IGC 2 Slide Review
IGC 2 Slide Review
IGC 2 Slide Review
Control measures
Factors to consider - Nature of work, Personal factors such as amount and type of
clothe, body activity, working environment
Hypothermia
This occurs when body heat is lost, from being in a cold environment, faster than it
can be replaced. When the body temperature drops below the normal 98.6° F to
around 95° F, the onset of symptoms normally begins.
Control measures
Engineering Controls
Radiant heaters may be used to warm workers, Shield work areas from wind, Use
insulating material on equipment handles when temperatures drop below 30° F.
Work Schedule: If possible, heavy work should be scheduled during the warmer
parts of the day. Take breaks out of the cold.
Buddy System: Try to work in pairs to keep an eye on each other and watch for
signs of cold stress
PPE, Training,
Violence at Work
Zero tolerance policy and prosecution of offenders, Security staff, CCTV cameras,
Security doors between public areas and staff areas, Minimise queues and waiting
times, Clear announcements about waiting times, Training for staff, e.g. Providing
a good quality service, Diffusing aggression, Screens between staff and public
(Avoiding Face to Face Contact), Panic alarms, Pleasant environment.
No lone working or no lone working in certain high risk areas, Keeping records of
past incidents and vetting customers, Visit-logging with supervisor, Pre- and post-
visit telephone calls, Training for staff, (e.g. Lone working procedures, Break-
away techniques), Always having a means of communication (e.g. mobile phone),
No visits after dark, Parking in secure areas, Not carrying cash or valuables
Control Measures
Slips, trips and falls on the same level, Falls from height, Collisions with moving
vehicles, Being struck by moving, falling or flying objects, Striking against fixed
or stationary objects.
SLIP HAZARDS CAUSES
Wet or dusty floors, Spillage– oil, water, flour, Dust and plastic pellets used in
plastic manufacture, Loose mats on slippery floors, Wet and/or icy weather
conditions, unsuitable footwear or floor coverings or sloping floors
Loose floorboards or carpets, Obstructions, low walls, low fixtures on the floor,
Cables or trailing leads across walkways, Uneven surfaces, Carpets (particularly
when worn or placed on a polished surface), Poor housekeeping (obstacles left on
walkways, rubbish not removed regularly), Poor lighting levels (particularly near
steps or other changes in level), Sloping or uneven floors (particularly where there
is poor lighting or no handrails), Unsuitable footwear (shoes with a slippery sole or
lack of ankle support).
Most common cause of serious injury or death in the construction industry. Result
in fractured bones, serious head injuries, loss of consciousness and death.
From staircases and stairways, From scaffolds and ladders, From roof edge. From a
machinery, Through fragile surfaces, From vehicles.
Remove the possibility of falling (by undertaking the work at ground level),
Protect against the hazard of falling (by using handrails), Catch falling person(by
the provision of safety harnesses, safety net)
Control measures
Sound platform, Proper access to platform, Fencing, guardrails, toe boards, Safety
nets and safety harnesses, Holes in floors and pits should always be fenced or
adequately covered.
Adequate width & depth of the tread, provision of landings ,handrails and
intermediate rails., Uniform treads and risers, non-slip surfaces and reflective
edging, adequate lighting, adequate maintenance, special or alternative provision
for disabled people
Suitable for the purpose, Secured against slip and fall, Safe angle, Support of rigid
surface and ground, IITS
Occurs: within the workplace premises, on the access roads around the building.
DUE TO: Proximity of pedestrians and vehicles, Over speed of vehicle, Poor
lighting, Blind corners, Lack of warning signs and barriers at road crossing points.
Control measures
Separate pedestrians and vehicles by physical barriers, Provide well marked,
protected pedestrian walkways, Designated and clearly marked pedestrian
crossings, Separate doorways for pedestrians and vehicles, An indication of the
safe clearance height, if used by vehicles, Enforcement of speed limit, Speed
governing devices, if practical, Mirrors at blind corners, Signage, Alarm, IITS to
vehicle operators and pedestrians
Being struck by moving, falling or flying objects
Falling objects: Careless working at height, loose tools and work piece, Careless
stacking of items, Loose materials stacked at a steep angle, Inappropriate lifting
and lowering technique
Flying objects
Avoid high-level storage, Storage racking should be strong and stable enough for
the loads, Inspect them regularly and encourage workers to report any problems,
Post notices with maximum permissible loads and never exceed the loading,
Secure articles to prevent items falling, Set limits on the height of stacks, Provide
instruction and training for staff
Injuries are caused by colliding with: a part of the building structure, a machine
member, a stationary vehicle, by falling against such objects.
Appropriate placing of machinery and tools, Adequate space for storage, Good
standards of lighting and housekeeping, Defined walkways and ensure they are
used, Signs or distinctive colouring, IITS, PPEs.
