Mgi Jetvarnish 3d Technology Frame Brochure
Mgi Jetvarnish 3d Technology Frame Brochure
Mgi Jetvarnish 3d Technology Frame Brochure
WE
HELP YOU CREATE
PERSONALISED
MULTI-SENSORY
APPLICATIONS
The MGI digital varnish & hot-foil technology turns printed jobs into spectacular and irresistible
print products that will immediately catch your customers’ and their customers’ attention. With
the digital varnish technology, you’ll find it easy to spot coat digital prints, highlight defined
areas, or add 3D effects – all of which helps you to offer attractive and vivid print products that
provide a tactile experience. What’s more, the combination with the inline hot foiling module
iFOIL gives you a wide choice of colours and brilliant effects.
4 ENABLING YOUR BUSINESS
STEP 01. As the print and communications market
continues to evolve, it is paramount
IDENTIFY
to add value to print. Producing high
quality prints is market standard today,
but adding digital spot coating and
foiling makes prints stand out! This is a
unique opportunity that will enhance the
UNDERSTAND THE profitability of your business. We offer
OPPORTUNITY
IMPLEMENT
keep benefitting from our knowledge,
EASY
expertise and innovation. To ease
your smooth adaptation to changing
market conditions, our team of business
consultants will continue to support your
MAKE IT HAPPEN investment, suggesting new ideas and
regular innovation.
Professional services
STEPS
After your decision to invest, our teams will
work with you to map out a schedule of
implementation showing in detail at what
stage which steps will be carried out.
you up-to-date market information on the
trends in our industry and explain how STEP 02. We support you in assessing where your
company stands with regard to actively
On top of a specific assessment of your
business, our dedicated business devel-
ASSESS
digital spot coating and foiling impact offering the added value of spot gloss, opment managers and consultants can
the print market. This information gives dimensional special effects or metallic. provide you with a 360-degree view in an
you deeper insights into this business Once you know how this may benefit your easy-to-understand report, highlighting
opportunity showing you how digital spot customers, you need to get clear on the what the opportunities for spot-coating
coating and foiling can help you stay practical implications. and foiling are in your business.
ahead of your competitors. DEFINE THE NEED
DIGITAL
enabling your business
Training
Our customer training development STEP 03. Konica Minolta has invested in support
teams that work with you to help maxim-
understand the accurate cost of adding
varnish and 3D elements to a job. The
JUSTIFY
teams support your learning and ise your return on investment. We have calculation takes into account materials,
development programme, and give you created an ROI calculator for the digital labour, running costs, investment costs
detailed feedback so you can measure varnish & hot-foil technology, making and crucially the bottom line profit.
the progress of your team. We do not it easy to take existing print jobs and
only look at using the system but also in
selling the applications and calculating WORK OUT THE PLAN
to make most out of your investment.
Service
Our trained software service teams and
service technicians are highly skilled
and have a network of call centres to fall
back on.
THE IMPACT OF VALUE ADDED
FINISHING ON DIGITAL PRINTING
Digital production printing in Western Europe is expected to increase
at an average growth rate of 5.1%* per year. Until now, technology for
finishing did not keep up with the trends in digitalisation. With our digital
solutions for tactile finishing, Print Service Providers’ profit margins on digital
print enhancement can be very high (50% to 400% **) resulting in a quick return on
investment (ROI).
