Tiêu Chuẩn Nước Rửa Kính Ôtô Jsa Jis k 2398
Tiêu Chuẩn Nước Rửa Kính Ôtô Jsa Jis k 2398
Tiêu Chuẩn Nước Rửa Kính Ôtô Jsa Jis k 2398
INDUSTRIAL
STANDARD
Translated and Published by
Japanese Standards Association
(JACA)
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12 S
Copyright Japanese Standards Association
K 2398 : 2001
Foreword
This translation has been made based on the original Japanese Industrial
Standard revised by the Minister of Economy, Trade and Industry through
deliberations at the Japanese Industrial Standards Committee, as a result
of proposal for revision of Japanese Industrial Standard submitted by
the Japan Autochemical Industrial Association (JACA) with the draft
being attached, based on the provision of Article 12 Clause 1 of the
Industrial Standardization Law. Consequently JIS K 2398: 1989 is
replaced with this Standard.
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JIS K 2398: 2001, First English edition published in 2002-03
Introduction Though water repellent windshield washer fluids being similar prod-
ucts are different in main components and water repellency, since washing methods
are the same from the viewpoint of using this product, the water repellent windshield
washer fluids are unified with this Standard and added. In this revision of the stan-
dard for windshield washer fluids, the revision is carried out by a thorough review in-
cluding that of the standard structure. For the revised points, classification and water
repellency are adopted as new items, and for influences on rubber, the specification
values arc partly amended including the dispersion of the standard specimen.
1 Scope This Japanese Industrial Standard specifies the washing fluids (hereaf-
ter referred to as "washer fluids") to be used for washing the windshield of automo-
biles.
Remarks: Washer fluids mean the fluids to be used to remove the dirt on the
windshield of automobiles by using a wiper while they are running.
Table 1 Classification
5 Quality The quality of washer fluid shall conform to the requirements shown
in Table 2 when it is tested in accordance with 6. Washer fluid, which is either not
colored or suitably colored, shall be homogeneous liquid containing no sediment and
floating alien matters, and shall have no seriously offensive smell.
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Table 2 Quality
Detergency (Minimum concentration for use) Comparing with reference comparison 6.7
liquid, it has equal or superior clear
visibility.
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Table 2 (concluded)
Remarks 1 Stock solution means the washer fluid itself taken directly out of the
container.
2 The minimum concentration for use means the fluid of stock solution
diluted with water by the largest dilution ratio indicated on the container.
6 Test methods
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6.1 General matters The general matters concerning tests shall be in accordance
with JIS !{ 0050.
Further, caution items on the test are shown as follows.
a) Use of protective tools If necessary, a protective tool shall be put on in or-
der to protect skin, eyes and the like.
b) Operation The operation shall be carried out while safety is confirmed.
c) Disposal of waste A sample and the like to be discarded shall be treated so
as not to become a contamination source against water quality, the atmosphere
and the like.
d) Conformance to laws Treat following the connected laws and regulations.
6.2 Stand~rd condition of testing place The standard condition for a testing
place shall be at ordinary temperature (5 DC to 35 DC) and ordinary humidity (45 %
to 85 %) which are specified in JIS Z 8703.
Rem3rLs: In the next revision, ordinary temperature (23::: 2 DC) and ordinary
humidity (50 ± 5) % will be specified from the relation with ISO.
6.3 Rounding off of numerical values Rounding off of numerical values shall
be carried out in accordance with JIS Z 8401.
