P-C Weld • Twin P-C Weld

Mesh Welding Plants from coil

Combi Weld • Twin Combi Weld

MRV 2
Mesh Welding Plants from coil

the history of innovation

www.mepgroup.com
 GUARANTEED PRODUCTIVITY
Flexibility and modularity
FOR EVERY REQUIREMENT
MEP welding mesh plants are designed to produce electro-welded mesh from cold-
drawn or hot-rolled wire.
High productivity, reliability and structural robustness allow these plants to consistently
deliver high volume series production (large batches of constant diameters and pitches).
A wide range of modules enables the system to be fully automated, thus completely
eliminating manual intervention.

FLEXIBILITY: PANEL, COIL OR BOTH

We design mesh plants in order to suit any production requirement, depending on the
type and number of welding heads and on the finished product configuration, either
in panel or coil. Stacking and stocking systems for mesh rolls and mesh panels can be
specifically designed to suit the client and even adapted for upgrade of an existing
plant at a later stage.
 LONGITUDINAL WIRE COIL-HOLDER

Versatility at your service

LOOP AND TENSION CONTROL GROUP AND LONGITUDINAL FEEDING DEVICE

WELDING HEAD

SHEAR

TURNING AND STACKING DEVICE

MESH REELER IN COILS

P-C Weld
Mesh in panel or coil (single welding head).

The P-C-Weld mesh plant incorporates a welding

head designed for the production of standard mesh P Weld C Weld
in medium and high volumes.
It is equipped with single cross wire insertion system
to cope with longitudinal pitches of 50 ÷ 100 ÷ 150 Twin P-C Weld
÷ 200 mm …
Mesh in panel or coil (two parallel welding heads).

P Weld C Weld

The TWIN P-C WELD version is equipped

with a double welding head set-up operating Combi Weld
simultaneously processing two cross wires, thus Mesh in panel or coil (single welding head).
doubling the plant’s production capacity.
The plant can process mesh with minimum
longitudinal pitch of 100 ÷ 150 ÷ 200 mm …

Twin Combi Weld

Mesh in panel or coil (two parallel welding heads).
The MRV 2 is an innovative plant design based on
the performance of two welding heads mounted one
above each other and able to simultaneously weld
two mirrored panels that can be efficiently stacked
without the need of a turning device.
The plant can process cross wire with length up MRV 2
to 4000 mm. This means that productivity can be Mesh in panel (two welding heads, one above the other).
increased by producing a wide mesh transversally
rather than longitudinally.
Available pitches are 100 ÷ 150 ÷ 200 mm ...
Automation and
high productivity

MEP mesh welding plants are equipped with the latest automation
technology to perfectly control all electronic and mechanical functions.
All plants are designed to reach unequalled hourly productivity performance.

LENGTH UP TO 4 M
The MRV 2 is a plant able to simultaneously produce two mirrored mesh
panels up to 4000 mm in length ( ), thus simplifying the production cycle
Advanced Feeding System

and eliminating dead times caused by stacking of the mesh panels.

The two sets of welding heads, one above the other, achieve massive output
of light and medium weight meshes in large batches of standard sizes.

CROSS WIRE CHANGE WELDING UNDER CONTROL

IN A FEW SECONDS The use of latest welding technology (controlled
current profiles) overcomes variations in the
The exclusive crosswire change-over
mechanical characteristics of the steel material,
(optional) automatically performs the wire
whilst assuring reduced power consumption.
change in a few seconds.
Thanks to this solution, the machine is ready
This exclusive control system enables utmost
to restart production very quickly, with no
flexibility in the welding cycle, according to the
operator intervention.
customer’s specific requirements.
More than 100 welding programs are available
(i.e. welding points placed at extremities).
Decoiling under control

TENSION CONTROL DEVICE

The loop and tension control device allows a
In order to assure high productivity and high quality finished product, proper handling of the longitudinal and crosswise
accurate control of the decoiling process and high quality wire straightening decoiling speed, thus avoiding unreasonable jerks
of all wires is necessary. or excessive force and ensuring a constant wire
feed into the welding machine.

PAY-OFF STATIONS
Pay-off stations for longitudinal and
cross wires can be horizontal or vertical
according to the kind of material to be
processed and to the factory logistics.

PRE-FEEDING AND STRAIGHTENING

Pre-feeding and pulling
units of the longitudinal
wires are equipped with
individually adjustable roller
straightening units.
Off-loading and binding
automatic systems
TYING DEVICE
An automatic device to tie the mesh to eliminate
manual intervention. (OPTIONAL)
TURNING AND STACKING DEVICE
Automatic device for turning and stacking mesh
panels. This unit optimizes the stacking of panels,
thus increasing the weight per unit of volume.
(OPTIONAL AVAILABLE ON P-WELD AND TWIN P-WELD)

STOCKPILER
Equipped with a motorized forward feed roller and pneumatic sideboards, the stockpiler
enables a gradual overlapping of produced panels. (OPTIONAL AVAILABLE ON MODEL MRV 2) BUNDLING-MACHINE
The pack is automatically transferred to a forward feed-roller from which it can be
loaded in full safety. An automatic
bundling-machine
allows to stockpile,
by overlapping
them, a number
of bundled mesh
packets. (OPTIONAL)
Two mesh rolls simultaneously

An automatic mesh rolling device ensures a continuous production of mesh in rolls. As soon
as rolls have been produced, an automatic device picks and places them
in the stocking area. Now, the mesh rolling device is ready to receive the mesh that, in the
meantime, has been cut in two sections (double coil) and stocked in the buffer section. The
combined action of the buffer and the stocking station, leads to highly efficiency production Buffer station of mesh in coil. Double roll winding device.
by reducing the machine idle time which normally occurs between the completion of one
mesh roll and the beginning of the next.