Key Issues: Stacking & storage of materials/ flammables, Machinery and vehicles,
Site security, Electricity, Work at height, Excavation, Assessment, selection and
control of contractors
Storage
Area should be clearly identified, Keep tidy, Do not obstruct access and egress,
Separate area for separate material, Do not allow storage to ‘spread’ in an,
uncontrolled manner on to footpaths and other walkways, Provide guard rails &
access, if materials are stored at height, Adequate ventilation, Adequate lighting,
Adequate arrange for waste removal, Adequate and suitable fire fighting
appliances, Protect stack with barricades, Appropriate Warning Signs
Flammable materials
Store away from other materials, Protect from ignition / source of heat, do not store
near escape routes or under stairways, Store away from incompatible materials
(e.g. Oxidizing agents), Flammable liquids to be stored in closed, approved
containers, Adequate security, Protection from weather, Provision of spill control
Suitable firefighting appliances, No smoking zone
Forklift
Over speed, Over load, Unbalanced load, Raised load, slippery or uneven surface,
Poor visibility or environmental condition, Operating on steep slope, Blind corners
Poor maintenance, Tire pressure, Untrained operator, Lack of warning system,
Reversing
Hazards associated with battery and battery charging, Manual handling of battery
Electrical Short circuits, Battery Acids, Production of hydrogen which is prone to
explosion, Near silent operation
Control Measures for Charging Batteries
Dumper trucks
Dumper truck accidents are mainly due to: Overloading or uneven loading,
Turning at high speed, Hitting obstructions, Mechanical defects,
Surface conditions, environmental reasons, Poor visibility,
Inexperienced operator, Lack of warning system
Site Security
Perimeter Fencing, Signs, Safe View Points, CCTV and Alarm, Means for securing
Plant, Material and Chemical, Means of Controlling Environmental Dangers on
highway
Electricity
Electrical hazards in the construction industry can occur from using unsafe
equipment or contact with underground or overhead power lines
Control Measures
Isolate the Supply, Safe System of Work, Erect Barriers to define clearance
distance, Clearly mark danger zone with signs and or small flags, Ensure safe
access under lines, Use Banks man where applicable, Restrict the use of metal
equipment,
Working At Height : Typical Activities
People Who rarely work at Height: Welders, Inspectors and Maintenance Worker
Factors to be Considered
Emergency Rescue
Hard Hats are required where there is a possible risk of injury to head other than
falling (Eg; Stuck by falling material)
Hazards
Loose material falling into an excavation, Material falling from scaffold platform,
dropping a fitting while erection/dismantle of scaffold
Actions to be taken
Identify areas where hat has to be worn, make site rules and inform everyone,
Provide hard hat to all employees, Ensure hats are worn correctly
Control Measures
Ladder rested on firm level Ground, Use stabilisation devices or otherwise footed,
Secure ladder by correct angle 75o (1:4), Tied off Properly, Ladder should extend
1.05m above platform, Top of the ladder against solid surface, Use wooden ladder
near electricity, Provide equipments to raise materials, Provide holder to carry
tools, Only one person at a Time, Rungs should be clear of grease or other slippery
substances, Barrier off base and display warning sign, Use ladder by trained
employees, Inspection and maintenance of ladder
Ensure that ladder is inspected for defects before use, Correctly erected on level
ground with its chain or rope fully extended, Suitable for the task to be performed
Does not involve carrying out work from top step, Footed by second person when
necessary, Correctly positioned to avoid over reaching, Not Overloaded, Position
on even ground
Scaffolding
Sole boards: Large pieces of timber put under the base plate
Base plate: Distribute the load from a standard
Standards: Vertical Tube used to support the load
Ledger: A tube fixed horizontally and tying the scaffold longitudinally. It may act
as a support for transoms.
Transoms: A tube spanning across ledgers to tie a scaffold transversely. It may also
support boards.
Brace: A tube fixed diagonally across two or more members in a scaffold for
stability
Work Platform: Fully Boarded
Guard-rail: A member in corporate in the structure to prevent personnel from
falling
Toe Boards: Boards Fixed to standards
Scaffold Hazards
Fall from Height during erection, Fall from the work Platform, Object falling from
Platform, Collapse of structure ,
Common Misuse
Top Rail: 950 mm, Mid Rail: 470 mm, Toe Board : 150 mm, Guard Rail should be
fitted with load bearing coupler, Guardrail must go all round the work platform
Fall from the work platform, Object falling from the platform, Collapse of
Structure, Overturn of the structure, Unintended movement of the wheels, Contact
with power line
Guard-rail fitted to the work platform, Tower must not be overloaded, Wheels
should be locked when in use, Tower must be sited on firm, level ground, People
and materials should not remain on the tower when it is moved, Care should be
taken to avoid overheads when the tower is moved, Outriggers should be used
where necessary to ensure stability, People should not climb up the outside of the
tower, Tower must be built by trained workers
Operator is fully trained and competent, The work platform is fitted with guard
rails and toe boards, It is used on suitable firm and level ground, Tires are properly
inflated, The work area is cordoned off to prevent access below the work platform
Outriggers are extended and chocked as necessary before raising the platform, All
involved know what to do if the machine fails with the platform in the raised
position.
DO NOT
Excavation
One of the important works in construction : Hazards include
Control Measures
At the start of each shift before work begins, After any event likely to have
affected the strength or stability of the excavation, After any accident, fall of rock,
earth or other material, The competent person must, Complete the inspection report
before the end of the working period, Provide the report or a copy to the person for
whom the inspection was carried out within 24 hours
Main Hazards
Falling Debris and Masonry, Premature Collapse of Building, Falls From Height or
on Same level, Utility Services (Electricity, Gas and Water), Explosion and Fire
Chemical and Biological Hazards, Asbestos, Manual Handling, Explosives,
Collision with heavy equipment, Overturning of equipment, Noise
Precautions
Atmospheric hazards, Slip, trip & fall, Poor visibility, Noise, Entrapment,
Engulfment, Drowning, Electrical hazards, Fire / explosion,
Controls
Client: The Client is the organisation or individual for whom the construction
project is carried out.
Consultant: Many project client does not have the necessary expertise to manage
the project and may appoint consultant to assist the project.
Designer: Designers prepare the designs for the project and on major projects there
may be many designers involved.
