the labelling and colour vehicles and other
vehicle at the end of life. scheme for dangerous products.
substances.
5 6
vehicle manufacturers as OEMs and/or its dealers can facilitate the
a practice should provide collection of old vehicles/ELVs/ recyclable
dismantling information spare parts of old automobiles either through
for each type of new its take back schemes through set up of
vehicle within six months scrapping center of its own or through tie ups
of the launch and should with such facilities, thereby acting as an
assist / guide the aggregator for the collection of vehicles.
recycling centres to
expand the technological
knowhow for segregation
and recycling.
1 2 3
The legitimate owner The owner must ensure The owner, should take
must hand over for that s/he has relevant the responsibility of
scrapping vehicles that documents/papers handing over the end-of-
do not meet the fitness suggesting s/he is the life vehicles only to
criterion for the vehicles. owner of the vehicle authorized collection
being considered as ELV. cum dismantling centres
authorized by the
authorizing agencies or
its appointed agencies.
1
Carbon ► Selection of emission factors, calorific values and other factors related to
Footprint calculation of GHG emissions (Scope 1, 2 and 3)
Calculation ► Calculation of the GHG emissions as per WBCSD WRI GHG Protocol
► Project the carbon emissions based on baseline emission profile and growth plans
2
Science ► Selection of appropriate approach to set Science Based Target to determine
Based Scope 1, 2 and 3 targets;
Targets ► Develop scenarios for GHG intensity reduction, including baseline projections and
alignment with Science Based Targets.
3
Evaluation of ► Identify all the possible options for de-carbonization
Decarbonization ► Assess and prioritize the de-carbonization approaches identified by conducting
options cost-benefit analysis and ease of implementation
► Analyze existing and potential initiatives with potential for carbon sequestration/
emission reduction
4 Evaluation of
offsetting options
►
►
Calculate carbon sequestration/ emission reduction from identified projects
Estimate total carbon offsets to achieve carbon neutrality
► Assess various options for procurement of carbon offsets
5
► Develop a strategic roadmap for GHG intensity reduction
Carbon Neutrality
► Develop a strategic roadmap for GHG offsets
Roadmap
► Development of carbon neutrality roadmap
Guidelines for
environmentally sound Economic Survey
Management of End- 2018-19, Volume II,
of-life vehicles, Chapter sustainable International
Ministry of Development & Climate Emery Agency
Environment Forests change
and Climate Change
Journal of Material
An international https://www.toyota- Cycles and Waste
comparative study of europe.com/world-of- Management ; End of
end-of-life vehicle toyota/feel/ life vehicles recovery:
(ELV) recycling environment/ Process description, its
systems better-earth/recycle impact and direction
of research
2W Two-Wheeler
3W Three-Wheeler
4W Four-Wheeler
PV Passenger Vehicle
CV Commercial Vehicle
EL Electric Vehicle
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