Güntner Competence

Controls
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Intelligence for Heat Exchangers

with AC or EC Fans
Intelligence for Heat Exchangers
and Fan Motor Management

“Control has acquired a new importance in terms of energy consumption.

Our competence is focused on our customer needs, not only the need
of reliable control and stable operation but also focused on the best
“heat exchanger performance and fan motor optimizing is the core
function possible energy
of Controls. efficiency
Güntner that provide
Controls best fit our customer
reliability and needs.”
stable
operation while meeting the specific customer needs, which results in
high energy efficiency”.
Juan Carlos Izasmendi, Manager of Controls division

Juan Carlos Izasmendi, Manager of Controls division

 Güntner Competence Controls 3

In addition to manufacturing high-quality heat exchangers, our application.

core competence lies in the development and production of
control components and panels for heat exchangers. We deliver Our customer needs coupled with optimized production
excellent controllers and control panels, tailored to the functions processes and future-oriented development ensures excellent
of Güntner equipment, as well as the heat exchanger, associated quality and maximum performance.
fans, and the system as a whole.

Customer needs are our primary concern. Güntner equipment is

designed to be user friendly and simple maintenance. All control
components are automatically configured and dimensioned to
harmonize with the heat exchanger, thereby providing you with
a fully configured plug-and-play device customized for your
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Advantages of the
GMM System
The advantages of the Güntner Motor Management (GMM) system can be implemented in nearly all applications.
The GMM systems ensure the following:

Optimal heat exchanger Maximum fan service life

energy usage
The sophisticated control technology enables a uniform operation
The GMM is available for AC and EC fans. The GMM achieves of the fans, which reduces wear and tear using special control
the best possible level of effectiveness for heat transfer and algorithms and specialized filter technology, coupled with quality
consequently increases the cost-effectiveness of the cooling power electronics.
system.

Plug-and-play

The plug-and-play feature allows for simple handling during

commissioning and system operation. The fans and power
components are already fully configured with the GMM. The
GMM’s clear text display allows for transparent and simple
operation of the various functions and displays operational
and error signal messages. The signal-display language can be
selected in the controller.
 Güntner Competence Controls 5

Operational Features of the

GMM System
The GMM system specially developed for the Güntner heat exchangers is designed to achieve a high level of effectiveness for heat
dissipation. Therefore, increasing the cost-effectiveness of the cooling system.

The technology used for the control and power components contributes to increase the service life of heat exchanger and fans.

The GMM automatically sets the parameters for the fans and power components, thereby enabling plug-and-play operation.

Güntner bus technology used in all GMM systems enables the GMM to perform the three main functions of System Manager,
Information Manager and Process Controller.

System Manager
The GMM manages the EC fans during commissioning, system
operation and servicing. If a power component or an EC fan has
to be replaced during servicing, all parameters are automatically
programmed. This plug-and-play-capable system automatically
executes all programming according to the respective design point of
the heat exchanger and displays detailed information in real time.

Information Manager
Process Controller
GMM’s Information Manager function offers
communication interfaces to superordinate The GMM adjusts the speed of fans according
control systems and subordinate power units to pressure or temperature, controls processes
(e.g. frequency converters, EC fans, etc.). and creates a heat exchanger system optimal
in energy efficiency.
It shows all key operation-related information
on the display and makes it available to The refrigerant can be selected in the display
superordinate systems via a bus system or for pressure control. Condensing pressure and
standard interface. temperature are also shown in the display.
This makes remote maintenance easy and Other settings, such as the type of refrigerant
makes it possible to get information about or set points, can be selected through the
operating signals at any time. clear text display.
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Güntner Motor Management

Operating Modes
There are five different operating modes for GMM systems, allowing a high felxibility for all applications.
The GMM functionality goes from automatic control, specified setpoints, slave signal taken over from a superordinate control system,
to a controller-inherent proportional-integral control.

Slave Mode
Slave Signal from a Superordinate Controller:

1. Slave external analogue: circuit stage/

controlled rotating field (AC, GMM sincon®)

AC fan
No internal control system is active – the control value that

controlled value
is pre-defined via analogue input is communicated directly analogue
direct
to the fans. transmission

4 - 20mA
EC fan
controlled value
BUS (EC, GMM EC)

2. Slave external BUS: circuit stage/

controlled rotating field (AC, GMM sincon®)
controlled value

AC fan
No internal control system is active – the control value that
is pre-defined via BUS is communicated directly to the direct
transmission
fans (slave signal).
EC fan
controlled value
option BUS (EC, GMM EC)

Auto Mode
Automatic Control of GMM with PID*:

1. Auto internal: circuit stage/controlled rotating field

(AC, GMM sincon®)

Automatic control to internally defined setpoint. AC fan

setpoint

EC fan
controlled value BUS
(EC, GMM EC)

2. Auto external analogue: circuit stage/controlled rotating field

(AC, GMM sincon®)

Automatic control to setpoint that is pre-defined AC fan

analogue
setpoint

externally via analogue input.

