W167 E1 04A+CxxP+Installation Guide

Cat. No.
W167-E1-4A
SYSMAC
Programmable Controllers
C20P/C28P/C40P/C60P
P-type Programmable Controllers
Installation Guide
Revised July 1994
C20P
C60P
C60P C20P
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to the product.
DANGER! Indicates information that, if not heeded, is likely to result in loss of life or serious
injury.
WARNING Indicates information that, if not heeded, could possibly result in loss of life or
serious injury.
Caution Indicates information that, if not heeded, could result in relative serious or minor
injury, damage to the product, or faulty operation.
OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers
to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any-
thing else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
 OMRON, 1989
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-
sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high–quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-
tion contained in this publication.
v
vi
TABLE OF CONTENTS
SECTION 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION 2
System Installation and Wiring . . . . . . . . . . . . . . . . . . . . . 13
2-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-2 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-3 Dimensions and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-4 I/O Connecting Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2-5 Wiring CPUs and Expansion I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-6 I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-7 Special Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2-8 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
SECTION 3
Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . 51
3-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3-2 Self-diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3-3 Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3-4 Preventive Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3-5 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
A. Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
B. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C. Programming Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
D. Programming Console Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
vii
About this Manual:
This manual has been prepared to provide the information necessary to install, set up, and maintain
your C-series P-type Programmable Controller, a low-cost, compact, versatile industrial control sys-
tem providing up to 148 I/O points. For information regarding system programming and operation,
refer to the Operation Manual.
Analog I/O Units are also not described in detail in this manual because a separate manual is pro-
vided for them (SYSMAC K-type Analog I/O Units Operation Guide, Cat.No. W122)
Section 1 describes the basic Units that can be used to build a K-type PC, explains how the Units
can be combined, and provides example system configurations.
Section 2 covers actual system installation and wiring, including switch settings.
Section 3 provides information on maintaining your PC in good working condition.
WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.
ix
SECTION 1
Introduction
1-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 CPUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-2 Expansion I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1-3 Analog Timer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-4 I/O Link Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1
Nomenclature Section 1-1
1-1 Nomenclature
This section gives the names and functions of the various components of
P-type PCs and the basic Units with which they can be combined in a
System.
1-1-1 CPUs
In the diagram below, the C28P is shown as a representative model. Refer to
Appendix A Standard Models for your model’s exact specifications.
Power supply Ground Outputs Indicators
CPU,
Expansion I/O
EPROM socket, Unit, Analog
DIP switch Timer Unit,
Analog I/O
Unit, or I/O
Link Unit
connector
High-speed counter Inputs 24-VDC output

(HDM(98)–) inputs Peripheral connector
High-speed Counter When the high-speed counter (HDM(98)) is not being used, the two
high-speed counter input terminals can be used as normal DC input termi-
nals. Their ON/OFF response time, however, will be shorter (0.15 ms max.).
Regardless of whether or not the high-speed counter command is being
used, DIP switch pins 7 and 8 must be off whenever the hardware reset is
not being used.
Indicators The diagram below shows the functions of the various indicators, taking the
C20P as an example.
OUTPUT 5 CH
0 1 2 3 4 5 6 7 OUTPUT: Shows whether the output is ON or OFF.
POWER: Stays lit while power is turned on to the

PC.
RUN: Stays lit while the PC is operating normally.

POWER
ALARM: Blinks during battery abnormality or scan
RUN
time overrun. At this time PC operation will be
intermittent.
ALARM
ERROR
ERROR: Lights when self-diagnosis detects an
INPUT 0 CH abnormality. The PC will stop operating.
0 1 2 3 4 5 6 7 INPUT: Shows whether the input is ON or OFF.
8 9 10 11
Memory Each of the C-series P-type PCs is provided with a built-in RAM (random-ac-
cess memory), as well as a ROM (read-only memory) chip socket. Either
may be used with ease. It is recommended to use the RAM for programming
and, when the program is completed, to save it in a ROM chip for protection.
The memory capacity in either case is 1,194 addresses.
2
ROM Socket and DIP Beneath the cover are the DIP switch and the socket where an EPROM chip
Switch may be installed. For details, see 2-8-1 Setting the CPU DIP Switch and
2-8-2 EPROM Installation. Only DIP switch pins 1 and 2 are on when the
CPU is delivered.
ROM socket
8 Turn ON to use hardware reset (0001).

7 Turn OFF if FUN 61 is not used.
6 Turn ON for English display.
5 Turn ON to inhibit ALARM indicator.
4, 3 ROM: ON (RAM: OFF)
2, 1 RAM: ON (ROM: OFF)
CAUTION: In case of battery failure, data stored in

the RAM, the DM area, the HR area, etc., will not be preserved.
1-1-2 Expansion I/O Units

In the diagram below, the C20P is shown as a representative model. Refer to
Appendix A Standard Models for your model’s exact specifications.
Power supply Ground Outputs Indicators
CPU, CPU,
Expansion Expansion
I/O Unit, or I/O Unit,
I/O Link Unit Analog Timer
connector Unit, Analog
I/O Unit, or
I/O Link Unit
connector
CPU left/right Inputs 24-VDC output

selector
3
Indicators The following diagram shows the functions of the various indicators, taking
the C20P as an example.
OUTPUT 5 CH
0 1 2 3 4 5 6 7 OUTPUT: Shows whether the output is ON or OFF.
POWER: Stays lit while power is turned ON to the

POWER I/O Unit.
INPUT 0 CH
0 1 2 3 4 5 6 7
8 9 10 11 INPUT: Shows whether the input ON or OFF.
CPU Left/Right Selector The C20P, C28P, C40P, and C60P Expansion I/O Units all have CPU left/
right selector switches. The C16P and C4K do not. For those models which
have the switch, care must be taken to set it so that it corresponds with the
direction of the I/O Connecting Cable. If the switch is set in the wrong direc-
tion, the System will operate as if the I/O Unit were not there. Set the switch
so that the CPU connector side (Left or Right) is “in,” as shown in the follow-
ing diagram. Do not change the switch setting after power has been turned
ON, as this will cause the I/O bus to malfunction.
L R
Lin Rout
From To I/O
CPU Link
Unit
L R
Rin Lout
To I/O From
Link CPU
Unit
The following example diagrams show the proper switch settings for horizon-
tal and vertical mounting of Units.
Horizontal Mounting All Units can be positioned horizontally.
C20P-CN501
CPU I/O Unit
Set to Left in Right out
4
Vertical Mounting All Units except the C16P and C4K can be positioned vertically.
CPU
C20P-CN411
I/O Unit Set to Right in Left out
1-1-3 Analog Timer Unit
Internal variable resistors

These variable resistors are used to set the timers
and, from left to right, correspond to T0 to T3. The Min.
settings of these resistors are effective only when the
corresponding IN/EXT selector is set to IN. To set or
adjust the time, use the screwdriver supplied with the
Analog Timer Unit. Turn the variable resistor shafts
clockwise to increase the time value.
CPU connector Max.
Install and connect the Expansion
I/O Unit and the CPU horizontally;
otherwise the Analog Timer Unit Two M4 mounting screws
cannot be connected to the CPU. (self-rising pressure plate)
Indicators
The SET indicators in the top
row light while timer values
are being set. The TIME UP
indicators in the bottom row
I/O Connecting Cable light when the corresponding
C4K-CN502 timer contact (T0 to T3) turns
One cable is supplied with the ON. Numbers 00 to 03 corre-
Analog Timer Unit spond to T0 to T3.
This connector is not used.

IN/EXT selectors Do not remove the cover.
When using the internal variable
resistor, set the corresponding pin to
IN; when using an external variable
resistor, set the corresponding pin to
EXT. These selectors correspond to
T0 to T3 from left to right.
External variable resistor connectors
When using external variable resistors to set the timers, connect the
resistors to these connectors. The corresponding IN/EXT selector
must be set to the EXT position. These connectors correspond to
T0 to T3 from left to right. Use 20 kW external variable resistors. A
Connecting Cable with a 2-m lead is available for a variable resistor
(C4K-CN223).
5
External Variable Resistor The contactor employs solderless terminals and must be wired as shown be-
low, using AWG 22 to 28 lead wires.
Analog Timer Unit

connector
External variable
resistor (20 kW)
1-1-4 I/O Link Units

The I/O Link Unit must be used as a Remote I/O Slave, and must be used
with a Remote I/O Master. Refer to the Remote I/O Unit Operation Guide for
details.
Operation output terminal

Indicates that the power is ON
and that the CPU is in RUN or
MONITOR mode with no errors.
Repeater Output Terminal

Sends repeater signals to a Link
Power indicator Adapter. The repeater output is ON
when power is ON in the CPU and
I/O Link Unit. (See the Link Adapter
Manual for details.)
Transmitting error indicator

Blinks during normal transmission. Optical fiber connectors
Lights continuously to indicate a
transmission or connection error.
CPU or Expansion
I/O Unit connector
AC power supply
Ground
6
System Configuration Section 1-2
1-2 System Configuration

Depending on your control requirements, you can combine various Units for
a total number of I/O points ranging anywhere from 20 to 148.
A P-type PC consists of a CPU Unit plus one or more of the following Units:
Expansion I/O Units, Analog Timer Units, Analog I/O Units, or an I/O Link
Unit. All of these Units are connected in series with the CPU Unit at one end.
An I/O Link Unit, if included, must be on the other end (meaning only one I/O
Link Unit can be used) and an Analog Timer Unit cannot be used with. The
rest of the Units can be in any order desired. The Units from which P-type
PCs can be built are shown below.
Unit type Name Words Inputs Outputs

occupied provided provided
CPU C20P 2 12 points 8 points
C28P 2 16 points 12 points
Expansion I/O Unit C4K 2 4 input points or 4 output points
Special I/O Units Analog Timer Unit 2 4 timer inputs
C4K Analog Input Unit 2 4 analog inputs
C1K Analog Input Unit 2 1 analog input
Analog Output Unit 2 1 analog output
I/O Link Unit 2 16 input and 16 output bits
When determining which configuration to use, another factor to consider is

the ease with which I/O points can be assigned. In order to make the process
as simple as possible, it is recommended that a CPU be used which has
more I/O points than the largest Expansion I/O Unit. For example, rather than
combining a C20P CPU with a C20P Expansion I/O Unit, it would be prefer-
able to use a C40P CPU. Similarly, combining a C60P CPU with a C40 Ex-
pansion I/O Unit would be better than using a C40P CPU and a C60P Expan-
sion I/O Unit.
The tables on the following pages show the possible configurations for a
P-type PC. Although the tables branch to show the various possibilities at
any one point, there can be no branching in the actual PC connections. You
can choose either branch at any point and go as far as required, i.e., you can
break off at any point to create a smaller PC System.When implementing a
system there is a physical restriction on the total cable length allowable. The
sum of the lengths of all cables in the system must be limited to less than 1.2
meters.
The tables also show I/O word allocations for the Units in the systems and
which words will be input words and which words will be output words. All of
these are determined by the position of the Unit in the configuration except
for the C4P and C16P Expansion I/O Units, in which case the model of the
Unit determines whether the words are input or output.
7
The symbols used in the table represent the following:
C20P/C28P
C20P or C28P CPU Unit
Input Output
C40P/C60P
C40P or C60P CPU or
Input Output Input Output Expansion I/O Unit
C4K/C16P
C4K or C16P Expansion I/O Unit
Input or Output
C20P/C28P/TU/AN/LU C20P Expansion I/O Unit, C28P Expansion I/O Unit,

Input Output Analog Timer Unit, Analog I/O Unit, or I/O Link Unit
8
IR 00 IR 05 IR 01 IR 06 IR 02 IR 07 IR 03 IR 08 IR 04 IR 09
C20P/C28P C4K/C16P C4K/C16P C4K/C16P C4K/C16P

Input Output Input or Output Input or Output Input or Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C20P/C28P/TU/AN/LU C4K/C16P
Input Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C40P/C60P
Input Output Input Output
C20P/C28P/TU/AN/LU C4K/C16P C4K/C16P

Input Output Input or Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C20P/C28P/TU/AN/LU
Input Output
C40P/C60P
C40P/C60P C4K/C16P
Input Output Input Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C20P/C28P/TU/AN/LU C4K/C16P C4K/C16P C4K/C16P

Input Output Input or Output Input or Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C20P/C28P/TU/AN/LU
Input Output
C40P/C60P
9
C20P/C28P C20P/C28P/TU/AN/LU C20P/C28P/TU/AN/LU C4K/C16P C4K/C16P

Input Output Input Output Input Output Input or Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C20P/C28P/TU/AN/LU
Input Output
C40P/C60P
C40P/C60P C4K/C16P
C20P/C28P/TU/AN/LU
Input Output
C40P/C60P C4K/C16P C4K/C16P

Input Output Input Output Input or Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C20P/C28P/TU/AN/LU
Input Output
C40P/C60P
10
C40P/C60P C4K/C16P C4K/C16P C4K/C16P

Input Output Input Output Input or Output Input or Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C20P/C28P/TU/AN/LU
Input Output
C40P/C60P
C20P/C28P/TU/AN/LU C4K/C16P C4K/C16P

Input Output Input or Output Input or Output
C20P/C28P/TU/AN/LU
Input Output
C40P/C60P C20P/C28P/TU/AN/LU C20P/C28P/TU/AN/LU C20P/C28P/TU/AN/LU