Impact on nearby housing and roads, Suitable access for vehicles, Overhead power
lines, Arrangement for services e.g. Electricity, Water, Suitable perimeter fencing,
Suitable space for cabins, site and employees vehicles, Suitable storage for fuel,
Planning for vehicle movement on site, Security arrangement, Clearly marked
entrances, Drawing up site rules, Induction Programmes, Procedure for visitors on
site
Selection of contractors
Assessment
Past projects, Experience in the type of work, Health and safety policy and
practices, Recent health and safety performance (accident rate), Qualifications and
skills in the field, Selection procedure for subcontractors, Quality of method
statements, Health and safety training and supervision, Arrangement for consulting
with workers, Membership in relevant trade body or associations
Element -2: Transport Hazards And Risk Control
Various circumstances that may cause such a vehicle to overturn are insecure and
unstable loads, manoeuvring with the load elevated, colliding with kerbs and other
obstructions, cornering at speed, breaking harshly, driving on uneven or soft
ground, and mechanical failure.
Factors
Risk Assessment
Employer need to consider the safe movement of vehicles and their loads as a part
of overall safety policy.
Clearly marked and signed, Speed limit, One way Systems, Sufficient lighting
including loading and unloading area, Separate route for pedestrian and vehicle
designated crossing points, Clear directional signs and marking of storage area,
Avoid sharp bend and overhead obstructions, Consideration to vehicle restriction
on route (height and Weight)
Management of Vehicle Movements : Safe Operation
Factors to be considered when planning the Traffic routes for Internal Transport
The purpose of the routes, the types of vehicle using the routes, The likely volume
of traffic, the layout of the area, The possible need for one way system, Speed limit
Markings, Crossing points and signs, Separating pedestrians and vehicles by
physical barriers, Suitability of floor and environmental condition, when fuel
powered vehicle is used inside a building
Clearly designated and marked routes, Unobstructed, slip free, well lit route with
signs, Safe Crossing Points, Designated area for parking, Designated area for
material handling and storage, Separation of pedestrians and vehicles, Speed limits
& signage, Separate gates for pedestrians and Vehicles, Warning system at
crossing points & blind corners, Round about, one way, drive through system,
High visibility clothing, Services of banks man, Information, instruction, training
and supervision
Defined traffic routes and one way systems, The provision of designated safe
crossing points and refuges, Fitting vehicles with audible or visual alarms, (give
warning of a reversing operation), The use of a banks man to ensure safe vehicle
movement in areas where pedestrians are likely to be present, Ensuring a good
standard of visibility by the provision of mirrors, transparent doors and CCTV, The
introduction of a speed restriction on vehicles, The use of trained and authorised
drivers particularly for forklift trucks, The provision and use of high visibility
personal protective equipment, The provision of a good standard of lighting which
avoids the possibility of glare.
The avoidance of the need for vehicles to reverse, (one way systems or a drive
in/drive out layout), The separation of vehicles and pedestrians by the erection of
barriers and signs. Vehicle design including the provision of good visibility,
audible alarms, mirrors and sensors, Positioning mirrors at blind corners in the
workplace and providing refuges and good standards of lighting and procedural
measures such as driver and pedestrian training, The use of banks men, Site rules
for reversing operations, Use of high visibility clothing by those working in areas
where there is vehicle access.
Site Rules
Only authorised persons should be permitted to operate plant and or vehicles after
they have been selected, trained and authorised to do so:
Training
The operator and driver should be trained to a level consistent with efficient
operation and care for the safety of themselves and other persons, On completion
of training they should be issued authority to drive, Record of trainings and
refresher trainings to be maintained, Training to according to the legal
requirements.
Distance, Driving Hours, Work Schedule, Stress due to traffic and Weather
Work related road safety can only be effectively managed if it is integrated into the
arrangements for managing health and safety at work
Risk Assessment
Risk assessment for any work related driving activity should follow the same
principles as risk assessment for any other work activity. Failure to properly
manage work related road safety is more likely to endanger other people than a
failure to properly manage risks in the workplace.
The aim is to make the risk of someone being injured or killed as low as possible.
All drivers must have a current and valid driving licence, All vehicles must carry
comprehensive insurance for use at work, Plan the journey in advance to avoid
where possible dangerous roads or traffic delays, Use headlights in poor weather
conditions and fog lights in foggy conditions, Use hazard warning lights if an
accident or severe traffic congestion is approached (particularly on motorways),
All speed limits must be observed but speeds should always be safe for the
conditions encountered
Drivers must not drive continuously for more than 2 hours without a break of at
least 15 minutes, Mobile phones, including hands-free equipment must not be used
whilst driving they must be turned off during the journey and only used during the
rest periods or when the vehicle is safely parked and the handbrake on, No alcohol
must be consumed during the day of the journey until the journey is completed.
Only minimal amounts of alcohol should be consumed on the day before a journey
is to be made, No recreational drugs should be taken on the day of a journey. Some
prescribed and over the counter drugs and medicines can also affect driver
awareness and speed of reaction. Always check with a doctor or pharmacist to
ensure that it is safe to drive.
Element – 3- Musculoskeletal Hazards And Risk Control
Ergonomics: The study of the relationship between a worker and the working
environment. Or The design of a task around the requirements of individual
human capability.
MSD affect Back, Neck, Shoulders and Upper Limb. Discomfort or minor pain to
serious medical condition.
MSDs are most common in task involve Manual handling, Long periods in the
same posture
Epicondylitis (Tennis Elbow): When the outer part of elbow becomes painful and
tender usually because of specific strain, overuse or direct bang.
