Purchase Procedure

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The key takeaways are procedures and documentation for sub-supplier selection, quality acceptance, audits and performance rating.

The document outlines the preference for TMTL approved sub-suppliers and quality acceptance norms if not available. It also details parts supply and packing standards that need to be followed.

The selection process checks for ISO certification, availability of drawings/standards, product and process audits as per acceptance norms and calibration of measuring instruments.

Doc. No.

: QMS/SOP/F:00
Date: 01.04.2021
M/s DELTA INDUSTRIES, ALWAR Revision No.: 00
Revision Date :

SCOPE : SUB-SUPPLIER SELECTION, PARTS SUPPLY QUALITY &


RESPONSIBILITY
PACKING NORMS ACCEPTANCE.
Preference of TMTL Approved Sub-supplier to be
selected. If not available then Quality acceptance as Business Partner
per TMTL Norms to be accepted.
Preference of ISO:9001 Certified Sub-Supplier to be
selected. If not available then Quality acceptance as Business Partner
per TMTL Norms to be accepted.
Raw Material supply along with Quality Report & Test
Supervisor
Certificate of each lot to be seek.

Parts supply as per agreed norms & Packing STD to


Supervisor
be accepted.

Sub-Supplier Parts Mechanical / Metallurgical / Salt


Spray Test for Third Party Verification @ Yearly / As Supervisor
per Plan to be done.

Sub-Supplier Rating based on Purchase & Quality


Supervisor
feedback @ Yearly to be done.

Sub-Supplier Quality / Mfg. Process Audit @ Yearly /


Supervisor
As per Plan to be done.

Parts Drg./ STD / PPAP availability at Sub-Supplier to


Supervisor
be ensured.

Any Non-Conforming Components Lot to be returned


to Sub-Supplier for necessary corrective actions & Supervisor
CAPA to be seek.
S.N. REVISION DETAILS APPROVED BY

Approved By : Manish Kumar


Doc. No. QMS/Purchase

DI M/s DELTA INDUSTRIES, ALWAR


SUB-SUPPLIER CREATION APPLICATION FORM REVISION NO. :
REVISION DATE:
TO BE FILLED IN SOFT COPY & PRINT OUT TO BE SENT DULY SIGNED (* POINTS ARE MANDATORY)
1 COMPANY NAME : M/s
* ADDRESS ( Office): Telephone No.
2 Fax No.
e-mail:
* ADDRESS ( Works): Telephone No.
3 Fax No.
e-mail:
4 * CONTACT PERSON/s NAME: DESIGNATION:
5 * STATUS OF COMPANY: (Proprietor , Partner ship, Pvt. Ltd., Limited).
6 * SMALL SCALE / MEDIUM / LARGE SCALE / ANCILLARY:
* SPECIFIC CATEGORY: Raw Material, Hardware, Sheet Metal, Rubber,
7
Plastic, Casting, Forging, Tools, Job works, Spare Parts, Others.
8 * NO. OF EMPLOYEES: SALARIED (WORKER) / STAFF:
9 ** Union:
TOTALYES / NO: TURN OVER IN RS. (LAST 3 YEARS):
ANNUAL
10 …………………………….
11 * PRODUCT / ITEM MANUFACTURED / SUPPLIED :
12 PLANT CAPICITY : …………………………………………… LEAD TIME:
MAJOR COMPONENTS:
SR NO. NAME OF CUSTOMER's SUPPLIED NAME OF COMPONENTS
13 1
2
3
* QUALITY SYSTEM IMPLEMENTED & MAINTAINED : Yes / NO / NA (…Yes…)
* INSPECTION OF RAW MATERIAL (100%, SAMPLE, PERIODIC): Yes / NO / NA (…Yes…)
14 * INSPECTION OF FINISH PRODUCT (100%, SAMPLE, PERIODIC): Yes / NO / NA (…Yes…)
* QUALITY INSPECTION / TEST EQUIPMENTS CALIBRATED: Yes / NO / NA (…Yes…)
* FOLLOW PROCEDURE OF AQP / PPAP Yes / NO / NA (…Yes…)
GSTIN / UIN: Party PAN:
15 BANK NAME: CURRENCY : INR

DATE: SEAL & SIGNATURE


PLACE: Alwar (AUTHORIZED PERSON)
SUB-SUPPLIER SELECTION PROCESS & CHECKS
Preference M/s TMTL approved Sub-supplier to be selected.