Input Output Input Output Input Output Input Output Input Output
C40P/C60P
C40P/C60P C4K/C16P
C20P/C28P/TU/AN/LU
Input Output
11
SECTION 2
System Installation and Wiring
2-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-2 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-3 Dimensions and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-4 I/O Connecting Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2-5 Wiring CPUs and Expansion I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-6 I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-6-1 Unit Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2-6-2 I/O Device Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2-7 Special Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2-8 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2-8-1 Setting the CPU DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2-8-2 EPROM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2-8-3 High-speed Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2-8-4 Inhibiting the ALARM Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2-8-5 Setting the I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
13
Installation Environment Section 2-2
2-1 General
This section explains how to install and set up your Control System, with spe-
cifics on the proper environment, actual mounting, applicable cable, wiring,
and switch settings.
2-2 Installation Environment

Although the P-type Programmable Controller is quite durable, the following
conditions must be observed in order for your System to operate at its high-
est level of reliability.
Ambient temperature Operating: 0° to 55°C*

Storage: –20° to 65°C
Humidity 35% to 45% (without condensation)
Must be free from the following:

• Corrosive gases
• Abrupt temperature changes
• Direct sunlight
Atmosphere • Concentration of dust, salt, iron particles
• Splatter from water, oil, other chemicals
Vibration and shock Must not receive direct impact or vibration
*The ambient operating temperature for the Programming Console is 0° to 45°.
Caution In low humidity conditions, excessive static electricity of over 8 kV can dam-
age internal components such as ICs. Before touching the PC, be sure to
first touch a grounded metallic object to discharge any static electricity buil-
dup.
Noise Prevention Use twisted-pair cables with cross-sectional areas of at least 2 mm2/conduc-
tor (AGW 14) to prevent noise. Avoid mounting the PC close to high-power
equipment, and be sure to mount it at least 200 mm away from power lines.
Wherever possible, use wiring ducts to contain and protect the PC wiring.
The I/O wiring should not be placed in the same duct with the power line or
other wiring. Standard wiring conduits are sufficient as long as the I/O wiring
and power lines are kept separate.
200 mm min.
PC
200 mm
min.
14
Installation Environment Section 2-2
Duct Work When CPUs and Expansion I/O Units are mounted horizontally, be sure that
no ducts or wiring passes between them. The diagram shows an example of
unacceptable mounting.
If the controlled system requires either 10 A at 400 V max. or 20 A at 220 V

max. power cables, and if the conduits are run parallel to each other, a mini-
mum distance of 300 mm must be provided between the I/O lines and the
power cable. If the I/O lines and the power cables must be placed in the
same duct at the point of connection to the equipment, be sure to screen
them with a grounded metal plate.
Metal (iron) plate
200 mm min.
1 2 3
Grounding (at a ground resistance of less than 100 W )
1 PC I/O circuit
2 PC power circuit
3 General control circuit/Power circuit
Weak current cable
1
300 mm min.
Control cable
2
Power cable 300 mm min.
Ground (at a resistance of

less than 100 W)
15
Dimensions and Installation Section 2-3
2-3 Dimensions and Installation

This section gives dimensions and other information necessary for mounting
the CPUs, Expansion I/O Units, Analog Timer Units, and I/O Link Units. All
measurements are in mm.
CPUs The C20P is shown below. Dimensions for all Units are given in the table.
Four M4 screws
Model A B C D E
C20P 240 250 100 110 5
C28P 240 250 100 110 5
C40P 290 300 100 110 5
C60P 340 350 120 140 15
Expansion I/O Units The C20P is shown below. Dimensions for all Units are given in the table.
Four M4 screws
16
C4K
Model A B C D E
C16P 145 155 100 110 5
C20P 240 250 100 110 5
C28P 240 250 100 110 5
Two, M4
C40P 290 300 100 110 5
C60P 340 350 120 140 15
Analog Timer Units C4K-TM
Two, M4
I/O Link Units C20-LK011(-P)
Two M4 holes
17
Programming Console The Hand-held Programming Console can be mounted to a panel if desired.
To do so, the Programming Console Mounting Bracket (C200H-ATT01, sold
separately) is required. Mounting dimensions and connections are shown
below. Only one connector should be used at any one time. When connect-
ing the Programming Console, press in firmly until you hear it click into place.
C200H-PRO27-E Panel Cutout

Panel Mounting (DIN 43700)
37
ÉÉÉ
É
É
É
Approx. 80
186+1.1/–0.0
É
É
É
É 92+0.8/–0.0
P-type PC
Programming Console
Adapter 3G2A5-AP003
Programming Console Connecting Cable
C200H-CN222 (2 m) or C200H-CN422 (4 m)
Hand-held Programming Console

C200H-PRO27-E
The other Programming Consoles are normally connected directly to the

CPU and held in place with two mounting screw.
Caution Never run a Programming Console Connecting Cable past high-power lines
or other sources of electrical noise, as these will prevent correct operation.
Also, never leave the PC operating in RUN mode when the Programming
Console is connected via Connecting Cable, as noise entering through the
cable could also cause malfunctions in operation.
Note 1. Always keep the unused connector covered.

2. Do not attach a key holder to the switch key; it will interfere with operation.
3. The key cannot be removed in PROGRAM mode.
4. Use the switch on the upper right side of the Programming Console to
adjust the volume of the beeper.
5. The 3G2C6-CN122 (1 m) and 3G2C7-CN5111 (50 cm) Connecting
Cables are available to connect the 3G2A5-PRO13-E and
3G2A6-PRO15-E Programming Consoles. The Programming Console
Adapter is not required for these.
6. For operational information, refer to your PC’s Operation Manual.
18
DIN Rails
PFP-50N/PFP-100N
Model L *
PFP-50N 50 cm 5
PFP-100N 1m 15
PFP-100N2 1m ––
PFP-100N2
Use the PFP-100N2 for the C60P.
If the PFP-50N or PFP-100N are
used, the Unit will be slanted.
Endplate PFP-M Spacer PFP-S
Eight M4
panhead
screws
Mounting A CPU and Expansion I/O Unit may be mounted either vertically or horizon-
tally in relation to each other but the orientation of each unit itself must re-
main horizontal as described by the following mounting diagrams. If mounting
the units vertically, position the CPU above the Expansion I/O Unit; if mount-
ing horizontally, position the CPU to the left.
When installing the CPUs, Expansion I/O Units, and I/O Link Units, allow suf-
ficient space between the Units for cooling. Models taking a 100 to 240-VAC
power supply require a minimum cooling space of 10 mm between Units.
Avoid mounting any units in warm areas or over a heat source of any kind.In
addition, if the CPU is installed in a control box, allow sufficient space for
maintenance and ventilation. It may be necessary to install a ventilation fan
in the control box to maintain the required ambient temperature as indicated
in Appendix B Specifications.
Control Box Fan
PC
Vent
19
Another factor to consider is the I/O wiring (see 2-6 I/O Wiring). If the CPU
and/or Expansion I/O Units are mounted vertically, a minimum of 70 mm
open space is required for ease of I/O wiring. The spacing of the mounting
holes, for both vertical and horizontal mounting is as shown below.
Horizontal Mounting
Four, M4 F–10 Four, M4 Two, M4

5 B B
Expansion Analog
D C CPU
I/O Unit Timer Unit
A ± 0.2 F A ± 0.2 G A ± 0.2

E
Two, M4
B 110 ± 0.2
H
C4K C ± 0.2 D
I/O
Link 230 250
F A ± 0.2 Unit
120 Two, M4
Vertical Mounting
Four, M4
5 B
D C CPU C ± 0.2
I–10 I
Expansion
D
I/O Unit
A + 0.2
I–10 I
I/O
230 Link 230
Unit
Two, M4
110 ± 0.2 120
20
I/O Connecting Cable Section 2-4
Model A±0.2 B C±0.2 D E

CPU C20P 240 250 100 110 5
C28P 240 250 100 110 5
I/O Unit C40P 290 300 100 110 5
C60P 340 350 120 140 15
I/O Unit C16P 145 155 100 110 5
C4K 31 40 100 110 5
Analog C4K
Timer -TM 31 40 100 110 5
Unit
F G H I
15 to 40 15 to 35 20 to 40 80 to 130
Attach End Plates (PFP-M) to both ends (as shown below) when connecting
CPUs, Expansion I/O Units, or Analog Timer Units to a DIN Rail. It is also
recommended that a Spacer (PFP-S) be installed between a CPU and Ex-
pansion I/O Unit when they are mounted horizontally.
10 5 10
PC I/O Unit
X X
End plate Spacer End plate

DIN Rail
Mounting screws are included with CPUs, Expansion I/O Units, and Analog
Timer Units. They must be purchased separately for I/O Link Units.
2-4 I/O Connecting Cable

Applicable connecting cable will vary according to which Units are connected
and whether they are mounted horizontally or vertically. All Expansion I/O
Units except the C16P and C4K use C20P-CN501 cable (5 cm) for horizontal
mounting and C20P-CN411 cable (40 cm) for vertical mounting. The C16P
and C4K cannot be mounted vertically. The C16P can use either of the
above-mentioned cables for horizontal mounting. The C4K can use only
C4K-CN502 cable (5 cm). For connecting I/O Link Units, use C20P-CN711
cable (70 cm).
Caution Always be sure to use only the cable that is included with the Unit. Using the
wrong cable (such as the C20 I/O Connecting Cable or I/O Link Connecting
Cable) for connecting Expansion I/O Units can cause serious damage to the
Units.
21
The following diagrams illustrate the appropriate cables for connecting CPUs,
Expansion I/O Units, and I/O Link Units either horizontally or vertically.
Horizontal Mounting
5 to 30 cm
I/O Link
CPU I/O Unit
Unit
I/O Connecting
Cable C20P-CN501
I/O Link Connecting
Cable C20P-CN711
Vertical Mounting
I/O Link Connecting
Cable C20-CN711
CPU
I/O Link
Unit
100 to 200mm
I/O Unit
I/O Unit
I/O Connecting
Cable C20P-CN411
100 to 200mm
I/O Link
Unit
CPU
I/O Link Connecting I/O Connecting

Cable C20P-CN711 Cable C20P-CN411
Connecting Analog Timer One Analog Timer Unit can be connected directly to a CPU or to any combi-
Units nation of a CPU and Expansion I/O Units. In either case, as shown in the fol-
lowing diagram, the Units must be mounted horizontally.
Analog
Timer Unit
CPU
Connecting Cable
C4K-CN502
Analog
Timer Unit
CPU I/O Unit
Connecting Cable
C4K-CN502
22
Connecting I/O Link Units One I/O Link Unit can be connected directly to a CPU or to any combination
of a CPU and Expansion I/O Units. It cannot be used in the same PC System
with an Analog Timer Unit.
Connection Procedure Follow these four steps to connect Expansion I/O Unit, Analog Timer, and I/O
Link Unit Connecting Cables.
1, 2, 3... 1. Remove the connector cover from the CPU, using a screwdriver if nec-
essary.
2. Insert one of the cable’s connectors into the cover. (Once inserted, the
connector cannot be removed.)
3. Reinsert the cover/connector combination into the CPU.
4. Repeat this procedure on the other end of the cable.
Cover
Optical Fiber Cable Optical fiber cable can be used for extending transmission distance and re-
ducing noise. There are three types, and the appropriate cable for any given
situation will depend on the desired transmission distance and the particular
Units which need to be connected.
All-plastic optical fiber cable (APF) is for short-distance transmission (up to
20 m) and can be used only by Units with the suffix “-P” attached. Plas-
tic-clad optical fiber cable (PCF) is for middle-distance transmission (up to
200 m for Units with “-P” and 800 m for Units without “-P”). Crystal optical
fiber cable (AGF) is for long-distance transmission (up to 3 km) and can be
connected only to certain Link Adapters.
Although laying optical fiber cable does not basically differ from laying wire
cable, there are certain precautions which should be observed. For details,
refer to the Optical Remote I/O Systems Manual.
Link Adapters Although it is normally possible to connect Units in series, a failure (power
failure, disconnection, etc.) in one of the Units will cause all the subsequent
Units to cease operating. You can use Link Adapters to prevent this type of
situation from occurring. Even if a power failure occurs in a Unit connected to
a branch line of a Link Adapter, the Link Adapter will bypass that Unit and
continue to transmit signals to the other Units. You can also use Link Adapt-
ers for branching and for converting between various types of wire and opti-
cal cable. For details on these and other functions of Link Adapters, refer to
the Link Adapter Manual.
23
Wiring CPUs and Expansion I/O Units Section 2-5
2-5 Wiring CPUs and Expansion I/O Units
Power Supply Use a commercially available 24-VDC, 100 to 120-VAC, or 200 to 240-VAC
power supply (depending on your model) for the CPU. When an Expansion
I/O Unit(s) or an I/O Link Unit is used, the power supply must also be con-
nected to each of these Units. Where possible, use independent power
sources for the inputs, the output loads, and the CPU. All of the CPUs and
Expansion I/O Units may be connected to the same power source. If a CPU
and an Expansion I/O Unit are connected to separate power supplies, then
the CPU (as well as the Programming Console, etc.) will not operate unless
power is turned on to the Expansion I/O Unit.
Wiring The following diagram illustrates the proper wiring for CPUs and Expansion
I/O Units with the suffix “-A.” These models use a power supply of 100 to 240
VAC, with an operating voltage range of 85 to 264 VAC. The internal
noise-reduction system in these Units is sufficient for general power line
noise, but ground noise can be greatly reduced by using a 1:1 insulating
transformer. Ground only the primary side of the transformer. To prevent volt-
age drop, use wires 2 mm2 or less in cross sectional area, twisting them as
shown in the diagram. When power is turned on, the incoming current will be
approximately 10 A.
Insulating
transformer
1:1
Breaker
M3.5 screws
24
Connect an I/O Link Unit as shown in the following diagram, using M4 termi-
nal screws.
M4 screws
Insulating
100 to 240 VAC transformer
1:1
Breaker
The following diagram illustrates the proper wiring for CPUs and Expansion
I/O Units with the suffix “-D.” These models use a power supply of 24 VDC
with an operating voltage range of 20.6 to 26.4 VDC. Be careful to connect
the positive and negative terminals correctly. When power is turned ON, the
incoming current will be approximately 30 A.
Breaker
M3.5 screws
25
Ground The Line Ground (LG) terminal is a noise filter neutral terminal which does
not normally require grounding. When electrical noise is a problem, however,
this terminal should be connected to the GR terminal.
Attach an independent ground-wire with a cross-sectional area of at least 2
mm2 (AWG 14) to the GR terminal, to avoid electrical shock. Ground resis-
tance must be less than 100 W. Do not use a ground-wire longer than 20 m.
Care must be taken because ground resistance is affected by the nature of
the ground, water content, season, and the amount of time that has elapsed
since the wire was laid underground.
CPU operation may be adversely affected if the ground-wire is shared with
other equipment, or if grounding is attempted by attaching the ground-wire to
the metal superstructure of a building. When either Expansion I/O Units or
I/O Link Units are used, they also require grounding at the GR terminal.
These may all be included on the same ground.
GR
LG
26
I/O Wiring Section 2-6
2-6 I/O Wiring

