Manual 304932
Manual 304932
HBC radiomatic GmbH is not liable for any misprints or errors! – All rights reserved.
No part of any software or of the present document may be reproduced in any manner whatsoever without
the expressed written permission of HBC-radiomatic GmbH.
Table of Contents
1 Description .................................................................................... 4
2 Safety Instructions ........................................................................ 5
2.1 Pictographs.............................................................................................5
2.2 General Safety Instructions ....................................................................6
2.3 Operator Safety Instructions ..................................................................7
3 Operation....................................................................................... 8
Automatic Switch-OFF ( APO Function ) ................................................9
Slewing Gear Release .............................................................................9
3.1 Battery and Battery Charger ................................................................. 10
3.1.1 FuB 10 AA and FuB 10 XL Transmitter Batteries .................... 10
3.1.2 FLG 110 Battery Charger ......................................................... 11
3.2 Special Operating Modes ( Optional )................................................... 12
3.2.1 Option Scanner ( Frequency Selector ) ................................... 12
3.2.2 Option "Pitch – Catch"............................................................. 13
3.2.3 Option Tandem Operation........................................................ 14
3.2.4 Option infrakey ........................................................................ 16
3.2.4.1 infrakey Set-up .......................................................... 17
4 Fault Correction ...........................................................................18
5 Maintenance .................................................................................19
5.1 In the Event of a Fault........................................................................... 19
6 Technical Data..............................................................................20
6.1 Dimensions and Operating Elements ................................................... 21
7 Certification and Approvals .........................................................22
1 Description
A non-interchangeable system address ensures the functional safety of the radio control
system when operating cranes or machines. This feature is particularly important when
several cranes or machines are in use, for example in halls and shops. The system
address is exclusively allocated to each HBC radio transmitter and its respective
receiver.
It is not possible to activate crane or machine functions using a radio control
system allocated to another crane or machine.
The radio control system consists of the spectrum 3 transmitter, two rechargeable NiCd
batteries, a memory effect-free battery charger and a receiver with antenna.
The transmitter housing with integrated antenna is made of glass-fiber reinforced plastic.
State of the art radio technology complying with the latest guidelines of the regulations
on labor safety and the use of highly developed microprocessor technology guarantees
optimal operating safety, availability and longevity.
Note :
Changes or modifications not expressly approved by the party responsible for compliance could
void the user´s authority to operate the equipment.
2 Safety Instructions
2.1 Pictographs
The following pictographs will be used throughout the present operating instructions :
Read the Operating Instructions Manual carefully and thoroughly before working with
the transmitter for the first time !
The operator undertakes to strictly adhere to the instructions and proceedings
described in this manual, as well as to follow the general rules and regulations for
worker safety and accident prevention. Ignoring any such instructions or regulations
could pose a fatal threat to the operator or others.
Keep this manual on location and readily available at all times !
Only authorized and properly trained personnel may operate the transmitter.
Anyone who is under the influence of drugs, alcohol or medication that has a
detrimental effect on a person's reactions may at no time commission, operate,
maintain or repair the transmitter.
Before switching the transmitter on ensure that no-one is or can be endangered by
the initiated operation.
With the first signs of any malfunction related to the operative safety and reliability
of the device the operator must immediately shut down or not activate the
transmitter. For the purpose of the present manual "shut down" implies :
– switching OFF the transmitter,
– storing the transmitter in a safe place and ensuring no unauthorized access,
– de-energizing the receiver,
– unplugging the connection cable on the receiver !
Defects must be repaired and sources of interference must be removed
immediately !
A defective transmitter may only be repaired by qualified and competent personnel.
Use only original spare parts of HBC-radiomatic GmbH. The use of any other spares
will render the technical inspectorate approval invalid as well as substantially
impede operative safety.
Observe all periodical tests and inspections that are required by law or
recommended in the present operating instructions !
When using the transmitter always observe the regulations and instructions
stipulated in the authoritative worker safety and accident prevention regulations.
– The transmitter has been manufactured in accordance with the regulations and
guidelines stipulated in the German Trade Association's "Safety and Accident
Prevention Regulations for Operating Cranes by Radio Controls" (VBG 9; ZH
1/547) and pr EN 12077-1.
– The transmitter has been tested and approved in accordance with EMC
guidelines and complies with the authoritative standards for emitted interference
and interference immunity.