Sub-supplier process audit once on a Year to be done.


a) Availability of Latest Drg. / Technical Standards.
b) Check Whether ISO:9001 Certified.
c) Do Product audit as per acceptance norms.
d) Do Process audit as per Control Plan / Process Sheet.
e) Do audit for Measuring Instruments Calibration status.
f) Get CAPA if any NC observed.

Do Supplier Rating based on Purchase & Quality feedback @ Yearly.


Correspondance with Sub-supplier to be on Verbal/e-mail & Hard / Soft copy.
Raw Material Third Party Verification @ Yearly to be done.

Remarks : Sub-Supplier Forgings, Heat Tretment & Surface Treatment.


Mr. Arvind Tyagi
APPROVED BY
LIST OF SUB-SUPPLIER EXTERNAL TESTING PLAN

CONTACT COMMODITY APPROVED /


S.N. SUPPLIER’S NAME SUPPLIER ADDRESS Matallurgical H/T & S/T Salt Spray
PERSON SUPPLIED RECOMMENDED BY
Emson Tools MFG. D-2, Focal Point, Dhandari Kalan, Mr. Tarun Walia
1 Forgings TMTL
Corp. Ltd. Phase-V, Ludhiana-141120 Mob. 9814523100
Vill. Nichi Mangli, Back Side Aarti
Channey Techno Mr. Baljeet Singh
2 International Ltd., Chandigrah Road, Forgings TMTL
Enterprises. Mob. 9814014892
Ludhiana-141120

E-551, Phase-Vl, Focal Point, Mr. Jasvindar Singh


3 Dyanamic Forging. Forgings TMTL Not Not
Ludhiana-141010 Mob. 9814300994 @ Yearly
Applicable Applicable
Mittal Forging & B-1125, Phase-lll, RICO Industrial Mr. Tarun Mittal
4 Forgings TMTL
Components Pvt. Ltd. Area, Bhiwadi, Alwar-301019 Mob. 9950934000
B-34, Phase-l, Okhla Industrial Area, Mr. Aman Deep
5 New Light Industries. Bar Stock Delta Industries
New Delhi-110020 Mob. 9810083832
222B, Industrial Estate, Link Road, Mr. Sahgal
6 Aarson India. Bar Stock Delta Industries
Ludhiana-141003 Ph. 0161-2530878
Plot No. 128/130, Sector-25, Mr. Sashi
7 Metal India Heat Treatment TMTL
Ballabhgrah, Faridabad, Haryana. Mob. 9958170152 Not
Not Applicable @ Yearly
Techno Thermat G1-571, Phase-l,RICO Industrial Mr. Kalra Applicable
8 Heat Treatment TMTL
Treaters Pvt. Ltd. Area,Bhiwadi, Alwar. Mob. 8094444634
Behind Eicher Tractors, Mr. Shubham Not
9 Ganpati Enterprises. S/T-Plating Delta Industries Not Applicable @ Yearly
Old Industrial Area, Alwar Mob. 9636446364 Applicable
Plot No. 30/4, Wear Well Cycle
OMCO Enterprises Mr. Sahgal
10 Compound, Industrial Area, NIT Hinge Pin TMTL Not Required-TMTL Approved Source
Pvt. Ltd. Mob. 9811839891
Faridabad, Hariyana.

