Ecomix GB
Ecomix GB
Stainless steel
executions available
Robust compact
construction
Little maintenance
Mechanical seal
protected by means of
the „Solids-Deflection-
Ring“
2.7400 GB 03.02
ECOMIX® RW 200 - 900
Application areas
The compact submersible mixers of the RW series have
been designed for a wide range of applications. The
units can, for example, be used for many mixing and
stirring applications in sewage treatment plants and in
industrial and chemical processes.
Installation
Selection
In order to ensure optimum selection we ask for the
following information:
Purpose of application
Tank shape
Tank dimensions
Medium to be mixed Performance Curves 50 Hz
Viscosity, specific weight
Temperature,dry-matter
content, etc
Velocity diagram
2
ECOMIX® RW 200 - 900
Identification Code
RW 9033 A110/4-22.6 Ex/CR
Hydraulics
Mixer range
Propeller diameter [cm]
Propeller type
2=2-blade thrust propeller
3=3-blade thrust propeller
4=2-blade thrust propeller
with flow ring
5=3-blade thrust propeller
with flow ring
Consecutive number
Motor
Mixer-motor
Application areas / Preselection Rated motor power P2 [kW] x 10
Number of poles in motor
The table below gives the maximum mixable volume in Motor size
m3 which can be mixed by the unit under normal Gear ratio
conditions. Motor version: Ex (on request)
Execution
CR = Stainless steel execution
partial stirring and mixing EC = Cast iron execution
depends on type of liquid to be mixed
depends on temperature (areas up to 6000 m2)
Application Type
RW 200 RW 300 RW 400 RW 650 RW 900
Primary sludge homogenization 4 % - 400 650 1600 4500
Secondary sludge homogenization 5 % - 400 650 1600 4500
Digested sludge homogenization 6 % - 400 650 1600 4500
Emptying of sludge lagoons -
Homogenization of slurry - 350 700 1500 4000
Denitrification 150 750 1000 3000 9000
Nitrification 150 750 1000 3000 9000
Phosphate elimination 150 750 1000 3000 9000
Flocculation tanks - - - - -
Prevention of crust build-up
Maintaining free of ice
Fish farms
Cooling tanks 150 750 1000 3000 9000
Paper industry 4 % - 10 35 150 500
Lime solutions 40 % - 50 100 400 1000
Mineral sludges 40 % - 50 100 400 1000
Painting plants (Coagulation) 150 750 1000 3000 9000
Mixing of chemicals
Bioreactors - 350 700 1500 4000
Storm-water holding tanks 180 900 1200 3500 10000
Mixing of viscose mediums < 500 cp - 350 700 1500 4000
Pump sump (Municipal sewage) 25 100 150 400 1200
Basis: Volume in m3 for round tank with 5 m medium depth
3
ECOMIX® RW 200 - 900
1000
RW 900
RW 650
RW 400
Tank surface [m2]
100 RW 300
RW 200
10
1 2 3 4 5 6 7 8 9 10
Liquid depth [m]
20
0 [m]
20
4
ECOMIX® RW 200 - 900
The major advantage of horizontally operating submersible mixers in comparison to conventional mixers, is that they
allow the possibility to direct the flow in different directions. This allows better optimization of the flow pattern in the
tank. Depending on the location of the mixers we get different types of flow patterns which have different effects.
In order to ensure the best arrangement for an effective energy saving mixing operation in the various types of
tanks, the positioning hints in the sketches below should be carefully considered.
Round Tanks
0.5 d1 0.5 d1
1 2
7° - 10°
d1 d1
The rotating flow formation is the simplest type of flow. It Effective thorough mixing in a round tank, without
is an effective method to mix materials with a high dry- rotation of the material, can be achieved if the
matter content, as a high flow velocity is established submersible mixer is set-up at an angle of 7 to 10° to
after a relatively short running time. the center line of the tank.
It should be noted, however, that heavier particles The height of liquid in the tank should be within the
may be deposited on the floor in the center of the tank ratio 0.3 to 1-times the tank diameter.
Rectangular Tanks
Rectangular tanks can be effectively mixed if the mixers are installed as shown in the illustration below. When using a
mixer the length/width relationship of the tank should not be greater than 5. Otherwise a number of mixers should be
installed. Optimum energy usage is achieved if the length/width ratio does not exceed 2.5.