Prolonged intense vibration transmitted to the hands and arms by vibrating tools
and equipment. Long term damage to the circulatory systems, nerves, soft tissues,
bones and joints.
The Frequency of the Vibration Equipment, Magnitude of the Energy, and Strength
of Grip required hold tools, length of Exposure, Frequency of Exposure, Individual
Factors (Health, Age)
Control Measures
Eliminate the use of Vibrating Tools, Select Low Vibration Tools, Select
Ergonomically designed Tools, Maintenance, Reduce Grip Force, Reduce
Exposure Time, Introduce Health Surveillance, Provision of PPE (Gloves), IITS
Display Screen Equipment (DSEs) Or Visual Display Unit:
Covers a range of electrical display equipment that is most often part of computer
system includes laptops.
(i) MSDs
(ii) Eye and Eye sight
(iii) Fatigue and Stress
Injuries due to manual handling may be classified under two main headings
Factors to Consider
Avoid
Load: Reduce the load, size, provide handles and eliminating sharp edges.
Mechanical Assistance
Fork Lift Trucks, Lifts, Conveyors, Hoists, Trolley, Sack Truck, Cranes
Pallet Truck: Pallet truck can be driven both manually or quiet running electric
motor. Hazards are crush from moving loads or momentum of equipment when
stopping, crush, and trap in the fork of the equipment. Manual handling injuries
and electricity hazards from battery.
General hazards associated with lifts and hoist are the same as with any other
lifting equipments.
Overturn or Collapse, Strike persons, Supporting Rope may fail, Load may fall
Lift or Hoist may fail in a high position
Control Measure:
Holdback Gears (for rope failure), Guards on hoist machinery, Landing Gate
Lifts and Hoists: Safe Use and Maintenance
Operating control inside the cage, Electromagnetic interlocks on the cage door; the
enclosing shafts must be of fire proof construction, if within building.
Safe use of lifts and hoist depends on : Adequate design, Competent Operation,
Suitable strength, Regular Inspection, Maintenance and Correct installation.
Conveyors
Belt: Materials are transported on a moving belt. Trapping points are created
between the belt and the rotating drum.
Roller:
Screw: Materials are pushed forward by rotating screw. Guarded or covered at all
times.
Fixed guards on drums, Enclosure of conveyed items by side guards, Trip wire, if
necessary, along the full length of the conveyor, Emergency Stop buttons, Safe
access at regular intervals, Avoid loose clothing, Restrict access, Wearing bump
caps, Regular maintenance by competent workers
Conveyors: Hazards
Fixed Guards, Side Guards, Trip Wires, Emergency Stop Buttons, Safe Access,
Avoid Loose clothing, Restrict access, Wear Head Protection, Regular
Maintenance
Crane
Crane Hazards
Prevent the person being using crushed, trapped, or struck or falling from carrier.
Suitable device to protect the falling
Person trapped in any carrier is not exposed to any danger and can be freed.
The carrier has an enhanced coefficient suspension rope or chain.
Rope or chain is inspected by a competent person every working day.
Inspection
Suitable for the Purpose (Integrity, Place and Use), Properly Maintained,
Inspected, Used by the people who have received IITS, Accompanied by Suitable
Safety Measures, Conformity with relevant standard “CE” , “BS”
Restrict the use of certain type of equipment's to competent and authorised person
only. e.g. Nail gun, MEWP etc.
Employer should ensure that all operators are given adequate information and
instruction in order they can use the equipment safely.
Training
Maintenance Hazards
Control Measures
Isolate All energy source, PTW (SSW), Allow Machine to cool, Release load or
pressure, Segregation by providing Barriers and Warning Sign, Provision of safe
access, Adequate lighting, Suitable PPE, Ventilation
Hand Tools are tools powered manually. e.g. Hammer, screw drivers etc.
The biggest hazard would arise from errors made by the user.
e.g. Striking a finger whilst using a hammer, Misuse or use of incorrect tool, Can
be hazardous to operator and others can cause serious injuries
Examples of unsafe acts/ conditions
Hammers: Avoid Split, broken or loose handles and worn or chipped heads.
Chisels: The cutting edge should be sharpened to the correct angle. Do not allow
the head of chisels to spread to a mushroom shape(grind off sides regularly). Use
hand guard on the chisel.
Screwdrivers: never use them as chisels, never use hammers on them. Use the
correct size and type of screwdriver for the screw, split handles are dangerous.
Spanners: Avoid splayed jaws. Scrap any which show sign of slipping. Have
enough spanners of the right size. Do not improvise by using pipes (as extensions
to the handle)
Suitability for purpose and Location: Use of alloy or bronze hammers or spanners
to prevent sparks, and damping with water in areas where there is a flammable
atmosphere.
Hazards of power, Contact with sharp/abrasive parts of machinery, Dust, noise and
vibration, Slip on wet surface, trip caused by cables
Control measures
Friction, Impact, Shearing, High Pressure, Drawing In, Entanglement, Cut, Crush,
Stabbing
e.g. Grinder
Impact
Injuries are caused when parts of machinery in motion hit a body but do not cause
any penetrating Injury. e.g. Robot Arm
Shearing
When one or more machine parts move towards / past, one another a trap is
created. This can result in crush and amputation.
High Pressure
Shearing or Crushing Injuries can occur when apart of body drawn into an in-
running nip.
Entanglement
Cut
Created by all kind of cutting tools such as milling cutter, circular saw.
Crush
Occurs when a part of the body is caught between a moving part of a machine and
a static part or nearby solid structure.