225 IE-Kussana, Hissar Road, Mr. Surendra Dangi


11 Global Auto Pvt. Ltd. Rivet M3 x 10 Delta Industries Not Required-TMTL Approved Source
Rohtak (Haryana). Mob. 9896078554

Station Road, Ranpur, Mr. Ahjad Desai Bearing-61907


12 TEXSPIN Bearing Ltd. TMTL Not Required-TMTL Approved Source
Distt. Ahamdabad, Gujrat-382245 Mob. 9099939724 (35 x 55 x 10)
Ghanta Ghar, Alwar-301001, Red Oxide &
13 Gujarmal Ghasiram Mr. Gujar Mal TMTL Not Required-TMTL Approved Source
Rajasthan. Thinner
619-6th Floor, Elements Mall, Ajmer
Vinay Associate Mr. Vinay Gupta Coolant & RPO
14 Road, DCM Jaipur-302021, TMTL Not Required-TMTL Approved Source
Distributor Pvt. Ltd. Mob. 9829010049 Oil
Rajasthan
Mr. Manoj Singhal
15 Singhal Brothers. Near Gopal Talkies, Alwar-301001 Harwares Delta Industries Not Required-STD Procurement
Mob. 9461039075
Shri Niwas Packing Near Rajasthan Patrika, Itaran Road Mr. Ashok Sharma
16 Packing Box Delta Industries Not Required-STD Procurement
Industries. Alwar-301001, Rajasthan. Mob. 9414261113
Mr. Chawala
17 Aasam Agency Pansari Bazar , Alwar 301001 (Raj) Poly Bags Delta Industries Not Required-STD Procurement
Mob. 9828316500
LIST OF SUB-SUPPLIER AUDIT PLAN Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22

CONTACT COMMODITY
S.N. SUPPLIER’S NAME SUPPLIER ADDRESS Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan
PERSON SUPPLIED
Emson Tools MFG. D-2, Focal Point, Dhandari Kalan, Mr. Tarun Walia
1 Forgings
Corp. Ltd. Phase-V, Ludhiana-141120 Mob. 9814523100
Vill. Nichi Mangli, Back Side Aarti
Channey Techno Mr. Baljeet Singh
2 International Ltd., Chandigrah Road, Forgings
Enterprises. Mob. 9814014892
Ludhiana-141120
E-551, Phase-Vl, Focal Point, Mr. Jasvindar Singh
3 Dyanamic Forging. Forgings
Ludhiana-141010 Mob. 9814300994
Mittal Forging & B-1125, Phase-lll, RICO Industrial Mr. Tarun Mittal
4 Forgings
Components Pvt. Ltd. Area, Bhiwadi, Alwar-301019 Mob. 9950934000
B-34, Phase-l, Okhla Industrial Area, Mr. Aman Deep
5 New Light Industries. Bar Stock
New Delhi-110020 Mob. 9810083832
222B, Industrial Estate, Link Road, Mr. Sahgal
6 Aarson India. Bar Stock
Ludhiana-141003 Ph. 0161-2530878
Plot No. 128/130, Sector-25, Mr. Sashi
7 Metal India Heat Treatment
Ballabhgrah, Faridabad, Haryana. Mob. 9958170152
Techno Thermat G1-571, Phase-l,RICO Industrial Mr. Kalra
8 Heat Treatment
Treaters Pvt. Ltd. Area,Bhiwadi, Alwar. Mob. 8094444634
Behind Eicher Tractors, Mr. Shubham
9 Ganpati Enterprises. S/T-Plating
Old Industrial Area, Alwar Mob. 9636446364
OMCO Enterprises Plot No. 30/4, Industrial Area, NIT Mr. Raju Ji
10 Hinge Pin
Pvt. Ltd. Faridabad, Hariyana. Mob. 9811839891
225 IE-Kussana, Hissar Road, Mr. Surendra Dangi
11 Global Auto Pvt. Ltd. Rivet M3 x 10
Rohtak (Haryana). Mob. 9896078554
Station Road, Ranpur, Mr. Ahjad Desai Bearing-61907
12 TEXSPIN Bearing Ltd. NOT PLANNED
Distt. Ahamdabad, Gujrat-382245 Mob. 9099939724 (35 x 55 x 10)
Ghanta Ghar, Alwar-301001, Red Oxide &
13 KNP Distributor Mr. Gujar Mal NOT PLANNED
Rajasthan. Thinner
619-6th Floor, Elements Mall, Ajmer
Vinay Associate Mr. Vinay Gupta Coolant & RPO
14 Road, DCM Jaipur-302021, NOT PLANNED
Distributor Pvt. Ltd. Mob. 9829010049 Oil
Rajasthan
Mr. Manoj Singhal
15 Singhal Brothers. Near Gopal Talkies, Alwar-301001 Harwares NOT PLANNED
Mob. 9461039075
Shri Niwas Packing Near Rajasthan Patrika, Itaran Road Mr. Ashok Sharma
16 Packing Box NOT PLANNED
Industries. Alwar-301001, Rajasthan. Mob. 9414261113
Mr. Chawala
17 Aasam Agency Pansari Bazar , Alwar 301001 (Raj) Poly Bags NOT PLANNED
Mob. 9828316500
LEGEND: PLAN DONE
RAW MATERIAL EXTERNAL MECHANICAL & METALLURGICAL TESTING PLAN
Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23
S.N. ITEM NAME
Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done
1 GOVERNOR FLANGE-115
2 INJECTOR CLAMP (115)
3 INJECTOR CLAMP (115R)
4 INJECTOR CLAMP (298E)
5 PIN BLOCK
6 GOVERNOR FORK
7 HINGE BLOCK
8 IDLER SHAFT
9 EXTENSION
10 DISTANCE RING
11 GOV. FORK (198)
12 PLUG FOR LID
13 GOV. FORK (INTIGRATED)
14 GOV. SHAFT-198
15 GOV. SHAFT-CHHOTU
16 HINGE PIN
17 RIVET M3x10
18 STOPPING LEVER