This section shows I/O wiring diagrams for representative models of all the
CPUs, Expansion I/O Units, and I/O Link Units covered in this manual. It also
gives connection examples for the sensors and switches which can be con-
nected as input devices.
2-6-1 Unit Wiring Diagrams

The following items are all available for use as outputs. Do not mix them
within the same common circuit.
Output Load Power Supply

Relay Up to 250 VAC/24 VDC
Transistor 5 to 24 VDC
Triac 100 to 120/200 to 240 VAC
When using transistor outputs, connect the common line (COM) to the load
power supply negative side. For an induction load, connect the diode to the
load in parallel, as shown in the diagram, such that the cathode is on the
positive side of the power supply.
+
L
OUT COM
When using the high-speed counter (HDM(98)) instruction, wire input 0000
as the high-speed counter input and input 0001 as the hardware reset input.
If the HDM(98) is not used, inputs 0000 and 0001 may be used as general
input terminals. Their response time (0.15 ms), however, will be shorter than
the other inputs.
Do not connect the NC terminals to anything. The DC inputs in the following
I/O wiring diagrams are NPN (positive common). Reverse the polarity if PNP
(negative common) is used.
In the diagrams, representative models are sometimes used to cover several
models with similar wiring. In such cases, the type of Unit (i.e., CPU C60P) is
listed first, followed by the suffix of the applicable model number. A space left
blank (j) in the model number indicates that any of several numbers could
be inserted there.
27
CPU C20P, C28P, C40P The inputs can use the Unit’s 24-VDC power supply output. If the maximum
(CDj-A) output current of 0.3 A is not sufficient a separate DC power supply must be
used.
Not in C20P Not in C20P or C28P
Load Load Load Load Load Load Load

Power power power power power power power power
supply Ground supply supply supply supply supply supply supply
Relay contact outputs
(100 to
Transistor outputs 240 VAC)
Triac outputs NC NC
M3.5 screws
7.5 max.
7.5 max.
High- 24-VDC
speed output
Inputs (24 VDC) counter (0.3 A max.)
input Hardware reset input
COM
NC: Do not connect the NC terminals to anything.
28
CPU C20P, C28P, C40P Inputs 0000 and 0001 can use the Unit’s 24-VDC power supply output. If the
(CAj-A) maximum output current of 0.3 A is not sufficient a separate DC power sup-
ply must be used. Inputs 0002 to 0107 take a 100-VAC power supply.

(100 to
Triac outputs 240 VAC)
NC NC
M3.5 screws
7.5 max.
7.5 max.
High- 24-VDC
speed output
0000, 0001 counter (0.3 A max.)
24-VDC inputs input Hardware
reset input
0002 to 0101
100-VAC inputs
100 to 120 VAC
29
CPU C20P, C28P, C40P A separate power supply must be used for the DC inputs.
(CDj-D)

(24 VDC)
Transistor outputs
NC NC
M3.5 screws
7.5 max.
7.5 max.
High-
NC NC
speed
Inputs (24 VDC) counter
input Hardware Not in C20P or C28P
Not in C20P
reset input COM +
24 VDC
30
CPU C60P (CDj-A) The inputs can use the Unit’s 24-VDC power supply output. If the maximum
output current of 0.3 A is not sufficient, however, a separate DC power supply
must be used.
Ground Power
supply Load Load Load Load
Relay contact outputs (100 to Load power power power power power
240 supply supply supply supply supply
Transistor outputs VAC)
Triac outputs
Upper terminal block
M3.5 screws
7.5 max.
7.5 max.
Lower terminal block
Inputs (24 VDC) 24-VDC

output
High- (0.3 A
speed max.)
counter Hardware reset input
input
31
CPU C60P (CAj-A) Inputs 0000 and 0001 can use the Unit’s 24-VDC power supply output. If the
maximum output current of 0.3 A is not sufficient, however, a separate DC
power supply must be used. Inputs 0002 to 0115 take a 100-VAC power sup-
ply.
Ground Power
Triac outputs
VAC)
M3.5 screws
7.5 max.
7.5 max.
24-VDC
output
High- (0.3 A
speed max.)
counter Hardware
input 100 to 120 VAC
reset input
0000, 0001
24-VDC inputs
0002 to 0115
100-VAC inputs
32
CPU C60P (CDj-D) A separate power supply must be used for the DC inputs.
Ground Power
Relay contact outputs (24 Load power power power power power
VDC) supply supply supply supply supply
Transistor outputs
M3.5 screws
7.5 max.
7.5 max.
Inputs (24 VDC) High-

speed
counter
input
Hardware reset input
Do not connect the NC terminals to anything.
33
I/O Unit C20P/C28P/C40P The inputs can use the Unit’s 24-VDC power supply output. If the maximum
(EDj-A) output current of 0.3 A is not sufficient, however, a separate DC power supply
must be used.

(100 to
Transistor outputs 240 VAC)
Triac outputs NC NC
M3.5 screws
7.5 max.
7.5 max.
24-VDC
output
Inputs (24 VDC) (0.3 A max.)
COM
34
I/O Unit C20P/C28P/C40P (EAj-A)

(100 to
Triac outputs 240 VAC)
NC NC
M3.5 screws
7.5 max.
7.5 max.
24-VDC
output
Inputs (100 VAC) (0.3 A max.)
COM
100 to 120 VAC
I/O Unit C20P/C28P/C40P A separate power supply must be used for the DC inputs.
(EDj-D)

power power power power power power power
Power
(24 VDC)
Triac outputs
NC NC
M3.5 screws
7.5 max.
7.5 max.
Inputs (24 VDC)

35
I/O Unit C60P (EDj-A) The inputs can use the Unit’s 24-VDC power supply output. If the maximum
must be used.
Ground Power
Transistor outputs VAC)
Triac outputs
M3.5 screws
CH(00 11)
CH(00 15)
7.5 max. 100 240VAC
CH(00 15) CH(00 15)
INPUT
7.5 max.
Inputs (24 VDC) 24-VDC

NC output
NC NC (0.3 A
max.)
COM
36
I/O Unit C60P (EAj-A)

Ground Power
Triac outputs
VAC)
M3.5 screws
CH(00 11)
7.5 max. CH(00 15)
100 240VAC
CH(00 15) CH(00 15)
INPUT
7.5 max.
Inputs (100 VAC) 24-VDC

NC output
NC NC (0.3 A
max.)
COM
I/O Unit C60P (EDj-D) A separate power supply must be used for the DC inputs.
Ground Power
Load power power power power power
Relay contact outputs (24 supply
VDC) supply supply supply supply
Transistor outputs
M3.5 screws
CH(00 11)
CH(00 15)
100 240VAC
7.5 max.
CH(00 15) CH(00 15)
INPUT
7.5 max.
Inputs (24 VDC)

NC
NC NC NC NC
37
I/O Unit C16P-ID-A The inputs can use the Unit’s 24-VDC power supply output. If the maximum
must be used.
Inputs (24 VDC) Power sup-

ply (100 to
240 VAC) Ground
M3.5 screws
7.5 max.
7.5 max.
Input Unit C16P-ID A separate power supply must be used for the DC inputs.
Inputs (24 VDC) 24 VDC
Ground
NC NC NC
M3.5 screws
7.5 max.
NC NC NC NC
7.5 max.
24 VDC
38
Input Unit C16P-IA

Inputs (100 VAC)
100 to 120 VAC
Ground
NC NC NC
M3.5 screws
7.5 max. NC NC NC NC
7.5 max.
100 to 120 VAC
Output Unit C16P-Oj-A
Relay contact outputs Load

Power power
Transistor outputs supply supply
Triac outputs (100 to Ground
240
VAC)
M3.5 screws
7.5 max.
7.5 max.
Load Load Load Load Load

power power power power power
supply supply supply supply supply
39
Output Unit C16P-Oj-D

Relay contact outputs Load
Power power
Transistor outputs supply
supply
Ground
(24
VDC)
M3.5 screws
7.5 max.
7.5 max.
Load Load Load Load Load

power power power power power
supply supply supply supply supply
Input Unit C4K-ID The C4K-ID can use the 24-VDC output from the CPU if the current (0.3 A) is
sufficient. If this is not sufficient, a separate DC power source must be used.
Inputs (24 VDC) 24 VDC
M3.5 screws
7.5 max.
7.5 max.
24 VDC
40
Input Unit C4K-IA
Inputs (100 VAC) 100 to 120 VDC
M3.5 screws
7.5 max.
7.5 max.
100 to 120 VAC
Output Unit C4K-Ojj
Load
power
Transistor outputs supply
Triac outputs
M3.5 screws
7.5 max.
7.5 max.
Load
power
supply
41
I/O Link Unit 3G2C7-LK011(-P)E
RUN output Repeater output (Used only when connected to Link Adapter.)
M4 screws
8.6 max.
Link Adapter
8.6 max.
Optical fiber connector
M4 screws Power supply

(100 to 240 VAC)
42
2-6-2 I/O Device Connection Examples

The following diagrams show connection examples for the sensors and
switches which can be connected as input devices. Be sure to check all input
devices for voltage and amperage compatibility before connecting.
AC Input Devices
Contact output AC-switching
IN
IN
Prox.
AC input switch
10 mA AC input
main
COM circuit
100 VAC COM –
DC Input Devices
Contact output NPN open-collector
Sensor
+ power
24 VDC supply 24 VDC
0V Output 0V
DC input DC input
IN IN
7 mA 7 mA
COM + COM +
0V
NPN Contact output PNP current output
Sensor
+ power
Current 24 VDC supply 24 VDC
regula-
tor Output 0V Output 0V
DC input DC input
IN IN
7 mA Sensor 7 mA
power COM + COM –
0 V supply 0V
High-speed Counter Input Devices (Rotary Encoder)
E6A-CS4C E6A-CW4C
Red Red
24 VDC 24 VDC
White 0V High-speed White(Green) 0V High-speed
counter counter
IN(0000) input IN(0000) input
Black Black
COM COM
E6C-CWZ5C
Red
24 VDC
White(Green,Yellow)
0V High-speed
Black counter
IN (0000) input
COM
Shield
43
Special Wiring Precautions Section 2-7
2-7 Special Wiring Precautions
Emergency Stop Circuit An external relay circuit can be constructed to prevent a CPU breakdown or
malfunction from damaging the entire System. In the following diagram, SR
bit 1813 is always open when the CPU is operating. If the program is set up
as shown in the diagram, then output 0500 will be ON whenever the CPU is
in either RUN or MONITOR mode, and it will function as an output to monitor
whether the CPU is operating properly or not.
Example
1813
0050 RUN output
Normally
open (NO)
Emergency Stop Circuit An I/O Link Unit’s RUN output terminal is wired to a CPU’s input terminal,
When an I/O Link Unit is and can function as an output to monitor whether the entire PC System, in-
Used cluding the I/O Link Unit, is operating properly or not. In the diagram below,
the I/O Link Unit is connected to input terminal 0002. If the program is set up
as shown in the diagram, then output 0500 will be ON whenever the CPU is
in either RUN or MONITOR mode. The I/O Link Unit’s RUN output and the
CPU’s RUN or MONITOR output together comprise an AND in the external
relay circuit, and this can be used to construct an emergency stop circuit.
RUN output
24 VDC
Output
C20P
0002
I/O Link Unit
Example
0002 1813
0050
Normally
open (NO)
44
Special Wiring Precautions Section 2-7
Interlock Circuit There are sometimes cases in which a PC can direct a machine to do either
of two contrasting actions, and in which damage could result from a malfunc-
tion in the PC. For example, the PC could be set up to output commands to a
motor to operate alternately in forward and reverse. In such cases an inter-
lock circuit can be set up to prevent damage in case of a malfunction. In the
example diagram below, the interlock circuit will prevent MC1 and MC2 from
turning ON at the same time even if the PC malfunctions and turns outputs
0501 and 0502 ON simultaneously.
Interlock circuit
0501
MC1 Motor forward
PC
0502
MC2
Motor reverse
Wiring of Power Supply Electric power systems, control systems, PC power supply systems, and I/O
Systems power supply systems should all be wired separately, as shown in the follow-
ing diagram.
MCB1
Electric power system
MCB2
CR!
Control system
PC
Twisted pair cable
DC power +
supply
–
PC RUN
output
CR1 Surge suppressor
45
Switch Settings Section 2-8
Power Failure Protection A power sequence circuit is incorporated in the PC to prevent malfunctioning
due to momentary power failures or voltage drops.
The PC ignores all momentary power failures if the interruption lasts no

longer than 10 ms. If the interruption is between 10 ms and 25 ms, it may or
may not be detected. If the supply voltage drops below 85 for longer than 25
ms, the PC will stop operating and the external outputs will be automatically
turned off. Operation automatically resumes when the supply voltage is re-
stored to more than 85 of the rated voltage. Detection time will be slightly
shorter when a DC power supply is used.
Power Supply
Momentary power
failure detection
Power failure time
detection signal
CPU voltage (5V)
Power reset
Approx. 1 s
Run monitor
outputs
2-8 Switch Settings