* W. Europe Production Printing Application Forecast: 2015-2020
** Beyond CMYK: The Use of Special Effects in Digital Printing, KeyPoint Intelligence (InfoTrends), 2016
MARKET
GLOBAL DIGITAL PRODUCTION COLOUR PRINT
VOLUME BY TECHNOLOGY
TRENDS
DIGITAL COLOUR –
2013-2018
INKJET
2013 2018
SECONDS
and unplanned purchases MORE LIKELY ~ WITH SPECIALTY
too-products”; the only way for you to achieve worthwhile – FEELING an object increasese the THEY ARE TO PRINTING AND
perceived ownership and leads to CHOOSE THAT PACKAGES ENHANCEMENT
profits is to take your creativity to a new level. This is where greater valuation of the object¹
ITEM AND WITH FOIL: HAVE
TO GIVE IT A MORE THAN
varnishing and foiling come in – disruptive technologies that HIGHER LIKING 46 % HIGHER
1,93
SECONDS
enable you to increase your profits without getting out of your
¹ Joann Peck & Suzanne B. Shu: “The effect of mere touch on
perceived ownership” & Joann Peck & Jennifer Wiggins “It
RATING.² ~ QUALITY
just feels good: Customers’ Active Response to Touch and Its PERCEPTION.⁴
Influence on Personation”
comfort zone. ² ‘Aradhna Krishna, Luca Cian, Nilüfer Z. Aydınoglu: “Sensory aspect of package design”, 2017
³ A 2013 Study Commissioned by the Foil & Specialty Effects Association; “An Initial Study into the Impact of High-Visibility Enhancements on Shelf Presence”
⁴ The Foil & Specialty Effects Association (FSEA); Whitepaper: “The impact of High-Visibility Enhancements on Shelf Presence: A second Study”
READINESS TO PAY MORE DIGITAL PRINT APPLICATION WILL INCREASE
European print buyers indicate they are willing to pay a premium of up to 89% Digital packaging is a very large sector of the printing industry, and one that is unaf-
over CMYK only for digital print enhancements. Print buyers would accept the fected by the general move to electronic media. Publishing print applications such
highest premiums for textured (89%), foiled (82%), and metallic effects (51%). as books, catalogues and magazines, are expected to grow on a very large scale.
These digital print applications are suitable for digital print enhancement like varnish
and hot-foiling.
ADDRESSABLE VOLUME % PREMIUM
100 %
METALLIC
FLUORESCENT
WHITE
FOIL
TEXTURED
SPOT OR
FLOOD COAT
SPOT COLOUR
INFRARED
MAGAZINES
AD SPECIALTY +17.0 %
TACTILE SENSATION INCREASES
CATALOGS +13.6 %
DEMONSTRATION OF THE ENDOWMENT EFFECT
Participants were asked to subjectively grade ownership and value on a 7-point scale
LABELS +12.7 %
+22 % +24 %
VISION ONLY
JETVARNISH 3D EVOLUTION
– Up to 3,123 ISO B2 sheets per hour in all versions
– The Evo 75 can reach up to 4,200 ISO B2 sheets per hour
– Up to 2,291 ISO B1 sheets per hour
JETVARNISH 3D
– Up to 3,123*** B2 sheets size per hour (flat spot UV coating or 2D).
* JETVARNISH 3DS is equipped with the in-line LED dryer curing unit
** The optional 2nd print bar increases the speed or doubles the thickness
*** Speed can vary according to different printing parameters
BOOKS, BOOK COVERS,
MAGAZINES, BROCHURES
Ability for on-demand printing and enhancing
to reduce storage logistics and costs
PACKAGING, CARTONS
Appealing and eye-catching packaging can be produced on-demand,
with the ability for personalization and versioning in small amounts
DIRECT
MAILINGS,
POSTCARDS
TYPICAL
Eye-catching designs for more targeted
mailings and personalization as a differ-
entiator from electronic communication
OTHER APPLICATIONS
APPLICATIONS For appealing and eye-catching
print applications
– Calendars (wire-o-type, strip type,
table calendar, book calendar)
– Tickets (VIP tickets, admission
tickets, etc.)
16
– Point-of-purchase material,
promotional material
1
10 7
TURN PLAIN
PRINTED JOBS INTO
REMARKABLE
PRINTS
The digital varnish technology enables you to upsell
your day-to-day print jobs and increase your profit.
An even more appealing effect can be achieved by
taking advantage of the reflective qualities of foil.
SHORTEN
6
YOUR
GOOD LEAD
TIMES
REASONS
With the digital solution,
you will reduce your setup
times, which saves you
time and money. There
is no need to invest into
SIMPLIFY YOUR WORKFLOW expensive plates or dies.
to invest into the digital varnishing All that’s required is a
The MGI digital varnish & hot-foil technologies are the digital file.
and hot-foiling technology: perfect, simple and straightforward solution to offer offline
print enhancement. With the AIS SmartScanner, you can
easily create print files with perfect front to back registra-
tion on every sheet –without the need for the operator to
intervene.