PARTS EXTERNAL HEAT TREATMENT TESTING PLAN


Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23
S.N. ITEM NAME
Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done
1 PIN BLOCK
2 GOVERNOR FORK
3 GOV. FORK (198)
4 GOV. FORK (INTIGRATED)
5 IDLER SHAFT
6 GOV. SHAFT-198
7 DISTANCE RING

PARTS EXTERNAL SALT SPRAY TESTING PLAN


Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23
S.N. ITEM NAME
Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done Plan Done
1 EXTENSION
2 HINGE BLOCK ASSLY.
SUB-SUPPLIER PERFORMANCE RATING
Period Quality Rating % Delivery Rating % Total Rating Rating Rated by
S.N. Name of Supplier
Month Next Due (QR) (DR) (TR) Grade Purchase QA
1 M/s Channey Techno Entp. Ludhiana Apr'20 Apr'21 100 100 100 A ü ü
2 M/s Techno Thermal Treaters Pvt.Ltd Apr'20 Apr'21 100 100 100 A ü ü
3 M/s Metal India, Faridabad Apr'20 Apr'21 100 100 100 A ü ü
4 M/s Emson Forgings Ludhiana Apr'20 Apr'21 100 100 100 A ü ü

Formula:- Qty.Accepted x 100 Qty. Received x 100


Quality Rating (QR) = Delivery Rating (DR) =
Qty.Received Qty. Ordered

QR+DR
Supplier Rating (TR) =
2
Mr. Ashok Sharma
Legend: Grade A: 90 - 100 Grade B: 70 - 89 Grade C: Below 70 (Authorised Signatory)

Remerks: Supplier Rating Below 70% needs improvement plan.

SUB-SUPPLIER PERFORMANCE RATING


Frequency: @ Yearly
Period Quality Rating % Delivery Rating % Total Rating Rating Rated by
S.N. Name of Supplier
Month Next Due (QR) (DR) (TR) Grade Purchase QA
1 M/s Channey Techno Entp. Ludhiana Apr'21 Apr'22 100 100 100 A ü ü
2 M/s Techno Thermal Treaters Pvt.Ltd Apr'21 Apr'22 100 100 100 A ü ü
3 M/s Metal India, Faridabad Apr'21 Apr'22 100 100 100 A ü ü
4 M/s Emson Forgings Ludhiana Apr'21 Apr'22 100 100 100 A ü ü

Formula:- Qty.Accepted x 100 Qty. Received x 100


Quality Rating (QR) = Delivery Rating (DR) =
Qty.Received Qty. Ordered

QR+DR
Supplier Rating (TR) =
2
Mr. Ashok Sharma
Legend: Grade A: 90 - 100 Grade B: 70 - 89 Grade C: Below 70 (Authorised Signatory)

Remerks: Supplier Rating Below 70% needs improvement plan.