L
0.3 L
3 4
0.6 B
B B
0.4 B
L 0.3 L
For tank widths which are smaller than 5 to 8 times the In larger tanks a position as per this illustration should
propeller diameter, the mixer can be located as shown be carried out.
above.
0.3 B 0.3 L
5 6
0.5 B
B B
0.5 B
0.3 B 0.6 L
B L
When using a number of submersible mixers the arrangement in these illustrations is recommended.
5
ECOMIX® RW 200 - 900
Technical Data 50 Hz
Propeller Motor Installation Weight
Starting: Direct
E Ex d II BT 4
Seal monitor
Mixer type
Diameter
Speed
Technical Data 60 Hz
Propeller Motor Installation Weight
Starting: Direct
E Ex d II BT 4
Seal monitor
Mixer type
Diameter
Speed
*P1 = Power taken from mains; A = Gear ratio 6 l = Standard Cable 1 = H07RN-F7G1.5 3 = H07RN-F10G2.5
P2 = Power at motor shaft B = Gear ratio 5 ¢ = Option 2 = H07RN-F10G1.5 4 =2x H07RN-F4G4+2x0.75
Hydraulics
Mixer series
Propeller diameter [cm] nominal
Propeller type
Hydraulic - No.
Motor
Motor power P2 [kW] x 10
Number of poles in motor
Motor version: Ex (on request)
Material
Motor housing Cast iron GG-25
Motor shaft Stainless steel (AISI 420) 1.4021
Oil chamber Cast iron GG-25
Propeller Cast iron GG-25
Fasteners Stainless steel (AISI 316) 1.4401
Adjustable bracket allows direction to be altered
8
ECOMIX® RW 200 - 900
In addition this mixer can prevent the formation of floating crusts in pump
sumps.
Rectangular tanks
Specific power density Max. Size:
Municipal RW 200 = 3 x 5 m
raw sewage: 25 - 40 W/m3 RW 280 = 4 x 6 m
Sewage containing lots of
solid materials: 50 - 80 W/m3
Sewage containing lots of
sandy materials: 100 - 200 W/m3
100
Tank surface area [m2]
1
1 Medium depth [m] 2 3 4
9
ECOMIX® RW 200 - 900
Double shaft sealing with DI-Elecrode for seal Lubricated-for-life bearings Abrasion-resistant
medium side mechanical monitoring and indication with a calculated life of galvanically insulated
seal of pure sintered silicon that an inspection is due more than 100,000 guide tube and
carbide operating hours suspension
10
ECOMIX® RW 200 - 900
11
ECOMIX® RW 200 - 900
Materials
CR Stainless steel version EC Cast iron version
Motor housing Stainless steel (AISI 316) 1.4571 Motor housing Cast iron GGG-40 / GG-25, painted
Sliding bracket Stainless steel (AISI 316) 1.4408/Polyamide Sliding bracket GGG-40 / GG-25, painted / Polyamide
Propeller shaft* Stainless steel (AISI 316) 1.4404 Propeller shaft* Stainless steel (AISI 420) 1.4021
Propeller Stainless steel (AISI 316) 1.4571 Propeller Stainless steel (AISI 316) 1.4571
Optional flow ring Stainless steel (AISI 316) 1.4571 Optional flow ring Stainless steel (AISI 316) 1.4571
Mechanical seal SiC / SiC Mechanical seal SiC / SiC
O-Rings / Seals NBR O-Rings / Seals NBR
Fasteners A4-70, e.g. (AISI 316) 1.4401 Fasteners A4-70, e.g. (AISI 316) 1.4401
Optional Optional
O-Rings / Seals Viton or on request O-Ringe / Seals Viton or on request
Cable protective sleeving Viton or Polyethylene Cable protective sleeving Viton or Polyethylene
*GGG-60 (SG iron) fully encapsulated (only RW 900) Coating 2 Comp.-Epoxy
All metal parts in contact with medium are manufac- The motor housing of cast iron is painted or epoxy
tured of alloy chrome nickel steel. Mechanical seal is coated, the propeller is made of stainless steel.
manufactured of pure sintered silicon carbide (SiC) and Mechanical seal is manufactured of pure sintered silicon
is, therefore, resistant to almost all components found in carbide (SiC) and is, therefore, resistant to almost all
sewage.
components found in sewage.