Use the transmitter cautiously and properly. In particular when using a transmitter to
radio control a machine or crane for the first time.
Note :
– In the event of an interruption of the radio link during a working cycle – what can
occasionally happen – both transmitter and receiver automatically shut down (so-
called "compulsory switch-off").
To reactivate the system release all operator controls, such as pushbuttons or
momentary contacts, and allow the control elements to return to their zero position.
Press the "ON " pushbutton. The system must be reactivated before the crane or
machine can react to control commands! This feature hinders any uncontrolled or
unwanted crane or machine movement, should the radio link be interrupted.
– When operating a crane by means of a radio control system for the first time, you
may miss the physical contact to the crane that you were used to in the operating
stand. As you are no longer in the crane and can no longer sense the starting of the
crane movements as distinctly, crane reactions will appear sluggish or dull.
3 Operation
Caution :
The operation of the transmitter is permissible only with the carrying set included with
the transmitter (possibility of mixing up the operator controls) !
Important Information :
After switching ON the transmitter and before operating the crane or machine you must
always :
– trigger the acoustic signal by pressing the "Horn" pushbutton. This warns all
colleagues that the crane or machine is about to move;
– test the operativeness of the STOP pushbutton.
A radio connection to the receiver is established when the red LED "HF/RF/H.F./HF" on
the receiver will be extinguished and the green LED "Si1" is illuminated (see radio status
panel of the receiver), i.e. the radio system is ready to operate and the control
commands may be input via the transmitter.
If the red LED on the transmitter (fig. above, pos. ) flashes and / or an acoustic signal
comes, this indicates that the battery is almost fully discharged. Now, you must replace
the discharged battery by a charged one and recharge the discharged battery (refer to
chapter "Battery and Battery Charger").
Note :
If the discharged battery is not replaced by a charged one, the transmitter will be
automatically switched OFF after a few minutes.
Should the operator switch off the transmitter with the STOP pushbutton, following steps
have to be carried out for further radio transmission :
1. Switch off the transmitter via the key switch.
2. Unlock the STOP pushbutton by turning.
3. Switch the transmitter on again via the key switch.
4. Press the “(Crane) On” button.
Note :
Use the key switch to switch the transmitter on and off. Use the STOP pushbutton only
in case of an emergency or any disturbances within the working range
Note :
The automatic switch-OFF (APO function) does not relieve the operator of his
responsibility to turn OFF the transmitter when not in use !
The transmitter can be reactivated by means of the "ON“ pushbutton.
Note :
This function is available only by radio control systems for construction cranes.
Whenever the command "slewing gear release" is actuated by means of the radio
control, it is important that the respective check be made.
Due to the above, a clearly visible indicator lamp should be installed on the crane –
possibly a flashing one.
The length of the battery charge depends on the age of the battery and the ambient
temperature.
Older batteries lose capacity over time. Temperatures under 32 °F (0 °C) have a
negative effect on battery charge.
Recharge the battery only when it is empty, i.e. when the red display on the
transmitter blinks and / or the acoustic signal sounds.
Always store rechargeable batteries at room temperature.
Never store batteries in a tool box or in pants pockets.
Protect battery contacts against short circuits. Always use the protective cap
included.
We recommend to recharge batteries that have not been used for a certain time, before
putting them into operation.
With the battery charger FLG 110 the batteries FuB 10 AA and FuB 10 XL can be
charged.
Operation:
1. Connect the battery charger to mains (refer to
nameplate of the battery charger for operating
voltage).
2. Insert the battery with the nameplate facing up
into the charging compartment ➁ .
Note :
The quick charging of NiCd batteries should only take place at temperatures
between +10 °C and +40 °C (50 °F and 104 °F).
Use the charger at room temperature (20 °C or 68 °F) and protect it from extreme
heat (direct sun).
Do not cover the battery charger, e. g. with rags, paper and similar objects, while
charger is in use !
When installing the battery charger into a vehicle it must be connected via the
ignition switch, i.e. charging is prevented when the ignition key is in the off position.
Note :
This chapter describes special operating modes that are not available with all crane
systems.
If your radio control system is not equipped with the features described, you may ignore
the following and continue with the next chapter.
Note :
This is a standard function by radio control systems for construction cranes, and
available as an option by radio control systems for industrial cranes.
