Model 1290 Strain Gage Input Indicator Installation and Operation Manual
Model 1290 Strain Gage Input Indicator Installation and Operation Manual
P/N 974066
02/03 Rev. G
ECO # 27622
CONTENTS
Quick Start Instructions ................................................................................................................... 3
2. Specifications ........................................................................................................................... 6
3. Installation ................................................................................................................................ 9
4. Setup ...................................................................................................................................... 11
8. Repair ..................................................................................................................................... 27
9. Warranty ................................................................................................................................ 27
1290 Strain Gage Input Indicator 3
2. WIRING
3. SCALING
• When power is applied, display will read 1290 then a Pressure reading. At this point, be sure
that no pressure is applied and that the transducer is at operating temperature.
• Press the F key and the legend LO. OFF appears. Using the Up arrow key, advance the legend to
LO.ON.
• Press the F key to initiate zero calibration. After approximately 5 seconds, the legend F.U.S.C.
will appear and alternate with the full-scale value.
• Press the Up arrow key to advance to the legend FU ON. using the F key, initiate the full-scale
calibration. After 5 seconds, the indicator will read 0 ±10.
• The system is now ready for use.
1290 Strain Gage Input Indicator 5
1. INDICATOR DESCRIPTION
The Dynisco Model 1290 Strain Gauge Input Indicator is a flexible, programmable indicator
designed for 350 ohm strain gauge based sensors, such as pressure transducers and load cells. The
five digit, 0.52” LED display provides a precise, readable indication of the measured value.
You can program the 1290 to display in engineering units up to a full scale value (fsv) of 99,900
with an accuracy of ± 0.1%. The span value, alarm set points and other constants are stored
indefinitely in non-volatile memory. Easy-to-remember pushbutton sequences simplify transducer
calibration routines.
Two independent SPST alarm relays are another available feature of the 1290. The dual high or low
set points are easily programmed from the front keyboard and are displayed on the digital display.
The low alarms can be set up as low-alarm-masked to inhibit alarm action during startup. Relay
contacts are provided to activate an annunciator or to initiate automatic shutdown if operating
conditions exceed preset limits.
A programmable voltage or current retransmission output is available as an option. You can select a
voltage output of 0-10 VDC or current outputs of 4-20 mA or 0-20 mA to drive chart recorders or
data acquisition equipment
The Model 1290 can also be supplied with bidirectional and half duplex RS-485 serial
communications. All signals are optically isolated and the baud rate is adjustable between 150
19200 baud. The serial communications and analog retransmission output options are mutually
exclusive.
• A peak reading display (high and low) selected from the front panel
• A digital filter to reduce the effects of input variations on the display, analog output and alarms
• Input interruption sensing to detect when a transducer or any one of its leads has been
disconnected
• A program lockout feature that disables the front keyboard to prevent un authorized or
accidental changes
• An input signal that can be configured for either resetting the alarms or triggering hold-on-value
• A digital display that provides operator prompts with messages to show current status or errors
• A compact, 48mm by 96mm (1.89in. x 3.78 in.), 1/8 DIN enclosure that projects only 144mm
(5.67 in.) behind the panel
6
2. SPECIFICATIONS
2.1 GENERAL
Weight 600g
Open input detection On any one of the 4 transducer leads, selectable up or down scale
fault mode.
8
Display filter First order digital filter on displayed value, with configurable time
constant of 0.4, 1, 2, 3, 4 or 5 seconds
Input logic Driven by dry contacts for manual alarm reset or for hold-on value
2.4 ALARMS
Contact rating 0.6A at 110 Vac resistive load; 0.5A at 220 Vac resistive load; 0.3A
at 110 Vdc inductive load
Filter Optional digital filter with the same time constant chosen for
display filter
Parity Even/Odd
Output types 0-20 mA, 4-20 mA, maximum load, 500 ohms
0-10 V, minimum load 5000 ohms
Keyboard and jumper selectable
Opto-isolated
Output resolution Better than 0.05% of output span (scaling can worsen output
resolution)
Filter It is possible to enable a digital filter on the output with the same
time constant selected for the display filter
NOTE: The analog retransmission and serial communication interfaces are mutually exclusive.