The jacket of the power supply consists of sewage
The jacket of the power supply consists of sewage
resistant elastomer (CSM).
resistant elastomer (CSM).
For special applications seals and cable protective
By selecting other seal materials, coatings, etc. this
sleeving of other elastomers, as well as anti-abrasive
version can be modified for more aggressive
propeller coatings are available.
applications.
Seals EPDM
Seals HNBR
Corrosion protection
Epoxy-coating
Zinc-sacrificial anodes
propeller
Wear
In the case of other mediums or chemical liquids it is recommended that a detailed examination of the corrosion and
wear characteristics be carried out. For this purpose, the extensive material data files of the ABS Application
Technology Division are available.
12
ECOMIX® RW 200 - 900
472
675
(710)
360
Ø 400
560
Ø 650
Ø 650
200
170
13
ECOMIX® RW 200 - 900
ABS submersible mixers are normally installed using a Lifting frame with
universal guide system, which allows the flexibility of rope hoist and
using the unit in the tank at different water depths and stainless steel
thereby avoiding dead zones. When using the ABS guide rope
rail system the mixers can be easily raised or lowered
for repair or maintenance even when the tank is full Cable fixing and
tensioning Upper holding
An installation kit consists, for example, of: clamp bracket with guide
tube clamping
Lifting frame with winch, can be dismantled, free-
standing with adjustable boom lenght
Swivelling
Mounting socket for freestanding hoist suitable for rectangular
wall or floor fastening tubing
Rectangular guide tube with floor fixing components Closed mixer
and support brackets for wall mounting bracket
Stainless steel rope for raising and lowering the
mixer
Rope block for holding the stainless steel rope where Safety clamping
the lifting frame is used in different locations Ground stop
Support rope for reliable support and guidance of the support
power supply cable
Support clamps and hooks to support the power
supply cable in such a manner that it is not under
System components (Example)
strain
RW 300 - 400 - 650
We would be glad to advise you on the optimum for RW 900 special installation guidelines apply.
installation type and the most effective accessories Please contact our technical personnel.
Installation examples
1 Lifting bracket
2 Shock absorber support
3 open mixer bracket
14
ECOMIX® RW 200 - 900
X1
l 1 min.
a min.
H D1
d1
h1 min.
L1
22
(44)
h2 min.
l2
22°/30°
D2
22°/30°
L2
Typ H H L1 L1 L2 L2 l2 X1 X1 X2 X2
a D1 D2 d1 p60 p100 h1 h2 p60 p100 p 60 p 100 l1 p60 p 60 p100 p60 p100
RW 300 A15/28 190 Ø300 Ø460 Ø158 262 500 50 608 610 725 229 264
RW 400 A30/40 190 Ø400 Ø560 Ø222,5 262 306 700 50 665 700 685 675 795 465 255 265 280 300
RW 650 A50 190 Ø650 Ø810 Ø262,5 306 1100 50 830 870 925 330 385
RW 650 A50 190 Ø650 Ø810 Ø262,5 306 1100 50 830 870 925 330 385
RW 650 A75 190 Ø650 Ø810 Ø262,5 306 1100 50 970 1010 1065 400 455
RW 650 A100 190 Ø650 Ø810 Ø262,5 306 1100 50 970 1000 1065 400 455
RW 900 A110/150 190 Ø900 Ø1150 Ø222,5 306 1500 50 1150 1170 1240 470 460
RW 900 A220 190 Ø900 Ø1150 Ø222,5 306 1500 50 1250 1270 1340 500 570
15
ABS offers the complete range
FR HYPOMIX®
Dry-installed clogless Submersible bottom
pumps for economic mounted mixers for
pumping of heavily stirring activated sludge,
polluted sewage and particularly in square and
wastewater in municipal round tanks.
and industrial The hyperboloid shape
applications. contributes to a very high
The pumps can be efficiency and low energy
supplied with optional consumption.
equipment where self-
priming is required.
We design and offer tailor made solutions copy of the accessory © ABS Pump Center GmbH