Table 3
Ito 1000 1
1 001 to 50 000 2
5001 to 10 000 3
10 001 to 30 000 4
30001 min. 5
6.5.1 Measuring apparatus for freezing point The apparatus shall be assembled
as shown in Fig. 1 with the following appliances:
a) Cooling vessel This is a glass Dewar vessel, measuring 2 L or more in ca-
pacity and 270 mm or more in depth.
b) Cooling tube This is an air-jacketed test tube which is equipped with a side
pipe for exhausting inside from a jacket and the bottom of which is equipped
with a small pipe. On its top, a cork or a rubber stopper is attached which has
two openings for a stirrer and a thermometer.
c) Stirrer This is the coil-type steel stirrer (Number of coils is 5) which is made
of steel wire of 1.6 mm diameter specified in JIS G 4314, and movable up and
down by manual operation or an electric motor.
d) Thermometer This is either a glass bar-type thermometer having scale range
from -50 °e to a°e and is subdivided to 0.1 °e, or an instrument of tempera-
ture which has an equal precision to this.
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Unit: mm
~
Thermometer
Clamp Is
~Levelofrefrigerant
c:::>
c:::>
"'J
t>
-e::r-.. <:::>
-e:: t> V)
~ .3
:~ t:>,
<:::>
~ '.::t
~J
e::;,:
"'J
,
~
0
~
~/
<C
5 t07 1-""\
Inside
diameter
I,
27 to 29
Outside
i
diameter
44 to 45
6.5.2 Chemicals for refrigerant One of the following shall be used for the re-
frigerant.
a) Ethanol Ethanol specified in JIS K 8102 or in JIS K 1505.
b) Methanol Methanol specified in JIS K 8891 or in JIS K 150l.
c) Propar:·2.o1 Propan-2-o1 specified in JIS K 8839 or in JIS K 1522.
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of the sample is lower than the level of the refrigerant by about 10 mm.
d) Move up and down the stirrer at a rate of 60 to 80 times per minute from start-
ing of cooling to finishing of measurement. In this case, adjust the movement
of the stirrer so that the coil of stirrer may not get out from the liquid surface.
e) Read temperature at everyone minute, and, when the reading of temperature
has approached to 5 °C higher than an anticipated freezing point(2), adjust cooling
rate to be about 1 DC per minute(3). When measurement approaches to the
anticipated freezing point, read it at every 15 s to the nearest 0.1 DC, and draw
a cooling curve as shown in Fig. 2. The point where the curve gets parallel to
the abscissa shall be the freezing point.
f) Take other sample, and repeat the operations from b) to e). When the tendency
different from Fig. 2 is obtained, retest.
Notes (2) Anticipated freezing point can be obtained from a preliminary test
or the compounding table provided by a manufacturer.
(3) This adjustment is carried out by adjusting the degree of vacuum in-
side the jacket of a cooling tube or the amount of dry ice thrown in.
~ Liquid
---------
--.;
Freezing Solid
point
~Time ~ Time
( ] ) (2)
-
...ell
:l
~Liquid
';j \ Liquid
i:i0.
~ I
l-' \ /
r \ ---~-=-~;:- Freezing
point
--- Solid
Freezing \
point \
- - Time - Time
(8 ) ( 4)
6.5.5 Reco:,'d Record two measured values after rounding off to one decimal place.
When the discrepancy between two measured values is not less than 1°C,
remeasurement shall be carried out.
6.7 Detergency
c) Kanto loam layer powder That of 5:: 5 11m particle distribution specified in
JIS Z 8901.
d) Kerosene Kerosene No.1 specified in JIS K 2203.
e) Silicone oil Dimethyl polysiloxane, the viscosity of which is 350 ± 50 mm 2/S.
f) Carnauba wax Carnauba wax No. 1.
g) Carbon black Carbon black of class 12 specified in JIS Z 8901.
h) Machine oil ISO VG7 or ISO VGI0 specified in JIS K 2238.
i) Oleic acid Oleic acid on the market.
j) Methanol Methanol specified in JIS K 8891.
k) Propan·2.o1 Propan-2-o1 specified in JIS K 8839.
1) Surface-active agent Non-ionic surface-active agent on the market.
Informative reference: For instance, there are PLURONIC F-l08 and the like
for the non-ionic surface-active agents on the market.
m) 2,2'·Iminodiflthanol 2,2'-Iminodiethanol specified in JIS K 8453.
n) Diatomaceous earth Diatomaceous earth on the market of 3 !lm to 4 11m in
particle size.