3. INSTALLATION
3.1 UNPACKING
Inspect the package for shipping damage. If you notice any damage, notify the freight carrier
immediately.
10
3.2 MOUNTING
• Make the instrument panel cut-out with the specified cut-out dimensions.
• Undo the screw (2).
• Remove the unit from the instrument case (3).
• Slide the gasket onto the instrument case (3).
• Slide the the instrument case (3) through the cut-out.
• Slide the mounting frame (4) from the rear over the instrument case (3) so that the snap-in
elements of the mounting frame (4) engage in the recesses at the side.
• Use a screwdriver to snug the mounting frame (4) and the instrument case (3).
• Slide the instrument from the front into the instrument case (3).
• Secure the instrument in the case with the screw (2).
4. SETUP
4.1 FRONT PANEL
The front of the Model 1290 is shown in Figure 3. Key items on the front panel are:
To perform operations requiring two or more pushbuttons, press and hold the first pushbutton then
press and hold the second pushbutton, and then press the third pushbutton, if required.
The electrical connections for the Model 1290 are shown in the table below. The layout of the
terminals, as seen from the rear, is shown in Figure 4.
Connect the pressure transducer per the instructions detailed below. Do not run input wires in the
1290 Strain Gage Input Indicator 13
same bundle with power cables; instead, shielded cable should be used and grounded at the
transducer end only (Dynisco’s cable assembly provides this grounding).
The indicator consists of an upper and a lower printed circuit board and a front panel. These are
connected by ribbon cables which are soldered in place.
CAUTION: Be careful not to twist the ribbon cables during assembly and disassembly.
4.5.1 DISASSEMBLY
1. With a small slotted screwdriver, loosen the captive screw on the right side of the front panel.
2. Slide out the front panel and printed circuit board assembly, and place it on a flat, anti-static
work surface. Notice that the circuit boards are held in place by four plastic clips. See Figure 5.
14
Output options are selected by the placement of jumpers on the upper circuit board. The choices
available are:
• Voltage or current loop output for analog retransmission. Jumper setups are shown in Figure 6.
The default selection is a 4-20 mA current output, with alarm outputs normally closed.
• The alarm jumpers (normally open or normally closed) are shown in Figure 6 and described in
the table on the next page. Each alarm is configured independently.
CAUTION: Wear an anti-static wristband and work on an anti-static surface when setting jumpers.
The table below describes the alarm contact status based on the alarm jumper settings as selected
from Figure 6 and the state of the Alarm Action settings as described in G1 and H on page 18.
The Mode Selection Switch determines whether the indicator will be in configuration/calibration
mode or the normal operating mode.
NOTE: The Configuration/Calibration Mode is only used when the indicator is first installed, or
when reconfiguration of the indicator is required. At all other times, the operating mode is
used.
To access the Mode Selection Switch slide out the front panel and printed circuit board assembly, as
instructed by steps 1 and 2 of Disassembly on page 13. Then, refer to Figure 7 to locate the switch
and change the setting. Once the switch is set, refer to the following Reassembly procedure.
4.5.4 REASSEMBLY
1. Slide the front panel and printed circuit board assembly into the instrument case and press it in
so that the printed circuit board contacts mate with th terminal block in the back of the case.
Tighten the front panel captive screw.
2. Perform configuration as outlined on the following page to ensure proper indicator setup and
operation.
16
The configuration/calibration mode is enabled by opening the Mode Selection Switch on the left
side of the lower board (see Figure 7). A list of all configurable parameters starts below.
When the unit is turned on in configuration/calibration mode, the display will show 1290 and then
COnF.
For each parameter you will either select one of several choices or enter a numerical value.
For many parameter settings, the display initially alternates between a code and a numerical value.