After writing the program and preparing the EPROM chip (see the Operation
Manual), the CPU DIP switch must be set and the EPROM installed.
2-8-1 Setting the CPU DIP Switch

1, 2, 3... 1. Turn OFF the power to the CPU.
2. Remove the cover from the CPU, using a screwdriver if necessary.
46
3. Set DIP switch pins 1 and 2 to OFF, and pins 3 and 4 to ON.
ON
ON
OFF
OFF
2-8-2 EPROM Installation

1, 2, 3... 1. Remove the cover as shown above.
2. Raise the lever to unlock the socket.
3. Holding the chip so as not to touch the pins, insert it into the socket with
the notch to the left.
4. Check to be sure the chip has been properly installed.
5. Return the lever to its original position, locking the chip in.
6. Replace the cover.
7. Turn the power ON and verify that the CPU is operating in MONITOR
mode.
Lever
I/C Socket
Insert with the notch to the left.
47
2-8-3 High-speed Counter

When the high-speed counter (HDM(98)) is used, input (0000) is used exclu-
sively for this purpose and responds up to 2 kHz. Either the hardware reset
or software reset may be used. The software reset may be delayed, depend-
ing on the scan time, since it is based on the program. The hardware reset is
unrelated to the scan time and can operate at high speed. To use the hard-
ware reset (input 0001), set DIP switch pins 7 and 8 to ON as shown below.
Be sure to set them to OFF whenever the hardware reset is not being used,
regardless of whether the high-speed counter is being used or not.
ON
ON
2-8-4 Inhibiting the ALARM Indicator

To inhibit the ALARM indicator when using EPROM, set DIP switch pin 5 to
ON as shown below.
Connect a backup battery to preserve data memory, current counter value,

and HR area bits, in case of a power failure. In order to maintain the battery,
DIP switch pin 5 should normally be set to OFF. In any case, it must always
be OFF when using RAM.
2-8-5 Setting the I/O Link Unit

In order for the I/O Link Unit to operate, it is necessary to determine the as-
signment of I/O words between the I/O Link Unit and the Remote I/O Master
Unit controlled by the CPU. This is done with the DIP switch on the I/O Link
Unit. The following explanation is intended only to give a general outline of
the proper procedure. For details, refer to the Optical Remote I/O Systems
Manual.
1, 2, 3... 1. Check the last assigned I/O word on the CPU. When setting the I/O Link
Unit, be sure not to assign the same word twice or to exceed the num-
ber of I/O points in the CPU.
48
2. Turn OFF the power to the I/O Link Unit.

3. Check to be sure that the power supply LED light is off. Remove the
cover on the side panel of the Unit, using a screwdriver if necessary.
4. Use the 6 DIP switch pins to set the word address from 0 to 30. As
shown in the diagram below, the word addresses are set in binary, with
pin 5 being “1” and pin 1 being “16.” Beginning with pin 1, turn ON the
pins required to arrive at the desired words. Turn ON pin 6 to set the
termination resistance if the I/O Link Unit is a terminator (the final Unit in
the System). If the Unit is not a terminator, leave pin 6 OFF.
ON
1 2 3 4 5 6
16 8 4 2 1
The following example diagram illustrates the proper DIP switch setting for IR
26. In C200H/C1000H/C2000H Remote I/O Systems, the word actually as-
signed to the I/O Link Unit may vary from the switch setting. Refer to the Re-
mote I/O System Manual for details.
ON
1 2 3 4 5 6
16 8 4 2 1
Terminator: ON
Pins 1, 2, and 4, set ON
16 + 8 + 2 =IR 26
5. After initially setting the DIP switches, an I/O table check should be per-
formed on the CPU to ensure that there are no errors in the settings.
6. Replace the cover. In addition, to prevent dirt or outside light from caus-
ing a malfunction, be sure that any unused optical fiber connectors are
covered with the protective caps. The Unit should be ready to operate
as soon as power is turned on. If it does not operate normally, refer to
3-2 Self-diagnostic Function.
49
System Configuration In the diagram below, a C20 CPU, a C40P CPU, a C20 I/O Unit and two I/O
Example Link Units can exchange data over a distance with a C500 Remote I/O Mas-
ter Unit. The C20 I/O Link Unit is set for IR 28 (which accesses IR 29 as
well), and the C40P I/O Link Unit is set for IR 30 (which accesses IR 31 as
well). The C40P I/O Link Unit is also set as the terminator.
Optical fiber cable Optical fiber cable
C500 CPU Rack
C40P CPU C20P I/O Unit
C20 CPU I/O Link Unit I/O Link Unit

C500 Remote I/O Master Unit
When setting the I/O Link Unit, in this example, it is necessary to take into
account not only the I/O words of the C500 Remote I/O Master Unit, but also
those of the C20 CPU and the C40P CPU.
C500 Word Assignment C20 Word Assignment C40P Word Assignment

Auto- 0
matic 1
2 IN OUT IN OUT
IR 00 IR 05 IR 01
OUT IR 05, IR 06 OUT IR 07 IR 08
27 C40P C20P
28 I/O Link C20P OUT IN

IR 06 IN IR 00, IR 01 IN IR 02 IR 03
Man- 29 (C20)
ual 30 I/O Link
31 (C40K)
Model As seen from C20 As seen from C20, C40P I/O Link Unit
DIP Switch Setting
IR 28: 16 output points IR 01: 16 input points ON

I/O Link IR 29: 16 input points IR 06: 16 output points 1 2 3 4 5 6
(20) Data output to C20 Data input from C500
Data input from C20 Data output to C500 Set for IR 28
Not terminator
IR 30: 16 output points IR 03: 16 input points ON

I/O Link IR 31: input points IR 08: 16 output points 1 2 3 4 5 6
(40P) Data output to C40P Data input from C500
Data input from C40P Data output to C500 Set for IR 30
Set as terminator
50
SECTION 3
Maintenance and Inspection
3-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3-2 Self-diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3-3 Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3-3-1 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3-3-2 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3-3-3 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3-4 Preventive Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3-5 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
51
Self-diagnostic Functions Section 3-2
3-1 General
This section explains the proper maintenance and inspection procedures for
the P-type PCs, including specifics on replacing parts and taking precaution-
ary measures to ensure reliable, trouble-free operation.
3-2 Self-diagnostic Functions

The P-type PC has self-diagnostic functions to identify many types of abnor-
mal system conditions. These functions minimize downtime and enable
quick, smooth error correction.
The ERROR light on the front panel of the Programming Console indicates
hardware errors such as CPU, Expansion I/O Unit, and Remote I/O Unit mal-
functions. The ALARM light indicates such things as scan time overrun, bat-
tery error, or user-defined errors. The following chart lists possible malfunc-
tions, error messages, and correction procedures.
Stays lit. Blinks. Not lit.

PC LED States
Situation Item POWER RUN ALARM Error Display Correction
ERROR
Power failure Check the power supply voltage and
power lines.
CPU error (watchdog timer In PROGRAM mode, turn on power
over 130 ms) again.
Check the user program again.
Memory error MEMORY ERR Check the program and fix the error.
Rerun the program.
Check that the DIP switch settings
are correct.
Fatal error Check that the EPROM chip is prop-
erly mounted.
Check that the battery is properly
inserted.
Clear the error after fixing it.
Missing END instruction NO END INST Write END in the final address of
the program.
I/O bus error I/O BUS ERR Check that all the lines are properly
connected between the Units.
Check that the CPU Left/Right Se-
lector on the Expansion I/O Unit is
properly set.
Clear the error after fixing it.
JMP over JMP OVER Make sure that there are no more
than 8 JMP(04)–JME(05) pairs in
the program.
Battery error BATT LOW Check battery connections.
Replace battery.
Non-fatal
error Scan time overrun (watch- SCAN TIME OVER Check the program again.
dog timer 100 to 130 ms)
I/O Link Unit Error
I/O Link Unit LED States

Item POWER ERROR Correction
Power failure Check the power supply voltage and power lines.
Transmission error * Check connections of the optical fiber cable and connectors.
Check the channel and terminator settings.
*Note: Blinking ERROR LED indicates normal transmission.
52
Replacing Parts Section 3-3
3-3 Replacing Parts

In order that your System be restored to operation as quickly as possible, it is
advisable to maintain an adequate stock of replaceable parts on hand.
CAUTION:
Replace all fuses, relays, and other parts as quickly as possible. If the cover
is left off for a long period the RAM’s contents may be erased.
3-3-1 Fuses
Replace fuses as follows:
1, 2, 3... 1. Turn off power to the Unit.
2. Using a Phillips screwdriver to loosen the 4 screws, remove the cover
from the Unit, lifting it from the left.
Phillips screwdriver
3. Remove the cover from the fuse socket as shown below.
Fuse socket
Fuse socket
Fuse cover
4. Using a standard screwdriver, remove the defective fuses and insert the
new ones.
5. Replace the cover, positioning it over the Unit and snapping it into place
by applying pressure to the area marked “OMRON.”
53
The above procedure applies to CPUs and Expansion I/O Units. The proce-
dure is similar for I/O Link Units except that the cover is secured by 4 catches
instead of 4 screws. Use a standard screwdriver to pop the cover off and in-
sert the fuses as shown below.
Catches
Catches
Power fuse
1 A, 250 V
Standard screwdriver
Refer to the chart below in selecting the proper fuses.
Power Supply Fuses Dia. 5.2 x 20 (MF1NR)

C16P 250 V, 1 A
A-suffix C20P, C28P, C40P 250 V, 3 A
CPU’s,
Expansion C60P 250 V, 3 A
I/O Units C16P 125 V. 1 A
D-suffix
C20P, C28P, C40P 125 V, 5 A
C60P 125 V, 5 A
I/O Link Units 250 V, 1 A
24-VDC Output Fuses Dia. 5.2 x 20 (MF51NR)
CPUs, Expansion I/O Units C16P 125 V, 0.2 A
(A-suffix only) C20P, C28P, C40P, C60P 125 V, 0.5 A
3-3-2 Relays
Replace relays as follows:
1, 2, 3... 1. Turn off power to the Unit.
2. Using a Phillips screwdriver to loosen the 4 screws, remove the cover
from the Unit, lifting it from the left.
54
3. Using the relay puller attached to the right of the Unit, remove the defec-
tive relay and insert the new one.
Relay puller
Relay
4. Replace the cover, positioning it over the Unit and snapping it into place
by applying pressure to the area marked “OMRON.”
Relays are arranged as follows for the C16P, C20P, C28P, C40P, and C60P.
Among these Units, most models have relay sockets, although certain mod-
els do not. The C4K is not shown below; in this Unit the relays are directly
attached.
C16P C20P C28P
8 9 10 11 12 1314 15 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 8 9 10 11
0 1 2 3 4 5 6 7
C40P C60P
12 1314 15
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3
8 9 10 11 0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7 8 9 10 11
word n word n+1
word n word n+1
3-3-3 Batteries
The service life of the battery (3G2A9-BAT08) is five years at 25° C. It will be
shorter at higher temperatures. The ALARM indicator blinks when the battery
is discharged. If this happens, replace the battery within one week. The date
by which the first battery must be replaced is written on the side panel of the
CPU. If, for example, it says “FIRST REPLACEMENT 93/12,” it means that
you should replace the battery not later than December 1993.
Caution The new battery must be connected within five minutes of removing the old
to preserve the data in the CPU. In addition, as there is danger of combus-
tion, explosion or leakage, do not attempt to charge, heat or disassemble the
battery, or short-circuit the terminals. When disposing of a used battery, do
not throw it into a fire.
55
Preventive Measures Section 3-4
Replace the battery as follows:
1. Turn off the power to the Unit. If the power is off to begin with, turn it on
and wait for at least 10 seconds. Then turn it off.
2. Using a Phillips screwdriver to loosen the 4 screws, remove the cover from
the Unit, lifting it from the left.
3. Pull the battery from the holder and install the new one within five minutes.
Battery in holder
4. Replace the cover, positioning it over the Unit and snapping it into place by
applying pressure to the area marked “OMRON.”
5. Clear the ALARM on the Programming Console.
3-4 Preventive Measures
Load Circuit Fuses A fuse in the load circuit will protect the output elements, circuit board, etc., in
the event of a short in the output device.
Relay,
OUT solenoid, etc.
+
COM
Prevention of Input When two-wire sensors, such as photoelectric sensors and proximity sen-
Leakage Current sors, or limit switches with neon lamp are connected to the CPU as input de-
vices, the input signal may be erroneously turned ON by a leakage current
over 1.5 A. To prevent this, connect a bleeder resistor as shown below.
Determine the resistance of the bleeder resistor by the following equation,