Stabbing / Puncture
Contact
Part of the body coming into contact with the machine, e.g. Burns from Exposed
surface, Laceration from sharp edges, Friction and abrasion from abrasive wheels,
Puncture from drill and sewing machine, Cutting by contact with circular saw
Ejection
Being struck by particles ejected from the material being worked on or a part of
machine itself. e.g. Pedestal Drill
Hazards Presented by Equipment's : Photo Copier
Electrical hazard, Contact / Drawing in during checking of paper jam, Fumes and
chemical from tonners, Hot surfaces, Manual handling, Exposure to intense light,
glare, Hitting the corners, trip on Cable (obstruction)
Document Shredder
Electrical, Drawing in, Cutting, Crushing, (Rotating Cutter while feeding the Paper
/ Emptying waste container), Paper Dust, Noise, Manual handling, Trip on Cable
Electricity, Contact with rotating Wheel causing Friction, Drawing in between the
Wheel and Tool Rest, Bursting of Wheel / Flying objects / Ejecting fragments,
Hot work piece & Spark, Position of Machinery (Ergonomics), Dust, Noise,
Vibration and Fumes
Pedestal Drill
Fuel , Fire and Fumes, Cut / Shear from Sharp revolving blades, Entanglement and
Contact with moving parts of drive motor, Drawing in between chain and sprocket
drive, Burns from hot parts of Machinery, Machine Imbalance / Overturn,
Collision with others / Traffic, Ejected stones, Weather condition, Noise, Vibration
Dust, Insects, Manual handling (Fuel or Machine)
Fuel / Fire / Explosion / Fumes, Entanglement (Rotating parts of motor and shaft)
Cut / Contact with Sharp Blade, Burns (Hot parts of the engine), Flying Stones
Noise, Vibration, Slip, trip and fall, Manual Handling, Weather condition, Insect
bite
Chain Saw
Fuel / Fire / Fume (CO/CO2), Electrical, Cut from moving sharp parts, Kick back,
Breakage of chain, Burns (Hot parts),Flying debris / Dust, Vibration / Noise, Fall
from height, Contact with Power line, Falling trees / Saw Dust, Insects,
Environment
Retail Compactor
Electrical (Faulty Wiring / Maintenance), Crush (Ram & Machine), Shear (Ram &
Machine Frame), Entanglement (Moving parts & Pump), High Pressure (Failure of
hydraulic hoses with liquid released under pressure causing puncture to eyes or
other parts of body), Manual Handling (Loading / Unloading)
Checkout Conveyor
Cement Mixer
Electrical hazards / Fuel (Fire & Explosion), Contact and Entanglement with
moving parts of the drive motor, Drawing-in between chain and sprocket drives,
Hot parts (Burn) , Manual handling of materials, Slip, trip and fall (material
accumulated near to machine, trailing cable), Eye Injury (Splashes of Cement),
Dust, Noise, weather conditions, Ergonomic hazards
Since the mechanical hazard of machinery arises principally from someone coming
into contact with dangerous components, risk reduction is based on preventing this
contact occurring.
A physical barrier between the individual and the Component, (Fixed enclosing
guarding)
A device which only allows access when the component is in a safe state
(Interlocked guards)
A device which detects that the individual is entering a risk area and then stops the
machine (Pressure sensitive mats)
FIAT
ADVANTAGES DISADVANTAGES
ADVANTAGE
Can Be Adjusted As Required
DISADVANTAGES
Relay On Operator
May Obstruct Vision
Trip Devices
A trip device does not physically keep people away but detects when a person
approaches close to a danger point. It should be designed to stop the machine
before injury occurs. A trip device depends on the ability of the machine to stop
quickly and in some cases a brake may need to be fitted. Mechanical in the form of
a bar or Wire, Pressure Sensitive Mat
Other Control Measures
Two-handed control devices, Hold-to-run control, Emergency Stop, PPE, Jigs,
Holders, Push Stick and IITS
Guard construction
The design and construction of guards must be appropriate to the risks identified
and the mode of operation of the machinery.
Strength: Guards should be adequate for the purpose, able to resist the forces and
vibration involved, and able to withstand impact (where applicable)
Weight and size: In relation to the need to remove and replace the guard during
maintenance
Compatible: With materials being processed and lubricants etc.
Hygiene and the need to comply with food safety regulations
Visibility: It may be necessary to see through the guard for both operational and
safety reasons
Noise attenuation – guards can often be used to reduce the noise levels produced
by a machine.
Enabling a free flow of air – where necessary (e.g. for ventilation)
Avoidance of additional hazards – for example, free of sharp edges
Element – 5 Electrical Safety
Principles of Electricity
Electricity is a facility that we have all come to take for granted, whether for
lighting, heating as a source of movie power or as the driving force behind a
computer. Used properly it can be of great benefit to us, but misused it can be
very dangerous and often fatal.
Basic Circuitry
The flow of electrons through a conductor is known as current.
Electrical current flows due to differences in electrical pressure (Potential
difference). Differences in electrical potentials are measured in volts.
The current which flows continually in the same direction , is known as direct
current “DC”. However the current may also constantly reverse it direction of
flow, this is known as alternating current “AC”.
Relationship Between Voltage, Current and Resistance OHMS Law is the
relationship between
Voltage (V) - Measured in Volts (V)
Current (I) - Measured in Amps (A)
Resistance (R) - Measured in Ohms (W)
Shock Resulting from the current flowing through the body interfering with
muscle and central nervous system functions.
Arcing Occurs electricity of sufficient pressure (Voltage) can jump through air
causing shock effects to persons not actually in contact with conductor.