Once you start to modify the value, however, only the numerical value will be shown.
When entering a numerical value, ▲ and ▼ are used to increase or decrease the number being
entered. The change in value for each step is either 1, 10, or 100, depending on the size of the
number. The increment is 1 for values up to 2010, 10 from 2010 to 20100, 100 from 20100 to
99900.
The following is the complete sequence of configurable parameters. Default values are given on
page 24.
A. LINE FREQUENCY
The display shows L.F. (Line Frequency) followed by:
60 for 60 Hz, or
50 for 50 Hz
D. INPUT INTERRUPT
The display shows I.F.S. (Input Fail Safe) followed by:
Hi for up scale fail mode, or
Lo for down scale fail mode.
E. SHUNT CALIBRATION
The display shows S.C. (Shunt Calibration) followed by:
On for shunt calibration enabled, or
OFF for shunt calibration disabled.
NOTE: When using Dynisco transducers, the Shunt Calibration value should be set to 80.0
This function masks low alarm conditions during startup until the measured value first becomes
greater than the alarm threshold plus hysteresis. The alarm must have been programmed as a low
alarm.
H. ALARM 2
Follow the same procedure as in steps F-F4 above.
NOTE: This indicator skips steps I1 and I2 if serial communication is not implemented (set to OFF).
At this point the configuration procedure is complete and the display will return to showing COnF.
If necessary, you may now select the analog output calibration procedure by pressing ▲. Refer to
Analog Output Calibration, below.
When configuration/calibration is complete, remove the unit again, place the Mode Selection switch
in the “normal” (closed) position, and replace the unit. See Mode Selection, page 15.
Press ▲ to toggle the display from COnF to CAL, initiating output calibration mode.
Press ▼ to display the software version number.
Press F to initiate the calibration procedure, starting at the first parameter.
Press R to initiate the calibration procedure, starting at the last parameter.
Perform the calibration procedure in accordance with the jumper settings to select:
• Current Output, or
• Voltage output.
The jumper locations for these output selections are shown in Figure 6. When the display shows
CAL, you can also load the default parameters, shown on page 24.
To calibrate the analog retransmission output, connect a multimeter, set to the proper measurement
range, to terminals 21 and 22. Press the F key to reach desired parameter then make output
adjustments by pressing ▲ or ▼ until the signal output measured by the multimeter reaches the
proper value. The display only shows the number of counts for the digital to analog converter.
After the last step , the calibration is complete. The display shows the measured input variable in bits
(approximately 1.6 microvolt/bit).
NOTE: The above procedure only applies to indicators ordered with the output option. Units are
precalibrated from the factory.
5. OPERATING MODE
In this mode the Model 1290 monitors the input signal, displays the measured value, and performs
alarm functions. You can display high and low peak values, lock and unlock the keyboard, reset
alarms, and perform transducer input calibration and alarm threshold settings. It is also possible to
load default parameters.
Parameter values listed below can always be viewed, but they can only be modified if the indicator
keyboard is unlocked. If anyone attempts to modify parameters when the indicator is locked, the
display will show inh.
When the measured value is displayed (normal operating mode), you can lock or unlock the
keyboard by holding down the buttons in the following order; ▼ + R + F. The display will then
show the new desired mode: Loc or UnLoc.
You can modify the operating parameters and load default data only when the instrument is
unlocked and in local mode. Default values are shown on page 24.
NOTE:
1. Transducer/ Indicator calibration should be performed with the transducer at operating
temperature, and with no pressure applied.
2. The Zero and Full scale calibrations should be done concurrently.
NOTE: In lieu of the ▲ key, pressing the F key will advance the indicator to the next parameter.
22
If the indicator has automatically returned to operating mode you can return to set the alarms by
following the procedure.
1. Alarm 1
Press F four times. The display will alternately show 1.xxxx and the alarm set point where xxxx
is a code for alarm operation mode. Only the alarm set point is shown during modification. Use
the ▲ and ▼ keys to modify this parameter. Resolution and decimal point position are as
selected for the readout value. Press F to store your change. The indicator automatically returns
to the normal operating mode after 6 seconds if no changes are made.