0) Alumina Alumina on the market of ~ 20 11m in particle size.
Table 4
Kerosene 42.8
Carna:.lba wax 2.0
Machine oil 2.0
Silicone oil 2.0
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Total 51.0
b) Weigh out 44.:) parts of water in mass, 1.5 parts of morpholine, and 3.0 parts of
Kanto loam lsyer powder in an emulsifier, and, after heating to 90 ± 5°C, add
;~radually the fused liquid at 100 ± 3 °C prepared at a) in this mixture within
the lapse of 2 min to 6 min while the mixture is being stirred. Thereafter, stir
for 3 min to 5 min and then allow to stand for cooling.
c) Wh8n using, stir again uniformly to prepare the comparing dirt.
Methanol 26.00
Propan-2-o1 4.00
Surface-active agent 0.03
2,2'-Iminodiethanol 0.50
Water 69.47
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Total 100.00
6.7.6 Sample The sample shall be of the lowest concentration for use of class 1
or class 2.
6.7.8 Judgement of appearance The clear visibility of the sample shall be equal
or superior to that of the contrast comparing fluid. However, for class 2, a slight
residue of th3 oil film may be neglected (provided that it may not cause abnormality
in checking dear ,·isibility).
6.8.1 Apparatus A sample container shall be the wide-mouthed bottle with ground-
in stopper specified in .HS R 3503.
6.8.3 Preparati.:m of miscibility test liquid Miscibility test liquid shall be pre-
pared in acconlance with Table 6.
Ethanol 27.0
Propan-2-ol 10.0
Etby IBllB glycul 3.0
Water 60.0
Total 100.00
6.£.5 Operation Place and mix uniformly 50 ml sample and 50 ml miscibility test
liquid in a wide-mouthed bottle with ground-in stopper, and, after stoppering the
bottle, let it stand still at ordinary temperature for 24 h. After standing it still,
inspect the liquid visually for the separation of the liquid, and existence of precipi-
tates and deposits.
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6.8.6 Judgemert of appearance There shall be found no separation, nor pre-
cipitate nor dejJosit in the liquid when checked visually after testing.
6.VA Sample As a sample, take two kinds of stock solutions and liquid diluted to
the lowest use concentration.
6.10.3 Test piece Test piece, the surface of which area is 20 cm 2 to 28 cm 2 (about
90 mm x 13 mm), shall be as follows. Two such test pieces shall be prepared.
a) Aluminium A 2024P specified in JIS H 4000.
b) Bras" C 2801P specified in .TIS H 3100.
c) G~llvanized steel plate SGCC specified in JIS G 3302.
d) Bolt The bruss bolt on the market which is sleeved by synthetic resin(4) and
menSUf('S M5 x 38 mD1.
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e) Spacer Four spacers, measuring {lIZ (outside diameter) x 6.5 x 05.1 mm (in-
side diameter), made from synthetic resin(4) on the market.
f) Nut One brass nut on the market of which the nominal size is M5.
Note (4) This synthetic resin shall be tetrafluoroethylene resin or polyethylene
resin.
Aluminium
Brass plate
Galvanized
steel plate
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6.10.4 Preparation of test piece Polish the surface of a test piece with water-
proof abrasive paper, and after washing with water, wash with acetone and dry it.
In the case of galvanized steel plate, avoid polishing with waterproof abrasive pa-
pel'.
6,}O.5 Sample The sample shall be the fluid of the lo,,;;est concentration for use.
6.10.7 Calculation and record The change of mass shall be calculated accord-
ing to the following formula, and record the average value of two set test pieces.
W~-Wl
c= S
where, c: change of mass (mg/cm 2)
WI: mass of a test piece before test (mg)
~T2 : mass of a test piece after test (mg)
s: whole surface area of a test piece before test (cm 2)
6.11.2 Tesl piece The test piece made of natural rubber or chloroprene rubber
specified in the Appendix of CPSA 0028, Approval criteria and confirming met.hod
of criteria about the windshield washer fluids for automobiles; and measuring 20 mm
x 50 mm x 2 mm.