2 4
5
PERSONALISE WITH
VARIABLE DATA FOILING
Make print jobs unique by personalising
UPGRADE
3
them with spot coating and foil applications.
DIFFERENTIATE
YOUR
YOURSELF
Add value to your existing print services
SERVICES
Offer a broader range of substrates like
and attract new customers by offering a wider
matte or glossy laminated surfaces,
variety of print and embellishment jobs.
layered paper, plastic, PVC and other
9
coated materials.
10
TAKE ADVANTAGE OF THE
TACTILE FINISHING AND CREATE
A SENSORY EXPERIENCE BE CREATIVE
With the ability to apply variable varnish thicknesses in AND DEVELOP
NEW PRINT
one single pass, you can easily create irresistible 2D and
3D applications with the look & feel effect
GO “GREEN”
APPLICATIONS
The smart combination of spot varnish and hot-foil
WITH ON-THE-FLY
8
stamping lets you create attractive 2D & 3D applications
and impress your clients with individual designs –
SMALL DIMENSIONS
The smart combination of
TECHNOLOGY everyone will love what you do.
PRODUCT SPECIFICATIONS
Printing technology MGI’s exclusive inkjet engine technology; Drop-on-Demand (DoD) tech-
nology; Piezoelectric printheads,developed and manufactured by Konica
Minolta; Single pass printing; Flexible & scalable printing architecture
Coating thicknesses Depending on your file, the inks used and the type of surface of your
sheet, the coating thickness can vary. On laminated and aqueous
coating: 21 µm – 232 µm* for 3D raised effects and tactile finish.
On toner and coated paper: 30 μm – 116 µm/232* µm for 3D raised
effects and a tactile finish
Production speed In 2D/flat mode: Up to 2,077 A3 sheets per hour (with 21 µm)
In 3D/raised mode: Up to 1,468 A3 sheets per hour (with 43 µm)
Up to 547 A3 sheets per hour (with 116 micron)
Registration SmartScanner coupled with Artificial Intelligence (AIS) for fully real-time
automated sheet-to-sheet registration process. No crop mark required.
Formats Min: 21 x 29.7 cm / 8 x 11.8”
Max: 36.4 x 102 cm / 14.33 x 40.15”
Max: Printable Width 35.3 cm
Substrate thickness Min: 135 g/m² and not less than 150 μm or 6 mil before printing &
lamination
Max: 450 g/m² and not more than 450 μm or 18 mil before printing &
lamination; Motorized height-adjustment print heads
Substrates** Printing on most matte or glossy laminated surfaces, with or without
aqueous coating, layered paper, plastic, PVC and other coated materials.
Varnish on toner Spot 3DS coat directly onto most digital prints with no lamination or
coating required.
iFOIL S
UV coatings and capacity 3D varnish delivered with a 10-litre tank capacity PRODUCT SPECIFICATIONS
High capacity Automatic feeder Feeder able to handle a paper pile up to 30 cm 2,500 sheets at 135 g/m² Production speed Up to 2,298 A3 sheet size per hour (or 20 meters/min)
High pile output stacker Stacker able to handle a paper pile up to 30 cm; 2,500 sheets at 135 g/m² Formats Min: 21 x 29.7 cm
Paper path 100 % flat paper path; Vacuum feed system; Air feed system; Automatic Max: 36.4 x 102 cm
double sheet detection; In-line LED dryer “On-the-fly” drying & curing Hot foil stamping area 32 x 102 cm
via integrated LED Spot Coated sheets can be immediately finished or Substrate thickness Min: 135 g/m² and not less than 150 µm/6 mil before printing and
handled, no additional drying time required lamination
Front end system Dedicated PC; CPU + touch-screen + keyboard/mouse; Ethernet Max: 450 g/m² and not more than 450 µm/18 mil before printing and
connection 10/100/1000 BT (RJ 45); Built-in Application Software lamination
Suite; Comprehensive job queue management; Predictive printing cost Motorised height-adjustment print heads
calculator (coating consumption); Dedicated image editor to do local Substrates Most matte or glossy laminated surfaces, with or without aqueous