The codes for the remaining digits in the alarm operating mode are:
for example, a display of I.HAr would indicate High alarm, auto reset, reverse action.
2. Alarm 2
The indicator will automatically enter this parameter after the F key is pressed to store the Alarm
1 set point. To enter Alarm 2 from the normal operating mode, press F five times. Programming
the Alarm 2 set point is the same as Alarm 1 above, except that the display alternately shows
2xxxx and the alarm value.
1290 Strain Gage Input Indicator 23
This function can be performed when the indicator is locked; must be in local mode. If the alarm is
configured as a latched alarm (manual reset), alarm status is maintained even after the alarm
condition stops.
Press R + either arrow (▲ or ▼) to reset both Alarm 1 and Alarm 2. The external contact, if enabled,
resets both alarms. The rear terminal connections are 7 and 8. The external contact works even if the
indicator is in remote mode.
The following actions can be performed when the indicator is locked, and in either local or remote
mode.
b. Hold-on value
The external contact can be used to freeze input signal sampling, holding the last measured
value for use on the display, alarms, retransmission, etc.
In this mode, the numerical value flashes on the display.
The default data for the three modes are shown on the following pages.
24
Default calibration parameters are provided to allow the user to verify that the instrument is working
properly. They are not normally used as the final calibration values.
CAUTION: After default parameter loading, you should perform the proper indicator calibration
procedure.
7. ERROR MESSAGES
Diagnostics are performed at instrument startup and during normal mode operation. If a fault
condition is detected, the display will show the message Er followed by an error code. The following
is a list of possible errors in numerical order.
Er 1
The alarm threshold values or transducer calibration (tare or zero) are out of limits or their values in
memory are incorrect. The error may appear at instrument startup in operating mode.
After 3 seconds, the instrument will reset. Simultaneously press ▼ and ▲ to load default data. Then
load the desired threshold values and recalibrate the transducer.
Er 6
This error message appears during tare or zero transducer calibration if input value is greater than
±25% of full scale calibration. The same error message appears during full scale calibration if the
stored zero calibration value is greater than ±25% of the new full scale calibration. In both cases the
stored calibration value is not changed. This error message disappears automatically after 2 seconds.
Er 7
This error message appears during zero or full scale transducer calibration if a fault condition (hold-
on-value/overrange/underrange/input open) is found on an input signal or if the span value is too
large (>55 mV) or too small (<2.8 mV). In both cases the stored calibration value is not changed.
This error message disappears automatically after 2 seconds.
Er 38
Error detected during EAROM read operation. This error may appear at instrument startup in
operating mode. This error message disappears automatically after 3 seconds, and the instrument
resets. If the error persists, return the instrument to your supplier.
If this error appears during configuration/calibration, press F or R to restart the procedure and then
repeat operations. If the error persists, return the instrument to your supplier.
26
Er 39
Error detected during EAROM write operation. This error may appear in operating mode when
storing a new value in EAROM (for example, alarm threshold or transducer calibration). the new
values will be enabled but they will be lost when the instrument is powered down. This error
message disappears automatically after 10 seconds.
If this error appears during configuration/calibration, press F or R to restart the procedure and then
repeat operations. If the error persists, return the instrument to your supplier.
Er 101
The configuration data stored in EAROM is wrong or inconsistent. The error may appear at
instrument startup in operating mode. This error message disappears automatically after 3 seconds,
and the instrument resets.
If the error persists, enable configuration/calibration mode with the internal switch, load the default
calibration data and then perform a new configuration.
Er 201
The calibration data stored in EAROM for analog retransmission is wrong. The error may appear at
instrument startup in operating mode. This error message disappears automatically after 3 seconds,
and the instrument resets.
If the error persists, enable configuration/calibration mode with the internal switch, load the default
calibration data and then perform a new analog retransmission calibration.