where I is the leakage current.
R = 17.15/3.431 + 5 (kW max.) Input

Power
supply
Bleeder resistor R PC
Sensor 7.5 kW max.
56
Prevention of Output Likewise, if there is a danger of leakage current causing a transistor or triac
Leakage Current to malfunction, connect a bleeder resistor as shown below. Determine the
resistance of the bleeder resistor by the following equation.
R < Von/I
Transistor 24 VDC 0.1 mA
Von = ON voltage of the load (V)
I = leakage current (mA) 100 VAC 2.0 mA
Triac
R = bleeder resistance (kW)
200 VAC 5.0 mA
OUT
L
Load power supply
Bleeder resistor
COM
Precautions for Inrush When connecting the resistor or triac output to a device (such as an incan-
Current descent lamp) which allows a high inrush current to flow, care must be taken
to ensure the safety of the transistor or triac. The transistors and triacs are
able to withstand an inrush current of ten times the rated current. If the actual
inrush current will exceed that amount, use one of the following two circuits
to reduce it.
This circuit allows a slight current OUT L

(about 1/3 of the rated current) to +
flow through the load (i.e., the
lamp), thus eliminating any initial COM
surge of current.
This circuit acts directly on the OUT L

inrush current to limit it, but also +
reduces the voltage across the
load. COM
Transistor Output Residual When connecting TTL circuits to transistor outputs, it is necessary (because
Voltage of the transistor’s residual voltage) to connect a pull-up resistor and a CMOS
IC between the two.
57
Inductive Load Surge When an inductive load is connected to the input or output of the CPU, it is
Suppressors necessary to connect a surge suppressor or a diode in parallel with the load,
as shown below, to absorb the counter-electromotive force produced by the
load.
IN
Resistor: 50 W
Capacitor: 0.47 mF
Voltage: 200 V L Diode DC Input
Diode: Must withstand
voltages more COM
than three times
the load voltage
and an average OUT L
current of 1 A
Relay, or triac
output
Surge suppressor
COM
OUT L
Relay, or transistor +
output
Diode
COM
Output Loads Be sure to take appropriate measures when any electrical device likely to
produce noise is connected to the CPU as a load. For example, electromag-
netic relays and valves generating noise of more than 1,200 V require noise
suppression. For AC noise sources, connect a surge suppressor in parallel
with the coil of each device. For DC noise sources, connect a diode in paral-
lel with the coil of each device. When mounting a CPU and an Expansion I/O
Unit on a control panel, be sure to completely ground the intermediate
mounting plate. The mounting plate must be finished with high-conductivity
plating to ensure noise immunity.
R Surge R
suppressor Diode
+
AC power source DC power source
58
Inspection Section 3-5
3-5 Inspection
In order for your PC to continue operating at optimum condition, periodic in-
spections are necessary. The main components of the PC are semiconduc-
tors and have a long service life, but, depending on the operating environ-
ment, there may be more or less deterioration of these and other parts. A
standard inspection schedule would be once every six months to one year,
but more frequent inspections may be advisable depending on the operating
environment. Try to maintain the inspection schedule once it has been set.
Check to be sure that the power supply, ambient temperature, humidity, and
so on, are within the specifications (see Appendix B). Be sure that there are
no loose screws in any of the Units and that all battery and cable connections
are secure. Clean any dust or dirt that has accumulated. Check all fuses, re-
lays, and other replaceable parts.
59
Appendix A
Standard Models
There are four basic sizes of P-type C-series CPU. A CPU can be combined with any of six basic sizes of Expan-
sion I/O Unit and/or Analog Timers, Analog I/O Units, or an I/O Link Unit.
CPUs Expansion I/O Units Analog Timer Unit
C20P-Cj j-j C4K-Ij/Oj j C4K-TM
C20P
To order cable C4K-CN502

separately, specify (included with Unit)
C4K-CN502
Analog I/O Units
C28P-Cj j-j C16P-Ij-j/Oj-j C1K-AD/DA
C28P C16P
5 cm or 40 cm Cable (70 cm)

One included with C20P-CN711
each Expansion I/O (ordered separately)
C40P-Cj j-j Unit.
C20P-Ej j-j C4K-AD
C40P C20P C4K - AD
C60P-Cj j-j C28P-Ej j-j
C60P C28P
C40P-Ej j-j
I/O Link Unit

C40P C20-LK011/LK011-P
C60P-Ej j-j
C60P
61
Standard Models Appendix A
CPUs
Name Power supply Inputs Outputs Model number Standards
C20P 100 to 240 VAC 24 VDC, 12 pts. Relay with socket 8 pts. C20P-CDR-AE U, C, N, L
Transistor, 1 A C20P-CDT1-AE U, C, N, L
Triac, 1 A C20P-CDS1-AE U, C, N, L
24 VDC, 2 pts. Relay with socket C20P-CAR-AE U, C, N, L
100 VAC, 10 pts.
24 VDC 24 VDC, 12 pts. Relay with socket C20P-CDR-DE U, C, N, L
Transistor, 1 A C20P-CDT1-DE U, C, N, L
24 VDC, 2 pts. Triac, 1A C28P-CAS1-AE U, C, N, L
100 VAC, 14 pts.
24 VDC,, 2 pts.
p Relay with socket C40P-CAR-AE U, C, N, L
100 VAC
VAC, 22 pts. Triac, 1 A C40P-CAS1-AE U, C, N, L
C60P 100 to 240 VAC 24 VDC, 32 pts. Relay with socket 28 pts. C60P-CDR-AE U, C
Transistor, 1 A C60P-CDT1-AE U, C
Triac, 1 A C60P-CDS1-AE U, C
24 VDC,, 2 pts.
p Relay with socket C60P-CAR-AE U, C
100 VAC
VAC, 30 pts. Triac, 1 A C60P-CAS1-AE U, C
24 VDC 24 VDC, 32 pts. Relay with socket C60P-CDR-DE U, C
Transistor, 1 A C60P-CDT1-DE U, C
• U: UL, C: CSA, N: NK
See Omron sales representatives concerning operating conditions
under which UL, CSA, and NK standards were met (Aug. 1988).
62
Expansion I/O Units

Name Power supply Inputs Outputs Model number Standards
C4K Expansion --- 24 VDC, 4 pts. --- C4K-ID U, C
I/O Unit 100 to 120 VAC, --- 4 pts. C4K-IA U, C
4 pts.
--- Relay with socket C4K-OR2 U, C
Transistor, 1 A C4K-OT2 U, C
Triac, 1A C4K-OS2 U, C
C16P Expansion 100 to 240 VAC 24 VDC, 16 pts. --- C16P-ID-A U, C
I/O Unit --- Relay with socket 16 pts. C16P-OR-A U, C
Transistor, 1 A C16P-OT1-A U, C
Triac, 1A C16P-OS1-A U, C
--- 24 VDC, 16 pts. --- C16P-ID U, C
100 to 120 VAC
VAC,
16 pts. --- C16P-IA U, C
24 VDC --- Relay with socket 16 pts. C16P-OR-D U, C
Transistor, 1 A C16P-OT1-D U
C20P Expansion 100 to 240 VAC 24 VDC, 12 pts. Relay with socket 8 pts. C20P-EDR-A U, C, N, L
I/O Unit Transistor, 1 A C20P-EDT1-A U, C, N, L
Triac, 1A C20P-EDS1-A U, C, N, L
100 to 120 VAC,, Relay with socket C20P-EAR-A U, C, N, L
12 pts. Triac, 1A C20P-EAS1-A U, C, N, L
24 VDC 24 VDC, 12 pts. Relay with socket C20P-EDR-D U, C, N, L
Transistor, 1 A C20P-EDT1-D U, C, N, L
Transistor, 1 A C28P-EDT1-D U, C, N, L
Transistor, 1 A C40P-EDT1-D U, N, L
C60P Expansion 100 to 240 VAC 24 VDC, 32 pts. Relay with socket 28 pts. C60P-EDR-A U, C
I/O Unit Transistor, 1 A C60P-EDT1-A U, C
Triac, 1A C60P-EDS1-A U, C
100 VAC,, Relay with socket C60P-EAR-A U, C
32 pts. Triac, 1A C60P-EAS1-A U, C
24 VDC 24 VDC, 32 pts. Relay with socket C60P-EDR-D U, C
Transistor, 1 A C60P-EDT1-D U, C
63
Special Units
Name Specifications Model number Standards
Analog Timer Unit Settings: 0.1 s to 10 min (C4K-CN502 Cable, included) C4K-TM U, C
Analog Timer 2-m cable and connector C4K-CN223 ---
External Connector
Analog Input Unit 1 input; input ranges: 4 to 20 mA, 1 to 5 V C1K-AD U, C
4 inputs; input ranges: 4 to 20 mA, 1 to 5 V C4K-AD U, C
Analog Output Unit 1 output; output ranges: 4 to 20 mA, 1 to 5 V C1K-DA U, C
Host Link Unit RS-232C 3G2C7-LK201-EV1 ---
RS-422 3G2C7-LK202-EV1 ---
I/O Link Unit APF/PCF 3G2C7-LK011-P U, L
PCF 3G2C7-LK011 U, C
I/OConnectingCable For horizontal mounting; cable length: 5 cm C20P-CN501 ---
(for maintenance)
For vertical mounting; cable length: 40 cm C20P-CN411 ---
(for maintenance)
I/OConnecting Cable For horizontal mounting; connects to Cable length: 5 cm C4K-CN502 ---
C4K I/O Units, Analog Timer Unit, or Cable length: 50 cm C4K-CN512 ---
Analog I/O Units (for maintenance) Cable length: 1 m C4K-CN122 ---
I/O Link Connecting Cable length: 70 cm; for I/O Link Units only C20P-CN711 ---
Cable
EPROM 2764 ROM-H L
Battery Set Built into CPU (same for all C-series PCs) 3G2A9-BAT08 ---
Relay 24-VDC contact relay, 250 VAC/24 VDC, 2 A G6B-1174P-FD-US U, C
DC 24
24-VDC transistor relay, 5 to 24 VDC, 0.01 to 0.6 A G3SD-Z01P-PD-US U, C
DC 24
24-VDC triac relay, 85 to 240 VAC, 0.6 A G3S-201PL-PD-US U, C
DC 24
64
DIN Products
DIN Track Length: 50 cm Not usable with C60P PFP-50N ---
Length: 1 m PFP-100N
PFP-100N2
End Plate --- PFP-M
Spacer --- PFP-S
Factory Intelligent Terminal (FIT)

FIT 1. FIT Computer FIT10-SET11-E ---
2. SYSMATE Ladder Pack (2 system disks, 1 data disk)
3. MS-DOS
4. GPC Communications Adapter (C500-IF001)
5. Peripheral Connecting Cable (3G2A2-CN221)
6. Power Cord and 3-pin/2-pin plug
7. Carrying Case
Graphic Programming Console (GPC)

GPC (LCD display) With battery; power supply: 32 kw, 100 to 120 VAC; with 3G2C5-GPC03-E ---
comments;SystemMemoryCassetteorderedseparately.
With battery; power supply: 32 kw, 220 VAC; with com- 3G2C5-GPC04-E
ments;SystemMemoryCassetteorderedseparately.
GPC Carrying Case With side pocket for accessories C500-CS001
GPC System Memory With comments 3G2C5-MP303-EV2
Cassette
Cassette Interface Unit Used to load programs in V8, M1R, M5R, POR, or S6 cas- 3G2A5-CMT01-E
settes to GPC and print them through a Printer Interface
Unit.
65
Peripheral Devices
Programming Console Vertical, with backlight 3G2A5-PRO13-E U, C
Horizontal, with backlight 3G2A6-PRO15-E U, C
Hand-held, with backlight. The Programming Console C200H-PR027-E U, C
Adapter AP003 and connecting cable CN222/CN422 are
necessary. They are sold separately.
Programming Console Used to attach Hand-held Programming Console to a C200H-ATT01 ---
Mounting Bracket panel.
Programming Console For C20P/C28P/C40P/C60P only 1m 3G2C7-CN122 ---
Connecting Cables
50 cm 3G2C7-CN512 ---
For Hand-held Programming Console 2m C200H-CN222 ---
4m C200H-CN422 ---
Programming Console Required to use Hand-held Programming Console with C500-AP003 ---
Adapter any PC but C200H, C20.
Cassette Recorder Used to connect Programming Console, GPC, or SCYPOR-PLG01 ---
Connecting Cable Cassette Deck Interface Unit to a cassette deck;
length: 1 m.
PROM Writer Used for all P-type PCs. C500-PRW06 ---
Printer Interface Unit Interface for X-Y plotter or printer; System Memory 3G2A5-PRT01-E ---
Cassette ordered separately.
Printer Interface Unit When mounting to P-type CPUs C20-MP009-EV3
Memory Pack
Printer Connecting Cable 2 m (also used for X-Y plotter) SCY-CN201 ---
Floppy Disk Interface Unit C20P/C28P/C40P. With comment file; able to connect to 3G2C5-FDI03-E ---
NEC floppy disk controller
Peripheral Interface Unit To connect GPC or FIT to P-type PCs 3G2C7-IP002-V2
Connecting Cable Used to connect FIT or GPC to Pe- 2m 3G2A2-CN221 ---
ripheral
p Interface Unit and to connect 5m C500-CN523
Programming
g g Console Adapter
p and 10 m C500-CN131
g
Programming g Console Base. 20 m C500-CN231
30 m C500-CN331
40 m C500-CN431
50 m C500-CN531
66
Appendix B
Specifications
General Ratings
General Ratings
Supply voltage -A suffix: 100 to 240 VAC 50/60 Hz
-D suffix: 24 VDC
Operating voltage range -A suffix: 85 to 264 VAC

-D suffix: 20.4 to 26.4 VDC
Power consumption -A suffix: 60 VA max.