and fast image editing prior to production coating, layered paper, plastic, PVC and other coated materials
Maintenance & remote Daily maintenance completed in less than 10 minutes Majority of Most digital prints without any lamination or coating
technical support procedures are automated; Automatic cleaning system; From cold Foil rolls Standard internal core: 1 inch - Min./Max. widths: 10/36 cm
start to production in less than 10 minutes; Remote troubleshooting & 400 meter length (average)
support via included video/web camera (high speed internet connection Up to 2 rolls loaded simultaneously on the same holder
required) 3” internal core is optional
Operator panel Integrated user-friendly LCD touch-screen Embossing From 21 µm to 116 µm thickness
Options Twin bar option: 2nd print engine to increase 3D print speed and From 21 µm to 232 µm thickness (Twin Bar optional)
coating thickness, up to 232 µm variable data option. Compatibility Online module that connects to all JETVARNISH 3DS
Variable data option: Complete system including RIP, barcode reader
and MGI software to automatize the association between a pre-printed Dimensions (L x W x H) 2.09 x 1.24 x 1.80 meter
barcode and its specific spot coating file Weight ± 850 kg
Dimensions (L x W x H) 4.26 (5.47*) x 1.14 x 1.80 meter Electrical requirements 7.5 kW (32 A) at 220 – 240 V – 50/60 Hz
*(with the longest paper extensions installed) 2 plugs CEE/IP44 32A (1P+N+E)
1 metre clearance required on all 4 sides Options High capacity stacker for paper stacking up to 60 cm paper height
Weight ± 1,100 kg 3” core inch foil holder
Electrical requirements 7.5 kW (32 A) at 220 – 240 V; 2 plug CEE/IP44; 32A (1P+N+E)
Operating Temperature: 18 to 30°C
Environment Relative humidity: between 35 – 55% (no condensation)
The default sheet format is A3, unless otherwise stated
Respecting the environment Eliminates resource waste (wasted electricity, paper and varnish); No 1) with an additional option installed
2) speed will vary according to printing parameter used
plates (offset) or screens (screen printing); No cleanup or preparation 3) confirm substrate/toner compatibility with Konica Minolta
between jobs; Drastic reduction in amount of consumables and use of * With theTwin Bar
bulk packaging; Coating without volatile solvent. ** The used substrate needs to be either coated or laminated. Otherwise the media is absorbing the varnish and the desired effect might get lost
TECHNICAL SPECIFICATIONS
MGI JETvarnish 3D EVO & iFOIL L
MGI JETVARNISH 3D EVOLUTION
SYSTEM SPECIFICATIONS
Printing technology Exclusive MGI inkjet engine technology
Drop-on-Demand (DoD) inkjet application
Piezoelectric print heads in single pass printing
Coating thicknesses Depending on the print file and substrate used, the coating thickness
can vary from a traditional flat spot UV coating of 3** µm up to 232 µm
for 3D raised texture effectws and a tactile finish.
Production speed Up to 3,123 ISO B2 sheets per hour in all versions
The version Evo 75 can reach up to 4,200* ISO B2 sheets per hour (in
landscape) and up to 2,291 ISO B1 sheets per hour
Registration SmartScanner coupled with Artificial Intelligence (AIS) for a real-time fully
automated sheet-to-sheet registration process
No crop marks required
Formats Min: 42 x 29.7 cm
Max: 75 x 120 cm
Printable areas Max: 54 x 118 cm or 73 x 118 cm
Substrate thickness*** Min: 135 g/m² and not less than 150 µm before printing & lamination
Max: 800 g/m² and not more than 800 μm before printing & lamination
Substrates Enhancement on most** matte or glossy laminated surfaces, with or PRODUCT SPECIFICATIONS
without aqueous coating, layered paper, plastic, PVC and other coated Production speed Up to 2,300 B2 landscape sheets per hour
materials. The used substrate needs to be either coated or laminated.