The transmitter and receiver are equipped with a "Scanner" (frequency selector)
operating mode with 4 radio frequencies (refer to wiring diagrams).
In the event that the momentarily used radio channel is being used by another operator,
the transmitter can be switched over to a different channel by means of the rotary
switch. The receiver scanner automatically adjusts the receiver to the selected radio
frequency.
After turning ON the transmitter (set key switch to "ON" position and do not forget to
unlock STOP pushbutton), the receiver automatically resets the system to the new
frequency selected in less than a second.
Operating Example :
Transmitter 2 has control over the crane control system. Transmitter 1 is to be given
control. The operators must continue as follows :
1. Enter the "pitch" command via the rotary switch or pushbutton on transmitter 2.
2. For safety reasons we recommend switching OFF transmitter 2, i.e. turn the key
switch to the "0 = OFF" position.
3. Activate transmitter 1, i.e. turn the key switch to the "1 = ON" position.
4. Enter the "catch" command via the rotary switch or pushbutton on transmitter 1.
Transmitter 1 now has sole access to all crane functions.
Notes :
– A power loss at the receiver-end activates a general reset of the crane system. All
transmitters have access to the crane radio controls. This implies that the pitch –
catch settings must be readjusted at the transmitter-end.
– Should an operator forget to issue the "pitch" statement and shuts down his
transmitter (transmitter shut down using the STOP pushbutton or technical failure)
the second transmitter has no access to the crane radio control system. In order to
give transmitter 2 access to the radio control system the receiver must be cut OFF
from the supply voltage (master switch) and the crane control system reactivated as
described above.
– The "pitch" and "catch" commands should therefore be laid on a rotary switch or a
pushbutton. In addition, a lamp that can be mounted on the crane will indicate when
the receiver is busy (busy display).
Tandem Operation T2
Operation of two cranes is possible Crane A / receiver 1 Crane B / receiver 2
with scanner and with scanner and
with two complete radio control 2 reception frequencies, 2 reception frequencies,
systems (2 transmitters, 2 receivers) address 1 address 2
Note :
During tandem operation "T2", each transmitter is a "master" transmitter.
It is possible, however, to operate only one "master" and one "slave" transmitter. In this
case, only the "master" transmitter is able to control both cranes in tandem operation.
Tandem Operation TM / TS
Operation of two cranes is possible Crane A / receiver 1
with 1 reception frequency,
Crane B / receiver 2 with
2 reception frequencies,
with two complete radio controls address 1 address 2
Note :
To ensure safe operation during tandem operation "T2" and "TM / TS", it is imperatively
required that only one key is available to the respective crane operators.
The extra key supplied with transmitter 2 must therefore be deposited at a superior,
authoritative position and only be handed out in clarified cases.
The range of the infrared beam is max. approx. 20 meters (66 feet) and the angle of
radiation is 34°.
Please follow these steps when replacing a focus I infrakey receiver, or up-grading an
existing radio system with focus I:
The focus I infrakey receiver can now recognize the transmitter's exclusive security
telegram.
4 Fault Correction
Note :
Please check the functions using the cabin or cable controls first !
5 Maintenance
The radio control system is virtually maintenance-free. The following points, however,
should be taken into consideration :
Note :
Should you have any problems with the radio control system, contact your local
distributor or HBC-radiomatic GmbH.
Warning :
Never operate a crane or machine with a faulty or defective radio control system !
Never try to repair the transmitter electronics ! Opening the transmitter housing
terminates the manufacturer guarantee.
– Send any defective or faulty equipment to you local distributor or to the
manufacturer. They are experts and have the necessary know-how and OEM
spare parts.
– Always send both transmitter and receiver and enclose a detailed description of
the problem.
– Do not forget to enclose your address and telephone number so that we can get
in touch with you quickly if necessary.
To avoid damage during transport, use the original packing supplied with the
transmitter and receiver, otherwise pack securely. Send the consignment to your
distributor or to the following address :
HBC-radiomatic GmbH
Haller Strasse 49 – 53
D-74564 Crailsheim
Germany
Should you chose to deliver a defective radio control system personally to your
distributor or our factory, please call and arrange an appointment.
HBC-radiomatic GmbH
– Customer Services / Repair Service –
Tel.: +49 ( 0 ) 79 51 – 3 93 - 800
6 Technical Data