4 - 20mA
EC fan
controlled value BUS
(EC, GMM EC)

3. Auto external BUS: circuit stage/controlled rotating field

(AC, GMM sincon®)

AC fan
Automatic control to setpoint that is pre-defined externally
setpoint

via BUS.
EC fan
controlled value BUS
(EC, GMM EC)

* PID: Proportional-Integral-Differential
 Güntner Competence Controls 7

Unique Functions
for Cooling Technology
The Motor Management system developed by Güntner offers a range of special functions for cooling technology.

Integration External predefined setpoint

GMM can easily be integrated into the customer’s system. An external setpoint can be predefined from the superordinate
There are five different operating modes: Three automatic control system via analogue inputs or the bus system.
internal control modes and two slave modes.

External control signal Night limit

In slave mode the control signal is supported through a The night limit acts as sound reduction. The fan speed
superordinate control system. is reduced through an external signal or the internal time
programme. Ask our representatives for this option.

Bypass function Maintenance cycle

Serves to switch the fans from automatic to emergency During prolonged downtimes, the fans are operated at short
operating mode when malfunctions of the controller occur in pre-set intervals (maintenance cycle) to keep operability and
order to ensure continued operation of the unit. prevent malfunctions.

Setpoint shifting Extended threshold value function

The setpoint can be shifted in relation to the external Special functions can be activated by defining
temperature to ensure an operation energetically optimal. a threshold value.

Cleaning cycle Refrigerant input

During the cleaning cycle, the fans are operated in the reverse The refrigerant can be selected from the clear text display.
direction for a short time to remove small ice formations from Based on the measured pressure, the GMM translates the data
the fan nozzle. Ask our representatives for this option. to the appropriate condensing temperature.

Setpoint switchover Manual mode

Two setpoints can be defined, for example, to switch over To maintain heat dissipation even during malfunctions, the
between summer and winter operation. GMM is equipped with a hand-operated emergency operating
mode.

Alarm Management Heating/cooling switchover

All messages are stored consistently in the alarm buffer and For the heat pump operating mode, the GMM systems also
can be read out at any time via the clear text display with date include an option of switching the internal control from heating
and time. to cooling mode.
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GMM – Energy-Efficient Intelligence

for Different Applications

The GMM system is available for AC or EC fans.

AC fans EC fans

The following controls are available for AC fans to cover all application Maximum efficiency
possibilities. with EC fans and the
GMM EC.

GMM GMM GMM GMM

step f-drive sincon® EC

Cooling circuit Cooling circuit Cooling circuit Cooling circuit

Energy
efficiency
Step controller Speed controller Speed controller Speed controller

Precision Precision Precision Precision

Control
Sound Sound Sound Sound

Investment costs Investment costs Investment costs Investment costs

Investment
Service life Service life Service life Service life

not so good very good

 Güntner Competence Controls 9

GHM – Higher Performance,

Higher Capacity

The GHM spray control system results in a better performance on the heat exchanger. It is available for AC or EC fans in three different
technologies: GHM spray basic, GHM spray professional and GHM pad.

Spraying / Humidifying

A spraying system or a humidifying system can be used to increase heat

exchanger performance.

GHM GHM GHM

spray basic spray pad
professional

Cooling circuit Cooling circuit Cooling circuit

Energy
efficiency
Speed controller Speed controller Speed controller

Precision Precision Precision

Control
Sound Sound Sound

Investment costs Investment costs Investment costs

Investment
Service life Service life Service life

not so good very good

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GMM Step

The GMM step is a step control system for AC external rotor or standard motors. This system is available with an add-on of up
to nine steps. To ensure uniform use of the fans, there is a special “fan cycling” function, where the fan which has the fewest
operating hours is actuated. This enhances the operational reliability and service life of the fans. Switch hysteresis is also a
function.

GMM step Professional (1 – 9 steps)

 Güntner Competence Controls 11

GMM F-Drive

The GMM f-drive is a speed controller for standard motors with a frequency converter as the power unit. The f-drive can also be
specified for noise-sensitive applications since it does not cause any control-related noise. Up to nine power units can be used.
This product is also supplied with hardware and software bypass functions, which ensure operation even if a power unit fails.
The power units are monitored by the controller module.

Frequency Converter

Low load current peaks Cos f always > 0.95 with public utility mains
Inrush current limiters, which are prescribed The GMM sincon® achieves Cos f > 0.95. This
by power supply companies for larger equipment, means minimum idle power is generated and
are already standard with the GMM sincon®. additional idle power compensation is not required.