-D suffix: 40 W max.
24-VDC output* 0.3 A 24 VDC +10% (Use as DC power supply)
Insulation resistance 10 MW min. (at 500 VDC) between AC terminals and housing**
Dielectric strength 2,000 VAC 50/60 Hz for 1 min (between AC terminals and housing), Leakage current: 10 mA max.
500 VAC 50/60 Hz for 1 minute (between DC terminals and housing), Leakage current: 1 mA max.
Noise immunity 1,000 V p–p, pulse width: 100 ns to 1 ms, rise time 1 ns
Vibration 10 to 35 Hz, 2 mm double amplitude, in X, Y, and Z directions; 2 hours each. (When mounted on a
DIN rail: 16.7 Hz, 1 mm double amplitude, in X, Y, and Z directions, 1 hour each.)
Shock 10 G in X, Y, and Z directions, 3 times each
Ambient temperature Operating: 0% to 55%C

Storage: –20% to 65%C
Humidity 35% to 85% (without compensation)
Grounding Less than 100 W
Structure IEC IP-30 (mounted in a panel)
Weight CPUs C20K, C28K: 1.9 kg max; C40K: 2.2 kg max.; C60K: 2.6 kg max.
Expan. I/O Units C20P, C28P: 1.7 kg max.; C40P: 2.0 kg max.; C60P: 2.4 kg max.
Dimensions (CPUs and C20K, C28K: 250 (W) x 110 (H) x 100 (D); C40K: 300 (W) x 110 (H) x 100 (D);
Expan. I/O Units) C60K: 350 (W) x 140 (H) x 100 (D)
*This output is not provided on models with the suffix -D in the model number (models accepting a DC supply voltage).
*Disconnect the LR terminal from the GR terminal when testing the insulation resistance. Failure to do so will destroy internal circuits.
67
Specifications Appendix B
CPU Characteristics
Main control elements MPU, CMOS, LSTTL
Programming method Ladder diagram
Instruction length 1 address/instruction, 6 bytes/instruction
Number of instructions 49
Execution time 10 ms/instruction (average)
Memory capacity 1,194 addresses
IR bits I/O bits: 160 (IR 0000 to IR 0915) Max. of 148 usable for I/O
IR 0000 is used for count input and IR 0001 is used for hardware reset
for high-speed counter (HDM(98))
Work bits: 136 (IR 1000 to IR 1807)
IR 1807 is reserved for HDM(98)
SR bits 16 (SR 1808 to SR 1907)
Always ON, Always OFF, battery failure, initial scan ON, 0.1-s clock pulse, 0.2-s
clock pulse, 1.0-s clock pulse, etc.
HR bits 160 (HR 000 to HR 915)
TM bits 8 (TR 0 to TR 7)
DM words 64 (DM 00 to DM 63)
DM 32 to DM 63 are reserved as upper and lower limit setting areas for HDM(98) if it
is used.
Timer/counters 48 (total of TIM’s, CNT’s, and CNTR’s)
TIM 00 to TIM 47 (0 to 999.9 s)
TIMH 00 to TIMH 47 (0 to 99.99 s)
CNT 00 to CNT 47 (0 to 9999 counts)
CNTR 00 to CNTR 47 (0 to 9999 counts)
TC 47 is used for HDM(98). When this instruction is not used, TC 47 can be used for
other purposes.
High-speed counter Count input: IR 0000
Hardware reset input: IR 0001
Software inset: IR 1807
Maximum response frequency: 2 kHz
Preset count range: 0000 to 9999
Number of outputs: 16
Memory protection Status of HR bits, present value of counters, and contents of DM words are retained
during power failure.
Battery life 5 years at 25%C
Battery life is shortened at temperatures higher than 25°C. Replace battery with new
one within 1 week when ALARM indicator blinks.
Self-diagnostic features CPU failure (watchdog timer)
Memory failure
I/O bus failure
Battery failure, etc.
Program check Program check (executed on start of RUN operation)
END(01) instruction missing
JMP(04)–JME(05) error
Coil duplication
Circuit error
DIFU(13)/DIFD(14) over error
IL(02)/ILC(03) error
68
Input Specifications
DC input (photocoupler-isolated) AC input* (photocoupler-isolated)
Supply voltage 24 VDC +10% 100 to 120 VAC + 10%, –15% 50/60 Hz
Input imped. 3 kW 9.7 kW (50 Hz), 8 kW (60 Hz)
Input current 7 mA at 24 VDC 10 mA at 100 VAC
ON voltage 15 VDC min. 60 VAC min.
OFF voltage 5 VDC max. 20 VAC max.
ON delay time 2.5 ms max. (input 0000 and 0001: 0.15 ms) 35 ms max.
OFF delay time 2.5 ms max. (input 0000 and 0001: 0.15 ms) 55 ms max.
3 kW Internal 0.33 mF Internal

IN IN
Circuit Circuit
180 W
470 W
COM COM 330 kW
+ Photocoupler
Photocoupler
100 to 330 W
+ 24 120
VDC VAC
* IR 0000 and IR 0001 on CPUs operate on DC input voltage. The circuit configuration of these two points is the same as the DC input
circuit shown above.
Note : The 24 VDC power source can be connected to either the positive or the negative terminal. Therefore both PNP input (negative
common) and NPN (positive common) can be used.
Output Specifications
Switching capacity
ON-delay OFF-delay Max. Min. Circuit configuration
Internal Circuit
2 A at 250 VAC OUT
Relay 2 A at 24 VDC L
10 mA at
(photocoupler- 15 ms max. 15 ms max. (p.f. 1) X
5 VDC COM
isolated) 0.5 A at 250 VAC
(p.f.0.4) 250 VAC
24
4 A/Common (4 points/Common) VDC
6 A/Common (8 points/Common)
Load power supply
Internal Circuit
10 mA at
OUT
5 VDC, L
Transistor* 1 A/point at 5 to
saturation
(photocoupler- 1.5 ms max. 1.5 ms max. 24 VDC,
voltage: COM
isolated) 1.6 to 4 A/4 points
1.5 V max. +
5 to 24 VDC
Load power supply
10 mA at Internal Circuit
100 VAC, OUT
Triac* 1/2 of load 1 A/point at 85 to L
20 mA at
(photocoupler- 1.5 ms max. frequency + 250 VAC,
200 VAC
isolated) 1 ms max. 1.6 to 4 A/4 points COM
+
6 A/Common (8 points/Common) 100 to 120/
200 to 240
VAC
Load power supply
69
I/O Link Units

Supply voltage 100 to 120/200 to 240 VAC, 50/60 Hz
Operating voltage range 85 to 132/170 to 264 VAC
Power consumption 15 VA max.
Insulation resistance 10 MW min. (at 500 VDC) between AC terminals and housing
Dielectric strength 2,000 VAC 50/60 Hz for 1 min (between AC terminals and housing)
Noise immunity 1,000 V p–p, pulse width: 100 ns to 1 ms, rise time: 1 ns
Vibration 10 to 35 Hz, 2-mm double amplitude, in X, Y, and Z directions, 2 hours each
Shock 10G in X, Y, and Z directions, 3 times each
Ambient temperature Operating: 0° to 55°C

Storage: –20° to 65°C
Humidity 35% to 85% (without condensation)
Grounding Less than 100 W
Structure IEC IP-30 (mounted in a panel)
Weight 1 kg max.
Dimensions 120 (W) x 250 (H) x 43 (D)
Relay Service Life (at Maximum Switching Capacity)
Electrical 300,000 operations [under resistive load (p.f. 1)]

100,000 operations [under inductive load (p.f. 0.4)]
Mechanical 50,000,000 operations
Transistor and Triac Specifications
Transistor G3SD-Z01P-PD-US Triac G3S-201PL-PD-US
Max. switching capacity 1 A at 5 to 24 VDC 1 A at 85 to 250 VAC
Min. switching capacity 10 mA at 5 VDC 10 mA at 100 VAC

20 mA at 200 VAC
Leakage current 100 mA at 24 VDC 2 mA at 100 VAC

5 mA at 200 VAC
Residual voltage 1.5 V max. 1.5 V max.
ON-delay time 1.5 ms max. 1.5 ms max.
OFF-delay time 1.5 ms max. 1/2 of load frequency + 1 ms max.
Do not mix output devices within the same common circuit.
70
Transistor Inrush Current
Inrush current (A)
0
10 30 50 100 200 500 1000 5000
Current-carrying time (ms)
Transistor and Triac Maximum Load Current

The maximum load current for the four common circuits varies with the ambi-
ent temperature and is 4 to 1.6 A within a range of 20° to 55° C as shown
below. Do not exceed the current value indicated in the chart at any given
temperature.
Ambient Temperature vs. Total Load Current of Each Common Circuit
Max. total current 4A

of 4 circuits 4
1.6 A
2
0
20 40 55
Ambient temperature (°C)
71
Analog Timer Unit Specifications

Item Specifications
Oscillation method RC oscillation
Use the program to set any of the following four ranges, according to the chart shown below.
0.1 to 1 second
Time setting range 1 to 10 seconds
10 to 60 seconds
1 to 10 minutes
Timer pause The timing operation can be paused if so specified by the program. therefore, the timers can also
function be used as cumulative timers.
Number of timer 4
contacts
Indicators SET and TIME UP
External variable External variable resistors can be used to set the time value when the IN/EXT selector is set to
resistor EXT. Use 20 kW external variable resistors
Bit IR n IR (n + 5)
00 T0TimeExpiredFlag T0 Start
01 T1TimeExpiredFlag T1 Start IR n “1” when time is up
02 T2TimeExpiredFlag T2 Start IR (n + 5) “1” when time is set
03 T3TimeExpiredFlag T3 Start
04 T0 Pause
05 T1 Pause 0 Operates
06 T2 Pause 1 Stops
Point number
assignment 07 T3 Pause
08 T0 Range Timer 0.1 to 1 to 10 to 1 to
no. Bit 1s 10 s 60 s 10 m
09 Cannot be used
T0 06 0 1 0 0
10 T1 Range
09 0 0 1 1
11
T1 10 0 1 0 0
12 T2 Range
11 0 0 1 1
13
T2 12 0 1 0 0
14 T3 Range
13 0 0 1 1
15
T3 14 0 1 0 0
15 0 0 1 1
Timer start input Time Start Control Bit

00 to 03 of IR (n +1)
IR n 00 to 03
Time expired output
IR n 00 to 03
Programming and Timer up output
timing chart
Timer start
input
Time-up
output
72
Appendix C
Programming Instructions
A PC instruction is input either by inputting the corresponding Programming Console key(s) (e.g., LD, AND, OR, NOT) or by using func-
tion codes. To input an instruction via its function code, press FUN, the function code, and then WRITE.
Function code Name Mnemonic Page
–– AND AND p. 74
–– AND Load AND LD p. 74
–– AND NOT AND NOT p. 74
–– Counter CNT p. 75
–– Load LD p. 74
–– Load NOT LD NOT p. 74
–– OR OR p. 74
–– OR NOT OR NOT p. 74
–– OR Load OR LD p. 74
–– Output OUT p. 75
–– Output NOT OUT NOT p. 75
–– Timer TIM p. 75
00 No Operation NOP p. 75
01 End END p. 75
02 Interlock IL p. 75
03 Interlock Clear ILC p. 75
04 Jump JMP p. 75
05 Jump End JME p. 75
10 Shift Register SFT p. 76
11 Keep KEEP p. 76
12 Reversible Counter CNTR p. 76
13 Differentiate Up DIFU p. 76
14 Differentiate Down DIFD p. 76
15 High-speed Timer TIMH p. 76
16 Word Shift WSFT p. 76
20 Compare CMP p. 76
21 Move MOV p. 77
22 Move NOT MVN p. 77
23 BCD to Binary BIN p. 77
24 Binary to BCD BCD p. 77
30 BCD Add ADD p. 77
31 BCD Subtract SUB p. 77
40 Set Carry STC p. 78
41 Clear Carry CLC p. 78
76 4 to 16 Decoder MLPX p. 78
77 16 to 4 Encoder DMPX p. 78
73
Programming Instructions Appendix C
Basic Instructions
Name
Symbol Function Operands
Mnemonic
Load Used to start instruction line with status of des- B:
LD ignated bit. IR
B SR
HR
AR
LR
TC
TR
Load NOT Used to start instruction line with inverse of B:
LD NOT designated bit. IR
B SR
HR
AR
LR
TC
AND Logically ANDs status of designated bit with B:

AND B execution condition. IR
SR
HR
AR
LR
TC
AND NOT Logically ANDs inverse of designated bit with B:

AND NOT execution condition. IR
SR
B HR
AR
LR
TC
OR Logically ORs status of designated bit with ex- B:

OR ecution condition. IR
SR
B HR
AR
LR
TC
OR NOT Logically ORs inverse of designated bit with B:

OR NOT execution condition. IR
SR
B HR
AR
LR
TC
Block AND Logically ANDs results of preceding blocks. None

AND LD
Block OR Logically ORs results of preceding blocks. None

OR LD
Area IR SR HR TR TC DM #
74 Bits/Words 0000 to 1807 1808 to 1907 HR 000 to 915 TR 0 to 7 TC 00 to 47 DM 00 to DM 63 0000 to 9999

or 0000 to FFFF
Name
Mnemonic
Output Turns ON B for ON execution condition; turns B:
OUT OFF B for OFF execution condition. IR
SR
HR
B AR
LR
TR
Output Turns OFF B for ON execution condition; turns B:

NOT ON B for OFF execution condition. IR
OUT NOT SR
HR
B AR
LR
Timer ON-delay (decrementing) timer operation. Set N: SV:

TIM value: 999.9 s; accuracy: +0/–0.1 s. Same TC TC IR
bit cannot be assigned to more than one timer/ HR
TIM N SV counter. The TC bit is input as a constant. AR
LR
DM
#
Counter A decrementing counter. SV: 0 to 9999; CP: N: SV:

CNT count pulse; R: reset input. The TC bit is input TC IR
CP as a constant. HR
CNT N AR
R LR
SV DM
#
Special Instructions
Name
Mnemonic
No Operation None Nothing is executed and next instruction None
NOP (00) is moved to.
End Required at the end of the program. None
END(01)
END(01)
Interlock If interlock condition is OFF, all outputs are None

IL(02) turned OFF and all timer PVs reset be-
Interlock IL(02) tween this IL(02) and the next ILC(03).
Clear Other instructions are treated as NOP;
ILC(03) counter PVs are maintained.
ILC(03)
Jump All instructions between JMP(04) and the None

JMP(04) next JME(05) are ignored when execution
Jump End JMP(04) condition is OFF. No more than eight jumps
JME(05) can be used.
JME(05)
75
Name
Mnemonic
Shift Creates a bit shift register from the starting St/E:
Register I word (St) through the ending word (E). I: IR
SFT(10) input bit; P: shift pulse; R: reset input. St HR
P SFT(10) AR
must be less than or equal to E and St and
St E must be in the same data area. LR
R E
15 0 15 0
E St IN
Latching Defines a bit (B) as a latch controlled by B:

Relay set (S) and reset (R) inputs. IR
KEEP(11) S HR
KEEP(11) AR
B LR
R
Reversible Increases or decreases PV by one when- N: SV:

Counter II ever the increment input (II) or decrement TC IR
CNTR (12) CNTR(12) input (DI) signals, respectively, go from SR
DI OFF to ON. SV: 0 to 9999; R: reset input. HR
N AR
Must not access the same TC bit as anoth-
R SV LR
er timer/counter. The TC bit is input as a DM
constant. #
Differentiate DIFU turns ON the designated bit (B) for B:
Up one scan on the rising edge of the input IR
DIFU(13) B HR
DIFU(13) signal; DIFD turns ON the bit for one scan
Differentiate on the trailing edge. AR
Down LR
DIFD(14) DIFD(14) B
High-speed A high-speed, ON-delay (decrementing) N: SV:

Timer timer. SV: 0.01 to 99.99 s; accuracy: TC IR
TIMH(15) +0/–0.1 s. Must not be assigned the same SR
TIMH SV TC bit as another timer or counter. The TC HR
N bit is input as a constant. AR
LR
HR
#
Word Shift Left shifts data between starting (St) and St/E:
WSFT(16) ending (E) words in word units, writing zer- IR
WSFT(16) os into starting word. St must be less than HR
or equal to E and St and E must be in the AR
St LR
same data area.
E DM
Compare Compares two sets of four-digit hexadeci- Cp1/Cp2:

CMP(20) mal data (Cp1 and Cp2) and outputs result IR
to GR, EQ, and LE. SR
CMP(20) HR
Cp1 AR
Cp2 LR
TC
DM
#

or 0000 to FFFF
Name
Mnemonic
Move Transfers source data (S) (word or four- S: D:
MOV(21) digit constant) to destination word (D). IR IR
MOV(21) SR HR
HR AR
S AR LR
D LR DM
TC
DM
#
Move NOT Inverts source data (S) (word or four-digit S: D:

MVN(22) constant) and then transfers it to destina- IR IR
MVN(22) tion word (D). SR HR
HR AR
S AR LR
D LR DM
TC
DM
#
BCD to Converts four-digit, BCD data in source S: R:

Binary word (S) into 16-bit binary data, and out- IR IR
BIN(23) BIN(23) puts converted data to result word (R). SR HR
HR AR
S AR LR
R LR DM
S R TC
(BCD) (BIN) DM
x100 x160
x101 x161
x102 x162
x103 x163
Binary to Converts binary data in source word (S) S: R:

BCD into BCD, and outputs converted data to IR IR
BCD(24) BCD(24) result word (R). SR HR
HR AR
S AR LR
R S R LR DM
(BIN) (BCD) DM
x160 x100
x161 x101
x162 x102
x163 x103
BCD Add Adds two four-digit BCD values (Au and Au/Ad: R:
ADD(30) Ad) and content of CY, and outputs result IR IR
ADD(30) to specified result word (R). SR HR
Au HR AR
AR LR
Ad Au + Ad + CY R CY LR DM
R TC
DM
#
BCD Subtracts both four-digit BCD subtrahend Mi/Su: R:

Subtract (Su) and content of CY from four-digit BCD IR IR
SUB(31) SUB(31) minuend (Mi) and outputs result to speci- SR HR
Mi fied result word (R). HR AR
Su AR LR
LR DM
R TC
Mi – Su CY R CY
DM
#
77
Name
Mnemonic
Set Carry Sets carry flag (i.e., turns CY ON). None
STC(40)
STC(40)
Clear Carry CLC clears carry flag (i.e, turns CY OFF). None
CLC(41)
CLC(41)
4-to-16 Converts up to four hexadecimal digits in S: Di: R:

Decoder source word (S) into decimal values from 0 IR IR IR
MLPX(76) MLPX(76) to 15 and turns ON, in result word(s) (R), SR HR HR
S bit(s) whose position corresponds to con- HR AR AR
Di verted value. Digits to be converted desig- AR LR LR
LR TC DM
R nated by Di (rightmost digit: indicates the TC DM
first digit; next digit to left: gives the num- DM #
ber of digits minus 1).
S 0 to F
R
15 00
16-to-4 Determines position of highest ON bit in S: R: Di:

Encoder source word(s) (starting word: S) and turns IR IR IR
DMPX(77) DMPX(77) ON corresponding bit(s) in result word (R). SR HR HR
S Digits to receive converted value are desig- HR AR AR
nated by Di (rightmost digit: indicates the AR LR LR
R LR DM TC
Di first digit; next digit to left: gives number of TC DM
words to be converted minus 1). DM #
15 00
S
R 0 to F
High-speed Used to create and control a high-speed D:

Counter (2-kHz) counter for IR 0000 with software IR
HDM(98) and hardware (IR 0001) resets. HR
HDM(98) DM
D

or 0000 to FFFF
Appendix D
Programming Console Operations
System Operations
Operation/Description Modes* Key sequence
Password Input RMP
Controls access to the PC’s program- CLR MONTR CLR
ming functions. To gain access to the
system once “PASSWORD” has
been displayed, press CLR, MONTR,
and then CLR.
Buzzer ON/OFF RMP B
The buzzer can be switched to oper- SHIFT 1
ate whenever Programming Console
keys are pressed (as well as for the
normal error indication). BZ is dis-
played in the upper right corner when
the buzzer is operative. The buzzer
can be enabled by pressing SHIFT
and then 1 immediately after entering
the password or after changing the
mode.
Data Clear P
Unless otherwise specified, this oper-
ation will clear all erasable memory in
Program Memory and IR, HR, DM,
and TC areas. To clear EEPROM
memory the write-enable switch must
be ON. The branch lines shown are
used only when performing a partial
memory clear, with each of the
memory areas entered being re-
tained. Specifying an address will re-
sult in the Program Memory from that
address on being deleted. All
memory up to that address will be re-
tained. When installing a new pro-
gram, all memory areas should be
cleared.
Error Message Read RPM
Displays error messages in
sequence with most severe mes-
sages displayed first. Press monitor
to access remaining messages.
Program Header Display RPM
Displays the name of the pro-
gram, along with the version
number and the time it was
last revised (given in year,
month, day, hour, and min-
ute).
*Modes in which the given instruction is applicable: R = RUN, M = MONITOR, P = PROGRAM
79
Programming Console Operations Appendix D
Programming Operations
Address Designation RPM
Displays the specified address. Can
be used to start programming from a
CLR [Address]
non-zero address or to access an
address for editing. Leading zeros
need not be entered. The contents of
the designated address will not be
dislayed until the down key is
pressed. The up and down keys can
then be used to scroll through the
Program Memory.
Program Input P
Used to enter or edit program [Address [Instruction [Operand]
instructions. This operation displayed] word]
overwrites the contents of the
memory at the displayed address.
Input NOT for differentiated
instructions. Input any operands and
press WRITE after each.
Program Read RPM
Allows the user to scroll through the Address
program address-by-address. If the currently
Program Memory is read in RUN or displayed
MONITOR mode, the ON/OFF status
of each displayed bit is also shown.
Program Search RPM

Allows the program to be searched CLR [Instruction] SRCH SRCH
for occurrences of any desiganted
instruction or data area address. To
designate a bit address, press SHIFT,
CONT/#, and then input the address,
including the data area code if CONT
required. Finally, press SRCH. CLR SHIFT [Address]
Pressing SRCH again will fnd the #
next occurrence. For multiword LR
instructions, the up and down keys
can be used to scroll through the
words before continuing the search. If HR SRCH SRCH
the Program Memory is in RUN or
MONITOR mode, the ON/OFF status
of each displayed bit will also be SHIFT HR (AR)
displayed.
TIM
CNT
Instruction Insert/Delete P
The displayed instruction can be Locate [Enter new INS
deleted, or another instruction can be instruction]
position in
inserted before it. Care should be program
taken to avoid inadvertant deletions
as there is no way of recovering them. then Instruction
When an instruction is deleted all enter currently DEL
subsequent instruction addresses displayed
are adjusted so that there are no
empty addresses.
Program Check P A
Once a program has been entered, it CLR SRCH 0 SRCH SRCH To check up to END(01)
should be checked for errors. The
address where the error was B
generated will also be displayed. 1 CLR To abort
C
2 (0, 1, 2: check level)
80
Monitoring and Data Changing Operations

Bit/Word Monitor RPM
Up to six memory addresses, with
either words or bits, or a combination CONT
CLR SHIFT [Address]
of the two, can be monitored at once. #
Only three, however, can be
displayed at any one time. If operated SHIFT LR
in RUN or MONITOR Mode, the
status of monitored bits will also be
displayed. MONTR
HR
The operation can be started from a
cleared display by entering the
address of the first word or bit to be SHIFT HR
monitored and pressing MONTR, or
from any address in the program by
displaying the address of the bit or LD CLR
word to be monitored and pressing
MONTR.
OUT
TIM (Monitor Clear)
CNT
DM
3-word Monitor RPM

Monitors three consecutive words
simultaneously. Specify the lowest Bit/Hex EXT
valued address of the htree words, monitor in progress
press MONTR, and then press EXT
to display the data contents of the
specified word and the two words that
follow. Pressing CLR will change the
three-word monitor operation into a
single-word display.
Force Set/Reset PM Bit/Hex PLAY
If a bit, timer, or counter address is
monitor in progress SET
leftmost on the screen during a bit/
word monitor operation, pressing
PLAY/SET will turn ON the bit, start REC
the timer, or increment the counter.
RESET
Pressing REC/RESET will turn OFF
the bit, or reset the timer or counter.
Timers will not operate in PROGRAM
mode. SR bits are not affected by this
operation.
Hex/BCD Data Change PM
Bit/Hex [New Data]
Used to edit the leftmost BCD or CHG WRITE
hexadecimal value displayed during monitor in progress
a Bit/Word Monitor operation. If a
timer or counter is leftmost on the
display, the PV will be the value
displayed and affected by this
operation. It can only be changed in
MONITOR mode and only while the
timer or counter is operating. SR
words cannot be changed using this
operation.
81