Fire Caused by overheating apparatus in contact with fuel
Explosion From sparks in a flammable atmosphere
s
Fuse: This is a device designed to automatically cut off the power supply to a
circuit within a given time when the current flow in that circuit exceeds given
value.
A weak link in the circuit that melts slowly when heat is created by a fault
condition. However this usually happens too slowly to protect people.
If a live line touches the casing so that the equipment casing becomes live and the
current will flow to the point of lowest potential (earth).
Isolation: Isolation refers to shutting of the electrical supply to an item of
equipment or part of an electrical system and preventing inadvertent reconnection.
Reduced Low Voltages System: One of the best ways of reducing the risk of injury
when using electrical equipment is to limit the supply voltage to the lowest needed
to get the job done, such as:
Temporary lighting can be run at lower voltages,
e.g. 12, 25, 50 or 110 volts.
Where electrically powered tools are used, battery operated is safest.
Provide a safety device (RCD): If equipment operating at 230 volts or higher is
used, an RCD (residual current device) can provide additional safety. An RCD is a
device which detects some, but not all, faults in the electrical system and rapidly
switches off the supply. The best place for an RCD is built into the main
switchboard or the socket-outlet, as this means that the supply cables are
permanently protected
RCD is a valuable safety device.
If the RCD trips, it is a sign there is a fault, Check the system before using it again.
If the RCD trips frequently and no fault can be found in the system, consult the
manufacturer of the RCD.
Double insulation: This is a common protection, device consist of a layer of
insulation around the live electrical part of the equipment and second layer of
insulated material around this.
Carryout Preventative Maintenance: All electrical equipment and installations
should be maintained to prevent danger.
Visual inspection and Necessary, testing.
It is recommended that fixed installations are inspected and tested periodically by a
competent person.
The frequency of inspections and any necessary testing will depend on the type of
equipment, how often it is used, and the environment in which it is used. Records
of the results of inspection and testing can be useful in assessing the effectiveness
of the system.
Work Safely: Make sure that people who are working with electricity are
competent to do the job.
Check that:
Suspect or faulty equipment is taken out of use, labelled ‘DO NOT USE’ and kept
secure until examined by a competent person.
Where possible, tools and power socket-outlets are switched off before plugging in
or unplugging.
Equipment is switched off and/or unplugged before cleaning or making
adjustments.
Competent Person
Work on live electrical system must be restricted only to competent person
Knowledge of electricity
Experience of electrical work
Understanding of the system to be worked
Understanding of hazard and precautions
SKET
Control Measures
No work on live system unless no other option, Safe system of work, PTW,
competent person, Insulated tools & PPEs, Earth-free zones, Isolation, Breaking
the circuit, Physical securing and Tag (LOTO)
Locating buried cables
Protection against overhead cables
Inspection
User check
Does not require dismantling, Routine inspection before use, Confirmation of
suitability and CE marking, Damaged or loose cables, Missing, broken or
inadequately secured cover, Loose or faulty joints, Moisture, corrosion or
contamination, Burn marks or discolouration, Open or inadequately secured panel
doors, Easy access to switches and isolators, Presence of temporary wiring
Formal inspection
Sources of Ignition
Smoking material, Naked flames, Fixed or Portable Heaters, Hot processes,
Chemical Reactions, Electrical equipment or Machinery, Static electricity, Arson
Sources of Fuel
Solids Liquids Gases
Consequences:
Human Harm
Economic Effect
HAZARDS RISK
Heat & flame Heat stress, burn, coma & death Property Damage
Smoke Restriction in breathing, poor visibility
Toxic gases Asphyxiation, environmental damage
Common Building Materials: Brick Work / Block Work, Steel Work, Timber,
Glass
Fire Alarm System and Fire Fighting Equipment, Fire detection, fire warning and
fire fighting equipment :Common Fire Detection and Alarm Systems
Detection
Heat Detection: Sensors operates by the melting of a metal (fusion detector) or
expansion of a solid, liquid or gas ( Thermal expansion).
Radiation Detection: Photo electric cell detect the emission of infra red or ultra
violet radiation from the fire.
Smoke Detection: Light scatter (smoke scatters the beams of light, obscuration
(smoke entering a detector prevent light from reaching a photo electric cell).
Flammable Gas Detection: Measures the amount of flammable gas in the
atmosphere.
Alarm Systems
Type of Fire Alarm
Voice: Simplest and most effective type but limited because it is dependent upon
the size of the workplace and background noise level.
Manual Alarm: Hand Bell, Horn
Call Points: Operation of one call point sounds alarm throughout workplace
Automatic System: Fire detection to initiate the alarm.
Fire Alarm System and Fire Fighting Equipment
Fire Extinguisher
SITING
On line of escape route, Near to danger point, Near to exit inside/outside according
to occupancy, Near stair or corners of corridor in high rise building, At designated
fire points, Within 30 Mtr or travel distance, Raised from ground (Approximate 1
Mtr), Away from excess environmental conditions
Fire Alarm System and Fire Fighting Equipment
Inspection and Maintenance
DISADVANTAGES
Displaces oxygen – can kill firefighters, Non re-flash protection in open spaces,
Can get frost burn if the nozzle is not an insulated type and the user holds the
nozzle whilst discharging
HOSE REELS
Advantages
Continuous & greater quantity of water, No need of going near fire, Protection
from radiant heat can be achieved
Disadvantages
Considerable effort required, Tripping hazard, Constant water supply is required
Assembly Points
Safe distance from building, Sited in a safe position, Not sited so that people will
be in the way of the Fire service/fire fighting team, Must be able to walk away
from assembly point and back to a public road, Clearly signed, More than one
provided to suit numbers and groups of people, Communications should be
provided between assembly points, Measures provided to decide if evacuation
successful, Person must be in charge of assembly point and identified, Person to
meet/brief the fire service/fire fighting team clear and identified
Manufaturers health and Safety Data Sheets and Responsibility for their provision
Manufacturers, importers and suppliers should provide information on substances
for use at work, this is usually provided in the form of a “Material Safety Data
Sheet”. The content of MSDS for substances should include:
Fire/explosion
Safety: Wood dust on the floor can cause tripping or slipping. Vision can be
impaired by airborne chips and dust generated during sanding operations.