Er 312
Error during internal autozero measurement for temperature drift compensation. The instrument
repeats this check every 3 seconds. The analog retransmission and alarm go low scale or high scale
as a failsafe configuration. If the error persists, return the instrument to your supplier.
Er 402
The configuration/calibration data stored in EAROM is not protected. The error may appear at
instrument startup in operating mode. This error message disappears automatically after 3 seconds,
and the instrument resets.
If the error persists, enable configuration/calibration mode with the internal switch, power up the
unit and then return to operating mode. This action should be sufficient to enable data protection.
ooooo
Over-range indication
1290 Strain Gage Input Indicator 27
This status is displayed when the A/D converter value is out of range, or the input signal is greater
than full scale value plus 27% of span, or the displayed value exceeds the display capability of
99900.
-oooo
Under-range indication
This status is displayed when the A/D converter value is out of range, or the input signal is lower
than low scale value minus 27% of span, or the displayed value exceeds the display capability of -
1990.
OPEn
This message is displayed when the instrument detects an input on any one of the four transducer
leads.
8. REPAIR
Questions concerning warranty, repair cost, delivery, and requests for a RA# should be directed to
the Dynisco Repair Department, 508-541-9400 or email: [email protected]. Please call for a
return authorization number (RA#) before returning any product. Damaged products should be
returned to:
DYNISCO LLC
Attn: RA # _______________
38 Forge Parkway
Franklin, MA 02038
9. WARRANTY
This Dynisco product is warranted under terms and conditions set forth in the Dynisco Web Pages.
Go to www.dynisco.com and click on “Warranty” at the bottom of any page for complete details.
NOTES:
WARRANTY REGISTRATION CARD
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER _______________________________________________________________
DATE PURCHASED _____________________________________________________________
PURCHASED FROM ____________________________________________________________
NAME _________________________________________________________________________
COMPANY ____________________________________________________________________
DIVISION ______________________________________________________________________
STREET ________________________________________________________________________
CITY _____________________________ STATE _____________ ZIP __________________
COUNTRY _____________________________________________________________________
TELEPHONE _____________________________ FAX ________________________________
My application is _______________________________________________________________
How did you first hear of Dynisco? ADVERTISING ________ REP __________
DYNISCO LLC
38 FORGE PARKWAY
FRANKLIN, MA 02038
DyniscoLLC
38 Forge Parkway Dynisco UK Ltd.
Franklin, MA 02038 Silver Birches Business Park
USA Aston Road, Bromsgrove
Worcestershire B60 3EU
Tel: +1 508 541 9400 Great Britain
Fax: +1 508 541 9436
www.dynisco.com
Email: [email protected] Tel: +44 1527 577077
Fax: +44 1527 577070
Email: [email protected]
Dynisco Extrusion
1291 19th St Ln NW
Hickory, NC 28601 Dynisco SPOL, S.R.O.
cp. 579
Tel: 828-326-9888 756 55 Dolni Becva
Fax: 828-326-8882 Czech Republic
Email: [email protected]
Tel: +42 0651 647228
Fax: +42 0651 647224
Dynisco Polymer Test Email: [email protected]
Westgate II
730 Hemlock Road
Morgantown, PA 19543 Dynisco B.V.
Muziekplein 67
Sales & Service: PO Box 666
Tel: 508-541-9400 NL-5400 AR Uden
Fax: 508-541-6206 The Netherlands
Email: [email protected]
Tel: +31 413 250665
Fax: +31 413 260548
Dynisco Europe GmbH Email: [email protected]
Wannenäckerstraße 24
74078 Heilbronn
Deutschland Dynisco Spain
Edificio la Constructora
Tel: +49 7131 2970 C/Vallespir 24, Local No. 4
Fax:+49 7131 23260 08970 Sant Joan Despi/ Barcelona
Email: [email protected] España
Dynisco.s.r.l.
Via Adriatico, 2/2
20162 Milano
Italia