Otherwise the media will absorb the varnish and the desired effect Formats Up to 75 x 120 cm
might be lost Hot foil stamping area Max: 74 x 119 cm
Varnish on toner Spot 3D coat directly onto most** digital prints Substrate thickness Min: 150 µm
UV coatings and 1 coating tank for both 2D & 3D applications Max: 600 µm (standard), 800 µm (optional)
capacity One high capacity tank of 18 litres Foil rolls Max. roll diameter and length: approx. 30 cm and from 400 to 2,000
“On-the-fly” tank changeover possible during production without any meters of film; Up to 5 simultaneous film rolls on the same axis (with
interruption and no waste a minimum of 10 cm per roll); 2 cores available Change for: 1 inch as
Automatic feeder High capacity feeder for paper stacks of up to 60 cm height for standard and 3 inches as option
75 x 120 cm sheets*** Dry air Requires air without oil at 6 bar (87 psi) & 24 m3/h (14 cfm)
Approximately 4,000 sheets at 135 g/m²
Pallet stacker Supports sheets of up to 75 x 120 cm size on pallet packaging
MGI JETvarnish 3D Evolution + iFOIL L
Paper path 100% flat paper path
Vacuum feed system
PRODUCT SPECIFICATIONS
Air feed system
Automatic double sheet detection Dimensions (L x W x H) Up to 12.72 x 1.86 x 1.84 meter (Evo 75 full options)
Front end system Intuitive touchscreen software management suite controlled by a 27’’ Weight Approx. 4,524 kg
monitor Electrical requirements 40 kW (63 A) at 400 Volts - 50/60 Hz + 20 kW (32 A) at
Job cost calculator, image editor, queue manager and reprint, camera 400 Volts - 50/60 Hz
and print head settings and reprint, dedicated
Temperature 18 to 30°C
controller for equipment settings and technical data
Ethernet connection 10/100/1000 BT in RJ 45 Relative humidity between 30 and 50% (no condensation)
In-line UV dryer “On-the-fly” drying & curing via integrated UV lamps
Maintenance & remote technical Automated inkjet head cleaning and wiping OPTIONS
support Daily maintenance completed in less than 10 min Corona((1)(2) substrates In-line system to optimise varnish adhesion
Mainly automated procedures treatment module on complex printed substrates
From cold start to production in less than 15 min
Variable Data Printing (VDP) – Full variable data (text, graphic, image) for both 2D/3D spot coating
Remote troubleshooting & support via included web video camera
and hot foiling areas
(high-speed internet connection required)
– Integrated barcode (1D/2D) reader system & controller
Operator panel Integrated user-friendly LCD touchscreen – Raster Image Processor (RIP) as an option
75 cm Evo kit for Option of later update for printing of up to 75 x 120 cm sheet size
upgrade enhancement
* With the 75cm/Evo kit.
** Confirm substrate/toner/metallic film compatibility with MGI.
*** Corona Surface Treatment Option might affect the thickness of media, which can be used on the MGI JETvarnish 3D EVO.
Please get in touch with Konica Minolta/MGI for any further details and an exact validation.
1
Requires substrate above 42 cm width.
2
Requires paper above 250 gsm/250 μm.
TECHNICAL SPECIFICATIONS
MGI JETvarnish 3D & iFOIL L
MGI JETVARNISH 3D
SYSTEM SPECIFICATIONS
UV Inkjet Technology MGI’s exclusive inkjet engine technology
Drop-on-Demand (Dod) inkjet application
Piezoelectric print heads in single pass printing
Flexible & scalable architecture
Variable Coating Thicknesses Depending on your file and the substrate used, the coating thickness
can vary from a traditional flat spot UV coating of 3 microns (μm) up to
200 μm for 3D raised texture effects and a tactile finish
Production speed Up to 3,123(1) B2 sheets size per hour for all versions
Registration Left & right motorized registration side guides. Automatic registration
using the built-in AIS SmartSanner technology for real-time management
of entire sheet. No registration marks required
Overall registration of ± 200 microns
Formats Min: 21 x 29.7 cm / 8.37 x 11.7’’ (width x length)
Max: 52 x 105 cm / 20 x 42’’ (standard)
64 x 120 cm / 25 x 47’’ (extended)(2)
Printable areas 51 cm / 19’’ (standard)
56 cm / 22’’ (extended)(2)
Substrate thickness Motorized inkjet head height-adjustment
Min: 135 gsm and not less than 150 μm / 6 mil before
printing & lamination
Max: Up to 600 gsm
Substrates Compatibility Enhancement on most(3) matte or glossy laminated surfaces, with or
without aqueous coating, layered paper, plastic, PVC and other coated
materials. Spot 3D coat directly onto most(3) digital prints (ie. MGI Meteor)
Digital varnish & iFOIL
UV Coatings and Yields Several coating formulas available, one dedicated to 2D (flat coat) and OPERATING ENVIRONMENT
the other for 2D/3D usage. The JETvarnish 3D comes standard with Temperature 18 to 30°C / 64 up to 86°F
2 coating tanks and 2 coating circuits allowing a quick changeover
Relative humidity between 30 and 50% (no condensation)
between coatings. Tanks have a high capacity volume (18 liters).