Binary Data Change PM Binary monitor
This operation is used to change the CHG WRITE
value of 16-bit IR, HR, AR, LR, or DM in progress
words bit-by-bit. The cursor can be
moved left by using the up key, and
right using the down key. The position
of the cursor is the bit that will be
overwritten.
B
There are two types of changes, tem-
porary and permanent. Temporary
1
changes result if 1 or 0 is entered.
Permanent changes are made by
A
pressing SHIFT and SET, or SHIFT
and RESET. (These are only avail- 0
able on the C200H PC.) The former
will result in an S being displayed in
that bit position. Similarly, SHIFT and PLAY
SHIFT
RESET will produce an R in the dis- SET
play.
During operation of the PC, the bits REC
SHIFT
having 1 or 0 values will change RESET
according to the conditions. Bits with
S or R will, however, always be
treated as a 1 or 0, respectively. NOT
cancels S and R settings and the bits NOT
will become 1 or 0, respectively.
Pressing WRITE transfers the
changes made on the display to the
memory.
SV Change, PM
SV Reset M
There are two ways of modifying the Timer/Counter CHG EXT
SVs for timers and counters. One currently displayed
method is to enter a new value. The
other is to increment or decrement
the existing SV. In MONITOR mode
the SV can be changed while the pro-
gram is being executed. Increment-
ing and decrementing can only be [New SV] WRITE
carried out if the SV has been entered
as a constant.
3-word Change PM
This operation changes the value of a
word displayed during a 3-word 3-word Monitor CHG [Data] WRITE
monitor operation. The blinking in progress
cursor indicates the word that will be
affected by the operation. The cursor
can be moved by using the up and
down keys. When the cursor is at the
desired location, press CHG. After
entering the new data, pressing
WRITE causes the original data to be
overwritten.
Scan Time Display RM

This operation should be performed
after all syntax errors have been
corrected. The scan time can only be
checked in RUN or MONITOR mode
and while the program is being
executed. The scan time displayed
after pressing CLR and MONTR is
that for the current scan. Pressing
MONTR again will display a new scan
time. The difference between the
displayed scan times is due to the
different execution conditions that
exist during each scan.
Hex-ASCII Display Change RPM

Converts 4-digit hexadecimal DM Word currently
data to ASCII and vice-versa. TR
displayed
82

Binary Monitor RPM
The contents of a monitored word can [Word Address]
be specified to be displayed in binary
by pressing SHIFT and MONTR after
entering the word address. Words
can be scrolled by pressing the up
and down keys to increment and
decrement the displayed address. To
terminate the binary display, press
CLR.
Binary monitor
clear
All monitor
clear
Program Read Protect/Clear RPM REC
[Mode changed] [4-digit number] WRITE Cleared
RESET
PLAY
WRITE Protected
SET
Clear Forced Set/Reset PM PLAY REC

Simultaneously clears all forced bits CLR NOT
SET RESET
within the word currently displayed.
83
Cassette Tape Operations

Program Memory Save P
A
This operation copies data from the [File no.] [Start address]
Program Memory to tape. The file no.
CLR EXT 0 WRITE
refers to an identifying address for the

information within the tape. For ease
of information retrieval, the file
Start recording with the REC
number and data information should WRITE [Stop address] SHIFT
be written clearly on the tape. File tape recorder. RESET
numbers should not be used more
than once on one tape. If only a part
of the Program Memory is to be
After about 5 seconds
stored, the appropriate start and stop
(Cancel with the CLR key.)
addresses must be entered. Due to
limited memory capacity, each C60
tape can only store apporximately
16K words on each side of the tape.
When the start address is entered,
the maximum stop address is set as
the default. Do not set a stop address
past this one. If you wish to record
past this address the additional
information will need to be recorded
either on the flip side of the tape or on
a separate tape. After starting the
tape recorder, wait about 5 seconds
before pressing REC/RESET to allow
the leader tape to pass before the
data transmission starts.
Program Memory Restore P
A
To read Program Memory data which [File no.] [Start address]
has been recorded on a cassette
CLR EXT 0 WRITE
tape, the keystrokes are as given

here. The file no. should be the same
as the one entered when the data was
Start tape recorder PLAY
recorded. The read operation will SHIFT
proceed from the specified start playback. SET
address up to the end of the tape,
unless halted by a CLR command.
The instruction must be completed
before the leader tape has been Within about 5 seconds
played, i.e., before the data is
reached on the tape.
Program Memory Compare P
A
The procedure to compare Program [File no.] [Start address]
Memory data on a tape with the
CLR EXT 0 WRITE
Program Memory in the Program

Memory area is the same as that for
reading it (see above), except that
after starting the tape playback, VER Start tape recorder VER
should be pressed instead of SHIFT playback.
and PLAY/SET.
Within about 5 seconds
84

DM Data Save, Restore, Compare P
The procedures for transferring DM CLR EXT
5 second leader tape
area data to and from tape, and for
comparing it, are basically the same
as for the Program Memory, given
B REC
above. The exceptions are that start Start tape recorder re-
and stop addresses are not required,
1 [File no.] SHIFT
cording. RESET
and the DM area is specified instead
of the Program Memory. Each PLAY
Start tape recorder
operation will continue through to the SHIFT
playback. SET
end of the tape unless cancelled by
pressing clear.
VER
PROM Writer Operations

PC to PROM Writer P
Outputs Program Memory to the Start PROM writer
RS-232C interface for writing to a reception
commercial PROM writer.
PROM Writer to PC P
Read Program Memory data from a Start PROM writer
commercial PROM writer into the PC transmission
via the RS-232C interface.
85
Index
A E
emergency stop circuit, 44
Analog Timer Units
connecting, 22 environment
ambient temperature, 19, 59
dimensions, 17
humidity, 14, 59
mounting, 16, 21
specifications, 67
nomenclature, 5–11 installation, 14
specifications, 72 noise, 14, 23, 24, 58
specifications, 67
static electricity, 14
EP-ROM, See ROM, 3
C errors
correction procedures, 52
hardware, 52
cable, 14
messages, 52
connection procedure, 23 power failure, 46, 48
I/O Connecting Cable, and CPU left/right selector, 4 scan time overrun, 52
I/O connecting cable self-diagnostic functions, 52
for Analog Timer Units, 22 user-defined, 52
for Expansion I/O Units, 22
Expansion I/O Units
for I/O Link Units, 22
dimensions, 16
types of, 21
I/O wiring, 27
optical fiber indicators, 4
connectors, 6, 49 mounting, 4, 16, 19, 21
types, 23 nomenclature, 3–11
separation, 15 power supply, 24, 25, 34, 35, 36, 37, 38, 40
wiring ducts, 14, 15 specifications, 67
corrections, no of i/o points, ix
CPU left/right selector, 4 F-H

CPUs fuses, 53–59
DIP switch, 46 grounding, 26
I/O wiring, 27 high-speed counter, 27, 48
mounting, 16, 19, 21 input terminals, 2
power supply, 24, 25 instruction, 2
specifications, 67
I
D I/O Link Units
connecting, 23
dimensions, 17
dimensions DIP switch, 48, 49, 50
for mounting, 16–23 I/O wiring, 27
indicators, 6
of Analog Timer Units, 17
mounting, 16
of DIN rails, 19
nomenclature, 6
of Expansion I/O Units, 16
power supply, 24
of I/O Link Units, 17 specifications, 70
DIN Rails I/O points, assignment of, 7
connecting Units, 21 I/O wiring diagrams, 27–50
dimensions, 19
I/O words, assignment of, 48, 50
DIP switch indicators
on I/O Link Units, 48–50 on Expansion I/O Units, 4
on PCs, 3, 46, 47, 48 on PCs, 2
87
Index
input devices, 27, 43 power supply, 24, 25

leakage current, 56 batteries, 55, 56
inspection, 59
inrush current, 57
specifications, 67
interlock circuit, 45 systems, wiring of, 45
Programming Console, 52, 56
connection, 18
L-M mounting, 18
Link Adapters, 6, 23
mounting
horizontal, 19, 20
R
screws, 21 RAM, 53
space between Units, 19 memory capacity, 2
vertical, 19, 20 usage, 2
Remote I/O Master Units, 6
N-O Remote I/O Slave Units, 6

reset
nomenclature, 2–11 hardware, 2, 27, 48
CPUs, 2–11 software, 48
output devices, 27, 56 ROM
leakage current, 57 EP-ROM installation, 3, 46, 47–50
relays, 53, 54–59, 69 memory capacity, 2
transistors, 27, 57, 69, 70 usage, 2
triacs, 69, 70
P S
standard models
PCs
DIN units, 65
DIP switch, 3, 47, 48
factory intelligent terminal, 65
indicators, 2
graphic programming console, 65
memory, 2
I/O units, 63
nomenclature, 2–11
P-Type CPUs, 62
power supply, 28, 29, 30, 31, 32, 33
peripheral devices, 66
peripheral devices special units, 64
factory intelligent terminal (FIT), standard models, 65
surge suppressors, 58
graphic programming console (GPC), standard models, 65
standard models, 66 system configuration, 7–11
88
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
W167-E1-4A
Revision code
The following table outlines the changes made to the manual during each revision.
Revision code Date Revised content Resource documents

3 April 1990 Revision, ---
Changes made to pages 16, 39, 54, 68, 70
4 June 1993 PC configuration charts changed to agree with new SBCC–379H
maximum number of Units and I/O points (five Units
and 148 points).
Appendices revised and mistakes removed.
Information on Hand-held Programming Console
added.
Pages 59 to 65 : Standard models lists have
been updated.
4A July 1994 Address change. Reformat of manual.
89
OMRON Corporation
FA Systems Division H.Q.
14F Nissei Bldg.
1-6-3, Osaki, Shinagawa-ku,
Tokyo 141 Japan
Tel: (03)3779-9038/Fax: (03)3779-9041
Regional Headquarters
OMRON ELECTRONICS EUROPE B.V.
Wegalaan 69, NL-2132 JD Hoofddorp
The Netherlands
Tel: (31)2503-81-300/Fax: (31)2503-81-388
OMRON ELECTRONICS, INC.
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (708)843-7900/Fax: (708)843-8568
OMRON MANAGEMENT CENTRE OF ASIAPACIFIC PTE LTD.
510 Thomson Road #13-03
SLF Bldg.
1129 Singapore
Tel: (65)353-2611/Fax: (65)353-5391
Authorized Distributor:
Cat. No. W167-E1-4A Note: Specifications subject to change without notice. Printed in Japan
0794-4M

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OMRON Product References

Power supply Ground Outputs Indicators

High-speed counter Inputs 24-VDC output

POWER: Stays lit while power is turned on to the

RUN: Stays lit while the PC is operating normally.

8 Turn ON to use hardware reset (0001).

6 Turn ON for English display.

5 Turn ON to inhibit ALARM indicator.

4, 3 ROM: ON (RAM: OFF)

2, 1 RAM: ON (ROM: OFF)

CAUTION: In case of battery failure, data stored in

1-1-2 Expansion I/O Units

Power supply Ground Outputs Indicators

CPU left/right Inputs 24-VDC output

POWER: Stays lit while power is turned ON to the

8 9 10 11 INPUT: Shows whether the input ON or OFF.

Horizontal Mounting All Units can be positioned horizontally.

CPU I/O Unit

Set to Left in Right out

I/O Unit Set to Right in Left out

1-1-3 Analog Timer Unit

Internal variable resistors

This connector is not used.

Analog Timer Unit

1-1-4 I/O Link Units

Operation output terminal

Repeater Output Terminal

Transmitting error indicator

1-2 System Configuration

Unit type Name Words Inputs Outputs

When determining which configuration to use, another factor to consider is

The symbols used in the table represent the following:

C20P/C28P/TU/AN/LU C20P Expansion I/O Unit, C28P Expansion I/O Unit,

C20P/C28P C4K/C16P C4K/C16P C4K/C16P C4K/C16P

C20P/C28P/TU/AN/LU C4K/C16P C4K/C16P

C20P/C28P/TU/AN/LU C4K/C16P C4K/C16P C4K/C16P

C20P/C28P C20P/C28P/TU/AN/LU C20P/C28P/TU/AN/LU C4K/C16P C4K/C16P

C40P/C60P C4K/C16P C4K/C16P

C40P/C60P C4K/C16P C4K/C16P C4K/C16P

C20P/C28P/TU/AN/LU C4K/C16P C4K/C16P

C40P/C60P C20P/C28P/TU/AN/LU C20P/C28P/TU/AN/LU C20P/C28P/TU/AN/LU

2-2 Installation Environment

Ambient temperature Operating: 0° to 55°C*

Humidity 35% to 45% (without condensation)

Must be free from the following:

Vibration and shock Must not receive direct impact or vibration

*The ambient operating temperature for the Programming Console is 0° to 45°.

If the controlled system requires either 10 A at 400 V max. or 20 A at 220 V

Metal (iron) plate

Grounding (at a ground resistance of less than 100 W )

Weak current cable

Power cable 300 mm min.

Ground (at a resistance of

2-3 Dimensions and Installation

C20P 240 250 100 110 5

C28P 240 250 100 110 5

C40P 290 300 100 110 5

C60P 340 350 120 140 15

C16P 145 155 100 110 5