Legionella
Legionella are a range of bacteria widespread in natural fresh water which can if
they proliferate cause Legionnaires' disease or Legionellosis - potentially fatal
forms of pneumonia.
Legionella will grow optimally in stagnant nutrient rich water in the temperature
range 20°C to 45°C. Water contaminated by Legionella only presents a risk when
it is dispersed in air in the form of an aerosol (very fine water droplets / spray) such
as that from a shower. Legionnaires' disease can therefore be contracted where
there are opportunities to inhale infected water droplets. (Can be found 6 to 60oC)
The sources include, but are not limited to: Cooling Towers, Hot Water Calorifiers
(primary heating coil, electric immersion heater) Air conditioning, Water Storage
Tanks, Domestic or emergency showers or eye wash stations, Water features or
fountains, Sprinkler Systems, hose reels, Car Washes, Hot and Cold Water
systems.
Legionellosis (Legionnaires )Symptoms
The symptoms of Legionnaires' disease are similar to the symptoms of the flu:
High temperature, fever and chills, cough, muscle pains, headache, and leading on
to pneumonia, very occasionally diarrhoea and signs of mental confusion, and
Death.
Leptospira
The bacteria can get into your body through cuts and scratches and through the
lining of the mouth, throat and eyes after contact with infected urine or
contaminated water, such as in sewers, ditches, ponds and slow-flowing rivers.
People working in dairy parlours are often in contact with cattle urine. Rat urine
may also contaminate animal feed stuffs on farms. The bacteria leptospira
penetrates the skin and causes leptospirosis (weil’s disease).
What are the symptoms?
Flu-like illness, conjunctivitis with a persistent and severe headache, which can
lead to vomiting and muscle pains and ultimately to jaundice, meningitis and
kidney failure. In rare cases the diseases can be fatal.
Waste Disposal and Control of Pollution
Pollution: Pollution is the release of any substance into air, water or land, which is
capable of causing harm to human , any living organisms and environment.
AIR: Sulphur Dioxide Oxides of Nitrogen, Carbon Monoxide, Hydrocarbons,
Ozone, Carbon Dioxide
WATER: Domestic Waste, Waste From Factories, Agricultural Waste, LAND
Illegal dumping, Waste Disposal, Old Industrial Site
Land: Illegal dumping, Waste disposal, Old industrial site
Pollution Control Strategy
Prevention: By having a good system
Reduce: By changing the process
Respond: Ensure the rapid response in case of spill
Recover: Review the system where problem have occurred
Emergency Planning and Procedures
To be effective emergency plan must, Identify potential accident or emergency
situation, Introduce Control measures, Procedures to minimise the environmental
impacts, Documented plan and procedure for responding emergency, Periodically
reviewed and revised, Periodically tested if possible
Waste Management
Waste can be described as the materials or substances that no longer needed.
Non Hazardous Waste: Biodegradable or Chemically Decomposable Waste.
e.g. paper, wood
Hazardous Waste
Hazardous wastes are classified as those, which constitute a high degree of hazard
for public health and the environment.
e.g. Used Battery
Controlled Waste
Household, Commercial and Industrial
Waste Hierarchy
Eliminate (Prevent Production of Waste)
Reduce
Re-Use
Recycle / Recover
Dispose ( Incineration / Landfill)
Segregation of Waste: Hazardous and non hazardous waste are safely managed
and segregated. Never mix non hazardous waste with hazardous waste.
Storing Waste
Sufficient Area, Individual containers clearly labelled, Suitably Located, Different
waste stored separately, Clearly Labelled, Appropriate container, Kept to
minimum, Protect the area with bund, Secure storage area
Temporary threshold shift – Caused by short excessive noise exposures and affects
the cochlea by reducing the flow of nerve impulses to the brain. The result is a
slight deafness, which is reversible when the noise is removed
Tinnitus – Is a ringing in the ears caused by an intense and sustained high noise
level. It is caused by the over-stimulation of the hair cells. The ringing sensation
continues for up to 24 hours after the noise has ceased
Acute acoustic trauma – Caused by a very loud noise such as an explosion. It
affects either the eardrum or the bones in the middle ear and is usually reversible.
Severe explosive sounds can permanently damage the eardrum.
“Stress and lack of concentration are the secondary effect of noise”.
Ill-health effects of Noise
Occupational noise can also lead to one of the following three chronic hearing
effects
Noise Induced hearing loss – Results from permanent damage to the cochlea hair
cells. It affects the ability to hear speech clearly but the ability to hear is not lost
completely
Permanent threshold shift – This results from prolonged exposure to loud noise
and is irreversible due to the permanent reduction in nerve impulses to the brain.
Tinnitus – Is the same as the acute form but becomes permanent. It is a very
unpleasant condition, which can develop without warning.
Acceptable and Unacceptable levels of Noise and Assessment
Standard concerning noise exposure limits are usually based on an 8 hour work
shift and also provide exposure limits for shorter and longer working days.