Low noise emissions

Due to the power unit’s high clock frequency (16
kHz), GMM sincon® does not produce control-
related noise emissions. Whistling noises are
minimized.
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GMM Sincon®

The GMM sincon® is a speed controller for external rotor motors with a frequency converter as the power unit. The main feature
is the downstream all-pole sine filter, which is an important requirement for external rotor motors. The GMM sincon® can also be
recommended for noise-sensitive applications because it does not cause any control-related noise. Up to nine power units can
be used. This product is also supplied with hardware and software bypass functions, which ensures operation even if a power
unit fails. The power units are monitored by the controller module.

Use of the GMM sincon® ensures that compared with mains operation, the same or longer service life can be achieved for the
fans’ motor winding insulation and bearings.
 Güntner Competence Controls 13

Sincon® technology

Heat exchangers usually have several fan motors that are driven by one inverter. This multiple-motor operation (parallel circuiting)
with one frequency converter always poses a high risk potential for the fan motor. The bearings can be damaged by fault currents
and winding, by voltage peaks. The GMM sincon® reduces these bearing currents and voltage peaks, thereby ensuring reliable
system operation.

All-Pole Sine Filter

Unlike most sine filters available on the market, the

sincon® filter is supplied with an all-pole filter function.
This important filter function is active on both, between
phases and between phase and ground. This filter
function is necessary to prevent damage to external
Sine Filter rotor motors and to achieve the longest possible service
life.

Radial fan runout

The sine-form motor voltage enables excellent synchronization of the
motors. As a result, the load on the bearings is minimal.

Very low speeds (from 0.5 Hz)

This consistent sine voltage allows the motors to build up enough
torque in the lower speed range. Control is maintained even when
the load requirements for the heat exchanger are very low.

Low emitted interference

The GMM sincon® also has a very low emitted interference due to its
sine-form output voltage. This means that cables without any special
shielding can be used. The cable lengths can also be longer than
with frequency converters without sine filters. All EMC (=
Frequency Converter
electromagnetic compatibility) requirements are also met without
shielded cables.

Eliminates motor overheat Low load current peaks

No additional motor overheating with non-sine form voltage parts, Inrush current limiters are standard with the GMM
which increases the service life of the motor. sincon.
Barrier relief Cos f always > 0.95 with public utility mains
There are no voltage peaks, as is the case with frequency converters The GMM sincon® achieves Cos f > 0.95. This means
without all-pole sine filters, and thus the service life of the motor is minimum idle power is generated and additional idle
significantly reduced due to flashovers in the motor winding. power compensation is not required.
Maximum bearing service life motor Low noise emissions
Maximum service life of the motor bearings is achieved by keeping Whistling noises are minimised with the GMM sincon
the bearing currents to a minimum. due to the power unit’s high clock frequency (16 kHz).
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GMM EC

The combination of GMM EC with highly efficient Another feature for increased operational reliability is the
EC fans offers an ideal solution to energy motor jogging function. If a fan is blocked by ice, movement
efficiency and noise emissions. The GMM EC also provides can be restored by repeatedly running the fan clockwise and
other functions, such as Low Capacity Motor Management, counterclockwise with increasing torque. This function can be
automatic parametrization, motor jogging function and set via the GMM; if it is in operation, a confirmation message
selective fan shutdown. appears.

The Low Capacity Motor Management (LCMM) the system Pre-selected fans can be shut down using the selective fan
can be operated efficiently during low partial load conditions. shutdown function via a digital input signal (customer signal).
EC fans have a minimal speed, between 8 % and 12 % of This function is available in all operating modes: in control and
the full load. The LCMM makes control easy within the lower slave mode. It is particularly useful for systems with two heat
capacity range (e.g. 5 %) of the heat exchanger. The GMM exchanger coils and for partial-load operation.
has a function whereby the control signal is recalculated
as appropriate for the number of fans and their minimum
speeds, and subsequently sent to the individual fans. To avoid
frequent fan cycling, a hysteresis function can be activated.
Based on a comparison of the fans‘ operating hours, the GMM
decides which fan is to be activated.

There is no required software to start-up the system due to

the automatic parameterization. Fans are automatically set
to the values entered in the system, regardless of whether
this was at initial start-up or when a fan needs replacing.
The usage limits of the fans are clearly defined and, as a
result, adherence to the required heat exchanger capacity
and the maximum permissible sound levels is ensured. The
thermal resistance of the power electronics in each motor is
also guaranteed.
 Güntner Competence Controls 15

With the GMM EC RD, the display may be installed at a distance of up

to 200 m (656 ft) from the unit.
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Güntner Hydro Management

GHM Spray*

The controller GHM spray controls the water spraying depending on the performance required of the heat exchanger and the measured
ambient temperature and fluid temperature. As a result, the capacity of the heat exchanger increases. The necessary information (e.g.
fan speed) are read out by the speed controller via the bus communication. If a non-Güntner speed controller is used, the speed data
can be transmitted via a digital signal. There are two systems:

Basic System:

The basic GHM spray system has one spray step. This system sprays the heat exchanger depending on various parameters (such as
pressure or temperature) to attain an increase in capacity in the peak load range.
 Güntner Competence Controls 17

Professional System:

In addition to the basic system, up to 9 sections can be selected for spraying using the Professional system. This means that only
individual sections of the heat exchanger are sprayed, thus achieving significant water savings. In addition, the service life of the
heat exchanger is maximized by means of the section-cycling function, whereby the respective fin section with the fewest spraying
hours is selected for spraying.