Withdrawing and off-loading

automatic device.

Longitudinal cutting unit for mesh

produced to form two rolls.
WORLD SYSTEM: TOTAL CONTROL FLASH CUT

• A tough electro-pneumatic shear takes care of the mesh

• Operator’s panel for MEP Industrial P.C., consisting of:
cutting. It operates in such a way to neither stop nor slow
- LCD screen for the visualization of all information in a “user-friendly” graphic mode.
down the working cycle, thus optimizing the machine’s
- Low consumption compact micro-controller (“embedded”).
productivity.
- Input/output electronic boards equipped with prevention systems against short-circuits and
axle control.

• The software, expressly designed by MEP, allows: SIDE TRIMMERS

- Data input with graphic visualization of programmed and pre-memorized mesh.
- Memorization of 200 different mesh types.
- Check-up of all machine parameters with possibility of selecting different welding
programs. • Cutting and trimming devices for the crosswise protrusions
- Memorization and filing of data related to daily working cycles and generation of daily (max. diametre 8 mm) for the production of trimmed flat
production statistics (number of welding operations and metres of mesh produced). panels. (OPTIONAL)
- “Active Diagnostics” System for a constant efficiency check-up of all elements of the system.
- Remote assistance via Ethernet (optional).
- USB Port for data transfer.
- RJ45 Ethernet standard port (LAN port) for direct link to company’s net.
TECHNICAL AND PRODUCTION CHARACTERISTICS
WORKABLE WIRE C WELD COMBI WELD - TWIN COMBI WELD
P WELD
DIAMETRE TWIN C WELD MRV 2
TWIN P WELD
(other diameters on request) TWIN 2 C WELD panel coil
cold-drawn, hot-rolled, 3,4 mm- 8 mm 3,4 mm - 6 mm 3,4 mm - 8 mm 3,4 mm - 6 mm 3,4 mm - 8 mm
smooth or corrugated
CW, LW wire 0.134” ÷ 0.315” 0.134” ÷ 0.239” 0.134” ÷ 0.315” 0.134” ÷ 0.239” 0.134” ÷ 0.315”

fy = 600 N/mm² - ft = 700 N/mm² (other stresses on demand)

MESH PRODUCTION

mesh width 1200 ÷ 2500 mm 1200 ÷ 3650 mm 1200 ÷ 2500 mm 1200 ÷ 3650 mm 1200 ÷ 4000 mm
(other sizes on request) 48” ÷ 98” 48” ÷ 114” 48” ÷ 98” 48” ÷ 144” 48” ÷ 154”

mesh max. length 1500 ÷ 6000 mm - 17000 ÷ 80000 mm 1500 ÷ 6000 mm 17000 ÷ 80000 mm 1500 ÷ 6000 mm
(other sizes on request) 60” ÷ 240” 670” ÷ 3150” 60” ÷ 240” 670” ÷ 3150” 60” ÷ 240”
max number of welding P - C Weld: 150 max/stroke
150 max/stroke 250 max/stroke 250 max/stroke
points * Twin P - C Weld: 250 max/stroke

LONGITUDINAL WIRES (LW)

number of cross wires According to the pitch and the mesh width to be produced

LP mesh pitch
programmable from 50 mm (according to model) - programmable from 2” (according to model)
(other sizes on request)

CROSS WIRES (CW)

number of crosswise wires According to the pitch and the mesh length to be produced

CP mesh pitch
programmable from 50 mm (according to model) - programmable from 2” (according to model)
(other sizes on request)
THE SYSTEM REQUIRES THE USE OF AN AIR COMPRESSOR AND A WATER COOLING SYSTEM.

fy: max. unit yield stress - ft: max unit tensile stress

* Strokes per minute depending on wire diameter and feeding of longitudinal wires.
Single welding head: max. 150 strokes per minute. Double welding head: max. 250 strokes per minute.
 01.2012
MEP S.p.a. reserves the right to change technical data without prior notice.
MEP Macchine Elettroniche Piegatrici
via Leonardo Da Vinci, 20
I - 33010 Reana del Roiale (UD) - ITALY
Tel. +39 0432 851455
Fax +39 0432 880140

MEP Brasil
Rua Bom Jesus da Cachoeira, nº 100
Parque Edu Chaves
CEP 02236-020 - Sao Paulo - BRASIL
Tel. +55 11 2240.4610 - 2240.4553
Fax +55 11 2240.4610 - 2240.4553

MEP France S.A.

8 bis, rue des Oziers
BP 40796 Zone d’Activités du Vert Galant
95004 St. Ouen L’Aumône FRANCE
Tel. +33 1 34300676
Fax +33 1 34300672

MEP Nord-Europe GmbH

Brienner Strasse 55
D-80333 München GERMANY
Tel. +49 089 41610829

MEP Polska Sp. z o.o.

ul. Józefowska 13/A
93-338 Łódź POLAND
Tel. +48 42 645 7225
Fax +48 42 645 7058

MEP Vostok OOO

Ул.Новаторов, 36 корп.3 Офис XXIV
119421 Москва Россия
Tel./Fax: +7 495 745 04 90

MEP Asia Co., Ltd.

1303 Ho, 301-Dong, Bucheon Techno Park
345 Sukcheon Ro, Ojung-Gu
Bucheon, Gyunggi-Do - SOUTH KOREA
Tel. +82 32 329 1956
Fax +82 32 329 1957

www.mepgroup.com
[email protected]