Requirement communications thro
mail / Phone with Sub-Supplie
ons through e-
-Suppliers.
M/S DELTA INDUSTRIES, ALWAR
SUB-SUPPLIER AUDIT SHEET
To be Filled Soft / Hard Copy Doc. No. QMS/Purchase-Audit/F:00
Company Profile: Hardware Supply Date of Audit: 26.07.2020
1 COMPANY NAME : M/s Emson Forgings Ludhiana
* ADDRESS : Telephone No. 9814523100
2 D2-Focal Point, Dhandari Kalan, Ludhiana. Fax No.
e-mail:
Type of Supplier: Forgings Telephone No.
3 Fax No.
e-mail:
4 * CONTACT PERSON/s NAME: Mr. Tarun Valia DESIGNATION: Manager

General Requirements Availability Remarks


1 List of all Parts and Drawings Yes No STD Available
2 Process Sheet of Part Yes No Available
3 Measuring Instruments / Calibration Plan Yes No Available
4 Process Carried Out as per Process Sheet ,Control Plan Yes No Available
5 Sampling data availibility Yes No Available
6 Product Audit (Gov. Flange, Pin Block) Yes No Test Cerificate verified.

Audited By: Ashok Sharma Auditee: Mr. Tarun Valia

Special Remarks: Audit Findings Found Satisfactory


M/S DELTA INDUSTRIES, ALWAR
SUB-SUPPLIER AUDIT SHEET
To be Filled Soft / Hard Copy Doc. No. QMS/Purchase-Audit/F:00
Company Profile: Hardware Supply Date of Audit: 26.06.2021
1 COMPANY NAME : M/s Emson Forgings Ludhiana
* ADDRESS : Telephone No. 9814523100
2 D2-Focal Point, Dhandari Kalan, Ludhiana. Fax No.
e-mail:
Type of Supplier: Forgings Telephone No.
3 Fax No.
e-mail:
4 * CONTACT PERSON/s NAME: Mr. Tarun Valia DESIGNATION: Manager

General Requirements Availability Remarks


1 List of all Parts and Drawings Yes No STD Available
2 Process Sheet of Part Yes No Available
3 Measuring Instruments / Calibration Plan Yes No Available
4 Process Carried Out as per Process Sheet ,Control Plan Yes No Available
5 Sampling data availibility Yes No Available
6 Product Audit (Gov. Flange, Pin Block) Yes No Test Cerificate verified.

Audited By: Ashok Sharma Auditee: Mr. Tarun Valia

Special Remarks: Audit Findings Found Satisfactory


M/S DELTA INDUSTRIES, ALWAR
SUB-SUPPLIER AUDIT SHEET
To be Filled Soft / Hard Copy Doc. No. QMS/Purchase-Audit/F:00
Company Profile: Forging Supplyers Date of Audit:
1 COMPANY NAME : M/s Emson Forgings Ludhiana
* ADDRESS : Telephone No. 9814523100
2 D2-Focal Point, Dhandari Kalan, Ludhiana. Fax No.
e-mail:
Type of Supplier: Forgings Telephone No.
3 Fax No.
e-mail:
4 * CONTACT PERSON/s NAME: Mr. Tarun walia DESIGNATION: GM

General Requirements Availability Observations


1 List of all Parts Drawings / Specification Yes No
2 Process Sheet of Part Yes No
3 Measuring Instruments / Calibration Plan Yes No
4 Process Carried Out as per Process Sheet ,Control Plan Yes No
5 Sampling data availibility Yes No
6 Product Audit (Forgings-Pin Block, Gov. Flange ) Yes No
7 Matl. Test Certificate Verification Yes No

Audited By: Ashok Sharma Auditee: Mr. Mr. Tarun Walia

Special Remarks: Audit Findings Found Satisfactory

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