* Consult with our Sales representatives for product availability.

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Güntner Hydro Management

GHM Pad*

The ACS wetting controller monitors the water applied to Efficiency Mode
the wetting mats in the air inlet of the heat exchanger. It
regulates the amount of water applied as a function of the The GHM pad is able to check operating costs. This acts as an
load requirement (fan speed) of the heat exchanger, as well as internal cost-management function which continuously decides
the measured ambient temperature and air humidity. whether applying water or increasing fan speed is the more cost-
effective option and therefore, the most efficient operating mode.
As a result, the capacity of the heat exchanger increases. The To this purpose, the water consumption is constantly recorded
necessary information (e.g. fan speed) are read out by the in the system.
speed controller via the bus communication. If a non-Güntner
speed controller is used, the speed data can be transmitted The amount of water here is supplied seamlessly controlled,
via a 0 – 10 volt signal. unlike the GHM spray system. As a result, uniform heat
dissipation is ensured.
Güntner Competence Controls 19
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Options

Güntner Communication Module GCM

The GMM systems are communicative: the Güntner

Communication Modules (GCM) are available as an option for all
GMM systems. They can also be retrofitted. This communication
module is used to transmit the data via standard bus systems
for integration into the superordinate control system.

Profibus Modbus

Sensors

There are various types of sensors available (pressure,

temperature, humidity) for specific applications.

Temperature sensor Pressure sensor

GMM COM Software

All GMM systems can get the latest innovations with software
updates. Previously unavailable functions can be made available
with software updates. The GMM COM software is used for
this purpose. The software is installed on a PC or laptop. The
appropriate firmware can be selected by means of a dialogue box
and can be transferred to the GMM/GHM system.
 Güntner Competence Controls 21

UL Panel Shop
Güntner Control Panels

Güntner offers standard GCP Güntner Control Panels and customized control panels.
All control panels are designed, built and tested in-house at Güntner’s Controls
division, enabling us to collaborate with you on creating and offering a customized
panel and control concept.

These control panel concepts are optimally designed for the heat exchangers’ set-
up, capacity, energy efficiency and service life requirements, or, depending on the
size, can be added on directly on the unit. Should an add-on not be possible, the
control panels can be delivered with the unit. Güntner also offers on-site connection
and start-up upon request.

Our panel shop is certified by “UL 508A Industrial Control Panels”.

Güntner Control Panel – GCP

22
 Güntner Competence Controls 23

GMM Controller Functions

GMM GMM GMM

step f-drive / EC
sincon®

Integration X X X

External predefined setpoint X X X

External control signal X X X

Night limit X X

Bypass function X X

Maintenance cycle* X X X

Setpoint shifting X X X

Extended threshold value function X X X

Cleaning cycle* X

Refrigerant input X X X

Two setpoints with switchover X X X

Manual mode X X X

Alarm management X X X

Heating/cooling switchover X X X

Bus slave operation with backup control system X X X

Plug-and-play X X

External BUS communication X X X

Maximum selection for analogue signals X X X

(pressure and temperature signals)

International operating convenience X X X

Integrated PID controller with default parameters X X X

Low Capacity Motor Management (LCMM) X

Motor jogging function* X

Selective fan shutdown X

Fan cycling X X

* currently being developed

 Global Presence
Güntner Group

Being your partner, we are committed to offering you global support. You will find us in all major trade centers in the
Americas, Europe and Asia. We speak the language of your market and understand your local requirements and regulations.

Güntner is a leading provider of heat exchange products for the following industry segments:

• Industrial Refrigeration
• Commercial Refrigeration
• Air Conditioning
• Energy & Process Cooling

Headquarters
Germany Production
site

Errors excepted. Subject to technical amendments without prior notice.

Production
Sales office site
Chicago

Production

BRO 101 / V1 / ENG / 01.2014

site

Sales office
Mexico City

Production
Production
site
site

Sales office Production

Santiago site

Güntner U.S. LLC

Production sites
110 W. Hillcrest Blvd. Suite 105
Local offices
Schaumburg, IL 60195
Distribution area
USA
in the Americas

A Global Community of Experts Phone: + 1 847 781 0900

www.guntnerus.com