Many regulatory agencies recommended a time weighted average (TWA) sound
level of 85 dB(A) to 90 dB(A) as a noise exposure limit for 8 hour work day.
Lower Exposure Upper exposure action Exposure limit
action Values values values
Daily or weekly 80 dB 85 dB 87 dB
personnel noise
exposure (dB(A))
Peak sound Pressure 135 dB 137 dB 140 dB
(dB(C))
Noise Control Techniques: There are three main ways noise can be transmitted.
Direct: Air
Reflected: From walls, Ceilings and other structures
Ground and Structure: Through walls and floor
Radiation
Radiation is all around us. We cannot smell, touch or taste it. We can see it and,
with the help of mechanical devices such as radios, televisions and mobile
telephones, we can hear it. Radiation is classified into two main types: ionising and
non-ionising.
The process of emitting energy as waves or particles, and it is also a naturally
occurring part of environment.
“Dose rate is directly proportional to exposure time”.
Ionising Radiation
Some atoms are unstable, their nuclei rearrange to form more stable atoms and at
the same time give out radiation. These atoms are radioactive and are called
radioisotope.
Ionising radiation is that radiation which has sufficient energy to produce ions by
interacting with matter.
e.g. Alpha, Beta particles, Gama and X-rays.
Typical Occupational Sources of Ionising Radiation
Hospital: Dentists, Surgeries and Veterinary Surgeries uses X-Rays
Baggage Handling In Air Port : X-Rays
Radiography for Weld Joints (NDT/NDE): Gamma Rays
Measuring the thickness of Paper in paper Industry: Beta
Potential Health Effects Ionising Radiation
The effects on the body of exposure to ionising radiation will depend on
Type of radiation, Frequency and Duration of exposure.
Acute Effects
Skin reddening, blistering and ulceration, radiation sickness (typically nausea,
vomiting and diarrhea).
Chronic Effects
Cataracts, loss of hair, sterility, cell damage (including genetic mutation) and
cancer affecting the skin, other body organs and white blood cells (leukaemia).
Preventive Measures
Reduced Time, Increased Distance, Shielding, PPE, Personal Monitoring, IITS
Correct Disposal of Radioactive Substances
Shielding, for example with lead, segregation by increasing the distance between
the source and the person, reducing the duration of exposure by worker rotation,
reducing the strength of the source, the use of appropriate personal protective
equipment such as an apron, and the introduction of procedures for monitoring and
health surveillance.
Non Ionising Radiation
Non-ionising radiation (NIR) is the term used to describe the part of the
electromagnetic spectrum covering two main regions, namely optical radiation
(ultraviolet (UV), visible and infrared) and electromagnetic fields (EMFs) (power
frequencies, microwaves and radio frequencies).
Do not possess sufficient energy to produce ions.
e.g. UV, IR, Laser ,Visible, Radio Frequency and Microwave
Typical Occupational Sources of Non Ionising Radiation
UV: Sun, Arc Welding and Cutting, Water Treatment
IR: Furness, Fire, Molten Metal/Glass, Lasers, Sun, Heat Lamp
Microwave: Telecommunication, Cooking Equipment
Visible: Lasers (Surveying equipment), Photocopier, printer
Radio Frequency: High Power Transmitters, Radar
Potential Health Effects Non Ionising Radiation
The effects on the body of exposure to ionising radiation will depend on Type of
radiation, Frequency and Duration of exposure.
Acute Effect
Skin Burns, Arc Eye, Loss of Body Fluids, Tissue damage (Microwave Cooking)
Head Ache, Eye Fatigue
Chronic Effects
Skin thickening and eventually cancer, retinal Damage, Cataracts
Controls For Non Ionising Radiation
Physical Barrier between source and individual
Distance between Source and person
Reducing the Exposure
PPE (Goggles or Protective Glass (near snow) and Protective Clothing)
Protective Creams
IITS
Stress
When individuals experience too much work load without the opportunity to
recover they start to experience stress. Employees have a duty to assess the risk to
their workers from work related stress to protect their health, safety and welfare.
Causes, Effects and Prevention Strategies
Six key risk factors that can be the causes of work related stress, those are:
Support
If an individual worker perceives a lack of encouragement or resources provided
by the organisation, line management and colleagues a feeling of remoteness and
low esteem can be created.
Relationship
Issues with conflict and unacceptable behaviour between individuals, such as
bullying at work or harassment.
Role
If individuals do not understand their role within the organisation or have been
allocated conflicting roles then this can increase the potential for stress.
Change
If the management of organisational change in an organisation is not conducted or
communicated well individuals can be confused and concerned for their future
employment.
Effects of Stress
Exposed to stressful situations brings about changes in behaviour and also physical
well being.
Behavioural Effect
Increased Anxiety, Irritability, Drink or Smoke, Difficulty sleeping, Poor
concentration, Inability to deal with task
Physical Effect
Increased heart rate, Sweating, Headache, Dizziness, Blurred vision, Aching neck
and shoulders, Skin rashes, Lowered Resistance to infection
Stress can result in: Lack of Motivation and Commitment, Poor timekeeping,
Increasing Mistakes, Increase in sickness absence, Poor planning, Poor decision
making
Job Design
Jobs are designed to be with the capabilities of workers, Individual skills, abilities
and capabilities are matched to the job demands, Workers know how to access the
required resources to do the job
Relationship at work
Positive behaviour at work is promoted to avoid conflict and ensure fairness,
Workers share information relevant to their work, Policies and procedures to
prevent or resolve unacceptable behaviour are in place, Different requirements it
places upon workers are compatible.