“On-the-fly” tank refilling possible during production without any
interruption and no waste.
Paper Path 100% flat paper path REMOTE TECHNICAL SUPPORT & MAINTENANCE
Vacuum feed system
Air feed system – Daily maintenance completed in less than 10 min
Automatic double sheet detection – Majority of procedures are automated
– From cold start to production in less than 15 min
In-line UV Dryer “On-the-fly” drying & curing via integrated UV lamps – Remote troubleshooting & support via included web video camera (high speed internet connection required)
Front End System Intuitive touchscreen software management suite controlled
by a 27’’ monitor.
OPTIONS
Includes functions for operators:
Job cost calculator, image editor, queue manager and reprint, print- Corona(5)(6) Substrates In-line system to optimize varnish adhesion on complex
heads settings. Dedicated controller for equipment settings and treatment module printed substrates
technical data. Ethernet connection 10/100/1000 BT in RJ 45 Pallet Feeder support sheets up to size 64 x 120 cm /25 x 47’’
Pallet Stacker support sheets up to size 64 x 120 cm /25 x 47’’
Variable Data Printing (VDP) – Full variable data (text, graphic, image) for both 2D/3D spot coating
iFOIL L
and hot foiling areas
– Integrated barcode (1D/2D) reader system & controller
PRODUCT SPECIFICATIONS – Raster Image Processor (RIP) as an option
Production speed Up to 1,750(1) B2 sheets size per hour
(or up to 25 m per minute - 65.6 ft per minute)
Films Optimization system of film consumption
Film Rolls Max. roll diameter and length: ± 30 cm/11.8’’ and from 400 to 2,000
MGI JETvarnish 3D + iFOIL L
meters of film (1,300 to 6,500 ft). Up to 5 simultaneous film rolls on the
same axis (with a minimum of 10 cm/3.9’’ per roll) PRODUCT SPECIFICATIONS
2 cores available: 1 inch and 3 inches Dimensions (L x W x H) Up to 12.72 x 1.76 x 1.93 meters(7)
Maximum Surface Hot foil substrate surface can not exceed 51 x 104 cm(4) Necessary clearance: 1 meter on 4 sides.
or 55 x 119 cm(2) Up to ± 3,072 kg(7)
Embossing 2D & 3D hot foil raised effects. The surface of the metallized film may Weight Up to ± 3,072 kg
be covered with a layer of varnish or another foil Electrical requirements JETvarnish 3D: 400 Volts - 50/60 Hz, 32A (63A plug)
Dry air An onsite dry air system is necessary iFOIL L: 400 Volts - 50/60 Hz, 25A (32A plug)
(1)
speed will vary according to printing parameter used.
(2)
with the pallet feeder and stacker option.
(3)
with the 75cm/29’’ Evo kit.
(4)
Confirm the substrate/lamination/toner/metallic film compatibility with your Konica Minolta Representative
(5)
Standard configuration
(6)
require paper above 250 Gsm/250 μm.
(7)
depending on the configuration selected.
PRINTSAMPLE
PROKOM – CONNECT WITH
INDUSTRY CONSULTANTS
AND GAIN VALUABLE INSIGHT
Konica Minolta is a proud supporter of the independent user association
PROKOM, who offers its members the ability to connect with industry
consultants and gain valuable insights.
08/2018
Tel.: +49 (0) 511 74 04-0
Fax: +49 (0) 511 74 10 50
www.konicaminolta.eu