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rubber and chloroprene rubber, and, after slightly wiping them with clean gauze moist-
ened with water, keep them in a desiccator for about 24 h.
6.11.6 Calculation and record The changes of mass and of hardness shall be
calculated according to the following formulae. The change of mass shall be recorded
wi t h the averaged value of the three test pieces.
a) Change of mass
w == 1% - 1~ x 100
WI
where, W: change of mass (%)
~!l: mass of a test piece before test (mg)
w2 : mass of a test piece after test (mg)
(2) Change of hardness
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6.12.6 ~Judg'ement of appearance When checked after test visually, the coating
film shall be free from softening and swelling, change of gloss and colour before and
after testing, and fixing of coloured matter in the sample shall be little enough to be
negligible.
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6.] 3.4 Preparation of test piece Wipe lightly the test piece with clean gauze
moistened with ethanol, and after drying it by blowing dry air, keep in a desiccator
for about 24 h.
The number of t.est pieces shall be two pieces per each type of plastics. The materials
shall be as followo~:
a) Polyethylene resin Polyethylene resin shall be as specified in JIS K 6922-2.
b) Po]ypropyle~le resin Polypropylene resin shall be as specified in JIS K 6921-2.
c) Sort polyvinyl chloride resin Soft polyvinyl chloride resin shall be as specified
in JIS K 6771.
d) ABS resin ABS resin shall be as specified in JIS K 6873.
e) Polyacetal resin Polyacetal resin shall be the one on the market.
c) Put the bottles in the thermostat maintained at 50 ± 2 °e, and keep for 120 h.
d) After taking out the test pieces from the bottles, wipe each piece lightly with
clean gauze raoistened with water, inspect its appearance visually, and weigh
its mass after drying naturally at ordinary temperature for 3 h.
6.13.7 Calculation and record The change of mass shall be calculated accord-
ing to the following formula, and the average of two values of the same material
test pieces shall be recorded.
W,-W1
C = ---="---'-
S
where, c: change of mass (mg/cm 2)
'VI: mass of a test piece before test (mg)
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6.] 4.2 Sample Sample shall be both the stock solution fluid and solution of the
lowest concentration fluid for use,
6.14.4 <Judgement of appearance When checking the fluid after test visually,
there should be no crystalline precipitate (5).
6.] 5.1 Apparatus and appliance Apparatus and appliance shall be as follows:
a) Thermostat The thermostat capable of keeping the temperature at -15 ± 2°e.
b) Wide-mouthed bottle with ground·in stopper Two bottles of 120 ml ca-
pacity specified in JIS R 350::L
6.15.2 Sample Sample shall be both the stock solution fluid and solution of the
lowest concentration fluid for use.
6.J 5.4 ,Jud:~cmcnt of appearance When checking the fluid after testing visu-
ally, the:e shall be no crystalline precipitate(5),
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8 Inspection \Vben inspection is carried out in accordance with 6, the results shall
me.::t the requirements given in Table 2.
9 :v.Iarldng The windshield washer fluid shall be marked or attached with the fol-
lo\\'ing items on its visible place of vessel.
a) Title of the standard
b) :0l"ame of elements
c) Name of manufacturer or its abbreviation, and its location
d) Date of manufacturing or its abbreviation
e) Net quantity
f) Dilution ratio with water and its freezing point (Dilution ratio of the lowest
concentration for use of fluid shall be indicated clearly.)
g) Method for u~:e
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n -dater! Standarc1s :
.IIS K 5401 Pwcil scratch tester for coated film
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ErFta for ITS (English edition) are printed in Standardization Journal, published monthly
by the Japanese Standards Asso:iation, and also provided to subscribers of ITS (English
edition) in Monthly Infonnation.